JP5334179B2 - Circuit breaker - Google Patents

Circuit breaker Download PDF

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JP5334179B2
JP5334179B2 JP2009088760A JP2009088760A JP5334179B2 JP 5334179 B2 JP5334179 B2 JP 5334179B2 JP 2009088760 A JP2009088760 A JP 2009088760A JP 2009088760 A JP2009088760 A JP 2009088760A JP 5334179 B2 JP5334179 B2 JP 5334179B2
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circuit breaker
bimetal
adjustment
overcurrent
insertion hole
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JP2010244701A (en
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肇 渡邊
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河村電器産業株式会社
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Description

本発明は、電源側端子から固定接点、可動接点を経て、可動接点に可撓銅線を介してバイメタルを接続させて負荷座から負荷側端子へと導通される回路遮断器に関するものである。   The present invention relates to a circuit breaker in which a bimetal is connected to a movable contact via a flexible copper wire from a power supply side terminal through a fixed contact and a movable contact, and is conducted from a load seat to a load side terminal.

回路遮断器の過電流調整は、回路遮断器の短手面に設けられた調整穴に挿通された調整ねじの締め付けにより、回路遮断器に組み込まれている負荷座位置調整でバイメタルを適正な位置に移動させて行われる。従来、この過電流調整は、回路遮断器に通電した状態で行っていた。実際に過電流をかけ、バイメタルを熱により変位させ、規定の電流を流したときに、規定の時間で回路が遮断されるように、調整ねじを締め付けて調整していた。一旦調整した後、試験のためにもう一度過電流をかけ確認する。このときに規定値を外れていた場合は、また、調整しなおす。 The overcurrent adjustment of the circuit breaker is performed by adjusting the position of the load seat built in the circuit breaker by tightening the adjustment screw inserted in the adjustment hole provided on the short side of the circuit breaker. This is done by moving to a position. Conventionally, this overcurrent adjustment has been performed with the circuit breaker energized. When an overcurrent is actually applied, the bimetal is displaced by heat, and when a specified current is passed, the adjustment screw is tightened and adjusted so that the circuit is shut off at a specified time. Once adjusted, check again with overcurrent for testing. If the specified value is not met at this time, adjust it again.

特開2008−34313号公報JP 2008-34313 A

実際に過電流をかけての調整であるため、一度バイメタルを変位させてしまうと、試験をしたり、再調整をしたりするには、バイメタルを冷ます必要があり、元の状態に戻すのに、一時間から二時間の放置時間が必要である。   Since the adjustment is actually applied with an overcurrent, once the bimetal is displaced, it is necessary to cool the bimetal in order to perform testing or readjustment. In addition, a standing time of 1 to 2 hours is required.

通電状態での調整は危険もあり、さらに再調整や試験の際には、バイメタルをいちいち冷まさなくてはならず、非常に作業性の悪いものであった。   Adjustment in the energized state is dangerous, and the bimetal has to be cooled one by one at the time of readjustment and testing, which is very inefficient.

そこで本発明は、通電することなく過電流調整を行える回路遮断器を提供することを目的とし、その構造は、バイメタルの温度による変位性を利用して過電流が流れた場合にバイメタルが可動接点を動作させるハンドルに作用する掛合片に当たることで回路を遮断する機構を有し、バイメタルの変位速度とバイメタルと掛合片との距離とを調整する過電流調整において、バイメタルがどの温度でどのくらいの変位があるかのデータより適正なバイメタルの位置を決定する調整部材を掛合片の先端に取り付け、回路遮断器の短手面に設けられた調整穴に挿通された調整ねじにより負荷座の位置を変更させ、バイメタルと掛合片との距離を調整可能とし、調整部材を回路遮断器内へ取り付けるための挿入孔を回路遮断器の長手面に設けたことを特徴とする。 Therefore, the present invention has an object to provide a circuit breaker that can perform overcurrent adjustment without energization, and its structure is such that when an overcurrent flows by utilizing the displaceability due to the temperature of the bimetal, the bimetal is a movable contact. It has a mechanism that shuts off the circuit by hitting the engaging piece acting on the handle that operates the overcurrent adjustment that adjusts the displacement speed of the bimetal and the distance between the bimetal and the engaging piece, and how much the bimetal is displaced at what temperature Attach an adjustment member that determines the proper bimetal position from the data on whether there is any, and change the position of the load seat with the adjustment screw inserted in the adjustment hole provided on the short side of the circuit breaker It is allowed, especially that to allow adjusting the distance between the bimetal and the lock plate, provided with insertion holes for mounting the adjustment member to the circuit breaker in the longitudinal plane of the circuit breaker To.

