JP5313075B2 - Optical component storage tray, multistage optical component storage box comprising this optical component storage tray, and optical component mounting method using these - Google Patents

Optical component storage tray, multistage optical component storage box comprising this optical component storage tray, and optical component mounting method using these Download PDF

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JP5313075B2
JP5313075B2 JP2009181329A JP2009181329A JP5313075B2 JP 5313075 B2 JP5313075 B2 JP 5313075B2 JP 2009181329 A JP2009181329 A JP 2009181329A JP 2009181329 A JP2009181329 A JP 2009181329A JP 5313075 B2 JP5313075 B2 JP 5313075B2
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optical component
optical
component storage
tray
storage tray
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JP2011033917A (en
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康裕 手島
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Fujitsu Telecom Networks Ltd
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本発明は、部品収容トレイとこの部品収容トレイからなる多段式光部品収容箱、そして、これらを用いたプリント基板への光部品の実装方法に関する。 The present invention relates to an optical component storage tray, a multistage optical component storage box including the optical component storage tray, and a method of mounting the optical component on a printed circuit board using the optical component storage tray.

近年の通信装置には、超大容量化,超長距離化,超高速,低コストへの要求が高く、その実現に向け、伝送路の光信号を電気信号に変えることなく信号処理(多重分離,分岐挿入,クロスコネクト)できるフォトニックネットワーク技術の適用が加速的に展開されている。   In recent years, there has been a high demand for ultra-large capacity, ultra-long distance, ultra-high speed, and low cost for communication devices. To achieve this, signal processing (demultiplexing, Application of photonic network technology capable of branching and insertion (cross-connect) is being accelerated.

ところで、フォトニックネットワークに使用される光回路構成のユニット(光モジュールや光実装プリント基板等)は、相互に接続(光コネクタ接続や光スプライス接続)される光部品が実装され、その数量は増加傾向にある。   By the way, the optical circuit unit (optical module, optical mounting printed circuit board, etc.) used in the photonic network is mounted with optical components that are connected to each other (optical connector connection and optical splice connection), and the quantity increases. There is a tendency.

しかし、光コネクタ接続はコネクタの外径が大きく、コネクタ接続に必要なアダプタや固定部品が必要で広い実装領域を必要とするため、特許文献1に開示されるように接続部を小さくできる光スプライス接続が用いられている。   However, since the optical connector connection requires a large outer diameter of the connector, requires an adapter and a fixing part necessary for the connector connection, and requires a wide mounting area, an optical splice capable of reducing the connecting portion as disclosed in Patent Document 1 A connection is being used.

そして、従来では、スプライサ(専用設備)を用い、この内部で2本の光ファイバー心線の先端部を放電して融着させる融着スプライス接続が多用されており、この接続の後、接続部分にスリーブを被せ、これをスプライサ内で再び加熱し熱収縮させて接続部分の保護を図っている。   Conventionally, a splicer (dedicated equipment) is used, and a fusion splice connection is often used in which the ends of the two optical fiber cores are discharged and fused. The sleeve is covered, and this is heated again in the splicer and thermally contracted to protect the connection portion.

特開2003−14971号公報JP 2003-14971 A

而して、従来の光スプライスを有するユニットへの光部品の実装手順は、
(1)図21の如くプリント基板1への光部品3の実装
(2)光ファイバー5の光スプライス接続
(3)図22の如くファイバー引出余長のフォーミング
の順で行われている。
Thus, the procedure for mounting an optical component on a unit having a conventional optical splice is as follows:
(1) Mounting the optical component 3 on the printed circuit board 1 as shown in FIG.
(2) Optical splice connection of optical fiber 5
(3) As shown in FIG. 22, the fiber pulling extra length is formed in this order.

しかし乍ら、この方法では、図21に示すように光スプライス接続時にプリント基板1からスプライサ7まで光ファイバー5を引き出す光ファイバー引出余長が必要であり、光ファイバーフォーミング領域や図22の如きフォーミング工数が発生している。尚、図21中、9はスリーブである。   However, in this method, as shown in FIG. 21, it is necessary to provide an extra length for pulling out the optical fiber 5 from the printed circuit board 1 to the splicer 7 when the optical splice is connected. doing. In FIG. 21, 9 is a sleeve.

そして、フォーミング工数の削減には、光ファイバーのフォーミング長を短縮すればよく、そのため、光部品の実装順を、
(4)図23の如く光部品3単体の光スプライス接続
(5)図24の如くプリント基板への光部品の実装
(6)光ファイバー5のフォーミング
とすることで、光スプライス接続のための光ファイバー引出余長を短縮化できる。
And in order to reduce the forming man-hours, it is only necessary to shorten the forming length of the optical fiber.
(4) Optical splice connection of single optical component 3 as shown in FIG.
(5) Mounting optical components on a printed circuit board as shown in FIG.
(6) By forming the optical fiber 5, the extra length of the optical fiber for connecting the optical splice can be shortened.

しかし乍ら、一方で図24に示すように光スプライス接続によって芋づる式に繋がった複数の光部品3はハンドリング性が悪く、光ファイバー5の断線や実装時間の増大に繋がり実現が容易でなかった。そして、この問題は、接続する光部品3の部品数が多くなるほど解決が困難となる。   However, on the other hand, as shown in FIG. 24, the plurality of optical components 3 connected by the optical splicing connection have poor handling properties, leading to disconnection of the optical fiber 5 and an increase in mounting time, which are not easy to realize. This problem becomes more difficult to solve as the number of optical parts 3 to be connected increases.

本発明は斯かる実情に鑑み案出されたもので、主として光ファイバー引出余長及び光ファイバーフォーミング領域の削減並びに光ファイバーフォーミング工数の削減を可能とした部品収容トレイ(以下「部品収容トレイ」という)とこの部品収容トレイからなる多段式光部品収容箱、そして、これらを用いた光部品の実装方法を提供することを目的とする。 The present invention has been devised in view of such circumstances, and mainly an optical component storage tray (hereinafter referred to as a “component storage tray”) that can reduce the extra length of the optical fiber drawing and the optical fiber forming area and the number of optical fiber forming steps. It is an object of the present invention to provide a multistage optical component storage box composed of this component storage tray, and an optical component mounting method using the same.

一つの観点によれば、部品収容トレイは、上方へ突出する側壁が左右に形成され、多段に積層可能な平面視四角形状のトレイであって、両側壁間の表面に、部品の保持手段が形成されると共に、両側壁間の表面の前後の端部に前記光部品の光ファイバーの仮止め手段が形成され、多段に積層したとき、上下のトレイ間に前記光ファイバーが挿通可能な隙間が形成されることを特徴とする。 According to one aspect, component housing tray sidewall projecting upwardly is formed on the left and right, a tray of multistage stackable plan view a square shape, the surface of each side walls, holding the optical component Means are formed , and optical fiber temporary fixing means are formed at the front and rear ends of the surface between both side walls, and when stacked in multiple stages, there is a gap through which the optical fiber can be inserted between the upper and lower trays. it is formed.

別の観点によれば、多段式光部品収容箱は、プリント基板に最後に実装する光部品を前記部品収容トレイの保持手段に保持し、該部品収容トレイを一段目として、プリント基板への実装順に光部品を収容した部品収容トレイを交互に多段に積層した多段式光部品収容箱であって、各段の部品収容トレイに収容された光部品の光ファイバーと、それに隣接する上段及び下段の部品収容トレイに収容された光部品の光ファイバーとが、単心スプライス接続または多心スプライス接続されていることを特徴とする。 According to another aspect, multistage optical component accommodating box, holding the optical component to be finally mounted on the printed circuit board to the holding means of said component holding tray, as the first stage of the component holding tray, mounted on a printed board A multistage optical component storage box in which component storage trays storing optical components in turn are stacked alternately in multiple stages, the optical fiber of the optical component stored in each stage of the component storage tray, and the upper and lower components adjacent thereto A single- fiber splice connection or a multi- fiber splice connection is used for the optical fiber of the optical component stored in the storage tray .

