JP5342288B2 - Engine intake control device - Google Patents

Engine intake control device Download PDF

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Publication number
JP5342288B2
JP5342288B2 JP2009070029A JP2009070029A JP5342288B2 JP 5342288 B2 JP5342288 B2 JP 5342288B2 JP 2009070029 A JP2009070029 A JP 2009070029A JP 2009070029 A JP2009070029 A JP 2009070029A JP 5342288 B2 JP5342288 B2 JP 5342288B2
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intake
bypass
valve
engine
concave groove
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JP2010223048A (en
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裕茂 秋山
竜也 三浦
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Keihin Corp
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Keihin Corp
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Priority to JP2009070029A priority Critical patent/JP5342288B2/en
Priority to CN201080013195.3A priority patent/CN102362062B/en
Priority to PCT/JP2010/054822 priority patent/WO2010110212A1/en
Priority to EP10756009.6A priority patent/EP2397685B1/en
Priority to BRPI1012241-9A priority patent/BRPI1012241B1/en
Priority to PE2011001687A priority patent/PE20120852A1/en
Publication of JP2010223048A publication Critical patent/JP2010223048A/en
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  • Control Of Throttle Valves Provided In The Intake System Or In The Exhaust System (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an intake control device for an engine capable of preventing an inlet of a bypass from being intake resistance in the output operation of the engine, and preventing the penetration of water droplets into the bypass even if the water droplets flow on the inner surface of an intake air passage. <P>SOLUTION: The intake control device for the engine includes: the bypass 30 formed at a throttle body 1 having the intake air passage 7 bypassing a throttle valve 8, and communicating with the intake air passage 7; and a valve means 31 provided at the bypass 30 for opening and closing the bypass. In the device, the inlet of the bypass 30 is composed of a recessed groove 32 formed at the inner surface of the intake air passage 7 so that the inlet starts from the upstream end of the throttle body 1 and stops before the throttle valve 8. The other passage 33 of the bypass 30 reaching the recessed groove 32 is formed in a stepped portion 32c raised from the inner surface 32b of the recessed groove 32 by one stage. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、スロットル弁により開閉される吸気道を有するスロットルボディに、スロットル弁を迂回して吸気道に連通するバイパスを設け、このバイパスに、それを開閉する弁手段を設けた、エンジンの吸気制御装置の改良に関する。   The present invention provides a throttle body having an intake passage that is opened and closed by a throttle valve, with a bypass that bypasses the throttle valve and communicates with the intake passage, and in which the valve means for opening and closing the engine is provided. It is related with improvement of a control device.

かゝるエンジンの吸気制御装置は、特許文献1及び2に開示されるように、既に知られている。
実開昭59−88236号公報 実開昭63−151965号公報
Such an intake control device for an engine is already known as disclosed in Patent Documents 1 and 2.
Japanese Utility Model Publication No.59-88236 Japanese Utility Model Publication No. 63-151965

従来のエンジンの吸気制御装置では、バイパスの入口を吸気道の内面からパイプ状に突出させて形成していたので、スロットル弁を開放したエンジンの負荷運転時には、その突出したバイパスの入口が吸気抵抗となって、エンジンの出力性能に悪影響を及ぼすことになる。そこで、バイパスの入口を吸気道に突出させることなく、吸気道の内面に直接開口させることが考えられるが、そうした場合には、結露等により発生する水滴が吸気道の内面に沿って流れてきたとき、その水滴がバイパスに浸入する可能性がある。   In the conventional engine intake control system, the bypass inlet is formed in a pipe shape from the inner surface of the intake passage, so that when the engine is operated with the throttle valve opened, the protruding bypass inlet is the intake resistance. This adversely affects the engine output performance. Therefore, it is conceivable that the inlet of the bypass is directly opened on the inner surface of the intake passage without protruding into the intake passage. In such a case, water droplets generated due to condensation have flowed along the inner surface of the intake passage. Sometimes, the water droplets can enter the bypass.

本発明は、かゝる事情に鑑みてなされたもので、エンジンの出力運転時、バイパスの入口が吸気抵抗とはならず、しかも水滴が吸気道内面を流れる場合でも、その水滴のバイパスへの浸入を防ぐことができるようにした、エンジンの吸気制御装置を提供することを目的とする。   The present invention has been made in view of such circumstances, and when the engine is operated for output, the inlet of the bypass does not serve as an intake resistance, and even if water drops flow on the inner surface of the intake passage, An object of the present invention is to provide an intake control device for an engine that can prevent intrusion.

上記目的を達成するために、本発明は、スロットル弁により開閉される吸気道を有するスロットルボディに、スロットル弁を迂回して吸気道に連通するバイパスを設け、このバイパスに、それを開閉する弁手段を設けた、エンジンの吸気制御装置において、前記バイパスの入口を、スロットルボディの上流端から始まりスロットル弁の手前で行き止まりとなるように吸気道の内側面に形成される凹溝で構成し、この凹溝に続くバイパスの他の通路を、前記凹溝の内側面から一段隆起した段部に開口させたことを第1の特徴とする。尚、前記弁手段は、後述する本発明の実施例中のアイドル調整弁31に対応し、また前記他の通路は弁孔33に対応する。   In order to achieve the above object, the present invention provides a throttle body having an intake passage that is opened and closed by a throttle valve, with a bypass that bypasses the throttle valve and communicates with the intake passage, and the bypass opens and closes the valve. In the intake control device for an engine provided with means, the inlet of the bypass is configured by a concave groove formed on the inner surface of the intake passage so as to start from the upstream end of the throttle body and stop before the throttle valve, The first feature is that another passage of the bypass following the concave groove is opened to a step portion raised one step from the inner surface of the concave groove. The valve means corresponds to an idle adjustment valve 31 in an embodiment of the present invention described later, and the other passage corresponds to a valve hole 33.

また、本発明は、第1の特徴に加えて、前記他の通路の前記段部への開口部を、前記段部の周縁から離して配置したことを第2の特徴とする。   Moreover, in addition to the 1st characteristic, this invention sets it as the 2nd characteristic that the opening part to the said step part of the said other channel | path was arrange | positioned away from the periphery of the said step part.

