JP5321857B2 - Automatic rolling hand towel generator - Google Patents

Automatic rolling hand towel generator Download PDF

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JP5321857B2
JP5321857B2 JP2011176141A JP2011176141A JP5321857B2 JP 5321857 B2 JP5321857 B2 JP 5321857B2 JP 2011176141 A JP2011176141 A JP 2011176141A JP 2011176141 A JP2011176141 A JP 2011176141A JP 5321857 B2 JP5321857 B2 JP 5321857B2
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towel
belt conveyor
conveying
transport
hand towel
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JP2013039153A (en
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昭男 橋口
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有限会社静県リース
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Abstract

<P>PROBLEM TO BE SOLVED: To automatically produce a twofold rolled hand towel. <P>SOLUTION: The automatic rolled hand towel producer A is configured to perform following processing. A towel T is developed and placed at the start ends of a first conveying surface 111a and a second conveying surface 112a along a mark M. Then, the towel T is conveyed to a portion 112L projecting in a second belt conveyor 112. The part T1 of the towel T is suspended from the second conveying surface 112a and placed on a third conveying surface 121a to be conveyed. The part T1 of the towel T and the part T2 of the towel T conveyed by the second conveying surface 112a are overlapped in the neighborhood of the front end of a terminal end 1122 in the second conveying surface 112a, thereby forming a twofold hand towel O1. The twofold hand towel O1 is guided by a guide roller 211, and a front end O1T is folded by abutment onto a guide plate 212. Then, the hand towel is conveyed downward while being given rotation force by a fourth conveying surface 221a and a fifth conveying surface 222a, thereby forming a rolled hand towel O. <P>COPYRIGHT: (C)2013,JPO&amp;INPIT

Description

本発明は、タオルを二つ折りに折り畳み、さらに、二つ折りにしたタオルを巻き上げて、巻きおしぼりを自動生成する巻きおしぼり自動生成装置に関する。   The present invention relates to an automatic wrapping towel generating apparatus that automatically folds a towel into two and then wraps up the folded towel to automatically generate a wound towel.

湿潤状態の小型タオルが二つ折り又は三つ折りにされた後、円柱形状に巻き上げられて成形され、プラスチックフィルムで包装されたおしぼりが、飲食店等において広く用いられている。このおしぼりは使用後、洗浄・殺菌処理され、二つ折り又は三つ折りにされ、巻き上げ成形され、包装されて再使用されることが一般的である。   2. Description of the Related Art A wet towel, which is folded into two or three and then rolled up into a cylindrical shape and wrapped with a plastic film, is widely used in restaurants and the like. This hand towel is generally washed and sterilized after use, folded in half or in three, rolled up, packaged and reused.

現状、このようなおしぼりを生成、再生成する過程において、小型タオルを二つ折り又は三つ折りにする作業は、人手に依存している。このため処理能力が制限され、繁忙期等には長時間の作業になって人的負担が大きいといった問題が生じている。また、小型タオルを巻き上げて成形する際、型崩れが生じないように正確に素早く折り畳むのには習熟を要し、熟練者と非熟練者とで処理速度に大きな差が生じているという問題もある。   At present, in the process of generating and regenerating such hand towels, the operation of folding a small towel into two or three is dependent on manpower. For this reason, the processing capacity is limited, and there is a problem that a heavy work is required due to a long work in a busy season. Also, when rolling up and forming a small towel, it takes skill to fold accurately and quickly so that it does not lose its shape, and there is a problem that there is a big difference in processing speed between skilled and non-experts is there.

下記特許文献1では、タオルを自動的に折り畳んでおしぼり巻き上げ成形・包装装置に供給することができ、しかも作業者の習熟度等の人的能力の影響を低く抑えて処理速度を安定して高く維持できるタオルの自動折り畳み供給装置に係る発明が提案されている。   In the following Patent Document 1, towels can be automatically folded and supplied to a hand towel roll forming / packaging device, and the processing speed can be stably increased by suppressing the influence of human ability such as the proficiency level of the operator. There has been proposed an invention relating to an automatic folding supply device for a towel that can be maintained.

このタオルの自動折り畳み供給装置は、タオルを二つ折りの状態に折り畳むもので、巻き上げ成形等の後工程に供給するために用いられる。具体的には、タオルを展開した状態で搬送可能な載置面を有する平置搬送手段と、前記平置搬送手段に続いて設けられ、同平置搬送手段から送り出される前記タオルの幅方向中央部を保持することにより両側を自由に垂下させ、幅方向の縦断面形状が逆U字形となる懸吊状態で搬送する懸吊搬送手段と、前記懸吊搬送手段に続いて設けられ、同懸吊搬送手段から送り出される前記タオルを保持して搬送しつつ、横転させて送り出す横転送出手段とを備え、懸吊搬送手段にて、同タオルの幅方向中央部を保持することで両側を自由に垂下させ、縦断面形状が逆U字形となる懸吊状態、つまり実質的に二つ折りの状態にして搬送することで、タオルを連続且つ自動的に二つ折りの状態に折り畳んで後工程に供給することができるとされている。   This towel automatic folding supply device folds a towel in a folded state, and is used for supplying to a subsequent process such as a roll-up molding. Specifically, a flat conveying means having a placing surface that can be conveyed in a state where the towel is unfolded, and a center in the width direction of the towel provided subsequent to the flat conveying means and sent out from the flat conveying means A suspension conveyance means for conveying the suspension in a suspended state in which both sides are freely suspended by holding the portion and the longitudinal cross-sectional shape in the width direction is an inverted U-shape, and the suspension conveyance means is provided. It is equipped with a horizontal transfer out means for carrying out the roll while holding and transporting the towel sent out from the suspended conveying means, and the suspension conveying means can freely hold both sides by holding the central portion in the width direction of the towel. The towel is suspended and transported in a suspended state where the longitudinal cross-sectional shape is an inverted U-shape, that is, in a substantially folded state, so that the towel is continuously and automatically folded into a folded state and supplied to the subsequent process. It is supposed to be possible.

特開2005−218553号公報JP 2005-218553 A

しかし、上記特許文献1に係る発明では、懸吊搬送手段がタオルの幅方向中央部を保持することにより両側を自由に垂下させた懸吊状態で搬送するので、懸吊させるタオルの幅方向中央位置がずれてしまうと、両端の揃った二つ折りが形成されないといった問題、搬送途中にタオルが落下するといった問題が生じる虞がある。また、展開したタオルを平面上に載置し、その両端部にエアを吹き付けて中央部へと折り畳むという仕組みで三つ折りを形成するタオルの自動折り畳み供給装置も知られるが、この場合、エアを吹き付けるコンプレッサー装置等が必要で、余計なコストや設置場所が生じるという問題があった。   However, in the invention according to the above-mentioned Patent Document 1, the suspension conveying means conveys the towel in the suspended state in which both sides are freely suspended by holding the towel in the widthwise central portion. If the position is shifted, there may be a problem that a double fold having both ends aligned is not formed, and a problem that a towel falls during conveyance. In addition, there is also known an automatic folding supply device for towels that forms a trifold by placing the developed towel on a flat surface, blowing air to both ends of the towel, and folding it to the center. There is a problem that a compressor device for spraying is required, and extra cost and installation place are generated.

本発明は、上記実情に鑑みて提案され、タオルを二つ折りに折り畳み、さらに、二つ折りのタオルを巻き上げて巻きおしぼりを自動生成するに際し、両端の揃った二つ折りが形成され、搬送途中にタオルが落下することもなく、作業者の習熟度に関係なく、効率よく巻きおしぼりを自動生成できる巻きおしぼり自動生成装置を提供することを目的とする。   The present invention has been proposed in view of the above circumstances, and when a towel is folded in two and then the towel is rolled up to automatically generate a hand towel, a double fold with both ends aligned is formed, and the towel is in the middle of conveyance. It is an object of the present invention to provide an automatic winding hand towel generating apparatus that can automatically generate a winding hand towel efficiently, regardless of the skill level of the operator.

