JP5334027B1 - LAN cable spiral forming metal wire straight line forming tool - Google Patents

LAN cable spiral forming metal wire straight line forming tool Download PDF

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JP5334027B1
JP5334027B1 JP2012245795A JP2012245795A JP5334027B1 JP 5334027 B1 JP5334027 B1 JP 5334027B1 JP 2012245795 A JP2012245795 A JP 2012245795A JP 2012245795 A JP2012245795 A JP 2012245795A JP 5334027 B1 JP5334027 B1 JP 5334027B1
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JP2014087250A (en
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義夫 土屋
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Abstract

【課題】 螺旋形状メタル電線13をコネクタープラグに接続する際には、ドライバーやクジリ等で、螺旋形状メタル電線を何度も指先で擦り付けて直線にする必要があった。メタル電線の絶縁被覆や指先にかなりのストレスを与えて直線成型してきた。螺旋形状メタル電線13を容易に直線成型が出来るLANケーブル螺旋形状メタル電線の直線成型工具に関するものである。
【解決手段】 螺旋形状メタル電線13を、直線成型器下板1の電線成型用溝7に入れて、直線成型器上板8で押し潰す事により左右の蛇行が残った状態で平面成型される。その螺旋形状メタル電線13をU字溝4を通して引抜く事により、電線成型用壁面14で左右の蛇行が解かれ、直線成型器下板用テーパー面5と直線成型器上板のテーパー面10の面により整線され、直線になって出てくる。これによりケーブルや指先のストレスが軽減され、安定した効率の良い直線成型作業を持続して行う事が出来る。
【選択図】図9
PROBLEM TO BE SOLVED: To connect a spiral metal wire 13 to a connector plug, it is necessary to rub the spiral metal wire with a fingertip many times by a screwdriver or the like to make a straight line. The metal wire insulation coating and fingertips have been subjected to straight line molding with considerable stress. The present invention relates to a linear forming tool for a LAN cable helical metal wire that can easily form a helical metal wire 13 into a straight line.
SOLUTION: A spiral metal wire 13 is placed in a wire forming groove 7 of a linear molding machine lower plate 1 and crushed by a linear molding machine upper plate 8 to be planar molded with left and right meanders remaining. . By pulling the spiral metal wire 13 through the U-shaped groove 4, the left and right meanders are unwound on the wire forming wall surface 14, and the taper surface 5 for the lower plate of the linear shaper and the taper surface 10 of the upper plate of the linear shaper It is straightened by the surface and comes out as a straight line. This reduces the stress on the cables and fingertips, and enables stable and efficient linear molding work to be continued.
[Selection] Figure 9

Description

本発明は、螺旋形状メタル電線を容易に直線成型ができる、LANケーブル螺旋形状メタル電線の直線成型工具に関するものである。  The present invention relates to a linear forming tool for a LAN cable helical metal wire, which can easily form a helical metal wire.

従来の方法として、指先やドライバー、クジリなどを使用した方法が知られている。指先で行う場合には、ツイストペア線をそれぞれ二本の螺旋形状メタル電線にする。その単線にドライバーやクジリをあてて、電線を約90度に押し曲げて、ドライバーやクジリと指先で電線を摘み、擦りを引抜いて解していた。  As a conventional method, a method using a fingertip, a driver, a whale, or the like is known. When it is done with the fingertips, the twisted pair wires are each made of two spiral metal wires. I applied a screwdriver or a whale to the single wire, pushed and bent the wire to about 90 degrees, picked it up with a screwdriver or a fingertip and a fingertip, and pulled out the rubbing.

ドライバーやクジリを使用する場合には、ツイストペア線のシース側の根元を手で少し解して隙間を空けて、その隙間にクジリや細いドライバーを差し込んで、電線の根元から切り口に向かって電線を擦りながら一度に引き離していた。(非特許文献1参照。)  When using a screwdriver or whale, open the gap on the sheath side of the twisted-pair wire a little by hand, insert a whale or thin screwdriver into the gap, and move the wire from the base of the wire toward the cut end. It was pulled away at once while rubbing. (See Non-Patent Document 1.)