さらに、本発明は、第1又は第2の特徴に加えて、前記凹溝を前記吸気道の上部内側面に下向きに形成し、前記段部を、該段部が前記凹溝の天井面と行き止まり部とに連続するように形成したことを第3の特徴とする。 Furthermore, in addition to the first or the second feature, the present invention further includes forming the concave groove downward on an upper inner surface of the intake passage, and the step portion , the step portion being a ceiling surface of the concave groove. The third feature is that the terminal is formed continuously with the dead end portion.

さらにまた、本発明は、第1〜第3の特徴の何れかに加えて、スロットルボディの円胴部に吸気道を、円胴部の外形の中心に対してスロットル弁の弁軸と直交する方向に偏心させて形成し、この吸気道の偏心方向と反対側の円胴部の厚肉部に前記凹溝を形成したことを第4の特徴とする。   Furthermore, in addition to any of the first to third features, the present invention provides an intake passage in the cylinder portion of the throttle body, and is orthogonal to the valve shaft of the throttle valve with respect to the center of the outer shape of the cylinder portion. A fourth feature is that the concave groove is formed in the thick portion of the cylindrical portion opposite to the eccentric direction of the intake passage.

本発明の第1の特徴によれば、バイパスの入口は、吸気道の内面から陥没した凹溝となっているので、その凹溝が吸気道の流路面積を減少させず、またエンジンの負荷運転時、吸気道を直進する吸気の流れを妨げず、これによりエンジンの吸気抵抗を低減して、その出力向上に寄与し得る。   According to the first feature of the present invention, since the bypass inlet is a concave groove recessed from the inner surface of the intake passage, the concave groove does not reduce the flow passage area of the intake passage, and the engine load is reduced. During operation, it does not hinder the flow of intake air going straight through the intake passage, thereby reducing the intake resistance of the engine and contributing to the improvement of its output.

しかも、上記凹溝に続くバイパスの他の通路は、凹溝の内側面から一段隆起した段部に開口するので、凹溝の内側面を流れる水滴が存在しても、その水滴は、流れの慣性により段部の周囲を流れ、前記他の通路の開口部を避けることになり、バイパスの下流への水滴の浸入を防ぐことができる。   In addition, since the other passageway of the bypass following the concave groove opens to a stepped portion raised from the inner surface of the concave groove, even if there is a water droplet flowing on the inner surface of the concave groove, the water droplet does not flow. The inertia flows around the step portion and avoids the opening portion of the other passage, so that the ingress of water droplets downstream of the bypass can be prevented.

本発明の第2の特徴によれば、前記他の通路の前記段部への開口部は、段部の周縁から離して配置されるので、段部の周囲を流れ水滴は前記他の通路に一層浸入し難くなり、バイパスの下流への水滴の浸入を一層防ぐことができる。   According to the second feature of the present invention, the opening to the step portion of the other passage is arranged away from the periphery of the step portion, so that water droplets flow around the step portion and enter the other passage. It becomes more difficult to enter, and water droplets can be further prevented from entering downstream of the bypass.

本発明の第3の特徴によれば、スロットルボディの型成形時、吸気道及び凹溝からの型抜きを段部に干渉されることなく行うことができる。   According to the third feature of the present invention, when the throttle body is molded, the mold can be removed from the intake passage and the recessed groove without being interfered by the stepped portion.

本発明の第4の特徴によれば、スロットルボディの強度を低下させることなく、凹溝の流路面積を充分に得ることができると共に、その凹溝に続くバイパスの他の部分を弁軸に邪魔されることなく容易に形成することができる。   According to the fourth aspect of the present invention, the flow path area of the groove can be sufficiently obtained without reducing the strength of the throttle body, and the other part of the bypass following the groove is used as the valve shaft. It can be easily formed without being disturbed.

本発明実施例に係る自動二輪車用エンジンの吸気制御装置の縦断側面図(図3の1−1線断面図)。1 is a longitudinal side view of a motorcycle engine intake control apparatus according to an embodiment of the present invention (a cross-sectional view taken along line 1-1 of FIG. 3). 図1の2−2矢視図。FIG. 2 is a view taken along arrow 2-2 in FIG. 1. 図1の3−3線断面図。FIG. 3 is a sectional view taken along line 3-3 in FIG. 1. 図2の4−4線断面図。FIG. 4 is a cross-sectional view taken along line 4-4 of FIG. 図2の5−5線断面図。FIG. 5 is a sectional view taken along line 5-5 of FIG. 図2の6−6線断面図。FIG. 6 is a sectional view taken along line 6-6 of FIG. 図2の7−7線拡大断面図(アイドル吸気量最小調整状態)。FIG. 7 is an enlarged sectional view taken along line 7-7 in FIG. 2 (idle intake air amount minimum adjustment state). 図7に対応する作用説明図(アイドル吸気量最大調整状態)。FIG. 8 is an operation explanatory diagram corresponding to FIG. 7 (idle intake air amount maximum adjustment state). 図3の9−9線断面図。FIG. 9 is a sectional view taken along line 9-9 in FIG. 3. アイドル調整弁の回転角度とアイドル吸気量との関係を示す線図。The diagram which shows the relationship between the rotation angle of an idle adjustment valve, and idle intake air quantity.

本発明の実施の形態を、添付図面に示す本発明の好適な実施例に基づいて以下に説明する。   Embodiments of the present invention will be described below on the basis of preferred embodiments of the present invention shown in the accompanying drawings.

先ず、図1〜図4において、スロットルボディ1は軽合金を素材とするダイカスト鋳造製であり、円胴部1aと、この円胴部1aの一端部から外周に張り出したフランジ部1bとで構成される。そのフランジ部1bは、正面視で(図3参照)略方形をなすと共に、その一方の対角線上の角部に上下一対の第1及び第2締結ボス2,2′が形成され、これら第1及び第2締結ボス2,2′が一対の締結ボルト3,3によりエンジンの吸気管5の接合フランジ部に結合される。また、円胴部1aの外周には、エアクリーナに連なる入口チューブ6が嵌合接続される。   First, in FIGS. 1 to 4, the throttle body 1 is made of a die casting made of a light alloy, and includes a cylindrical portion 1a and a flange portion 1b projecting from one end of the cylindrical portion 1a to the outer periphery. Is done. The flange portion 1b has a substantially square shape when viewed from the front (see FIG. 3), and a pair of upper and lower first and second fastening bosses 2 and 2 'are formed at corners on one of the diagonal lines. The second fastening bosses 2 and 2 'are coupled to the joint flange portion of the intake pipe 5 of the engine by a pair of fastening bolts 3 and 3. An inlet tube 6 connected to the air cleaner is fitted and connected to the outer periphery of the cylindrical portion 1a.

