JP5288436B2 - Honeycomb type piezoelectric / electrostrictive element - Google Patents

Honeycomb type piezoelectric / electrostrictive element Download PDF

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JP5288436B2
JP5288436B2 JP2007273838A JP2007273838A JP5288436B2 JP 5288436 B2 JP5288436 B2 JP 5288436B2 JP 2007273838 A JP2007273838 A JP 2007273838A JP 2007273838 A JP2007273838 A JP 2007273838A JP 5288436 B2 JP5288436 B2 JP 5288436B2
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honeycomb
type piezoelectric
electrostrictive element
electrode
electrostrictive
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JP2008166715A (en
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伸行 小林
七瀧  努
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NGK Insulators Ltd
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本発明はハニカム型圧電/電歪素子に関し、更に詳しくは、耐久性に優れ、軽量化に適し、安価に製造することが可能なハニカム型圧電/電歪素子に関する。   The present invention relates to a honeycomb-type piezoelectric / electrostrictive element, and more particularly to a honeycomb-type piezoelectric / electrostrictive element that is excellent in durability, is suitable for weight reduction, and can be manufactured at low cost.

ディーゼルエンジンの燃料噴射弁の開閉アクチュエータや精密位置決めアクチュエータとして、高速応答可能な圧電アクチュエータが使用されている。通常、圧電アクチュエータは、発生力が3kg/mmレベルと極めて大きい反面、変位が0.1mm以下レベルと小さいため、変位を拡大する工夫がなされている。 Piezoelectric actuators capable of high-speed response are used as opening / closing actuators and precision positioning actuators for fuel injection valves of diesel engines. Normally, the piezoelectric actuator has a very large generated force of 3 kg / mm 2 level, but the displacement is as small as 0.1 mm or less.

変位を拡大する工夫を施したアクチュエータとしては、現在、電極を挟んだ薄い圧電板を積み重ねて一体化した、積層型圧電アクチュエータが主流となっている(例えば、特許文献1〜3参照)。また、渦巻き構造のアクチュエータも提案されている(例えば、特許文献4参照)。これらのうち積層型のアクチュエータは、通常、次のような方法で作製されている。まず、厚さ数10μmの生テープ(シート)をドクターブレード法などにより作製し、適当な寸法に切断加工してグリーンシートをつくる。次に、グリーンシートの片面に内部電極用金属ペーストとしてPtや、Ag/Pdなど、圧電の焼結温度に耐え得る高耐熱性金属からなる電極ペーストを印刷塗布し、これらを数100枚積層する。得られた生積層体を、脱バインダを経た後、1000℃以上で焼成し、焼結させる。これを所望の寸法、形状に切断加工した後、各内部電極を焼結体の側面に設けた外部電極に接続することにより積層型のアクチュエータを得ることができる。
特開平6−120579号公報 特開2002−261339号公報 特開2004−297042号公報 特開平11−112046号公報
As actuators that have been devised to increase the displacement, currently, stacked piezoelectric actuators in which thin piezoelectric plates sandwiching electrodes are stacked and integrated have become the mainstream (see, for example, Patent Documents 1 to 3). A spiral actuator has also been proposed (see, for example, Patent Document 4). Of these, the laminated actuator is usually manufactured by the following method. First, a raw tape (sheet) having a thickness of several tens of μm is produced by a doctor blade method or the like, and cut into an appropriate size to produce a green sheet. Next, an electrode paste made of a high heat-resistant metal that can withstand the piezoelectric sintering temperature, such as Pt or Ag / Pd, is printed and applied on one side of the green sheet, and several hundreds of these are laminated . The obtained green laminate is subjected to binder removal and then fired at 1000 ° C. or higher to be sintered. After cutting this into a desired size and shape, a multilayer actuator can be obtained by connecting each internal electrode to an external electrode provided on the side surface of the sintered body.
JP-A-6-120579 JP 2002-261339 A JP 2004-297042 A Japanese Patent Laid-Open No. 11-112046

