JP5313581B2 - Wall panel material - Google Patents

Wall panel material Download PDF

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JP5313581B2
JP5313581B2 JP2008193175A JP2008193175A JP5313581B2 JP 5313581 B2 JP5313581 B2 JP 5313581B2 JP 2008193175 A JP2008193175 A JP 2008193175A JP 2008193175 A JP2008193175 A JP 2008193175A JP 5313581 B2 JP5313581 B2 JP 5313581B2
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vertical frame
wall panel
face
pair
reinforcing plate
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JP2010031499A (en
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一樹 吉田
仙英 荒金
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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本発明は、枠体に面材を固着した壁用パネル材に関する。   The present invention relates to a wall panel material in which a face material is fixed to a frame.

建物の内壁や間仕切り壁等に用いられる内装用の壁用パネル材としては、一対の横枠材と一対の縦枠材とを枠組みして形成された枠体の両面に、それぞれ面材を貼着して形成された壁用パネル材が知られている。
このような壁用パネル材の面材は、耐火性、或いは断熱性、吸音性等の種々の観点から石膏ボードやロックウールボード、インシュレーションボードからなるものが一般的である。
このようなボードは、木ねじや釘等の保持力が比較的、弱いため、当該壁用パネル材に、例えば、手摺りやインテリアカウンターなどの造作部材、或いはインターホンやエアコン、ダクト等の器具、並びにこれら器具を取付けるための器具取付プレート等の設備器具を取付けるためには、下地材(下地桟)として枠体内に面材を補強するための合板等からなる補強板を配置する必要があった。
As interior wall panels used for building inner walls, partition walls, etc., face materials are affixed to both sides of a frame formed by a pair of horizontal frame materials and a pair of vertical frame materials. A wall panel material formed by wearing is known.
The wall material of the wall panel is generally made of gypsum board, rock wool board, or insulation board from various viewpoints such as fire resistance, heat insulation, and sound absorption.
Since such boards have relatively weak holding power for wood screws, nails, etc., the wall panel material includes, for example, structural members such as handrails and interior counters, instruments such as intercoms, air conditioners, ducts, and the like. In order to mount equipment such as a tool mounting plate for mounting the tool, it is necessary to arrange a reinforcing plate made of plywood or the like for reinforcing the face material in the frame as a base material (base frame).

例えば、下記特許文献1では、上枠及び下枠と複数本の縦枠とを矩形状に組み付けて枠体を形成し、この枠体の厚み方向の両面にそれぞれ面材を貼着して形成された壁パネルが提案されている。
この壁パネルの上枠及び下枠の少なくとも一方には、該枠体内に補強板を挿入させるための貫通スリットが穿設されており、手摺りなどの設備器具の設置位置に対応する面材の裏面部位に沿わせて補強板を固着している。
上記縦枠の対向面には、それぞれガイド溝が縦枠の長さ方向に亘って対向するように凹設されており、この一対の対向するガイド溝の長さ方向の端部を上記貫通スリットに臨ませて配置している。また、上記補強板には、このガイド溝に摺動自在に挿入させる係合部が両側縁に形成されている。
上記構成とされた壁パネルによれば、補強板を貫通スリットから枠体内にガイド溝に沿わせて挿入させることができ、補強板を設備器具などの設置位置に対応する面材の裏面部位に容易に位置決めして配置できる、と説明されている。
特開2005−213773号公報(図1参照)
For example, in Patent Document 1 below, an upper frame, a lower frame, and a plurality of vertical frames are assembled in a rectangular shape to form a frame, and a face material is adhered to both sides in the thickness direction of the frame. Wall panels have been proposed.
At least one of the upper frame and the lower frame of the wall panel is provided with a through slit for inserting a reinforcing plate into the frame body, and a face material corresponding to the installation position of equipment such as a handrail is provided. A reinforcing plate is fixed along the back surface part.
Guide grooves are respectively provided in the opposing surfaces of the vertical frame so as to oppose each other in the length direction of the vertical frame, and the end portions of the pair of opposing guide grooves in the length direction are provided as the through slits. It is arranged to face. The reinforcing plate is formed with engaging portions on both side edges to be slidably inserted into the guide groove.
According to the wall panel configured as described above, the reinforcing plate can be inserted into the frame body from the through slit along the guide groove, and the reinforcing plate is attached to the back surface portion of the face material corresponding to the installation position of the equipment or the like. It is described that it can be easily positioned and arranged.
Japanese Patent Laying-Open No. 2005-213773 (see FIG. 1)

上記特許文献1に記載された壁パネルは、上記のように縦枠のガイド溝に沿わせて補強板を挿入させることで、現場施工における補強板の位置決め配置作業の容易化は図れるものではある。しかしながら、このような縦枠は、一般的に木質材からなり、該縦枠のガイド溝に補強板をスムーズに沿わせて挿入するためには、該縦枠のガイド溝を精度良く加工する必要があり、また、木質材を切削加工したり、ガイド溝を形成するように複数部材を接着等して縦枠を形成したりする必要があることから、その加工工程の改善が望まれていた。また、このように木質材からなる縦枠は、温湿度の変化により変形が発生する場合があり、当該変形により、ガイド溝への補強板の挿入がスムーズになされなくなることも考えられる。さらに、このような木質材は、近年では、枯渇化が危惧されており、省資源化が望まれていた。
さらにまた、上記特許文献1に記載された壁パネルでは、上記補強板を挿入するための貫通スリットを形成する必要があり、また、補強板を挿入して固定した後に、当該貫通スリットを閉塞するためには、蓋部材を取付ける必要があり、その組み付け工程の更なる改善が望まれていた。
The wall panel described in the above-mentioned Patent Document 1 can facilitate the positioning and positioning work of the reinforcing plate in the field construction by inserting the reinforcing plate along the guide groove of the vertical frame as described above. . However, such a vertical frame is generally made of a wood material, and in order to smoothly insert the reinforcing plate along the guide groove of the vertical frame, it is necessary to process the guide groove of the vertical frame with high accuracy. In addition, it is necessary to cut a wood material or to form a vertical frame by bonding a plurality of members so as to form a guide groove. . In addition, the vertical frame made of a wood material may be deformed due to changes in temperature and humidity, and the deformation may prevent smooth insertion of the reinforcing plate into the guide groove. Further, in recent years, such wood materials are feared to be exhausted, and resource saving has been desired.
Furthermore, in the wall panel described in Patent Document 1, it is necessary to form a through slit for inserting the reinforcing plate, and after the reinforcing plate is inserted and fixed, the through slit is closed. Therefore, it is necessary to attach a lid member, and further improvement of the assembly process has been desired.

本発明は、上記実情に鑑みなされたものであり、環境への負荷を低減し得るとともに、加工工程及び組み付け工程の簡略化を図り、設備器具等の取り付けが可能な壁用パネル材を提供することを目的としている。   The present invention has been made in view of the above circumstances, and provides a wall panel material that can reduce the burden on the environment, simplifies the processing process and the assembling process, and allows attachment of equipment and the like. The purpose is that.

前記目的を達成するために、本発明に係る壁用パネル材は、一対の横枠材及び、それぞれが木粉・プラスチック複合材で製された一対の縦枠材を枠組みして形成された枠体と、該枠体の少なくとも一方面に固着された面材とを備え、前記一対の縦枠材対向する内側面の一縁部に複数条の段部長手方向の全体に亘ってそれぞれ対向するように設けられ、これら一対の縦枠材の前記内側面の他縁部には、前記一縁部の複数条の段部と略同寸同形とされた複数条の段部が長手方向の全体に亘ってそれぞれ対向するように設けられており、前記一対の縦枠材間に横架されるようにして、一対の縦枠材の一縁部及び他縁部の少なくとも一方の前記複数条の段部のうちのいずれか両端部を載置させて固定された面材補強板を備えていることを特徴とする。 In order to achieve the above object, a wall panel material according to the present invention is a frame formed by a pair of horizontal frame members and a pair of vertical frame members each made of a wood powder / plastic composite material. body and, and a face material secured to at least one surface of the frame body, one edge of the inner surface facing the pair of longitudinal frame member is on the entire stepped portion of the plural rows of longitudinal A plurality of step portions that are provided so as to face each other, and are substantially the same shape and shape as the plurality of step portions of the one edge portion on the other edge portions of the inner side surfaces of the pair of vertical frame members There is provided so as to respectively face over the entire longitudinal direction, so as to be laterally placed between the pair of vertical frame members, at least one edge and the other edge of the pair of vertical frame members be equipped either to be fixed by mounting the opposite ends the face plate reinforcing plate of the stepped portion of one of said plural rows And features.

