JP5311675B2 - Seal for submersible pump - Google Patents

Seal for submersible pump Download PDF

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JP5311675B2
JP5311675B2 JP2010012336A JP2010012336A JP5311675B2 JP 5311675 B2 JP5311675 B2 JP 5311675B2 JP 2010012336 A JP2010012336 A JP 2010012336A JP 2010012336 A JP2010012336 A JP 2010012336A JP 5311675 B2 JP5311675 B2 JP 5311675B2
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seal
submersible pump
reinforcing ring
discharge port
fitted
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JP2011149363A (en
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隆久 上田
桐志 前田
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Nippon Pillar Packing Co Ltd
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Nippon Pillar Packing Co Ltd
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Description

本発明は、既設排水管の始端口に連接可能な吐出口を有する水中ポンプの吐出口に、始端口との間をシールすべく内嵌装備される水中ポンプ用シールに関するものである。   The present invention relates to a submersible pump seal that is fitted into a discharge port of a submersible pump having a discharge port that can be connected to a start end port of an existing drainage pipe so as to seal between the start end port.

この種の水中ポンプ用シール(以下、単にシールと略称することを基本とする)は、例えば、特許文献1において開示されるように、マンホールに溜まった雨水等を排水すべくマンホールに吊下げ状態で落し込まれる水中ポンプに用いられる。ここで、シールの背景技術を理解するに当り、特許文献1で示されるマンホール用の水中ポンプに関する排水設備の構造及び使い方を例として説明する。   This type of submersible pump seal (hereinafter simply referred to simply as “seal”) is suspended in a manhole to drain rainwater or the like accumulated in the manhole, as disclosed in, for example, Patent Document 1. Used for submersible pumps. Here, in understanding the background art of the seal, the structure and usage of the drainage facility relating to the submersible pump for manholes shown in Patent Document 1 will be described as an example.

特許文献1の第1図に示されるように、マンホール内(槽内)の底部には、既設排水管(着脱装置基部1)と、そこから立ち上がるように垂設されるガイドパイプ(8)とが常設配備されている。要排水時には、水中ポンプ(4)を既設排水管(着脱装置基部1)に係止させるセット状態とすべく、チェーン等で吊下げられる水中ポンプ(4)を、そのガイドブラケット(6)をガイドパイプ(8)に挿通させてのガイド状態としつつ下降させる操作が開始される。   As shown in FIG. 1 of Patent Document 1, at the bottom of the manhole (inside the tank), an existing drain pipe (detachable device base 1), and a guide pipe (8) suspended so as to rise from there Is permanently deployed. When drainage is required, guide the guide bracket (6) of the submersible pump (4) suspended by a chain or the like so that the submersible pump (4) is locked to the existing drain pipe (detachable device base 1). The operation of lowering while starting the guide state through the pipe (8) is started.

すると、水中ポンプ(4)の下降終了間際では、同図に示されるように、水中ポンプ(4)の吐出口(吐出側フランジ5)と、既設排水管の始端口(固定側フランジ2)とが摺接しながら相対上下スライド移動する状態がもたらされる。そして、尚も下降すると、特許文献1の第3図に示されるように、吐出口(吐出側フランジ5)と始端口(固定側フランジ2)とが互いの内部流路が合致しての連通状態でガイドブラケット(6)が始端口(固定側フランジ2)に当接し、水中ポンプ(4)の下降が終了するとともにセット状態となるように構成されている。   Then, at the end of the descent of the submersible pump (4), as shown in the figure, the discharge port (discharge side flange 5) of the submersible pump (4) and the start end port (fixed side flange 2) of the existing drainage pipe This brings about a state of relative sliding up and down while sliding. And when it still descends, as shown in FIG. 3 of Patent Document 1, the discharge port (discharge side flange 5) and the start end port (fixed side flange 2) communicate with each other with their internal flow paths matched. In this state, the guide bracket (6) comes into contact with the starting end (fixed side flange 2), and the submersible pump (4) is configured to be in a set state when the descent of the submersible pump (4) is completed.

つまり、ガイドブラケット(6)が始端口(固定側フランジ2)に当接するので、あたかもそこが支点となって水中ポンプ(4)がその自重によって揺動下降移動しようとする構造上の性質を利用することにより、吐出口(吐出側フランジ5)と始端口(固定側フランジ2)とが互いに強く押し当てられるようになる。そして、前述のシール(弾性体7)が、吐出口(吐出側フランジ5)と始端口(固定側フランジ2)との間に介装されており、それら両者間からの水漏れ(液漏れ)を防止している。   In other words, since the guide bracket (6) abuts the starting end (fixed side flange 2), it uses the structural property that the submersible pump (4) swings and descends by its own weight as a fulcrum. By doing so, the discharge port (discharge side flange 5) and the start end port (fixed side flange 2) are strongly pressed against each other. And the above-mentioned seal (elastic body 7) is interposed between the discharge port (discharge side flange 5) and the start end port (fixed side flange 2), and water leaks (liquid leak) between them. Is preventing.

特許文献1の第2図及び第3図に示されるように、シール(弾性体7)は、断面形状が内向きコ字状のリングシールであって、吐出口(吐出側フランジ5)の先端部に形成される凹リング部(5a,5bが符記されている箇所)に嵌め込まれて保持されている。そのシール(弾性体7)のリップ部(Aが符記されている箇所)は、自由状態では吐出口(吐出側フランジ5)の先端面(フランジ端面5c)より外側に突出する状態となっており、前述のセット状態においてはリップ部(Aが符記されている箇所)が始端口(固定側フランジ2)に押圧付勢されて弾性接触し、それによって吐出口(吐出側フランジ5)と始端口(固定側フランジ2)とがシールされる。   As shown in FIG. 2 and FIG. 3 of Patent Document 1, the seal (elastic body 7) is a ring seal having an inward U-shaped cross-section, and the tip of the discharge port (discharge side flange 5). It is fitted and held in a concave ring part (where 5a and 5b are marked) formed in the part. In the free state, the lip portion of the seal (elastic body 7) (where A is marked) is in a state of protruding outward from the tip surface (flange end surface 5c) of the discharge port (discharge side flange 5). In the set state described above, the lip portion (where A is marked) is pressed and biased to the starting end port (fixed side flange 2), thereby elastically contacting the discharge port (discharge side flange 5). The starting end (fixed side flange 2) is sealed.