このような積層型アクチュエータにおいては、一般的に各層の周縁部において、電極の形成されない不活性な領域(不活性部)が存在する。この不活性部には、活性部の駆動、変形にともなう引張応力が発生し、クラックが入り易くなる等、耐久性に問題があった。これに対し、全面に電極が形成された構成のものもあるが、側面に露出した内部電極の端縁に、ほぼ全幅にわたって絶縁材料からなる被覆を設ける複雑な工程が必要となっていた(特許文献1参照)。また、各層間の電極をつなぐ外部電極も、アクチュエータの伸縮運動により引っ張り応力がかかり、切断し易くなる等、耐久性に問題があった。このため、金属メッシュを貼る等の複雑な工程が必要となっていた(特許文献2参照)。また、積層型アクチュエータは、圧電体と電極の各層間に発生するせん断応力により、層間剥離などが生じやすいため、適切な予荷重を与えた状態で作動させる工夫をする必要があった(特許文献3参照)。   In such a multilayer actuator, there is generally an inactive region (inactive portion) where no electrode is formed at the peripheral portion of each layer. This inactive portion has a problem in durability, such as a tensile stress generated by driving and deformation of the active portion, and a crack easily occurs. On the other hand, there is a configuration in which electrodes are formed on the entire surface, but a complicated process of providing a coating made of an insulating material over almost the entire width is required on the edge of the internal electrode exposed on the side surface (patent) Reference 1). Further, the external electrode connecting the electrodes between the layers also has a problem in durability, such as being subject to tensile stress due to the expansion and contraction movement of the actuator, and being easily cut. For this reason, complicated processes, such as sticking a metal mesh, were needed (refer to patent documents 2). In addition, since the multilayer actuator is likely to cause delamination due to shear stress generated between each layer of the piezoelectric body and the electrode, it has been necessary to devise a mechanism to operate with an appropriate preload applied (Patent Document) 3).

また、積層型アクチュエータは比重8近くの鉛系圧電材料を用いることが多いため、緻密なバルク構造とした場合には質量が大きくなる傾向があった。質量増を抑えつつ、変位させる面積と、変位量とを両立させるため、円筒状のアクチュエータも提案されているが、素子のアスペクト比が大きくなると、加工コストが高くなる問題があった。   In addition, since a multilayer actuator often uses a lead-based piezoelectric material having a specific gravity of about 8, the mass tends to increase when a dense bulk structure is used. Cylindrical actuators have also been proposed in order to achieve both an area to be displaced and an amount of displacement while suppressing an increase in mass, but there has been a problem that processing costs increase as the aspect ratio of the element increases.

積層型アクチュエータの作製は、通常、非常に多くの工程からなっており、コスト高の原因となっていた。また、積層型アクチュエータは、一般に、その製造過程において、圧電材料と内部電極とを同時焼成するため、電極には、1000℃以上の耐熱性のある、Pt、Ag/Pd等の高価な貴金属を含有した材料を使用する必要があり、コスト高の原因となっていた。   The production of a laminated actuator usually consists of a very large number of processes, which is a cause of high costs. In addition, in a multilayer actuator, since a piezoelectric material and an internal electrode are generally fired simultaneously in the manufacturing process, an expensive noble metal such as Pt or Ag / Pd having a heat resistance of 1000 ° C. or higher is used for the electrode. It was necessary to use the contained material, which caused high costs.

上記積層型アクチュエータの問題点のうち、耐久性の問題を解決するため、渦巻き構造のアクチュエータが提案されている(特許文献4参照)。この渦巻き構造のアクチュエータによれば、圧電磁器層と振動電極とが渦巻状に巻回され略円筒形状を形成しており、耐久性については、積層型よりも有利な構造になるが、質量が大きい点や、製造コストが高い点については改善が見られない。   In order to solve the durability problem among the problems of the multilayer actuator, an actuator having a spiral structure has been proposed (see Patent Document 4). According to this spiral structure actuator, the piezoelectric ceramic layer and the vibrating electrode are spirally wound to form a substantially cylindrical shape, and the durability is more advantageous than the stacked type, but the mass is There is no improvement in terms of large points and high manufacturing costs.

本発明は、上述の問題に鑑みてなされたものであり、耐久性に優れ、軽量化に適し、安価に製造することが可能なハニカム型圧電/電歪素子を提供することを特徴とする。   The present invention has been made in view of the above problems, and is characterized by providing a honeycomb-type piezoelectric / electrostrictive element that is excellent in durability, is suitable for weight reduction, and can be manufactured at low cost.

