JP5300138B2 - Engine undercover for vehicles - Google Patents

Engine undercover for vehicles Download PDF

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JP5300138B2
JP5300138B2 JP2009099608A JP2009099608A JP5300138B2 JP 5300138 B2 JP5300138 B2 JP 5300138B2 JP 2009099608 A JP2009099608 A JP 2009099608A JP 2009099608 A JP2009099608 A JP 2009099608A JP 5300138 B2 JP5300138 B2 JP 5300138B2
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recess
protrusion
engine
sound absorbing
engine undercover
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JP2010247680A (en
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孝哉 手島
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Inoac Corp
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Inoac Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an engine undercover capable of increasing strength without reducing the number of acoustic rooms. <P>SOLUTION: The vehicular engine undercover 10 has the plurality of swelling hollow acoustic rooms 15 on a top face 11 thereof and is formed of a blow molded body having recessed portions 18 between the acoustic rooms 15. Toward a recessed portion 18a between two adjacent acoustic rooms 15a, 15, a protrusion portion 33 swelling upward from a lower surface 31 of the engine undercover is formed. The size of a top portion 34 of the protrusion portion 33 is invaded into the two acoustic rooms 15a, 15 on both sides of the recessed portion 18a. The height of a bottom face 19a of the recessed portion 18a facing the protrusion portion 33 is set to be higher than the height of a bottom face 19b of the other recessed portion 18b not facing the protrusion portion 33, and a summit portion 34 of the protrusion portion is welded to the bottom face 19a of the higher recessed portion 18a. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、中空の吸音室を有する車両用エンジンアンダーカバーに関する。   The present invention relates to a vehicular engine undercover having a hollow sound absorbing chamber.

従来、図5に示すように、車両のエンジン81下方には、車両のエンジンによる騒音を低減するために板状のエンジンアンダーカバー70が設けられている。符号80はエンジンルーム、83はラジエーター、88はバンパーである。また、吸音性を高めるため、図6に示すように、上面に隆起した中空の吸音室77を複数形成したプラスチックのブロー成形体からなるエンジンアンダーカバー75が提案されている(例えば特許文献1)。さらに、ブロー成形体からなるエンジンアンダーカバーの強度を高めるため、図7に示すように、ブロー成形体からなるエンジンアンダーカバー90の下面91からリブ93を立設して、上面95の凹部97にリブ93の頂部94を接合することにより補強することが提案されている(特許文献2)。   Conventionally, as shown in FIG. 5, a plate-like engine under cover 70 is provided below the vehicle engine 81 in order to reduce noise caused by the vehicle engine. Reference numeral 80 is an engine room, 83 is a radiator, and 88 is a bumper. In order to improve sound absorption, an engine undercover 75 made of a plastic blow molded body in which a plurality of hollow sound absorbing chambers 77 raised on the upper surface are formed as shown in FIG. 6 has been proposed (for example, Patent Document 1). . Further, in order to increase the strength of the engine undercover made of the blow molded body, as shown in FIG. 7, ribs 93 are erected from the lower surface 91 of the engine undercover 90 made of the blow molded body to form the recess 97 on the upper surface 95. It has been proposed to reinforce by joining the top portions 94 of the ribs 93 (Patent Document 2).

前記リブ93を立設したエンジンアンダーカバー90は、前記下面91のリブ93による補強効果をさらに高めるために前記リブ93を大きくするのが好ましい。しかし、前記リブ93を大きくすると、前記リブ93の頂部94が接合される上面95の凹部97の面積も大きくなって、前記凹部97により区画される吸音室99の数が減ることになり、エンジンアンダーカバーの吸音性が低下する問題がある。加えて、前記エンジンアンダーカバーの下面91のリブ93を大きくすると、前記リブ93の裏側の窪み93aが大きくなり、車両の走行時に、エンジンアンダーカバーの下面に沿って流れる空気の抵抗がリブ93の裏側の窪み93aによって大きくなって車両の走行性に悪影響を与える問題が発生する。   The engine under cover 90 provided with the ribs 93 is preferably enlarged in order to further enhance the reinforcing effect of the ribs 93 on the lower surface 91. However, when the rib 93 is enlarged, the area of the concave portion 97 of the upper surface 95 to which the top portion 94 of the rib 93 is joined increases, and the number of sound absorbing chambers 99 defined by the concave portion 97 is reduced. There is a problem that the sound absorption of the undercover is lowered. In addition, when the rib 93 on the lower surface 91 of the engine under cover is made larger, the recess 93a on the back side of the rib 93 becomes larger, and the resistance of the air flowing along the lower surface of the engine under cover is reduced when the vehicle is running. There is a problem that the recess 93a on the back side becomes large and adversely affects the running performance of the vehicle.