このスロットルボディ1は、入口チューブ6及び吸気管5間を連通する円筒状の吸気道7を有しており、この吸気道7は、スロットルボディ1の円胴部1aの外形中心に対して弁軸8aと直交する下方に偏心させて形成される。この吸気道7を開閉するバタフライ型のスロットル弁8の弁軸8aが、スロットルボディ1に形成される一対の第1及び第2軸受ボス9,9′により回転自在に支承される。上記第1及び第2軸受ボス9,9′は、それらの一半周部が前記円胴部1aに、また他の半周部が前記フランジ部1bにそれぞれ一体に形成される。その際、第1及び第2軸受ボス9,9′は、図示例のように、それらの一側面がフランジ部1bの端面と略面一となるように配置することが望ましい。   The throttle body 1 has a cylindrical intake passage 7 that communicates between the inlet tube 6 and the intake pipe 5, and the intake passage 7 is valved with respect to the outer center of the cylindrical portion 1 a of the throttle body 1. It is formed eccentrically downward below the axis 8a. A valve shaft 8 a of a butterfly throttle valve 8 that opens and closes the intake passage 7 is rotatably supported by a pair of first and second bearing bosses 9 and 9 ′ formed on the throttle body 1. The first and second bearing bosses 9 and 9 ′ are formed integrally with the cylindrical portion 1 a at one half circumference and the flange portion 1 b at the other half circumference. At that time, it is desirable to arrange the first and second bearing bosses 9 and 9 'so that one side surface thereof is substantially flush with the end surface of the flange portion 1b as shown in the drawing.

こうして、第1及び第2軸受ボス9,9′を円胴部1aからフランジ部1bにかけて形成することで、スロットル弁8を吸気道7の下流端に近接配置することが可能となり、スロットルボディ1のコンパクト化、特に、スロットルボディ1の軸方向寸法の短縮化を大いに図ることができる。   Thus, by forming the first and second bearing bosses 9, 9 'from the cylindrical portion 1a to the flange portion 1b, the throttle valve 8 can be disposed close to the downstream end of the intake passage 7, and the throttle body 1 Can be greatly reduced, in particular, the axial dimension of the throttle body 1 can be greatly shortened.

図2〜図4に示すように、上記弁軸8aの一端部にはスロットルドラム10が固着され、このスロットルドラム10には、スロットル弁8を開閉操作するための操作ワイヤ11(図4参照)が接続される。   As shown in FIGS. 2 to 4, a throttle drum 10 is fixed to one end of the valve shaft 8a, and an operation wire 11 for opening and closing the throttle valve 8 (see FIG. 4) is attached to the throttle drum 10. Is connected.

上側の第1締結ボス2は、平面視で一部が円胴部1aと重ねるように配置され、この第1締結ボス2の外側にステーボス15が一体に連設される。このステーボス15には、上記操作ワイヤ11のガイドチューブ12の端部を支持するガイドチューブステー13が、ステーボス15の円胴部1a側の端面にビス16により固着される。その際、ガイドチューブステー13に穿設されてビス16の下側に隣接する位置決め孔17に、ステーボス15の円胴部1a側の端面に突設される位置決めピン18が嵌合され、その嵌合によりガイドチューブステー13の上記ビス16周りの回転が阻止される。これにより一本のビス16によるガイドチューブステー13のステーボス15への固定が可能となる。この位置決めピン18の先端部は、位置決め孔17を貫通してガイドチューブステー13の外側面より突出しており、その先端部に当接してスロットル弁8の全開位置を規制するストッパアーム10aがスロットルドラム10に一体に形成される。即ち、位置決めピン18は、スロットル弁8の全開位置を規制するストッパピンを兼ねることになるから、それ専用のストッパピンが不要となり、構造の簡素化を図ることができる。   The upper first fastening boss 2 is arranged so that a part thereof overlaps with the cylindrical body 1a in a plan view, and a stay boss 15 is integrally connected to the outside of the first fastening boss 2. A guide tube stay 13 that supports the end portion of the guide tube 12 of the operation wire 11 is fixed to the stay boss 15 with a screw 16 on the end surface of the stay boss 15 on the cylindrical portion 1a side. At that time, a positioning pin 18 projecting from the end surface of the stay boss 15 on the side of the cylindrical portion 1a is fitted into the positioning hole 17 which is formed in the guide tube stay 13 and is adjacent to the lower side of the screw 16. Accordingly, the rotation of the guide tube stay 13 around the screw 16 is prevented. As a result, the guide tube stay 13 can be fixed to the stay boss 15 with a single screw 16. The distal end portion of the positioning pin 18 passes through the positioning hole 17 and protrudes from the outer surface of the guide tube stay 13, and a stopper arm 10 a that abuts against the distal end portion and regulates the fully open position of the throttle valve 8 serves as a throttle drum. 10 integrally formed. That is, since the positioning pin 18 also serves as a stopper pin that restricts the fully open position of the throttle valve 8, a dedicated stopper pin is not required, and the structure can be simplified.

また、フランジ部1bには、第1軸受ボス9を挟んでステーボス15と反対側の個所で全閉ストッパボス20が一体に形成され、この全閉ストッパボス20には、前記ストッパアーム10aを受け止めてスロットル弁8の全閉位置を規制する全閉ストッパボルト21が螺着される。   Further, a full-closed stopper boss 20 is integrally formed on the flange portion 1b on the opposite side of the stay boss 15 with the first bearing boss 9 interposed therebetween. The full-closed stopper boss 20 receives the stopper arm 10a and receives a throttle. A fully closed stopper bolt 21 for restricting the fully closed position of the valve 8 is screwed.

以上において、第1、第2締結ボス2,2′、ステーボス15の各孔、位置決めピン18、全閉ストッパボス20の孔は、吸気道7と平行に配置される。こうすることで、吸気道7、第1、第2締結ボス2,2′、ステーボス15、位置決めピン18、及び全閉ストッパボス20に対する型成形やドリル加工を一挙に行うことが可能であり、加工性が良好である。   In the above, the first and second fastening bosses 2, 2 ′, the holes of the stay boss 15, the positioning pins 18, and the holes of the fully closed stopper boss 20 are arranged in parallel with the intake passage 7. By doing so, it is possible to perform mold forming and drilling for the intake passage 7, the first and second fastening bosses 2, 2 ′, the stay boss 15, the positioning pin 18, and the fully closed stopper boss 20 all at once. Good properties.

