JP5296513B2 - Yarn running monitoring device - Google Patents

Yarn running monitoring device Download PDF

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JP5296513B2
JP5296513B2 JP2008309213A JP2008309213A JP5296513B2 JP 5296513 B2 JP5296513 B2 JP 5296513B2 JP 2008309213 A JP2008309213 A JP 2008309213A JP 2008309213 A JP2008309213 A JP 2008309213A JP 5296513 B2 JP5296513 B2 JP 5296513B2
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threshold
yarn
setting
value
monitoring device
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JP2010132394A (en
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はるか 岡野
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Gunze Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a device for monitoring the running of a thread, setting a threshold for detecting the running abnormality of a thread such as stitch skipping without a burden on a worker. <P>SOLUTION: In the device for monitoring running of the thread, a determination means for determining the running abnormality of the thread includes a threshold search time setting section setting a period for searching the threshold, a threshold setting pulse-number storage means for storing as a threshold setting pulse number the pulse number for every fixed feed amount of the thread detected within the set threshold search time, and a threshold setting means for setting the threshold for determining running abnormality based on the threshold setting pulse number. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、ミシンなどの繊維機械の稼働中に糸条の走行を監視する装置に関するものである。   The present invention relates to an apparatus for monitoring the running of a yarn during operation of a textile machine such as a sewing machine.

従来、ミシンによる縫製中に、走行する糸条の監視が行われている。シャツやパンツ等の衣類をミシンによって縫製する際に発生する目飛び発生の有無を監視することによって、製造歩留まりを改善でき、また不良品の提供が減ることで消費者の製造業者への信頼向上に役立つ。   Conventionally, a running yarn is monitored during sewing by a sewing machine. By monitoring the presence or absence of skips that occur when sewing clothes such as shirts and pants with a sewing machine, manufacturing yields can be improved, and the supply of defective products can be reduced, increasing consumer confidence in manufacturers. To help.

糸条の走行監視装置としては、糸条をローラに巻きつける方法や空間フィルタを用いたものがあり、空間フィルタ方式は糸条と非接触である点で有利である。
差動型空間フィルタ素子を使用した糸条の走行監視装置は特許文献1、特許文献2で開示され、特許文献3で出願されている。これは、走行する糸条の毛羽や、糸条の微細凹凸の影を差動型空間フィルタ素子上に投影し、差動型空間フィルタ素子で光電変換された光電流を信号処理することにより糸条の走行状況を監視している。
そして、目飛び発生時は上糸と下糸が絡み合わないので、正常に縫製される時と比較して、糸の消費量が減ることとなる。これを利用し、あらかじめ設定した閾値と比較して目とびを判断している。
As the yarn traveling monitoring device, there are a method of winding a yarn around a roller and a device using a spatial filter, and the spatial filter method is advantageous in that it is not in contact with the yarn.
A yarn traveling monitoring device using a differential spatial filter element is disclosed in Patent Document 1 and Patent Document 2, and has been filed in Patent Document 3. This is because the fluff of the running yarn and the shadow of the fine irregularities of the yarn are projected onto the differential spatial filter element, and the photoelectric current photoelectrically converted by the differential spatial filter element is subjected to signal processing. The running situation of the article is monitored.
When the stitch skip occurs, the upper thread and the lower thread are not entangled, so that the thread consumption is reduced as compared with the case where sewing is performed normally. Using this, the skip is determined by comparing with a preset threshold value.

ここで図2に従来手法の一実施形態に係る糸条の走行監視装置の電気的構成を示す。図2に示すように、従来手法では入力閾値記憶手段41において閾値をあらかじめ作業者が入力する必要があった。よって従来手法は、作業者によるばらつきや、また設定値の調整に時間がかかるという問題があった。さらに、生地や糸が変化すると検出する信号が変化するため、製品切り替え時には設定を変更する必要があり、作業者の負担となっていた。
特公平05−026516 図1 特開2008−214030 段落番号0007、図8 特願2008−017422 段落番号0009、図1
Here, FIG. 2 shows an electrical configuration of a yarn traveling monitoring apparatus according to an embodiment of the conventional technique. As shown in FIG. 2, in the conventional method, it is necessary for the operator to input a threshold value in advance in the input threshold value storage means 41. Therefore, the conventional method has a problem that it takes time to adjust the set value and the variation by the operator. Furthermore, since the signal to be detected changes when the fabric or thread changes, it is necessary to change the setting when switching between products, which is a burden on the operator.
Japanese Patent Publication No. 05-026516 FIG. Japanese Patent Laid-Open No. 2008-21040 paragraph number 0007, FIG. Japanese Patent Application No. 2008-017422 Paragraph No. 0009, FIG.

本発明の目的は、作業者によるばらつきなく糸条の走行異常を判断する閾値が設定でき、作業者が負担なく閾値を設定する手段を備えた糸条の走行監視装置を提供することにある。   An object of the present invention is to provide a yarn travel monitoring device that can set a threshold for judging abnormality in running of a yarn without variation by an operator, and includes means for the operator to set the threshold without burden.

上記課題を解決するために
請求項1に記載の糸条の走行監視装置は、糸条に光を照射する光源と、前記糸条に対して光源とは反対方向に配置され、2系列の受光素子が糸条の走行方向に同じピッチで交互に並べられ、光が照射された糸条の影の変化に応じた光電流を出力する差動型空間フィルタ素子と、前記光電流を電流電圧変換し、前記電流電圧変換した電圧を波形整形した後パルスに変換するアンプ回路と、前記パルスの数を計数する手段と、前記パルス数を用いて糸条の走行異常を判断する判断手段と、を含む繊維機械における糸条の走行監視装置であって、前記判断手段が、閾値検索をおこなう期間を設定する閾値検索時間設定部と、設定された閾値検索時間内に検出した糸条の一定送り量ごとのパルス数を閾値設定用パルス数として記憶する閾値設定パルス数記憶手段と、前記閾値設定用パルス数に基づいて走行異常を判断する閾値を設定する閾値設定手段と、を含み、前記閾値検索時間設定部がタイマ又は前記繊維機械における運針数により、閾値検索を行なう時間を設定することを特徴としている。
In order to solve the above-described problem, the yarn traveling monitoring apparatus according to claim 1 is provided with a light source for irradiating light to the yarn, and a light source for irradiating the yarn in two directions opposite to the light source. A differential spatial filter element in which the elements are alternately arranged at the same pitch in the running direction of the yarn and outputs a photocurrent according to a change in the shadow of the yarn irradiated with light, and the photocurrent is converted into a current-voltage converter An amplifier circuit that converts the current-voltage converted voltage into a pulse after waveform shaping, means for counting the number of pulses, and determination means for determining a yarn running abnormality using the number of pulses. A yarn traveling monitoring apparatus in a textile machine including a threshold search time setting unit for setting a period for performing a threshold search by the determination means, and a constant feed amount of the yarn detected within the set threshold search time The number of pulses for each threshold is the number of threshold setting pulses. A threshold value setting pulse number storing means for storing a threshold value setting means for setting a threshold value for determining a running abnormality on the basis of the number of pulses for the threshold setting, only contains the threshold search time setting unit in timer or the textile machine It is characterized in that the threshold search time is set according to the number of moving hands .