更に、別の観点によれば、光部品の実装方法は、プリント基板に最後に実装する光部品を前記部品収容トレイの保持手段に保持し、該部品収容トレイを一段目として、プリント基板への実装順に光部品を収容した部品収容トレイを多段に積層していくと共に、部品収容トレイの積層時に、各部品収容トレイに収容された光部品の光ファイバーと、それに隣接して上段及び下段に積層される部品収容トレイに収容された光部品の光ファイバーとを単心スプライス接続または多心スプライス接続した後、多段に積層した部品収容トレイの最上段の部品収容トレイ内の光部品から、プリント基板に光部品を順次実装していくことを特徴とする。 Further, according to another aspect, an optical component mounting method includes: holding an optical component that is finally mounted on a printed circuit board on a holding unit of the component storage tray; The component storage trays that store optical components are stacked in multiple stages in the order of mounting. At the time of stacking the component storage trays, the optical fibers of the optical components stored in the component storage trays are stacked adjacent to the upper and lower stages. After the optical fiber of the optical component stored in the component storage tray is connected to the single- fiber splice or multi- fiber splice, the optical component in the uppermost component storage tray of the multi-layer component storage tray is It is characterized by mounting components sequentially.

本件開示の部品収容トレイによれば、例えばプリント基板に光部品を実装するに当たり、部品収容トレイ毎に、光部品を保持手段に保持,収容しておけば、収容した状態で光スプライス接続がし易いレイアウトになって光部品単体での光スプライス接続が可能であると共に、従来に比しファイバー引出余長の短縮化が図れるため、フォーミング領域及びフォーミング工数の削減が可能となる。 According to the component storage tray of the present disclosure , for example, when mounting an optical component on a printed board, if the optical component is held and stored in the holding means for each component storage tray, the optical splice connection is established in the stored state. The optical layout is easy and optical splice connection is possible with a single optical component, and the fiber pull-out surplus length can be shortened compared to the conventional one, so that the forming area and the number of forming steps can be reduced.

また、本件開示の多段式光部品収容箱によれば、前記部品収容トレイを順次積層し乍ら、光部品の光スプライス接続作業と同時に光部品収容を実現した多段式光部品収容箱を形成することで、スプライス後の部品収容の二度手間を省くことができ、光ファイバーの断線を防止することができると共に、実装時間の短縮を図ることができる。 Further, according to the multistage optical component accommodating box of the present disclosure to form the component receiving tray sequentially stacked乍Ra, multistage optical component accommodating box system that realizes the optical component accommodating the optical splicing work of the optical parts As a result, it is possible to save the trouble of housing the parts after the splicing, to prevent the disconnection of the optical fiber and to shorten the mounting time.

そして、本件開示の光部品の実装方法によれば、前記多段式光部品収容箱を用いて光部品の実装作業を行うことで、フォーミング領域の削減及びフォーミング工数の削減が図れて作業性が著しく向上し、スプライス後の部品収容の二度手間を省くことが可能となって、実装時間の短縮を図ることができる。 According to the optical component mounting method disclosed in the present disclosure, by performing the optical component mounting operation using the multistage optical component storage box, it is possible to reduce the forming area and the forming man-hour, thereby significantly improving workability. improved, it is possible to omit the duplication of effort of the part housing after splice, thereby shortening the mounting time.

部品収容トレイの一実施形態の平面図である。It is a top view of one Embodiment of a component storage tray . 部品収容トレイの正面図である。It is a front view of a component storage tray. 部品収容トレイの側面図である。It is a side view of a component storage tray. 部品収容トレイの一実施形態の平面図である。It is a top view of one Embodiment of a component storage tray . 部品収容トレイの正面図である。It is a front view of a component storage tray. 部品収容トレイの側面図である。It is a side view of a component storage tray. 積層した部品収容トレイの正面図である。It is a front view of the laminated | stacked component storage tray. 積層した部品収容トレイの正面図である。It is a front view of the laminated | stacked component storage tray. 積層した部品収容トレイの側面図である。It is a side view of the laminated | stacked component storage tray. 保持手段の平面図である。It is a top view of a holding means. 図10のXI−XI線断面図である。It is the XI-XI sectional view taken on the line of FIG. 保持手段の平面図である。It is a top view of a holding means. 図12のXIII−XIII線断面図である。It is the XIII-XIII sectional view taken on the line of FIG. 多段式光部品収容箱の一実施形態の概略構成図である。It is a schematic block diagram of one Embodiment of a multistage type optical component storage box . 多段式光部品収容箱を用いた光部品の実装方法の説明図である。It is explanatory drawing of the mounting method of the optical component using a multistage type optical component storage box. 光ファイバーの光スプライス接続の説明図である。It is explanatory drawing of the optical splice connection of an optical fiber. 光部品の実装方法の一実施形態の工程説明図である。It is process explanatory drawing of one Embodiment of the mounting method of an optical component . 部品収容トレイの他の実施形態の側壁の断面図である。It is sectional drawing of the side wall of other embodiment of a components storage tray . 部品収容トレイの更に他の実施形態の側壁の断面図である。It is sectional drawing of the side wall of further another embodiment of a components storage tray . 光部品の実装方法の他の実施形態の工程説明図である。It is process explanatory drawing of other embodiment of the mounting method of an optical component . 従来の光ファイバーの光スプライス接続と実装方法の説明図である。It is explanatory drawing of the optical splice connection and mounting method of the conventional optical fiber. 光ファイバーのフォーミング処理の説明図である。It is explanatory drawing of the forming process of an optical fiber. 光ファイバーの光スプライス接続の説明図である。It is explanatory drawing of the optical splice connection of an optical fiber. 光部品の実装方法の説明図である。It is explanatory drawing of the mounting method of an optical component.

以下、本発明の実施形態を図面に基づいて詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

図1乃至図6は2種類の部品収容トレイの一実施形態を示す。
図1乃至図3の部品収容トレイ11は、合成樹脂を材料として薄肉な平面視四角形状に形成され、その左右に側壁13,15が前後方向に亘って形成されている。図2に示すように両側壁13,15は、下方へやや拡開した断面略コ字状に形成されて裏面側は開口している。
1 to 6 show an embodiment of two types of component storage trays.
Part housing tray 11 in FIGS. 1 to 3 is formed in a thin-walled planar view rectangular shape of synthetic resin as a material, the side walls 13 and 15 on the left and right that are formed over the front-rear direction. As shown in FIG. 2, both side walls 13 and 15 are formed in a substantially U-shaped cross section that is slightly expanded downward, and the back side is open.

更に、両側壁13,15の前後には、該側壁13,15よりも背の低い側壁17,19が両側壁13,15間に亘って設けられており、側壁17,19も裏面側は開口している。そして、これらの側壁13,15,17,19で囲繞されたトレイ表面21は平面状に形成され、側壁13,15,17,19の外周には、前記トレイ表面21と面一に幅狭なフランジ23が全周に亘って設けられている。   Further, side walls 17 and 19 shorter than the side walls 13 and 15 are provided between the side walls 13 and 15 before and after the side walls 13 and 15, respectively. doing. The tray surface 21 surrounded by the side walls 13, 15, 17, 19 is formed in a flat shape, and the outer periphery of the side walls 13, 15, 17, 19 is narrower than the tray surface 21. A flange 23 is provided over the entire circumference.

そして、左右の側壁13,15の前後に、夫々の上面から外側面に亘って2つの凹部25,27が左右の同位置に設けられている。   Two recesses 25 and 27 are provided at the same position on the left and right before and after the left and right side walls 13 and 15 from the upper surface to the outer surface.