工具の使い方や作業方法、個人差などで直線成型がうまく行われない為に、コネクタープラグの端子接続処理に悪影響が有り、接続不良や通信が途中で切れる等の不安定な状況が発生していた。  Because straight molding is not performed well due to tool usage, work method, individual differences, etc., there is an adverse effect on the terminal connection processing of the connector plug, and unstable situations such as poor connection and disconnection in the middle are occurring It was.

ツイストペア線をチャックに挟んで回転を加えて撚りを取る例として特許文献1に開示されているものがある  As an example of twisting by twisting a twisted pair wire between chucks, there is one disclosed in Patent Document 1

特開2006−280176号公報  JP 2006-280176 A

「総合カタログ2012 P454」サンワサプライ株式会社  “General Catalog 2012 P454” Sanwa Supply Co., Ltd.

ツイストペア線を解して、螺旋形状メタル電線の癖を解して直線成型が出来る迄は、幾度となく擦り合わせて撚りを戻す方法しかなかった。親指と人差し指でつまんで指先に力を入れての作業は、指先にかなりの痛みがある。撚れの無い直線成型された単線を使用する為には、直線成型すればするほど、指先へのダメージが多く発生していた。ダメージの少ない工具と、作業時間の短縮と確実性が望まれていた。  Until the twisted-pair wire was unwound and the spiral of the spiral metal wire was unwound and straight-line molding was possible, there was no other way than rubbing and twisting back together. The work of pinching with the thumb and forefinger and putting pressure on the fingertip has considerable pain on the fingertip. In order to use a straight-line-formed single wire without twisting, the more the line was formed, the more damage to the fingertips occurred. A tool with less damage and a reduction in work time and certainty were desired.

ツイストペアケーブルの根元の隙間からドライバーやクジリを入れて割って引抜く方法や、ドライバーやクジリに螺旋形状メタル電線を押し当てて指先で電線を曲げながら引き抜く方法がある。指先の力を入れると撚りは早く取れるが、ケーブルが螺旋形状で抵抗があり電線の絶縁被覆を薄くしたり傷を付けたりする。これらの障害が非常に少ない物が求められていた。  There are a method of inserting a screwdriver or whale through the gap between the twisted pair cables and pulling it out, or a method of pressing a helical metal wire against the screwdriver or whale and bending the wire with a fingertip. Twisting can be done quickly by applying the force of the fingertips, but the cable is spiral and has resistance, making the insulation of the wire thinner or scratched. The thing with very few these obstacles was calculated | required.

直線成型の際の力加減で直線性が不足した螺旋形状メタル電線は、コネクタープラグに挿入して圧着をする際に、手の力を弱めると、撚りや反発力でメタル電線がコネクタープラグのピンから離れてしまうなどの不都合が生じていた。螺旋形状メタル電線の加工安定化が求められていた。  Spiral metal wires that have insufficient linearity due to the force applied during linear molding are inserted into connector plugs and crimped. Inconvenience occurred, such as leaving. There has been a demand for stabilization of processing of a spiral metal wire.

ツイストペア線に回転を加えて撚りを取る方法として、充電ドライバーのチャックにツイストペア線を挟んで回転させる方法が有る。ツイストペア線の撚り間隔が違う為に、停止タイミングが遅れると必要以上にシースの奥まで撚りを戻す恐れがあり、通信性能に影響を与えた。此の方法は、片手で行えず時間が掛かることから、作業効率の良い安定した工具が求められていた。(特許文献1参照。)  As a method of twisting the twisted pair wire by rotating it, there is a method of rotating the twisted pair wire between the chuck of the charging driver. Twisted pair wires have different twist intervals, so if the stop timing is delayed, the twist may return to the back of the sheath more than necessary, affecting communication performance. Since this method cannot be performed with one hand and takes time, a stable tool with high work efficiency has been demanded. (See Patent Document 1.)

