JP5336317B2 - Tapered roller bearing - Google Patents

Description

  The present invention relates to a tapered roller bearing in which a spring ring is fitted to an end portion on the small diameter side of an inner ring.

  As shown in FIG. 9, a general single row tapered roller bearing includes an inner ring 10 having a tapered transfer surface 11 on its outer diameter surface, and an outer ring 20 having a tapered transfer surface 21 on its inner diameter surface. A plurality of tapered rollers 30 incorporated between the inner ring 10 and the outer ring 20 and capable of rolling between the transfer surfaces 11 and 21 and a retainer 40 that holds each tapered roller 30 in a freely rollable manner. .

  A large flange 12 is integrally formed at the large-diameter end of the transfer surface 11 of the inner ring 10, and a small flange 15 is integrally formed at the small-diameter end. The tapered roller 30 and the retainer 40 are removed from the inner ring. It is supposed not to.

In such a tapered roller bearing, the small diameter side of the cage 40 is usually expanded in advance during assembly.
This process is generally referred to as bottom expansion, and the tapered roller 30 held by the retainer 40 with the bottom expanded is attached to the inner ring 10 from the side of the gavel 15.
The reason that the bottom is expanded in this way is to prevent interference between the tapered roller 30 and the gavel 15.
Then, after the tapered roller 30 is assembled to the inner ring 10 together with the cage 40, the portion of the cage 40 whose bottom is expanded is contracted and returned to the original shape.
This process is generally referred to as caulking, and after caulking, the outer ring 20 is covered with the cage 40 to complete the assembly.

However, the expansion and caulking of the cage 40 with respect to the cage lowers the dimensional accuracy of the cage, so that the tapered roller 30 may be inclined from the normal rotation shaft during the bearing operation.
This state is generally referred to as skew, and when skew occurs, the tapered roller 30 may press the retainer 40, and the retainer 40 may be damaged.
In addition, the bottom expansion and caulking work takes time.

  Therefore, as in Patent Document 1, instead of integrally forming a small collar on the inner ring of the tapered roller bearing, an attempt has been made to fit a small collar formed separately from the inner ring into the small diameter end of the inner ring. .

With this configuration, when assembling the bearing, it is only necessary to fit the cage ring and the tapered roller to the inner ring having no cage and then fit the cage ring into the inner ring, so that it is not necessary to expand or caulk the cage.
Therefore, it is possible to prevent the dimensional accuracy of the cage from being lowered and the cage from being damaged due to it.
Here, the gavel ring is solid and has a low rigidity and a high rigidity.

  However, in the tapered roller bearing in which the gavel ring is fitted to the inner ring as described above, it is necessary to take a means for preventing the fall of the gavel ring, and there is a problem that costs are increased.

That is, when press fitting the inner ring into the inner ring, it is necessary to finish the press-fitting portion with high accuracy, and increasing the machining accuracy leads to an increase in cost.
In addition, as described in Patent Document 1, a circumferential groove is formed on each of the inner ring outer diameter surface and the gavel ring inner diameter surface, and a retaining ring is fitted between both circumferential grooves. In the case of fixing the gavel ring (see FIG. 1 etc. of Patent Document 1), processing of the circumferential groove and an increase in the number of parts may lead to an increase in cost.

Japanese Utility Model Publication No. 3-65017

  Accordingly, an object of the present invention is to simplify the structure and reduce the manufacturing cost of a tapered roller bearing that can be assembled without expanding the bottom of the cage or caulking.

  In order to solve the above-described problems, in the tapered roller bearing of the present invention, a small scissors are integrally formed on the small diameter side of the inner ring transfer surface, or a solid small scissor ring that is separate from the inner ring is fitted. Instead of this, a configuration is adopted in which a hollow spring ring in which the outer diameter side can be flexibly deformed toward the inner diameter side is fitted.

  More specifically, the tapered roller bearing according to the invention has a tapered single-row or double-row transfer surface on the outer diameter surface, an inner ring integrally formed with a large flange on the larger diameter side of the transfer surface, and the inner ring A plurality of outer rings arranged concentrically and having tapered transfer surfaces inclined in the same direction facing the transfer surfaces of the inner ring on the inner diameter surface thereof, and capable of rolling between the transfer surfaces of the inner ring and the outer ring. A tapered roller, a cage that holds each tapered roller in a rollable manner, a hollow spring ring that is fitted on the small diameter side of each transfer surface of the inner ring, and whose outer diameter side can be flexibly deformed toward the inner diameter side; It was set as the structure provided with.