特開2002−29330号公報JP 2002-29330 A 実開昭62−77052号公報Japanese Utility Model Publication No. 62-77052

本発明は前記の点に鑑みなされたものであり、第1には吸音室の数を減らすことなく強度を高めることができるエンジンアンダーカバーの提供を目的とし、第2には吸音室の数を減らすことなく強度を高めることに加え、車両走行時にエンジンアンダーカバーの下面に沿って流れる空気の抵抗増大を抑えることができるエンジンアンダーカバーの提供を目的とする。   The present invention has been made in view of the above-mentioned points. First, it is an object to provide an engine undercover capable of increasing the strength without reducing the number of sound absorbing chambers, and secondly, the number of sound absorbing chambers. An object of the present invention is to provide an engine undercover that can suppress the increase in resistance of air flowing along the lower surface of the engine undercover when the vehicle is running, in addition to increasing the strength without decreasing.

請求項1の発明は、上面に隆起した中空の吸音室が複数形成され、前記吸音室間が凹部になったブロー成形体からなる車両用エンジンアンダーカバーにおいて、隣り合う2つの前記吸音室間の凹部に向けて、前記エンジンアンダーカバーの下面から上方へ隆起した突部を形成し、前記突部の頂部の大きさを前記凹部両側の吸音室内にはみ出す大きさにすると共に、前記突部と対向する前記凹部の底面の高さを、前記突部と対向しない他の凹部の底面の高さよりも高くし、前記高くした凹部の底面に前記突部の頂部を溶着したことを特徴とする。   The invention of claim 1 is a vehicular engine undercover comprising a blow-molded body in which a plurality of hollow sound absorbing chambers protruding on the upper surface are formed and the space between the sound absorbing chambers is a recess, and between two adjacent sound absorbing chambers. A protrusion protruding upward from the lower surface of the engine undercover is formed toward the recess, and the size of the top of the protrusion is sized to protrude into the sound absorption chamber on both sides of the recess, and is opposed to the protrusion. The height of the bottom surface of the recess is made higher than the height of the bottom surface of the other recess not facing the protrusion, and the top of the protrusion is welded to the bottom surface of the raised recess.

請求項2の発明は、請求項1において、前記凹部両側の吸音室は、車両の幅方向に沿うエンジンアンダーカバーの幅方向に並ぶ吸音室であり、前記突部は、車両の前後方向に沿うエンジンアンダーカバーの前後方向に長いリブ形状からなることを特徴とする。   According to a second aspect of the present invention, in the first aspect, the sound absorbing chambers on both sides of the recess are sound absorbing chambers arranged in the width direction of the engine under cover along the width direction of the vehicle, and the protrusions extend in the front-rear direction of the vehicle. It is characterized by a rib shape that is long in the front-rear direction of the engine undercover.

請求項1の発明によれば、エンジンアンダーカバーの上面に形成されている隣り合う2つの吸音室間の凹部に向けて、エンジンアンダーカバーの下面から上方へ隆起させた突部の頂部を、前記凹部両側の吸音室内にはみ出す大きさにすると共に、前記突部と対向する前記凹部の底面の高さを、前記突部と対向しない他の吸音室間の凹部の底面の高さよりも高くし、前記高くした凹部の底面に前記突部の頂部を溶着した構成により、吸音室の数を減らすことなく、エンジンアンダーカバーの下面の突部を大きくすることができ、吸音性を低下させることなくエンジンアンダーカバーの強度を高めることができる。   According to the first aspect of the present invention, the top portion of the protrusion raised upward from the lower surface of the engine under cover toward the concave portion between two adjacent sound absorbing chambers formed on the upper surface of the engine under cover is The height of the bottom surface of the recess facing the protrusion is larger than the height of the bottom surface of the recess between the other sound absorption chambers not facing the protrusion, and the size of the recess protrudes into the sound absorption chamber on both sides of the recess. With the configuration in which the top of the protrusion is welded to the bottom of the raised recess, the protrusion on the lower surface of the engine undercover can be enlarged without reducing the number of sound absorbing chambers, and the engine without reducing sound absorption The strength of the undercover can be increased.