本発明に係る前記壁用パネル材においては、前記一対の縦枠材外側面側のそれぞれに、互いに嵌合し得る形状の連結部を設けるようにしてもよい。 In the said wall panel material which concerns on this invention, you may make it provide the connection part of the shape which can mutually fit in each of the outer surface side of a pair of said vertical frame material.

本発明に係る壁用パネル材は、面材が固着される枠体を構成する縦枠材を、木粉・プラスチック複合材(ウッドプラスチック、WPC)で製されたものとしている。従って、木材やプラスチック材の廃材を利用でき、省資源化が図れる。
このように、木粉・プラスチック複合材からなる縦枠材とすることによって、当該縦枠材の対向する内側面の一縁部に、上記段部を長手方向の全体に亘って形成する際に、押出成形や射出成形等によって容易かつ精度良く形成できる。また、プラスチック材を含有していることから、木質材からなる縦枠材と比べて、成形後における変形等も低減される。
In the wall panel material according to the present invention, the vertical frame material constituting the frame body to which the face material is fixed is made of a wood powder / plastic composite material (wood plastic, WPC). Therefore, waste wood and plastic materials can be used, and resource saving can be achieved.
In this way, when the above stepped portion is formed over the entire longitudinal direction on one edge of the inner side surface of the vertical frame material by making the vertical frame material made of wood powder / plastic composite material. It can be formed easily and accurately by extrusion molding or injection molding. Moreover, since it contains a plastic material, deformation after molding is reduced as compared with a vertical frame material made of a wood material.

また、前記段部には、面材補強板の両端部が固定されている。従って、当該面材補強板が、例えば、手摺りやインテリアカウンターなどの造作部材、或いはインターホンやエアコン、ダクト等の器具、並びにこれら器具を取付けるための器具取付プレート等の設備器具等を壁面に取付けるための下地材(下地桟)となり、これらの壁面への取り付けが可能となる。また、上記面材補強板は、例えば、枠組み形成された枠体の縦枠材の段部に、面材補強板の両端部を載置して固定した後、該面材補強板を被覆するようにして枠体に面材を固着するようにでき、壁用パネル材自体の組み付け工程の簡略化が図れる。
さらに、上記段部は、長手方向の全体に亘って形成されているので、例えば、上記面材補強板の上下方向の大きさを、所定の設備器具等を取付けるために必要とされる大きさとした場合に、その設備器具等の取付けられる部位に応じて、該面材補強板を上下方向のいずれの部位にも固定でき、汎用性の高いものとなる。
Moreover, the both ends of the face material reinforcement board are being fixed to the said step part. Therefore, the face material reinforcing plate is used for attaching to the wall surface, for example, a structural member such as a handrail or an interior counter, or a device such as an interphone, an air conditioner, a duct, and a device mounting plate for mounting these devices. It becomes possible to attach to these wall surfaces. Further, the face material reinforcing plate covers, for example, the face material reinforcing plate after mounting and fixing both end portions of the face material reinforcing plate on the step portion of the vertical frame material of the frame body formed with the frame. Thus, the face material can be fixed to the frame body, and the assembly process of the wall panel material itself can be simplified.
Furthermore, since the step portion is formed over the entire length direction, for example, the size of the face material reinforcing plate in the vertical direction is the size required to attach a predetermined equipment or the like. In this case, the face material reinforcing plate can be fixed to any part in the vertical direction according to the part to which the equipment or the like is attached, and the versatility becomes high.

本発明に係る前記壁用パネル材において、前記一対の縦枠材の前記内側面の他縁部に、前記段部と略同寸同形とされた段部をそれぞれ形成するようにすれば、いずれの段部にも面材補強板を固定することができる。また、いずれか一方にのみ面材補強板を固定する場合にも壁用パネル材の表裏のいずれかを問わず、面材補強板を固定することができる。   In the wall panel material according to the present invention, if a step portion substantially the same size and shape as the step portion is formed on the other edge portion of the inner side surface of the pair of vertical frame members, either A face material reinforcing plate can be fixed to the step portion. In addition, even when the face material reinforcing plate is fixed to only one of them, the face material reinforcing plate can be fixed regardless of either the front or back of the wall panel material.

本発明に係る前記壁用パネル材において、前記段部を、複数条の段部とすれば、例えば、異なる厚みの面材補強板を固定できる。従って、例えば、設備器具等の重量等に応じて、異なる厚みの面材補強板を選択して固定することで、壁用パネル材の面材の強度を簡易な構造により変えられる。また、例えば、段部を一段にした場合には、上記のように面材の強度を変えたい場合に、面材補強板の厚みに応じて、異なる形状の段部を有した複数種の縦枠材を製造する必要があることから製造コストが高くなる。上記構成とされた本発明によれば、一種の縦枠材によって異なる厚みの面材補強板を固定できるので、製造コストが低減される。   In the wall panel material according to the present invention, if the step portion is a plurality of step portions, for example, face material reinforcing plates having different thicknesses can be fixed. Therefore, for example, the strength of the face material of the wall panel material can be changed with a simple structure by selecting and fixing the face material reinforcing plates having different thicknesses according to the weight of the equipment or the like. Further, for example, when the stepped portion is formed in a single step, when it is desired to change the strength of the face material as described above, a plurality of types of vertical portions having stepped portions having different shapes depending on the thickness of the face material reinforcing plate. Since it is necessary to manufacture a frame material, a manufacturing cost becomes high. According to the present invention having the above-described configuration, the face material reinforcing plate having a different thickness can be fixed by a kind of vertical frame member, and thus the manufacturing cost is reduced.

本発明に係る前記壁用パネル材において、前記一対の縦枠材の外側面側のそれぞれに、互いに嵌合し得る形状の連結部を設けるようにすれば、壁用パネル材を施工する際に、該連結部を隣接する壁用パネル材に嵌合させて連結させることで、容易に施工でき、施工工程の簡略化が図れる。
また、このような連結部も上記一対の縦枠材は、木粉・プラスチック複合材で製されているので、容易かつ精度良く連結部を形成できる。
In the wall panel material according to the present invention, when a connecting portion having a shape that can be fitted to each other is provided on each of the outer surface sides of the pair of vertical frame members, when the wall panel material is constructed, By connecting the connecting portion to an adjacent wall panel material and connecting them, construction can be easily performed, and the construction process can be simplified.
Moreover, since the pair of vertical frame members are also made of a wood powder / plastic composite material, such a connection portion can be easily and accurately formed.

以下に本発明の最良の実施の形態について、図面に基づいて説明する。
図1は、第1実施形態に係る壁用パネル材を模式的に示す概略横断面図である。
図2〜図5は、いずれも同実施形態に係る壁用パネル材の組み付け工程の一例を説明するための概略分解斜視図である。
図6は、同壁用パネル材を示す概略斜視図である。
尚、以下の各実施形態で示す、手前及び背面並びに上下左右方向は、便宜的に設備器具を取付ける面に対面した使用者を基準としてその方向を説明している。
The best mode for carrying out the present invention will be described below with reference to the drawings.
FIG. 1 is a schematic cross-sectional view schematically showing the wall panel material according to the first embodiment.
2 to 5 are schematic exploded perspective views for explaining an example of the process of assembling the wall panel material according to the embodiment.
FIG. 6 is a schematic perspective view showing the wall panel material.
In the following embodiments, the front, back, up, down, left, and right directions are described with reference to the user facing the surface on which the equipment is mounted for convenience.