上記目的を達成するため、本発明は、タオルを二つ折りに折り畳んで巻きおしぼりを生成する巻きおしぼり自動生成装置において、前記タオルを搬送しつつ、二つ折りに折り畳む搬送折畳部を、同じ高さ、且つ、同じ搬送方向に併走させて設けられた所定長の第1ベルトコンベア、及び、この第1ベルトコンベアよりも搬送長さが長い第2ベルトコンベアを含み、前記第1ベルトコンベアの上位回走面である第1搬送面及び前記第2ベルトコンベアの上位回走面である第2搬送面の始端部同士を位置合わせしたタオル搬送手段と、このタオル搬送手段の前記第2ベルトコンベアにおける前記第1ベルトコンベアよりも搬送長さが長いために突出する部位の下方に、上位回走面である第3搬送面の搬送方向が前記第1搬送面の搬送方向と同じであって、前記第3搬送面の始端部から終端部へ向かうにつれて前記第2ベルトコンベアに近づく方向に回走させるようにして設けられた第3ベルトコンベアを含み、前記第2ベルトコンベアに対し、前記第3搬送面の始端部を傾けるとともに前記終端部を略平行としたタオル折畳手段と、から構成し、前記タオルを展開し、前記第1搬送面の始端部及び前記第2搬送面の始端部を跨ぐようにして載置することにより、この載置した前記タオルが搬送されて前記第2ベルトコンベアにおける突出する部位に至り、前記タオルの前記第1搬送面に載置されていた部分が前記第2搬送面から垂下し、この垂下した前記タオルの部分が前記第3搬送面に載って搬送され、前記第2搬送面の終端部の先端近傍で、前記第3搬送面により搬送されてきた前記タオルの部分と、前記第2搬送面により搬送されてきた前記タオルの部分とが折り重なった二つ折りおしぼりが形成されることを特徴とする。   In order to achieve the above object, the present invention provides an automatic hand towel application device that generates a hand towel by folding a towel into two folds. And a first belt conveyor having a predetermined length provided parallel to the same conveying direction, and a second belt conveyor having a conveying length longer than the first belt conveyor, Towel conveying means that aligns the first conveying surface that is the running surface and the second conveying surface that is the upper running surface of the second belt conveyor, the towel conveying means in the second belt conveyor of the towel conveying means The conveyance direction of the third conveyance surface which is the upper running surface is the same as the conveyance direction of the first conveyance surface below the portion that protrudes because the conveyance length is longer than the first belt conveyor. Then, including a third belt conveyor provided to rotate in a direction approaching the second belt conveyor as it goes from the start end portion to the end portion of the third transport surface, with respect to the second belt conveyor, A towel folding means that tilts the start end of the third transport surface and makes the end portion substantially parallel to each other, unfolds the towel, and sets the start end of the first transport surface and the second transport surface. By placing the towel so as to straddle the start end portion, the placed towel is transported and reaches the projecting portion of the second belt conveyor, and the portion of the towel placed on the first transport surface Hangs down from the second transport surface, the portion of the towel that hangs down is transported on the third transport surface, and is transported by the third transport surface in the vicinity of the end of the end portion of the second transport surface. Before And towels portion, wherein the two-folded hand towel having folded a portion of the towel that has been conveyed by the second conveying surface is formed.

さらに、本発明は、上記巻きおしぼり自動生成装置において、形成された前記二つ折りおしぼりを巻き上げ、巻きおしぼりを形成する巻きおしぼり形成部を、前記第2ベルトコンベアの終端部の近傍に設けられ、前記二つ折りおしぼりを円周上に巻付けて案内する案内ローラ、及び、前記円周上に前記案内ローラの回転に影響させないで設けられ、前記案内ローラにより案内された前記二つ折りおしぼりの先端が当接する案内板を含み、この案内板により前記先端を前記円周側へ折り曲げる先端折曲手段と、前記第2ベルトコンベアの終端部に対し、前記案内ローラを介して対向させて設けられ、前記先端が前記円周側へ折り曲げられた前記二つ折りおしぼりと接する面である第4搬送面の搬送方向を下向きとした第4ベルトコンベア、及び、この第4ベルトコンベアとで前記二つ折りおしぼりを挟み込み可能になるようにして設けられ、前記第4ベルトコンベアとで挟み込み可能になるようにして設けられ、前記第4ベルトコンベアとで挟み込んだ前記二つ折りおしぼりと接する面である第5搬送面の搬送方向を前記第4搬送面の搬送方向と逆方向とした第5ベルトコンベアを含み、前記第4搬送面と前記第5搬送面とで挟み込んだ前記二つ折りおしぼりに回転力を付与するおしぼり巻上手段と、から構成し、前記二つ折りおしぼりが前記案内ローラに案内され、前記先端が前記案内板に当接することにより、前記二つ折りおしぼりが前記案内ローラの円周上をそれ以上進まなくなって前記先端が前記円周側へ折り曲げられ、前記第4搬送面によって下方に搬送されはじめるとともに、前記第4搬送面と前記第5搬送面とで挟み込まれ、回転力が付与されて巻き上がり、巻きおしぼりが形成されることを特徴とする。   Furthermore, the present invention is the above-described automatic rolling hand towel generating apparatus, wherein a wound hand towel forming portion that winds up the formed two hand towels and forms a wound hand towel is provided in the vicinity of a terminal portion of the second belt conveyor, A guide roller for winding and guiding the folded hand towel around the circumference, and a tip provided on the circumference without affecting the rotation of the guide roller. A front end bending means for bending the front end to the circumferential side by the guide plate, and a front end portion of the second belt conveyor, which is provided to face the end portion of the second belt conveyor via the guide roller. A fourth belt conveyor in which the conveying direction of the fourth conveying surface, which is a surface in contact with the folded towel that is folded to the circumferential side, is downward, and The second folding hand towel is provided so as to be sandwiched between the fourth belt conveyor, the second belt conveyor is provided so as to be sandwiched between the second belt conveyor and the second belt conveyor. Including a fifth belt conveyor in which the conveying direction of the fifth conveying surface, which is a surface in contact with the folded towel, is opposite to the conveying direction of the fourth conveying surface, and is sandwiched between the fourth conveying surface and the fifth conveying surface A hand towel hoisting means for applying a rotational force to the two-fold hand towel, the two-fold hand towel being guided by the guide roller, and the tip abutting against the guide plate, whereby the two-fold hand towel is When the tip of the guide roller does not advance further on the circumference, the tip is bent toward the circumference and begins to be conveyed downward by the fourth conveying surface. A is sandwiched between the fourth conveying surface and the fifth conveying surface, the rotational force is applied to up winding, wherein the winding hand towel is formed.

また、上記巻きおしぼり自動生成装置は、上記第2ベルトコンベアの回走速度をS2、第3ベルトコンベアの回走速度をS3、第4ベルトコンベアの回走速度をS4、第5ベルトコンベアの回走速度をS5としたとき、S3=S4>S2>S5の関係式が成立するように制御され、且つ、S4がS5の2〜5倍となるように制御されることが好ましい。   Further, the above-mentioned automatic hand towel hand generating device has the second belt conveyor running speed as S2, the third belt conveyor running speed as S3, the fourth belt conveyor running speed as S4, and the fifth belt conveyor running speed. When the running speed is S5, it is preferably controlled so that the relational expression of S3 = S4> S2> S5 is satisfied, and S4 is controlled to be 2 to 5 times S5.

本発明に係る巻きおしぼり自動生成装置では、まず、タオルを搬送しつつ、二つ折りに折り畳む搬送折畳部として、同じ高さ、且つ、同じ搬送方向に併走させて設けられた所定長の第1ベルトコンベア、及び、この第1ベルトコンベアよりも搬送長さが長い第2ベルトコンベアを含み、第1ベルトコンベアの上位回走面である第1搬送面及び第2ベルトコンベアの上位回走面である第2搬送面の始端部を位置合わせしたタオル搬送手段を備えるので、例えば、位置合わせした第1搬送面及び第2搬送面の始端部の所定位置にタオルを載置するのみで、両端の揃った二つ折りおしぼりを形成するためのタオル搬送をすることができる。さらに、タオル搬送手段の第2ベルトコンベアにおける第1ベルトコンベアよりも搬送長さが長いために突出する部位の下方に、上位回走面である第3搬送面の搬送方向が第1搬送面の搬送方向と同じであって、且つ、第3搬送面の始端部から終端部へ向かうにつれて前記第2ベルトコンベアに近づく方向に回走させて設けられた第3ベルトコンベアを含み、第2ベルトコンベアに対し、第3搬送面の始端部を傾けるとともに終端部を略平行としたタオル折畳手段を備えるので、第3搬送面によって、搬送途中にタオルが落下するということもなく、タオルを二つ折りに折り畳むことができる。そして、タオルを展開し、第1搬送面の始端部及び第2搬送面の始端部を跨ぐようにして載置することにより、この載置したタオルが搬送されて第2ベルトコンベアにおける突出する部位に至り、タオルの第1搬送面に載置されていた部分が第2搬送面から垂下し、この垂下したタオルの部分が第3搬送面に載って搬送され、第2搬送面の終端部の先端近傍で、第3搬送面により搬送されてきたタオルの部分と、第2搬送面により搬送されてきたタオルの部分とが折り重なった二つ折りおしぼりが形成されるので、作業者の習熟度等と無関係に効率よく、二つ折りおしぼりを自動生成することができる。   In the automatic hand towel hand generating device according to the present invention, first, a transport folding unit that is folded in two while transporting a towel, the first of a predetermined length provided to run in parallel in the same transport direction in the same height. Including a belt conveyor and a second belt conveyor having a longer conveying length than the first belt conveyor, the first conveying surface being the upper running surface of the first belt conveyor and the upper running surface of the second belt conveyor Since the towel transporting means that aligns the start end of a certain second transport surface is provided, for example, only by placing a towel at a predetermined position of the aligned first transport surface and the start end of the second transport surface, Towels can be transported to form a uniform folded towel. Furthermore, since the transport length of the second belt conveyor of the towel transport means is longer than that of the first belt conveyor, the transport direction of the third transport surface that is the upper running surface is the first transport surface. A second belt conveyor that includes a third belt conveyor that is provided in a direction that is the same as the conveying direction and is rotated in a direction approaching the second belt conveyor as it goes from the start end to the end of the third conveying surface. On the other hand, a towel folding means is provided that tilts the start end of the third transport surface and makes the end portion substantially parallel, so that the towel is folded in two without being dropped by the third transport surface during the transport. Can be folded into Then, by unfolding the towel and placing the towel so as to straddle the start end of the first transport surface and the start end of the second transport surface, the place where the placed towel is transported and protrudes in the second belt conveyor The portion of the towel placed on the first transport surface hangs down from the second transport surface, and the portion of the towel that is suspended is transported on the third transport surface. In the vicinity of the tip, a towel is formed by folding the towel portion transported by the third transport surface and the towel portion transported by the second transport surface, so that the operator's proficiency level and the like Regardless of the efficiency, it is possible to automatically generate a folded towel.