請求項2の発明によれば、請求項1による効果、すなわち、吸音室の数を減らすことなく、エンジンアンダーカバーの下面の突部を大きくすることができ、吸音性を低下させることなくエンジンアンダーカバーの強度を高めることができる効果に加え、前記突部が、前記エンジンアンダーカバーの前後方向に長いリブ形状からなるため、前記リブ形状の突部裏面の窪みが車両の前後方向に沿うものとなり、前記突部が大きくなっても、車両走行時にエンジンアンダーカバーの下面に沿って流れる空気の抵抗が、前記突部裏側の窪みで増大することを抑えることができる。   According to the second aspect of the present invention, the effect of the first aspect, that is, the protrusion of the lower surface of the engine undercover can be enlarged without reducing the number of sound absorbing chambers, and the engine undercover can be reduced without reducing the sound absorption. In addition to the effect of increasing the strength of the cover, the protrusion has a rib shape that is long in the front-rear direction of the engine undercover, so that the recess on the rear surface of the rib-shaped protrusion is along the front-rear direction of the vehicle. Even if the protrusion becomes large, it is possible to suppress an increase in resistance of air flowing along the lower surface of the engine undercover during traveling of the vehicle due to the depression on the back side of the protrusion.

本発明の実施例に係るエンジンアンダーカバーの斜視図である。It is a perspective view of the engine undercover concerning the example of the present invention. 図1の2−2断面図である。It is 2-2 sectional drawing of FIG. 図1の3−3断面図である。FIG. 3 is a 3-3 cross-sectional view of FIG. 1. 図1における上面を一部切り欠いた斜視図である。It is the perspective view which notched the upper surface in FIG. 従来のエンジンアンダーカバーの使用状態を示す概略図である。It is the schematic which shows the use condition of the conventional engine undercover. 従来のブロー成形体からなるエンジンアンダーカバーの一例の断面図である。It is sectional drawing of an example of the engine undercover which consists of a conventional blow molding. 従来のブロー成形体からなるエンジンアンダーカバーの他例の断面図である。It is sectional drawing of the other example of the engine undercover which consists of a conventional blow molding.

図1乃至図4に示す実施例のエンジンアンダーカバー10は、公知のブロー成形によって成形されたプラスチックのブロー成形体からなり、図5に示した従来のエンジンアンダーカバーと同様に車両のエンジン81下方に配設される。本実施例のエンジンアンダーカバー10は、中空板状体からなり、図5に示したエンジン81の下方からラジエーター83の下方を経てラジエーター83前方のバンパー88裏側に近接する大きさからなる。   The engine undercover 10 of the embodiment shown in FIGS. 1 to 4 is made of a plastic blow-molded body formed by known blow molding, and is below the vehicle engine 81 as in the conventional engine undercover shown in FIG. It is arranged. The engine undercover 10 of the present embodiment is formed of a hollow plate-like body and has a size close to the back side of the bumper 88 in front of the radiator 83 from below the engine 81 shown in FIG. 5 and below the radiator 83.

前記エンジンアンダーカバー10の上面11には、上方へ隆起した複数の中空の吸音室15と取り付け用突部23が形成されている。
前記吸音室15は、前記エンジンアンダーカバー10の吸音性を高めるためのものであり、側面及び上面で構成される凸状の中空形状からなる。前記吸音室15は、吸音性を考慮して形状、大きさ及び数が決定されている。前記吸音室15は、車両の前後方向に沿うエンジンアンダーカバー10の前後方向Lに列状に並び、車両の幅方向に沿うエンジンアンダーカバー10の幅方向Wに並列に複数列設けられている。前記吸音室15間は凹部18となっている。
On the upper surface 11 of the engine under cover 10, a plurality of hollow sound absorbing chambers 15 and protruding projections 23 are formed.
The sound absorption chamber 15 is for enhancing the sound absorption of the engine undercover 10 and has a convex hollow shape composed of a side surface and an upper surface. The shape, size, and number of the sound absorbing chambers 15 are determined in consideration of sound absorbing properties. The sound absorbing chambers 15 are arranged in a row in the front-rear direction L of the engine under cover 10 along the front-rear direction of the vehicle, and a plurality of rows are provided in parallel in the width direction W of the engine under-cover 10 along the width direction of the vehicle. A recess 18 is formed between the sound absorbing chambers 15.