本実施形態に係る壁用パネル材1は、図1に示すように、大略的に、枠体10と、該枠体10の手前側及び背面側の両面11,12にそれぞれ固着された面材7,8と、手前側の面材7の裏面に配置された面材補強板6とを備えている。
前記各部材から構成された壁用パネル材1は、図6に示すように、本実施形態では、平板状の略直方体形状とされており、建物の内壁や間仕切り壁等の内装用壁材として使用される。
上記枠体10は、上下にそれぞれ配置された一対の横枠材2,3と、左右にそれぞれ配置された一対の縦枠材4,5とを枠組みして矩形状に形成されており、それぞれが木粉・プラスチック複合材で製されている。
As shown in FIG. 1, the wall panel material 1 according to the present embodiment is roughly a frame material and a surface material fixed to both the front and rear surfaces 11 and 12 of the frame body 10. 7 and 8 and a face material reinforcing plate 6 disposed on the back surface of the face material 7 on the near side.
As shown in FIG. 6, the wall panel material 1 composed of the respective members has a substantially rectangular parallelepiped shape in the present embodiment, and is used as an interior wall material such as an inner wall of a building or a partition wall. used.
The frame body 10 is formed in a rectangular shape by framing a pair of horizontal frame members 2 and 3 arranged on the upper and lower sides and a pair of vertical frame members 4 and 5 arranged on the left and right sides, respectively. Is made of wood flour / plastic composite.

上記一対の横枠材2,3は、図2に示すように、角柱状に形成されており、それぞれ両端部には、一対の縦枠材4,5の後記する内側面42,52の形状に合わせた係合凹部2a,3aがそれぞれ形成されている。
これら上下の横枠材2,3のそれぞれ手前面及び背面が、面材7,8が固着される枠体10の手前側及び背面側の両面11,12の一部を構成する。
尚、これら上下の横枠材2,3は、それぞれ略同寸同形とされており、本実施形態では、いずれも木粉・プラスチック複合材で製されたものとしているが、一方或いは両方を木質材からなるものとしてもよい。
また、これら横枠材2,3に、配電線等を挿通するための配線用の上下方向に貫通させた貫通孔を適所に設けるようにしてもよい。
As shown in FIG. 2, the pair of horizontal frame members 2 and 3 are formed in a prismatic shape, and the shape of inner side surfaces 42 and 52, which will be described later, of the pair of vertical frame members 4 and 5 is formed at both ends. Engaging recesses 2a and 3a are formed respectively.
The front and back surfaces of the upper and lower horizontal frame members 2 and 3 respectively constitute part of both the front and rear surfaces 11 and 12 of the frame body 10 to which the face members 7 and 8 are fixed.
The upper and lower horizontal frame members 2 and 3 are substantially the same size and shape, and in this embodiment, both are made of wood powder / plastic composite material, but one or both are made of wood. It may be made of a material.
Moreover, you may make it provide the through-hole penetrated to the up-down direction for wiring for inserting a distribution line etc. in these horizontal frame materials 2 and 3 in an appropriate place.

上記一対の縦枠材4,5は、上下方向に長尺に形成されており、連結凹部41を有した雌縦枠材4と、連結凸部51を有した雄縦枠材5とからなる。
上記雌縦枠材4は、外方に向けて開口する断面略コ字状に形成されており、該コ字状の開口が連結凹部41を構成し、該コ字状の上下片(図示手前側の片及び背面側の片)が、面材7,8が固着される枠体10の手前側及び背面側の両面11,12の一部を構成する固着部40,40とされている。
また、該雌縦枠材4の雄縦枠材5と対向する内側面42の手前側及び背面側の両縁部には、段部43,43が長手方向の全体に亘って形成されている。
The pair of vertical frame members 4, 5 are long in the vertical direction, and are composed of a female vertical frame member 4 having a connecting concave portion 41 and a male vertical frame member 5 having a connecting convex portion 51. .
The female vertical frame member 4 is formed in a substantially U-shaped cross section that opens outward, and the U-shaped opening constitutes a connecting recess 41, and the U-shaped upper and lower pieces (front of the figure). The side pieces and the back side pieces) are the fixing portions 40 and 40 constituting part of both the front and rear surfaces 11 and 12 of the frame 10 to which the face materials 7 and 8 are fixed.
Further, step portions 43 and 43 are formed over the entire longitudinal direction at both the front side and the back side of the inner side surface 42 of the female vertical frame member 4 facing the male vertical frame member 5. .

これら段部43,43は、略同寸同形とされている。すなわち、当該雌縦枠材4の内側面42を対面視して、両縁部のそれぞれに左右対称となる段部43,43を階段状に形成している。
また、これら段部43,43は、後記する面材補強板6の厚みに応じた段部とされている。すなわち、固着部40,40の表面(面材との固着面)との段差が面材補強板6の厚みと同じになるよう段部43,43が形成されている。つまり、図1に示すように、当該段部43に、面材補強板6の一端部6aが固定された状態では、面材補強板6の表面(手前側面)と、手前側の固着部40の表面とが略面一となるように段部43が形成されている。これら段部43,43の横幅は、後記する雄縦枠材5の段部55,55とともに、後記するように面材補強板6の両端部6a,6aを固定可能で、当該面材補強板6の保持が可能な程度の幅とすれば良い。
These step portions 43 and 43 are substantially the same size and shape. That is, when the inner side surface 42 of the female vertical frame member 4 is viewed face-to-face, stepped portions 43 and 43 that are bilaterally symmetric are formed in a stepwise manner on each of both edge portions.
Moreover, these step parts 43 and 43 are made into the step part according to the thickness of the face material reinforcement board 6 mentioned later. That is, the step portions 43, 43 are formed so that the level difference between the surface of the fixing portions 40, 40 (the fixing surface with the face material) is the same as the thickness of the face material reinforcing plate 6. That is, as shown in FIG. 1, in a state where one end portion 6 a of the face material reinforcing plate 6 is fixed to the stepped portion 43, the surface (front side surface) of the face material reinforcing plate 6 and the fixing portion 40 on the near side. A stepped portion 43 is formed so as to be substantially flush with the surface. The widths of these step portions 43 and 43 can be fixed to both end portions 6a and 6a of the face material reinforcing plate 6 as will be described later together with step portions 55 and 55 of the male vertical frame member 5 to be described later. The width may be a width that can hold 6.

上記雄縦枠材5は、中空筒状に形成されており、断面略矩形状の固着部50と、内側面52の両縁部に形成された上記同様の段部53,53と、外側面側に形成され、面材7,8の端部から外方に向けて突出する連結凸部51とを有している。上記固着部50の手前面及び背面が、面材7,8が固着される枠体10の手前側及び背面側の両面11,12の一部を構成する。
これら一対の縦枠材4,5は、壁用パネル材1の枠材としての機能のみならず、上述のように、面材補強板6の固定部として機能するとともに、隣接するパネル材との連結を容易にするための連結部としても機能する。
また、これら一対の縦枠材4,5及び上記一対の横枠材2,3は、それぞれ略同厚さ(壁用パネル材1自体の厚さ方向と同方向の厚さ)とされている。
The male vertical frame member 5 is formed in a hollow cylindrical shape, and has a substantially rectangular cross-section fixing portion 50, step portions 53 and 53 similar to the above formed on both edges of the inner side surface 52, and an outer side surface. It has the connection convex part 51 which is formed in the side and protrudes outward from the edge part of the face materials 7 and 8. As shown in FIG. The front side and the back side of the fixing part 50 constitute a part of both the front and back sides 11 and 12 of the frame 10 to which the face members 7 and 8 are fixed.
The pair of vertical frame members 4 and 5 function not only as a frame member of the wall panel member 1 but also as a fixing portion of the face member reinforcing plate 6 as described above, and with the adjacent panel member. It also functions as a connecting part for facilitating the connection.
The pair of vertical frame members 4 and 5 and the pair of horizontal frame members 2 and 3 have substantially the same thickness (thickness in the same direction as the thickness direction of the wall panel member 1 itself). .