さらに、本発明では、形成された二つ折りおしぼりを巻き上げ、巻きおしぼりを形成する巻きおしぼり形成部として、第2ベルトコンベアの終端部の近傍に設けられ、二つ折りおしぼりを円周上に巻き付けて案内する案内ローラ、及び、この円周上に案内ローラの回転に影響させないで設けられ、案内ローラにより案内された二つ折りおしぼりの先端が当接する案内板を含み、この案内板により先端を円周側へ折り曲げる先端折曲手段と、第2ベルトコンベアの終端部に対し、案内ローラを介して対向させて設けられ、先端が円周側へ折り曲げられた二つ折りおしぼりと接する面である第4搬送面の搬送方向を下向きとした第4ベルトコンベア、及び、この第4ベルトコンベアとで前記二つ折りおしぼりを挟み込み可能になるようにして設けられ、第4ベルトコンベアとで挟み込んだ二つ折りおしぼりと接する面である第5搬送面の搬送方向を第4搬送面のそれと逆方向とした第5ベルトコンベアを含み、第4搬送面と第5搬送面とで挟み込んだ二つ折りおしぼりに回転力を付与して巻き上げるおしぼり巻上手段とを備えるので、形成した二つ折りおしぼりから人手を介さずに連続的に、巻きおしぼりを生成することができる。特に、二つ折りおしぼりが案内ローラに案内され、先端が案内板に当接することにより、二つ折りおしぼりが案内ローラの円周上をそれ以上進まなくなって先端が円周側へ折り曲げられ、第4搬送面によって下方に搬送されはじめるとともに、第4搬送面と第5搬送面とで挟み込まれ、回転力が付与されて巻き上がり、巻きおしぼりが形成されるので、巻きおしぼりの形成に関して人手の関与を一切無くして作業者の習熟度等と無関係に、効率よく巻きおしぼりを自動生成することができる。   Furthermore, in the present invention, the formed folded hand towel is wound up and provided as a wound hand towel forming portion for forming a wound hand towel, provided in the vicinity of the terminal end of the second belt conveyor, and the folded hand towel is wound around the circumference for guidance. And a guide plate that is provided on the circumference without affecting the rotation of the guide roller and that is in contact with the tip of the double-folding towel guided by the guide roller. A fourth conveying surface which is a surface which is provided to face the end folding means and the terminal portion of the second belt conveyor via a guide roller, and which is in contact with the two-folded hand towel folded to the circumferential side. A fourth belt conveyor with the conveying direction of the paper facing downward, and the fourth belt conveyor so as to be able to sandwich the folded towel. A fifth belt conveyor in which the conveying direction of the fifth conveying surface, which is a surface in contact with the folded towel hand sandwiched by the fourth belt conveyor, is opposite to that of the fourth conveying surface. Since the hand towel hoisting means is provided to apply a rotational force to the two hand towels sandwiched between the transport surfaces and wind up, the hand towels can be continuously generated from the formed two hand towels without any manual intervention. In particular, the double folding hand towel is guided by the guide roller, and the leading end abuts on the guide plate, so that the double folding hand towel does not advance further on the circumference of the guide roller, and the leading end is bent to the circumferential side. Since it starts to be transported downward by the surface, it is sandwiched between the fourth transport surface and the fifth transport surface, and is applied with a rotational force to roll up and form a hand towel. Without it, it is possible to automatically generate a winding hand towel efficiently and irrespective of the skill level of the operator.

このほか、本発明では、上記第2ベルトコンベアの回走速度をS2、第3ベルトコンベアの回走速度をS3、第4ベルトコンベアの回走速度をS4、第5ベルトコンベアの回走速度をS5としたとき、S3=S4>S2>S5の関係式が成立するように制御され、且つ、S4がS5の2〜5倍となるように制御される構成とすることにより、タオルを二つ折りに折り畳み、さらに、二つ折りにしたタオルを巻き上げて、巻きおしぼりを生成する一連の動作をスムーズにすることができ、より一層効率のよい装置とすることができる。   In addition, in the present invention, the running speed of the second belt conveyor is S2, the running speed of the third belt conveyor is S3, the running speed of the fourth belt conveyor is S4, and the running speed of the fifth belt conveyor is When S5 is set, the towel is folded in half by controlling so that the relational expression of S3 = S4> S2> S5 is satisfied and S4 is controlled to be 2 to 5 times S5. A series of operations for creating a wound hand towel can be smoothed by folding a towel that is folded in two and then folded in half, and a more efficient device can be obtained.

本発明に係る巻きおしぼり自動生成装置の概略全体を示す概略縦断面図である。It is a schematic longitudinal cross-sectional view which shows the general | schematic whole of the automatic wiping towel generator concerning this invention. 本発明に係る巻きおしぼり自動生成装置の概略平面図である。It is a schematic plan view of the automatic winding hand towel generator according to the present invention. 図2のIII−III断面図である。It is III-III sectional drawing of FIG. 本発明に係る巻きおしぼり自動生成装置における二つ折りおしぼりを形成する搬送折畳部を説明する要部説明図である。It is principal part explanatory drawing explaining the conveyance folding part which forms the folding hand towel in the winding hand towel automatic generation apparatus which concerns on this invention. 本発明に係る巻きおしぼり自動生成装置における二つ折りおしぼりを形成する搬送折畳部を説明する他の要部説明図である。It is another principal part explanatory drawing explaining the conveyance folding part which forms the folding hand towel in the winding hand towel automatic generation apparatus which concerns on this invention. 本発明に係る巻きおしぼり自動生成装置における巻きおしぼりを形成する巻上げ形成部を説明する要部説明図である。It is principal part explanatory drawing explaining the winding-up formation part which forms the winding hand towel in the automatic hand-wiping apparatus which concerns on this invention.

以下、本発明に係る実施形態の一例を、図面を参照しながら説明する。なお、この一実施形態は本発明の構成を具現化した1つの例示に過ぎず、特許請求の範囲に記載した事項を逸脱することがなければ種々の設計変更を行うことができる。   Hereinafter, an example of an embodiment according to the present invention will be described with reference to the drawings. This embodiment is merely an example embodying the configuration of the present invention, and various design changes can be made without departing from the matters described in the claims.

本発明に係る巻きおしぼり自動生成装置Aは、小型の湿潤状態のタオルTを二つ折りに折り畳み、さらに円柱形状に巻き上げ、巻きおしぼりOを形成するまでを少なくとも、人手を介さずに連続して自動生成することができる装置である。具体的には、図1〜図3に示すように、タオルTを搬送しつつ、二つ折りに折り畳む搬送折畳部1と、この搬送折畳部1により形成された二つ折りおしぼりO1を巻き上げ、巻きおしぼりOを形成する巻きおしぼり形成部2とを備えている。   The automatic wiping towel generator A according to the present invention automatically folds a small wet towel T into two folds, further rolls it up into a cylindrical shape, and forms a wrapping towel O at least automatically without human intervention. It is a device that can be generated. Specifically, as shown in FIG. 1 to FIG. 3, while transporting the towel T, the transport folding unit 1 that is folded in two and the two-fold towel O1 formed by the transport folding unit 1 are wound up, A winding hand towel forming portion 2 for forming the winding hand towel O is provided.

搬送折畳部1は、タオルTを展開した状態で搬送するタオル搬送手段11と、このタオル搬送手段11により搬送されてきたタオルTを二つ折りに折り畳むタオル折畳手段12と、から構成されている。また、巻きおしぼり形成部2は、タオル搬送折畳部1により形成された二つ折りおしぼりO1へ巻き上がるきっかけを与えるために、二つ折りおしぼりO1の先端を折り曲げる先端折曲手段21と、この先端折曲手段21により巻き上がるきっかけが与えられた(先端が折り曲げられた)二つ折りおしぼりO1に回転力を付与して巻き上げ、巻きおしぼりOを形成するおしぼり巻上手段22とから構成されている。   The transport folding unit 1 includes a towel transport unit 11 that transports the towel T in an unfolded state, and a towel folding unit 12 that folds the towel T transported by the towel transport unit 11 into two. Yes. In addition, the winding hand towel forming unit 2 is provided with a tip folding means 21 for folding the tip of the two-fold towel towel O1 and a tip folding means for giving a trigger to wind up the two-fold towel towel O1 formed by the towel transport folding section 1. It comprises a hand towel hoisting means 22 that forms a wound hand towel O by applying a rotational force to the two-fold hand towel O1 that has been given an opportunity to wind up by the bending means 21 (the tip is bent).

