JP5323146B2 - Lifting jig - Google Patents

Lifting jig Download PDF

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JP5323146B2
JP5323146B2 JP2011172842A JP2011172842A JP5323146B2 JP 5323146 B2 JP5323146 B2 JP 5323146B2 JP 2011172842 A JP2011172842 A JP 2011172842A JP 2011172842 A JP2011172842 A JP 2011172842A JP 5323146 B2 JP5323146 B2 JP 5323146B2
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lifting
diaphragm
shackle
lifting jig
jig
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JP2011220348A (en
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昌昭 安藤
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Chugoku Electric Power Co Inc
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本発明は、蒸気タービンのダイヤフラムなどの重心位置が偏った部材を揚重する際に、部材が傾くのを防止することのできる揚重用治具に関する。 The present invention is to provide Agekasane the member center of gravity is deviated, such a steam turbine diaphragm, relates lifting duty jig to enable you to prevent tilting of the member.

通常、蒸気タービンは、ロータに取付けられた複数の動翼と、動翼の間に設けられ、動翼に効率よく蒸気があたるように蒸気の流れを変える静翼とを備える。このような静翼は夫々ダイヤフラムに接続されており、この静翼が連結された状態でケーシングにより固定されている(例えば、特許文献1参照)。このような蒸気タービンを開放点検する場合には、従来、ケーシングを取り外し、ダイヤフラムにシャックルを取付け、一点吊りにより吊り上げて、分解して点検を行っていた。   Generally, a steam turbine includes a plurality of moving blades attached to a rotor, and a stationary blade that is provided between the moving blades and changes the flow of steam so that steam is efficiently applied to the moving blades. Each of these stationary blades is connected to a diaphragm, and is fixed by a casing in a state where the stationary blades are connected (see, for example, Patent Document 1). When such a steam turbine is opened and inspected, conventionally, the casing is removed, a shackle is attached to the diaphragm, the suspension is lifted by one-point suspension, and disassembled for inspection.

特開2006−183486号公報JP 2006-183486 A

上記のようにして、ダイヤフラムにシャックルを取付け、一点吊りにより吊り上げる場合には、重心がシャックルの取付け位置の直下に位置しないため、吊り上げるとダイヤフラムが鉛直方向より傾いてしまう。これにより、ロータの動翼や隣接するダイヤフラムと接触してしまい、損傷や破壊の原因となる虞がある。   As described above, when the shackle is attached to the diaphragm and is lifted by one-point suspension, the center of gravity is not located directly below the position where the shackle is attached. Therefore, when the shackle is lifted, the diaphragm tilts from the vertical direction. As a result, the rotor blades and adjacent diaphragms may come into contact with each other, which may cause damage or destruction.

本発明は、上記の問題に鑑みなされたものであり、その目的は、ダイヤフラムなどの重心位置が偏った部材を傾かせることなく揚重できるようにすることである。   The present invention has been made in view of the above problems, and an object of the present invention is to enable lifting of a member having a biased center of gravity such as a diaphragm without tilting.

前記目的を達成するため、本発明は、揚重装置より延びる索条により揚重対象部材を吊り上げる際に、前記揚重対象部材の頂部に接続されて用いられる揚重用治具であって、
前記索条の取付け部が形成された板状部材と、
上端に前記索条の取付け部を備え、前記揚重対象部材の頂部に連結可能であって、前記板状部材を貫通するように設けられた棒状部材と、を備え、
前記棒状部材の前記取付け部と、前記板状部材の前記取付け部とが、平面視において、前記揚重対象部材の重心を挟む位置に配置されるように構成されていることを特徴とする。
In order to achieve the above object, the present invention is a lifting jig that is used by being connected to the top of the lifting target member when lifting the lifting target member with a rope extending from the lifting device,
A plate-like member formed with an attachment portion of the wire;
A rod-shaped member provided with an attachment portion of the rope at the upper end, connectable to the top of the member to be lifted, and provided so as to penetrate the plate-shaped member;
The mounting portion of the rod-shaped member and the mounting portion of the plate-shaped member are configured to be arranged at positions sandwiching the center of gravity of the lifting target member in plan view.