また、上記一対の縦枠材4,5及び上記一対の横枠材2,3は、熱可塑性樹脂(プラスチック材)及び木粉を所定の割合で含有しており、これらを混練して、押出成形或いは射出成形等によって形成されている。
上記熱可塑性樹脂としては、ポリプロピレン、ポリエチレン、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリスチレン、ポリ酢酸ビニル、ポリテトラフルオロエチレン(テフロン(登録商標))、ABS(アクリロニトリルブタジエンスチレン)、AS(アクリロニトリルスチレン)、アクリルなどの廃材が挙げられる。
特に、性能やコスト面等の観点からポリプロピレン、ポリエチレン等のオレフィン系樹脂が好ましく採用される。
Further, the pair of vertical frame members 4 and 5 and the pair of horizontal frame members 2 and 3 contain a thermoplastic resin (plastic material) and wood powder in a predetermined ratio. These are kneaded and extruded. It is formed by molding or injection molding.
Examples of the thermoplastic resin include polypropylene, polyethylene, polyvinyl chloride, polyvinylidene chloride, polystyrene, polyvinyl acetate, polytetrafluoroethylene (Teflon (registered trademark)), ABS (acrylonitrile butadiene styrene), AS (acrylonitrile styrene), Examples include waste materials such as acrylic.
In particular, olefinic resins such as polypropylene and polyethylene are preferably employed from the viewpoint of performance and cost.

上記木粉としては、例えば、製材工場等で排出される製材屑や、廃木材を破砕、粉砕して得られたもの、合板、MDF、パーティクルボード等の木質材のサンダー粉等が採用される。このような木粉としては、成形性及び分散性の観点から、その平均粒径が、10〜150メッシュ程度のものが好ましい。
上記所定の含有割合としては、木粉と熱可塑性樹脂とが概ね同重量となるような割合としてもよい。例えば、木粉及び熱可塑性樹脂の全重量に対して、木粉を50重量%〜55重量%程度、熱可塑性樹脂を45重量%〜50重量%程度としてもよい。
このように、比較的、多量の木粉を含有させることで、例えば、面材7,8との接合の際に、木工用の接着剤を使用できる。
また、上記木粉及び熱可塑性樹脂に加えて、マイカ、アルミナ、タルク等の無機フィラーや、強化剤、相溶化剤等を更に含有させるようにしてもよい。
As the wood powder, for example, sawdust scraps discharged at a sawmill, etc., those obtained by crushing and pulverizing waste wood, wood wood sander powder such as plywood, MDF, particle board, etc. are adopted. . As such wood flour, those having an average particle size of about 10 to 150 mesh are preferable from the viewpoint of moldability and dispersibility.
The predetermined content ratio may be a ratio such that the wood powder and the thermoplastic resin have substantially the same weight. For example, the wood powder may be about 50% to 55% by weight and the thermoplastic resin may be about 45% to 50% by weight with respect to the total weight of the wood powder and the thermoplastic resin.
In this way, by containing a relatively large amount of wood flour, for example, an adhesive for woodworking can be used when joining with the face materials 7 and 8.
Further, in addition to the wood powder and the thermoplastic resin, an inorganic filler such as mica, alumina, talc, etc., a reinforcing agent, a compatibilizing agent, and the like may be further contained.

上記構成とされた一対の横枠材2,3及び一対の縦枠材4,5は、図3に示すように、縦枠材4,5の対向する内側面42,52の上下端部のそれぞれに、横枠材2,3の両端部に形成された係合凹部2a,3aを係合させて接着剤等で固着することで、上記枠体10を構成する。
この枠体10の手前面11及び背面12のそれぞれに上記面材7,8が接着剤等によって固着されている。
上記面材7,8は、それぞれ石膏ボードやロックウールボード、インシュレーションボード等の木ねじや釘等の保持力が比較的、弱い材料からなり、図5に示すように平板状に形成されている。
これら面材7,8は、上記枠体10の両面11,12にそれぞれ固着された状態では、各面材7,8の裏面の四周端部に沿って枠体10が配置され、図6に示すように、上記雄縦枠材5の連結凸部51が露出するように固着されている。
As shown in FIG. 3, the pair of horizontal frame members 2 and 3 and the pair of vertical frame members 4 and 5 configured as described above are provided on the upper and lower end portions of the inner side surfaces 42 and 52 opposed to the vertical frame members 4 and 5, respectively. The frame 10 is configured by engaging the engaging recesses 2a and 3a formed at both ends of the horizontal frame members 2 and 3 and fixing them with an adhesive or the like.
The face materials 7 and 8 are fixed to the front surface 11 and the back surface 12 of the frame 10 by an adhesive or the like.
The face members 7 and 8 are each made of a material having a relatively weak holding force such as a wood screw or a nail such as a plaster board, a rock wool board, or an insulation board, and is formed in a flat plate shape as shown in FIG. .
In the state where these face members 7 and 8 are fixed to the both surfaces 11 and 12 of the frame body 10, respectively, the frame body 10 is arranged along the four peripheral ends of the back surfaces of the face members 7 and 8, respectively. As shown, the connecting projection 51 of the male vertical frame member 5 is fixed so as to be exposed.

上記構成とされた面材7,8は、耐火性、或いは断熱性、吸音性等に優れ、また、比較的、低コストなものではあるが、上述のように、木ねじや釘等の保持力が比較的、弱い。従って、例えば、図1に示すように、手摺りやインテリアカウンターなどの造作部材、或いはインターホンやエアコン、ダクト等の器具、並びにこれら器具を取付けるための器具取付プレート等の設備器具9を、木ねじや釘等の固着具Wsによって取付ける場合には、面材7,8の補強をする必要がある。
そこで、本実施形態では、設備器具9を取付けるための下地材(下地桟)として、上記面材補強板6を、手前側に配置された面材7の裏面に添わせるようにして固定している。
The face materials 7 and 8 having the above-described structure are excellent in fire resistance, heat insulation, sound absorption, and the like, and are relatively low cost. Is relatively weak. Therefore, for example, as shown in FIG. 1, a structural member such as a handrail or an interior counter, or an appliance such as an interphone, an air conditioner, or a duct, and a fixture 9 such as a fixture mounting plate for mounting these fixtures are used as wood screws or nails. In the case of attaching with the fixing tool Ws such as, it is necessary to reinforce the face materials 7 and 8.
Therefore, in the present embodiment, the base material reinforcing plate 6 is fixed as a base material (base rail) for attaching the equipment 9 so as to follow the back surface of the face material 7 disposed on the front side. Yes.