本発明では後述するように、自動生成した巻きおしぼりOをプラスチックフィルム等により包装する包装手段について、公知のものを取り付けることが可能であり、この包装手段を取り付けることで、タオルTの折り畳みから巻きおしぼりOの形成を経て、巻きおしぼりOの包装までを一貫して自動生成することができるようになる。   In the present invention, as will be described later, it is possible to attach a well-known wrapping means for wrapping the automatically generated hand towel O with a plastic film or the like. By attaching this wrapping means, the towel T can be wound from folding. Through the formation of the hand towel O, the package of the wound hand towel O can be automatically generated consistently.

以下、本発明に係る巻きおしぼり自動生成装置Aを構成する搬送折畳部1及び巻きおしぼり形成部2に関し、詳細に説明する。   Hereinafter, the conveyance folding part 1 and the winding hand towel forming part 2 which constitute the automatic winding hand towel generator A according to the present invention will be described in detail.

まず、搬送折畳部1は、上述のとおり、タオル搬送手段11とタオル折畳手段12とから構成されている。タオル搬送手段11は、同じ高さ、且つ、上位回走面を同じ搬送方向(図1,図2において、下向き)に併走させて設けた所定長の第1ベルトコンベア111、及び、この第1ベルトコンベア111よりも搬送長さが長い第2ベルトコンベア112とからなる。第1ベルトコンベア111の上位回走面である第1搬送面111aと、第2ベルトコンベア112の上位回走面である第2搬送面112aとは、始端部1111,1121が位置合わせされている。   First, the conveyance folding part 1 is comprised from the towel conveyance means 11 and the towel folding means 12, as mentioned above. The towel conveying means 11 includes a first belt conveyor 111 having a predetermined length provided with the same height and the upper running surface running in the same conveying direction (downward in FIGS. 1 and 2). It comprises a second belt conveyor 112 having a longer conveying length than the belt conveyor 111. First end portions 1111 and 1121 are aligned with the first transport surface 111a that is the upper traveling surface of the first belt conveyor 111 and the second transport surface 112a that is the upper traveling surface of the second belt conveyor 112. .

この位置合わせされた始端部1111,1121のいずれかには、タオルTを搬送しつつ両端の揃った二つ折りおしぼりO1を形成するための目印Mが設けられている。この目印Mは、両端の揃った二つ折りおしぼりO1を形成するため、第2ベルトコンベア112の鉛直方向の幅だけ、第1ベルトコンベア111に載置されるタオルTの部分T1が、第2ベルトコンベア112に載置されるタオルTの部分T2よりも幅広となるように導くものである。すなわち、タオルTの部分T1と部分T2との関係は、幅がT1>T2であって、タオルTの幅方向中央部は、タオルTが始端部1111,1121に載置されたとき、第1ベルトコンベア111上に位置するようになる。また、目印Mは、本実施形態において第2ベルトコンベア112上に、搬送方向に直線が引かれることにより設けられているが、例えば、位置合わせされた始端部1111,1121のいずれかに、ベルトの回走に影響しないように固定されて設けられる棒状部材等により形成することができる等、適宜の手段により設けることができる。   Any one of the aligned start end portions 1111 and 1121 is provided with a mark M for transporting the towel T and forming a folded towel O1 having both ends aligned. This mark M forms a folded towel O1 with both ends aligned, so that the portion T1 of the towel T placed on the first belt conveyor 111 by the width in the vertical direction of the second belt conveyor 112 is the second belt. It is guided so as to be wider than the portion T2 of the towel T placed on the conveyor 112. That is, the relationship between the portion T1 and the portion T2 of the towel T is that the width is T1> T2, and the width direction central portion of the towel T is the first when the towel T is placed on the start end portions 1111 and 1121. It is located on the belt conveyor 111. Further, in the present embodiment, the mark M is provided on the second belt conveyor 112 by drawing a straight line in the transport direction. For example, the mark M is provided on any of the aligned start end portions 1111 and 1121. It can be provided by an appropriate means such as a rod-like member that is fixed and provided so as not to affect the running of the motor.

タオル折畳手段12は、図1〜図3に加えて、特に図4、図5に示すように、第2ベルトコンベア112における第1ベルトコンベア111よりも搬送長さが長いために突出する部位112Lの下方に、第3ベルトコンベア121が設けられて構成されている。この第3ベルトコンベア121は、上位回走面である第3搬送面121aの搬送方向が、第1搬送面111aの搬送方向と同じであって、且つ、第3搬送面121aの始端部1211から終端部1212へ向かうにつれ、上方の第2ベルトコンベア112に近づく方向に回走するようにして設けられている。また、第2ベルトコンベア112の第2搬送面112a上であって、第3ベルトコンベア121の始端部1211の上方に位置する箇所には、搬送されてくるタオルTの部分T2を第2搬送面112aへ押圧する押圧ローラ122が設けられている。   As shown in FIGS. 4 and 5 in addition to FIGS. 1 to 3, the towel folding means 12 protrudes because the transport length of the second belt conveyor 112 is longer than that of the first belt conveyor 111. A third belt conveyor 121 is provided below 112L. In the third belt conveyor 121, the conveyance direction of the third conveyance surface 121a which is the upper running surface is the same as the conveyance direction of the first conveyance surface 111a, and from the start end portion 1211 of the third conveyance surface 121a. As it goes to the end portion 1212, it is provided so as to rotate in a direction approaching the upper second belt conveyor 112. Further, on the second conveying surface 112a of the second belt conveyor 112 and above the starting end portion 1211 of the third belt conveyor 121, the portion T2 of the towel T being conveyed is placed on the second conveying surface. A pressing roller 122 is provided to press to 112a.

特に、第3ベルトコンベア121は、始端部1211が、第2ベルトコンベア112に対して傾けられ、特に、第1ベルトコンベア111から近い側が遠い側よりも上方に位置するように傾けられて設けられている。また、第3搬送面121aの終端部1212は、第2ベルトコンベアに対し略平行とされている。なお、第3搬送面121aの始端部1211は、第2ベルトコンベア112の突出する部位112Lの下方において、第1ベルトコンベア111側にずらして設けられることが好ましい。第2ベルトコンベア112から垂下したタオルTの部分T1を、第3搬送面121aに載せて搬送するのに便宜だからである。例えば、図3,図5に示すように、第3ベルトコンベア121と第2ベルトコンベア112とが、第3搬送面121aの傾けられた始端部1211の幅方向略中央部の上方に、第2ベルトコンベア112の第1ベルトコンベア111側端部がおよそ位置する位置関係となるように、第3搬送面121aの傾けた始端部1211を第1ベルトコンベア111側にずらして設けることを例示することができる。この場合、タオルTの部分T1を第3搬送面121aに載せて搬送するのに際し、しわ等が形成されないようにすることができる。   In particular, the third belt conveyor 121 is provided such that the start end portion 1211 is inclined with respect to the second belt conveyor 112, and in particular, is inclined so that the side closer to the first belt conveyor 111 is positioned above the side farther from the first belt conveyor 111. ing. Further, the end portion 1212 of the third transport surface 121a is substantially parallel to the second belt conveyor. In addition, it is preferable that the start end part 1211 of the 3rd conveyance surface 121a is shifted and provided in the 1st belt conveyor 111 side below the site | part 112L which the 2nd belt conveyor 112 protrudes. This is because it is convenient to transport the portion T1 of the towel T suspended from the second belt conveyor 112 on the third transport surface 121a. For example, as shown in FIGS. 3 and 5, the third belt conveyor 121 and the second belt conveyor 112 are disposed above the substantially central portion in the width direction of the inclined start end portion 1211 of the third transport surface 121a. Exemplifying that the inclined first end portion 1211 of the third conveyance surface 121a is shifted to the first belt conveyor 111 side so that the first belt conveyor 111 side end portion of the belt conveyor 112 is positioned approximately. Can do. In this case, when the portion T1 of the towel T is transported on the third transport surface 121a, wrinkles or the like can be prevented from being formed.

このほか、第3搬送面121aの始端部1211の傾きは、本実施形態において水平面に対し45度である。この傾きの形成とともに、第3搬送面121の始端部1211を構成するプーリーP1,P2について、径を異ならせたものを採用している。具体的には、傾けられた始端部1211の上方に位置するプーリーP1を、下方に位置するプーリーP2よりも大径としている。これにより、第3搬送面121aの始端部1211が第2ベルトコンベア112に対し傾き、終端部1212が略平行として設けられることによって生じるベルトの撓みを抑えている。   In addition, the inclination of the start end portion 1211 of the third transport surface 121a is 45 degrees with respect to the horizontal plane in the present embodiment. Along with the formation of this inclination, the pulleys P1 and P2 that constitute the start end portion 1211 of the third transport surface 121 have different diameters. Specifically, the pulley P1 located above the tilted start end portion 1211 has a larger diameter than the pulley P2 located below. Thereby, the start end portion 1211 of the third transport surface 121a is inclined with respect to the second belt conveyor 112, and the bending of the belt caused by the end portion 1212 being provided substantially in parallel is suppressed.