上記課題を達成するため、本発明によって以下のハニカム型圧電/電歪素子が提供される。   In order to achieve the above object, the present invention provides the following honeycomb type piezoelectric / electrostrictive element.

[1] 軸方向に貫通する複数のセルを区画形成する隔壁を有するハニカム構造部と、前記セルの内壁面に、内壁面全体を内側から覆うように配設された電極(内部電極)とを備え、前記隔壁が、圧電/電歪体であり、前記隔壁を挟んで隣接するセルに配設された前記電極間に電圧を印加してハニカム構造部を変形させることが可能であり、前記ハニカム構造部の一方の端面に、極性を同じにする所定の内部電極が接続された一の外部電極と、極性を同じにする残余の内部電極が接続された他の外部電極とを有し、前記一の外部電極と前記他の外部電極とが電圧を印加するための一対の外部電極であるハニカム型圧電/電歪素子。 [1] A honeycomb structure having partition walls that partition and form a plurality of cells penetrating in the axial direction, and an electrode (internal electrode) disposed on the inner wall surface of the cell so as to cover the entire inner wall surface from the inside The partition is a piezoelectric / electrostrictive body, and the honeycomb structure can be deformed by applying a voltage between the electrodes disposed in adjacent cells across the partition , the honeycomb One end face of the structure part has one external electrode connected to a predetermined internal electrode having the same polarity, and another external electrode connected to the remaining internal electrode having the same polarity, A honeycomb-type piezoelectric / electrostrictive element, which is a pair of external electrodes for applying a voltage between one external electrode and the other external electrode .

[2] 全ての前記セルに前記内部電極が配設され、前記隔壁を挟んで隣接する全ての前記セル間に電圧を印加することが可能な[1]に記載のハニカム型圧電/電歪素子。 [2] The honeycomb-type piezoelectric / electrostrictive element according to [1], wherein the internal electrodes are arranged in all the cells, and a voltage can be applied between all the cells adjacent to each other across the partition wall. .

] 前記セルの一方の端部に前記内部電極に接触する導電性の目封止部を有し、前記一の外部電極及び他の外部電極が、前記目封止部を介して前記所定の内部電極及び前記残余の内部電極にそれぞれ接続された[又は[2]に記載のハニカム型圧電/電歪素子。 [ 3 ] The cell has a conductive plugging portion in contact with the internal electrode at one end of the cell, and the one external electrode and the other external electrode are connected to the predetermined plug via the plugging portion. The honeycomb-type piezoelectric / electrostrictive element according to [ 1 ] or [2] , which is connected to each of the internal electrodes and the remaining internal electrodes.

] 前記ハニカム構造部の前記外部電極が配設される端面に、前記隔壁に沿って、前記隔壁及び前記内部電極を覆い且つ前記目封止部が露出するように格子状に絶縁保護膜が配設され、前記外部電極が、前記絶縁保護膜の表面に配設されるとともに、前記格子状の絶縁保護膜の開口部分から露出した前記目封止部に接続された[3]に記載のハニカム型圧電/電歪素子。 [ 4 ] An insulating protective film in a lattice shape so as to cover the partition wall and the internal electrode along the partition wall and to expose the plugging portion on the end surface of the honeycomb structure portion where the external electrode is disposed along the partition wall. There is provided, the external electrodes, wherein while being disposed on the surface of the insulating protective film, according to [3] connected to the plugging portion exposed from the opening portions of the grid-shaped insulating protective film Honeycomb type piezoelectric / electrostrictive element.

] 前記極性を同じにする所定の内部電極と、前記極性を同じにする残余の内部電極とが交互に並ぶように配設された[]〜[]のいずれかに記載のハニカム型圧電/電歪素子。 [ 5 ] The honeycomb according to any one of [ 1 ] to [ 4 ], wherein the predetermined internal electrodes having the same polarity and the remaining internal electrodes having the same polarity are alternately arranged. Type piezoelectric / electrostrictive element.