実開昭56−149100号公報Japanese Utility Model Publication No. 56-149100

しかしながら、特許文献1に示されるように、始端口にリング状のシールを嵌め込み装着させる手段では、始端口(水中ポンプ)の大きさや形状が異なる毎にシールも寸法や形状を対応させる必要性が高くなり、成形型もその都度必要になる等、製品コストや管理コストの上昇を招き易い面がある。また、水中ポンプの出力が高く吐出反力が強い場合には、水中ポンプの自重によって吐出口が始端口に当接する付勢力に打ち勝って吐出口が始端口から離れ移動し、それによって漏れが生じてポンプ圧の低下を招くおそれがある。また、雨水には汚泥等の異物が含まれており、その流体が始端口と吐出口との間から漏れると同時に異物がその間に侵入すれば、フランジ端面に傷が付いて高価なフランジ端面のメンテナンスコストや修理・取換費用が増大するという不都合も生じる。   However, as shown in Patent Document 1, in the means for fitting and attaching a ring-shaped seal to the start end port, it is necessary to make the seal correspond to the size and shape each time the start end port (submersible pump) is different in size and shape. There is a tendency to increase the product cost and the management cost because the mold becomes higher and a mold is required each time. Also, when the output of the submersible pump is high and the discharge reaction force is strong, the discharge port overcomes the urging force that abuts the start port by the weight of the submersible pump, and the discharge port moves away from the start port, thereby causing leakage. The pump pressure may be reduced. Also, rainwater contains foreign matter such as sludge, and if the fluid leaks from between the start port and the discharge port and at the same time the foreign material enters between them, the flange end surface will be damaged and the expensive flange end surface will be damaged. There is also a disadvantage that maintenance costs and repair / replacement costs increase.

本発明の目的は、さらなる構造、形状の工夫により、水中ポンプの吐出口と既設排水管の始端口とが若干離反することがあっても漏れが生じないようにしつつ、始端口と吐出口との間に異物が侵入するおそれを防ぎ、機種や仕様の異なりにも対応可能となって割安となるように改善された水中ポンプ用シールを開発して提供する点にある。   The object of the present invention is to further improve the structure and shape of the submersible pump so that no leakage occurs even if the discharge port of the submersible pump and the start port of the existing drainage pipe are slightly separated from each other. The goal is to develop and provide an improved seal for submersible pumps that prevents the intrusion of foreign matter between the two, and is compatible with differences in models and specifications, making it cheaper.

請求項1に係る発明は、既設排水管Kの始端口5Aに連接可能な吐出口3Aと、水を前記吐出口3Aを介して前記既設排水管Kに送るための排水流路とを有する水中ポンプPの前記吐出口3Aに、前記始端口5Aとの間をシールすべく内嵌装備される水中ポンプ用シールにおいて、
弾性材から成る筒材1と、前記筒材1を拡径させての強制外嵌が可能でかつ前記吐出口3Aに形成された内周溝4に内嵌装着される補強リング2とを有し、
前記筒材1の軸心方向一端部1Aが拡径されて前記補強リング2に強制外嵌された状態で前記補強リング2が前記内周溝4に圧入により内嵌装着され、この状態で、前記筒材1の軸心方向他端部1Bが前記補強リング2の内側または前記排水流路内に位置するように前記筒材1の軸心方向他端部1B側が前記補強リング2の径内側に向かって折り返されて、前記水中ポンプPの吐出水流により、前記折り返された筒材1の軸心方向他端部1Bが前記既設排水管Kの内側に移動させられて前記既設排水管Kの内周面5aの始端角部19に押し付けられるように構成されていることを特徴とするものである。
The invention according to claim 1 is an underwater having a discharge port 3A that can be connected to the starting end port 5A of the existing drainage pipe K, and a drainage channel for sending water to the existing drainage pipe K via the discharge port 3A. In the submersible pump seal that is fitted in the discharge port 3A of the pump P so as to seal between the start end port 5A,
A cylindrical member 1 made of an elastic material , and a reinforcing ring 2 that can be forcibly fitted by expanding the cylindrical member 1 and that is fitted in an inner circumferential groove 4 formed in the discharge port 3A are provided. And
The reinforcing ring 2 is fitted into the inner circumferential groove 4 by press fitting in a state in which the axial end 1A of the cylindrical material 1 is expanded and forcedly fitted to the reinforcing ring 2, and in this state, The other end 1B in the axial direction of the tubular member 1 is radially inward of the reinforcing ring 2 so that the other end 1B in the axial direction of the tubular member 1 is located inside the reinforcing ring 2 or in the drainage channel. The other end portion 1B in the axial direction of the folded tubular member 1 is moved to the inside of the existing drainage pipe K by the discharge water flow of the submersible pump P, and the It is configured to be pressed against the starting end corner portion 19 of the inner peripheral surface 5a .

請求項2に係る発明は、請求項1に記載の水中ポンプ用シールにおいて、前記補強リング2の内周面2aが、吐出方向で下手側に寄るほど内径が大となる傾斜面18に形成されていることを特徴とするものである。   The invention according to claim 2 is the submersible pump seal according to claim 1, wherein the inner peripheral surface 2 a of the reinforcing ring 2 is formed on the inclined surface 18 whose inner diameter increases toward the lower side in the discharge direction. It is characterized by that.

請求項3に係る発明は、請求項1に記載の水中ポンプ用シールにおいて、前記補強リング2の内周面2aにおける吐出方向で上手側となる部分が、吐出方向で上手側に寄るほど内径が大となる傾斜面17に形成されていることを特徴とするものである。   The invention according to claim 3 is the submersible pump seal according to claim 1, wherein the portion of the inner peripheral surface 2a of the reinforcing ring 2 that is on the upper side in the discharge direction is closer to the upper side in the discharge direction. It is formed in the inclined surface 17 which becomes large.

請求項4に係る発明は、請求項1〜3の何れか一項に記載の水中ポンプ用シールにおいて、前記筒材1がゴム製であり及び/又は前記補強リング2が金属製であることを特徴とするものである。   The invention according to claim 4 is the submersible pump seal according to any one of claims 1 to 3, wherein the tubular member 1 is made of rubber and / or the reinforcing ring 2 is made of metal. It is a feature.