なお、本実施形態において水平面に対し45度である第3搬送面121aの始端部1211の傾きを、なだらかな角度(45度以下)とする場合にはプーリーP1,P2の径の大小の差を小さくし、急角度(45度以上)とする場合にはプーリーP1,P2の径の大小の差を大きくして設けることで、ベルトの撓みを抑えるように調整することができる。   In this embodiment, when the inclination of the start end portion 1211 of the third transport surface 121a that is 45 degrees with respect to the horizontal plane is a gentle angle (45 degrees or less), the difference in diameter between the pulleys P1 and P2 is When the angle is reduced to a steep angle (45 degrees or more), the difference between the diameters of the pulleys P1 and P2 is increased to provide adjustment so as to suppress the bending of the belt.

搬送折畳部1では、タオルTを展開し、第1搬送面111aの始端部1111及び第2搬送面112aの始端部1121を跨ぐようにし、且つ、第2ベルトコンベア112上の目印Mに沿って載置することで、この載置したタオルTが搬送されて第2ベルトコンベア112における突出する部位112Lに至り、タオルTの第1搬送面111aに載置されていた部分T1が第2搬送面112aから垂下する。続いて、この垂下したタオルTの部分T1が、第1ベルトコンベア111から近くに位置する側が上方に位置するように始端部1211が傾けられている第3搬送面121aに載って搬送され、第2ベルトコンベアに対し略平行とした終端部1212に至る。そして、第2搬送面112aの終端部1122の先端近傍にて、第3搬送面121aにより搬送されてきたタオルTの部分T1と、第2搬送面112aにより搬送されてきたタオルTの部分T2とが折り重なり、二つ折りおしぼりO1が形成されることとなる。   In the transport folding unit 1, the towel T is unfolded so as to straddle the start end 1111 of the first transport surface 111a and the start end 1121 of the second transport surface 112a, and along the mark M on the second belt conveyor 112. The towel T thus placed is transported to reach the projecting portion 112L of the second belt conveyor 112, and the portion T1 placed on the first transport surface 111a of the towel T is transported second. It hangs down from the surface 112a. Subsequently, the portion T1 of the hanging towel T is transported on the third transport surface 121a whose start end portion 1211 is inclined so that the side located near the first belt conveyor 111 is positioned upward, It reaches the end portion 1212 substantially parallel to the two-belt conveyor. Then, in the vicinity of the tip of the terminal end 1122 of the second transport surface 112a, a portion T1 of the towel T transported by the third transport surface 121a and a portion T2 of the towel T transported by the second transport surface 112a Are folded, and a two-fold hand towel O1 is formed.

なお、搬送折畳部1では、第2ベルトコンベア112上の目印Mに沿って載置することで、両端の揃った二つ折りを形成することができる。垂下したタオルTの部分T1は、始端部1211が第1ベルトコンベア111側にずらして設けられ、且つ、ベルトの撓みが抑制された第3搬送面121aに載って搬送されるため、タオルTの部分T1にしわ等が形成されることを防ぐことができる。また、第2ベルトコンベア112の第2搬送面112a上であって、第3ベルトコンベア121の始端部1211の上方に位置する箇所には、搬送されてくるタオルTの部分T2を第2搬送面112aへ押圧する押圧ローラ122が設けられているので、部分T1が第3搬送面121aに引っ張られてタオルTが落下することを防ぐこともできる。これにより、搬送折畳部1において、両端が揃い、しわ等も形成されない二つ折りおしぼりO1を形成することができる。   In addition, in the conveyance folding part 1, it can form along the mark M on the 2nd belt conveyor 112, and can form the double fold with which both ends were equal. The portion T1 of the towel T that is suspended is transported on the third transport surface 121a in which the start end portion 1211 is shifted to the first belt conveyor 111 side and the belt is prevented from being bent. The formation of wrinkles or the like in the portion T1 can be prevented. Further, on the second conveying surface 112a of the second belt conveyor 112 and above the starting end portion 1211 of the third belt conveyor 121, the portion T2 of the towel T being conveyed is placed on the second conveying surface. Since the pressing roller 122 that presses against the 112a is provided, it is possible to prevent the towel T from dropping due to the portion T1 being pulled by the third conveying surface 121a. Thereby, in the conveyance folding part 1, the both folds hand towel O1 in which both ends are aligned and a wrinkle etc. are not formed can be formed.

次に、巻きおしぼり形成部2は、上述のとおり、先端折曲手段21とおしぼり巻上手段22とから構成されている。図1〜図3に加えて、特に図6に示すように、先端折曲手段21は、第2ベルトコンベア112の終端部1122及び第3ベルトコンベア121の終端部1212の先端近傍に設けられ、形成された二つ折りおしぼりO1を円周211a上に巻き付けて案内する案内ローラ211と、この円周211a上に案内ローラ211の回転に影響されないで、且つ、案内ローラ211の回転進行方法に対して鋭角に設けられ、案内ローラ211により案内された二つ折りおしぼりO1の先端O1Tが当接する案内板212とからなる。   Next, the winding hand towel forming unit 2 includes the tip bending means 21 and the hand towel winding means 22 as described above. In addition to FIGS. 1 to 3, in particular, as shown in FIG. 6, the front end bending means 21 is provided in the vicinity of the front end of the end portion 1122 of the second belt conveyor 112 and the end portion 1212 of the third belt conveyor 121, A guide roller 211 that guides the formed folded hand towel O1 by winding it around a circumference 211a, and the rotation of the guide roller 211 is not affected by the rotation of the guide roller 211 on the circumference 211a. The guide plate 212 is provided at an acute angle and is in contact with the tip O1T of the folded towel O1 guided by the guide roller 211.

案内ローラ211は、軸を中心に回転するローラであって、形成された二つ折りおしぼりO1を円周211a上に巻き付けて案内するため、円周211a上に適度な摩擦面が設けられている。また、案内ローラ211の回転の駆動力は、後述するように第4ベルトコンベア221から供給される。さらに、案内板212は、矩形状の板状部材であって、案内ローラ211の回転に影響されないで設けられ、二つ折りおしぼりO1が案内ローラ211の円周211a上に巻き付けられて案内されていくうちに先端O1Tが当接し、二つ折りおしぼりO1をそれ以上案内ローラ211の円周211a上を進ませなくするものである。さらに、案内板212は、案内ローラ211の進行方法に対して鋭角に設けられているので、当接した先端O1Tを案内ローラ211の円周211a側へ折り曲げるようになる。   The guide roller 211 is a roller that rotates about an axis. The guide roller 211 is provided with an appropriate friction surface on the circumference 211a in order to guide the wound folding hand towel O1 around the circumference 211a. The driving force for rotation of the guide roller 211 is supplied from the fourth belt conveyor 221 as will be described later. Further, the guide plate 212 is a rectangular plate-shaped member, and is provided without being affected by the rotation of the guide roller 211. The folded towel O1 is wound around the circumference 211a of the guide roller 211 and guided. The tip O1T comes into contact therewith, and the folded towel O1 is prevented from moving further on the circumference 211a of the guide roller 211. Furthermore, since the guide plate 212 is provided at an acute angle with respect to the traveling method of the guide roller 211, the abutted tip O1T is bent toward the circumference 211a of the guide roller 211.

おしぼり巻上手段22は、第2ベルトコンベア112の終端部1122に対し、案内ローラ211を介して対向させて、且つ、案内ローラ211に駆動力を与えるために案内ローラ211に接して設けられ、案内ローラ211によって案内された二つ折りおしぼりO1と接する面である第4搬送面221aの搬送方向を下向きとした第4ベルトコンベア221と、この第4ベルトコンベア221とで二つ折りおしぼりO1を挟み込み可能な位置に設けられ、第4ベルトコンベア221とで挟み込んだ二つ折りおしぼりと接する面である第5搬送面222aの搬送方向を、第4搬送面221aと逆方向の上向きとした第5ベルトコンベア222とからなる。特に、第4搬送面221aの搬送スピード(第4ベルトコンベア221の回走速度S4)は、第5搬送面222aの搬送スピード(第5ベルトコンベア222の回走速度S5)よりも速く、具体的には、第4搬送面221aの搬送スピードは、第5搬送面222aの搬送スピードよりも4倍速くなるように制御されている。   The hand towel hoisting means 22 is provided so as to oppose the terminal end 1122 of the second belt conveyor 112 via the guide roller 211 and in contact with the guide roller 211 in order to give a driving force to the guide roller 211. The fourth belt conveyor 221 can be sandwiched between the fourth belt conveyor 221 with the conveying direction of the fourth conveying surface 221a, which is a surface in contact with the two-folded towel O1 guided by the guide roller 211, downward, and the fourth belt conveyor 221. The fifth belt conveyor 222 is set at a position opposite to the fourth conveying surface 221a with the conveying direction of the fifth conveying surface 222a, which is a surface in contact with the double folded towel inserted between the fourth belt conveyor 221 and the fourth conveying surface 221a. It consists of. In particular, the transport speed of the fourth transport surface 221a (the running speed S4 of the fourth belt conveyor 221) is faster than the transport speed of the fifth transport surface 222a (the running speed S5 of the fifth belt conveyor 222). In other words, the transport speed of the fourth transport surface 221a is controlled to be four times faster than the transport speed of the fifth transport surface 222a.

