JP5320271B2 - Kneading equipment - Google Patents

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JP5320271B2
JP5320271B2 JP2009268856A JP2009268856A JP5320271B2 JP 5320271 B2 JP5320271 B2 JP 5320271B2 JP 2009268856 A JP2009268856 A JP 2009268856A JP 2009268856 A JP2009268856 A JP 2009268856A JP 5320271 B2 JP5320271 B2 JP 5320271B2
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kneading
ridge
tank
magnetic
shaped convex
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JP2011110493A (en
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賢二 吉野
定 久世
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Hitachi Maxell Energy Ltd
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Hitachi Maxell Energy Ltd
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Description

本発明は、混練装置に関し、特に、良好な混練が行える混練装置に関するものである。   The present invention relates to a kneading apparatus, and more particularly to a kneading apparatus capable of performing good kneading.

中、高粘度から超高粘度材料の混練、捏和処理は、混練槽内に混練材料を入れ、混練槽内に並列に設置され、強力に反対方向に回転するブレ−ド(ロータ)を備えた混練装置(例えば特許文献1など)で行われる。   For kneading and kneading of medium to high viscosity materials, the kneading material is placed in a kneading tank and installed in parallel in the kneading tank and equipped with a blade (rotor) that rotates strongly in the opposite direction. The kneading apparatus (for example, Patent Document 1) is used.

特開2006−305514号公報JP 2006-305514 A

従来の混練装置では、混練後の希釈工程において均一な希釈分散ができるよう混練槽底部中央の棟状部の壁面とロータ翼とのクリアランスを比較的広くとらなくてはならず、高いせん断力を掛けることが困難であったり、混練槽底部中央の棟状の凸部に混練材料の一部が蓄積し易く、均一な混練が行えなかったり、蓄積した混練材料を除去する作業が必要なため、混練作業の効率が低下するなどの問題点があった。   In a conventional kneading apparatus, the clearance between the wall of the ridge-shaped part at the center of the bottom of the kneading tank and the rotor blades must be relatively wide so that uniform dilution and dispersion can be achieved in the dilution process after kneading, and a high shearing force is required. Because it is difficult to hang, part of the kneaded material tends to accumulate on the ridge-shaped convex part at the center of the bottom of the kneading tank, uniform kneading cannot be performed, or work to remove the accumulated kneaded material is necessary, There was a problem that the efficiency of the kneading work was lowered.

本発明では、均一な混練が行え、効率よく混練作業が行える混練装置を提供することを目的とする。   An object of the present invention is to provide a kneading apparatus that can perform uniform kneading and perform kneading work efficiently.

本発明者らは、混練装置について鋭意検討した結果、混練装置を下記の構成にすれば、均一な混練が行え、効率よく混練作業が行える混練装置を提供できることを見出し、本発明をなすに至った。   As a result of intensive studies on the kneading apparatus, the present inventors have found that if the kneading apparatus has the following configuration, it is possible to provide a kneading apparatus that can perform uniform kneading and perform kneading work efficiently, and has led to the present invention. It was.

すなわち、混練材料を収容する混練槽と、該混練槽に収容された混練材料を混練する並列した2本のロータを備える混練装置において、前記混練槽底部中央の棟状の凸部が交換可能に構成されていることを特徴とする。   That is, in a kneading apparatus including a kneading tank for storing a kneading material and two rotors arranged in parallel for kneading the kneading material stored in the kneading tank, the ridge-shaped convex portion at the center of the bottom of the kneading tank can be replaced. It is configured.

前記棟状の凸部を構成する主材料の線膨張係数が、7×10−5(1/℃)以上であることを特徴とする。
The linear expansion coefficient of the main material constituting the ridge-shaped convex portion is 7 × 10 −5 (1 / ° C.) or more.