] 前記セルの長手方向に垂直な断面形状が、角部を円弧状にした四角形である[1]〜[]のいずれかに記載のハニカム型圧電/電歪素子。 [ 6 ] The honeycomb-type piezoelectric / electrostrictive element according to any one of [1] to [ 5 ], wherein a cross-sectional shape perpendicular to the longitudinal direction of the cell is a quadrangle with arcuate corners.

] 前記隔壁の厚さが、20〜500μmである[1]〜[]のいずれかに記載のハニカム型圧電/電歪素子。 [ 7 ] The honeycomb type piezoelectric / electrostrictive element according to any one of [1] to [ 6 ], wherein the partition wall has a thickness of 20 to 500 μm.

] 前記ハニカム構造部が、圧電/電歪材料を主成分とする成形用原料を押出成形したものを焼成して形成したものである[1]〜[]のいずれかに記載のハニカム型圧電/電歪素子。 [ 8 ] The honeycomb according to any one of [1] to [ 7 ], wherein the honeycomb structure is formed by firing a material formed by extrusion forming a piezoelectric / electrostrictive material as a main component. Type piezoelectric / electrostrictive element.

] 前記ハニカム構造部が、圧電/電歪材料を主成分とするグリーンシートを積層したものを焼成して形成したものである[1]〜[]のいずれかに記載のハニカム型圧電/電歪素子。 [ 9 ] The honeycomb type piezoelectric element according to any one of [1] to [ 8 ], wherein the honeycomb structure part is formed by firing a laminate of green sheets mainly composed of a piezoelectric / electrostrictive material. / Electrostrictive element.

[1] 内部電極の厚さが、0.05〜5μmである[1]〜[]のいずれかに記載のハニカム型圧電/電歪素子。 [1 0 ] The honeycomb-type piezoelectric / electrostrictive element according to any one of [1] to [ 9 ], wherein the internal electrode has a thickness of 0.05 to 5 μm.

本発明のハニカム型圧電/電歪素子によれば、圧電/電歪体からなる隔壁を有するハニカム構造部を備え、隔壁により区画形成されたセルの内壁面に内部電極を備えるため、隔壁を挟んで隣接するセルに配設された内部電極間に電圧を印加すると、その隔壁を、厚さ方向(d33方向)に伸びるとともに、厚さ方向に垂直な方向(d31方向)に縮むように変形させることが可能である。このように、隔壁が、その厚さ方向に伸び、厚さ方向に垂直な方向に縮むように変形した場合には、ハニカム型圧電/電歪素子としては、セルの貫通する方向(中心軸方向)に縮み、更にセルの貫通する方向に直交する面内において全体的に縮むことになる。また、隔壁が厚さ方向に伸びることにより、セルの空間が狭くなることになる。このように、内部電極への電圧の印加により、セルの貫通する方向を含めて全体的に縮む動作をする特性を利用して、アクチュエータ等として使用することが可能となる。   According to the honeycomb type piezoelectric / electrostrictive element of the present invention, the honeycomb structure portion having partition walls made of a piezoelectric / electrostrictive body is provided, and the inner electrode is provided on the inner wall surface of the cell defined by the partition walls. When a voltage is applied between the internal electrodes arranged in adjacent cells, the partition is deformed so as to extend in the thickness direction (d33 direction) and contract in the direction perpendicular to the thickness direction (d31 direction). Is possible. In this way, when the partition wall is deformed so as to extend in the thickness direction and contract in the direction perpendicular to the thickness direction, the honeycomb type piezoelectric / electrostrictive element has a cell penetration direction (center axis direction). And further shrinks in a plane perpendicular to the cell penetration direction. In addition, since the partition walls extend in the thickness direction, the cell space is narrowed. As described above, it is possible to use as an actuator or the like by utilizing the characteristic that the entire electrode including the direction through which the cell penetrates is applied by applying a voltage to the internal electrode.