おしぼり巻上手段22では、第4ベルトコンベア221と第5ベルトコンベア222とで二つ折りおしぼりO1を挟み込み、且つ、第4搬送面221aの搬送方向を下向きとし、第5搬送面222aの搬送方向を上向きとすることで、第4搬送面221aと第5搬送面222aとで挟み込まれた二つ折りおしぼりO1に、一方向(図5において、反時計回り)の回転力を付与するようになる。また、第4搬送面221aの搬送スピードは、第5搬送面222aの搬送スピードよりも4倍速くされているので、二つ折りおしぼりO1は付与された回転力によって巻き上げられながら、下向きに搬送されるようになる。   In the hand towel hoisting means 22, the fourth belt conveyor 221 and the fifth belt conveyor 222 sandwich the folded hand towel O1, the transport direction of the fourth transport surface 221a is downward, and the transport direction of the fifth transport surface 222a is the same. By setting it upward, a rotational force in one direction (counterclockwise in FIG. 5) is applied to the folded towel O1 sandwiched between the fourth transport surface 221a and the fifth transport surface 222a. In addition, since the transport speed of the fourth transport surface 221a is four times faster than the transport speed of the fifth transport surface 222a, the folded towel O1 is transported downward while being wound up by the applied rotational force. It becomes like this.

なお、第4搬送面221aの搬送スピードである第4ベルトコンベア221の回走速度S4を、第5搬送面222aの搬送スピードである第5ベルトコンベア222の回走速度S5の2倍未満に制御すれば、巻き上げ途中の二つ折りおしぼりO1を下向きに搬送することが難しくなるので好ましくなく、S4をS5の5倍以上に制御すれば、下向きに搬送途中の二つ折りおしぼりO1に対し、適当な回転力を付与することが難しくなるので好ましくない。また、S4をS5の3〜4倍程度に制御することで、歩留まりよく巻きおしぼりOを生成することができる。   In addition, the running speed S4 of the fourth belt conveyor 221 that is the conveying speed of the fourth conveying surface 221a is controlled to be less than twice the running speed S5 of the fifth belt conveyor 222 that is the conveying speed of the fifth conveying surface 222a. If this is the case, it is not preferable because it is difficult to convey the folded hand towel O1 in the middle of winding up downward, and if S4 is controlled to be 5 times or more of S5, it can be rotated appropriately with respect to the folded towel O1 in the middle of feeding downward. Since it becomes difficult to give force, it is not preferable. Further, by controlling S4 to about 3 to 4 times S5, it is possible to generate the wound towel O with a high yield.

巻きおしぼり形成部2では、第2ベルトコンベア112の終端部1122に先端近傍にて形成された二つ折りおしぼりO1が案内ローラ211により案内され、続いて、先端O1Tが案内板212に当接され、案内ローラ211の円周211a上を案内板212よりも先に進まなくなるとともに、円周211a側へ折り曲げられる。この折り曲がりによって二つ折りおしぼりO1には、巻き上がるきっかけが付与される。さらに、巻き上がるきっかけが付与された二つ折りおしぼりO1は、第4搬送面221aと第5搬送面222aとで挟み込まれて回転力を与えられながら下向きに搬送され、巻き上げられて円柱形状の巻きおしぼりOとなる。   In the wrapping hand towel forming portion 2, the two-fold hand towel O 1 formed in the vicinity of the tip of the second belt conveyor 112 is guided by the guide roller 211, and then the tip O 1 T is brought into contact with the guide plate 212, On the circumference 211a of the guide roller 211, the guide roller 211 does not advance further than the guide plate 212 and is bent toward the circumference 211a. As a result of this folding, the folding hand towel O1 is given an opportunity to roll up. Further, the double-folded hand towel O1 to which the hoisting action is given is sandwiched between the fourth transport surface 221a and the fifth transport surface 222a, and is transported downward while being given a rotational force, and is rolled up and rolled up into a cylindrical shape. O.

詳述すれば、巻きおしぼり形成部2では、案内ローラ211の駆動力が第4ベルトコンベア221により供給されているため、第2ベルトコンベア112の終端部1122に先端近傍にて形成された二つ折りおしぼりO1を、そのまま案内ローラ211の回転によって案内することができる。また、先端O1Tが案内板212によって円周211a側へ折り曲げられる向きは、二つ折りおしぼりO1が第4搬送面221aと第5搬送面222aとで挟み込まれて回転力を与えられる向きと一致する。このため、巻きおしぼり形成部2では、先端折曲手段21での先端O1Tの円周211a側へ折り曲げが、巻き上がるきっかけと付与するものとなり、このきっかけの付与とともに、おしぼり巻上手段22での回転力の付与により、二つ折りおしぼりO1を確実に巻き上げることができ、円柱形状の巻きおしぼりOを形成することができる。   More specifically, since the driving force of the guide roller 211 is supplied by the fourth belt conveyor 221 in the winding hand towel forming unit 2, it is folded in two in the end portion 1122 of the second belt conveyor 112 formed near the tip. The hand towel O1 can be guided as it is by the rotation of the guide roller 211. Further, the direction in which the tip O1T is bent toward the circumference 211a by the guide plate 212 coincides with the direction in which the folding towel O1 is sandwiched between the fourth transport surface 221a and the fifth transport surface 222a and is given a rotational force. For this reason, in the winding hand towel forming unit 2, the bending to the circumference 211 a side of the tip O 1 T at the tip bending means 21 is given as an opportunity to wind up. By applying the rotational force, the two-fold hand towel O1 can be reliably rolled up, and the cylindrical hand towel O can be formed.

ここで、本実施形態では、搬送折畳部1及び巻きおしぼり形成部2を構成している第1ベルトコンベア111、第2ベルトコンベア112、第3ベルトコンベア121、第4ベルトコンベア221、第5ベルトコンベア222を1つの駆動モーターで回走するようにしている。その際、ギア比等を調整すること等により、第1ベルトコンベア111の回走速度をS1、第2ベルトコンベア112の回走速度をS2、第3ベルトコンベア121の回走速度をS3、第4ベルトコンベア221の回走速度をS4、第5ベルトコンベア222の回走速度をS5としたとき、S3=S4>S1=S2>S5の関係式が成立するように制御し、且つ、S4がS5の2〜5倍(本実施形態において4倍)となるように制御している。   Here, in this embodiment, the 1st belt conveyor 111, the 2nd belt conveyor 112, the 3rd belt conveyor 121, the 4th belt conveyor 221, and the 5th which comprise the conveyance folding part 1 and the winding hand towel forming part 2 are demonstrated. The belt conveyor 222 is rotated by a single drive motor. At that time, by adjusting the gear ratio, etc., the running speed of the first belt conveyor 111 is S1, the running speed of the second belt conveyor 112 is S2, the running speed of the third belt conveyor 121 is S3, When the turning speed of the 4-belt conveyor 221 is S4 and the turning speed of the fifth belt conveyor 222 is S5, control is performed so that the relational expression of S3 = S4> S1 = S2> S5 is satisfied, and S4 is It is controlled to be 2 to 5 times S4 (4 times in the present embodiment).

これにより、タオルTを二つ折りに折り畳み、さらに、二つ折りおしぼりO1を巻き上げて、巻きおしぼりOを生成する一連の動作がスムーズになり、歩留まり良い巻きおしぼり自動生成装置Aが達成される。なお、S1=S2としなければ、タオルTが展開されたまま搬送されなくなるので好ましくない。S3>S2としたのは、第2ベルトコンベア112に対し、第3ベルトコンベア121が斜めに設けられることに基づく。また、S3=S4>S2としたのは、第2ベルトコンベア112の終端部1122に先端近傍にて形成された二つ折りおしぼりO1を、そのまま案内ローラ211の回転によって案内するのに便宜だからである。   As a result, a series of operations for folding the towel T in two and further rolling up the two-folded towel O1 to generate the wound towel O becomes smooth, and the automatic hand towel generator A with high yield is achieved. Note that unless S1 = S2, the towel T will not be conveyed while being unfolded, which is not preferable. The reason why S3> S2 is based on the fact that the third belt conveyor 121 is provided obliquely with respect to the second belt conveyor 112. The reason why S3 = S4> S2 is that it is convenient for guiding the double folded towel O1 formed in the vicinity of the front end of the second belt conveyor 112 by the rotation of the guide roller 211 as it is. .