請求項に記載の糸条の走行監視装置は、糸条に光を照射する光源と、前記糸条に対して光源とは反対方向に配置され、2系列の受光素子が糸条の走行方向に同じピッチで交互に並べられ、光が照射された糸条の影の変化に応じた光電流を出力する差動型空間フィルタ素子と、前記光電流を電流電圧変換し、前記電流電圧変換した電圧を波形整形した後パルスに変換するアンプ回路と、前記パルスの数を計数する手段と、前記パルス数を用いて糸条の走行異常を判断する判断手段と、を含む繊維機械における糸条の走行監視装置であって、前記判断手段が、閾値検索をおこなう期間を設定する閾値検索時間設定部と、設定された閾値検索時間内に検出した糸条の一定送り量ごとのパルス数を閾値設定用パルス数として記憶する閾値設定パルス数記憶手段と、前記閾値設定用パルス数に基づいて走行異常を判断する閾値を設定する閾値設定手段と、を含み、前記閾値検索時間設定部が、閾値設定の際に手動で閾値検索の開始と停止を設定することを特徴としている。
The yarn travel monitoring device according to claim 2 , wherein a light source for irradiating the yarn with light and a light source that is disposed in a direction opposite to the light source with respect to the yarn, wherein two light receiving elements are in the direction of travel of the yarn The differential spatial filter elements that are alternately arranged at the same pitch and output a photocurrent according to a change in the shadow of the yarn irradiated with light, and the photocurrent is converted into a current voltage, and the current voltage is converted. An amplifier circuit that converts a voltage into a waveform and then converts it into pulses, means for counting the number of pulses, and judgment means for judging a running abnormality of the yarn using the number of pulses, of a yarn in a textile machine In the travel monitoring device, the determination unit sets a threshold value for a threshold search time setting unit for setting a threshold search period and the number of pulses for each constant feed amount of the yarn detected within the set threshold search time. Threshold setting pulse memorized as number of pulses Storage means comprises a threshold setting means for setting a threshold value for determining a running abnormality on the basis of the number of pulses for the threshold setting, the threshold search time setting unit, and the start of the manual threshold search when the threshold setting It is characterized by setting a stop.

請求項に記載の糸条の走行監視装置は、請求項乃至請求項の糸条の走行監視装置であって、前記閾値検索時間設定部が、閾値検索待機時間を設定できることを特徴としている。
The yarn traveling monitoring apparatus according to claim 3 is the yarn traveling monitoring apparatus according to claim 1 or 2 , wherein the threshold search time setting unit can set a threshold search standby time. Yes.

請求項に記載の糸条の走行監視装置は、請求項乃至請求項の糸条の走行監視装置であって、前記閾値設定手段が、前記閾値設定パルス数記憶手段で記憶したパルス数における最小値を検索する最小値検索手段と、前記最小値を閾値設定参考値として前記閾値設定参考値に基づき閾値を設定する閾値設定手段と、から成ることを特徴としている。
The travel monitoring device of the yarn according to claim 4, a driving monitoring device yarn of claims 1 to 3, the number of pulses the threshold setting means, stored in said threshold setting pulse number storing means And a threshold value setting means for setting a threshold based on the threshold setting reference value using the minimum value as a threshold setting reference value.

請求項に記載の糸条の走行監視装置は、請求項の糸条の走行監視装置であって、前記最小値検索手段が、前記閾値設定パルス数記憶手段で記憶したパルス数に置ける最小値とその次に小さい値を比較し、あらかじめ設定した値より差が大きい時、前期最小値は異常値として削除し、2番目に小さい値を閾値設定参考値とする操作を閾値設定参考値の変更が成立しなくなるまで繰り返し、閾値設定参考値を得る閾値設定参考値検索手段であることを特徴としている。
The yarn travel monitoring device according to claim 5 is the yarn travel monitoring device according to claim 4 , wherein the minimum value search means can set a minimum number of pulses stored in the threshold setting pulse number storage means. Compare the value with the next smaller value, and if the difference is larger than the preset value, the previous minimum value is deleted as an abnormal value, and the operation with the second smallest value as the threshold setting reference value is the threshold setting reference value. It is characterized by being a threshold setting reference value search means for obtaining a threshold setting reference value repeatedly until no change is made.

請求項に記載の糸条の走行監視装置は、請求項5の糸条の走行監視装置であって、前記閾値設定参考値に基づいた閾値設定手段が、前記閾値設定参考値から所定の値を引いた値を閾値とする閾値設定手段であることを特徴としている。
The yarn travel monitoring device according to claim 6 is the yarn travel monitoring device according to claim 5 , wherein the threshold setting means based on the threshold setting reference value is a predetermined value from the threshold setting reference value. The threshold value setting means uses a value obtained by subtracting as a threshold value.

請求項に記載の糸条の走行監視装置は、請求項乃至請求項における糸条の走行監視装置であって、前記閾値設定手段が前記閾値設定パルス数記憶手段で記憶されたパルス数における平均値と標準偏差を求める手段と、前記平均値と標準偏差を用いて閾値を決定する手段を備えたことを特徴としている。
The yarn traveling monitoring device according to claim 7 is the yarn traveling monitoring device according to claim 1 to claim 3 , wherein the threshold setting means stores the number of pulses stored in the threshold setting pulse number storage means. Means for obtaining an average value and a standard deviation at, and means for determining a threshold value using the average value and the standard deviation.

請求項に記載の糸条の走行監視装置は、請求項1乃至請求項の糸条の走行監視装置であって、前記閾値検索時間設定部が前記繊維機械の動きに合わせて閾値検索の開始と停止を行い、前記閾値設定手段が、検出した閾値設定用パルス数の平均値または最小値の移り変わりを監視して、閾値を再設定するか否かを判断する手段を備えたことを特徴としている。
The yarn traveling monitoring device according to claim 8 is the yarn traveling monitoring device according to claims 1 to 7 , wherein the threshold search time setting unit performs threshold search according to the movement of the textile machine. Start and stop, and the threshold setting means includes means for monitoring whether the detected average value or minimum value of the threshold setting pulse number is changed, and determining whether or not to reset the threshold. It is said.

請求項に記載の糸条の走行監視装置は、請求項1乃至請求項の糸条の走行監視装置であって前記繊維機械に設けられた1針縫製する動作に応じて縫製パルスを発する手段と、前記差動空間フィルタ素子の出力によるパルスおよび縫製パルスのタイミングを比較し、前記繊維機械が1針縫製する動作に応じて糸条の走行異常を判断する手段と、を含むことを特徴としている。

The yarn traveling monitoring device according to claim 9 is the yarn traveling monitoring device according to claim 1 to claim 8 , and generates a sewing pulse in response to an operation of sewing one stitch provided in the textile machine. And means for comparing the timing of the pulse and the sewing pulse generated by the output of the differential spatial filter element, and determining a running abnormality of the yarn according to the operation in which the textile machine performs one stitch sewing. It is said.