上記面材補強板6は、合板やケナフボード、MDF(Medium Density Fiberboard、中質繊維板、中密度繊維板とも言う)等の木ねじや釘等の保持力が比較的、強い材料からなり、図3に示すように、平板状に形成されている。
この面材補強板6の横幅方向(壁用パネル材自体の横幅方向と同方向)の大きさは、上記一対の縦枠材4,5間に横架されるようにして、これら一対の縦枠材4,5にそれぞれ形成された段部43,53に、該面材補強板6の両端部6a,6aを嵌め込み可能な大きさとされている。すなわち、該面材補強板6の横幅は、枠組み形成された両縦枠材4,5の段部43,53の対向する内側面(段壁面)間の幅に応じた横幅とされている。
The face material reinforcing plate 6 is made of a material having a relatively strong holding force such as a wood screw or a nail such as a plywood, a kenaf board, or MDF (also referred to as medium density fiber board, medium density fiber board). As shown in FIG. 3, it is formed in a flat plate shape.
The size of the face material reinforcing plate 6 in the width direction (the same direction as the width direction of the wall panel material itself) is set between the pair of vertical frame members 4 and 5 so as to extend horizontally. The size is such that both end portions 6a, 6a of the face material reinforcing plate 6 can be fitted into the step portions 43, 53 formed in the frame members 4, 5, respectively. That is, the lateral width of the face material reinforcing plate 6 is a lateral width corresponding to the width between the opposing inner side surfaces (step wall surfaces) of the step portions 43 and 53 of the both vertical frame members 4 and 5 formed with the frame.

また、上記面材補強板6の上下方向の大きさは、上記設備器具9等の取付けられる部位に応じた大きさとされており、上記枠体10の上下の横枠材2,3間の全体に亘って設けられておらず、一部のみを閉塞するように一対の縦枠材4,5間に横架されている。
このような面材補強板6の上下高さ及び上下方向の取付位置は、施工される箇所や取付ける設備器具9等に応じて、適宜、設定可能であり、取付けられる設備器具9の高さに合わせた位置に、所定の取付誤差或いは取付領域許容代等を考慮した上下高さとされた面材補強板6を固定するようにすればよい。このような設備器具9は、種類によって、ある程度、その取付位置の高さ範囲が限定されているので、予め枠体10内への面材補強板6の取り付けが可能となる。
The size of the face material reinforcing plate 6 in the vertical direction is determined according to the part to which the equipment 9 or the like is attached, and the entire space between the upper and lower horizontal frame materials 2 and 3 of the frame body 10. It is provided between the pair of vertical frame members 4 and 5 so as to close only a part thereof.
The vertical height and the vertical mounting position of the face material reinforcing plate 6 can be set as appropriate according to the place to be constructed, the equipment 9 to be installed, and the like. What is necessary is just to fix the face material reinforcement board 6 made into the height in consideration of a predetermined attachment error or attachment area | region allowance, etc. in the match | combined position. Since the installation instrument 9 is limited in its height to some extent depending on the type, the face material reinforcing plate 6 can be attached to the frame 10 in advance.

上記のような上下高さとされた面材補強板6は、図4に示すように、上記一対の縦枠材4,5にそれぞれ長手方向の全体に亘って形成された段部43,53に沿って、所望する上下位置に固定することができる。
例えば、手摺りやインテリアカウンター等の取り付け用の面材補強板6とする場合には、中ほどの高さに固定したり、エアコンやダクト等の取り付け用の面材補強板6とする場合には、上部に近い高さに固定したりするようにしてもよい。
また、本実施形態では、一枚の面材補強板6を、手前側の面材7の裏面に沿わせるように配置しているが、例えば、背面側の面材8の裏面に沿わせるようにして更に面材補強板6を設けるようにしてもよい。
さらに、二枚以上の複数枚の面材補強板6を、上下の異なる位置にそれぞれ固定するようにしてもよい。
As shown in FIG. 4, the face material reinforcing plate 6 having the vertical height as described above is formed on stepped portions 43 and 53 formed on the pair of vertical frame members 4 and 5 over the entire longitudinal direction, respectively. And can be fixed at a desired vertical position.
For example, in the case of using the face material reinforcing plate 6 for attaching a handrail or an interior counter, etc., when fixing it to a middle height, or as the face material reinforcing plate 6 for attaching an air conditioner, a duct, etc. Alternatively, it may be fixed at a height close to the top.
In the present embodiment, one sheet material reinforcing plate 6 is arranged along the back surface of the front surface material 7, but for example, along the back surface of the back surface material 8. Further, a face material reinforcing plate 6 may be provided.
Furthermore, you may make it fix the two or more sheets of face material reinforcement board 6 to a different position up and down, respectively.

上記構成とされた壁用パネル材1は、高さが例えば、床から天井までの高さとされ、横幅が例えば、30cm〜120cm程度の比較的、小モジュールとされて、図1に示すように、複数枚を横並びに配置して連結することで、壁面を構成する、いわゆるパネル工法用の壁材である。
本実施形態に係る壁用パネル材1を、施工する際には、図1に示すように、当該壁用パネル材1の左右両側部にそれぞれ設けられた連結部としての連結凹部41及び連結凸部51を、それぞれ隣接する壁用パネル材1A,1Aの連結凸部51、連結凹部41と嵌合させて、接着剤等によって接合して施工するようにしてもよい。
このように、本実施形態に係る壁用パネル材1は、上記一対の縦枠材4,5の外側面側のそれぞれに、互いに嵌合し得る形状の連結凹部41、連結凸部51を設けているので、容易に施工でき、施工工程の簡略化が図れる。また、このような連結凹部41、連結凸部51も上記一対の縦枠材4,5は、木粉・プラスチック複合材で製されているので、容易かつ精度良くこれらを形成できる。
また、上記のように施工された壁用パネル材1には、上述のような設備器具9を、壁用パネル材1の手前側の面材7に対して、固着具Wsによって取り付けが可能となる。
The wall panel material 1 having the above-described configuration is a relatively small module having a height from, for example, a floor to a ceiling and a lateral width of, for example, about 30 cm to 120 cm, as shown in FIG. A wall material for a so-called panel construction method, in which a plurality of sheets are arranged side by side and connected to constitute a wall surface.
When constructing the wall panel material 1 according to the present embodiment, as shown in FIG. 1, as shown in FIG. 1, a connection recess 41 and a connection protrusion as connection portions respectively provided on the left and right side portions of the wall panel material 1. The portion 51 may be fitted with the connecting convex portion 51 and the connecting concave portion 41 of the adjacent wall panel materials 1A and 1A, and may be joined by an adhesive or the like.
As described above, the wall panel material 1 according to the present embodiment is provided with the connecting concave portion 41 and the connecting convex portion 51 having shapes that can be fitted to each other on the outer surface side of the pair of vertical frame members 4 and 5. Therefore, it can be easily constructed and the construction process can be simplified. Further, since the pair of vertical frame members 4 and 5 are made of a wood powder / plastic composite material, the connection concave portion 41 and the connection convex portion 51 can be formed easily and accurately.
In addition, the above-mentioned equipment 9 can be attached to the wall panel material 1 constructed as described above with respect to the front surface material 7 of the wall panel material 1 by the fixing tool Ws. Become.

尚、図1において、本実施形態に係る壁用パネル材1の両側部に連結された壁用パネル材1A,1Aは、面材補強板6を設けていない他は、同様の構成であり、その説明を省略する。また、これら壁用パネル材1A,1Aに代えて、面材補強板6を備えた壁用パネル材1を連結するようにしてもよい。
また、上記のように複数枚の壁用パネル材を連結して接合した後に、面材7,8の表面に、化粧シートや壁クロス等を貼着するようにしてもよい。
In addition, in FIG. 1, wall panel material 1A, 1A connected with the both sides of the wall panel material 1 which concerns on this embodiment is the same structure except not providing the face material reinforcement board 6, The description is omitted. Moreover, it may replace with these wall panel materials 1A and 1A, and you may make it connect the wall panel material 1 provided with the face material reinforcement board 6. FIG.
Further, after connecting and joining a plurality of wall panel materials as described above, a decorative sheet, a wall cloth, or the like may be adhered to the surfaces of the face materials 7 and 8.