When assembling the bearing, when the cage that holds the tapered roller from the small diameter end of the inner ring is covered, the outer diameter side of the spring ring that easily contacts the tapered roller will bend and escape toward the inner diameter side, so the assembly work is smooth. This prevents damage to the tapered rollers.
In addition, since the spring ring is only fitted into the inner ring, the structure is simple and the cost is low.

  The spring ring adopts a configuration having an inner ring on the inner diameter side, an outer ring on the outer diameter side, and a connecting ring that connects the opposite ends of the inner ring and the outer ring, and the structure is simple. It is preferable because it is easy to produce by bending.

  The inner ring has a mounting groove extending in the circumferential direction on the small-diameter side of the transfer surface, and the spring ring has a locking piece connected to the end of the inner ring and inserted into the mounting groove. When the configuration is adopted, the spring ring can be further prevented from falling off from the inner ring due to the clamping structure.

  If the spring ring is configured to have a stopper provided continuously to the end of the outer ring and extending toward the inner ring, it is possible to prevent the taper roller from falling off from the end on the inner ring small diameter side.

  When the spring ring is assembled so that the outer ring of the spring ring is inclined in one direction with respect to the inner ring, and the direction of the inclination is downwardly inclined with respect to the inner ring small diameter end, when the bearing is assembled, The tapered roller held by the cage can be smoothly inserted from the inner ring small diameter end.

  If the inner ring adopts a configuration having a chamfered portion at the small-diameter end of the outer diameter surface, the edge of the inner ring and the spring ring are less likely to interfere when the spring ring is assembled to the inner ring when the bearing is assembled. It becomes easy.

When the surface of the spring ring is subjected to a phosphate film treatment or coated with a Teflon-based resin, it is possible to prevent rust from occurring on the spring ring and the tapered roller contacting the spring ring.
Further, since the sliding when the tapered roller comes into contact with the spring ring is improved, it is easy to assemble the tapered roller held by the cage when the bearing is assembled to the inner ring 10.

  Since the cage does not need to be expanded or caulked, it can be made of synthetic resin instead of metal, thereby reducing the weight of the entire bearing.

  The tapered roller bearing employs a configuration in which a hollow spring ring that can be deformed by bending the outer diameter side toward the inner diameter side is fitted to the small diameter end of the inner ring outer diameter surface, thereby simplifying the structure and reducing the cost. .

Sectional view of single-row tapered roller bearing of embodiment Main part enlarged sectional view of the single row tapered roller bearing of the embodiment Schematic diagram showing the operation of the spring ring when inserting the cage and the tapered roller into the inner ring Spring ring perspective view Sectional view of double row tapered roller bearing of embodiment Sectional view showing another example of single row tapered roller bearing Sectional view showing another example of single row tapered roller bearing Sectional view showing another example of single row tapered roller bearing Cross section of conventional single row tapered roller bearing

  Hereinafter, embodiments of the present invention will be described with reference to FIGS.

  A single-row tapered roller bearing 1 of the embodiment shown in FIGS. 1 and 2 includes an inner ring 10 having a tapered single-row transfer surface 11 inclined in the axial direction on an outer diameter surface, and a concentric outer side with the inner ring 10. And an outer ring 20 having a tapered single-row transfer surface 21 inclined on the inner diameter surface in the same direction as the inner ring transfer surface 11.

  Between the inner ring 10 and the outer ring 20, a plurality of tapered rollers 30 are incorporated in a single row in the axial direction so as to roll between the transfer surfaces 11 and 21, and each tapered roller 30 is held. It is stored in the pocket of the container 40.

A large collar 12 is integrally formed on the large diameter side of the transfer surface 11 of the inner ring 10, and an annular mounting groove 13 that is continuous in the circumferential direction is formed on the small diameter side.
Further, the small diameter end of the outer diameter surface of the inner ring 10 is chamfered to constitute a chamfered portion 14.

  On the other hand, a spring ring 50 is fitted on the small diameter side of the transfer surface 11 of the inner ring 10, and the tapered roller 30 and the retainer 40 are prevented from falling off from the inner ring 10 by the spring ring 50 and the large collar 12.

The spring ring 50 is formed by bending a spring stainless steel band such as SUS301-CSP defined in JIS G 4313.
And the surface treatment is given to the surface, either by performing a phosphate film treatment or coating a Teflon resin.

  As a specific configuration of the spring ring 50, as shown in FIG. 4, an inner ring 51 that fits into a small-diameter side end of the outer diameter surface of the inner ring 10, and an outer ring 52 that is disposed substantially concentrically with the inner ring 51. And a connecting ring 53 that connects the opposite ends of the inner ring 51 and the outer ring 52, and the cross section is substantially U-shaped and is hollow.