混練材料を収容する混練槽と、該混練槽に収容された混練材料を混練する並列した2本のロータを備える混練装置において、前記混練槽底部中央の棟状の凸部が交換可能に構成されているために、この部分における、ロータ翼と槽内面とのクリアランスを、混練材量の種類、混練目的に応じて、変えることができるので、幅広い材料の混練に対応することができる。また、棟状の凸部を構成する主材料の線膨張係数が好ましい範囲に設定されているので、混練時に槽内の温度が上昇すると、棟状の凸部が上下左右に膨張し、この部分におけるロータ翼と槽内面とのクリアランスが小さくなるので、凸部に混練物が蓄積しにくくなり、また、混練におけるせん断力も大きくなる。   In a kneading apparatus comprising a kneading tank for storing a kneading material and two parallel rotors for kneading the kneading material stored in the kneading tank, the ridge-shaped convex part at the center of the bottom of the kneading tank is configured to be replaceable. For this reason, the clearance between the rotor blade and the tank inner surface in this portion can be changed according to the type of kneading material and the purpose of kneading, so that a wide range of materials can be kneaded. In addition, since the linear expansion coefficient of the main material constituting the ridge-shaped convex portion is set within a preferable range, when the temperature in the tank rises during kneading, the ridge-shaped convex portion expands vertically and horizontally, and this part Since the clearance between the rotor blade and the inner surface of the tank becomes small, the kneaded material is difficult to accumulate on the convex portion, and the shearing force in kneading increases.

更に、本発明の混練装置により分散性の良い磁性塗料を得る事が出来、表面性・充填性が良い磁気テープを得る事が出来る。   Furthermore, a magnetic coating material having good dispersibility can be obtained by the kneading apparatus of the present invention, and a magnetic tape having good surface properties and filling properties can be obtained.

以下、図面を参照して、本発明の混練装置について説明する。図1に従来の代表的な一例の混練装置の断面構造図を示す。従来の混練装置1aは、混練材料を収容する混練槽10の内部に、混練槽に収容された混練材料を混練する並列した2本のロータ2を備えている。ロータ2は、ロータ軸2aとロータ翼2bとから構成されている。ロータ2が回転するとロータ翼2bの最外部は図面の1点破線のように円筒面を描くが、この円筒面と混練槽10の内面は所定のクリアランスd1を保つように設計されている。また、二つのロータの円筒面は外周面が重ならず、所定のクリアランスd2を保つように設計されている。クリアランスd2は、大きいほうが混練後の希釈分散が均一に行い易いが、凸部100の上部に混練物が蓄積し易くなる。   Hereinafter, the kneading apparatus of the present invention will be described with reference to the drawings. FIG. 1 shows a cross-sectional structure diagram of a conventional representative example of a kneading apparatus. A conventional kneading apparatus 1a includes two parallel rotors 2 for kneading the kneaded material stored in the kneading tank inside the kneading tank 10 for storing the kneaded material. The rotor 2 includes a rotor shaft 2a and rotor blades 2b. When the rotor 2 rotates, the outermost portion of the rotor blade 2b draws a cylindrical surface as indicated by a one-dot broken line in the drawing, and the cylindrical surface and the inner surface of the kneading tank 10 are designed to maintain a predetermined clearance d1. Further, the cylindrical surfaces of the two rotors are designed so that the outer peripheral surfaces do not overlap and a predetermined clearance d2 is maintained. The larger the clearance d2, the easier the dilution and dispersion after kneading is performed, but the kneaded material tends to accumulate on the top of the convex portion 100.

一般的に、クリアランスd1は、大きいと混練材料の混合効率が良くなるが、材料に大きなせん断力は掛けられなくなり、小さいと材料に大きなせん弾力が掛けられるために、材料を分散する力は大きくなるが、混合効率が低下するという傾向があるため、使用する混練材量の種類、混練目的に応じて、適宜設計されている。 Generally, when the clearance d1 is large, the mixing efficiency of the kneaded material is improved. However, a large shearing force is not applied to the material, and when the clearance d1 is small, a large elastic force is applied to the material. However, since there is a tendency that the mixing efficiency is lowered, the mixing efficiency is appropriately designed according to the kind of the kneading material to be used and the kneading purpose.

混練装置1aは、このような構成になっているために、図1に示したように矢印の方向にロータが回転すると、図2のDのように混練槽10の底部中央の棟状凸部100の上部に混練物が付着蓄積し易い傾向にある。   Since the kneading apparatus 1a has such a configuration, when the rotor rotates in the direction of the arrow as shown in FIG. 1, a ridge-like convex portion at the center of the bottom of the kneading tank 10 as shown in FIG. The kneaded material tends to adhere and accumulate on the top of 100.