請求項1の発明によれば、詳しくは実施形態の項にて述べるが、筒材の内側に強制内嵌される補強リングの存在により、強い吐出圧が作用してシールが抜け出るとかズレ移動するといったことが生じないように、水中ポンプ用シールを強固に吐出口に嵌め込み装着させることができる。そして、補強リングに外嵌されない筒材の他端部は、水中ポンプが既設配水管に装着された排水作用状態においては、軸心方向での長さを持った状態で既設配水管の始端口に入り込むことができるから、始端口と吐出口との間への異物侵入がなくフランジ端面に傷が付かず、高価なフランジ端面のメンテナンスや修理・取換費用を低減させることができるとともに、吐出反力等によって水中ポンプが既設配水管から離反移動することがあっても、他端部は始端口内に留まっていて有効にシールされるようになる。加えて、他端部は径内側に折り返して補強リングの内側に位置させることが可能であるから、水中ポンプを移動させて既設配水管に連通接続させる際には、他端部を折り返しておくことで、その他端部が邪魔になって装着作業がし難いとか、他端部が挟まれて損傷するといった不都合がなく、円滑に水中ポンプのセット作業を行うことができるようになる。   According to the first aspect of the present invention, although described in detail in the section of the embodiment, due to the presence of the reinforcing ring that is forcibly fitted inside the cylindrical member, a strong discharge pressure acts and the seal moves or shifts. In order to prevent this, the submersible pump seal can be firmly fitted into the discharge port. The other end of the tubular member that is not externally fitted to the reinforcing ring is the start end of the existing water distribution pipe with a length in the axial direction in the drainage state where the submersible pump is attached to the existing water distribution pipe. Because it can enter, there is no foreign matter intrusion between the start port and the discharge port, the end surface of the flange is not damaged, and the maintenance, repair, and replacement costs for the expensive end surface of the flange can be reduced. Even if the submersible pump moves away from the existing water pipe due to a reaction force or the like, the other end remains in the start end and is effectively sealed. In addition, since the other end can be folded back to the inside of the diameter and positioned inside the reinforcing ring, when the submersible pump is moved and connected to the existing water distribution pipe, the other end is folded back. Thus, there is no inconvenience that the other end portion is obstructive and the mounting operation is difficult, or the other end portion is pinched and damaged, and the submersible pump can be set smoothly.

その結果、さらなる構造、形状の工夫により、水中ポンプの吐出口と既設排水管の始端口とが若干離反することがあっても漏れが生じないようにできながら、機種や仕様の異なりにも対応可能となって割安となるように改善された水中ポンプ用シールを提供することができる。そして、請求項4のように、ゴム製の筒材と金属製の補強リングとしてシールを廉価に構成することができる。   As a result, further improvements in structure and shape can prevent leakage even if the discharge port of the submersible pump and the start end of the existing drainage pipe are slightly separated, but can also handle differences in models and specifications. It is possible to provide an improved submersible pump seal that is possible and cheaper. Further, according to the fourth aspect of the present invention, the seal can be inexpensively configured as a rubber tubular member and a metal reinforcing ring.

請求項2の発明によれば、詳しくは実施形態の項にて述べるが、吐出水流によって伸展状態となる筒材の他端部における軸心に交差する側周壁の軸心方向視による面積が明確に増大されるようになる。それによって側周壁に作用する圧が増大して他端部が始端口により強く当接するようになり、既設配管の始端口とシール、即ち吐出口とのシール性がより強化される利点が得られる。   According to the invention of claim 2, although described in detail in the section of the embodiment, the area of the side peripheral wall intersecting the axis at the other end of the cylindrical member that is extended by the discharge water flow is clear in the axial direction view. Will be increased. As a result, the pressure acting on the side peripheral wall is increased and the other end portion comes into stronger contact with the start end port, thereby obtaining an advantage that the sealing performance between the start end port of the existing pipe and the seal, that is, the discharge port is further strengthened. .

請求項3の発明によれば、詳しくは実施形態の項にて述べるが、折り返されて補強リングの径内側に位置されている他端部、及びそれと吐出口内周面との径方向隙間に排水が作用することで筒材に作用する圧力(排水による圧力)がより強化されるようになり、折返し状態から伸展状態に素早く切換るという優れた応答性も得ることができる。   According to the third aspect of the present invention, as described in detail in the section of the embodiment, drainage is performed on the other end portion that is folded and positioned inside the diameter of the reinforcing ring, and the radial gap between the other end portion and the discharge port inner peripheral surface. As a result, the pressure acting on the tubular material (pressure due to drainage) is further strengthened, and an excellent responsiveness of quickly switching from the folded state to the extended state can be obtained.

マンホール用の排水設備を示す全体側面図Overall side view showing drainage equipment for manholes 水中ポンプ用シールを示す半断面図(実施例1)Half sectional view showing a submersible pump seal (Example 1) (a)は補強リングの要部拡大断面図、(b)は筒材の半断面図(A) is an enlarged sectional view of the main part of the reinforcing ring, (b) is a half sectional view of the tubular material (a)は水中ポンプセット時のシールを示す要部の断面図、(b)は水中ポンプ使用時のシールを示す要部の断面図(A) is sectional drawing of the principal part which shows the seal | sticker at the time of submersible pump setting, (b) is sectional drawing of the principal part which shows the seal | sticker at the time of submersible pump use 実施例2のシールを示し、(a)は水中ポンプセット時のシールを示す断面図、(b)は水中ポンプ使用時のシールを示す断面図The seal | sticker of Example 2 is shown, (a) is sectional drawing which shows the seal | sticker at the time of submersible pump setting, (b) is sectional drawing which shows the seal | sticker at the time of submersible pump use. 実施例3のシールを示し、(a)は水中ポンプセット時のシールを示す断面図、(b)は水中ポンプ使用時のシールを示す断面図The seal | sticker of Example 3 is shown, (a) is sectional drawing which shows the seal at the time of a submersible pump set, (b) is sectional drawing which shows the seal at the time of submersible pump use.