本発明のハニカム型圧電/電歪素子は、積層型アクチュエータと比較して、不活性部が少ないため耐久性に優れたものである。また、圧電体と内部電極とが積層されておらず、圧電体が一体構造であるため、積層型で問題となる、アクチュエータの伸縮運動時に層間に発生するせん断応力による層間剥離がなく、予荷重の必要もなく耐久性に優れたものである。   The honeycomb-type piezoelectric / electrostrictive element of the present invention is excellent in durability because there are few inactive portions as compared with the multilayer actuator. In addition, since the piezoelectric body and the internal electrode are not laminated and the piezoelectric body has an integral structure, there is no delamination due to shear stress generated between the layers during expansion and contraction of the actuator, which is a problem with the laminated type, and preloading It is excellent in durability.

また、本発明のハニカム型圧電/電歪素子は、セルの内壁面に内部電極を配設するため、圧電/電歪体を含むハニカム構造部をまず作製し、その後に内部電極を配設することが可能である。それにより、内部電極を焼成時の高温に曝す必要がなく、Pt、Ag/Pd等の高価な貴金属を使用する必要がないため、安価に製造することが可能となる。   Further, in the honeycomb type piezoelectric / electrostrictive element of the present invention, in order to dispose the internal electrode on the inner wall surface of the cell, the honeycomb structure including the piezoelectric / electrostrictive body is first manufactured, and then the internal electrode is disposed. It is possible. As a result, it is not necessary to expose the internal electrode to a high temperature during firing, and it is not necessary to use an expensive noble metal such as Pt or Ag / Pd, so that it can be manufactured at low cost.

また、本発明のハニカム型圧電/電歪素子は、内部に複数のセルの空間を有するため、構造上、軽量化を図ることが可能である。   In addition, since the honeycomb type piezoelectric / electrostrictive element of the present invention has a plurality of cell spaces inside, it is possible to reduce the weight of the structure.

更に、本発明のハニカム型圧電/電歪素子の用途は、アクチュエータに限定されず、超音波センサ、加速度センサ、角速度センサ、衝撃センサ、質量センサ等の各種センサ用のセンサ素子として使用することも可能である。   Furthermore, the application of the honeycomb type piezoelectric / electrostrictive element of the present invention is not limited to an actuator, and may be used as a sensor element for various sensors such as an ultrasonic sensor, an acceleration sensor, an angular velocity sensor, an impact sensor, and a mass sensor. Is possible.

以下、本発明を実施するための最良の形態を図面を参照しながら具体的に説明するが、本発明は以下の実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で、当業者の通常の知識に基づいて、適宜設計の変更、改良等が加えられることが理解されるべきである。   BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the best mode for carrying out the present invention will be specifically described with reference to the drawings.However, the present invention is not limited to the following embodiments and is within the scope of the present invention. It should be understood that design changes, improvements, and the like can be made as appropriate based on ordinary knowledge of those skilled in the art.

図1A及び図1Bは、本発明のハニカム型圧電/電歪素子の一実施形態を模式的に示し、図1Aは斜視図であり、図1Bは図1Aの「部分A」を切り出して拡大した斜視図である。図1A、図1Bに示すように、本実施形態のハニカム型圧電/電歪素子100は、軸方向(中心軸方向)Pに貫通する複数のセル2を、区画形成する隔壁3を有するハニカム構造部1と、セル2の内壁面4に、内壁面4全体を内側から覆うように配設された電極(内部電極)5とを備えるものである。セル2の内壁面4は、セル2を形成する隔壁3の表面である。そして、隔壁3は圧電/電歪体であり、隔壁3を挟んで隣接するセル2,2に配設された電極(内部電極)5,5間に電圧を印加してハニカム構造部を変形させることが可能なハニカム型圧電/電歪素子である。   1A and 1B schematically show an embodiment of the honeycomb-type piezoelectric / electrostrictive element of the present invention, FIG. 1A is a perspective view, and FIG. 1B is an enlarged view of “part A” of FIG. 1A. It is a perspective view. As shown in FIGS. 1A and 1B, the honeycomb-type piezoelectric / electrostrictive element 100 of the present embodiment has a honeycomb structure having partition walls 3 for partitioning and forming a plurality of cells 2 penetrating in the axial direction (center axis direction) P. The part 1 and the electrode (internal electrode) 5 disposed on the inner wall surface 4 of the cell 2 so as to cover the entire inner wall surface 4 from the inside are provided. The inner wall surface 4 of the cell 2 is the surface of the partition wall 3 that forms the cell 2. The partition wall 3 is a piezoelectric / electrostrictive body, and a voltage is applied between the electrodes (internal electrodes) 5 and 5 disposed in the adjacent cells 2 and 2 with the partition wall 3 interposed therebetween to deform the honeycomb structure portion. It is a honeycomb-type piezoelectric / electrostrictive element that can be used.