図1及び図3に示すように側壁13,15の前側に形成された凹部25は、側壁17からトレイ表面21の中央へとやや離間した位置に形成され、側壁13,15の後側に形成された他方の凹部27は側壁19の近傍に形成されている。
図7は積層した部品収容トレイ11の正面図を示す。このように凹部25,27の位置を前後方向に偏倚させると、図7の如く2枚の部品収容トレイ11の前後を交互に変えて重ねた際に、上下の凹部25,27の位置がずれる。すると、上側の凹部25,27の底部が下側の部品収容トレイ11の側壁13,15の上面に当接して、上下の部品収容トレイ11の側壁17,19間に隙間29が形成されるようになっている。
As shown in FIGS. 1 and 3, the recess 25 formed on the front side of the side walls 13, 15 is formed at a position slightly spaced from the side wall 17 to the center of the tray surface 21 and formed on the rear side of the side walls 13 , 15. The other recessed portion 27 is formed in the vicinity of the side wall 19 .
FIG. 7 shows a front view of the stacked component storage tray 11. When the positions of the recesses 25 and 27 are biased in the front-rear direction as described above, the positions of the upper and lower recesses 25 and 27 are shifted when the front and back of the two component storage trays 11 are alternately changed as shown in FIG. The Then, the bottoms of the upper concave portions 25 and 27 come into contact with the upper surfaces of the side walls 13 and 15 of the lower component storage tray 11 so that a gap 29 is formed between the side walls 17 and 19 of the upper and lower component storage trays 11. It has become.

従って、図示しないが上下の凹部25,27の位置を合わせて2枚の部品収容トレイ11を重ねると、上下の凹部25,27同士が嵌合して、2枚の部品収容トレイ11は隙間なく重なり合うこととなる。   Therefore, although not shown, when the two component storage trays 11 are stacked with the positions of the upper and lower recesses 25 and 27 being aligned, the upper and lower recesses 25 and 27 are fitted to each other so that the two component storage trays 11 have no gap. It will overlap.

次に、図4乃至図6の部品収容トレイ31について説明する。
品収容トレイ11との違いは、図5及び図6に示すように左右の側壁33,35と前後の側壁37,39を、夫々、前記部品収容トレイ11の側壁13,15と側壁17,19よりも高く形成すると共に、側壁33,35の前後に設けた凹部41,43を、前記凹部25,27よりも深く形成した点にある。
Next, we described component housing tray 31 in FIGS. 4-6.
The difference between parts products accommodating tray 11, the front and rear side walls 37 and 39 and left and right side walls 33 and 35 as shown in FIGS. 5 and 6, respectively, side walls 13, 15 and the side wall 17 of the component storage tray 11, The concave portions 41 and 43 provided before and after the side walls 33 and 35 are formed deeper than the concave portions 25 and 27.

そして、部品収容トレイ31は部品収容トレイ11と同一の外形寸法に形成されており、側壁33,35,37,39は、夫々、部品収容トレイ11の側壁13,15,17,19と嵌合可能に、また、凹部41,43は、夫々、凹部25,27と嵌合可能な同一の外形形状,同一位置に形成されている。   The component storage tray 31 is formed to have the same outer dimensions as the component storage tray 11, and the side walls 33, 35, 37, 39 are fitted with the side walls 13, 15, 17, 19 of the component storage tray 11, respectively. In addition, the recesses 41 and 43 are formed in the same outer shape and the same position that can be fitted into the recesses 25 and 27, respectively.

このため、例えば図9に示すように部品収容トレイ11,31の前後を交互にして、凹部25,27,41,43の位置を偏倚させて部品収容トレイ11,31を交互に重ねると、上下の凹部25,27,41,43の位置がずれて、上下の部品収容トレイ11,31の側壁17,19,37,39間に寸法の異なる2つの隙間45,47が交互に形成されるようになっている。そして、後述するようにこれらの隙間29,45,47に光ファイバーが挿通する。   For this reason, for example, as shown in FIG. 9, when the component storage trays 11 and 31 are alternately placed on the front and back, the positions of the recesses 25, 27, 41, and 43 are biased and the component storage trays 11 and 31 are alternately stacked, The positions of the recesses 25, 27, 41, 43 of the upper and lower parts are shifted so that two gaps 45, 47 having different dimensions are alternately formed between the side walls 17, 19, 37, 39 of the upper and lower component storage trays 11, 31. It has become. Then, as will be described later, an optical fiber is inserted through these gaps 29, 45, 47.

また、図8に示すように2枚の部品収容トレイ31の前後を交互に重ねると、同様に上下の凹部41,43の位置がずれるため、上下の部品収容トレイ31の側壁37,39間に隙間49が形成される。そして、図示しないが上下の凹部41,43の位置を合わせて2枚の部品収容トレイ31を重ねると、上下の凹部41,43同士が嵌合して2枚の部品収容トレイ31は隙間なく重なり合うこととなる。   Further, as shown in FIG. 8, when the front and back of the two component storage trays 31 are alternately stacked, the positions of the upper and lower concave portions 41 and 43 are similarly shifted, and therefore, between the side walls 37 and 39 of the upper and lower component storage trays 31. A gap 49 is formed. Then, although not shown, when the upper and lower concave portions 41 and 43 are aligned and the two component storage trays 31 are overlapped, the upper and lower concave portions 41 and 43 are fitted to each other so that the two component storage trays 31 are overlapped with no gap. It will be.

一方、図1に示すように部品収容トレイ11のトレイ表面21上には、一例として後述するプリント基板Pに実装する図10及び図11の光部品51の保持手段53が、側壁17,19近傍の左右中央に設けられている。
また、図4に示すように部品収容トレイ31のトレイ表面55上には、図12及び図13に示す光部品57の保持手段59が、側壁37,39近傍の左右中央に設けられている。
On the other hand, as shown in FIG. 1, on the tray surface 21 of the component storage tray 11, holding means 53 for the optical component 51 of FIGS. that has been provided on the left and right middle of.
Further, as shown in FIG. 4, the holding means 59 for the optical component 57 shown in FIGS. 12 and 13 is provided on the tray surface 55 of the component storage tray 31 at the left and right centers near the side walls 37 and 39.

図1,図10及び図11に示すように保持手段53は、静電対応のスポンジ61,63を光部品51の形状に合わせてトレイ表面21上に両面テープ等で貼着して形成したもので、円柱状の光部品51に比し両スポンジ61,63を長尺に形成している。そして、一方のスポンジ61を他方のスポンジ63に比し更に長尺な平面視略コ字状に形成して、光部品51の径より狭い間隔で、両スポンジ61,63をトレイ表面21に貼着して構成されている。 As shown in FIGS. 1, 10 and 11, the holding means 53 is formed by sticking sponges 61, 63 corresponding to electrostatic to the shape of the optical component 51 with a double-sided tape or the like on the tray surface 21. Thus, both sponges 61 and 63 are formed longer than the columnar optical component 51 . Then, one sponge 61 is formed in a substantially U shape in plan view longer than the other sponge 63, and the sponges 61, 63 are affixed to the tray surface 21 at an interval narrower than the diameter of the optical component 51. It is composed by wearing.

従って、図10及び図11に示すように光部品51を両スポンジ61,63間に押し込むことで、光部品51がスポンジ61,63間(保持手段53)に保持される。   Therefore, the optical component 51 is held between the sponges 61 and 63 (holding means 53) by pushing the optical component 51 between the sponges 61 and 63 as shown in FIGS.

また、図4,図12及び図13に示すように部品収容トレイ31の保持手段59は、光部品51よりも背高で2本の半田付けリード65を有する光部品57を保持するもので、平面視略コ字状に形成した静電対応のスポンジ67を、リードピッチより幅狭な間隙で対向配置してトレイ表面55に貼着した構造となっている。   Also, as shown in FIGS. 4, 12 and 13, the holding means 59 of the component storage tray 31 holds an optical component 57 that is taller than the optical component 51 and has two solder leads 65. An electrostatic-compatible sponge 67 formed in a substantially U-shape in plan view is arranged to face each other with a gap narrower than the lead pitch and adhered to the tray surface 55.

従って、図12及び図13に示すようにスポンジ67間に2本のリード65を押し込むことで、光部品57がスポンジ67間(保持手段59)に保持される。   Therefore, as shown in FIGS. 12 and 13, the optical component 57 is held between the sponges 67 (holding means 59) by pushing the two leads 65 between the sponges 67.