棟状凸部100にこのように混練材料が付着しても、すぐに外れて他の混練材料と混ざるようであれば、特に問題はないが、混練初期に付着したものが混練工程中そのまま付着し続ける傾向があるため、ここの付着した混練材料は十分に混練されないという問題点が生じる。そこで、通常、混練物が付着すると、必要に応じてロータの回転を止めて、付着物を外す作業を行うので、作業が煩雑になったり、効率が低下する問題が生じる。   Even if the kneaded material adheres to the ridge-shaped convex portion 100 in this way, there is no particular problem as long as it comes off immediately and mixes with other kneaded materials, but the material adhering to the initial stage of kneading is adhered as it is during the kneading process. Therefore, there is a problem that the adhering kneaded material is not sufficiently kneaded. Therefore, normally, when the kneaded material adheres, the rotation of the rotor is stopped as necessary, and the work of removing the adhering material is performed, so that the work becomes complicated and the efficiency decreases.

本発明の混練装置はこのような問題に対応するもので、以下具体的に説明する。図3に本発明の、一例の混練装置の断面構造図を示す。本発明の混練装置1bは、ロータ2の構成は、従来のものと同様である。   The kneading apparatus of the present invention addresses such a problem and will be specifically described below. FIG. 3 shows a sectional structural view of an example of the kneading apparatus of the present invention. In the kneading apparatus 1b of the present invention, the configuration of the rotor 2 is the same as the conventional one.

混練槽10の前面部10aは取り外し可能になっており、固定ピン120により固定されている。   The front surface portion 10 a of the kneading tank 10 can be removed and is fixed by a fixing pin 120.

混練槽10の底部の構造が、従来のものと異なり、底部中央の棟状凸部130が交換可能に構成されている。   The structure of the bottom of the kneading tank 10 is different from the conventional one, and the ridge-shaped convex part 130 at the center of the bottom is configured to be replaceable.

棟状凸部130の底部130aは楔形状に加工されており混合槽10の底部に内嵌固定できるようになっている。このため、混練材量の種類、混練目的に応じて、この部分におけるロータ翼22とのクリアランスd1を変えることができる。このため、棟状凸部130の上部に付着する混練物の付着量を抑制することができる。   The bottom portion 130 a of the ridge-shaped convex portion 130 is processed into a wedge shape and can be fitted and fixed to the bottom portion of the mixing tank 10. For this reason, according to the kind of kneading | mixing material amount and the kneading | mixing objective, the clearance d1 with the rotor blade | wing 22 in this part can be changed. For this reason, the adhesion amount of the kneaded material adhering to the upper part of the ridge-shaped convex part 130 can be suppressed.

また、棟状凸部130を構成する材料の線膨張係数の大きなものにすることにより、混練の進行に伴う、混練槽10内の温度上昇に伴い、熱膨張により棟状凸部130を大きくすることが可能となるので、図5に示したように、混練の進行に伴い、ロータ翼2bとのクリアランスを小さくすることができる(d1a→d1b)。クリアランスが小さくなると、棟状凸部100の上部に付着する混練物を抑制することができるとともに、混練物により大きなせん断力を掛けることができるため、混練材料を良好に分散することができる。   Further, by making the material constituting the ridge-shaped convex portion 130 have a large linear expansion coefficient, the ridge-shaped convex portion 130 is enlarged due to thermal expansion as the temperature in the kneading tank 10 increases with the progress of kneading. Therefore, as shown in FIG. 5, the clearance with the rotor blade 2b can be reduced as the kneading progresses (d1a → d1b). When the clearance becomes small, the kneaded material adhering to the upper part of the ridge-shaped convex portion 100 can be suppressed, and a large shearing force can be applied to the kneaded material, so that the kneaded material can be dispersed well.

棟状凸部130のロータ軸方向の熱膨張に対しては、棟状凸部130と混練槽10の内面との間にパッキン(弾性材料)110を設置して対応することができる。   The thermal expansion of the ridge-shaped convex portion 130 in the rotor axial direction can be dealt with by installing a packing (elastic material) 110 between the ridge-shaped convex portion 130 and the inner surface of the kneading tank 10.