第1軸受ボス9の周りには、ステーボス15及び全閉ストッパボス20との間を離隔するスペース22が形成され、このスペース22を利用して、スロットルドラム10をスロットル弁8の閉じ方向に付勢する捩じりコイル型の戻しばね23が軸受ボス9の外周に配設される。   A space 22 is formed around the first bearing boss 9 so as to separate the stay boss 15 and the fully-closed stopper boss 20. The space 22 is used to urge the throttle drum 10 in the closing direction of the throttle valve 8. A torsion coil type return spring 23 is disposed on the outer periphery of the bearing boss 9.

かくして、ステーボス15、第1軸受ボス9、戻しばね23及び全閉ストッパボス20をフランジ部1bの一側に整列することが可能となり、スロットルボディ1のコンパクト化に寄与し得る。その際、特に、平面視で円胴部1aに一部が重ねるように配置した第1締結ボス2の外側にステーボス15を一体に連設したことで、フランジ部1bの一側からのステーボス15の突出長さを極力短く抑えことができ、これに伴ない、ステーボス15と上下に並ぶ全閉ストッパボス20のフランジ部1bからの突出長さも短く抑えることができ、スロットルボディ1のコンパクト化に一層寄与し得る。   Thus, the stay boss 15, the first bearing boss 9, the return spring 23, and the fully closed stopper boss 20 can be aligned on one side of the flange portion 1 b, which can contribute to making the throttle body 1 compact. At this time, in particular, the stay boss 15 from one side of the flange portion 1b is provided by integrally connecting the stay boss 15 to the outside of the first fastening boss 2 disposed so as to partially overlap the cylindrical portion 1a in plan view. The projection length of the fully-closed stopper boss 20 aligned with the stay boss 15 from the flange portion 1b can be kept short, and the throttle body 1 can be made more compact. Can contribute.

図1及び図3に示すように、前記第2軸受ボス9′の外周には、スロットル弁8の開度を検出するスロットルセンサ25のケーシング25が嵌合される。一方、フランジ部1bには、第2軸受ボス9を挟むように第2締結ボス2′と並ぶセンサ支持ボス27が一体に形成され、このセンサ支持ボス27に、前記ケーシング25が締結するボルト28により締結される。上記センサ支持ボス27は、第2軸受ボス9と平行に配置される。このような配置によれば、第2軸受ボス9及びセンサ支持ボス27に対する型成形やドリル加工を一挙に行うことが可能であり、加工性が良好である。   As shown in FIGS. 1 and 3, a casing 25 of a throttle sensor 25 that detects the opening of the throttle valve 8 is fitted to the outer periphery of the second bearing boss 9 ′. On the other hand, a sensor support boss 27 aligned with the second fastening boss 2 ′ is formed integrally with the flange portion 1 b so as to sandwich the second bearing boss 9, and a bolt 28 to which the casing 25 is fastened is attached to the sensor support boss 27. It is concluded by. The sensor support boss 27 is arranged in parallel with the second bearing boss 9. According to such an arrangement, the second bearing boss 9 and the sensor support boss 27 can be molded and drilled at once, and the workability is good.

かくして、第2締結ボス2′、第2軸受ボス9′及びセンサ支持ボス27をフランジ部1bの他側に整列することが可能となり、ステーボス15、第1軸受ボス9、戻しばね23及び全閉ストッパボス20をフランジ部1bの一側に整列したことゝ相俟って、スロットルボディ1全体のコンパクト化を大いに図ることができる。   Thus, the second fastening boss 2 ', the second bearing boss 9', and the sensor support boss 27 can be aligned with the other side of the flange portion 1b, and the stay boss 15, the first bearing boss 9, the return spring 23, and the fully closed state. Combined with the arrangement of the stopper boss 20 on one side of the flange portion 1b, the overall throttle body 1 can be greatly reduced in size.

図2、図3、図5〜図8において、スロットルボディ1には、スロットル弁8を迂回して吸気道7に連通するバイパス30が形成される。このバイパス30はエンジンにアイドリング用の吸気(以下、アイドル吸気という。)を供給するのに供されもので、そのアイドル吸気量の調整のためのアイドル調整弁31がスロットルボディ1に螺着される。それらバイパス30及びアイドル調整弁31について以下に詳細に説明する。   2, 3, and 5 to 8, the throttle body 1 is formed with a bypass 30 that bypasses the throttle valve 8 and communicates with the intake passage 7. The bypass 30 is provided to supply idling intake air (hereinafter referred to as idle intake air) to the engine, and an idle adjustment valve 31 for adjusting the idle intake air amount is screwed to the throttle body 1. . The bypass 30 and the idle adjustment valve 31 will be described in detail below.

バイパス30は、スロットルボディ1の上流端からスロットル弁8の手前までの範囲で吸気道7上側面(即ち上部内側面)下向きに形成される凹溝32(図2、図5、図6参照)と、この凹溝32から直角に屈曲する方向に延びるシリンダ状の弁孔33(図7参照)と、この弁孔33の途中からスロットルボディ1の下流端に向かって延びる計量孔34と、この計量孔34を吸気道7の下流端部に連通すべく、スロットルボディ1のフランジ部1bの、吸気管5と接合される端面に形成される切欠き部35(図3参照)とで構成される。 The bypass 30 is a concave groove 32 (FIGS. 2, 5, and 6 ) formed downward on the upper side surface (that is, the upper inner surface) of the intake passage 7 in the range from the upstream end of the throttle body 1 to the front of the throttle valve 8. A cylindrical valve hole 33 (see FIG. 7) extending in a direction that bends at right angles from the concave groove 32, and a measurement hole 34 extending from the middle of the valve hole 33 toward the downstream end of the throttle body 1. The notch 35 (see FIG. 3) formed on the end surface of the flange portion 1b of the throttle body 1 joined to the intake pipe 5 so as to communicate the measuring hole 34 with the downstream end portion of the intake passage 7. Composed.