本発明は、実際に検出したパルスに基づいて走行異常を判断する閾値を設定するため、作業者が経験的な判断で閾値を設定する必要がなく、作業者によるばらつきなく閾値が設定できる。また、閾値設定の際の作業者の負担なく閾値設定ができる。これにより生産効率が向上する。   According to the present invention, a threshold value for determining a running abnormality is set based on an actually detected pulse. Therefore, it is not necessary for an operator to set a threshold value based on empirical determination, and the threshold value can be set without variation among workers. In addition, the threshold can be set without burden on the operator when setting the threshold. This improves the production efficiency.

本発明の糸条の走行監視装置について図面を使用して説明する。図3に本発明の一実施形態に係る糸条の走行監視装置の構成を示す。図3に示すように、本発明の走行監視装置10は繊維機械12の糸条14の走行経路の途中に取り付けられる。   The yarn traveling monitoring apparatus of the present invention will be described with reference to the drawings. FIG. 3 shows a configuration of a yarn traveling monitoring apparatus according to an embodiment of the present invention. As shown in FIG. 3, the traveling monitoring device 10 of the present invention is attached in the middle of the traveling path of the yarn 14 of the textile machine 12.

繊維機械12としてはミシンが挙げられる。糸条14は毛羽の有無を問わず、毛羽のある紡績糸、毛羽の無いフィラメント糸のどちらを用いてもよい。以下、フィラメント糸を使用して説明をおこなう。フィラメント糸は、天然糸としては絹糸、化学合成糸としてはナイロン糸やポリエステル糸などが挙げられる。以下の説明に使用するフィラメント糸は主として化学合成糸とする。   Examples of the textile machine 12 include a sewing machine. The yarn 14 may be either a spun yarn with fluff or a filament yarn without fluff, with or without fuzz. Hereinafter, description will be made using filament yarn. Examples of the filament yarn include silk yarn as natural yarn and nylon yarn and polyester yarn as chemically synthesized yarn. The filament yarn used in the following description is mainly a chemically synthesized yarn.

糸条(フィラメント糸)は、複数の長繊維がより合わさっている。図4に毛羽の無い糸条の拡大図を示す。図4に示すように、長繊維の表面15は、目視観察では凹凸がなく滑らかな表面のように見えるが、顕微鏡等によって拡大観察すると、その表面に微細凹凸32を持っている。微細凹凸32は、長繊維15が紡糸される際の製造条件や環境条件や原料の物性等によって、ある一定の大きさの範囲で存在している。すなわち、糸条14の表面には、長繊維15が持つ微細凹凸32がある一定の大きさの範囲で存在している。   A yarn (filament yarn) is a combination of a plurality of long fibers. FIG. 4 shows an enlarged view of the yarn without fluff. As shown in FIG. 4, the surface 15 of the long fiber looks like a smooth surface with no irregularities by visual observation, but has fine irregularities 32 on the surface when magnified by a microscope or the like. The fine irregularities 32 exist in a certain size range depending on the production conditions, environmental conditions, physical properties of the raw materials, and the like when the long fibers 15 are spun. In other words, the fine irregularities 32 of the long fibers 15 are present on the surface of the yarn 14 within a certain range.

図3に示す本発明の走行監視装置10は、繊維機械12で使用される糸条14の走行を監視する。センサ16には、光源18と差動型空間フィルタ素子20と差動増幅回路24とが含まれる。図5にセンサ16の構成を示す図を示す。   The traveling monitoring apparatus 10 of the present invention shown in FIG. 3 monitors the traveling of the yarn 14 used in the textile machine 12. The sensor 16 includes a light source 18, a differential spatial filter element 20, and a differential amplifier circuit 24. FIG. 5 shows a configuration of the sensor 16.

光源18は、走行する糸条14に光Lを照射する。光源18は、発光ダイオードやレーザダイオードを使用する。光源18が発光する光Lは、差動型空間フィルタ素子20の上に糸条14の微細凹凸32による影の明暗を投影させることができる輝度である。例えば、発光出力が10mW以上の高出力が良い。   The light source 18 irradiates the traveling yarn 14 with light L. The light source 18 uses a light emitting diode or a laser diode. The light L emitted from the light source 18 has a luminance capable of projecting the shade of the shadow due to the fine irregularities 32 of the yarn 14 on the differential spatial filter element 20. For example, a high output with a light emission output of 10 mW or more is good.

差動型空間フィルタ素子20は、糸条14に対して光源18とは反対方向に配置される。差動型空間フィルタ素子20は、複数の受光素子22a、22bを有する。受光素子22a、22bとしては、pnフォトダイオードやpinフォトダイオード等が挙げられるが、これに限定されない。複数の受光素子22a、22bは2系列A、Bに分かれており、各系列A、Bごとに複数の受光素子22a、22bを有する。   The differential spatial filter element 20 is disposed in a direction opposite to the light source 18 with respect to the yarn 14. The differential spatial filter element 20 includes a plurality of light receiving elements 22a and 22b. Examples of the light receiving elements 22a and 22b include, but are not limited to, pn photodiodes and pin photodiodes. The plurality of light receiving elements 22a and 22b are divided into two series A and B, and each of the series A and B has a plurality of light receiving elements 22a and 22b.

図6は受光素子22a、22bが同じピッチで並んでいる様子を表す図である。図6に示すように、2系列A、Bの受光素子22a、22bは糸条14の走行方向zに同じピッチd1で交互に並べられている。また、系列Aの受光素子22aと系列Bの受光素子22bとのピッチはd1/2である。   FIG. 6 is a diagram illustrating a state in which the light receiving elements 22a and 22b are arranged at the same pitch. As shown in FIG. 6, the light receiving elements 22a and 22b of the two series A and B are alternately arranged in the running direction z of the yarn 14 at the same pitch d1. The pitch between the series A light receiving elements 22a and the series B light receiving elements 22b is d1 / 2.

図7に差動型空間フィルタ素子20の等価回路を示す。図7に示すように、各系列A、Bごとに受光素子22a、22bのカソードは全て短絡されて櫛歯型になっている。
図5で、差動型空間フィルタ素子20は、両系列A、Bのアノードから光電流が系列A出力と系列B出力として出力され、差動増幅回路24に送られる。差動増幅回路24では、系列A出力と系列B出力とを差動出力し、信号処理回路26に送る。差動増幅回路24は、差動出力を必要に応じて適宜増幅する。
FIG. 7 shows an equivalent circuit of the differential spatial filter element 20. As shown in FIG. 7, the cathodes of the light receiving elements 22a and 22b are short-circuited for each of the series A and B to form a comb-teeth shape.
In the differential spatial filter element 20 in FIG. 5, photocurrents are output from the anodes of both series A and B as series A output and series B output, and sent to the differential amplifier circuit 24. In the differential amplifier circuit 24, the series A output and the series B output are differentially output and sent to the signal processing circuit 26. The differential amplifier circuit 24 amplifies the differential output as needed.