また、混練が進行し、希釈工程を行なうときは混練槽10の温度が下がるのでのクリアランスを大きくすることもできる。これにより、希釈効率がよくなり均一な分散をすることができる。   Further, when the kneading proceeds and the dilution process is performed, the clearance for lowering the temperature of the kneading tank 10 can be increased. Thereby, the dilution efficiency is improved and uniform dispersion can be achieved.

棟状凸部100を構成する材料の線膨張係数の好ましい範囲は、混練装置のスケール、混練材料の種類、混練の目的等により異なるが、7×10−5(1/℃)以上であることが好ましい。
The preferable range of the linear expansion coefficient of the material constituting the ridge-shaped convex portion 100 varies depending on the scale of the kneading apparatus, the type of the kneading material, the purpose of kneading, and the like, but is 7 × 10 −5 (1 / ° C.) or more. Is preferred.

以下、実施例により本発明をさらに具体的に説明するが、本発明は、これらの実施例に限定されるものではない。なお、実施例および比較例中の部は、重量部である。また、実施例および比較例中の平均粒子径は、数平均粒子径である。
EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples, but the present invention is not limited to these examples. In addition, the part in an Example and a comparative example is a weight part. Moreover, the average particle diameter in an Example and a comparative example is a number average particle diameter.

実施例1
(1)混練工程成分
・金属磁性粉末 (平均粒子径35nm) 100部
・塩化ビニル系共重合体 25.6部
(日本ゼオン社製MR−555)
・ポリエステルポリウレタン樹脂 7.7部
(含有−SONa基:1.0×10−4当量/g)
・フェニルホスホン酸 4.6部
・トルエン 163部
・シクロヘキサノン 163部
(2)希釈工程成分
・トルエン 305部
・シクロヘキサノン 305部
Example 1
(1) Kneading process component / metal magnetic powder (average particle size 35 nm) 100 parts / vinyl chloride copolymer 25.6 parts (MR-555 manufactured by Nippon Zeon Co., Ltd.)
Polyester polyurethane resin 7.7 parts (containing -SO 3 Na group: 1.0 × 10 -4 eq / g)
・ Phenylphosphonic acid 4.6 parts ・ Toluene 163 parts ・ Cyclohexanone 163 parts (2) Dilution process components ・ Toluene 305 parts ・ Cyclohexanone 305 parts

上記の磁性塗料の成分において(1)の混練工程成分を予め高速混合しておき、その混合粉末を図3で示した混練機(混練容量50L、棟状凸部の材質は、ポリエチレン樹脂(線膨張率:11×10 −5 (1/℃)))で混練した。さらに希釈成分を加え希釈をして磁性塗料としPETフイルム上に簡易アブリケータで塗布し評価用磁気シートを作製した。 In the above magnetic coating component, the kneading process component (1) is previously mixed at a high speed, and the mixed powder is mixed with the kneader shown in FIG. Expansion coefficient: 11 × 10 −5 (1 / ° C.))). Further, diluted components were added to dilute to obtain a magnetic coating material, which was applied onto a PET film with a simple applicator to prepare a magnetic sheet for evaluation.

実施例2
混練機の棟状凸部の材質を、ポリカーボネート樹脂(線膨張率:7×10 −5 (1/℃))に変更した以外は実施例1と同様にして、評価用磁気シートを作成した。
Example 2
A magnetic sheet for evaluation was prepared in the same manner as in Example 1 except that the material of the ridge-shaped convex portion of the kneader was changed to polycarbonate resin (linear expansion coefficient: 7 × 10 −5 (1 / ° C.)).

参考例1
混練機の棟状凸部の材質を、テフロン(登録商標)樹脂(線膨張率:5.5×10 −5 (1/℃))に変更した以外は実施例1と同様にして、評価用磁気シートを作成した。
Reference example 1
For evaluation in the same manner as in Example 1 except that the material of the ridge-shaped convex portion of the kneader was changed to Teflon (registered trademark) resin (linear expansion coefficient: 5.5 × 10 −5 (1 / ° C.)). A magnetic sheet was created.