以下に、本発明による水中ポンプ用シールの実施の形態を、図面を参照しながら説明する。   Embodiments of a submersible pump seal according to the present invention will be described below with reference to the drawings.

〔実施例1〕
図1に、既設排水管Kに水中ポンプPがセットされて排水作業が可能な状態にあるマンホール(槽)内部H、即ちマンホール用の排水設備が示されている。既設排水管Kは、マンホール内部Hの底7に固定される支持部8に取り付けられるエルボ管5と、揚水管10とを有して成り、エルボ管5には、これから立ち上がる一対のガイドパイプ11,11が垂設されている。
[Example 1]
FIG. 1 shows a manhole (tank) inside H in which a submersible pump P is set in an existing drain pipe K and a drainage operation is possible, that is, a drainage facility for manholes. The existing drainage pipe K includes an elbow pipe 5 attached to a support portion 8 fixed to the bottom 7 of the manhole interior H, and a pumping pipe 10, and the elbow pipe 5 includes a pair of guide pipes 11 rising from now on. 11 are suspended.

水中ポンプPは、モータ部12、渦流ケース3、電線14、吊下げ用のチェーン15等を有して構成されている。渦流ケース3の末端である吐出口3Aには、ガイドパイプ11,11を挿通可能なガイド部9、及びエルボ管5の始端口5Aに形成されているフック部16に係合可能な引掛け部13が形成されている。これにより、ガイド部9をガイドパイプ11に挿通させてのガイド状態で水中ポンプPを下降させて行くと、引掛け部13がフック部16に係合され、その係合部を仮想中心として水中ポンプPが自重によって揺動下降しようとすることにより、吐出口3Aが始端口5Aに強く押圧された状態で面当接するように構成されている。   The submersible pump P includes a motor unit 12, a vortex case 3, an electric wire 14, a hanging chain 15 and the like. The discharge port 3A, which is the end of the vortex case 3, has a guide portion 9 through which the guide pipes 11 and 11 can be inserted, and a hook portion that can be engaged with a hook portion 16 formed at the start end port 5A of the elbow pipe 5. 13 is formed. As a result, when the submersible pump P is lowered while the guide portion 9 is inserted into the guide pipe 11, the hook portion 13 is engaged with the hook portion 16, and the underwater pump P is engaged with the engaging portion as a virtual center. When the pump P swings and descends due to its own weight, the discharge port 3A is in surface contact with the start end port 5A being strongly pressed.

実施例1によるシールSは、図2に示すように、ゴム(弾性材の一例)から成るゴム筒(筒材の一例)1と、ゴム筒1を拡径させての強制外嵌が可能な補強リング2とを有し、ゴム筒1の一端部が拡径されて補強リング2に強制外嵌されるとともに、ゴム筒1の他端部を径内側に折り返して補強リング2の内側に位置させること〔図4(a)参照〕が可能なものに構成されている。   As shown in FIG. 2, the seal S according to the first embodiment can be forcibly fitted by expanding the diameter of the rubber cylinder 1 (an example of a cylindrical material) 1 made of rubber (an example of an elastic material) and the rubber cylinder 1. A reinforcing ring 2, one end of the rubber cylinder 1 is expanded in diameter and forcibly externally fitted to the reinforcing ring 2, and the other end of the rubber cylinder 1 is folded inwardly to be positioned inside the reinforcing ring 2. It can be made [see FIG. 4 (a)].

ゴム筒1は、図3(b)に示すように、外径D1(例:48mm)で適宜の軸心X方向の幅寸法(例:35mm)を持ち、かつ、適宜の肉厚(例:1.5mm)を有する筒状のものである。外径D1は、水中ポンプPの渦流ケース3の吐出口3Aの内径d3以下となる小さい寸法に設定されている。尚、既設配管Kの始端口5Aの内径d5は、吐出口3Aの内径d3と同径(d5=d3)又はほぼ同径(d5≒d3)に設定されている。   As shown in FIG. 3B, the rubber cylinder 1 has an outer diameter D1 (for example, 48 mm), an appropriate width in the axial center X direction (for example, 35 mm), and an appropriate wall thickness (for example: 1.5 mm). The outer diameter D1 is set to a small dimension that is equal to or smaller than the inner diameter d3 of the discharge port 3A of the vortex case 3 of the submersible pump P. The inner diameter d5 of the starting end 5A of the existing pipe K is set to the same diameter (d5 = d3) or substantially the same diameter (d5≈d3) as the inner diameter d3 of the discharge port 3A.

例えばステンレス製の補強リング2は、図2,図3(a)に示すように、その内径d2が、吐出口3Aの内径d3と同径(d2=d3)又はやや大径(d2>d3)に設定されている。補強リング2の外周には、周方向に沿う3本の外周溝2bが形成され、外周の軸方向端のそれぞれは斜めカット(例:C0.5)されている。外周溝2bは、径内側が尖る三角形の断面形状を有するV字溝であり、外嵌されるゴム筒1の引っ掛かりを良くして抜け止め作用の強化を図ってある。   For example, as shown in FIGS. 2 and 3A, the stainless steel reinforcing ring 2 has an inner diameter d2 that is the same as the inner diameter d3 of the discharge port 3A (d2 = d3) or slightly larger (d2> d3). Is set to Three outer peripheral grooves 2b are formed on the outer periphery of the reinforcing ring 2 along the circumferential direction, and each of the axial ends of the outer periphery is obliquely cut (for example, C0.5). The outer peripheral groove 2b is a V-shaped groove having a triangular cross-sectional shape with a sharp inner diameter, and is designed to enhance the catching action of the rubber tube 1 to be externally fitted to enhance the retaining action.