本発明によれば、揚重対象部材の重心位置が偏っていても、重心を通るような直線上の2点において吊り上げるため、揚重対象部材が傾いてしまうのを防止できる。   According to the present invention, even if the position of the center of gravity of the lifting target member is biased, the lifting target member is prevented from being inclined because it is lifted at two points on a straight line passing through the center of gravity.

蒸気タービンのケーシングを取り外した状態を示す軸方向断面図である。It is an axial sectional view showing the state where the casing of the steam turbine was removed. ダイヤフラムの拡大図である。It is an enlarged view of a diaphragm. シャックルを示す図である。It is a figure which shows a shackle. 一点吊りでダイヤフラムを揚重している様子を示す図である。It is a figure which shows a mode that the diaphragm is lifted by one point suspension. 揚重用治具を示す図であり、(A)は平面図、(B)は側面図である。It is a figure which shows the jig | tool for lifting, (A) is a top view, (B) is a side view. 揚重用治具を用いて吊り上げる様子を示す図である。It is a figure which shows a mode that it lifts using the jig | tool for lifting.

以下、本発明の揚重用治具の一実施形態について図面を参照しながら詳細に説明する。以下の説明では、本実施形態の揚重用治具を用いて蒸気タービンのダイヤフラムを揚重する場合を例として説明する。 Hereinafter, an embodiment of a lifting jig according to the present invention will be described in detail with reference to the drawings. In the following description, a case where the diaphragm of the steam turbine is lifted using the lifting jig of the present embodiment will be described as an example.

図1は、蒸気タービン1のケーシングを取り外した状態を示す軸方向断面図である。なお、ダイヤフラムは中心軸に対して上下略対称な形状であるので、図1では中心軸より上方の部分を示している。また、図2は、ダイヤフラム13の拡大図である。   FIG. 1 is an axial sectional view showing a state where a casing of the steam turbine 1 is removed. Since the diaphragm has a shape that is substantially symmetric with respect to the central axis, FIG. 1 shows a portion above the central axis. FIG. 2 is an enlarged view of the diaphragm 13.

図1に示すように、蒸気タービン1は、ロータ10と、ロータ10の外周に軸方向に互いに適宜間隔をあけて取付けられた複数の動翼11と、隣接する動翼11の間に位置するように設けられた静翼12と、静翼12が取付けられたダイヤフラム13と、ダイヤフラム13を保持するケーシング(不図示)と、から構成される。   As shown in FIG. 1, the steam turbine 1 is positioned between a rotor 10, a plurality of moving blades 11 attached to the outer periphery of the rotor 10 at appropriate intervals in the axial direction, and adjacent moving blades 11. The stationary vane 12 provided as described above, a diaphragm 13 to which the stationary vane 12 is attached, and a casing (not shown) that holds the diaphragm 13 are configured.

蒸気タービン1に流入した蒸気は、静翼11により効率よく動翼12に蒸気があたるように流れの向きが変えられ、流れの向きが変えられた蒸気が動翼12にあたることによりロータ10が回転する。 The direction of flow of the steam that has flowed into the steam turbine 1 is changed by the stationary blade 11 so that the steam is efficiently applied to the moving blade 12, and the rotor 10 is rotated by the steam having the changed flow direction hitting the moving blade 12. To do.