凹溝32は、前述のように、スロットルボディ1の円胴部1aの外形中心に対して吸気道7を弁軸8aと直交する下方へ偏心させたことにより、円胴部1aの上部に形成される厚肉部36に形成される。これにより、スロットルボディ1の強度を低下させることなく、凹溝32の流路面積を充分に得ることができると共に、その凹溝32に続くバイパス30の他の部分を弁軸8aに邪魔されることなく容易に形成することができる。   As described above, the concave groove 32 is formed in the upper portion of the cylindrical portion 1a by decentering the intake passage 7 downward perpendicular to the valve shaft 8a with respect to the outer shape center of the cylindrical portion 1a of the throttle body 1. The thick portion 36 is formed. Thereby, the flow passage area of the concave groove 32 can be sufficiently obtained without reducing the strength of the throttle body 1, and the other part of the bypass 30 following the concave groove 32 is obstructed by the valve shaft 8a. It can form easily, without.

弁孔33の外端側には、順次段階的に大径となるねじ孔38及びガイド孔39が同軸状に連なっており、そのガイド孔39はスロットルボディ1の外側面に開口する。これらガイド孔39、ねじ孔38及び弁孔33は、前記センサ支持ボス27と同様に第2軸受ボス9′と平行に形成される。こうすることで、上記各孔、センサ支持ボス27及び第2軸受ボス9′に対する型成形やドリル加工を一挙に行うことが可能であり、加工性が良好である。   On the outer end side of the valve hole 33, a screw hole 38 and a guide hole 39, which gradually increase in diameter, are connected in a coaxial manner, and the guide hole 39 opens on the outer surface of the throttle body 1. The guide hole 39, the screw hole 38 and the valve hole 33 are formed in parallel with the second bearing boss 9 ′ similarly to the sensor support boss 27. By doing so, it is possible to perform mold forming and drilling for each of the holes, the sensor support boss 27 and the second bearing boss 9 'all at once, and the workability is good.

、図5〜図7に示すように、前記凹溝32は、その下流側に行き止まり部32aを有しており、前記弁孔33は、上記行き止まり部32aの手前から直角に屈曲する方向に延びるように配置される。また、弁孔33の凹溝32への開口部33aは絞られており、且つその開口部33aは、凹溝32の内側面32bから段差h分、一段隆起した段部32cに開口し、さらに、開口部33aは、段部32cの周縁から離して配置される。 As shown in FIGS. 2 and 5 to 7 , the concave groove 32 has a dead end portion 32a on the downstream side thereof, and the valve hole 33 is bent at a right angle from the front of the dead end portion 32a. It is arrange | positioned so that it may extend. Further, the opening 33a of the valve hole 33 to the concave groove 32 is narrowed, and the opening 33a opens to a step 32c raised by one step from the inner side surface 32b of the concave groove 32, and The opening 33a is arranged away from the peripheral edge of the step 32c.

上記段部32cは、凹溝32の天井面と行き止まり部32aとに連続するように形成される。これによれば、スロットルボディ1の型成形時、吸気道7及び凹溝32からの型抜きを段部32cに干渉されることなく行うことができる。 The step 32c is formed to be continuous with the ceiling surface of the groove 32 and the dead end 32a. According to this, at the time of mold forming of the throttle body 1, it is possible to perform die removal from the intake passage 7 and the concave groove 32 without being interfered by the step portion 32 c.

一方、アイドル調整弁31は、主軸41、ねじ軸42及び調整弁軸43を順次段階的に小径となるよう同軸状に一体に連ねて構成され、主軸41は、工具溝44付きの膨大頭部41aを外端に有し、また外周にはOリング45を装着している。そして、調整弁軸43は前記弁孔33に回転及び摺動自在に嵌合され、ねじ軸42は前記ねじ孔38に螺合され、主軸41は、ガイド孔39に上記Oリング45を介して回転及び摺動自在に嵌合され、スロットルボディ1の外側面と膨大頭部41aとの間に、アイドル調整弁31の回り止め用のコイルばね46が縮設される。   On the other hand, the idle adjustment valve 31 is configured by integrally connecting the main shaft 41, the screw shaft 42, and the adjustment valve shaft 43 in a coaxial manner so that the diameter gradually decreases, and the main shaft 41 has a huge head with a tool groove 44. 41a is provided at the outer end, and an O-ring 45 is mounted on the outer periphery. The adjusting valve shaft 43 is fitted to the valve hole 33 so as to be rotatable and slidable, the screw shaft 42 is screwed into the screw hole 38, and the main shaft 41 is inserted into the guide hole 39 via the O-ring 45. A coil spring 46 for preventing rotation of the idle adjustment valve 31 is provided between the outer surface of the throttle body 1 and the enormous head portion 41a so as to be rotatably and slidable.

調整弁軸43には、その端面に開口して弁孔33と連通する行き止まり孔48と、調整弁軸43の外周を取り巻いて前記計量孔34と連通する環状の計量溝49と、行き止まり孔48の軸方向中間部を前記計量溝49に連通する複数の通孔50,50…とが設けられ、計量溝49の溝幅は、計量孔34の内径より充分に長く設定される。また行き止まり孔48の、通孔50,50…より奥の行き止まり部は異物溜まり51とされる。   The adjusting valve shaft 43 has a dead end hole 48 that opens at its end surface and communicates with the valve hole 33, an annular measuring groove 49 that surrounds the outer periphery of the adjusting valve shaft 43 and communicates with the measuring hole 34, and a dead end hole 48. Are provided with a plurality of through holes 50, 50... Communicating with the measuring groove 49. The groove width of the measuring groove 49 is set sufficiently longer than the inner diameter of the measuring hole 34. Further, the dead end portion of the dead end hole 48 beyond the through holes 50, 50.

前記計量孔34及び通孔50,50…は、調整弁軸43の如何なる調整位置においても、常に、調整弁軸43の軸方向に沿って相互にオフセットするように配置される。   The measuring hole 34 and the through holes 50, 50... Are always arranged so as to be offset from each other along the axial direction of the adjusting valve shaft 43 at any adjustment position of the adjusting valve shaft 43.

複数の通孔50,50…の個数は、図1に示すように、調整弁軸43の周方向に等間隔に並ぶ4個とすることが望ましい。調整弁軸43の先端部の外周面には、ラビリンスシールを構成する1又は複数条の環状溝52(図6参照)が形成される。   As shown in FIG. 1, the number of the plurality of through holes 50, 50... Is preferably four that are arranged at equal intervals in the circumferential direction of the adjustment valve shaft 43. One or a plurality of annular grooves 52 (see FIG. 6) constituting a labyrinth seal are formed on the outer peripheral surface of the tip portion of the adjustment valve shaft 43.