ゴム筒1と補強リング2とでシールSとするには、図2に示すように、ゴム筒1の一端部を拡大して補強リング2に弾性圧接外嵌させる。この場合、ゴム筒1の一端部1Aの軸心X方向での端面1tは補強リング2を覆うように包み込んで内周面となるように、内周面2aに合致する状態(互いに同径)となるまで強制外嵌させると好都合である。一端部1Aが補強リング2に外嵌されたゴム筒1の他端部1Bは、図2に示すように、補強リング2に外れた箇所から自身の持つ弾性によって急激的に自由状態の外径D1に縮径されるような形状を呈する。ゴム筒1のゴム硬度が比較的硬い場合には径が漸減することもある。   In order to obtain the seal S with the rubber cylinder 1 and the reinforcing ring 2, as shown in FIG. 2, one end portion of the rubber cylinder 1 is enlarged and elastically press-fitted to the reinforcing ring 2. In this case, the end face 1t in the axial center X direction of the one end 1A of the rubber cylinder 1 is wrapped with the reinforcing ring 2 so as to be the inner peripheral face (the same diameter as each other). It is convenient to force-fit until As shown in FIG. 2, the other end 1B of the rubber cylinder 1 having the one end 1A fitted on the reinforcing ring 2 has an outer diameter in a free state suddenly due to its own elasticity from the position removed from the reinforcing ring 2. The shape is reduced to D1. When the rubber hardness of the rubber cylinder 1 is relatively hard, the diameter may gradually decrease.

シールSの製品としての状態は、ゴム筒1と補強リング2とを組付けた直後では、図2に示すように、ゴム筒1の一端部1Aが膨らんで他端部1Bはそのままの状態、即ち伸展状態になる。製品としての流通時や水中ポンプPへに装着する際には伸展状態でも良いが、水中ポンプPに組み込まれての使用時には、ゴム筒1の他端部1Bを径内側に折り反して、図4(a)に示すように、補強リング2の径内側に反対向きで位置する状態、即ち、折返し状態にする。図1に示すように、水中ポンプPをガイドパイプに沿ってマンホールに落し込み操作して既設排水管Kにセットするには、シールSを折返し状態としておく必要があるからである。   The state of the seal S as a product is that immediately after the rubber cylinder 1 and the reinforcing ring 2 are assembled, as shown in FIG. 2, one end 1A of the rubber cylinder 1 swells and the other end 1B remains as it is. That is, it becomes an extended state. When it is distributed as a product or attached to the submersible pump P, it may be in an extended state, but when used in the submersible pump P, the other end portion 1B of the rubber cylinder 1 is folded back inwardly, As shown to 4 (a), it shall be in the state located in the opposite direction inside the diameter of the reinforcement ring 2, ie, a folded state. This is because, as shown in FIG. 1, in order to drop the submersible pump P into the manhole along the guide pipe and set it in the existing drain pipe K, it is necessary to keep the seal S folded.

図1,図4に示すように、吐出口3Aの終端には、排水流路である内周面6の径d3より大径の径d4(d4>d3)を有し、かつ、開口される状態の内周溝4が形成されている。内周溝4の幅w4は折返し状態のシールSの幅wsより若干長く設定されているが、同等又は僅かに長い設定でも可である。折返し状態(伸展状態でも良い)のシールSは、軸心X方向の押込み操作によって内周溝4に内嵌装備される。この場合、圧入によって(即ち、シールSの外径d1>内周溝4の内径d4)装備させるのが吐出口3Aに強固に保持させる点で好ましいが、圧入状態で、或は同径又は緩く内嵌挿入した状態で接着剤等を用いて貼着させるという手段も可能である。   As shown in FIGS. 1 and 4, the discharge port 3 </ b> A has a diameter d <b> 4 (d <b> 4> d <b> 3) larger than the diameter d <b> 3 of the inner peripheral surface 6, which is a drainage channel, and is opened at the end of the discharge port 3 </ b> A. An inner circumferential groove 4 in a state is formed. The width w4 of the inner circumferential groove 4 is set to be slightly longer than the width ws of the folded-back seal S, but may be set to be equal or slightly longer. The seal S in the folded state (or in the extended state) is fitted in the inner circumferential groove 4 by a pushing operation in the direction of the axis X. In this case, it is preferable to install by press-fitting (that is, the outer diameter d1 of the seal S> the inner diameter d4 of the inner circumferential groove 4) in terms of holding the discharge port 3A firmly, but in the press-fitted state or the same diameter or loosely. It is also possible to use a means of adhering with an adhesive or the like in a state where the inner fitting is inserted.

さて、既設排水管Kにセットされた水中ポンプPのシールSは、図4(a)に示すように、他端部1Bが吐出口3Aの内部に向く折返し状態になっており、他端部1Bの先端と吐出口3Aの排水流路である内周面6とには径方向に環状の間隙mが存在している。これは、マンホール内Hにて水中ポンプPを下降させてのスライド上下移動により、シールSを有する吐出口3Aを始端口5Aに配置させるためである。尚、図1におけるシールSは、その上部を折返し状態(始端口5Aと吐出口3Aとの間に異物が侵入し易い状態)で、そして下部は伸展状態でそれぞれ描いてある。   As shown in FIG. 4A, the seal S of the submersible pump P set in the existing drain pipe K is in a folded state with the other end 1B facing the inside of the discharge port 3A, and the other end. An annular gap m exists in the radial direction between the tip of 1B and the inner peripheral surface 6 that is the drainage channel of the discharge port 3A. This is because the discharge port 3 </ b> A having the seal S is arranged at the start end port 5 </ b> A by moving the submersible pump P down in the manhole H and moving up and down. In addition, the seal S in FIG. 1 is drawn in a folded state (a state in which foreign matter easily enters between the start end port 5A and the discharge port 3A) and a lower portion in an extended state.

図4(a)に示すシールSが折返し状態である水中ポンプPを起動させてポンピングを、即ち排水を開始すると、吐出口3Aから始端口5Aに向かって水が流れることで折返し部である他端部1Bに水流による強い抵抗が作用し、図4(b)に示すように、強制的に他端部1Bが排水流れ方向の下手側に折り返されて伸展状態になる。この場合の伸展状態は、流れの勢いによって他端部1Bが始端口5Aの内周面5aにへばり付かんばかりとなって、内周面5aの始端角部19に押付けられてシール部20が形成されるようになり、他端部1Bと、即ちゴム筒1と始端口5Aとがシールされるようになる。   When the submersible pump P in which the seal S shown in FIG. 4A is folded is activated to start pumping, that is, drainage, water flows from the discharge port 3A toward the start end port 5A. A strong resistance due to the water flow acts on the end portion 1B, and the other end portion 1B is forcibly folded back to the lower side in the drainage flow direction as shown in FIG. The extended state in this case is that the other end portion 1B is only stuck to the inner peripheral surface 5a of the start end port 5A due to the momentum of the flow, and is pressed against the start end corner portion 19 of the inner peripheral surface 5a. Thus, the other end 1B, that is, the rubber tube 1 and the start end 5A are sealed.