例えば、4組のツイストペア線を有したLANケーブルのシースを剥ぎとり、8本の螺旋形状メタル電線に解し、その1本の電線を本発明のLANケーブル螺旋形状メタル電線の直線成型工具に入れて引き出すことで、簡単に直線成型ができる。  For example, peel off the sheath of a LAN cable having four pairs of twisted pair wires, break it into eight spiral metal wires, and put that one wire into the LAN cable spiral metal wire linear forming tool of the present invention. Can be easily straight-line molded.

直線成型器下板1の作業面には、直線成型器下板用マグネット6を設け、直線成型器上板8には、直線成型器上板用マグネット15を設けている。互いの磁石は同磁極で向き合わせて磁極の反発力で開いている。開閉をつかさどるスプリングの効果を有すると共に、邪魔な突起物等を作業面から排除している。また、開角度は直線成型器下板1の開角ストッパー面3で決められて直線成型器上板8の保持にあたる。  A linear molding machine lower plate magnet 6 is provided on the work surface of the linear molding machine lower plate 1, and a linear molding machine upper plate magnet 15 is provided on the linear molding machine upper plate 8. The magnets face each other with the same magnetic pole and are opened by the repulsive force of the magnetic pole. It has the effect of a spring that governs opening and closing, and eliminates obstructive projections from the work surface. The opening angle is determined by the opening angle stopper surface 3 of the linear molding machine lower plate 1 and corresponds to the holding of the linear molding machine upper plate 8.

螺旋形状メタル電線13を、その電線の直径と同等か、直径の130パーセント以内の深さが有るU字溝4に納め、先端を同じ深さの電線成型用溝7の上に乗せる。  The spiral metal wire 13 is placed in the U-shaped groove 4 having a depth equal to or less than 130% of the diameter of the wire, and the tip is placed on the wire forming groove 7 having the same depth.

直線成型器下板1と直線成型器上板8で螺旋形状メタル電線13を挟むと、電線成型用溝7で潰されて左右の蛇行を有して平面形状になる。この際に、電線成型用溝7の壁で潰された電線が外にはみ出さない形状にしている。  When the spiral metal wire 13 is sandwiched between the linear molding machine lower plate 1 and the linear molding machine upper plate 8, the linear molding machine lower plate 1 is crushed by the wire molding groove 7 and has a planar shape with left and right meandering. At this time, the electric wire crushed by the wall of the electric wire forming groove 7 is shaped so as not to protrude outside.

左右の蛇行形状のあるメタル電線が、押し潰されたままU字講4の間を引抜かれて通過する際に、電線成型用壁面14で左右の蛇行を解かれ、直線成型器下板テーパー面5と直線成型器上板テーパー面10で保護されて出てくる。これにより、部品点数が少なくても作業効率を上げることが出来る。  When the metal wires with left and right meandering shapes are pulled and passed between the U-shaped lectures 4 while being crushed, the left and right meanders are unwound by the wall surface 14 for forming the wire, and the taper surface of the lower plate of the linear molding machine 5 and the straight shaper upper plate taper surface 10 are protected. Thereby, work efficiency can be improved even if the number of parts is small.

本発明により、指先のダメージ軽減、螺旋形状メタル電線の直線化への処理時間短縮、加工品質の向上と安定化の効果がある。  According to the present invention, there are effects of reducing fingertip damage, shortening the processing time for straightening a spiral metal wire, improving processing quality and stabilizing.