而して、スロットル弁8を全閉にしたエンジンのアイドリング時には、吸気道7に流入した空気がバイパス30、即ち凹溝32、弁孔33、行き止まり孔48、複数の通孔50,50…、計量溝49及び切欠き部35を順次経て、吸気道7の下流側に移り、さらに吸気管5を経てアイドル吸気としてエンジンに供給される。このアイドル吸気の量は、アイドル調整弁31のねじ込み、ねじ戻しによる調整調整弁軸43の進退調整により、計量溝49の、計量孔34との連通幅wを加減することで行うことができる。即ち、図7に示すように、その連通幅wを狭めれば、アイドル吸気量を減少させ、図8に示すように、その連通幅wを広げれば、アイドル吸気量を増加させることができる。   Thus, during idling of the engine with the throttle valve 8 fully closed, the air flowing into the intake passage 7 is bypass 30, that is, the concave groove 32, the valve hole 33, the dead end hole 48, the plurality of through holes 50, 50,. After passing through the measuring groove 49 and the cutout portion 35 in sequence, it moves to the downstream side of the intake passage 7 and is further supplied to the engine as idle intake through the intake pipe 5. The amount of idle intake can be adjusted by adjusting the communication width w of the measurement groove 49 with the measurement hole 34 by adjusting the advancement / retraction of the adjustment adjustment valve shaft 43 by screwing the screw in and adjusting the idle adjustment valve 31. That is, as shown in FIG. 7, if the communication width w is narrowed, the idle intake air amount can be reduced. As shown in FIG. 8, if the communication width w is widened, the idle intake air amount can be increased.

このようなアイドル吸気量の調整時、通孔50,50…及び計量孔34間の、調整弁軸43の軸方向に沿うオフセット量が一定であるとしても、調整弁軸43の周方向における通孔50,50…の位置が変わると、計量孔34と、それに最も近い通孔50との間隔が変化するため、アイドル吸気量に多少の変化が生じる。そこで、アイドル調整弁31の回転角度に対するアイドル吸気量の変化を、調整弁軸43の周方向に2個の通孔50を等間隔に配置した場合(A)と、4個の通孔50を等間隔に配置した場合(B)とについて実際に調べたところ、図10のような結果を得た。それから明らかなように、(B)の場合の方がアイドル吸気量の変化がスムーズであり、アイドル吸気量の調整を容易、的確に行うことができる。しかも(B)の場合は、調整弁軸43に単なる二方向からの孔加工を施すだけで4個の通孔50を形成することができから、加工性が良好である。したがって、(B)を採用することが好ましい。   During the adjustment of the idle intake amount, even if the offset amount along the axial direction of the adjustment valve shaft 43 between the through holes 50, 50... And the measurement hole 34 is constant, the passage in the circumferential direction of the adjustment valve shaft 43 is constant. When the positions of the holes 50, 50... Change, the distance between the measuring hole 34 and the nearest through hole 50 changes, so that the idle intake air amount slightly changes. Therefore, the change in the idle intake amount with respect to the rotation angle of the idle adjustment valve 31 is obtained when the two through holes 50 are arranged at equal intervals in the circumferential direction of the adjustment valve shaft 43 and when the four through holes 50 are provided. When the case (B) where they are arranged at equal intervals was actually examined, the result shown in FIG. 10 was obtained. As is clear from the above, in the case of (B), the idle intake amount changes more smoothly, and the idle intake amount can be adjusted easily and accurately. Moreover, in the case of (B), since the four through-holes 50 can be formed by simply drilling the adjusting valve shaft 43 from two directions, the workability is good. Therefore, it is preferable to adopt (B).

ところで、凹溝32の内面に結露等による水滴が付着し、その水滴が前記アイドル吸気と共に凹溝32に流れ込むことがある。この場合、この凹溝32に連通する弁孔33は、凹溝32の行き止まり部32aの手前から略直角に屈曲する方向に配置され、且つその弁孔33の凹溝32への開口部33aは、凹溝32の内側面32bから一段高く形成された段部32cに開口しており、さらに開口部33aは、段部33aの周縁から離して配置されるので、凹溝32の内側面32bを流れる水滴は、流れの慣性により図5の矢印a及び図6の矢印bのように段部32cの周囲を流れ、開口部33aを避けることになり、弁孔33への水滴の浸入を防ぐことができる。   By the way, water droplets due to condensation or the like may adhere to the inner surface of the concave groove 32, and the water droplet may flow into the concave groove 32 together with the idle intake air. In this case, the valve hole 33 communicating with the concave groove 32 is arranged in a direction that bends at a substantially right angle from the front of the dead end portion 32a of the concave groove 32, and the opening 33a of the valve hole 33 to the concave groove 32 is Since the opening 33a is spaced apart from the peripheral edge of the step portion 33a, the opening 33a is opened to the step portion 32c formed one step higher than the inner side surface 32b of the groove 32. The flowing water droplets flow around the step portion 32c as shown by the arrow a in FIG. 5 and the arrow b in FIG. 6 due to the inertia of the flow, thereby avoiding the opening 33a and preventing water droplets from entering the valve hole 33. Can do.

また、万一、水滴や微細な塵埃等の異物がアイドル吸気と共に弁孔33に流入した場合には、アイドル吸気は、行き止まり孔48から通孔50,50…へ進路を直角に曲げて環状の計量溝49に移るのに対して、行き止まり孔48に侵入した異物は流れの慣性により直進して、行き止まり孔48の奥の異物溜まり51に捕捉され、アイドル吸気から分離されることになる。   If foreign matter such as water droplets or fine dust flows into the valve hole 33 together with the idle intake, the idle intake is bent in a right angle from the dead end hole 48 to the through holes 50, 50. While moving to the measurement groove 49, the foreign matter that has entered the dead end hole 48 advances straight due to the inertia of the flow, is captured by the foreign matter reservoir 51 behind the dead end hole 48, and is separated from idle intake air.