ダイヤフラム13は、上下方向に分割されたリング状の部材であり、軸方向に並ぶように配置されている。ダイヤフラム13の内周側及び外周側には、夫々、ロータ10及びケーシングと当接する隔板14,15が取り付けられている。各ダイヤフラム13の外周側の隔板14には、隣接する動翼11の端部に接するようにラジアルシール部14Aが設けられており、ラジアルシール部14Aが動翼11と接触することにより、蒸気の漏洩を防止することができる。また、各ダイヤフラム13には、開放点検を行う際にクレーンなどの揚重装置により揚重できるように、図3に示すシャックル20(頂部に開口を備え、外周面に螺合が形成された棒状部材)を取付けるための内部に螺条の形成された取付け穴が頂部に設けられている。   The diaphragm 13 is a ring-shaped member divided in the vertical direction, and is arranged so as to be aligned in the axial direction. Separating plates 14 and 15 that are in contact with the rotor 10 and the casing are attached to the inner peripheral side and the outer peripheral side of the diaphragm 13, respectively. The diaphragm 14 on the outer peripheral side of each diaphragm 13 is provided with a radial seal portion 14A so as to be in contact with the end portion of the adjacent moving blade 11, and the radial seal portion 14A comes into contact with the moving blade 11 to Leakage can be prevented. Further, each diaphragm 13 has a shackle 20 shown in FIG. 3 (a bar-like shape having an opening at the top and screwed on the outer peripheral surface so that it can be lifted by a lifting device such as a crane during open inspection. A mounting hole in which a thread is formed is provided at the top for mounting a member.

従来技術の欄に記載したように、このような蒸気タービン1を開放点検する際には、ケーシングを取り外し、ダイヤフラム13を揚重して分解した後、ロータ10の点検を行う。従来は、図4に示すように、ダイヤフラム13を揚重する際には、ダイヤフラム13の外部側隔板14に設けられた取付け穴にシャックル20を螺合させることにより取付け、シャックル20にクレーン等から延びるチェーン22などを接続して、ダイヤフラム13を揚重していた。しかしながら、ダイヤフラム13には軸方向に突出するようにラジアルシール部14Aが設けられているため、ダイヤフラム13の重心がラジアルシール部14A側に偏っており、シャックル20の直下とならない。このため、シャックル20を吊り上げると、重心がシャックル20の直下に来るように鉛直方向より傾いてしまう。このようにダイヤフラム13が傾いてしまうと、隣接するダイヤフラム13や動翼11と衝突して、破損してしまう虞があった。本実施形態の揚重方法は、このように重心がシャックル20の取付け位置の直下に位置しないような場合であっても、ダイヤフラム13が傾くことを防止できることを特徴とする。   As described in the prior art section, when such a steam turbine 1 is opened and inspected, the casing 10 is removed, the diaphragm 13 is lifted and disassembled, and then the rotor 10 is inspected. Conventionally, as shown in FIG. 4, when lifting the diaphragm 13, it is attached by screwing the shackle 20 into a mounting hole provided in the outer side separation plate 14 of the diaphragm 13, and a crane or the like is attached to the shackle 20. The diaphragm 13 was lifted by connecting a chain 22 or the like extending from the center. However, since the diaphragm 13 is provided with the radial seal portion 14 </ b> A so as to protrude in the axial direction, the center of gravity of the diaphragm 13 is biased toward the radial seal portion 14 </ b> A and is not directly below the shackle 20. For this reason, when the shackle 20 is lifted, the center of gravity is inclined from the vertical direction so that the center of gravity is directly below the shackle 20. If the diaphragm 13 is tilted in this way, it may collide with the adjacent diaphragm 13 or the moving blade 11 to be damaged. The lifting method of the present embodiment is characterized in that the diaphragm 13 can be prevented from tilting even when the center of gravity is not located directly below the mounting position of the shackle 20 as described above.

図5は、本実施形態の揚重用治具30を示す図であり、(A)は平面図、(B)は側面図である。また、図6は、揚重用治具30をダイヤフラム13に取り付けた様子を示す模式図である。図5に示すように、本実施形態の揚重用治具30は、シャックル20と略等しい径を有する貫通孔30Bと、クレーンより延びるチェーン等を接続することのできる環状に突出したフック30Aとが形成された板状部材からなる。   5A and 5B are diagrams showing the lifting jig 30 of the present embodiment, in which FIG. 5A is a plan view and FIG. 5B is a side view. FIG. 6 is a schematic diagram showing a state where the lifting jig 30 is attached to the diaphragm 13. As shown in FIG. 5, the lifting jig 30 of the present embodiment includes a through hole 30 </ b> B having a diameter substantially equal to that of the shackle 20 and an annularly projecting hook 30 </ b> A that can connect a chain or the like extending from the crane. It consists of the formed plate-shaped member.