直線成型器下板の平面図Plan view of straight plate 直線成型器下板の側面図Side view of straight plate 直線成型器下板の立面図Elevated view of lower plate of straight line molding machine 直線成型器上板の平面図Plan view of the upper plate of the linear molding machine 電線成型用溝7の側面図Side view of wire forming groove 7 直線成型器上板の立面図Elevated view of straight plate top plate 直線成型器下板に直線成型器上板を重ねて閉じた側面図Side view with the linear molding machine upper plate overlaid and closed by the linear molding machine lower plate 磁極の反発力で開いている形態を現した側面図Side view showing the open shape by the repulsive force of the magnetic pole 螺旋形状メタル電線の平面成型を現した透視図Perspective view showing flat molding of spiral metal wire

螺旋形状メタル電線13の直線成型を短時間で行うことが可能であり、少数部品で安定した作業を実施することができる。  The helical metal wire 13 can be linearly molded in a short time, and a stable operation can be performed with a small number of parts.

図1の直線成型器下板1には、電線成型用のU字溝4と電線成型用溝7が掘られ、電線成型用壁面14が設けられている。  In the lower plate 1 of the linear molding machine in FIG. 1, a U-shaped groove 4 and a wire forming groove 7 for forming an electric wire are dug, and a wall surface 14 for forming an electric wire is provided.

図2の雌ネジ穴2は、図4直線成型器上板8の固定のために左右に有する。また、直線成型器下板1の開角ストッパー面3は、直線成型器上板8の開閉角度を決める為に角を切削している。  The female screw holes 2 in FIG. 2 are provided on the left and right sides for fixing the straight plater upper plate 8 in FIG. Further, the opening angle stopper surface 3 of the linear molding machine lower plate 1 is cut to determine the opening / closing angle of the linear molding machine upper plate 8.

図3のU字溝4と、直線成型器下板用テーパー面5の位置を示す。直線成型器下板用テーパー面5は、U字溝4の直径より長くする。  The position of the U-shaped groove | channel 4 of FIG. 3 and the taper surface 5 for a linear shaper lower board is shown. The taper surface 5 for the straight plater lower plate is made longer than the diameter of the U-shaped groove 4.

図4〜図6は、直線成型器上板8の開閉用に直線成型器上板用マグネット15、電線保護と成型用に直線成型器上板用テーパー面10、直線成型器下板1への固定用として貫通穴9がある。  4 to 6 show the linear molding machine upper plate magnet 15 for opening and closing the linear molding machine upper plate 8, the linear molding machine upper plate taper surface 10 for wire protection and molding, and the linear molding machine lower plate 1. There is a through hole 9 for fixing.

図7の直線成型器上板用マグネット15、直線成型器下板用マグネット6は、磁極の反発力を利用する為に、同磁極で向き合わせて配置する。撚り線戻下板1に直線成型器上板8がリングスペーサー12を挟んで稼動する様に螺子11で固定する。  The linear shaper upper plate magnet 15 and the linear shaper lower plate magnet 6 of FIG. 7 are arranged to face each other with the same magnetic pole in order to use the repulsive force of the magnetic pole. The straight molder upper plate 8 is fixed to the stranded wire return lower plate 1 with screws 11 so as to operate with the ring spacer 12 interposed therebetween.

図8は、直線成型器上板用マグネット15と、直線成型器下板用マグネット6が磁極の反発力で開いている形態を示す。  FIG. 8 shows a form in which the linear shaper upper plate magnet 15 and the linear shaper lower plate magnet 6 are opened by the repulsive force of the magnetic poles.

図9は、U字溝4に螺旋形状メタル電線13を入れ、直線成型器下板1と直線成型器上板8の間に挿入すると、電線成型用溝7の溝中で押し潰されて左右に蛇行した平面成型されたケーブルができる。  In FIG. 9, when a spiral metal wire 13 is inserted into the U-shaped groove 4 and inserted between the linear molding machine lower plate 1 and the linear molding machine upper plate 8, it is crushed in the groove of the wire molding groove 7 and left and right. A flat-molded cable that snakes in a straight line.