さらに、万一、アイドル吸気と共に通孔50,50…から計量溝49に移った異物があったとしても、通孔50,50…と計量孔34とは、調整弁軸43の如何なる調整位置においても、常に調整弁軸43の軸方向に沿って互いにオフセットしているので、通孔50,50…から計量溝49に移ったアイドル吸気は、直ちに進路を直角に曲げて計量孔34に向かうのに対して、通孔50,50…を通過した異物は、慣性により弁孔33の内周面に衝突して弁孔33の下部に落下し、アイドル吸気から分離される。   Furthermore, even if there is a foreign object that has moved from the through holes 50, 50... To the measuring groove 49 together with idle intake, the through holes 50, 50... And the measuring hole 34 are at any adjustment position of the adjusting valve shaft 43. However, since they are always offset from each other along the axial direction of the regulating valve shaft 43, idle intake air that has moved from the through holes 50, 50... To the measuring groove 49 immediately bends the course at a right angle toward the measuring hole 34. On the other hand, the foreign matter that has passed through the through holes 50, 50... Collides with the inner peripheral surface of the valve hole 33 due to inertia, falls to the lower part of the valve hole 33, and is separated from idle intake air.

かくして、計量溝49及び計量孔34の計量部への異物の付着を防ぐことができるので、アイドル調整弁31により一旦調整したアイドル吸気量を長期間安定させることができる。   Thus, foreign matter can be prevented from adhering to the measuring portion of the measuring groove 49 and the measuring hole 34, so that the idle intake amount once adjusted by the idle adjusting valve 31 can be stabilized for a long period of time.

エンジンを加速すべく、スロットル弁8を開いていくと、吸気道7に流入した吸気は、スロットル弁8の開度により流量を制御されながら吸気道7を直進してエンジンに吸入される。このとき、バイパス30の入口は、吸気道7の内面から陥没した凹溝32となっているので、吸気道7の流路面積を減少させず、また吸気道7を直進する吸気の流れを妨げない。これによりエンジンの吸気抵抗を低減して、その出力向上に寄与し得る。   When the throttle valve 8 is opened to accelerate the engine, the intake air flowing into the intake passage 7 goes straight through the intake passage 7 while being controlled in flow rate by the opening of the throttle valve 8, and is sucked into the engine. At this time, since the inlet of the bypass 30 is a concave groove 32 that is recessed from the inner surface of the intake passage 7, the flow passage area of the intake passage 7 is not reduced, and the flow of intake air that goes straight through the intake passage 7 is hindered. Absent. As a result, the intake resistance of the engine can be reduced, which can contribute to the improvement of the output.

また、このようなエンジンの負荷運転時でも、凹溝32の内側面32bに沿って流れる水滴が存在しても、前述のアイドリング時と同様に、段部32cによって、弁孔33の開口部33aへの水滴の侵入を防ぐことができる。   Even when the engine is operated under load, even if water droplets flow along the inner surface 32b of the concave groove 32, the opening portion 33a of the valve hole 33 is formed by the step portion 32c as in the idling described above. Water droplets can be prevented from entering.

再び、図3及び図7において、フランジ部1bの、吸気管5と対向する端面には、吸気道7の斜め上方に、バイパス30の下流端部となる切欠き状の前記切欠き部35が開口し、この切欠き部35と吸気道7を囲繞する水滴形状のシール溝53がフランジ部1bの端面に形成され、このシール溝53には、フランジ部1bの第1及び第2締結ボス2,2′が締結ボルト3,3により吸気管5に締結されるとき、吸気管5の端面に密接するOリング54が装着される。その際、各締結ボス2,2′には、フランジ部1bのシール溝53形成面より僅かに隆起した座面2a,2a′が形成される。また、前記切欠き部35は、吸気道7を横断して上記第1及び第2締結ボス2,2′の中心間を結ぶ直線55の一側に配置され、その他側においては、フランジ部1bのシール溝53形成面より僅かに隆起した円弧状の当接座56(図3、図9参照)がシール溝53の外側縁の一部に沿うように形成される。この当接座56及び前記座面2a,2a′は、スロットルボディ1の鋳造後、同一平面に仕上げ加工される。   3 and FIG. 7 again, the notch portion 35 that is the notch-like shape serving as the downstream end portion of the bypass 30 is formed obliquely above the intake passage 7 on the end surface of the flange portion 1b facing the intake pipe 5. A water-drop shaped seal groove 53 that opens and surrounds the notch 35 and the intake passage 7 is formed on the end face of the flange portion 1b. The seal groove 53 includes first and second fastening bosses 2 of the flange portion 1b. , 2 ′ are fastened to the intake pipe 5 by the fastening bolts 3, 3, an O-ring 54 that is in close contact with the end surface of the intake pipe 5 is attached. At this time, seating surfaces 2a and 2a 'slightly raised from the surface of the flange portion 1b where the seal groove 53 is formed are formed on the fastening bosses 2 and 2'. The notch 35 is disposed on one side of a straight line 55 that crosses the intake passage 7 and connects the centers of the first and second fastening bosses 2 and 2 ', and on the other side, the flange portion 1b. An arcuate contact seat 56 (see FIGS. 3 and 9) slightly raised from the seal groove 53 forming surface is formed along a part of the outer edge of the seal groove 53. The abutment seat 56 and the seat surfaces 2a and 2a 'are finished to the same plane after the throttle body 1 is cast.

而して、上記締結時、これら座面2a,2a′及び当接座56の三個所が吸気管5の端面に当接することにより、Oリング54の圧縮変形量を正確に規制し、そのシール機能を長期に保つことができる。しかも、フランジ部1bの吸気管5との当接面を同一平面に仕上げ加工する際は、第1及び第2締結ボス2,2′の座面2a,2a′及び当接座56の三個所を仕上げ加工するだけで済み、その加工能率の向上と、加工工具の延命を図ることができる。また、切欠き部35及び当接座56を、両締結ボス2,2′の中心間を結ぶ直線55を挟んで互いに反対側に配置したことで、形状が複雑な部分を分散させることになり、ダイカスト鋳造時、湯回り性の向上を図ることができる。   Thus, at the time of the above fastening, the three portions of the seat surfaces 2a, 2a 'and the abutment seat 56 abut against the end surface of the intake pipe 5, thereby accurately regulating the amount of compressive deformation of the O-ring 54, and the seal The function can be kept for a long time. In addition, when finishing the contact surface of the flange portion 1b with the intake pipe 5 into the same plane, the three locations of the seat surfaces 2a and 2a 'of the first and second fastening bosses 2 and 2' and the contact seat 56 are provided. It is only necessary to finish the workpiece, improving the machining efficiency and extending the life of the machining tool. Further, the notched portion 35 and the abutment seat 56 are arranged on the opposite sides across the straight line 55 connecting the centers of the fastening bosses 2 and 2 ', so that a portion having a complicated shape is dispersed. In the case of die casting, it is possible to improve the hot water resistance.