このように、隔壁3が圧電/電歪体からなり、セル2の内壁面4に内部電極5を備えるため、隔壁3を挟んで隣接するセル2,2に配設された内部電極5,5間に電圧を印加すると、その隔壁を、厚さ方向(d33方向)に伸びると共に厚さ方向に垂直な方向(d31方向)に縮むように変形させることが可能である。例えば、図1Bに示すように、ハニカム型圧電/電歪素子の中心軸方向Pにおいては、隔壁3の厚さ方向に垂直な方向に該当するため、隔壁3が、矢印a1、a2で示される方向に縮むように変形する。また、ハニカム型圧電/電歪素子の中心軸方向Pに垂直な面(端面及び断面)における、隔壁3の厚さ方向に垂直な方向においても、隔壁3が、矢印a3、a4で示される方向、及び矢印a5、a6で示される方向に縮むように変形する。更に、ハニカム型圧電/電歪素子の中心軸方向Pに垂直な面(端面及び断面)における、隔壁3の厚さ方向では、隔壁3が、矢印a7、a8で示される方向に伸びるように変形する。このように、隔壁3が、その厚さ方向に伸び、厚さ方向に垂直な方向に縮むように変形するため、ハニカム型圧電/電歪素子100は、セル2の貫通する方向(中心軸方向P)に縮み、更にセル2の貫通する方向(中心軸方向P)に直交する面内において全体的に縮む。また、隔壁3は、厚さ方向に伸びるように変形するが、隔壁3の厚さ方向にはセル2の空間が形成されているため、隔壁3の厚さ方向の変形は、セル2の空間を狭めるように作用し、ハニカム型圧電/電歪素子100の外部形状の変化への寄与は小さい。このように、本実施形態のハニカム型圧電/電歪素子100は、内部電極への電圧の印加により、セルの貫通する方向(中心軸方向P)を含めて全体的に縮む動作をするため、この特性を利用して、アクチュエータ素子やセンサ素子として使用することが可能となる。   Thus, since the partition wall 3 is made of a piezoelectric / electrostrictive body and the internal electrode 5 is provided on the inner wall surface 4 of the cell 2, the internal electrodes 5 and 5 disposed in the adjacent cells 2 and 2 with the partition wall 3 interposed therebetween. When a voltage is applied between them, the partition wall can be deformed so as to extend in the thickness direction (d33 direction) and contract in a direction perpendicular to the thickness direction (d31 direction). For example, as shown in FIG. 1B, the central axis direction P of the honeycomb-type piezoelectric / electrostrictive element corresponds to a direction perpendicular to the thickness direction of the partition walls 3, and thus the partition walls 3 are indicated by arrows a1 and a2. Deform to shrink in the direction. Also, in the direction perpendicular to the thickness direction of the partition 3 on the plane (end surface and cross section) perpendicular to the central axis direction P of the honeycomb type piezoelectric / electrostrictive element, the partition 3 is in the direction indicated by the arrows a3 and a4. , And so as to shrink in the direction indicated by arrows a5 and a6. Further, in the thickness direction of the partition walls 3 in the plane (end surface and cross section) perpendicular to the central axis direction P of the honeycomb type piezoelectric / electrostrictive element, the partition walls 3 are deformed so as to extend in the directions indicated by the arrows a7 and a8. To do. Thus, since the partition wall 3 is deformed so as to extend in the thickness direction and contract in a direction perpendicular to the thickness direction, the honeycomb-type piezoelectric / electrostrictive element 100 has a direction in which the cell 2 penetrates (center axis direction P ), And further shrinks as a whole in a plane orthogonal to the direction in which the cell 2 penetrates (center axis direction P). The partition wall 3 is deformed so as to extend in the thickness direction. However, since the space of the cell 2 is formed in the thickness direction of the partition wall 3, the deformation of the partition wall 3 in the thickness direction is the space of the cell 2. The contribution to the change in the external shape of the honeycomb type piezoelectric / electrostrictive element 100 is small. As described above, the honeycomb-type piezoelectric / electrostrictive element 100 according to the present embodiment operates to shrink as a whole including the cell penetration direction (center axis direction P) by applying a voltage to the internal electrode. Using this characteristic, it can be used as an actuator element or a sensor element.