図5に示すように、本実施形態の揚重用治具30は、シャックル20を貫通孔30Bに挿入した後、このシャックル20をダイヤフラム13の取付け穴に螺合させることにより取付けられる。貫通孔30Bの径とシャックル20の径が略等しいため、揚重用治具30はシャックル20に固定される。なお、この際、平面視において、揚重用治具30のフック30A及びシャックル20のフック20Aが、ダイヤフラム13の重心位置を挟むように配置されるように取付ける。   As shown in FIG. 5, the lifting jig 30 of this embodiment is attached by inserting the shackle 20 into the through hole 30 </ b> B and then screwing the shackle 20 into the attachment hole of the diaphragm 13. Since the diameter of the through hole 30 </ b> B is substantially equal to the diameter of the shackle 20, the lifting jig 30 is fixed to the shackle 20. At this time, the hook 30 </ b> A of the lifting jig 30 and the hook 20 </ b> A of the shackle 20 are attached so as to sandwich the center of gravity of the diaphragm 13 in plan view.

揚重を行う場合には、予めクレーン等の揚重装置より延びるチェーン22にチェーンブロック21等を取付け、チェーン22を分岐させておく。そして、シャックル20のフック20Aに何れか一方の分岐させたチェーン22Aを、揚重用治具30のフック30Aに他方のチェーン22Bを接続する。そして、揚重用治具30のフック30Aに接続される側のチェーン22Bにたるみがなくなるように、チェーンブロック21により揚重用治具30のフック30Aに接続された側のチェーン22Bの長さを調整する。   When lifting is performed, a chain block 21 or the like is attached to a chain 22 extending from a lifting device such as a crane in advance, and the chain 22 is branched. Then, one of the branched chains 22A is connected to the hook 20A of the shackle 20, and the other chain 22B is connected to the hook 30A of the lifting jig 30. Then, the length of the chain 22B on the side connected to the hook 30A of the lifting jig 30 is adjusted by the chain block 21 so that there is no slack in the chain 22B on the side connected to the hook 30A of the lifting jig 30. To do.

このようにチェーンブロック21により揚重用治具30のフック30Aに接続された側のチェーン22Bの長さを調整した後、揚重装置によりチェーン22を引き上げる。このように、本実施形態の揚重用治具30を用いることにより、ダイヤフラム13をシャックル20及び揚重用治具30のフック30Aの2点で吊り上げることができる。この際、平面視において、シャックル20と揚重用治具30のフック20A,30Aの位置が、ダイヤフラム13の重心位置を挟むように位置するため、ダイヤフラム13が鉛直方向より大きく傾くことを防止できる。   Thus, after adjusting the length of the chain 22B on the side connected to the hook 30A of the lifting jig 30 by the chain block 21, the chain 22 is pulled up by the lifting device. Thus, by using the lifting jig 30 of the present embodiment, the diaphragm 13 can be lifted at two points: the shackle 20 and the hook 30 </ b> A of the lifting jig 30. At this time, since the positions of the shackle 20 and the hooks 20A, 30A of the lifting jig 30 are located so as to sandwich the center of gravity position of the diaphragm 13 in plan view, the diaphragm 13 can be prevented from being inclined more than the vertical direction.

以上説明したように、本実施形態の揚重用治具30を用いることにより姿勢を保った状態でダイヤフラム13を揚重できるため、揚重したダイヤフラム13が他のダイヤフラム13や動翼11と接触し、破損することを防止できる。   As described above, since the diaphragm 13 can be lifted in a state where the posture is maintained by using the lifting jig 30 of the present embodiment, the lifted diaphragm 13 comes into contact with other diaphragms 13 and the moving blades 11. , Can prevent damage.