次に、上記構成とされた本実施形態に係る壁用パネル材1の組み付け工程の一例を、図2〜図5に基づいて説明する。
まず、図2に示すように、一対の縦枠材4,5の対向する内側面42,52の上下端部のそれぞれに、横枠材2,3の両端部に形成された係合凹部2a,3aを係合させて接着剤等で固着して、図3に示すように、これらを枠組み形成して枠体10を形成する。
次いで、一対の縦枠材4,5間に、面材補強板6を、横架させるようにして、面材補強板6の両端部6a,6aを、これら縦枠材4,5のそれぞれの上記段部43,53に載置して、接着剤等で固着する。
この際、図4に示すように、上下方向の所望する位置に面材補強板6を固着する。図では、上下の中ほどに固着した例を示している。
Next, an example of the assembly process of the wall panel material 1 according to the present embodiment having the above-described configuration will be described with reference to FIGS.
First, as shown in FIG. 2, engaging recesses 2a formed at both ends of the horizontal frame members 2 and 3 on the upper and lower end portions of the opposed inner side surfaces 42 and 52 of the pair of vertical frame members 4 and 5, respectively. , 3a are engaged and fixed with an adhesive or the like, and a frame 10 is formed by forming a frame as shown in FIG.
Subsequently, the face material reinforcing plate 6 is horizontally mounted between the pair of vertical frame members 4 and 5, and both end portions 6 a and 6 a of the face material reinforcing plate 6 are respectively connected to the vertical frame members 4 and 5. It mounts on the said step part 43 and 53, and adheres with an adhesive agent etc.
At this time, as shown in FIG. 4, the face material reinforcing plate 6 is fixed to a desired position in the vertical direction. In the figure, an example in which the upper and lower middles are fixed is shown.

上記のように枠体10に面材補強板6を固着した後に、図5に示すように、枠体10の一方面11に、面材7を接着剤等で固着する。また、面材7を固着した後に、表裏を反転させて、枠体10の他方面12に、面材8を同様にして固着し、図6に示すように、壁用パネル材1を組み付けるようにしてもよい。
尚、上記した壁用パネル材1の組み付け工程は、一例であり、他の工程にて形成するようにしてもよい。
また、上記各部材を接着する接着剤としては、特に限定されず、ユリア樹脂や、メラミン樹脂、ユリア・メラミン共縮合樹脂、フェノール樹脂、エポキシ樹脂、ウレタン樹脂などの熱硬化性樹脂を含有する接着剤が挙げられる。あるいは、酢酸ビニル樹脂や、合成ゴム、ポリ乳酸、澱粉、アクリル樹脂等を含有する水性接着剤又はエマルジョン接着剤が挙げられる。あるいは、ポリプロピレンや、エチレン酢酸ビニル樹脂(EVA)などの合成樹脂を含有するホットメルト接着剤などが挙げられる。本実施形態では、一対の横枠材2,3及び一対の縦枠材4,5を、上記のように、いずれも木粉・プラスチック複合材で製されたものとしているので、木工用の接着剤を使用することもできる。
After fixing the face material reinforcing plate 6 to the frame body 10 as described above, the face material 7 is fixed to one surface 11 of the frame body 10 with an adhesive or the like as shown in FIG. Further, after fixing the face material 7, the front and back are reversed, and the face material 8 is similarly fixed to the other surface 12 of the frame 10, and the wall panel material 1 is assembled as shown in FIG. 6. It may be.
In addition, the assembly | attachment process of the above-mentioned wall panel material 1 is an example, and you may make it form in another process.
The adhesive for adhering each member is not particularly limited, and is an adhesive containing a thermosetting resin such as urea resin, melamine resin, urea-melamine cocondensation resin, phenol resin, epoxy resin, urethane resin. Agents. Alternatively, an aqueous adhesive or an emulsion adhesive containing vinyl acetate resin, synthetic rubber, polylactic acid, starch, acrylic resin, and the like can be given. Alternatively, a hot melt adhesive containing a synthetic resin such as polypropylene or ethylene vinyl acetate resin (EVA) can be used. In the present embodiment, the pair of horizontal frame members 2 and 3 and the pair of vertical frame members 4 and 5 are both made of wood powder / plastic composite material as described above. Agents can also be used.

以上のように、本実施形態に係る壁用パネル材1は、面材7,8が両面11,12に固着される枠体10を構成する横枠材2,3及び縦枠材4,5を、木粉・プラスチック複合材で製されたものとしているので、上記のように、木材やプラスチック材の廃材を利用でき、省資源化が図れる。
また、このように、木粉・プラスチック複合材からなる縦枠材4,5とすることによって、当該縦枠材4,5の対向する内側面42,52の両縁部に、上記段部43,53を長手方向の全体に亘って形成する際に、押出成形や射出成形等によって容易かつ精度良く形成できる。また、プラスチック材を含有していることから、木質材からなる縦枠材と比べて、成形後における変形等も低減される。
As described above, the wall panel material 1 according to this embodiment includes the horizontal frame materials 2 and 3 and the vertical frame materials 4 and 5 constituting the frame body 10 in which the face materials 7 and 8 are fixed to the both surfaces 11 and 12. Is made of wood powder / plastic composite material, and as described above, waste wood and plastic materials can be used, thus saving resources.
In addition, by using the vertical frame members 4 and 5 made of the wood powder / plastic composite material in this way, the stepped portion 43 is formed on both edge portions of the opposed inner side surfaces 42 and 52 of the vertical frame members 4 and 5. , 53 can be formed easily and accurately by extrusion molding, injection molding, or the like. Moreover, since it contains a plastic material, deformation after molding is reduced as compared with a vertical frame material made of a wood material.

また、上記一対の縦枠材4,5の段部43,53には、面材補強板6の両端部6a,6aが固定されている。従って、当該面材補強板6が、設備器具9等を壁面に取付けるための下地材(下地桟)となり、これらの壁面への取り付けが可能となる。
さらに、上述のように、本実施形態に係る壁用パネル材1では、設備器具9等の種類に応じて、予め所定の上下高さ及び所定の上下位置に、面材補強板6を面材7の裏面に沿わせて固定配置しているので、現場での施工作業が大幅に簡略化される。
さらにまた、上記段部43,53は、長手方向の全体に亘って形成されているので、上述のように、当該面材補強板6の上下方向の大きさを、所定の設備器具9等を取付けるために必要とされる大きさとした場合に、その設備器具9等の取付けられる部位に応じて、該面材補強板6を上下方向のいずれの部位にも固定でき、汎用性の高いものとなる。
Further, both end portions 6 a and 6 a of the face material reinforcing plate 6 are fixed to the step portions 43 and 53 of the pair of vertical frame members 4 and 5. Accordingly, the face material reinforcing plate 6 becomes a base material (base frame) for attaching the equipment 9 or the like to the wall surface, and can be attached to these wall surfaces.
Furthermore, as described above, in the wall panel material 1 according to the present embodiment, the face material reinforcing plate 6 is placed on the face material reinforcing plate 6 at a predetermined vertical height and a predetermined vertical position according to the type of the equipment 9 or the like. Since it is fixedly arranged along the back surface of 7, the construction work at the site is greatly simplified.
Furthermore, since the stepped portions 43 and 53 are formed over the entire longitudinal direction, the size of the face material reinforcing plate 6 in the vertical direction is set to the predetermined equipment 9 or the like as described above. When the size is required for attachment, the face material reinforcing plate 6 can be fixed to any part in the vertical direction according to the part to which the equipment 9 or the like is attached. Become.