前記取り付け用突部23はエンジンアンダーカバー10を車両へ取り付ける際に利用されるものである。前記取り付け用突部23は上面に取り付け孔25が形成されている。   The attachment projection 23 is used when attaching the engine undercover 10 to a vehicle. The mounting projection 23 has a mounting hole 25 formed on the upper surface.

前記エンジンアンダーカバーの下面31には、複数箇所に上方へ隆起した突部33が形成されている。なお、図2は前記エンジンアンダーカバー10の幅方向Wに並ぶ吸音室15間の凹部18位置における断面図である。前記突部33は、前記エンジンアンダーカバー10の前後方向Lに長いリブ形状とされ、かつ前記エンジンカバー10の幅方向に並ぶ吸音室15a,15a間の凹部18aに向けて形成されている。前記突部33と対向する前記凹部18aの底面19aは、前記突部33と対向しない他の凹部18bの底面19bよりも高さが高く(すなわち凹部の深さが浅く)形成されている。また、前記突部33の頂部34は、前記凹部18aの両側の前記幅方向Wに並んで隣り合う2つの吸音室15a,15a内にはみ出し、かつ前記2つの吸音室15a,15aを塞がない大きさとされている。前記突部33の頂部34は、前記凹部18aの底面19aに溶着されている。   On the lower surface 31 of the engine under cover, protrusions 33 that protrude upward are formed at a plurality of locations. FIG. 2 is a cross-sectional view at the position of the recess 18 between the sound absorbing chambers 15 arranged in the width direction W of the engine under cover 10. The protrusion 33 is formed in a rib shape that is long in the front-rear direction L of the engine under cover 10 and is formed toward the recess 18 a between the sound absorbing chambers 15 a and 15 a arranged in the width direction of the engine cover 10. The bottom surface 19a of the recess 18a facing the protrusion 33 is formed higher than the bottom surface 19b of the other recess 18b not facing the protrusion 33 (that is, the depth of the recess is shallow). Further, the top 34 of the protrusion 33 protrudes into the two sound absorbing chambers 15a, 15a adjacent to each other in the width direction W on both sides of the recess 18a, and does not block the two sound absorbing chambers 15a, 15a. The size is assumed. The top 34 of the protrusion 33 is welded to the bottom surface 19a of the recess 18a.

前記エンジンアンダーカバー10は、前記突部33と対向する凹部18aの底面19aの高さを、前記突部33と対向しない他の凹部18bの底面19bよりも高くすることにより、及び前記突部33の頂部34を前記凹部18aの両側の前記幅方向Wに隣り合う吸音室15a,15a内にはみ出させることで、前記吸音室15の数を減らすことなく前記下面31の突部33を大きくすることができ、吸音性を損なうことなくエンジンアンダーカバー10の強度を高めることができる。   The engine undercover 10 is configured such that the height of the bottom surface 19a of the recess 18a facing the protrusion 33 is higher than the bottom surface 19b of the other recess 18b not facing the protrusion 33, and the protrusion 33. The protrusions 33 of the lower surface 31 are enlarged without reducing the number of the sound absorbing chambers 15 by causing the top portions 34 to protrude into the sound absorbing chambers 15a, 15a adjacent to each other in the width direction W on both sides of the recess 18a. Thus, the strength of the engine undercover 10 can be increased without impairing the sound absorption.

さらに、前記エンジンアンダーカバー10は、前記突部33がエンジンアンダーカバー10の前後方向Lに長いリブ形状からなるため、前記突部33裏面の窪み35が車両の前後方向に沿うものとなり、前記突部33が大きくなっても、車両走行時にエンジンアンダーカバー10の下面に沿って流れる空気の抵抗が前記突部33裏側の窪み35によって増大することを抑えることができる。   Further, the engine undercover 10 has a rib shape in which the protrusion 33 is long in the front-rear direction L of the engine undercover 10, so that a recess 35 on the back surface of the protrusion 33 extends along the front-rear direction of the vehicle. Even if the portion 33 becomes large, it is possible to prevent the resistance of the air flowing along the lower surface of the engine undercover 10 during traveling of the vehicle from increasing due to the recess 35 on the back side of the protrusion 33.