また、挿入孔には蓋体を設け、過電流調整終了後は蓋体により、挿入孔を施蓋することを特徴とする。   The insertion hole is provided with a lid, and after the overcurrent adjustment is completed, the insertion hole is covered with the lid.

また、調整部材を円弧状に形成し、蓋体と一体に形成可能すると共に、過電流調整後は蓋体を反転させて挿入孔を施蓋することを特徴とする。   Further, the adjustment member is formed in an arc shape and can be formed integrally with the lid body, and after the overcurrent adjustment, the lid body is inverted to cover the insertion hole.

本発明の回路遮断器は、バイメタルの温度による変位性を利用して過電流が流れた場合にバイメタルが可動接点を動作させるハンドルに作用する掛合片に当たることで回路を遮断する機構を有し、バイメタルの変位速度とバイメタルと掛合片との距離とを調整する過電流調整において、バイメタルがどの温度でどのくらいの変位があるかのデータより適正なバイメタルの位置を決定する調整部材を掛合片の先端に取り付け、回路遮断器の短手面に設けられた調整穴に挿通された調整ねじにより負荷座の位置を変更させ、バイメタルと掛合片との距離を調整可能とし、調整部材を回路遮断器内へ取り付けるための挿入孔を回路遮断器の長手面に設けたため、無通電であるので安全に作業が行え、再調整や試験の場合にも、バイメタルの変位を元に戻すため冷ます必要がなくすぐに行うことができ作業効率が良くなる。また、回路遮断器を動作可能に組み立てられた状態で、過電流調整が可能となり、従来のように、毎回、ケース全体を開いたりする手間が省け、調整作業が容易になる。 The circuit breaker of the present invention has a mechanism for interrupting the circuit by hitting the engaging piece acting on the handle that operates the movable contact when an overcurrent flows using the displaceability due to the temperature of the bimetal, In the overcurrent adjustment that adjusts the displacement speed of the bimetal and the distance between the bimetal and the engagement piece, an adjustment member that determines the proper bimetal position from the data of what temperature and how much the bimetal is displaced is used as the tip of the engagement piece. The position of the load seat can be changed by an adjustment screw inserted in the adjustment hole provided on the short side of the circuit breaker, and the distance between the bimetal and the engagement piece can be adjusted. since the insertion hole for attachment to the inner disposed in the longitudinal plane of the circuit breaker, since it is not energized can do work safely, even in the case of reconditioning and testing, based on the bimetal displacement Work efficiency can be carried out as soon as there is no need to cool to return will be better. In addition, overcurrent adjustment is possible in a state where the circuit breaker is assembled so as to be operable, and it is possible to eliminate the trouble of opening the entire case each time as in the conventional case, and adjustment work is facilitated.

また、挿入孔には蓋体を設け、過電流調整終了後は蓋体により、挿入孔を施蓋するため、回路遮断器を動作可能に組み立てられた状態で、過電流調整が可能となり、従来のように、ケースを開いたりする手間が省け、調整作業が容易になる。   In addition, the insertion hole is provided with a lid, and after the overcurrent adjustment is completed, the insertion hole is covered with the lid, so that overcurrent adjustment is possible with the circuit breaker assembled in an operable state. As described above, the trouble of opening the case is saved, and the adjustment work is facilitated.

また、調整部材を円弧状に形成し、蓋体と一体に形成可能すると共に、過電流調整後は蓋体を反転させて挿入孔を施蓋するため、部品点数を抑えられると共に、部品の紛失の虞も減る。蓋体を回転させるだけなので、作業性も損なわれない。   In addition, the adjustment member is formed in an arc shape and can be formed integrally with the lid, and after adjusting the overcurrent, the lid is inverted and the insertion hole is covered, so the number of parts can be reduced and the parts lost The risk of this is also reduced. Since the lid is simply rotated, workability is not impaired.