尚、本実施形態では、上記一対の縦枠材4,5のそれぞれ両縁部に、段部43,43及び段部53,53を形成した例を示しているが、一縁部(例えば、図例で示す手前側縁部)にのみ対向するように段部43,53をそれぞれ形成するような態様としてもよい。
また、本実施形態では、上記一対の縦枠材4,5の外側面側に、互いに嵌合し得る形状の連結部を構成する連結凹部41及び連結凸部51をそれぞれ形成した例を示しているが、このような連結部を設けないようにしてもよい。例えば、隣接する壁用パネル材と突き合わせて接合したり、それぞれの縦枠材に凹部を設けて、該凹部に雇い実状のジョイント部材を嵌め込んで接合するような態様としたりしてもよい。
また、本実施形態では、枠体10を構成する一対の横枠材2,3の両端部に、縦枠材4,5の内側面42,52の上下端部と係合する係合凹部2a,3aをそれぞれ設けた例を示しているが、係合凹部2a,3aを設けずに、縦枠材4,5の内側面42,52の上下端部に突き合わせて接合するような態様としてもよい。
In the present embodiment, an example is shown in which the step portions 43 and 43 and the step portions 53 and 53 are formed on both edge portions of the pair of vertical frame members 4 and 5, respectively, but one edge portion (for example, It is good also as an aspect which each forms the step parts 43 and 53 so that only the front side edge part shown in a figure example may be opposed.
Moreover, in this embodiment, the example which each formed the connection recessed part 41 and the connection convex part 51 which comprise the connection part of the shape which can be mutually fitted on the outer surface side of a pair of said vertical frame materials 4 and 5 is shown. However, such a connecting portion may not be provided. For example, it may be configured such that the adjacent wall panel material is abutted and joined, or a concave portion is provided in each vertical frame member, and an actual joint member is fitted and joined to the concave portion.
Moreover, in this embodiment, the engagement recessed part 2a engaged with the upper-lower-end part of the inner side surfaces 42 and 52 of the vertical frame members 4 and 5 in the both ends of a pair of horizontal frame members 2 and 3 which comprise the frame 10 is demonstrated. , 3a are provided, but the embodiment may be such that the engaging recesses 2a, 3a are not provided, but the upper and lower end portions of the inner side surfaces 42, 52 of the vertical frame members 4, 5 are abutted and joined. Good.

さらに、本実施形態では、枠体10の手前面11及び背面12の両面に面材7,8を固着した態様を例示しているが、少なくとも一方面にのみ面材を固着させた態様としてもよい。この場合は、例えば、裏面に面材補強板6が固定された面材7を備えた壁用パネル材とし、現場施工にて背面側の面材8を枠体10の背面12に固着するような態様としてもよい。或いは、枠体10の背面12に面材8を固着し、一対の縦枠材4,5の手前側の段部43,53に面材補強板6を固定しておき、現場施工にて手前側の面材7を固着するような態様としてもよい。
さらにまた、枠体10内に、断熱材やペーパーコア材等の芯材等を充填するようにしてもよい。
また、面材補強板6の取り付けられた範囲等を視認できるようにするために、例えば、面材7の表面に、面材補強板6の外縁を目印として図示しておくようにしてもよい。
Furthermore, in this embodiment, although the aspect which fixed the face materials 7 and 8 to both surfaces of the hand front surface 11 and the back surface 12 of the frame 10 is illustrated, as an aspect which fixed the face material only to at least one surface, Good. In this case, for example, a wall panel material including a face material 7 having a face material reinforcing plate 6 fixed to the back surface is used, and the back surface material 8 is fixed to the back surface 12 of the frame body 10 at the site construction. It is good also as an aspect. Alternatively, the face material 8 is fixed to the back surface 12 of the frame body 10, and the face material reinforcing plate 6 is fixed to the step portions 43 and 53 on the near side of the pair of vertical frame materials 4 and 5. It is good also as an aspect which fixes the face material 7 of the side.
Furthermore, the frame 10 may be filled with a core material such as a heat insulating material or a paper core material.
Further, in order to make it possible to visually recognize a range in which the face material reinforcing plate 6 is attached, for example, the outer edge of the face material reinforcing plate 6 may be illustrated on the surface of the face material 7 as a mark. .

次に、本発明に係る他の実施の形態について、図面を参照しながら説明する。
図7(a)は、第2実施形態に係る壁用パネル材を模式的に示す概略横断面図、(b)は、同壁用パネル材の変形例を模式的に示す概略横断面図である。
尚、上記第1実施形態との相違点を中心に説明し、同様の構成については、同一符号を付し、その説明を省略あるいは簡略に説明する。また、本実施形態に係る壁用パネル材の施工工程及び組み付け工程については、上記第1実施形態と同様であり、その説明を省略する。
Next, another embodiment according to the present invention will be described with reference to the drawings.
FIG. 7A is a schematic cross-sectional view schematically showing a wall panel material according to the second embodiment, and FIG. 7B is a schematic cross-sectional view schematically showing a modification of the wall panel material. is there.
Note that differences from the first embodiment will be mainly described, and the same components will be denoted by the same reference numerals, and description thereof will be omitted or simplified. Moreover, about the construction process and assembly | attachment process of the wall panel material which concern on this embodiment, it is the same as that of the said 1st Embodiment, The description is abbreviate | omitted.

本実施形態に係る壁用パネル材1Bは、図7(a)に示すように、雌縦枠材4A、雄縦枠材5A及び面材補強板6Aの構成が、上記第1実施形態で説明した雌縦枠材4、雄縦枠材5及び面材補強板6とは異なる。
上記雌縦枠材4Aは、その内側面42Aの両縁部に、複数条の段部44,45をそれぞれ有している。すなわち、上記第1実施形態で説明した雌縦枠材4では、その内側面42の両縁部に、それぞれ一段の段部43,43を形成したものとしていたが、本実施形態では、雌縦枠材4Aの内側面42Aの両縁部に、それぞれ二段の段部44,45を形成している。つまり、当該雌縦枠材4Aの内側面42Aを対面視して、両縁部のそれぞれに左右対称となる複数条の段部44,45を階段状に形成している。
これら段部44,45の固着部40,40の表面(面材との固着面)との各段差は、例えば、市販されている種々の厚みとされた合板等の厚みと同じになるように形成するようにしてもよい。例えば、段部44の段差を、12mm程度とし、段部45の段差を、9mm程度としてもよい。
As shown in FIG. 7A, the wall panel member 1B according to the present embodiment has the configuration of the female vertical frame member 4A, the male vertical frame member 5A, and the face material reinforcing plate 6A described in the first embodiment. This is different from the female vertical frame member 4, the male vertical frame member 5 and the face material reinforcing plate 6.
The female vertical frame member 4A has a plurality of step portions 44 and 45 at both edges of the inner side surface 42A. That is, in the female vertical frame member 4 described in the first embodiment, the stepped portions 43 and 43 are formed on both edge portions of the inner side surface 42, respectively, but in this embodiment, the female vertical frame member 4 is formed. Two step portions 44 and 45 are formed on both edge portions of the inner side surface 42A of the frame member 4A. That is, when the inner side surface 42A of the female vertical frame member 4A is viewed face-to-face, a plurality of step portions 44 and 45 that are symmetrical on both sides are formed in a step shape.
Each step difference between the stepped portions 44 and 45 and the surface of the fixing portions 40 and 40 (fixed surface with the face material) is, for example, the same as the thickness of a commercially available plywood or the like having various thicknesses. You may make it form. For example, the step of the step 44 may be about 12 mm, and the step 45 may be about 9 mm.

また、上記雄縦枠材5Aも上記雌縦枠材4Aと同様、その内側面52Aの両縁部のそれぞれに、複数条の段部54,55を有している。
また、上記面材補強板6Aは、上記第1実施形態で説明した面材補強板6よりもその厚みが薄いものとされており、上記一対の縦枠材4A,5Aのそれぞれ手前側の段部45,55に、その両端部6Aa,6Aaが固定されている。
Similarly to the female vertical frame member 4A, the male vertical frame member 5A has a plurality of step portions 54 and 55 on both edge portions of the inner surface 52A.
Further, the face material reinforcing plate 6A is thinner than the face material reinforcing plate 6 described in the first embodiment, and the steps on the near side of the pair of vertical frame materials 4A and 5A, respectively. Both end portions 6Aa and 6Aa are fixed to the portions 45 and 55, respectively.