比較例1
混練機を図1のものに変更した以外は実施例1と同様にして、評価用磁気シートを作成した。
Comparative Example 1
A magnetic sheet for evaluation was prepared in the same manner as in Example 1 except that the kneader was changed to that shown in FIG.

得られた磁気シートは下記の方法で評価し、その結果を表1に示した。   The obtained magnetic sheet was evaluated by the following method, and the results are shown in Table 1.

<付着混練物の評価>
希釈工程前に、目視にて付着混練物Dの評価を行った。比較例1の混練機を用いて混練した場合の付着混練物Dを基準とし、減少した場合は○、大幅に減少した場合は◎とした。
<Evaluation of adhered kneaded material>
Prior to the dilution step, the adhered kneaded material D was visually evaluated. The adhering kneaded material D when kneaded using the kneader of Comparative Example 1 was used as a reference.

<磁性層の表面写真>
偏光顕微鏡を用いて、倍率100倍で撮影した。図6(a)は実施例1の表面写真、図6(b)は比較例1の表面写真である。
<Surface photograph of magnetic layer>
Images were taken at a magnification of 100 using a polarizing microscope. 6A is a surface photograph of Example 1, and FIG. 6B is a surface photograph of Comparative Example 1.

<磁気層の表面粗さRa>
評価用磁気シートの磁性層をZYGO社製汎用三次元表面構造解析装置NewView5000による走査型白色光干渉法にてScan Lengthを5μmで測定した。測定視野は、350μm×260μmである。磁性層の中心線平均表面粗さをRaとして求めた。
<Surface roughness Ra of magnetic layer>
The magnetic layer of the magnetic sheet for evaluation was measured at a scan length of 5 μm by scanning white light interferometry using a general-purpose three-dimensional surface structure analyzer NewView 5000 manufactured by ZYGO. The measurement visual field is 350 μm × 260 μm. The center line average surface roughness of the magnetic layer was determined as Ra.

<磁気特性>
評価用の磁気シートに、外部磁場0.8MA/m(10kOe)をかけ、常法に従って、長手方向(磁場配向方向)の磁気特性(角型(Br/Bm)、異方性磁界分布(SFD))を測定した。測定には、東英工業製の試料振動型磁束計VSM−P7を用いた。
<Magnetic properties>
An external magnetic field of 0.8 MA / m (10 kOe) is applied to the evaluation magnetic sheet, and the magnetic properties (square (Br / Bm), anisotropic magnetic field distribution (SFD) in the longitudinal direction (magnetic field orientation direction) are applied according to a conventional method. )) Was measured. For the measurement, a sample vibration type magnetometer VSM-P7 manufactured by Toei Industry Co., Ltd. was used.

<混練装置のクリアランス>
棟状凸部とロータ翼とのクリアランスを、混練前(d1a)、希釈直前(d1b)に混練槽の前面部を外して測定した。
<Kneading device clearance>
The clearance between the ridge-shaped convex part and the rotor blade was measured by removing the front part of the kneading tank before kneading (d1a) and immediately before dilution (d1b).

表1に評価結果を示した。   Table 1 shows the evaluation results.

Figure 0005320271
Figure 0005320271


表1から判るように、混練槽底部中央の棟状の凸部が交換可能に構成されている混練槽で磁性塗料を混練することで、従来技術である比較例と比べて付着混練物Dの付着量が減少していることがわかる。また、磁気シートのSFD値から、従来技術である比較例と比べてよく分散がなされていることがわかり、本発明の混練装置を用いれば、均一に効率よく混練することが可能であることがわかる。   As can be seen from Table 1, the magnetic paint is kneaded in a kneading tank in which the ridge-like convex part at the center of the bottom of the kneading tank is configured to be replaceable, so that the adhering kneaded material D can be compared with the comparative example of the prior art. It can be seen that the amount of adhesion decreases. In addition, it can be seen from the SFD value of the magnetic sheet that the dispersion is better than that of the comparative example, which is a prior art, and it is possible to knead uniformly and efficiently using the kneading apparatus of the present invention. Recognize.