更に、図1及び図2に示すように部品収容トレイ11の側壁17,19上の左右に、図10の如く保持手段53に保持した光部品51の光ファイバー69を仮止めする仮止め手段73が設けられている。
同様に、図4及び図5に示すように部品収容トレイ31の側壁37,39上の左右に、図12の如く保持手段59に保持した光部品57の光ファイバー71を仮止めする仮止め手段73が設けられている。
Further, as shown in FIGS. 1 and 2, temporary fixing means 73 for temporarily fixing the optical fiber 69 of the optical component 51 held by the holding means 53 as shown in FIG. Is provided.
Similarly, as shown in FIGS. 4 and 5, temporary fixing means 73 for temporarily fixing the optical fiber 71 of the optical component 57 held by the holding means 59 as shown in FIG. 12 on the left and right sides of the side walls 37 and 39 of the component storage tray 31. Is provided.

止め手段73は、平面視矩形状に形成された静電対応のスポンジ75にカッタ等で縦方向(部品収容トレイ11,31の前後方向)に切込み77を入れて、これを部品収容トレイ11の側壁17,19上の左右と、部品収容トレイ31の側壁37,39上の左右に両面テープ等で貼着したものである。
既述したように保持手段53に光部品51を保持し、保持手段59に光部品57を保持して、切込み77の上方から光ファイバー69,71を切込み77に差し込むと、光ファイバー69,71が切込み77(仮止め手段73)に仮止めされるようになっている。
The temporary fixing means 73 is formed by making a cut 77 in a vertical direction (front and rear direction of the component storage trays 11 , 31) with a cutter or the like in an electrostatic-compatible sponge 75 formed in a rectangular shape in plan view. and right and left on the side walls 17 and 19, Ru der those stuck with double-sided tape or the like to the right and left on the sidewalls 37, 39 of the component holding tray 31.
The optical component 51 held by the holding means 53 as already described, by holding the optical component 57 to hold device 59, when inserted from above the cut 77 of the optical fiber 69 and 71 to cut 77, optical fibers 69 and 71 It is temporarily fixed to the notch 77 (temporary fixing means 73).

部品収容トレイ11,31の一実施形態はこのように構成されており、斯かる部品収容トレイ11,31を用いて多段式光部品収容箱の一実施形態は以下の如く形成されている。 An embodiment of the component storage trays 11 and 31 is configured as described above, and an embodiment of a multi-stage optical component storage box using the component storage trays 11 and 31 is formed as follows.

図14及び図15は多段式光部品収容箱の一実施形態を示し、本実施形態に係る多段式光部品収容箱79は前記部品収容トレイ11を3段に積層して構成されている。説明の都合上、積層する一段目の部品収容トレイ11を部品収容トレイ11-1,二段目の部品収容トレイ11を部品収容トレイ11-2,三段目の部品収容トレイ11を部品収容トレイ11-3で示す。 14 and 15 show an embodiment of a multistage optical component storage box, and a multistage optical component storage box 79 according to the present embodiment is configured by stacking the component storage trays 11 in three stages . For convenience of explanation, the first component storage tray 11 to be stacked is the component storage tray 11-1, the second component storage tray 11 is the component storage tray 11-2, and the third component storage tray 11 is the component storage tray. 11-3.

先ず、プリント基板Pに最後に実装(搭載)する光部品(前記光部品51の如き形状からなる光部品)81が、一段目の部品収容トレイ11-1の保持手段53に保持,収容されている。そして、プリント基板Pに2番目に実装する光部品(前記光部品51の如き形状からなる光部品)83が、二段目の部品収容トレイ11-2に保持,収容されて、部品収容トレイ11-2が部品収容トレイ11-1の上に積み上げられている。
プリント基板Pに最初に実装する光部品(前記光部品51の如き形状からなる光部品)85が、三段目の部品収容トレイ11-3に保持,収容されて、部品収容トレイ11-3が部品収容トレイ11-2の上に積み上げられている。
これらの部品収容トレイ11-1〜11-3は、図7の如く前後を交互に積み上げて、部品収容トレイ11の側壁17,19間に隙間29が形成されている。尚、図14及び図15に於て、反対側に形成された他方の隙間29は図示を省略している。
First , an optical component (optical component having a shape like the optical component 51) 81 that is finally mounted (mounted) on the printed circuit board P is held and received by the holding means 53 of the first-stage component storage tray 11-1. Yes. Then, the second optical component (optical component having a shape like the optical component 51) 83 to be mounted on the printed circuit board P is held and accommodated in the second-stage component accommodation tray 11-2. -2 is stacked on the component storage tray 11-1.
An optical component (an optical component having a shape like the optical component 51) 85 that is first mounted on the printed circuit board P is held and stored in the third-stage component storage tray 11-3. They are stacked on top of the part product accommodating tray 11-2.
These component storage trays 11-1 to 11-3 are alternately stacked as shown in FIG. 7, and a gap 29 is formed between the side walls 17 and 19 of the component storage tray 11. 14 and 15, the other gap 29 formed on the opposite side is not shown.

更に、一段目の部品収容トレイ11-1に収容された光部品81の光ファイバー87が、二段目の部品収容トレイ11-2に収容された光部品83の1本の光ファイバー89に光スプライス接続されている。そして、光部品83の他の1本の光ファイバー91が、三段目の部品収容トレイ11-3に収容された光部品85の光ファイバー93に光スプライス接続されている。これらの光ファイバー87,89,91,93は、図16に示すように部品収容トレイ11-1〜11-3を一段目から順次積み上げていく毎に、これらの近傍に配したスプライサ7まで光ファイバー87,89,91,93を引き出して光スプライス接続されている。 Further, the optical fiber 87 of the optical component 81 accommodated in the first-stage component accommodating tray 11-1 is optically spliced to one optical fiber 89 of the optical component 83 accommodated in the second-stage component accommodating tray 11-2. Has been. The other optical fiber 91 of the optical component 83 is optically spliced to the optical fiber 93 of the optical component 85 stored in the third-stage component storage tray 11-3 . As shown in FIG. 16, these optical fibers 87, 89, 91, and 93 are connected to the splicer 7 arranged in the vicinity of each of the component storage trays 11-1 to 11-3 sequentially stacked from the first stage. , 89, 91, 93 are pulled out and optically spliced.

即ち、図16の如く光部品81を収容した部品収容トレイ11-1の上に光部品83を収容した部品収容トレイ11-2を積み上げる際に、光部品81の光ファイバー87と光部品83の光ファイバー89をスプライサ7まで引き出して光スプライス接続する。この後、引き出した光ファイバー87,89を上段の部品収容トレイ11-2にフォーミングして、部品収容トレイ11-1の上に部品収容トレイ11-2が積み上げられている。 That is, when the component storage tray 11-2 storing the optical component 83 is stacked on the component storage tray 11-1 storing the optical component 81 as shown in FIG. 16, the optical fiber 87 of the optical component 81 and the optical fiber of the optical component 83 are stacked. 89 is pulled out to the splicer 7 and optically spliced. Thereafter, the drawn optical fibers 87 and 89 are formed on the upper component storage tray 11-2, and the component storage tray 11-2 is stacked on the component storage tray 11-1.

同様に、後述する図17(e)の如く、部品収容トレイ11-2の上に光部品85を収容した部品収容トレイ11-3を積み上げる際に、光部品83の光ファイバー91と光部品85の光ファイバー93をスプライサ7まで引き出して光スプライス接続する。この後、引き出した光ファイバー91,93を上段の部品収容トレイ11-3にフォーミングして、部品収容トレイ11-2の上に部品収容トレイ11-3が積み上げられている。   Similarly, when the component storage tray 11-3 storing the optical component 85 is stacked on the component storage tray 11-2 as shown in FIG. 17E described later, the optical fiber 91 and the optical component 85 of the optical component 83 are stacked. The optical fiber 93 is pulled out to the splicer 7 and optically spliced. Thereafter, the drawn optical fibers 91 and 93 are formed on the upper component storage tray 11-3, and the component storage tray 11-3 is stacked on the component storage tray 11-2.

従って、図16及び図17(e)に示すように光部品81,83,85は、光ファイバー87,89,91,93を引き出す隙間29側の保持手段53に保持させておくことが好ましく、これによって、スプライサ7に引き出すファイバー長を短くすることができる。尚、各図中、9はスリーブである。 Accordingly, as shown in FIGS. 16 and 17E, the optical components 81 , 83 , 85 are preferably held by the holding means 53 on the side of the gap 29 through which the optical fibers 87, 89, 91, 93 are drawn. Thus, the fiber length drawn out to the splicer 7 can be shortened. In each figure, 9 is a sleeve.