回路遮断器の内部機構を示す断面図である。It is sectional drawing which shows the internal mechanism of a circuit breaker. 本発明に係る回路遮断器を示す説明図である。It is explanatory drawing which shows the circuit breaker which concerns on this invention. 図2における回路遮断器に取り付けた調整部材の動作を示す説明図である。It is explanatory drawing which shows operation | movement of the adjustment member attached to the circuit breaker in FIG. 調整部材を取り除き試験をしている状態を示す説明図である。It is explanatory drawing which shows the state which removes the adjustment member and is testing. 図3における回路遮断器に蓋体を設けた状態を示す説明図である。It is explanatory drawing which shows the state which provided the cover body in the circuit breaker in FIG. 図4における蓋体の拡大図である。It is an enlarged view of the cover body in FIG. 本発明に係る回路遮断器を示す説明図である。It is explanatory drawing which shows the circuit breaker which concerns on this invention. 図6に示す回路遮断器の蓋体をロックした状態を示す説明図である。It is explanatory drawing which shows the state which locked the cover body of the circuit breaker shown in FIG.

本発明に係る回路遮断器の実施例を図1〜図の添付図面に基いて説明する。 The embodiment of the circuit breaker according to the present invention will be described with reference to the accompanying drawings of FIGS. 1-8.

本発明は、過電流が流れた場合に、一定時間内に回路を遮断する機構を持つ、回路遮断器に関する。図1に示すように、回路遮断器1は、ケース2の上部に回路のオン・オフを操作する操作ハンドル3が設けられている。電源側端子4から固定接点5、可動接点6を経て可動接点6に可撓銅線7を介してバイメタル8を接続し負荷座9から負荷側端子10へと導通されている。さらに、バイメタル8の変位により動作する掛合片11が設けられ、掛合片11は操作ハンドルユニット12と接続しているので、過電流が流れた場合には、バイメタル8の、伝わった熱による変位で掛合片11に触れることで、操作ハンドルユニット12が動作し、回路が遮断される仕組みである。   The present invention relates to a circuit breaker having a mechanism for breaking a circuit within a predetermined time when an overcurrent flows. As shown in FIG. 1, the circuit breaker 1 is provided with an operation handle 3 for operating the circuit on and off at the upper part of the case 2. A bimetal 8 is connected from the power supply side terminal 4 to the movable contact 6 via the flexible copper wire 7 through the fixed contact 5 and the movable contact 6, and is conducted from the load seat 9 to the load side terminal 10. Furthermore, a latching piece 11 that is operated by the displacement of the bimetal 8 is provided, and the latching piece 11 is connected to the operation handle unit 12. Therefore, when an overcurrent flows, the bimetal 8 is displaced by the transmitted heat. By touching the engaging piece 11, the operation handle unit 12 operates and the circuit is shut off.

バイメタル8は、その温度により変位角度と変位速度が異なる。過電流の大きさによって発生する温度が異なるため、その過電流の大きさによってバイメタル8の変位角度と変位速度が異なってくる。回路遮断器1の性能を一定にするために、ある大きさの過電流が流れたときに、バイメタル8が変位する角度と速度とを規定している。このバイメタル8の変位する角度と速度とを一定にするために過電流調整を行っている。   The bimetal 8 has a different displacement angle and displacement speed depending on its temperature. Since the generated temperature varies depending on the magnitude of the overcurrent, the displacement angle and the displacement speed of the bimetal 8 vary depending on the magnitude of the overcurrent. In order to make the performance of the circuit breaker 1 constant, the angle and speed at which the bimetal 8 is displaced when an overcurrent of a certain magnitude flows are defined. Overcurrent adjustment is performed in order to make the displacement angle and speed of the bimetal 8 constant.