排水作用状態においては、図4(b)に示すように、他端部1Bはある程度の軸心P方向の長さを持つ状態になっている。従って、水中ポンプの出力が高い等によって吐出反力が強く、水中ポンプの自重によって吐出口が始端口に当接する付勢力に打ち勝って吐出口が始端口から離れ移動するようなことが生じても、他端部1Bは始端口5Aの内周面5aに依然として存在して良好なシール状態が維持されるようになり、そこから漏れが生じるという従来の問題が解消されている。そして、排水作業が終了し、水中ポンプを引き上げる際には、シールSは伸展状態〔図4(b)参照〕になっているが、ゴム筒1は柔らかいので、水中ポンプPの上昇移動に伴って弾性変形して始端口5Aを不都合なくやり過ごすことができる。   In the drainage action state, as shown in FIG. 4B, the other end 1B has a certain length in the axis P direction. Therefore, even if the discharge reaction force is strong due to high output of the submersible pump and the discharge port moves away from the start end port by overcoming the urging force that the discharge port abuts on the start end port due to the weight of the submersible pump. The other end 1B still exists on the inner peripheral surface 5a of the starting end 5A so that a good sealing state is maintained, and the conventional problem that leakage occurs therefrom is solved. When the drainage operation is completed and the submersible pump is pulled up, the seal S is in the extended state (see FIG. 4B), but the rubber cylinder 1 is soft, so that the submersible pump P is moved upward. The starting end 5A can be passed through without any inconvenience due to elastic deformation.

シールSは、金属等による強度のある補強リングにゴム製のゴム筒1の一端部1Aを拡径して強制外嵌させる構造であるから、部品点数が少なく、かつ、構造簡単であって廉価に製作することができる。シールSにおける補強リング2に外嵌されている部分の一端部1Aの外径d1を、吐出口3Aの内周溝4の内径d4と同等又はやや小さくすることにより(d1≦d4)、シールSを容易に抜け出ることなくしっかりと強固に内周溝4に内嵌装備することができる。これは、その内側に補強リング2が位置しているからであり、構造簡単で廉価なシールSとしながら吐出口3Aに強固に保持させることが実現できている。   Since the seal S has a structure in which one end portion 1A of the rubber tube 1 is expanded and forcedly fitted to a strong reinforcing ring made of metal or the like, the number of parts is small, and the structure is simple and inexpensive. Can be produced. By making the outer diameter d1 of the one end 1A of the portion of the seal S fitted on the reinforcing ring 2 equal to or slightly smaller than the inner diameter d4 of the inner peripheral groove 4 of the discharge port 3A (d1 ≦ d4), the seal S Can be fitted into the inner circumferential groove 4 firmly and firmly without easily slipping out. This is because the reinforcing ring 2 is located on the inner side, and it can be realized that the discharge port 3A is firmly held while the seal S is simple in structure and inexpensive.

例えば、補強リングを待たず、肉厚がより厚くされたゴム筒のみでシールを構成したような場合では、ゴム筒単品なので圧入的に周溝に内嵌させても、その保持力は本発明品には遠く及ばない。その場合、始端口に挿入されることとなる他端部の肉厚が過剰となって弾性変形がされにくくなり、返って排水時のシール性能が悪化するおそれがある。これに対して、本願発明によるシールSでは、適度な厚みのゴム筒1としながらも、強固に吐出口3Aに保持させることができるという優れものである。   For example, in the case where the seal is constituted only by a thickened rubber cylinder without waiting for the reinforcing ring, even if the rubber cylinder is a single article, the holding force is maintained even if it is press-fitted into the circumferential groove. It is not far away from the product. In that case, the wall thickness of the other end portion to be inserted into the start end port becomes excessive, making it difficult to be elastically deformed, and there is a possibility that the sealing performance during drainage may deteriorate. On the other hand, the seal S according to the present invention is excellent in that the rubber cylinder 1 having an appropriate thickness can be firmly held in the discharge port 3A.

〔実施例2〕
実施例2によるシールSは、図5に示すように、実施例1によるシールSとの違いは、補強リング2の内周面2aが、吐出方向で下手側に寄るほど内径が大となる傾斜面、即ち先拡がり内周面18に形成されている点であり、その他は基本的に同じである。即ち、図5(a),(b)に示すように、補強リング2の内周面2aの吐出方向上手側端の径(内径)d2は実施例1による場合と同じであるが、補強リング2の内周面2aの吐出方向下手側端の径(内径)d6は始端口5Aの内径d5よりも大に設定されている(d6>d5)。尚、d2やd6の値は適宜に設定することができる。
[Example 2]
As shown in FIG. 5, the seal S according to the second embodiment is different from the seal S according to the first embodiment in that the inner circumferential surface 2a of the reinforcing ring 2 is inclined so that the inner diameter becomes larger toward the lower side in the discharge direction. It is a point formed in the surface, ie, the forward inner peripheral surface 18, and the others are basically the same. That is, as shown in FIGS. 5A and 5B, the diameter (inner diameter) d2 of the inner peripheral surface 2a of the reinforcing ring 2 on the upper side in the discharge direction is the same as in the first embodiment. The diameter (inner diameter) d6 of the lower end in the discharge direction of the inner peripheral surface 2a of No. 2 is set larger than the inner diameter d5 of the start end port 5A (d6> d5). The values of d2 and d6 can be set as appropriate.