また糸条14の走行を監視するために、受光素子22a、22bのピッチd1を針糸14aの表面の微細凹凸32の大きさと略同じとしている。このことについて以下説明する。   Further, in order to monitor the running of the yarn 14, the pitch d1 of the light receiving elements 22a and 22b is made substantially the same as the size of the fine irregularities 32 on the surface of the needle yarn 14a. This will be described below.

(1)差動型空間フィルタ素子20は、2系列A、Bの受光素子22a、22bが交互に等ピッチd1で並んでいる。
(2)差動型空間フィルタ素子20の出力は、受光素子22a、22bに投影される糸条14の微細凹凸32の影に影響される。
(3)差動増幅回路24の出力は差動出力である。
以上の(1)〜(3)より、系列Aと系列Bの両方の受光素子22a、22bが同一の受光量であれば、受光素子22a、22bの出力はキャンセルされる。系列Aと系列Bの受光素子22a、22bが異なる受光量となれば、差動出力が生じる。なお、各系列A,Bでの受光量は平均あるいは全て加算されたものである。
(1) In the differential spatial filter element 20, the light receiving elements 22a and 22b of two series A and B are alternately arranged at the equal pitch d1.
(2) The output of the differential spatial filter element 20 is affected by the shadow of the fine irregularities 32 of the yarn 14 projected onto the light receiving elements 22a and 22b.
(3) The output of the differential amplifier circuit 24 is a differential output.
From the above (1) to (3), if both the light receiving elements 22a and 22b of the series A and the series B have the same amount of received light, the outputs of the light receiving elements 22a and 22b are cancelled. If the light receiving elements 22a and 22b of the series A and the series B have different received light amounts, a differential output is generated. Note that the received light amounts in the series A and B are averaged or all added.

糸条14の微細凹凸32が、ピッチd1に対して異なる大きさであれば、両系列A、Bの受光素子22a、22bの受光量が同じかほぼ同じになってしまう。具体的には、隣り合う受光素子22a、22bで異なる受光量であっても、系列A、Bごとに受光素子22a、22bの受光量を加算すると同じかほぼ同じになる。両系列A、Bの出力は同じかほぼ同じになり、差動増幅回路24の差動出力は0かほぼ0となる。   If the fine irregularities 32 of the yarn 14 have different sizes with respect to the pitch d1, the received light amounts of the light receiving elements 22a and 22b of both series A and B will be the same or substantially the same. Specifically, even if the light receiving amounts are different between the adjacent light receiving elements 22a and 22b, the light receiving amounts of the light receiving elements 22a and 22b for the series A and B are the same or substantially the same. The outputs of both series A and B are the same or substantially the same, and the differential output of the differential amplifier circuit 24 is 0 or substantially 0.

微細凹凸32の凹部同士または凸部同士の間隔が、ピッチd1と同じか略同じであれば、系列Aの受光素子22aと系列Bの受光素子22bで受光される光量の位相が180度ずれることとなる。例えば、受光素子22aに針糸14aの凹による影が投影されたとき、受光素子22bに糸条14の凸による影が投影され、それに応じた受光量が受光される。例えば、微細凹凸32の形状がほぼ均一なものであれば、系列Aと系列Bとで、交互にほぼ同じ受光量となる。したがって、差動増幅回路24は、系列Aまたは系列Bの受光素子22a、22bの光電流のほぼ倍に対応した差動出力をおこなう。   If the interval between the concave portions or the convex portions of the fine irregularities 32 is the same as or substantially the same as the pitch d1, the phase of the amount of light received by the light receiving element 22a of the series A and the light receiving element 22b of the series B is shifted by 180 degrees. It becomes. For example, when a shadow due to the depression of the needle thread 14a is projected onto the light receiving element 22a, a shadow due to the protrusion of the thread 14 is projected onto the light receiving element 22b, and the amount of received light corresponding thereto is received. For example, if the shape of the fine irregularities 32 is substantially uniform, the series A and the series B have almost the same received light amount alternately. Therefore, the differential amplifier circuit 24 performs a differential output corresponding to almost double the photocurrent of the light receiving elements 22a and 22b of the series A or the series B.

また、微細凹凸32の形状が多少不均一であったとしても、それぞれの系列A、Bに複数の受光素子22a、22bがあるため、系列A、Bごとの総受光量は交互にほぼ同じになる。したがって、この場合も差動増幅回路24は、系列Aまたは系列Bの受光素子22a、22bの光電流のほぼ倍に対応した差動出力をおこなう。   Even if the shape of the fine irregularities 32 is somewhat non-uniform, since there are a plurality of light receiving elements 22a and 22b in each of the series A and B, the total amount of light received for each of the series A and B is almost the same alternately. Become. Accordingly, also in this case, the differential amplifier circuit 24 performs a differential output corresponding to almost double the photocurrent of the light receiving elements 22a and 22b of the series A or the series B.

以上のように、糸条14の微細凹凸32の影によって生じる受光素子22a、22bの光電流を差動出力させるためには、各受光素子22a、22bのピッチd1を糸条14の微細凹凸32の大きさと略同じとし、受光素子22aと22bを交互に等間隔に並べれば良い。そこで、ピッチd1が糸条14の表面にある微細凹凸32の凹から凹までの距離d2または凸から凸までの距離d3と略同じにする。例えば、ピッチd1は50〜500μmであり、その中でも50〜300μmが好ましい。距離d2,d3は、後述するように平均値などを使用してもよい。   As described above, in order to differentially output the photocurrent of the light receiving elements 22a and 22b caused by the shadow of the fine irregularities 32 of the yarn 14, the pitch d1 of each of the light receiving elements 22a and 22b is set to the fine irregularities 32 of the yarn 14. The light receiving elements 22a and 22b may be alternately arranged at equal intervals. Therefore, the pitch d1 is set to be substantially the same as the distance d2 from the concave portion to the concave portion of the fine unevenness 32 on the surface of the yarn 14 or the distance d3 from the convex portion to the convex portion. For example, the pitch d1 is 50 to 500 μm, and 50 to 300 μm is preferable among them. As the distances d2 and d3, average values may be used as will be described later.