過電流調整は、ケース2の短手面2aに設けられた調整穴13に挿通された調整ねじ14を締め付けることで、ケース内側に組み込まれている負荷座9の位置を調整することにより行う。例えば100%の電流が流れているときは、バイメタル8の変位は少なく、回路は遮断されない。125%の電流が流れたときには、バイメタル8は変位し一時間で掛合片11に当たって、回路が遮断される。また、200%の電流が流れたときには、バイメタル8が変位し40秒以内に掛合片に当たって、回路が遮断される。このように、規定された場合、バイメタル8が変位して掛合片11にその時間内で接触するように、バイメタル8と掛合片11との間の距離を調整する。   Overcurrent adjustment is performed by adjusting the position of the load seat 9 incorporated inside the case by tightening the adjustment screw 14 inserted through the adjustment hole 13 provided in the short surface 2a of the case 2. For example, when 100% current flows, the displacement of the bimetal 8 is small and the circuit is not interrupted. When a current of 125% flows, the bimetal 8 is displaced and hits the engaging piece 11 in one hour, and the circuit is cut off. Further, when a current of 200% flows, the bimetal 8 is displaced and hits the engaging piece within 40 seconds, and the circuit is cut off. Thus, when prescribed | regulated, the distance between the bimetal 8 and the engagement piece 11 is adjusted so that the bimetal 8 may displace and contact the engagement piece 11 within the time.

バイメタル8がある時間でどれくらいの変位があるかといった特性は事前にわかっているので、そのデータに基いて割り出されたバイメタル8と掛合片11との距離が計測可能である調整部材15を掛合片11の端部に取り付ける。図2〜図4では、調整部材15は円筒形とし、掛合片11から調整部材15の半径分離れた位置にバイメタル8が配置されるように、調整ねじ14で負荷座の位置を調整する。図4に示すように、調整部材15を取り除いてから、試験として電流を流し、実際に規定の通りの動作がされるかどうかを確認する。   Since the characteristics such as how much displacement the bimetal 8 is in a certain time are known in advance, the adjustment member 15 that can measure the distance between the bimetal 8 and the engagement piece 11 determined based on the data is engaged. Attach to the end of the piece 11. 2 to 4, the adjustment member 15 has a cylindrical shape, and the position of the load seat is adjusted by the adjustment screw 14 so that the bimetal 8 is disposed at a position separated from the engagement piece 11 by a radius of the adjustment member 15. As shown in FIG. 4, after removing the adjustment member 15, a current is passed as a test to check whether or not the operation as specified is actually performed.

従来は、バイメタルの配置位置の決定は、通電状態で実際にバイメタルを変位させ回路を遮断することで行われていたため、一度バイメタルを変位させてしまうと、次に動作させるためには、バイメタルが元の位置に戻るまで冷ます必要があり、過電流調整に多くの時間を費やすこととなっていた。本発明では、過電流調整は、通電するのは動作の試験時のみであるため、作業性がよく、効率よく過電流調整ができるということが特徴である。   Conventionally, the arrangement position of the bimetal has been determined by actually displacing the bimetal in the energized state and shutting off the circuit. Therefore, once the bimetal is displaced, It had to be cooled until it returned to its original position, and much time was spent adjusting the overcurrent. In the present invention, since overcurrent adjustment is performed only during an operation test, it is characterized by good workability and efficient overcurrent adjustment.

図2〜図4に示すように、本発明の請求項2に係る回路遮断器1は、回路遮断器1のケース2内に調整部材を入れるための挿入孔16をケース長手面2b両面に設ける。回路遮断器1の組み立てが完了してから、過電流調整が可能となる。従来過電流調整は、回路遮断器1のケース2を開いたまま、バイメタル8と掛合片11との状態を目視しながら行い、調整した後にケース2を閉じ回路遮断器1の組み立てを完了させていた。過電流調整の終わった回路遮断器1が、ケース2を閉じる作業中に調整が狂ってしまう虞もあったが、本発明では、回路遮断器1の組み立てが完了した後に過電流調整をすることができ、確実な調整ができるようになる。   As shown in FIG. 2 to FIG. 4, the circuit breaker 1 according to claim 2 of the present invention is provided with insertion holes 16 on both sides of the case longitudinal surface 2 b for inserting an adjusting member into the case 2 of the circuit breaker 1. . After the assembly of the circuit breaker 1 is completed, overcurrent adjustment becomes possible. Conventionally, overcurrent adjustment is performed while observing the state of the bimetal 8 and the engaging piece 11 while the case 2 of the circuit breaker 1 is opened, and after the adjustment, the case 2 is closed and the assembly of the circuit breaker 1 is completed. It was. Although the circuit breaker 1 after overcurrent adjustment has finished may be out of adjustment during the operation of closing the case 2, in the present invention, the overcurrent adjustment is performed after the assembly of the circuit breaker 1 is completed. Can be adjusted reliably.