U字溝4から引き抜かれる際に押し潰された電線の左右の蛇行が電線成型用壁面14で直線成型される。電線の絶縁被覆は、直線成型器下板テーパー面5と、直線成型器上板テーパー面10によって保護されて引き出される。  The left and right meandering of the electric wire crushed when pulled out from the U-shaped groove 4 is linearly formed by the electric wire forming wall surface 14. The insulating coating of the electric wire is protected and drawn out by the linear molding machine lower plate taper surface 5 and the linear molding machine upper plate taper surface 10.

1 直線成型器下板
2 雌ネジ穴
3 開角ストッパー面
4 U字溝
5 直線成型器下板用テーパー面
6 直線成型器下板用マグネット
7 電線成型用溝
8 直線成型器上板
9 貫通穴
10 直線成型器上板用テーパー面
11 雄ネジ
12 リングスペーサー
13 螺旋形状メタル電線
14 電線成型用壁面
15 直線成型器上板用マグネット
DESCRIPTION OF SYMBOLS 1 Straight molding machine lower plate 2 Female screw hole 3 Opening angle stopper surface 4 U-shaped groove 5 Tapered surface 6 for linear molding machine lower plate 7 Magnet for linear molding machine lower plate 8 Groove 8 for linear molding machine Upper plate 9 of linear molding machine 10 Tapered surface for straight plate upper plate 11 Male screw 12 Ring spacer 13 Spiral metal wire 14 Wire forming wall 15 Magnet for straight plate upper plate

Claims (5)