更に、本発明の混練装置を用いた磁気シートのRaとBr/Bmから、従来技術の比較例と比べると、表面性・充填性に優れていることが判り、更に、線膨張係数が7.0×10(1/℃)より大きい棟状凸部を用いることで、更に特性の良い磁気シートが得られる事が判る。 Furthermore, it can be seen from the Ra and Br / Bm of the magnetic sheet using the kneading apparatus of the present invention that the surface properties and filling properties are superior compared to the comparative example of the prior art, and the linear expansion coefficient is 7. It can be seen that a magnetic sheet having better characteristics can be obtained by using a ridge-shaped convex portion larger than 0 × 10 5 (1 / ° C.).

図6(a)実施例1の磁性層の表面写真と(b)比較例1の磁性層の表面写真を比較しても、その表面性は一目瞭然である。
6A, the surface property of the magnetic layer in Example 1 is compared with the surface photo of the magnetic layer in Comparative Example 1 (b).

従来の代表的な一例の混練装置の断面構造図である。It is sectional structure drawing of the conventional kneading apparatus of a typical example. 従来の混練装置の、混練槽底部中央の棟状の凸部に混練材料が蓄積する様子を示す模式図である。It is a schematic diagram which shows a mode that a kneading | mixing material accumulate | stores in the ridge-shaped convex part of the kneading tank bottom part center of the conventional kneading | mixing apparatus. 本発明の、一例の混練装置の断面構造図である。1 is a cross-sectional structural view of an example kneading apparatus of the present invention. 本発明の、一例の混練装置の平面図である。It is a top view of an example kneading apparatus of the present invention. 本発明の、一例の混練装置の、混練槽底部中央の棟状の凸部の断面拡大図である。It is a cross-sectional enlarged view of the ridge-shaped convex part of the kneading tank bottom part center of an example kneading apparatus of this invention. (a)実施例1で作成した評価用磁気シートの磁性層の表面写真である。(A) It is the surface photograph of the magnetic layer of the magnetic sheet for evaluation created in Example 1. FIG.

(b)比較例1で作成した評価用磁気シートの磁性層の表面写真である。
(B) It is a surface photograph of the magnetic layer of the magnetic sheet for evaluation created in Comparative Example 1.

1a 従来の混練装置
1b 本発明の一例の混練装置
2 ロータ
2a ロータ軸
2b ロータ翼
10 混練槽
10a 前面部
100 棟状凸部
110 パッキン
120 固定ピン
130 棟状凸部(着脱可能)
130a 棟状凸部の底部
D 付着混練物
DESCRIPTION OF SYMBOLS 1a Conventional kneading apparatus 1b Kneading apparatus 2 of an example of this invention 2 Rotor 2a Rotor shaft 2b Rotor blade 10 Kneading tank 10a Front part 100 Convex convex part 110 Packing 120 Fixing pin 130 Convex convex part (detachable)
130a Bottom D of Convex Convex D

Claims (2)

混練材料を収容する混練槽と、該混練槽に収容された混練材料を混練する並列した2本のロータを備える混練装置において、
前記混練槽底部中央の棟状の凸部が交換可能に構成され、
前記棟状の凸部を構成する主材料の線膨張係数が、7×10−5(1/℃)以上11×10−5(1/℃)以下であること
を特徴とする混練装置。
In a kneading apparatus comprising a kneading tank for storing a kneading material and two parallel rotors for kneading the kneading material stored in the kneading tank,
The ridge-shaped convex part at the bottom center of the kneading tank is configured to be replaceable,
The kneading apparatus, wherein a linear expansion coefficient of a main material constituting the ridge-shaped convex portion is 7 × 10 −5 (1 / ° C.) or more and 11 × 10 −5 (1 / ° C.) or less .
非磁性支持体上に磁性塗料を塗布してなる磁気記録媒体の製造方法であって、
該磁性塗料が磁性粉末と結合剤と有機溶媒とを含む磁性塗料原料を請求項1に記載の混練装置で混練する工程を含むことを特徴とする磁気記録媒体の製造方法。
A method for producing a magnetic recording medium by applying a magnetic paint on a non-magnetic support,
A method for producing a magnetic recording medium, comprising the step of kneading a magnetic coating material containing the magnetic powder, a binder, and an organic solvent with the kneading apparatus according to claim 1.
JP2009268856A 2009-11-26 2009-11-26 Kneading equipment Expired - Fee Related JP5320271B2 (en)

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