図5に示すように、本発明の請求項に係る回路遮断器は、請求項に記載の回路遮断器1のケース2に設けた挿入孔16に蓋体17を設けたものである。回路遮断器1の組み立てが完了してから、過電流調整が可能となる。従来過電流調整は、回路遮断器1のケース2を開いたまま、バイメタル8と掛合片11との状態を目視しながら行い、調整した後にケース2を閉じ回路遮断器1の組み立てを完了させていた。過電流調整の終わった回路遮断器1が、ケース2を閉じる作業中に調整が狂ってしまう虞もあったが、本発明では、回路遮断器1の組み立てが完了した後に過電流調整をすることができ、確実な調整ができるようになる。 As shown in FIG. 5, the circuit breaker according to claim 2 of the present invention is provided with a lid 17 in the insertion hole 16 provided in the case 2 of the circuit breaker 1 according to claim 1 . After the assembly of the circuit breaker 1 is completed, overcurrent adjustment becomes possible. Conventionally, overcurrent adjustment is performed while observing the state of the bimetal 8 and the engaging piece 11 while the case 2 of the circuit breaker 1 is opened, and after the adjustment, the case 2 is closed and the assembly of the circuit breaker 1 is completed. It was. Although the circuit breaker 1 after overcurrent adjustment has finished may be out of adjustment during the operation of closing the case 2, in the present invention, the overcurrent adjustment is performed after the assembly of the circuit breaker 1 is completed. Can be adjusted reliably.

図6〜図8に示すように、本発明の請求項に係る回路遮断器は、調整部材15を断面略半円形とし、ケース2の挿入孔16を施蓋する蓋体17と一体に形成する。一体に形成することにより、過電流調整を行った後、調整部材15を取り除く必要がなく、また、調整部材15は小さい部品であるが、紛失の虞も少なくなる。また、蓋体17と一体に形成することにより、蓋体17を閉じた状態でバイメタル8が正常に動作できるように、調整部材15は断面略半円形とし、挿入孔16を蓋体17で施蓋する場合には、蓋体17を半回転させ過電流調整部を掛合片11のバイメタル8に対して反対側に配置する。過電流調整時には、バイメタル8と掛合片11との間の距離を測り、回路遮断器1完成時には、バイメタル8の動作を妨げないような位置に配置可能とする。 As shown in FIGS. 6 to 8 , the circuit breaker according to claim 3 of the present invention is formed integrally with a lid 17 that covers the insertion hole 16 of the case 2 with the adjustment member 15 having a substantially semicircular cross section. To do. By forming them integrally, it is not necessary to remove the adjusting member 15 after performing overcurrent adjustment, and the adjusting member 15 is a small part, but the risk of loss is reduced. Further, by forming the cover body 17 integrally, the adjustment member 15 has a substantially semicircular cross section and the insertion hole 16 is formed by the cover body 17 so that the bimetal 8 can operate normally with the cover body 17 closed. In the case of the lid, the lid body 17 is rotated halfway, and the overcurrent adjusting portion is disposed on the opposite side to the bimetal 8 of the engagement piece 11. When adjusting the overcurrent, the distance between the bimetal 8 and the engaging piece 11 is measured, and when the circuit breaker 1 is completed, it can be placed at a position that does not hinder the operation of the bimetal 8.

また、過電流調整部を施蓋する蓋体17と、調整部材15を差込む挿入孔16周縁部には、それぞれ対向する印18を設け、蓋体17の挿入孔16への差し込み向きや、蓋体17の固定向きとが、外側から確認可能とすることもできる。例えば、図7は、蓋体17を挿入孔16に差し込んだ状態に印18を合わせている。また、図8は、蓋体17を挿入孔16に固定した状態に印18を合わせている。   Further, the lid 17 that covers the overcurrent adjusting portion and the peripheral portion of the insertion hole 16 into which the adjustment member 15 is inserted are provided with opposing marks 18, and the insertion direction of the lid 17 into the insertion hole 16, The fixing direction of the lid body 17 can be confirmed from the outside. For example, in FIG. 7, the mark 18 is aligned with the lid 17 inserted into the insertion hole 16. In FIG. 8, the mark 18 is aligned with the lid 17 fixed to the insertion hole 16.