  Since the spring ring 50 is formed by bending the spring stainless steel strip into a substantially U-shaped cross section as described above, the outer ring 52 that forms the outer diameter side of the spring ring 50 corresponds to the inner ring that forms the inner diameter side according to the load. Deflection toward 51 is possible.

More specifically, an annular locking piece 51a that is bent toward the axial center of the inner ring 51 is formed at the end of the inner ring 51 that is not connected to the connecting ring 53, and this locking piece 51a. Is inserted into the mounting groove 13 of the inner ring 10.
The outer ring 52 is inclined in a direction away from the inner ring 51 from the connecting side to the connecting ring 53 toward the non-connecting side, and at the end of the non-connecting side with the connecting ring 53, the inner ring 51 is provided. An annular stopper 52a that bends toward is formed.

  The configuration of the single-row tapered roller bearing 1 of the embodiment is as described above, and the assembly thereof will be described next.

When assembling the tapered roller bearing 1, first, the spring ring 50 is fitted into the outer diameter side small diameter side end portion of the inner ring 10.
When the spring ring 50 is inserted from the small-diameter end of the inner ring 10, the inner ring 10 has the chamfered portion 14, so that the edge of the inner ring 10 and the spring ring 50 are not easily caught.
Further, since the spring ring 50 is subjected to surface treatment and is slippery, the insertion is made smoothly.
During this insertion, the locking piece 51 a of the spring ring 50 is inserted into the mounting groove 13 of the inner ring 10.

  Since the inner ring 51 of the spring ring 50 is in a tight-fitting state with respect to the inner ring 10 and the locking piece 51a is inserted into the mounting groove 13 as described above, the spring ring 50 is prevented from falling off from the inner ring 10. Every effort is made.

Next, the tapered rollers 30 are accommodated in the respective pockets of the cage 40, and this is covered from the small diameter end of the inner ring 10 as shown in FIG.
Since the outer ring 52 of the spring ring 50 is inclined downward toward the small diameter end of the inner ring 10, it is easy to insert.
Further, even when the tapered roller 30 comes into contact with the outer ring 52 at the time of insertion as shown in the figure, the outer ring 52 is deflected and escapes to the inner ring 51 side, and is further in sliding contact with the surface treatment, so that further assembly is facilitated. It has become.
When the retainer 40 is inserted until the tapered roller 30 is placed on the transfer surface 11 of the inner ring 10, the large collar 12 of the inner ring 10 and the spring ring 50 prevent the taper roller 30 and the retainer 40 from coming off in the axial direction. Dropping is prevented.
In particular, by providing the spring ring 50 with the stopper 52a, the tapered roller 30 comes into surface contact with the stopper 52a when the tapered roller 30 moves toward the small-diameter side end portion of the inner ring 10, thereby further preventing the dropping. Further, the end face of the tapered roller 30 is prevented from being damaged.

When the outer ring 20 is further covered on the tapered roller 30 and the cage 40, the tapered roller bearing 1 is completed.
In this tapered roller bearing 1, since the surface treatment is applied to the spring ring 50, the spring ring 50 is prevented from being rusted or the rust being transferred to the tapered roller 30 to deteriorate the bearing performance.
As described above, when assembling, the cage 40 does not need to be expanded or caulked, so that labor is not required and dimensional accuracy is not reduced. Since the cage 40 does not need to be expanded or caulked, it is possible to reduce the weight of the entire bearing 1 by using a synthetic resin.
In addition, since the spring ring 50 is simply configured to fit into the inner ring 10, the structure is simple, the number of parts is not increased, and the cost is low.

As shown in FIG. 5, the present invention can also be applied to the double row tapered roller bearing 1.
In this embodiment, the transfer surfaces 11 and 21 are formed in double rows (two rows) on the inner ring 10 and the outer ring 20 respectively, and correspondingly, the tapered rollers 30 are arranged in parallel in the double row in the axial direction.
Each of the transfer surfaces 11 and 21 has a reverse taper direction (upwardly inclined toward the center in the axial direction), and is large between the transfer surfaces 11 of the inner ring 10, that is, on the large diameter side of both transfer surfaces 11. 12 is integrally formed.
In addition, spring rings 50 are fitted at both ends of the inner ring 10 in the axial direction, that is, at the small diameter side of each transfer surface 11.
Other configurations and effects are the same as those of the single-row tapered roller bearing 1.
The direction of the taper of the transfer surfaces 11 and 21 is not limited to this embodiment.