一方、図7(b)に示す本実施形態の変形例に係る壁用パネル材1Cは、面材補強板6Bの構成が上記した例とは異なる。
すなわち、本変形例に係る壁用パネル材1Cは、上記例の面材補強板6Aよりも厚みのある面材補強板6Bを備えている。該面材補強板6Bは、上記一対の縦枠材4A,5Aのそれぞれ背面側(当該壁用パネル材1C自体の壁心側)の段部44,54に、その両端部6Ba,6Baが固定されている。
On the other hand, the wall panel material 1C according to the modification of the present embodiment shown in FIG. 7B is different from the above-described example in the configuration of the face material reinforcing plate 6B.
That is, the wall panel material 1C according to this modification includes a face material reinforcing plate 6B having a thickness greater than that of the face material reinforcing plate 6A of the above example. Both end portions 6Ba and 6Ba are fixed to the step portions 44 and 54 of the pair of vertical frame members 4A and 5A on the back side (the wall center side of the wall panel member 1C itself). Has been.

以上のように本実施形態に係る壁用パネル材1B及びその変形例に係る壁用パネル材1Cは、いずれも一対の縦枠材4A,5Aを、複数条の段部44,45,54,55を有したものとしている。従って、上述のように、異なる厚みの面材補強板6A,6Bを固定できる。従って、例えば、設備器具等の重量等に応じて、異なる厚みの面材補強板6A,6Bを選択して固定することで、壁用パネル材の面材7の強度を簡易な構造により変えられる。また、例えば、段部を第1実施形態のように、一段にした場合には、上記のように面材の強度を変えたい場合に、面材補強板の厚みに応じて、異なる形状の段部を有した複数種の縦枠材を製造する必要があることから製造コストが高くなるが、本実施形態によれば、一種の縦枠材4A,5Aによって異なる厚みの面材補強板6A,6Bを固定できるので、製造コストが低減される。   As described above, the wall panel material 1B according to the present embodiment and the wall panel material 1C according to the modification thereof all include a pair of vertical frame materials 4A and 5A, and a plurality of step portions 44, 45, 54, 55. Therefore, as described above, the face material reinforcing plates 6A and 6B having different thicknesses can be fixed. Therefore, for example, the strength of the face member 7 of the wall panel material can be changed with a simple structure by selecting and fixing the face member reinforcing plates 6A and 6B having different thicknesses according to the weight of the equipment or the like. . In addition, for example, when the step portion is formed in a single step as in the first embodiment, when the strength of the face material is to be changed as described above, the step having a different shape depending on the thickness of the face material reinforcing plate. Since it is necessary to manufacture a plurality of types of vertical frame members having a portion, the manufacturing cost increases. According to this embodiment, the face material reinforcing plates 6A having different thicknesses depending on the types of vertical frame members 4A and 5A, Since 6B can be fixed, manufacturing cost is reduced.

尚、本実施形態及びその変形例では、いずれも各縦枠材4A,5Aの内側面42A,52Aの両縁部にそれぞれ形成した複数条の段部は、それぞれ二条としたものを例示しているが、三条以上としてもよい。或いは、両縁部において、異なる条数の段部を形成するようにしてもよい。または、いずれか一方の縁部にのみ複数条の段部を形成するようにしてもよい。   In addition, in this embodiment and its modification example, the multiple stepped portions formed on both edges of the inner side surfaces 42A and 52A of the vertical frame members 4A and 5A are illustrated as two strips. However, it may be 3 or more. Or you may make it form the step part of a different number of stripes in both edge parts. Or you may make it form a multiple step part only in any one edge part.

本発明に係る壁用パネル材の一実施形態を模式的に示す概略横断面図である。1 is a schematic cross-sectional view schematically showing an embodiment of a wall panel material according to the present invention. 同実施形態に係る壁用パネル材の組み付け工程の一例を説明するための概略分解斜視図である。It is a schematic exploded perspective view for demonstrating an example of the assembly | attachment process of the wall panel material which concerns on the same embodiment. 同組み付け工程を説明するための概略分解斜視図である。It is a schematic exploded perspective view for demonstrating the same assembly | attachment process. 同組み付け工程を説明するための概略分解斜視図である。It is a schematic exploded perspective view for demonstrating the same assembly | attachment process. 同組み付け工程を説明するための概略分解斜視図である。It is a schematic exploded perspective view for demonstrating the same assembly | attachment process. 同壁用パネル材を示す概略斜視図である。It is a schematic perspective view which shows the panel material for the walls. (a)は、本発明に係る壁用パネル材の他の実施形態を模式的に示す概略横断面図、(b)は、同壁用パネル材の変形例を模式的に示す概略横断面図である。(A) is a schematic cross-sectional view schematically showing another embodiment of the wall panel material according to the present invention, and (b) is a schematic cross-sectional view schematically showing a modification of the wall panel material. It is.

符号の説明Explanation of symbols

1,1B,1C 壁用パネル材
2,3 横枠材
4,4A 雌縦枠材(縦枠材)
41 連結凹部(連結部)
42,42A 雌縦枠材の内側面
43,44,45 段部
5,5A 雄縦枠材(縦枠材)
51 連結凸部(連結部)
52,52A 雄縦枠材の内側面
53,54,55 段部
6,6A,6B 面材補強板
6a,6Aa,6Ba 面材補強板の端部
7 面材(枠体の一方面に固着された面材)
10 枠体
11 枠体の手前面(一方面)
1, 1B, 1C Wall panel material 2, 3 Horizontal frame material 4, 4A Female vertical frame material (vertical frame material)
41 Connection recess (connection)
42, 42A Inner side surface of female vertical frame member 43, 44, 45 Step 5, 5, A Male vertical frame member (vertical frame member)
51 Connection convex part (connection part)
52, 52A Inner side surface of male vertical frame member 53, 54, 55 Step part 6, 6A, 6B Face member reinforcing plate 6a, 6Aa, 6Ba End part of face member reinforcing plate 7. Face member (fixed to one side of frame) Surface material)
10 Frame 11 Front side of frame (one side)

Claims (2)

一対の横枠材及び、それぞれが木粉・プラスチック複合材で製された一対の縦枠材を枠組みして形成された枠体と、該枠体の少なくとも一方面に固着された面材とを備え、
前記一対の縦枠材対向する内側面の一縁部に複数条の段部長手方向の全体に亘ってそれぞれ対向するように設けられ、これら一対の縦枠材の前記内側面の他縁部には、前記一縁部の複数条の段部と略同寸同形とされた複数条の段部が長手方向の全体に亘ってそれぞれ対向するように設けられており、
前記一対の縦枠材間に横架されるようにして、一対の縦枠材の一縁部及び他縁部の少なくとも一方の前記複数条の段部のうちのいずれか両端部を載置させて固定された面材補強板を備えていることを特徴とする壁用パネル材。
A pair of horizontal frame members, a frame body formed by framing a pair of vertical frame materials each made of wood powder / plastic composite material, and a face material fixed to at least one surface of the frame body ; With
One edge of the inner surface facing the pair of longitudinal frame members, the stepped portions of plural rows are provided so that each faces over the entire longitudinal direction, of the inner surface of the pair of vertical frame members The other edge portion is provided with a plurality of step portions that are substantially the same size and shape as the plurality of step portions of the one edge portion so as to face each other over the entire longitudinal direction ,
So as to be laterally placed between the pair of vertical frame members, placing both ends on one of the stepped portion of at least one of said plural rows of one edge and the other edge of the pair of vertical frame members A wall panel material comprising a face material reinforcing plate fixed by being placed.
請求項において、
前記一対の縦枠材の外側面側のそれぞれには、互いに嵌合し得る形状の連結部が設けられていることを特徴とする壁用パネル材。
In claim 1 ,
The wall panel material, wherein each of the pair of vertical frame members is provided with a connecting portion having a shape that can be fitted to each other.
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