このほか、本実施形態では、第2ベルトコンベア112に設けられた目印Mに沿ってタオルTが載置されたとき、第2ベルトコンベア112の上下方向の幅だけ、第1ベルトコンベア111に載置されるタオルTの部分T1が、第2ベルトコンベア112に載置されるタオルTの部分T2よりも幅広であるようにすることで、両端の揃った二つ折りおしぼりO1を形成することができる。そして、本発明では、実施者がタオルTを展開し、第1搬送面111aの始端部1111及び第2搬送面112aの始端部1121を跨ぐようにし、且つ、第2ベルトコンベア112上の目印Mに沿って載置するのみで、タオルTを二つ折りに折り畳み、さらに、二つ折りおしぼりO1を巻き上げて、巻きおしぼりOを生成する一連の作業を済ますことができる。   In addition, in the present embodiment, when the towel T is placed along the mark M provided on the second belt conveyor 112, the towel is placed on the first belt conveyor 111 by the width in the vertical direction of the second belt conveyor 112. By making the portion T1 of the towel T to be placed wider than the portion T2 of the towel T placed on the second belt conveyor 112, it is possible to form a double folded towel O1 with both ends aligned. . In the present invention, the practitioner unfolds the towel T so as to straddle the start end portion 1111 of the first transfer surface 111a and the start end portion 1121 of the second transfer surface 112a, and the mark M on the second belt conveyor 112. , The towel T is folded in half, and the folded hand towel O1 is wound up to complete a series of operations for generating the wound towel O.

このように、本発明では、上述のように構成されることで、タオルTを展開し、第1搬送面111aの始端部1111及び第2搬送面112aの始端部1121を跨ぐようにし、且つ、第2ベルトコンベア112上の目印Mに沿って載置するのみの操作で、載置されたタオルTが、搬送されて第2ベルトコンベア112における突出する部位112Lに至り、タオルTの第1搬送面111aに載置されていた部分T1が第2搬送面112aから垂下し、この垂下したタオルTの部分T1が第3搬送面121aに載って搬送され、第2搬送面112aの終端部1122の先端近傍にて、第3搬送面121aにより搬送されてきたタオルTの部分T1と、第2搬送面112aにより搬送されてきたタオルTの部分T2とが折り重なるので、二つ折りおしぼりO1を形成することができる。さらに、この二つ折りおしぼりO1は、第2ベルトコンベア112の終端部1122に近傍に設けられた案内ローラ211によりそのまま案内され、先端O1Tが案内板212に当接され、案円周211a側へ折り曲がり、この折り曲がりによって巻き上がるきっかけが付与された状態で、第4搬送面221aによって下方に搬送されはじめ、第4搬送面221aと第5搬送面222aとで挟み込まれて回転力を与えられながら下向きに搬送され、巻き上げられて円柱形状の巻きおしぼりOとなるので、巻きおしぼりOを自動生成することが可能となる。したがって、実施者は、習熟度等と無関係に効率よく、二つ折りおしぼりを自動生成することができ、さらに、巻きおしぼりOを自動生成することができる。   Thus, in the present invention, by being configured as described above, the towel T is developed so as to straddle the start end portion 1111 of the first transfer surface 111a and the start end portion 1121 of the second transfer surface 112a, and With the operation of only placing on the second belt conveyor 112 along the mark M, the placed towel T is transported to the projecting portion 112L of the second belt conveyor 112, and the first transport of the towel T is performed. The portion T1 placed on the surface 111a hangs down from the second transport surface 112a, and the portion T1 of the suspended towel T is transported on the third transport surface 121a, and the end portion 1122 of the second transport surface 112a. In the vicinity of the tip, the portion T1 of the towel T conveyed by the third conveying surface 121a and the portion T2 of the towel T conveyed by the second conveying surface 112a are folded and folded in two. It is possible to form a hand towel O1. Further, the folded hand towel O1 is guided as it is by the guide roller 211 provided in the vicinity of the terminal end 1122 of the second belt conveyor 112, the tip O1T is brought into contact with the guide plate 212, and is folded toward the draft circumference 211a. In a state where the bending and the winding up by the bending are applied, the sheet begins to be conveyed downward by the fourth conveying surface 221a, and is sandwiched between the fourth conveying surface 221a and the fifth conveying surface 222a and is given a rotational force. Since it is transported downward and rolled up to become a cylindrical wound towel O, it is possible to automatically generate the wound towel O. Therefore, the practitioner can automatically generate the folding hand towels efficiently regardless of the proficiency level, and can automatically generate the winding hand towels O.

また、搬送折畳部1及び巻きおしぼり形成部2を構成している第1ベルトコンベア111の回走速度をS1、第2ベルトコンベア112の回走速度をS2、第3ベルトコンベア121の回走速度をS3、第4ベルトコンベア221の回走速度をS4、第5ベルトコンベア222の回走速度をS5としたとき、S3=S4>S1=S2>S5の関係式が成立するように制御し、且つ、S4がS5の4倍となるように制御している。これにより、タオルTを二つ折りに折り畳み、さらに、二つ折りおしぼりO1を巻き上げて、巻きおしぼりOを生成する一連の動作がスムーズになり、さらに歩留まり良い巻きおしぼり自動生成装置Aが達成される。   Further, the rotation speed of the first belt conveyor 111 constituting the conveyance folding unit 1 and the winding hand towel forming unit 2 is S1, the rotation speed of the second belt conveyor 112 is S2, and the rotation of the third belt conveyor 121 is When the speed is S3, the running speed of the fourth belt conveyor 221 is S4, and the running speed of the fifth belt conveyor 222 is S5, control is performed so that the relational expression of S3 = S4> S1 = S2> S5 is established. And S4 is controlled to be four times S5. As a result, the series of operations for folding the towel T in two and further rolling up the two-folded hand towel O1 to generate the wound hand towel O becomes smooth, and the automatic hand-wiping towel generator A with higher yield is achieved.

なお、本発明に係る巻きおしぼり自動生成装置Aでは、巻きおしぼりOが形成される第4ベルトコンベア221の下方(第4搬送面221aの終端部近傍)に公知のおしぼり包装装置等の包装手段を備え付けることができる。具体的には、包装装置の巻きおしぼりOを受け止めるプラスチックフィルム面を第4ベルトコンベア221の下方に設けるようにして包装手段を備え付け、第4ベルトコンベア221の下方にて形成された巻きおしぼりOを受け止めてパッキングすればよい。   In addition, in the automatic hand towel application generator A according to the present invention, a packaging means such as a well-known hand towel wrapping device is provided below the fourth belt conveyor 221 where the hand towel O is formed (near the end portion of the fourth conveying surface 221a). Can be installed. Specifically, a packaging means is provided so that a plastic film surface for receiving the winding hand towel O of the packaging device is provided below the fourth belt conveyor 221, and the winding hand towel O formed below the fourth belt conveyor 221 is provided. Take it and pack it.

また、上記実施形態では、便宜のために一台の装置上で一枚のタオルTから、一個の巻きおしぼりOを自動生成する形態を説明したが、例えば、数秒ごとにタオルを所定位置に載置することで、一台の装置で次々と巻きおしぼりが形成されるようにした高速処理も可能となって、繁忙期の人的負担を大幅に削減することができる。   In the above embodiment, for convenience, a mode has been described in which a single hand towel O is automatically generated from a single towel T on a single device. For example, a towel is placed at a predetermined position every few seconds. Therefore, it is possible to perform high-speed processing in which a single hand-roller forms a series of hand towels one after another, and the human burden during the busy season can be greatly reduced.

以上、本発明の一実施形態を例示して詳述したが、本発明は上記実施形態に限定されるものではない。そして本発明は、特許請求の範囲に記載された事項を逸脱することがなければ、種々の設計変更を行うことが可能である。例えば、上記実施形態において駆動モーターを1つとし、ギア比等で第1ベルトコンベア乃至第5ベルトコンベアの回走速度を制御する例を説明したが、回走速度の制御の便宜等から駆動モーターを複数としてもよい。このほか、ベルトコンベアを構成するベルト、プーリーや、押圧ローラ、案内ローラのローラ、案内板等は公知の材質、公知の手段のものを適用することができるものである。   As mentioned above, although one Embodiment of this invention was illustrated and explained in full detail, this invention is not limited to the said embodiment. The present invention can be modified in various ways without departing from the scope of the claims. For example, in the above embodiment, an example in which the number of drive motors is one and the rotational speeds of the first belt conveyor to the fifth belt conveyor are controlled by a gear ratio or the like has been described. However, for the convenience of controlling the rotational speed, the drive motor is described. It is good also as multiple. In addition, a belt, a pulley, a pressure roller, a guide roller, a guide plate, and the like constituting the belt conveyor may be made of known materials and known means.