The structure of the spring ring 50 is not limited to the above-described two embodiments. In short, it is sufficient that the spring ring 50 has a hollow structure in which the outer diameter side can be flexibly deformed toward the inner diameter side according to the load.
Moreover, in the said embodiment, although the attachment groove | channel 13, the locking piece 51a, and the stopper 52a are formed continuously in the circumferential direction, these may be intermittently formed in the circumferential direction or may be omitted. it can.
The structure of the inner ring 10, the outer ring 20, the tapered roller 30, and the cage 40 is not limited to the above embodiment. For example, a pin type cage may be used as the cage 40.

In the single-row tapered roller bearing 2 according to another example shown in FIG. 6, a semicircular mounting groove 13 is formed on the small diameter side of the transfer surface 11 of the inner ring 10, and an O-ring 60 is formed in the mounting groove 13. Is inserted to prevent the tapered roller 30 from coming off.
About another structure, it is the same as that of the tapered roller bearing 1 of embodiment shown to FIGS.

That is, the tapered roller bearing 2 of this example is
The outer surface has a taper-shaped single-row or double-row transfer surface 11, a large collar 12 is integrally formed on the large-diameter side of the transfer surface 11, and a mounting groove 13 is formed on the small-diameter side of the transfer surface 11. The inner ring 10
An outer ring 20 disposed concentrically with the inner ring 10 and having a tapered transfer surface 21 inclined in the same direction opposite to each transfer surface 11 of the inner ring 10 on its inner diameter surface;
A plurality of tapered rollers 30 capable of rolling between the transfer surfaces 11, 21 of the inner ring 10 and the outer ring 20,
A retainer 40 for holding each tapered roller 30 in a freely rollable manner;
And an O-ring 60 fitted in the mounting groove 13 of the inner ring 10.

  The O-ring is inexpensive and can be easily attached to the small diameter side of the transfer surface 11 by being elastically deformed. Further, since the O-ring can be removed from the smaller diameter side by elastically expanding the diameter, the bearing 2 can be easily disassembled and reassembled without breaking the bearing 2.

In the single-row tapered roller bearing 2 according to another example shown in FIG. 7, a screw portion 16 is formed on the small diameter side of the transfer surface 11 of the inner ring 10, and a screw portion 71 is formed on the inner diameter surface. The collar ring 70 is screwed and fixed to prevent the tapered roller 30 from coming off.
About another structure, it is the same as that of the tapered roller bearing 1 of embodiment shown to FIGS.

That is, the tapered roller bearing 2 of this example is
A screw having a tapered single row or double row transfer surface 11 on the outer diameter surface, a large flange 12 formed integrally on the large diameter side of the transfer surface 11, and a screw extending in the circumferential direction on the small diameter side of the transfer surface 11 An inner ring 10 forming a portion 16;
An outer ring 20 disposed concentrically with the inner ring 10 and having a tapered transfer surface 21 inclined in the same direction opposite to each transfer surface 11 of the inner ring 10 on its inner diameter surface;
A plurality of tapered rollers 30 capable of rolling between the transfer surfaces 11, 21 of the inner ring 10 and the outer ring 20,
A retainer 40 for holding each tapered roller 30 in a freely rollable manner;
A gavel ring 70 having a threaded portion 71 extending in the circumferential direction on the inner diameter surface and screwed into the threaded portion 16 of the inner ring 10.

The small ring 70 can be rotated and screwed into the small diameter side of the transfer surface 11 for easy and strong attachment. In addition, the bearing 2 can be easily detached and reassembled because it can be removed from the small diameter side of the transfer surface 11 simply by rotating the gavel ring 70 in the reverse direction and loosening the screw.
Here, the material of the gavel ring 70 is not particularly limited, and examples thereof include steel materials, non-ferrous alloys, and resin materials.

In the single row tapered roller bearing 2 according to another example shown in FIG. 8, screw holes 17 and 72 penetrating radially in the small diameter side of the transfer surface 11 of the inner ring 10 and the small collar ring 70 are formed. A small collar ring 70 is put on the small diameter side, and bolts 80 are screwed and fixed to both screw holes 17 and 72 communicating from the inner diameter side of the inner ring 10.
About another structure, it is the same as that of the tapered roller bearing 1 of embodiment shown to FIGS.