また、本実施形態のハニカム型圧電/電歪素子100は、中心軸方向Pに垂直な面(端面及び断面)において、内部電極5が配設されたセル2が面(端面及び断面)全体に配置されているため、積層型アクチュエータと比較して、不活性部が少なく耐久性に優れたものである。また、圧電体(隔壁3(圧電/電歪体))と内部電極5とが積層されておらず、圧電体が一体構造であるため、積層型で問題となる、アクチュエータの伸縮運動時に層間に発生するせん断応力による層間剥離がなく、予荷重の必要もなく耐久性に優れたものである。また、本実施形態のハニカム型圧電/電歪素子100は、セル2の内壁面4に内部電極5を配設するため、圧電/電歪体(隔壁3)を含むハニカム構造部1をまず作製し、その後に内部電極5を配設することが可能である。それにより、内部電極5を、ハニカム構造部1を作製する際の焼成時の高温に曝す必要がなく、Pt、Ag/Pd等の高価な貴金属を使用する必要がないため、安価に製造することが可能となる。また、本実施形態のハニカム型圧電/電歪素子100は、内部に複数のセル2の空間を有するため、構造上、軽量化を図ることが可能である。   Further, in the honeycomb-type piezoelectric / electrostrictive element 100 of the present embodiment, the cell 2 in which the internal electrode 5 is disposed on the entire surface (end surface and cross section) on the surface (end surface and cross section) perpendicular to the central axis direction P. Due to the arrangement, the inactive portion is few and the durability is excellent as compared with the multilayer actuator. In addition, since the piezoelectric body (partition wall 3 (piezoelectric / electrostrictive body)) and the internal electrode 5 are not laminated and the piezoelectric body has an integral structure, it is a problem with the laminated type. There is no delamination due to the generated shear stress, no need for preload, and excellent durability. In the honeycomb-type piezoelectric / electrostrictive element 100 of the present embodiment, the internal electrode 5 is disposed on the inner wall surface 4 of the cell 2, so that the honeycomb structure portion 1 including the piezoelectric / electrostrictive body (partition wall 3) is first manufactured. Then, the internal electrode 5 can be disposed thereafter. Thereby, the internal electrode 5 does not need to be exposed to a high temperature at the time of firing when the honeycomb structure portion 1 is manufactured, and it is not necessary to use an expensive noble metal such as Pt, Ag / Pd, etc. Is possible. In addition, since the honeycomb type piezoelectric / electrostrictive element 100 of the present embodiment has the spaces of the plurality of cells 2 inside, it is possible to reduce the weight of the structure.

本実施形態のハニカム型圧電/電歪素子100を構成するハニカム構造部1の隔壁3は、圧電/電歪体である。圧電/電歪体を構成する圧電/電歪材料としては、電界誘起歪みを起こす材料であれば、特に限定されるものではなく、結晶質でも非晶質でもよく、又、半導体セラミック材料や強誘電体セラミック材料、あるいは反強誘電体セラミック材料でもよい。用途に応じて適宜選択し採用すればよい。また、分極処理が必要な材料であっても必要がない材料であってもよい。   The partition walls 3 of the honeycomb structure portion 1 constituting the honeycomb type piezoelectric / electrostrictive element 100 of the present embodiment are piezoelectric / electrostrictive bodies. The piezoelectric / electrostrictive material constituting the piezoelectric / electrostrictive body is not particularly limited as long as it is a material that causes electric field induced strain, and may be crystalline or amorphous, and may be a semiconductor ceramic material or a strong material. A dielectric ceramic material or an antiferroelectric ceramic material may be used. What is necessary is just to select and employ | adopt suitably according to a use. Further, it may be a material that does not require polarization treatment or a material that does not need polarization treatment.