なお、本実施形態では、揚重用治具として貫通孔30Bと、フック30Aが形成された板状の部材を用いることとしたが、これに限らず、ダイヤフラム13に固定することができ、平面視において、ダイヤフラム13の重心を通るような直線上の2点でチェーンなどの部材により吊り上げることのできる治具であればよい。   In this embodiment, a plate-like member in which the through hole 30B and the hook 30A are formed is used as the lifting jig. However, the present invention is not limited to this, and the jig can be fixed to the diaphragm 13 in plan view. In this case, a jig that can be lifted by a member such as a chain at two points on a straight line passing through the center of gravity of the diaphragm 13 may be used.

また、本実施形態では、ダイヤフラムを揚重する場合について説明したが、これに限らず、棒状又は板状の部材であって、重心位置が偏っており、一点吊りでは傾いてしまう虞があるような部材を長手方向又は面内方向が略鉛直となるように揚重する場合に、本発明の揚重方法を適用することができる。   Moreover, although this embodiment demonstrated the case where a diaphragm is lifted, it is not restricted to this, It is a rod-shaped or plate-shaped member, the gravity center position is biased, and there exists a possibility that it may incline in one point hanging. The lifting method of the present invention can be applied when lifting a long member such that its longitudinal direction or in-plane direction is substantially vertical.

また、本実施形態では、揚重用治具の貫通孔にシャックルを挿入して固定する構成としたが、これに限らず、揚重用治具とシャックルとを一体の治具として形成してもよい。   In the present embodiment, the shackle is inserted and fixed in the through hole of the lifting jig. However, the present invention is not limited to this, and the lifting jig and the shackle may be formed as an integrated jig. .

1 蒸気タービン
10 ロータ
11 動翼
12 静翼
13 ダイヤフラム
14、15 隔板
14A ラジアルシール部
20 シャックル
20A フック
21 チェーンブロック
22、22A、22B チェーン
30 揚重用治具
30A フック
30B 貫通孔
DESCRIPTION OF SYMBOLS 1 Steam turbine 10 Rotor 11 Rotor blade 12 Stator blade 13 Diaphragm 14,15 Separation plate 14A Radial seal part 20 Shackle 20A Hook 21 Chain block 22, 22A, 22B Chain 30 Lifting jig 30A Hook 30B Through-hole

Claims (4)

揚重装置より延びる索条により揚重対象部材を吊り上げる際に、前記揚重対象部材の頂部に接続されて用いられる揚重用治具であって、
前記索条の取付け部が形成された板状部材と、
上端に前記索条の取付け部を備え、前記揚重対象部材の頂部に連結可能であって、前記板状部材を貫通するように設けられた棒状部材と、を備え、
前記棒状部材の前記取付け部と、前記板状部材の前記取付け部とが、平面視において、前記揚重対象部材の重心を挟む位置に配置されるように構成されていることを特徴とする揚重揚治具。
When lifting a lifting target member with a rope extending from a lifting device, a lifting jig used connected to the top of the lifting target member,
A plate-like member formed with an attachment portion of the wire;
A rod-shaped member provided with an attachment portion of the rope at the upper end, connectable to the top of the member to be lifted, and provided so as to penetrate the plate-shaped member;
The mounting portion of the bar-shaped member and the mounting portion of the plate-shaped member are configured to be arranged at positions sandwiching the center of gravity of the lifting target member in plan view. Lifting jig.
前記板状部材は、前記棒状部材が挿通される貫通孔を備え、前記棒状部材は前記貫通孔に挿通されていることを特徴とする請求項1記載の揚重用治具。   2. The lifting jig according to claim 1, wherein the plate-like member includes a through-hole through which the rod-like member is inserted, and the rod-like member is inserted through the through-hole. 前記板状部材と前記棒状部材とが一体に形成されていることを特徴とする請求項1記載の揚重用治具。   The lifting jig according to claim 1, wherein the plate-like member and the rod-like member are integrally formed. 前記揚重対象部材は、タービンのダイヤフラムであることを特徴とする請求項1〜3の何れか1項に記載の揚重用治具。   The lifting jig according to any one of claims 1 to 3, wherein the lifting target member is a diaphragm of a turbine.
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