このように本実施形態に係る多段式光部品収容箱79は、プリント基板Pに実装する複数の光部品81,83,85の順番を考慮して、最後に実装する光部品81を一段目の部品収容トレイ1-1の保持手段53に収容し、順番に積み上げ、最初に実装する光部品85を三段目の部品収容トレイ11-3に収容する。そして、部品収容トレイ11-1〜11-3を一段目から順次積み上げていく毎に、これらの近傍に配したスプライサ7まで光ファイバー87,89,91,93を引き出して光スプライス接続したことを特徴としている。 As described above, the multistage optical component storage box 79 according to the present embodiment considers the order of the plurality of optical components 81, 83, and 85 to be mounted on the printed circuit board P, and the optical component 81 to be mounted last is the first step. housed in the holding means 53 of the component holding tray 1-1, stacked sequentially, you first housing the optical components 85 to be mounted on the third stage component receiving tray 11-3. Each time the component storage trays 11-1 to 11-3 are sequentially stacked from the first stage, the optical fibers 87, 89, 91, and 93 are pulled out to the splicer 7 arranged in the vicinity thereof and optically spliced. It is said.

そして、部品収容トレイ11-1〜11-3とこれらからなる多段式光部品収容箱79を用いて、光部品の実装方法の一実施形態は以下の如く実施される。 An embodiment of the optical component mounting method is implemented as follows using the component storage trays 11-1 to 11-3 and the multistage optical component storage box 79 composed of these .

図17は光部品の実装方法の第一実施形態を示し、本実施形態は3個の部品81,83,85の光ファイバー87,89,91,93を単心スプライス接続するものである。 FIG. 17 shows a first embodiment of a method for mounting optical components . In this embodiment, optical fibers 87, 89, 91, and 93 of three components 81, 83, and 85 are connected by single-fiber splicing.

先ず、プリント基板Pに最後に実装する光部品81を一段目の部品収容トレイ11-1に収容するに当たり、
作業(1):光部品81の加工(例えば、IMDリード曲げ,光ファイバーカット,マーキング)を行い、
作業(2):図17(a)に示すように光部品81を一段目の部品収容トレイ11-1の保持手段53に保持,収容し、光ファイバー87を部品収容トレイ11-1に仮収容して、光ファイバー87の先端を前記スポンジ75の切込み77(仮止め手段73)に仮止めする。これは、スプライス接続のときに光ファイバー87をつかみ易くするためである。
First, when accommodating the optical component 81 to be finally mounted on the printed circuit board P in the first-stage component accommodating tray 11-1,
Work (1): Processing the optical component 81 (for example, IMD lead bending, optical fiber cutting, marking)
Work (2): As shown in FIG. 17A, the optical component 81 is held and stored in the holding means 53 of the first-stage component storage tray 11-1, and the optical fiber 87 is temporarily stored in the component storage tray 11-1. Then, the tip of the optical fiber 87 is temporarily fixed to the notch 77 (temporary fixing means 73) of the sponge 75. This is to make it easier to grasp the optical fiber 87 during splice connection.

作業(3):そして、二段目の部品収容トレイ11-2を部品収容トレイ11-1の上に積み上げ、
作業(4):光部品83の加工を行った後、図17(b)に示すように光部品83を部品収容トレイ11-2の保持手段53に保持,収容し、光ファイバー89,91を部品収容トレイ-2に仮収容して、光ファイバー89,91の先端をスポンジ75の切込み77に仮止めする。
Work (3): The second stage component storage tray 11-2 is stacked on the component storage tray 11-1,
Work (4): After processing the optical component 83, as shown in FIG. 17B, the optical component 83 is held and stored in the holding means 53 of the component storage tray 11-2, and the optical fibers 89 and 91 are mounted. Temporarily housed in the storage tray-2, the tips of the optical fibers 89 and 91 are temporarily fixed to the notch 77 of the sponge 75.

作業(5):三段目の部品収容トレイ11-3を部品収容トレイ11-2の上に積み上げる。   Work (5): The third stage component storage tray 11-3 is stacked on the component storage tray 11-2.

作業(6):次に、光部品85の加工を行った後、図17(c)に示すように光部品85を部品収容トレイ11-3の保持手段53に保持,収容し、光ファイバー93を部品収容トレイ-3に仮収容して、光ファイバー93の先端をスポンジ75の切込み77に仮止めする。   Work (6): Next, after processing the optical component 85, the optical component 85 is held and stored in the holding means 53 of the component storage tray 11-3 as shown in FIG. The tip of the optical fiber 93 is temporarily stored in the notch 77 of the sponge 75 while temporarily stored in the component storage tray-3.

作業(7):そして、図17(d)に示すように、三段目の部品収容トレイ11-3と二段目の部品収容トレイ11-2を展開して、三段目の部品収容トレイ11-3の上に二段目の部品収容トレイ11-2を乗せ、これらを一段目の部品収容トレイ11-1の横に配置する。   Work (7): Then, as shown in FIG. 17 (d), the third-stage component storage tray 11-3 and the second-stage component storage tray 11-2 are expanded to form the third-stage component storage tray. A second-stage component storage tray 11-2 is placed on 11-3, and these are placed beside the first-stage component storage tray 11-1.

この後、図16で既述したように、光部品81の光ファイバー87と光部品83の光ファイバー89をスプライサ7まで引き出して光スプライス接続し、光ファイバー87,89を上段となる部品収容トレイ11-2内にフォーミングする。   Thereafter, as described above with reference to FIG. 16, the optical fiber 87 of the optical component 81 and the optical fiber 89 of the optical component 83 are pulled out to the splicer 7 and connected to the optical splice, and the optical fibers 87 and 89 are connected to the upper component storage tray 11-2. Form in.

尚、スプライス接続後は、持ち運びせずに直ぐに光部品85等をプリント基板に実装する等、光ファイバー87,89の飛び出しを気にしなくてもよい場合は光ファイバー87,89をスポンジ75の切込み77に仮止めする必要はない。   After the splice connection, if the optical component 85 or the like is mounted on a printed circuit board immediately without being carried, and the optical fibers 87 and 89 need not be taken out, the optical fibers 87 and 89 are inserted into the cuts 77 of the sponge 75. There is no need to temporarily fix.

作業(8):そして、図17(e)に示すように、二段目の部品収容トレイ11-2を一段目の部品収容トレイ11-1の上に積み重ねる。これにより、部品収容トレイ11-2の横に三段目の部品収容トレイ11-3が配置される。   Work (8): Then, as shown in FIG. 17E, the second-stage component storage tray 11-2 is stacked on the first-stage component storage tray 11-1. As a result, the third-stage component storage tray 11-3 is arranged beside the component storage tray 11-2.

この後、部品収容トレイ11-2に収容された光部品83の光ファイバー91と、部品収容トレイ11-3に収容された光部品85の光ファイバー93をスプライサ7まで引き出して光スプライス接続し、引き出した光ファイバー91,93を部品収容トレイ11-3にフォーミングする。   Thereafter, the optical fiber 91 of the optical component 83 accommodated in the component accommodating tray 11-2 and the optical fiber 93 of the optical component 85 accommodated in the component accommodating tray 11-3 are pulled out to the splicer 7 to be optically spliced and pulled out. The optical fibers 91 and 93 are formed on the component storage tray 11-3.

作業(9):そして、図17(f)に示すように、部品収容トレイ11-2の上に三段目の部品収容トレイ11-3を積み上げて多段式光部品収容箱79が形成され、プリント基板Pに最初に実装する光部品85が一番上の部品収容トレイ11-3に収容されている。   Work (9): Then, as shown in FIG. 17 (f), a third stage component storage tray 11-3 is stacked on the component storage tray 11-2 to form a multistage optical component storage box 79. The optical component 85 that is first mounted on the printed circuit board P is accommodated in the uppermost component accommodating tray 11-3.