1 回路遮断器
2 ケース
2a 短手面
2b 長手面
3 操作ハンドル
4 電源側端子
5 固定接点
6 可動接点
7 可撓銅線
8 バイメタル
9 負荷座
10 負荷側端子
11 掛合片
12 操作ハンドルユニット
13 調整穴
14 調整ねじ
15 調整部材
16 挿入孔
17 蓋体
DESCRIPTION OF SYMBOLS 1 Circuit breaker 2 Case 2a Short side 2b Long side 3 Operation handle 4 Power supply side terminal 5 Fixed contact 6 Movable contact 7 Flexible copper wire 8 Bimetal 9 Load seat 10 Load side terminal 11 Engagement piece 12 Operation handle unit 13 Adjustment hole 14 adjusting screw 15 adjusting member 16 insertion hole 17 lid

Claims (3)

電源側端子から固定接点、可動接点を経て、該可動接点には可撓銅線を介してバイメタルを接続させて負荷座から負荷側端子へと導通される回路遮断器であって、前記バイメタルの温度による変位性を利用して過電流が流れた場合に前記バイメタルが前記可動接点を動作させるハンドルに作用する掛合片に当たることで回路を遮断する機構を有し、前記バイメタルの変位速度と前記バイメタルと掛合片との距離とを調整する過電流調整において、前記バイメタルがどの温度でどのくらいの変位があるかのデータより適正なバイメタルの位置を決定する調整部材を前記掛合片の先端に取り付け、前記回路遮断器の短手面に設けられた調整穴に挿通された調整ねじにより前記負荷座の位置を変更させ、前記バイメタルと掛合片との距離を調整可能とし、前記調整部材を前記回路遮断器内へ取り付けるための挿入孔を前記回路遮断器の長手面に設けたことを特徴とする回路遮断器。 A circuit breaker that is connected from a power supply side terminal to a load side terminal by connecting a bimetal to the movable contact through a flexible copper wire through a fixed contact and a movable contact. When an overcurrent flows using displacement due to temperature, the bimetal has a mechanism that interrupts the circuit by hitting a latching piece that acts on a handle that operates the movable contact, and the bimetal displacement speed and the bimetal In the overcurrent adjustment that adjusts the distance between the engagement piece and the engagement piece, an adjustment member that determines an appropriate bimetal position from the data indicating how much the bimetal is displaced at what temperature is attached to the front end of the engagement piece, The distance between the bimetal and the engagement piece can be adjusted by changing the position of the load seat with an adjustment screw inserted in the adjustment hole provided on the short side of the circuit breaker. And, circuit breaker, characterized in that the insertion holes for mounting the adjustment member to the circuit breaker in provided in the longitudinal plane of the circuit breaker. 前記回路遮断器であって、前記挿入孔には蓋体を設け、前記過電流調整終了後は前記蓋体により、前記挿入孔を施蓋することを特徴とする請求項に記載の回路遮断器。 A said circuit breaker, said lid is provided on the insertion hole, said overcurrent adjusting after the end by the cover, the circuit breaker according to claim 1, characterized in that the lidding said insertion hole vessel. 前記回路遮断器であって、前記調整部材を円弧状に形成し、前記蓋体と一体に形成可能すると共に、前記過電流調整後は前記蓋体を反転させて前記挿入孔を施蓋することを特徴とする請求項に記載の回路遮断器。 In the circuit breaker, the adjustment member is formed in an arc shape and can be formed integrally with the lid body, and after the overcurrent adjustment, the lid body is inverted to cover the insertion hole. The circuit breaker according to claim 2 .
JP2009088760A 2009-04-01 2009-04-01 Circuit breaker Active JP5334179B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5014967U (en) * 1973-06-06 1975-02-17
JPS58131626A (en) * 1982-01-30 1983-08-05 松下電工株式会社 Circuit breaker
JP3849591B2 (en) * 2002-06-25 2006-11-22 松下電工株式会社 Circuit breaker manufacturing method

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