本発明は上記実施例に限定されるものではなく、その要旨を逸脱しない範囲で種々の設計変更が可能である。例えば、シール溝53は、フランジ部1bに対向する吸気管5の端面に形成することもできる。また、上記実施例では、本発明を、吸気道7を水平にしたホリゾンタル型スロットルボディ1に適用したが、吸気道7を鉛直方向に向けたバーチカル型のスロットルボディにも適用可能である。また、手動式のアイドル調整弁31に代えて、電動式又はワックス式の自動弁をバイパスに設けることもできる。   The present invention is not limited to the above embodiments, and various design changes can be made without departing from the scope of the invention. For example, the seal groove 53 can be formed on the end surface of the intake pipe 5 facing the flange portion 1b. In the above embodiment, the present invention is applied to the horizontal throttle body 1 with the intake passage 7 horizontal, but it can also be applied to a vertical throttle body with the intake passage 7 oriented in the vertical direction. Further, instead of the manual idle adjustment valve 31, an electric or wax automatic valve can be provided in the bypass.

1・・・・・スロットルボディ
1a・・・・円胴部
7・・・・・吸気道
8・・・・・スロットル弁
8a・・・・弁軸
30・・・・バイパス
31・・・・弁手段(アイドル調整弁)
32・・・・凹溝
32a・・・行き止まり部
32b・・・内側面
32c・・・段部
33・・・・バイパスの他の通路(弁孔)
33a・・・開口部
36・・・・厚肉部
DESCRIPTION OF SYMBOLS 1 ... Throttle body 1a ... Circle part 7 ... Intake passage 8 ... Throttle valve 8a ... Valve shaft 30 ... Bypass 31 ... Valve means (idle adjustment valve)
32... Concave groove 32 a ... dead end portion 32 b ... inner side surface 32 c ... step portion 33 ... ... other passage (valve hole) of bypass
33a ... Opening 36 ... Thick part

Claims (4)

スロットル弁(8)により開閉される吸気道(7)を有するスロットルボディ(1)に、スロットル弁(8)を迂回して吸気道(7)に連通するバイパス(30)を設け、このバイパス(30)に、それを開閉する弁手段(31)を設けた、エンジンの吸気制御装置において、
前記バイパス(30)の入口を、スロットルボディ(1)の上流端から始まりスロットル弁(8)の手前で行き止まりとなるように吸気道(7)の内側面に形成される凹溝(32)で構成し、この凹溝(32)に続くバイパス(30)の他の通路(33)を、前記凹溝(32)の内側面(32b)から一段隆起した段部(32c)に開口させたことを特徴とする、エンジンの吸気制御装置。
The throttle body (1) having an intake passage (7) opened and closed by the throttle valve (8) is provided with a bypass (30) that bypasses the throttle valve (8) and communicates with the intake passage (7). 30) In an intake control device for an engine provided with valve means (31) for opening and closing it,
The inlet of the bypass (30) starts from an upstream end of the throttle body (1), and is a concave groove (32) formed on the inner surface of the intake passage (7) so as to stop before the throttle valve (8). The other passage (33) of the bypass (30) following the concave groove (32) is configured to open to a step portion (32c) raised one step from the inner surface (32b) of the concave groove (32). An intake control device for an engine.
請求項1記載のエンジンの吸気制御装置において、
前記他の通路(33)の前記段部(32c)への開口部(33a)を、前記段部(32c)の周縁から離して配置したことを特徴とする、エンジンの吸気制御装置。
The intake control apparatus for an engine according to claim 1,
An intake control device for an engine, wherein an opening (33a) to the stepped portion (32c) of the other passage (33) is arranged away from a peripheral edge of the stepped portion (32c).
請求項1又は2記載のエンジンの吸気制御装置において、
前記凹溝(32)を前記吸気道(7)の上部内側面に下向きに形成し、
前記段部(32c)を、該段部(32c)が前記凹溝(32)の天井面と行き止まり部(32a)とに連続するように形成したことを特徴とする、エンジンの吸気制御装置。
The intake control apparatus for an engine according to claim 1 or 2,
The concave groove (32) is formed downward on the upper inner surface of the intake passage (7);
An intake control device for an engine, wherein the step portion (32c) is formed so that the step portion (32c) is continuous with a ceiling surface of the concave groove (32) and a dead end portion (32a).
請求項1〜3の何れかに記載のエンジンの吸気制御装置において、
スロットルボディ(1)の円胴部(1a)に吸気道(7)を、円胴部(1a)の外形の中心に対してスロットル弁(8)の弁軸(8a)と直交する方向に偏心させて形成し、この吸気道(7)の偏心方向と反対側の円胴部(1a)の厚肉部(36)に前記凹溝(32)を形成したことを特徴とする、エンジンの吸気制御装置。
The intake control apparatus for an engine according to any one of claims 1 to 3,
The intake passage (7) is decentered in the cylinder body (1a) of the throttle body (1) in a direction orthogonal to the valve shaft (8a) of the throttle valve (8) with respect to the center of the outer shape of the cylinder body (1a). The intake air of the engine is characterized in that the concave groove (32) is formed in the thick portion (36) of the cylindrical portion (1a) opposite to the eccentric direction of the intake passage (7). Control device.
JP2009070029A 2009-03-23 2009-03-23 Engine intake control device Expired - Fee Related JP5342288B2 (en)

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Application Number Priority Date Filing Date Title
JP2009070029A JP5342288B2 (en) 2009-03-23 2009-03-23 Engine intake control device
CN201080013195.3A CN102362062B (en) 2009-03-23 2010-03-19 Air intake control device for engine
PCT/JP2010/054822 WO2010110212A1 (en) 2009-03-23 2010-03-19 Air intake control device for engine
EP10756009.6A EP2397685B1 (en) 2009-03-23 2010-03-19 Air intake control device for engine
BRPI1012241-9A BRPI1012241B1 (en) 2009-03-23 2010-03-19 ENGINE AIR INTAKE CONTROL DEVICE
PE2011001687A PE20120852A1 (en) 2009-03-23 2010-03-19 ENGINE AIR INTAKE CONTROL DEVICE

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