尚、光ファイバー87,89,91,93は、夫々、部品収容トレイ11-1〜11-3間の隙間29を挿通している。   The optical fibers 87, 89, 91, and 93 are inserted through the gaps 29 between the component storage trays 11-1 to 11-3, respectively.

作業(10):この後、図17(g)に示すように、光部品81,83,85を収容した多段式光部品収容箱79を用いて、先ず、プリント基板Pに光部品85を実装し、
作業(11):以下、図17(h)の如くプリント基板P上に光ファイバー93等をフォーミングし乍ら、二段目の部品収容トレイ11-2から次の光部品83をプリント基板Pに実装し、
作業(12):図17(i)に示すようにプリント基板P上に光ファイバー87,89等をフォーミングし乍ら、一段目の部品収容トレイ11-1から最後の光部品81をプリント基板Pに実装して、プリント基板Pへの光部品81,83,85の実装作業が終了する。
Work (10): Thereafter, as shown in FIG. 17G, first, the optical component 85 is mounted on the printed circuit board P using the multistage optical component storage box 79 that stores the optical components 81, 83, and 85. And
Work (11): The optical component 93 and the like are formed on the printed circuit board P as shown in FIG. 17 (h), and the next optical component 83 is mounted on the printed circuit board P from the second-stage component storage tray 11-2. And
Work (12): As shown in FIG. 17 (i), while forming the optical fibers 87, 89, etc. on the printed circuit board P, the last optical component 81 from the first-stage component storage tray 11-1 is applied to the printed circuit board P. The mounting operation of the optical components 81, 83, 85 on the printed circuit board P is completed.

このようにプリント基板Pに光部品81,83,85を実装するに当たり、部品収容トレイ11-1〜11-3毎に、光部品81,83,85を部品収容トレイ11-1〜11-3の端に設けた保持手段53に保持,収容しておけば、収容した状態で光スプライス接続がし易いレイアウトになるため、光部品単体での光スプライス接続が可能である。そして、従来に比しファイバー引出余長の短縮化が図れるため、フォーミング領域及びフォーミング工数の削減が可能となる。 Thus, when mounting the optical components 81, 83, 85 on the printed circuit board P, the optical components 81, 83, 85 are mounted on the component storage trays 11-1 to 11-3 for each of the component storage trays 11-1 to 11-3. held by the holding means 53 provided at the end of, if accommodated, accommodating state because such a easy layout and optical splice connection, Ru can der light splicing of the optical component itself. In addition, since the fiber drawing extra length can be shortened as compared with the conventional case, the forming area and the number of forming steps can be reduced.

而も、保持手段53,59は、静電対応のスポンジ61,63,67を光部品の形状に合わせてトレイ表面21上に両面テープ等で貼着して形成したものであるため、製造が簡単でコストが安くすむと共に、静電対応のスポンジであるため、静電気による光部品の損傷を防止することができる。同様に、仮止め手段73も、静電対応のスポンジ75にカッタ等で切込み77を入れて、これを各側壁17,19,側壁37,39上の左右に両面テープ等で貼着したものであるため、製造が簡単でコストが安くすむと共に、静電対応のスポンジであるため光ファイバーの損傷を防止することができる。   Since the holding means 53 and 59 are formed by adhering electrostatic-compatible sponges 61, 63, and 67 on the tray surface 21 with a double-sided tape or the like in accordance with the shape of the optical component, manufacturing is possible. The sponge is simple and low in cost, and can be prevented from being damaged by static electricity because it is a sponge that supports static electricity. Similarly, the temporary fixing means 73 is also formed by making cuts 77 in the electrostatic-compatible sponge 75 with a cutter or the like, and sticking these on the left and right sides of the side walls 17, 19 and the side walls 37, 39 with double-sided tape or the like. Therefore, the manufacturing is simple and the cost can be reduced, and the damage to the optical fiber can be prevented because the sponge is electrostatic.

そして、部品収容トレイ11-1〜11-3を順次積層し乍ら、光部品の光スプライス接続作業と同時に光部品収容を実現した多段式光部品収容箱79を形成することで、スプライス後の部品収容の二度手間を省くことができ、また、ハンドリング性が悪く、光ファイバーの断線や実装時間の増大に繋がっていた図24の従来例の不具合を解消することができる。   Then, while sequentially stacking the component storage trays 11-1 to 11-3, by forming the multistage optical component storage box 79 that realizes optical component storage simultaneously with the optical splice connection operation of the optical components, The trouble of housing the parts can be saved, and the troubles of the conventional example of FIG. 24, which is poor in handling property and leads to disconnection of the optical fiber and increase in mounting time, can be solved.

また、光ファイバー87,89,91,93を仮止め手段73に仮止めしておくことで、スプライス接続の際に光ファイバー87,89,91,93がつかみ易く、作業性が良好となる。   Further, by temporarily fixing the optical fibers 87, 89, 91, 93 to the temporary fixing means 73, the optical fibers 87, 89, 91, 93 can be easily grasped at the time of splice connection, and workability is improved.

そして、光部品81,83,85を実装順に収容した多段式光部品収容箱79を用いて光部品81,83,85の実装作業を行うことで、フォーミング領域の削減及びフォーミング工数の削減が図れると共に、図24の従来例に比し作業性が著しく向上し、スプライス後の部品収容の二度手間を省くことが可能となる。   Then, by performing the mounting operation of the optical components 81, 83, and 85 using the multistage optical component storage box 79 that stores the optical components 81, 83, and 85 in the mounting order, it is possible to reduce the forming area and the number of forming steps. In addition, the workability is remarkably improved as compared with the conventional example of FIG. 24, and it is possible to save the trouble of housing the parts after the splicing.

尚、前記実施形態では、3個の部品収容トレイ11-1〜11-3を用いて多段式光部品収容箱79を形成したが、図4の部品収容トレイ31を複数用いて多段式光部品収容箱を形成してもよいし、部品収容トレイ11,31を用いて多段式光部品収容箱を形成してもよく、これらの多段式光部品収容箱を用いた場合に於ても、前記実施形態と同様、所期の目的を達成することが可能である。   In the embodiment, the multistage optical component storage box 79 is formed using the three component storage trays 11-1 to 11-3. However, the multistage optical component is used by using a plurality of the component storage trays 31 of FIG. A storage box may be formed, or a multistage optical component storage box may be formed using the component storage trays 11 and 31, and even when these multistage optical component storage boxes are used, Similar to the embodiment, the intended purpose can be achieved.

また、多段式光部品収容箱79を形成するに当たり、部品収容トレイ11-1〜11-3の前後を交互に積み上げているが、作業性をよくするため、例えば部品収容トレイ11の前側にペイント等を施してもよい。   In forming the multistage optical component storage box 79, the front and rear of the component storage trays 11-1 to 11-3 are alternately stacked. To improve workability, for example, paint is applied to the front side of the component storage tray 11. Etc. may be applied.

更に、光ファイバーは直進性があり、曲がりを戻そうとする力で広がろうとするため、部品収容トレイ11,31の側壁13,15,33,35を越えて飛び出す虞がある。   Further, since the optical fiber is straight and tends to spread with a force to return the bend, there is a risk of jumping over the side walls 13, 15, 33, 35 of the component storage trays 11, 31.

そこで、例えば図18の如く、側壁13,15の内側面に光ファイバー87の飛び出し防止用の凸部(係止部)95を内方へ向かって突設し、また、図19の如く、側壁13,15の内側面に光ファイバー87の飛び出し防止用の凹部(係止部)97を設けることで、実装作業性が更に向上する利点を有する。 Therefore, for example, as in FIG. 1 8, the convex portion for preventing jumping out of the optical fiber 87 to the inner surface of the side wall 13, 15 toward the (engagement portion) 95 inwardly projecting, also, as shown in FIG. 1 9, By providing a recess (locking portion) 97 for preventing the optical fiber 87 from popping out on the inner side surfaces of the side walls 13 and 15, there is an advantage that the mounting workability is further improved.