この場合、図5(a)に示す折返し状態のシールSが、吐出水流によって図5(b)に示す伸展状態になると、他端部1Bにおける軸心Pに交差する側周壁(傾斜側周壁)1sの軸心P方向視による面積が、図4に示す実施例1のシールSに比べて明確に増える。従って、側周壁1sに作用する圧が増大して〔図5(b)のハッチング付矢印イを参照〕、始端口5Aの内周面5aの角部、即ち始端角部19により強くゴム筒1が当接してのシール部20が形成されるようになり、吐出口3Aと始端口5Aとのシール性(漏れ防止性)、及び始端口5Aと吐出口3Aとの間の異物侵入防止がより強化される利点が得られる。   In this case, when the folded-back seal S shown in FIG. 5 (a) is in the extended state shown in FIG. 5 (b) by the discharge water flow, the side peripheral wall (inclined side peripheral wall) intersecting the axis P at the other end 1B. The area as viewed in the direction of the axis P of 1 s is clearly increased compared to the seal S of the first embodiment shown in FIG. Accordingly, the pressure acting on the side peripheral wall 1s is increased (see the hatched arrow a in FIG. 5B), and the rubber cylinder 1 is stronger at the corner portion of the inner peripheral surface 5a of the start end port 5A, that is, the start end corner portion 19. The seal portion 20 comes into contact with each other, and the sealability (leakage prevention) between the discharge port 3A and the start end port 5A and the prevention of foreign matter intrusion between the start end port 5A and the discharge port 3A are further improved. The advantage is enhanced.

つまり、補強リング2の内周面2aが、送液方向(流体流れ方向)で下手側に行くほど大径となるようにシールSが構成されて配置されている場合には、使用状態(排水状態)における送液(排水)の流速が先拡がり内周面18のテーパ(内周面2aの軸心Pに対する傾斜)によってゴム筒1を配管フランジ(始端口5A)の端面側に押す(強く押す)方向に作用するため、シール性能が向上するようになる。   That is, when the seal S is configured and arranged so that the inner circumferential surface 2a of the reinforcing ring 2 becomes larger in diameter toward the lower side in the liquid feeding direction (fluid flow direction), the use state (drainage In this state, the flow rate of the liquid supply (drainage) spreads forward and the rubber cylinder 1 is pushed toward the end face side of the piping flange (starting end port 5A) by the taper of the inner peripheral face 18 (inclination with respect to the axis P of the inner peripheral face 2a) (strongly). The sealing performance is improved.

尚、折り返された他端部1Bが吐出口3Aの内周面6にへばり付くように設定したとき〔図5(a)実線の状態〕に、吐出水流による他端部1Bへの抵抗が得られ難いことがある場合には、図5(a)に仮想線で示すように、折返し状態における他端部1Bが吐出口3Aの内周面6から径内側に離れるように設定すれば好都合である。実施例1によるシールSのものと同様になり、他端部1Bの吐出水流による確実な反転作用を得ることが可能になる。   When the folded other end 1B is set so as to stick to the inner peripheral surface 6 of the discharge port 3A [the state of the solid line in FIG. 5 (a)], the resistance to the other end 1B due to the discharge water flow is reduced. When it is difficult to obtain, it is convenient to set the other end 1B in the folded state so as to be separated from the inner peripheral surface 6 of the discharge port 3A inward in the radial direction, as indicated by a virtual line in FIG. It is. It becomes the same as that of the seal S according to the first embodiment, and it is possible to obtain a reliable reversal action by the discharge water flow at the other end 1B.

〔実施例3〕
実施例3によるシールSは、図6に示すように、実施例1によるシールSとの違いは、補強リング2の内周面2aにおける吐出方向で上手側となる部分が、吐出方向で上手側に寄るほど内径が大となる傾斜面、即ち先窄まり内周面17に形成され、かつ、補強リング2の内周面2aにおける吐出方向で下手側となる部分が、吐出方向で下手側に寄るほど内径が大となる傾斜面、即ち先拡がり内周面18に形成されている点であり、その他は基本的に同じである。
Example 3
As shown in FIG. 6, the seal S according to the third embodiment is different from the seal S according to the first embodiment in that the portion on the inner peripheral surface 2a of the reinforcing ring 2 that is on the upper side in the discharge direction is the upper side in the discharge direction. The portion of the inner peripheral surface 2a of the reinforcing ring 2 which is formed on the inclined surface whose inner diameter becomes larger as it approaches is closer to the lower side in the discharge direction on the inner peripheral surface 2a of the reinforcing ring 2 is on the lower side in the discharge direction This is in that the inner surface 18 is formed with an inclined surface whose inner diameter increases as it approaches, and the other is basically the same.

先窄まり内周面17と先拡がり内周面18それぞれの軸心P方向長さは等しい又は略等しく(等しく無くても良い)設定されており、この場合の補強リングにおける最も小さい内径は軸心P方向で中央(又は略中央)箇所のd2であり、最も大きい内径は軸心P方向で両端箇所のd6である。この実施例の場合は、図6(a)に示すように、折り返されている他端部1Bと吐出口3Aとの径方向隙間mが僅かであっても、そこに排水が矢印ロのように流れ込めば軸心P方向の受圧面積が大きく取れていることにより、迅速で軽快に図6(b)のように伸展状態に切換るようになる。つまり、吐出口3Aの内周面6より他端部1Bを径内側に大きく張り出す構成を採らなくても、排水開始に伴う即座の伸展状態への切換り挙動を得ることが可能になる。   The lengths in the axial center P direction of the tapered inner peripheral surface 17 and the expanded inner peripheral surface 18 are set to be equal or substantially equal (may not be equal), and the smallest inner diameter of the reinforcing ring in this case is the shaft. It is d2 at the center (or substantially the center) in the center P direction, and the largest inner diameter is d6 at both ends in the axis P direction. In the case of this embodiment, as shown in FIG. 6 (a), even if the radial gap m between the folded back other end 1B and the discharge port 3A is small, the drainage is as shown by the arrow b in FIG. If it flows in, the pressure receiving area in the direction of the axis P is large, so that it can be quickly and easily switched to the extended state as shown in FIG. That is, even without adopting a configuration in which the other end portion 1B is greatly extended radially inward from the inner peripheral surface 6 of the discharge port 3A, it is possible to obtain a switching behavior to an immediately extended state accompanying the start of drainage.