図1は本発明の一実施形態に係る糸条の走行監視装置の電気的構成を示す図である。
図に示すように差動増幅回路24からの差動出力は、信号処理回路26に送られる。
信号処理回路26は、差動型空間フィルタ素子20の光電流の値に対応したパルスに変換するアンプ回路28と、パルスを使用して糸条14の走行の異常を判断する制御回路30とを備える。制御回路30は、パルスの数を計数するパルス計数手段36と、前記パルス数により糸条14の走行異常を判断する判断手段37とを備える。信号処理回路26は、オペアンプや抵抗、コンデンサなどの回路素子で構成される。
FIG. 1 is a diagram showing an electrical configuration of a yarn traveling monitoring apparatus according to an embodiment of the present invention.
As shown in the figure, the differential output from the differential amplifier circuit 24 is sent to the signal processing circuit 26.
The signal processing circuit 26 includes an amplifier circuit 28 that converts a pulse corresponding to the value of the photocurrent of the differential spatial filter element 20, and a control circuit 30 that determines abnormal running of the yarn 14 using the pulse. Prepare. The control circuit 30 includes a pulse counting unit 36 that counts the number of pulses, and a determination unit 37 that determines a running abnormality of the yarn 14 based on the number of pulses. The signal processing circuit 26 includes circuit elements such as an operational amplifier, a resistor, and a capacitor.

パルスへの変換は、差動増幅回路24からの出力信号を入力し、バンドパスフィルタを通して波形整形し、更に増幅して予め記憶しておいた値以上の波形をパルス列に変換する。パルスの計数は、パルス列のパルス数を計数する。   In the conversion to a pulse, an output signal from the differential amplifier circuit 24 is input, the waveform is shaped through a band-pass filter, and further amplified and converted into a pulse train of a waveform greater than the value stored in advance. In the pulse counting, the number of pulses in the pulse train is counted.

繊維機械であるミシンによる縫製は、針糸と下糸が絡み合うことによって縫われていく。糸条の走行異常があれば、針糸と下糸が絡みあうことがないので、正常に縫われるときに比べ、針糸と下糸の消費量が減る。走行異常発生の有無は、この糸条の消費量の差を用いて判断する。   Sewing by a sewing machine, which is a textile machine, is sewn by intertwining needle threads and lower threads. If there is an abnormality in the running of the yarn, the needle thread and the lower thread will not be entangled, and the consumption of the needle thread and the lower thread will be reduced compared to when sewing normally. Whether or not a running abnormality has occurred is determined using the difference in yarn consumption.

次にパルス数を計数する時間について説明する。糸条14はミシン針の動きにあわせて消費される。したがって、ミシン針やミシン針を動作させる手段の付近に近接スイッチ34やフォトマイクロスイッチなどを取り付ける。例えば、一定のタイミングで動作するミシン針の柄やその柄を動かす機構などの付近に近接スイッチ34を取り付ける。近接スイッチ34はミシン針の柄などの動作に応じてオン・オフの信号を発する。信号処理回路26がオン・オフ信号にあわせて縫製パルスを生成すれば、縫製パルスがオンまたはオフになっているときに、糸条の走行パルスが生成される。したがって、パルスを計数する所定時間は縫製パルスがオンまたはオフになっているときである。   Next, the time for counting the number of pulses will be described. The yarn 14 is consumed in accordance with the movement of the sewing needle. Therefore, a proximity switch 34, a photomicro switch, or the like is attached in the vicinity of the sewing needle or the means for operating the sewing needle. For example, the proximity switch 34 is attached in the vicinity of a handle of the sewing needle that operates at a fixed timing, a mechanism for moving the handle, or the like. The proximity switch 34 generates an on / off signal according to the operation of the handle of the sewing machine. If the signal processing circuit 26 generates a sewing pulse in accordance with the on / off signal, a yarn traveling pulse is generated when the sewing pulse is on or off. Therefore, the predetermined time for counting the pulses is when the sewing pulses are on or off.

また、信号処理回路26は、糸条の走行パルス、および縫製パルスのタイミングを比較し、糸条14を走行させる手段の動作に応じて糸条14の走行異常を判定する回路を含む。パルスのタイミングが一致しているか否かをチェックするだけで、糸条14の走行と繊維機械12の動作とが一致しているか否かをチェックすることができる。図8に信号処理回路26でのパルスを示す例図を示す。正常に糸条14が走行していれば、図8の時間T1,T2のように近接スイッチ34のオン・オフによる縫製パルスと差動型空間フィルタ素子のパルス列とが略同時間で且つ同じ時間間隔で出力している。   Further, the signal processing circuit 26 includes a circuit that compares the timings of the yarn traveling pulses and the sewing pulses and determines whether the yarn 14 is traveling abnormally in accordance with the operation of the means that causes the yarn 14 to travel. It is possible to check whether the running of the yarn 14 and the operation of the textile machine 12 match only by checking whether the pulse timings match. FIG. 8 shows an example diagram showing pulses in the signal processing circuit 26. If the yarn 14 is running normally, the sewing pulse generated by turning on / off the proximity switch 34 and the pulse train of the differential spatial filter element are substantially the same time and the same time, as shown by times T1 and T2 in FIG. Output at intervals.

なお、ミシン針の柄を動かす機構の動作に対して一定の遅れで糸条14が走行する場合もある。そのような場合でも、近接スイッチ34のオン・オフによる縫製パルスが1つ生成されれば、差動型空間フィルタ素子の出力によるパルス列が生成される。信号処理回路26は、縫製パルスと糸条の走行パルスの一定のタイミングのズレを考慮して判定する。   Note that the yarn 14 may travel with a certain delay with respect to the operation of the mechanism that moves the handle of the sewing needle. Even in such a case, if one sewing pulse is generated by turning on / off the proximity switch 34, a pulse train is generated by the output of the differential spatial filter element. The signal processing circuit 26 makes the determination in consideration of a certain timing shift between the sewing pulse and the yarn traveling pulse.

糸条14に目飛びが発生すると、図8の時間T3のようにパルスの数が減少する。パルス数が閾値よりも少なくなり、制御回路30が糸条14の走行異常と判定する。糸条14の走行異常と判定されれば、信号処理回路26から警報装置に信号を送り、警報を発するようにしても良い。例えば、図8のように、警報装置への信号を変化させ、警報装置が警報を発するようにする。また、信号処理回路26から繊維機械12の動作を制御するシーケンサに信号を送り、繊維機械12の動作を停止させても良い。   When skipping occurs in the yarn 14, the number of pulses decreases as at time T3 in FIG. The number of pulses is less than the threshold value, and the control circuit 30 determines that the yarn 14 is running abnormally. If it is determined that the running of the yarn 14 is abnormal, a signal may be sent from the signal processing circuit 26 to the alarm device to issue an alarm. For example, as shown in FIG. 8, a signal to the alarm device is changed so that the alarm device issues an alarm. Alternatively, the signal processing circuit 26 may send a signal to a sequencer that controls the operation of the textile machine 12 to stop the operation of the textile machine 12.

信号処理回路26は、繊維機械12の運転時間中の各パルスの総数から糸条14の走行糸長、単位時間当たりの各パルスの数から糸速を算出する回路を含むようにしてもよい。算出された糸条14の走行糸長、糸速のデータを繊維機械12の動作を制御するシーケンサにフィードバックするようにしても良い。フィードバックされたデータから、シーケンサが繊維機械12の動作を修正することができる。   The signal processing circuit 26 may include a circuit that calculates the running yarn length of the yarn 14 from the total number of pulses during the operation time of the textile machine 12 and the yarn speed from the number of pulses per unit time. The calculated running yarn length and yarn speed data of the yarn 14 may be fed back to a sequencer that controls the operation of the textile machine 12. From the fed back data, the sequencer can modify the operation of the textile machine 12.