図20は光部品の実装方法の他の実施形態を示し、本実施形態は、4枚の部品収容トレイ11-1〜11-4と1枚の部品収容トレイ31からなる多段式光部品収容箱99を形成すると共に、光部品の光ファイバーを多心スプライス接続するものである。 FIG. 20 shows another embodiment of the optical component mounting method . This embodiment is a multistage optical component storage box comprising four component storage trays 11-1 to 11-4 and one component storage tray 31. 99 and multi-fiber splice connection of optical fibers of optical components.

以下、本実施形態を説明すると、
作業(1):先ず、プリント基板Pに最後に実装する光部品101の加工を行った後、図20(a)に示すように光部品101を一段目の部品収容トレイ11-1の保持手段53に保持,収容する。
Hereinafter, this embodiment will be described.
Work (1): First, after processing the optical component 101 to be finally mounted on the printed circuit board P, as shown in FIG. 20A, the optical component 101 is held by the first-stage component storage tray 11-1. 53 to hold and house.

作業(2):そして、スプライス接続表に従い、光部品101の1本の光ファイバー109をファイバー仮固定治具111にセットする。   Work (2): Then, according to the splice connection table, one optical fiber 109 of the optical component 101 is set on the fiber temporary fixing jig 111.

作業(3):次に、図20(b)に示すように、一段目の部品収容トレイ11-1の上に二段目の部品収容トレイ11-2を積み上げ、光部品103の加工を行った後、
作業(4):光部品103を部品収容トレイ11-2の保持手段53に保持,収容し、
作業(5):光部品103の1本の光ファイバー113をファイバー仮固定治具111にセットする。
Work (3): Next, as shown in FIG. 20 (b), the second-stage component storage tray 11-2 is stacked on the first-stage component storage tray 11-1, and the optical component 103 is processed. After
Work (4): The optical component 103 is held and stored in the holding means 53 of the component storage tray 11-2.
Work (5): One optical fiber 113 of the optical component 103 is set on the fiber temporary fixing jig 111.

作業(6):そして、図20(c)に示すように二段目の部品収容トレイ11-2の上に三段目の部品収容トレイ11-3を積み上げて、光部品105の加工を行った後、
作業(7):光部品105を部品収容トレイ11-3の保持手段53に保持,収容し、光部品105の2本の光ファイバー115,117をファイバー仮固定治具111にセットする。
Work (6): Then, as shown in FIG. 20C, the third-stage component storage tray 11-3 is stacked on the second-stage component storage tray 11-2, and the optical component 105 is processed. After
Work (7): The optical component 105 is held and stored in the holding means 53 of the component storage tray 11-3, and the two optical fibers 115 and 117 of the optical component 105 are set in the fiber temporary fixing jig 111.

作業(8):この後、図20(d)に示すように、4本の光ファイバー109,113,115,117をテープ化する。   Work (8): Thereafter, as shown in FIG. 20 (d), the four optical fibers 109, 113, 115, 117 are taped.

作業(9):次いで、図20(e)に示すように、プリント基板Pに最初に実装する光部品107の加工を行った後、光部品107を四段目の部品収容トレイ31の保持手段59に保持,収容する。   Work (9): Next, as shown in FIG. 20 (e), after processing the optical component 107 to be first mounted on the printed circuit board P, the optical component 107 is held by the fourth-stage component storage tray 31. 59 is held and accommodated.

作業(10):そして、光部品107の4本の光ファイバー119,121,123,125をファイバー仮固定治具(図示せず)にセットし、
作業(11):4本の光ファイバー119,121,123,125をテープ化する。
Work (10): Then, the four optical fibers 119, 121, 123, and 125 of the optical component 107 are set in a fiber temporary fixing jig (not shown),
Work (11): Tape the four optical fibers 119, 121, 123, and 125.

作業(12):この後、図20(f)に示すように、四段目の部品収容トレイ31を部品収容トレイ11-3の上に積み上げ、更に、その上に五段目の部品収容トレイ11-4を積み上げて、2つのテープファイバー127,129(テープ化した4本の光ファイバー109,113,115,117と、テープ化した4本の光ファイバー119,121,123,125)を部品収容トレイ11-4上に仮収容してフォーミングする。   Work (12): Thereafter, as shown in FIG. 20 (f), the fourth-stage component storage tray 31 is stacked on the component storage tray 11-3, and further, the fifth-stage component storage tray is placed thereon. 11-4 are stacked, and two tape fibers 127, 129 (four optical fibers 109, 113, 115, 117 taped and four optical fibers 119, 121, 123, 125 taped) are stored in a component storage tray. Temporarily accommodate on 11-4 and form.

作業(13):そして、図20(g)に示すように、五段目と四段目の部品収容トレイ11-4,31を展開して、2つのテープファイバー127,129をスプライサ7まで引き出してこれらを多心スプライス接続する。   Work (13): Then, as shown in FIG. 20 (g), the fifth and fourth stage component storage trays 11-4 and 31 are expanded, and the two tape fibers 127 and 129 are pulled out to the splicer 7. These are connected by multi-fiber splice.

作業(14):この後、図20(h)に示すように、三段目の部品収容トレイ11-3の上に四段目の部品収容トレイ31を積み上げ、更にこの上に五段目の部品収容トレイ11-4を積み上げていく。尚、本実施形態も、スプライス接続後は、光ファイバー109等をスポンジ75の切込み77に仮止めする必要はない。   Work (14): Thereafter, as shown in FIG. 20 (h), the fourth-stage component storage tray 31 is stacked on the third-stage component storage tray 11-3, and the fifth-stage component storage tray 31 is further stacked thereon. The component storage tray 11-4 is stacked. In this embodiment as well, it is not necessary to temporarily fix the optical fiber 109 or the like to the notch 77 of the sponge 75 after the splice connection.

作業(15):五段目の部品収容トレイ11-4の保持手段53に、多心スプライス接続した部分を覆うスリーブ9を保持,収容して、2つのテープファイバー127,129を部品収容トレイ11-4にフォーミングすることで、プリント基板Pへの実装順に光部品101,103,105,107が収容された多段式光部品収容箱99が形成される。   Work (15): The sleeve 9 covering the multi-fiber splice connected portion is held and accommodated in the holding means 53 of the fifth-stage component accommodating tray 11-4, and the two tape fibers 127 and 129 are accommodated in the component accommodating tray 11. By forming to -4, the multistage optical component storage box 99 in which the optical components 101, 103, 105, 107 are stored in the order of mounting on the printed circuit board P is formed.

尚、本実施形態に於ても、部品収容トレイ11-1〜11-4と部品収容トレイ31は前後を交互に積み上げられて、側壁17,19,37,39間に図9の隙間45,47が形成されており、これらの隙間45,47に光ファイバーが挿通している。   In the present embodiment, the component storage trays 11-1 to 11-4 and the component storage tray 31 are alternately stacked on the front and rear sides, and the gaps 45, 45 in FIG. 47 is formed, and an optical fiber is inserted through the gaps 45 and 47.

作業(16)〜作業(20):そして、図20(i)〜(n)に示すように、前記多段式光部品収容箱99を用いて、プリント基板Pにスリーブ9を実装した後、以下、光部品107,105,103,101をプリント基板Pに順次実装していき乍ら、テープファイバー129や光ファイバー109,113,115,117をプリント基板P上にフォーミングして、プリント基板Pへの光部品107,105,103,101の実装作業が終了する。   Work (16) to Work (20): As shown in FIGS. 20 (i) to (n), after mounting the sleeve 9 on the printed circuit board P using the multi-stage optical component storage box 99, The optical components 107, 105, 103, and 101 are sequentially mounted on the printed circuit board P, and then the tape fiber 129 and the optical fibers 109, 113, 115, and 117 are formed on the printed circuit board P, and the printed circuit board P is formed. The mounting operation of the optical components 107, 105, 103, 101 is completed.

このように本実施形態も、実装順に光部品101,103,105,107を収容した多段式光部品収容箱99を用いて光部品101,103,105,107を実装した結果、前記実施形態と同様、所期の目的を達成することが可能で、フォーミング領域の削減及びフォーミング工数の削減が図れると共に、図24の従来例に比し作業性が著しく向上し、スプライス後の部品収容の二度手間を省くことが可能となる。   As described above, the present embodiment is also the result of mounting the optical components 101, 103, 105, and 107 using the multistage optical component storage box 99 that stores the optical components 101, 103, 105, and 107 in the mounting order. Similarly, the intended purpose can be achieved, the forming area can be reduced and the number of forming steps can be reduced, and the workability is remarkably improved as compared with the conventional example of FIG. It is possible to save time and effort.