A・・・・・巻きおしぼり自動生成装置A
T・・・・・タオル
T1,T2・タオルの部分
O・・・・・巻きおしぼり
O1・・・・二つ折りおしぼり
O1T・・・二つ折りおしぼりの先端
1・・・・・搬送折畳部
11・・・・タオル搬送手段
111・・・第1ベルトコンベア
111a・・第1搬送面
1111・・始端部
112・・・第2ベルトコンベア
112a・・第2搬送面
1121・・始端部
1122・・終端部
112L・・突出した部位
12・・・・タオル折畳手段
121・・・第3ベルトコンベア
121a・・第3搬送面
1211・・始端部
1212・・終端部
122・・・押圧ローラ
2・・・・・巻きおしぼり形成部
21・・・・先端折曲手段
211・・・案内ローラ
212・・・案内板
22・・・・おしぼり巻上手段
221・・・第4ベルトコンベア
221a・・第4搬送面
222・・・第5ベルトコンベア
222a・・第5搬送面
M・・・・・目印
P1,P2・プーリー
A ... Automatic hand towel generator A
T: Towel T1, T2, Towel part O ... Rolled hand towel O1 ... Folded hand towel O1T ... Folded hand towel tip 1 ... Transport fold 11 ··· Towel transport means 111 ··· First belt conveyor 111a ··· First transport surface 1111 ··· Start end portion 112 ··· Second belt conveyor 112a · · Second transport surface 1121 · · · Start end portion 1122 ··· End portion 112L ... Projected portion 12 ... Towel folding means 121 ... Third belt conveyor 121a ... Third transport surface 1211 ... Start end portion 1212 ... End portion 122 ... Pressing roller 2 ... ··· Rolling hand towel forming part 21 ··· End bending means 211 ··· Guide roller 212 ··· Guide plate 22 ··· Hand towel winding means 221 · · · 4th belt conveyor 2 1a ·· fourth conveying surface 222 ... fifth belt conveyor 222a ·· fifth conveying surface M ····· mark P1, P2 · Pulley

Claims (3)

タオルを二つ折りに折り畳んで巻きおしぼりを生成する巻きおしぼり自動生成装置において、
前記タオルを搬送しつつ、二つ折りに折り畳む搬送折畳部を、
同じ高さ、且つ、同じ搬送方向に併走させて設けられた所定長の第1ベルトコンベア、及び、この第1ベルトコンベアよりも搬送長さが長い第2ベルトコンベアを含み、前記第1ベルトコンベアの上位回走面である第1搬送面及び前記第2ベルトコンベアの上位回走面である第2搬送面の始端部同士を位置合わせしたタオル搬送手段と、
このタオル搬送手段の前記第2ベルトコンベアにおける前記第1ベルトコンベアよりも搬送長さが長いために突出する部位の下方に、上位回走面である第3搬送面の搬送方向が前記第1搬送面の搬送方向と同じであって、前記第3搬送面の始端部から終端部へ向かうにつれて前記第2ベルトコンベアに近づく方向に回走させるようにして設けられた第3ベルトコンベアを含み、前記第2ベルトコンベアに対し、前記第3搬送面の始端部を傾けるとともに前記終端部を略平行としたタオル折畳手段と、から構成し、
前記タオルを展開し、前記第1搬送面の始端部及び前記第2搬送面の始端部を跨ぐようにして載置することにより、この載置した前記タオルが搬送されて前記第2ベルトコンベアにおける突出する部位に至り、前記タオルの前記第1搬送面に載置されていた部分が前記第2搬送面から垂下し、この垂下した前記タオルの部分が前記第3搬送面に載って搬送され、前記第2搬送面の終端部の先端近傍で、前記第3搬送面により搬送されてきた前記タオルの部分と、前記第2搬送面により搬送されてきた前記タオルの部分とが折り重なった二つ折りおしぼりが形成される、
ことを特徴とする巻きおしぼり自動生成装置。
In the automatic wet hand towel generator that folds the towel in half and generates the wet hand towel,
While conveying the towel, a conveyance fold part that folds in half,
A first belt conveyor of a predetermined length provided parallel to the same height and in the same conveying direction, and a second belt conveyor having a longer conveying length than the first belt conveyor, the first belt conveyor A towel transport means for aligning the first transport surfaces that are the upper traveling surface of the second conveyor surface and the second transport surfaces that are the upper traveling surface of the second belt conveyor,
The transport direction of the third transport surface, which is the upper running surface, is below the portion that protrudes because the transport length of the second belt conveyor of the towel transport means is longer than that of the first belt conveyor. Including a third belt conveyor that is the same as the conveying direction of the surface and is provided so as to run in a direction approaching the second belt conveyor as it goes from the start end to the end of the third conveying surface, The second belt conveyor is composed of towel folding means that inclines the starting end of the third conveying surface and makes the terminal end substantially parallel.
By unfolding the towel and placing the towel so as to straddle the start end of the first transport surface and the start end of the second transport surface, the placed towel is transported to the second belt conveyor. The part that was placed on the first conveyance surface of the towel hangs down from the second conveyance surface, reaches the projecting part, and the part of the towel that hangs down is conveyed on the third conveyance surface, In the vicinity of the end of the end portion of the second transport surface, the towel portion that has been transported by the third transport surface and the towel portion that has been transported by the second transport surface are folded in two. Is formed,
A winding hand towel automatic generation device characterized by that.
請求項1に記載の巻きおしぼり自動生成装置において、
形成された前記二つ折りおしぼりを巻き上げ、巻きおしぼりを形成する巻きおしぼり形成部を、
前記第2ベルトコンベアの終端部の近傍に設けられ、前記二つ折りおしぼりを円周上に巻付けて案内する案内ローラ、及び、前記円周上に前記案内ローラの回転に影響させないで設けられ、前記案内ローラにより案内された前記二つ折りおしぼりの先端が当接する案内板を含み、この案内板により前記先端を前記円周側へ折り曲げる先端折曲手段と、
前記第2ベルトコンベアの終端部に対し、前記案内ローラを介して対向させて設けられ、前記先端が前記円周側へ折り曲げられた前記二つ折りおしぼりと接する面である第4搬送面の搬送方向を下向きとした第4ベルトコンベア、及び、この第4ベルトコンベアとで前記二つ折りおしぼりを挟み込み可能になるようにして設けられ、前記第4ベルトコンベアとで挟み込んだ前記二つ折りおしぼりと接する面である第5搬送面の搬送方向を前記第4搬送面の搬送方向と逆方向とした第5ベルトコンベアを含み、前記第4搬送面と前記第5搬送面とで挟み込んだ前記二つ折りおしぼりに回転力を付与するおしぼり巻上手段と、から構成し、
前記二つ折りおしぼりが前記案内ローラに案内され、前記先端が前記案内板に当接することにより、前記二つ折りおしぼりが前記案内ローラの円周上をそれ以上進まなくなって前記先端が前記円周側へ折り曲げられ、前記第4搬送面によって下方に搬送されはじめるとともに、前記第4搬送面と前記第5搬送面とで挟み込まれ、回転力が付与されて巻き上がり、巻きおしぼりが形成される、
ことを特徴とする巻きおしぼり自動生成装置。
In the automatic hand towel preparation device according to claim 1,
Winding up the formed folded hand towel, and forming a wound hand towel forming part for forming a wound hand towel,
Provided in the vicinity of the terminal end of the second belt conveyor, the guide roller for winding and guiding the folded towel around the circumference, and provided on the circumference without affecting the rotation of the guide roller, A tip bending means including a guide plate with which the tip of the two-fold hand towel guided by the guide roller abuts, and bending the tip toward the circumferential side by the guide plate;
The conveying direction of the fourth conveying surface, which is provided to face the terminal portion of the second belt conveyor via the guide roller, and the tip is a surface in contact with the double folded towel folded to the circumferential side A belt conveyor facing downward, and a surface in contact with the second folded towel sandwiched between the fourth belt conveyor and the fourth belt conveyor. Including a fifth belt conveyor in which the conveying direction of a certain fifth conveying surface is opposite to the conveying direction of the fourth conveying surface, and rotates in the two-fold hand towel sandwiched between the fourth conveying surface and the fifth conveying surface A hand towel hoisting means for applying force,
The bi-fold hand towel is guided by the guide roller, and the front end abuts on the guide plate, so that the bi-fold hand towel does not advance further on the circumference of the guide roller, and the front end moves toward the circumferential side. It is bent and begins to be conveyed downward by the fourth conveying surface, and is sandwiched between the fourth conveying surface and the fifth conveying surface, is applied with a rotational force, is rolled up, and a wound hand towel is formed.
A winding hand towel automatic generation device characterized by that.
請求項2に記載の巻きおしぼり自動生成装置において、
前記第2ベルトコンベアの回走速度をS2、前記第3ベルトコンベアの回走速度をS3、前記第4ベルトコンベアの回走速度をS4、前記第5ベルトコンベアの回走速度をS5としたとき、
S3=S4>S2>S5の関係式が成立するように制御され、且つ、S4がS5の2〜5倍となるように制御されている、
ことを特徴とする巻きおしぼり自動生成装置。
In the automatic hand towel preparation device according to claim 2,
When the running speed of the second belt conveyor is S2, the running speed of the third belt conveyor is S3, the running speed of the fourth belt conveyor is S4, and the running speed of the fifth belt conveyor is S5. ,
S3 = S4>S2> S5 is controlled so that the relational expression is satisfied, and S4 is controlled to be 2 to 5 times S5.
A winding hand towel automatic generation device characterized by that.
JP2011176141A 2011-08-11 2011-08-11 Automatic rolling hand towel generator Expired - Fee Related JP5321857B2 (en)

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