次に糸条の走行異常を判断する閾値について説明する。例えば閾値設定は繊維機械12の運転開始時に行なわれる。また生地や糸条が変化すると検出する信号が変化するため、製品切り替え時にも閾値設定を行なう必要がある。   Next, the threshold value for determining the yarn running abnormality will be described. For example, the threshold setting is performed at the start of operation of the textile machine 12. In addition, since the signal to be detected changes when the fabric or yarn changes, it is necessary to set a threshold value when switching products.

また、図1に示す本発明の信号処理回路26は、図2の従来例の信号処理回路27と異なり、閾値検索時間設定部39、閾値設定パルス数記憶手段38、閾値設定手段40を有する。閾値検索時間設定部39により閾値検索時間とされた間に検出するパルス数を閾値設定用パルス数として閾値設定パルス数記憶手段38に記憶し、それらのパルス数を用いて閾値設定手段40で閾値を設定する。   The signal processing circuit 26 of the present invention shown in FIG. 1 has a threshold search time setting unit 39, a threshold setting pulse number storage means 38, and a threshold setting means 40, unlike the signal processing circuit 27 of the conventional example of FIG. The number of pulses detected during the threshold search time set by the threshold search time setting unit 39 is stored in the threshold setting pulse number storage means 38 as the threshold setting pulse number, and the threshold setting means 40 uses the number of pulses to set the threshold value. Set.

ここで 閾値検索時間設定部39について説明する。閾値検索時間設定部39の例の一つとして手動で閾値検索の開始、停止の時間操作を行なうものがある。例えば閾値設定を行ないたい時に、製品1枚を縫製する間のみ閾値検索中にし、閾値を設定した後閾値検索停止を操作するものである。   Here, the threshold search time setting unit 39 will be described. As one example of the threshold search time setting unit 39, there is one in which a threshold search is manually started and stopped. For example, when it is desired to set a threshold value, the threshold value search is performed only while one product is being sewn, and the threshold value search is stopped after the threshold value is set.

また、手動ではなくタイマを用いて閾値検索時間を一定期間保つようにしてもよい。例えば、繊維機械12の電源が入り運転開始された後の5秒間を閾値検索時間となるようにし、閾値を設定するものである。   Alternatively, the threshold search time may be maintained for a certain period using a timer instead of manually. For example, the threshold value is set by setting the threshold search time for 5 seconds after the textile machine 12 is turned on and started to operate.

運針数を用いて閾値検索時間を設定してもよい。例えば、繊維機械12の電源が入り運転開始された後の500針縫製する間、閾値検索を行うようにし閾値を設定するものである。さらに、繊維機械12が一旦運転を停止し、次ぎに運転するたびに閾値設定用パルス数における平均値を監視して、条件を満たせば閾値を変更するようにしてもよい。   The threshold search time may be set using the number of moving hands. For example, the threshold value search is performed while 500 stitches are sewn after the textile machine 12 is turned on and the operation is started, and the threshold value is set. Furthermore, every time the textile machine 12 stops operation and is operated next time, the average value of the threshold setting pulse number may be monitored, and the threshold value may be changed if the condition is satisfied.

また、前期閾値検索時間設定部39に閾値検索待機時間を設定できるようにしてもよい。これは繊維機械12の稼動直後のデータでなく、それ以降のデータを参照したい場合に用いることが出来る。閾値検索待機時間は、時間、待機する運針の数、糸条の速度の範囲などで設定できる。   Further, the threshold search standby time may be set in the previous threshold search time setting unit 39. This can be used when it is desired to refer to data after the operation of the textile machine 12 rather than the data immediately after the operation. The threshold search waiting time can be set by time, the number of hands to wait, the range of the yarn speed, and the like.

閾値検索待機時間は信号処理回路26にタッチパネルを接続し、数値入力できるようにしてもよい。   The threshold search standby time may be configured so that a numerical value can be input by connecting a touch panel to the signal processing circuit 26.

閾値設定パルス数記憶手段38は、設定された閾値検索時間内に検出した糸条の一定送り量ごとのパルス数を閾値設定用パルス数として記憶する。例えば前述のように、近接スイッチ34のオン時間毎に計数したパルス数が順次蓄積されていく。   The threshold setting pulse number storage means 38 stores the pulse number for each constant feed amount of the yarn detected within the set threshold search time as the threshold setting pulse number. For example, as described above, the number of pulses counted every time the proximity switch 34 is turned on is sequentially accumulated.

次に閾値設定手段40について説明する。一例としては、閾値設定用パルス数における最小値に基づき閾値設定をすることができる。
まず閾値設定パルス数記憶手段38により記憶された閾値設定用パルス数において最小値を検索し、前記最小値を閾値設定参考値とする。さらに、閾値設定用パルス数の中に走行異常時のパルス数が含まれている場合も考慮し、前記閾値設定用パルス数において最小値とその次に小さい値を比較し、差が所定数より大きい時は前記最小値が異常値であるとして削除し、その次に小さい値を閾値設定参考値とする。この作業を閾値設定参考値の変更が成立しなくなるまで繰り返し、閾値設定参考値を得て、閾値を設定してもよい。
Next, the threshold setting means 40 will be described. As an example, the threshold can be set based on the minimum value in the number of threshold setting pulses.
First, a minimum value is searched for the threshold setting pulse number stored by the threshold setting pulse number storage means 38, and the minimum value is set as a threshold setting reference value. Furthermore, considering the case where the number of pulses for running abnormality is included in the threshold setting pulse number, the minimum value and the next smaller value are compared in the threshold setting pulse number, and the difference is larger than the predetermined number. When it is larger, the minimum value is deleted as an abnormal value, and the next smaller value is used as a threshold setting reference value. This operation may be repeated until the threshold setting reference value is not changed, and the threshold setting reference value may be obtained to set the threshold.

また、前記閾値設定参考値から所定の値を引いた値を閾値としてもよい。ここで所定の値とは、生地や糸条の材質などにより設定される値である。   A value obtained by subtracting a predetermined value from the threshold setting reference value may be used as the threshold value. Here, the predetermined value is a value set according to the material of the fabric or yarn.

他の例として、閾値設定用パルス数における最小値に基づかずに、閾値設定用パルス数における平均値と標準偏差を用いて閾値を設定してもよい。   As another example, the threshold value may be set using an average value and a standard deviation in the threshold setting pulse number, without being based on the minimum value in the threshold setting pulse number.