尚、既述した各実施形態では、図7の如く部品収容トレイ11-1〜11-3の前後を交互に積み上げて部品収容トレイ11の側壁17,19間に隙間29が形成されるように構成したが、例えば側壁13,15内にスポンジ等の詰め物等を貼着して、部品収容トレイの前後を交互にすることなく、多段に積層したときに上下のトレイ間に隙間が形成されるようにしてもよい。   In the above-described embodiments, as shown in FIG. 7, the front and rear of the component storage trays 11-1 to 11-3 are alternately stacked so that a gap 29 is formed between the side walls 17 and 19 of the component storage tray 11. Although configured, a gap is formed between the upper and lower trays when, for example, a sponge or the like is stuck in the side walls 13 and 15 and stacked in multiple stages without alternating front and rear parts storage trays. You may do it.

また、保持手段53,59は、静電対応のスポンジ61,63,67を用いた図1及び図4のものに限定されず、例えば光部品の形状に合わせて部品収容トレイに凹凸を一体形成して光部品の保持手段を形成してもよく、この場合、部品収容トレイ自体を静電対応の材料で形成すればよい。   The holding means 53 and 59 are not limited to those shown in FIGS. 1 and 4 using the electrostatic-compatible sponges 61, 63, and 67. For example, the concave and convex portions are integrally formed on the component storage tray according to the shape of the optical component. Then, the optical component holding means may be formed. In this case, the component storage tray itself may be formed of a material corresponding to electrostatic.

11,11-1,11-2,11-3,11-4,31 部品収容トレイ
13,15,17,19,33,35,37,39 側壁
21,55 トレイ表面
25,27,41,43 凹部
29,45,47,49 隙間
51,57,81,83,85,101,103,105,107 光部品
53,59 保持手段
61,63,67,75 スポンジ
69,71,87,89,91,93,113,115,117,119,121,123125 光ファイバー
73 仮止め手段
77 切込み
79,99 多段式光部品収容箱
95 凸部
97 凹部
111 ファイバー仮固定治具
127,129 テープファイバー
11, 11-1, 11-2, 11-3, 11-4, 31 Parts receiving tray 13, 15, 17, 19, 33, 35, 37, 39 Side wall 21, 55 Tray surface 25, 27, 41, 43 Recess 29, 45, 47, 49 Gap 51, 57, 81, 83, 85, 101, 103, 105, 107 Optical component 53, 59 Holding means 61, 63, 67, 75 Sponge 69, 71, 87, 89, 91 , 93, 113, 115, 117, 119, 121, 123125 Optical fiber 73 Temporary fixing means 77 Cut 79, 99 Multistage optical component storage box 95 Convex part 97 Concave part 111 Temporary fixing jig 127,129 Tape fiber

Claims (8)

上方へ突出する側壁が左右に形成され、多段に積層可能な平面視四角形状のトレイであって、両側壁間の表面に、部品の保持手段が形成されると共に、両側壁間の表面の前後の端部に前記光部品の光ファイバーの仮止め手段が形成され、多段に積層したとき、上下のトレイ間に前記光ファイバーが挿通可能な隙間が形成されることを特徴とする部品収容トレイ。 Side walls protruding upward is formed on the left and right, a tray of multistage stackable plan view a square shape, the surface of each side walls, together with the holding means of the optical component is formed, on both sides walls surface The optical component storage tray is characterized in that optical fiber temporary fixing means are formed at the front and rear ends of the optical component , and a gap through which the optical fiber can be inserted is formed between the upper and lower trays when stacked in multiple stages. . 前記両側壁に複数の凹部が前後に偏倚して形成され、トレイの前後を交互に多段に積層したとき、前記凹部によって上下のトレイ間に前記隙間が形成されることを特徴とする請求項1に記載の部品収容トレイ。 Wherein the side walls have a plurality of recesses are formed offset around, when the front and rear of the tray are stacked in multiple stages alternately claim wherein said gap is formed between the upper and lower tray by the recess 1 2. An optical component storage tray according to 1. 前記保持手段は、静電対応のスポンジを部品の形状に合わせて両側壁間の表面に貼着して形成されていることを特徴とする請求項1に記載の部品収容トレイ。 Said retaining means, the optical component accommodating tray according to claim 1, characterized in that it is formed by sticking to the surface of each side walls combined electrostatic corresponding sponge to the shape of the optical component. 前記保持手段は、両側壁間の表面の前後の端部側に形成されていることを特徴とする請求項1または請求項3に記載の部品収容トレイ。 4. The optical component storage tray according to claim 1, wherein the holding unit is formed on the front and rear end portions of the surface between both side walls. 5. 前記仮止め手段は、静電対応のスポンジに切り込みを入れて両側壁間の表面に貼着して形成されていることを特徴とする請求項1に記載の部品収容トレイ。 The optical component storage tray according to claim 1, wherein the temporary fixing means is formed by cutting an electrostatic-compatible sponge and sticking it to a surface between both side walls. 前記側壁の内側面に、前記光ファイバーの飛び出し防止用の係止部を設けたことを特徴とする請求項1乃至請求項5のいずれか1項に記載の部品収容トレイ。 The optical component storage tray according to any one of claims 1 to 5, wherein a locking portion for preventing the optical fiber from popping out is provided on an inner surface of the side wall. プリント基板に最後に実装する光部品を請求項1に係る部品収容トレイの保持手段に保持し、該部品収容トレイを一段目として、プリント基板への実装順に光部品を収容した部品収容トレイを交互に多段に積層した多段式光部品収容箱であって、各段の部品収容トレイに収容された光部品の光ファイバーと、それに隣接する上段及び下段の光部品収容トレイに収容された光部品の光ファイバーとが、単心スプライス接続または多心スプライス接続されていることを特徴とする多段式光部品収容箱。 Holding the optical component holding tray holding means according to the light components to claim 1 finally mounted on the printed circuit board, the optical component holding tray as the first stage, the optical component housing accommodating the optical parts in the mounting order of the printed circuit board It is a multi-stage optical component storage box in which trays are alternately stacked in multiple stages, and is stored in the optical fiber of the optical component stored in the optical component storage tray of each stage, and the upper and lower optical component storage trays adjacent thereto. A multistage optical component storage box, wherein an optical fiber of an optical component is connected by a single- fiber splice connection or a multi-fiber splice connection. プリント基板に最後に実装する光部品を請求項1に係る部品収容トレイの保持手段に保持し、該部品収容トレイを一段目として、プリント基板への実装順に光部品を収容した部品収容トレイを多段に積層していくと共に、部品収容トレイの積層時に、各部品収容トレイに収容された光部品の光ファイバーと、それに隣接して上段及び下段に積層される光部品収容トレイに収容された光部品の光ファイバーとを単心スプライス接続または多心スプライス接続した後、多段に積層した部品収容トレイの最上段の部品収容トレイ内の光部品から、プリント基板に光部品を順次実装していくことを特徴とする光部品の実装方法。 Holding the optical component holding tray holding means according to the light components to claim 1 finally mounted on the printed circuit board, the optical component holding tray as the first stage, the optical component housing accommodating the optical parts in the mounting order of the printed circuit board The trays are stacked in multiple stages, and when the optical component storage trays are stacked, the optical components stored in the optical component storage trays are stored in the optical component storage trays stacked adjacent to the upper and lower stages. after it has been fiber splice the optical fibers of the optical component or multi-fiber splice, the optical component of the uppermost optical component receiving tray of the optical component holding tray are stacked in multiple stages, sequentially mounting optical components on a printed board An optical component mounting method characterized by the following.
JP2009181329A 2009-08-04 2009-08-04 Optical component storage tray, multistage optical component storage box comprising this optical component storage tray, and optical component mounting method using these Expired - Fee Related JP5313075B2 (en)

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