そして、図6(b)に示す伸展状態になると、先拡がり内周面18の存在により、他端部1Bにおける軸心Pに交差する側周壁(傾斜側周壁)1sの軸心P方向視による面積が、図4に示す実施例1のシールSに比べて明確に増える。従って、側周壁1sに作用する圧が増大して〔図6(b)のハッチング付矢印ハを参照〕、始端口5Aの内周面5aの角部により強くゴム筒1が当接するようになり、シールSと始端口5Aとのシール性(漏れ防止性)、及び始端口5Aと吐出口3Aとの間の異物侵入防止がより強化される利点が得られる。   Then, when the extended state shown in FIG. 6B is reached, due to the presence of the flared inner peripheral surface 18, the side peripheral wall (inclined side peripheral wall) 1s intersecting the axis P at the other end 1B is viewed in the direction of the axis P. The area is clearly increased compared to the seal S of Example 1 shown in FIG. Accordingly, the pressure acting on the side peripheral wall 1s increases (see the hatched arrow C in FIG. 6B), and the rubber cylinder 1 comes into stronger contact with the corner of the inner peripheral surface 5a of the start end port 5A. In addition, there is an advantage that the sealing property (leakage prevention property) between the seal S and the start end port 5A and the prevention of foreign matter intrusion between the start end port 5A and the discharge port 3A are further enhanced.

つまり、実施例3によるシールSにおいては、先窄まり内周面17によって排水開始に伴うゴム筒1の折返し状態から伸展状態への切換えが素早く行われて応答性に優れる利点と、先拡がり内周面18によって他端部1Bが始端口5Aの内周面5aの角部により強く押されることによるシール性能向上の利点とを一挙に得ることができる。   In other words, in the seal S according to the third embodiment, the tapered inner peripheral surface 17 quickly switches the rubber tube 1 from the folded state to the extended state at the start of drainage, and has an advantage that the response is excellent, With the peripheral surface 18, the other end 1 </ b> B is strongly pressed by the corner of the inner peripheral surface 5 a of the start end port 5 </ b> A, and the advantage of improving the sealing performance can be obtained at a time.

〔別実施例〕
シールSとしては、ゴム筒1の自由状態における外径D1を、始端口5Aの内周面5aの径d5と同等又は僅かに大きく設定し、排水に伴う伸展状態による始端口5の内周面5aとの密着性を増してよりシール性を向上させることも可能である。
[Another Example]
As the seal S, the outer diameter D1 in the free state of the rubber cylinder 1 is set to be equal to or slightly larger than the diameter d5 of the inner peripheral surface 5a of the start end port 5A, and the inner peripheral surface of the start end port 5 due to the extended state accompanying drainage It is also possible to improve the sealing performance by increasing the adhesion with 5a.

1 筒材
1A 一端部
1B 他端部
2 補強リング
2a 内周面
3A 吐出口
5A 始端口
17 傾斜面(先拡がり内周面)
18 傾斜面(先窄まり内周面)
K 既設排水管
P 水中ポンプ
DESCRIPTION OF SYMBOLS 1 Cylindrical material 1A One end part 1B Other end part 2 Reinforcement ring 2a Inner peripheral surface 3A Discharge port 5A Starting end port 17 Inclined surface (protruding inner peripheral surface)
18 Inclined surface (conical inner surface)
K Existing drain pipe P Submersible pump

Claims (4)

既設排水管の始端口に連接可能な吐出口と、水を前記吐出口を介して前記既設排水管に送るための排水流路とを有する水中ポンプの前記吐出口に、前記始端口との間をシールすべく内嵌装備される水中ポンプ用シールであって、
弾性材から成る筒材と、前記筒材を拡径させての強制外嵌が可能でかつ前記吐出口に形成された内周溝に内嵌装着される補強リングとを有し、
前記筒材の軸心方向一端部が拡径されて前記補強リングに強制外嵌された状態で前記補強リングが前記内周溝に圧入により内嵌装着され、この状態で、前記筒材の軸心方向他端部が前記補強リングの内側または前記排水流路内に位置するように前記筒材の軸心方向他端部側が前記補強リングの径内側に向かって折り返されて、前記水中ポンプの吐出水流により、前記折り返された筒材の軸心方向他端部が前記既設排水管の内側に移動させられて前記既設排水管の内周面の始端角部に押し付けられるように構成されている水中ポンプ用シール。
Between the discharge port of the submersible pump having a discharge port that can be connected to the start port of the existing drainage pipe and a drainage channel for sending water to the existing drainage pipe through the discharge port, and between the start port A submersible pump seal fitted inside to seal
A cylindrical member made of an elastic material , and a reinforcing ring that can be forcibly fitted by expanding the diameter of the cylindrical member and is fitted in an inner circumferential groove formed in the discharge port ,
The reinforcing ring is fitted into the inner circumferential groove by press- fitting in a state where one end in the axial direction of the cylindrical material is expanded and forcedly fitted to the reinforcing ring, and in this state, the shaft of the cylindrical material is fitted. The other end side in the axial center direction of the cylindrical member is folded back toward the inside diameter of the reinforcing ring so that the other end portion in the central direction is located inside the reinforcing ring or in the drainage flow path. The other end in the axial center direction of the folded tube member is moved to the inside of the existing drainage pipe and pressed against the start end corner of the inner peripheral surface of the existing drainage pipe by the discharged water flow . Seal for submersible pump.
前記補強リングの内周面が、吐出方向で下手側に寄るほど内径が大となる傾斜面に形成されている請求項1に記載の水中ポンプ用シール。   The submersible pump seal according to claim 1, wherein an inner peripheral surface of the reinforcing ring is formed on an inclined surface having an inner diameter that increases toward a lower side in a discharge direction. 前記補強リングの内周面における吐出方向で上手側となる部分が、吐出方向で上手側に寄るほど内径が大となる傾斜面に形成されている請求項1に記載の水中ポンプ用シール。   The submersible pump seal according to claim 1, wherein a portion on the inner peripheral surface of the reinforcing ring that is on the upper side in the discharge direction is formed on an inclined surface that has an inner diameter that increases toward the upper side in the discharge direction. 前記筒材がゴム製であり及び/又は前記補強リングが金属製である請求項1〜3の何れか一項に記載の水中ポンプ用シール。   The seal for submersible pumps according to any one of claims 1 to 3 in which said cylindrical material is made of rubber and / or said reinforcing ring is made of metal.
JP2010012336A 2010-01-22 2010-01-22 Seal for submersible pump Active JP5311675B2 (en)

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