以上のように、本発明は繊維機械12の糸条14からパルスを生成し、実際に検出したパルスにより設定した走行異常を判断する閾値を用いて糸条の走行異常を監視している。
よって作業者によるばらつきなく適切な閾値の設定ができ、糸条14における走行異常の検出精度を高めることができる。また、作業者の閾値設定の負担を軽減できるので、生産効率が向上する。
As described above, the present invention generates a pulse from the yarn 14 of the textile machine 12 and monitors the yarn running abnormality using the threshold value for judging the running abnormality set by the actually detected pulse.
Therefore, an appropriate threshold value can be set without variation by the operator, and the detection accuracy of the running abnormality in the yarn 14 can be improved. Moreover, since the burden of setting the threshold value of the worker can be reduced, the production efficiency is improved.

以上、本発明の実施形態を上述したが本発明は上記の実施形態に限定されるものではない。図4に示す毛羽の無い糸条14は、ある一定の範囲の大きさの微細凹凸32を有するが、実際の糸条14は必ずある一定の範囲の大きさの微細凹凸32ができるとは限らない。そこで、上述した距離d2,d3は、糸条14の表面にある複数の微細凹凸32の凹から凹までの距離の平均値、凸から凸までの距離の平均値、またはその両方の距離の平均値を含むようにする。また、平均値を使用せず、複数ある距離d2,d3の中から代表的な値を使用しても良い。   As mentioned above, although embodiment of this invention was described above, this invention is not limited to said embodiment. The yarn 14 having no fluffs shown in FIG. 4 has fine irregularities 32 having a certain range of sizes, but an actual yarn 14 is not necessarily capable of forming minute irregularities 32 having a certain range of sizes. Absent. Therefore, the above-mentioned distances d2 and d3 are the average value of the distances from the concave to the concave of the plurality of fine irregularities 32 on the surface of the yarn 14, the average value of the distances from the convex to the convex, or the average of both distances. Include a value. Further, a representative value may be used from a plurality of distances d2 and d3 without using the average value.

複数の長繊維15がより合わさった糸条14を使用して説明したが、毛羽が無く表面に凹凸がある単線であっても良い。毛羽のある糸条14に対して適応できることは、前述したように特許文献1乃至2において明らかである。   Although the description has been made using the yarn 14 in which a plurality of long fibers 15 are more combined, a single wire having no fluff and unevenness on the surface may be used. As described above, it is apparent in Patent Documents 1 and 2 that it can be applied to the yarn 14 having fluff.

信号処理回路26は、オペアンプなどの回路素子だけではなく、必要に応じてソフトウェアを含めた回路であっても良い。糸条14を走行させる機構の動作に応じて電気信号を発するのであれば、近接スイッチ34以外の非接触センサを使用しても良い。   The signal processing circuit 26 may be not only a circuit element such as an operational amplifier but also a circuit including software as necessary. A non-contact sensor other than the proximity switch 34 may be used as long as an electrical signal is generated in accordance with the operation of the mechanism that causes the yarn 14 to travel.

閾値検索待機時間の入力手段は、タッチパネルだけではなく、パソコンやシーケンサーに直接入力するようにしてもよい。   The threshold search waiting time input means may be directly input not only to the touch panel but also to a personal computer or a sequencer.

その他、本発明は、その主旨を逸脱しない範囲で当業者の知識に基づき種々の改良、修正、変更を加えた態様で実施できるものである。   In addition, the present invention can be carried out in a mode in which various improvements, modifications, and changes are added based on the knowledge of those skilled in the art without departing from the spirit of the present invention.

本発明の一実施形態に係る糸条の走行監視装置の電気的構成図Electrical configuration diagram of a yarn traveling monitoring device according to an embodiment of the present invention 従来手法の一実施形態に係る糸条の走行監視装置の電気的構成図Electrical configuration diagram of a yarn traveling monitoring device according to an embodiment of a conventional method 本発明の一実施形態に係る糸条の走行監視装置の構成図1 is a configuration diagram of a yarn traveling monitoring apparatus according to an embodiment of the present invention. 毛羽のない糸条の拡大図Enlarged view of yarn without fluff センサの構成を示す図Diagram showing sensor configuration 受光素子が同じピッチで並んでいる様子を示す図The figure which shows a mode that a light receiving element is located in a line with the same pitch 差動型空間フィルタ素子の等価回路Equivalent circuit of differential spatial filter element 信号処理回路でのパルスを示す図Diagram showing pulses in signal processing circuit

符号の説明Explanation of symbols

10:糸条の走行監視装置
12:繊維機械
14:糸条
15:長繊維の表面
16:センサ
18:光源
20:差動型空間フィルタ素子
22a,22b:受光素子
24:差動増幅回路
26,27:信号処理回路
28:アンプ回路
30,31:制御回路
32:微細凹凸
34:近接スイッチ
36:パルス計数手段
37:判断手段
38:閾値設定パルス数記憶手段
39:閾値検索時間設定部
40:閾値設定手段
41:入力閾値記憶手段
10: Yarn traveling monitoring device 12: Textile machine 14: Yarn 15: Long fiber surface 16: Sensor 18: Light source 20: Differential type spatial filter element 22a, 22b: Light receiving element 24: Differential amplification circuit 26, 27: Signal processing circuit 28: Amplifier circuit 30, 31: Control circuit 32: Fine unevenness 34: Proximity switch 36: Pulse counting means 37: Determination means 38: Threshold setting pulse number storage means 39: Threshold search time setting unit 40: Threshold Setting means 41: input threshold value storage means

Claims (9)