10 エンジンアンダーカバー
11 エンジンアンダーカバーの上面
15 吸音室
15a 幅方向に隣り合う吸音室
18,18a,18b 吸音室間の凹部
19,19a,19b 凹部の底面
31 エンジンアンダーカバーの下面
33 突部
34 突部の頂部
35 突部裏面の窪み
DESCRIPTION OF SYMBOLS 10 Engine undercover 11 Upper surface of engine undercover 15 Sound absorption chamber 15a Sound absorption chamber adjacent in the width direction 18, 18a, 18b Recesses 19 between the sound absorption chambers 19, 19a, 19b Bottom surfaces of the recesses 31 Lower surface of the engine undercover 33 Projection 34 Projection The top of the part 35 The depression on the back of the protrusion

Claims (2)

上面に隆起した中空の吸音室が複数形成され、前記吸音室間が凹部になったブロー成形体からなる車両用エンジンアンダーカバーにおいて、
隣り合う2つの前記吸音室間の凹部に向けて、前記エンジンアンダーカバーの下面から上方へ隆起した突部を形成し、
前記突部の頂部の大きさを前記凹部両側の吸音室内にはみ出す大きさにすると共に、前記突部と対向する前記凹部の底面の高さを、前記突部と対向しない他の凹部の底面の高さよりも高くし、前記高くした凹部の底面に前記突部の頂部を溶着したことを特徴とする車両用エンジンアンダーカバー。
In a vehicle engine undercover made of a blow molded body in which a plurality of hollow sound absorbing chambers raised on the upper surface are formed and the space between the sound absorbing chambers is a recess,
A protrusion protruding upward from the lower surface of the engine under cover is formed toward the recess between the two adjacent sound absorbing chambers,
The size of the top of the protrusion is made to protrude into the sound absorbing chambers on both sides of the recess, and the height of the bottom of the recess facing the protrusion is set to the bottom of the other recess not facing the protrusion. An engine undercover for a vehicle, wherein the top portion of the protrusion is welded to the bottom surface of the raised recess that is higher than the height.
前記凹部両側の吸音室は、車両の幅方向に沿うエンジンアンダーカバーの幅方向に隣り合う吸音室であり、前記突部は、車両の前後方向に沿うエンジンアンダーカバーの前後方向に長いリブ形状からなることを特徴とする請求項1に記載の車両用エンジンアンダーカバー。   The sound absorbing chambers on both sides of the recess are sound absorbing chambers adjacent to each other in the width direction of the engine under cover along the width direction of the vehicle, and the protrusions have a rib shape that is long in the front and rear direction of the engine under cover along the vehicle front and rear direction. The vehicle engine undercover according to claim 1, wherein:
JP2009099608A 2009-04-16 2009-04-16 Engine undercover for vehicles Active JP5300138B2 (en)

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JP6651318B2 (en) * 2015-09-25 2020-02-19 スズキ株式会社 Vehicle floor panels

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JPS58163338U (en) * 1982-04-27 1983-10-31 三菱自動車工業株式会社 Sound absorbing undercover
JPH0327885Y2 (en) * 1985-11-01 1991-06-17
JP2598812Y2 (en) * 1993-03-15 1999-08-23 日産ディーゼル工業株式会社 Sound insulation cover
JP2002029330A (en) * 2000-07-18 2002-01-29 Nok Vibracoustic Kk Sound absorption structure
JP2002297147A (en) * 2001-03-30 2002-10-11 Nok Vibracoustic Kk Sound absorbing structure
JP4271476B2 (en) * 2003-02-28 2009-06-03 キョーラク株式会社 Shock absorber for vehicle
JP4382452B2 (en) * 2003-11-27 2009-12-16 キョーラク株式会社 Car floor raising material
JP4509724B2 (en) * 2004-09-30 2010-07-21 キョーラク株式会社 Car floor raising material

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