That is, the tapered roller bearing 2 of this example is
A tapered single-row or double-row transfer surface 11 is formed on the outer diameter surface, a large collar 12 is integrally formed on the large-diameter side of the transfer surface 11, and penetrates radially on the small-diameter side of the transfer surface 11. An inner ring 10 in which a screw hole 17 is formed;
An outer ring 20 disposed concentrically with the inner ring 10 and having a tapered transfer surface 21 inclined in the same direction opposite to each transfer surface 11 of the inner ring 10 on its inner diameter surface;
A plurality of tapered rollers 30 capable of rolling between the transfer surfaces 11, 21 of the inner ring 10 and the outer ring 20,
A retainer 40 for holding each tapered roller 30 in a freely rollable manner;
A small collar ring 70 having a screw hole 72 extending in the radial direction and covering the small diameter side of the transfer surface 11 of the inner ring 10;
And a bolt 80 screwed into the screw hole 17 of the inner ring 10 and the screw hole 72 of the gavel ring 70 that communicate with each other.

The small ring 70 can be firmly attached to the small diameter side of the transfer surface 11 by screwing the bolt 80. Further, since the gavel ring 70 can be removed from the small diameter side of the transfer surface 11 simply by loosening the bolt 80, the bearing 2 can be easily disassembled and assembled.
In particular, since the bolt 80 can be screwed from the inner diameter side of the inner ring 10, it is easy to screw and loosen the screw 80, and the bolt 80 is prevented from being damaged by contacting the tapered roller 30 or the retainer 40. Yes.
Further, the direction in which the bolt 80 is loosened is the radial direction of the bearing 2, whereas the direction in which the small ring 70 is pushed from the tapered roller 30 is the axial direction of the bearing 2, so a load is applied to the bolt 80 in the loosening direction. The load is suppressed, and the gavel ring 70 is prevented from falling off.

DESCRIPTION OF SYMBOLS 1 Tapered roller bearing 2 Embodiment tapered roller bearing 10 of another example Inner ring 11 Transfer surface 12 Large flange 13 Mounting groove 14 Chamfered portion 15 Small flange 16 Screw portion 17 Screw hole 20 Outer ring 21 Transfer surface 30 Tapered roller 40 Cage 50 Spring ring 51 Inner ring 51a Locking piece 52 Outer ring 52a Stopper 53 Connecting ring 60 O-ring 70 Small collar ring 71 Screw part 72 Screw hole 80 Bolt

Claims (10)

An inner ring 10 having a tapered single-row or double-row transfer surface 11 on the outer diameter surface, and a large collar 12 integrally formed on the larger diameter side of the transfer surface 11;
An outer ring 20 disposed concentrically with the inner ring 10 and having a tapered transfer surface 21 inclined in the same direction opposite to each transfer surface 11 of the inner ring 10 on its inner diameter surface;
A plurality of tapered rollers 30 capable of rolling between the transfer surfaces 11, 21 of the inner ring 10 and the outer ring 20,
A retainer 40 for holding each tapered roller 30 in a freely rollable manner;
When the tapered roller 30 comes into contact with the retainer 40 that is fitted on the small diameter side of each transfer surface 11 of the inner ring 10 and holds the tapered roller 30 from the small diameter end of the inner ring 10, the outer diameter side thereof becomes the inner diameter side. A tapered roller bearing comprising: a closed annular hollow spring ring 50 that can be bent and deformed to escape .   The spring ring 50 includes an inner ring 51 on the inner diameter side, an outer ring 52 on the outer diameter side, and a connection ring 53 that connects the opposite ends of the inner ring 51 and the outer ring 52. The tapered roller bearing described. The inner ring 10 has a mounting groove 13 extending in the circumferential direction on the small diameter side of the transfer surface 11;
The tapered roller bearing according to claim 2, wherein the spring ring (50) has a locking piece (51a) connected to the end of the inner ring (51) and inserted into the mounting groove (13).   The tapered roller bearing according to claim 2 or 3, wherein the spring ring (50) includes a stopper (52a) that is connected to an end of the outer ring (52) and extends toward the inner ring (51).   The tapered roller bearing according to claim 2, wherein the outer ring 52 of the spring ring 50 is inclined in one direction with respect to the inner ring 51.   The tapered roller bearing according to any one of claims 1 to 5, wherein the inner ring 10 has a chamfered portion 14 at a small diameter end of an outer diameter surface thereof.   The tapered roller bearing according to any one of claims 1 to 6, wherein the spring ring 50 is formed of SUS301-CSP defined in JIS G4313.   The tapered roller bearing according to any one of claims 1 to 7, wherein a surface of the spring ring 50 is subjected to a phosphate film treatment.   The tapered roller bearing according to any one of claims 1 to 7, wherein a surface of the spring ring 50 is coated with a Teflon resin.   The tapered roller bearing according to any one of claims 1 to 9, wherein the cage 40 is made of a synthetic resin.

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