螺旋形状メタル電線(13)の直線成型を行う直線成型器下板(1)に、直線成型器上板(8)が雄ネジ(11)を支点に上下稼動が可能な状態に取付けられており、開閉角度は直線成型器下板(1)に設けた開角ストッパー面(3)で決まり、直線成型器下板(1)には、直線成型器下板用マグネット(6)がU字溝(4)の近傍に埋込配置され、直線成型器上板(8)には、直線成型器上板用マグネット(15)が直線成型器下板用マグネット(6)と対面する位置に同磁極で向き合わせて埋込配置され、直線成型器下板(1)の電線成型用壁面(14)が、両側から徐々に狭くなりU字溝(4)へと導かれ、直線成型器下板(1)と直線成型器上板(8)で押し潰された螺旋形状メタル電線(13)は、直線成型器上板(8)と電線成型用溝(7)に納まる高さで、左右の蛇行がある平面形状メタル電線に成型され、U字溝(4)から直線成型工具の外に引き出す際に、左右の蛇行がある平面形状メタル電線の各凸部に、電線成型用壁面(14)の凸部で両側からU字溝(4)へ進むにつれ圧力が加えられ、徐々に蛇行がとれて成型され、更に直線形状であるU字溝(4)を通過する際に、左右の蛇行がとれ直線成型加工が出来ることを特徴とするLANケーブル螺旋形状メタル電線の直線成型工具。 A straight molding machine lower plate (1) for linear molding of a spiral metal wire (13) is attached to a straight molding machine upper plate (8) so that it can be moved up and down with a male screw (11) as a fulcrum. The opening and closing angle is determined by the opening angle stopper surface (3) provided on the linear molding machine lower plate (1). The linear molding machine lower plate magnet (6) has a U-shaped groove on the linear molding machine lower plate (1). Embedded in the vicinity of (4), and the linear molder upper plate (8) has the same magnetic pole at a position where the linear molder upper plate magnet (15) faces the linear molder lower plate magnet (6). The wire molding wall surface (14) of the linear molding machine lower plate (1) is gradually narrowed from both sides and led to the U-shaped groove (4). The spiral metal wire (13) crushed by 1) and the straight plater upper plate (8) A flat metal wire with left and right meandering when it is pulled out of the U-shaped groove (4) to the outside of the linear molding tool. A pressure is applied to each convex portion of the wire molding wall surface (14) as it proceeds from both sides to the U-shaped groove (4), gradually taking a meandering shape, and further forming a linear U-shaped groove. A straight cable forming tool for a LAN cable spiral metal wire, characterized in that , when passing through (4), the left and right meanders can be removed to perform a straight line forming process. 直線成型器下板(1)に掘られたU字溝(4)と電線成型用溝(7)の深さは、直線成型される電線の直径と同等か、直径の130パーセント以内であり、直線成型器下板(1)と直線成型器上板(8)で螺旋形状メタル電線を押し潰した時、電線成型用溝(7)は電線成型用壁面(14)と同じ高さを有していることを特徴とする請求項1に記載のLANケーブル螺旋形状メタル電線の直線成型工具。The depth of the U-shaped groove dug in a linear molding machine lower plate (1) (4) and the electric wire molded groove (7) is equal to or diameter of the wire to be linearly molded state, and are within 130 percent of the diameter When the spiral metal wire is crushed by the straight plate lower plate (1) and the straight plate upper plate (8), the wire forming groove (7) has the same height as the wire forming wall (14). LAN cable helically shaped straight molding tool metal wire according to claim 1, characterized in that it has. 前記平面形状のメタル電線は、凸部の電線成型用壁面(14)とU字溝(4)で左右の蛇行がとれて直線成型工具の外に引き出され、さらにU字溝(4)からみて雄ネジ(11)近傍の位置にある電線成型用溝(7)の端部が閉鎖されていない為に、螺旋形状メタル電線(13)の長さに関係なく直線成型が出来ることを特徴とする請求項1又は請求項2に記載のLANケーブル螺旋形状メタル電線の直線成型工具。 The plane-shaped metal electric wire is drawn out of the linear forming tool by taking the left and right meandering at the convex electric wire forming wall (14) and the U-shaped groove (4), and further viewed from the U-shaped groove (4). Since the end of the wire forming groove (7) in the vicinity of the male screw (11) is not closed, linear forming can be performed regardless of the length of the helical metal wire (13). The LAN cable spiral-shaped metal electric wire linear forming tool according to claim 1 or 2. 直線成型器上板用マグネット(15)及び直線成型器下板用マグネット(6)は、磁極の反発力を利用して雄ネジ(11)を支点で開閉を行うことができ、直線成型器下板(1)と、直線成型器上板(8)の対面する面にスプリング等の突起物のない作業面を提供し、直線成型が出来ることを特徴とする請求項1に記載のLANケーブル螺旋形状メタル電線の直線成型工具。The magnet (15) for the upper plate of the linear molding machine and the magnet (6) for the lower board of the linear molding machine can open and close the male screw (11) at the fulcrum using the repulsive force of the magnetic pole. 2. The LAN cable spiral according to claim 1, wherein a work surface having no protrusions such as a spring is provided on the facing surfaces of the plate (1) and the straight plater upper plate (8) to perform straight forming. Linear molding tool for shaped metal wires. 開角ストッパー面(3)は、直線成型器下板(1)の角を切削して、直線成型器上板(8)が雄ネジ(11)を中心に開いた時のストッパーの役目となり、開閉角度を決めることができることを特徴とする請求項1に記載のLANケーブル螺旋形状メタル電線の直線成型工具。The opening angle stopper surface (3) cuts the corner of the linear molding machine lower plate (1) and serves as a stopper when the linear molding machine upper plate (8) is opened around the male screw (11). The linear forming tool for a LAN cable helical metal wire according to claim 1, wherein an opening / closing angle can be determined.
JP2012245795A 2012-10-23 2012-10-23 LAN cable spiral forming metal wire straight line forming tool Active JP5334027B1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06320226A (en) * 1993-05-11 1994-11-22 Kyoei:Kk Correction piece in wire straightening tool
JP2010246359A (en) * 2009-04-10 2010-10-28 Mitsubishi Electric Corp Wire terminating tool and wire terminating method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06320226A (en) * 1993-05-11 1994-11-22 Kyoei:Kk Correction piece in wire straightening tool
JP2010246359A (en) * 2009-04-10 2010-10-28 Mitsubishi Electric Corp Wire terminating tool and wire terminating method

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