糸条に光を照射する光源と、
前記糸条に対して光源とは反対方向に配置され、2系列の受光素子が糸条の走行方向に同じピッチで交互に並べられ、光が照射された糸条の影の変化に応じた光電流を出力する差動型空間フィルタ素子と、
前記光電流を電流電圧変換し、前記電流電圧変換した電圧を波形整形した後パルスに変換するアンプ回路と、
前記パルスの数を計数する手段と、
前記パルス数を用いて糸条の走行異常を判断する判断手段と、を含む繊維機械における糸条の走行監視装置であって、
前記判断手段が、
閾値検索をおこなう期間を設定する閾値検索時間設定部と、
設定された閾値検索時間内に検出した糸条の一定送り量ごとのパルス数を閾値設定用パルス数として記憶する閾値設定パルス数記憶手段と、
前記閾値設定用パルス数に基づいて走行異常を判断する閾値を設定する閾値設定手段と、を含み、
前記閾値検索時間設定部がタイマ又は前記繊維機械における運針数により、閾値検索を行なう時間を設定することを特徴とする糸条の走行監視装置。
A light source that illuminates the yarn,
Light corresponding to the change in the shadow of the yarn irradiated with light, arranged in the direction opposite to the light source with respect to the yarn, and two series of light receiving elements arranged alternately at the same pitch in the running direction of the yarn A differential spatial filter element that outputs current;
An amplifier circuit that converts the photocurrent into current-voltage, converts the current-voltage converted voltage into a pulse after waveform shaping, and
Means for counting the number of said pulses;
A yarn traveling monitoring device in a textile machine, comprising: a judging means for judging a yarn running abnormality using the number of pulses;
The determination means is
A threshold search time setting unit for setting a period for performing threshold search;
Threshold setting pulse number storage means for storing the number of pulses for each constant feed amount of the yarn detected within the set threshold search time as a threshold setting pulse number;
See containing and a threshold setting means for setting a threshold value for determining a running abnormality on the basis of the number of pulses for the threshold setting,
The yarn traveling monitoring apparatus, wherein the threshold search time setting unit sets a time for performing threshold search based on a timer or the number of stitches in the textile machine .
糸条に光を照射する光源と、
前記糸条に対して光源とは反対方向に配置され、2系列の受光素子が糸条の走行方向に同じピッチで交互に並べられ、光が照射された糸条の影の変化に応じた光電流を出力する差動型空間フィルタ素子と、
前記光電流を電流電圧変換し、前記電流電圧変換した電圧を波形整形した後パルスに変換するアンプ回路と、
前記パルスの数を計数する手段と、
前記パルス数を用いて糸条の走行異常を判断する判断手段と、を含む繊維機械における糸条の走行監視装置であって、
前記判断手段が、
閾値検索をおこなう期間を設定する閾値検索時間設定部と、
設定された閾値検索時間内に検出した糸条の一定送り量ごとのパルス数を閾値設定用パルス数として記憶する閾値設定パルス数記憶手段と、
前記閾値設定用パルス数に基づいて走行異常を判断する閾値を設定する閾値設定手段と、を含み、
前記閾値検索時間設定部が、閾値設定の際に手動で閾値検索の開始と停止を設定することを特徴とする糸条の走行監視装置。
A light source that illuminates the yarn,
Light corresponding to the change in the shadow of the yarn irradiated with light, arranged in the direction opposite to the light source with respect to the yarn, and two series of light receiving elements arranged alternately at the same pitch in the running direction of the yarn A differential spatial filter element that outputs current;
An amplifier circuit that converts the photocurrent into current-voltage, converts the current-voltage converted voltage into a pulse after waveform shaping, and
Means for counting the number of said pulses;
A yarn traveling monitoring device in a textile machine, comprising: a judging means for judging a yarn running abnormality using the number of pulses;
The determination means is
A threshold search time setting unit for setting a period for performing threshold search;
Threshold setting pulse number storage means for storing the number of pulses for each constant feed amount of the yarn detected within the set threshold search time as a threshold setting pulse number;
Threshold setting means for setting a threshold for determining running abnormality based on the threshold setting pulse number,
The yarn travel monitoring device, wherein the threshold search time setting unit manually sets the start and stop of the threshold search when setting the threshold.
請求項乃至請求項の糸条の走行監視装置であって、
前記閾値検索時間設定部が、
閾値検索待機時間を設定できることを特徴とした糸条の走行監視装置。
A yarn travel monitoring device according to claim 1 or claim 2 ,
The threshold search time setting unit
A yarn travel monitoring device characterized in that a threshold search standby time can be set.
請求項乃至請求項の糸条の走行監視装置であって、
前記閾値設定手段が、前記閾値設定パルス数記憶手段で記憶したパルス数における最小値を検索する最小値検索手段と、
前記最小値を閾値設定参考値として前記閾値設定参考値に基づき閾値を設定する閾値設定手段と、から成ることを特徴とした糸条の走行監視装置。
A yarn travel monitoring device according to claim 1 to claim 3 ,
The threshold value setting means searches for a minimum value in the pulse number stored in the threshold setting pulse number storage means, and a minimum value search means;
A yarn travel monitoring device, comprising: threshold setting means for setting a threshold based on the threshold setting reference value using the minimum value as a threshold setting reference value.
請求項の糸条の走行監視装置であって、
前記最小値検索手段が、前記閾値設定パルス数記憶手段で記憶したパルス数に置ける最小値とその次に小さい値を比較し、あらかじめ設定した値より差が大きい時、前期最小値は異常値として削除し、2番目に小さい値を閾値設定参考値とする操作を閾値設定参考値の変更が成立しなくなるまで繰り返し、閾値設定参考値を得る閾値設定参考値検索手段であることを特徴とした糸条の走行監視装置。
The yarn traveling monitoring device according to claim 4 ,
The minimum value search means compares the minimum value that can be placed in the pulse number stored in the threshold setting pulse number storage means with the next smaller value, and when the difference is larger than a preset value, the previous minimum value is regarded as an abnormal value. The yarn is characterized by being a threshold setting reference value search means for obtaining a threshold setting reference value by repeating the operation of deleting and setting the second smallest value as a threshold setting reference value until the threshold setting reference value is not changed. Article running monitoring device.
請求項の糸条の走行監視装置であって、
前記閾値設定参考値に基づいた閾値設定手段が、前記閾値設定参考値から所定の値を引いた値を閾値とする閾値設定手段であることを特徴とした糸条の走行監視装置。
The yarn traveling monitoring device according to claim 5 ,
The yarn traveling monitoring apparatus, wherein the threshold setting means based on the threshold setting reference value is a threshold setting means having a value obtained by subtracting a predetermined value from the threshold setting reference value as a threshold.
請求項乃至請求項における糸条の走行監視装置であって、
前記閾値設定手段が前記閾値設定パルス数記憶手段で記憶されたパルス数における平均値と標準偏差を求める手段と、
前記平均値と標準偏差を用いて閾値を決定する手段を備えたことを特徴とした糸条の走行監視装置。
A yarn travel monitoring device according to claim 1 to claim 3 ,
Means for obtaining an average value and a standard deviation in the number of pulses stored in the threshold setting pulse number storage means by the threshold setting means;
A yarn travel monitoring device comprising means for determining a threshold value using the average value and the standard deviation.
請求項1乃至請求項の糸条の走行監視装置であって、
前記閾値検索時間設定部が前記繊維機械の動きに合わせて閾値検索の開始と停止を行い、
前記閾値設定手段が、検出した閾値設定用パルス数の平均値または最小値の移り変わりを監視して、閾値を再設定するか否かを判断する手段を備えたことを特徴とする糸条の走行監視装置。
A yarn travel monitoring device according to claim 1 to claim 7 ,
The threshold search time setting unit starts and stops threshold search according to the movement of the textile machine,
The threshold value setting means includes means for monitoring whether the detected threshold value setting pulse number average value or minimum value changes, and determining whether or not to reset the threshold value. Monitoring device.
請求項1乃至請求項の糸条の走行監視装置であって
前記繊維機械に設けられた1針縫製する動作に応じて縫製パルスを発する手段と、
前記差動空間フィルタ素子の出力によるパルスおよび縫製パルスのタイミングを比較し、前記繊維機械が1針縫製する動作に応じて糸条の走行異常を判断する手段と、
を含む糸条の走行監視装置。
The yarn traveling monitoring device according to claim 1 to 8 , wherein the sewing machine generates a sewing pulse in response to an operation of sewing one stitch provided in the textile machine.
Means for comparing the timing of the pulse and the sewing pulse by the output of the differential spatial filter element, and determining a running abnormality of the yarn according to the operation in which the textile machine performs one stitch sewing;
Yarn travel monitoring device.
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