具体的には、ジルコン酸鉛、チタン酸鉛、マグネシウムニオブ酸鉛、ニッケルニオブ酸鉛、ニッケルタンタル酸鉛、亜鉛ニオブ酸鉛、マンガンニオブ酸鉛、アンチモンスズ酸鉛、マンガンタングステン酸鉛、コバルトニオブ酸鉛、マグネシウムタングステン酸鉛、マグネシウムタンタル酸鉛、チタン酸バリウム、チタン酸ナトリウムビスマス、チタン酸ビスマスネオジウム(BNT)、ニオブ酸ナトリウム、ニオブ酸カリウムナトリウム、タンタル酸ストロンチウムビスマス、銅タングステンバリウム、鉄酸ビスマス、あるいはこれらのうちの2種以上からなる複合酸化物等を挙げることが出来る。また、これらの材料には、ランタン、カルシウム、ストロンチウム、モリブデン、タングステン、バリウム、ニオブ、亜鉛、ニッケル、マンガン、セリウム、カドミウム、クロム、コバルト、アンチモン、鉄、イットリウム、タンタル、リチウム、ビスマス、スズ、銅等の酸化物が固溶されていてもよい。中でも、ジルコン酸鉛、チタン酸鉛、マグネシウムニオブ酸鉛の複合酸化物を主成分として酸化ニッケルを含有してなる材料や、ジルコン酸鉛、チタン酸鉛、マグネシウムニオブ酸鉛、ニッケルニオブ酸鉛の複合酸化物を主成分とする材料が、大きな電界誘起歪が利用出来ることから、好ましい。ここで、主成分とは含有率が50質量%を超える成分をいう。この場合、ニッケル成分として、酸化物換算で0.05〜3質量%含有するものが特に好ましい。また、上記材料に、ビスマス酸リチウム、ゲルマニウム酸鉛等を添加した材料は、その圧電/電歪体の低温焼成を実現しつつ高い材料特性を発現出来るので好ましく、特に、上記ジルコン酸鉛、チタン酸鉛、及びマグネシウムニオブ酸鉛の複合酸化物を主成分として酸化ニッケルを含有してなる材料であって、そのニッケル成分として、酸化物換算で0.05〜3質量%含有し、且つゲルマニウム酸鉛を0.3〜4質量%添加した材料と;ジルコン酸鉛、チタン酸鉛、マグネシウムニオブ酸鉛、及びニッケルニオブ酸鉛の複合酸化物を主成分とする材料であって、そのニッケル成分として、酸化物換算で0.05〜3質量%含有し、且つゲルマニウム酸鉛を0.3〜4質量%添加した材料が望ましい。   Specifically, lead zirconate, lead titanate, lead magnesium niobate, lead nickel niobate, lead nickel tantalate, lead zinc niobate, lead manganese niobate, lead antimony stannate, lead manganese tungstate, cobalt niobium Lead oxide, lead magnesium tungstate, lead magnesium tantalate, barium titanate, sodium bismuth titanate, bismuth neodymium titanate (BNT), sodium niobate, potassium sodium niobate, strontium bismuth tantalate, barium copper tungsten, iron acid Examples thereof include bismuth or a composite oxide composed of two or more of these. These materials include lanthanum, calcium, strontium, molybdenum, tungsten, barium, niobium, zinc, nickel, manganese, cerium, cadmium, chromium, cobalt, antimony, iron, yttrium, tantalum, lithium, bismuth, tin, An oxide such as copper may be dissolved. Among these, materials containing nickel oxide with a composite oxide of lead zirconate, lead titanate and lead magnesium niobate as the main component, lead zirconate, lead titanate, lead magnesium niobate and lead nickel niobate A material containing a composite oxide as a main component is preferable because a large electric field induced strain can be used. Here, the main component refers to a component whose content exceeds 50% by mass. In this case, the nickel component is particularly preferably 0.05 to 3% by mass in terms of oxide. In addition, a material obtained by adding lithium bismutate, lead germanate, or the like to the above material is preferable because it can exhibit high material properties while realizing low-temperature firing of the piezoelectric / electrostrictive body. In particular, the above lead zirconate, titanium A material comprising nickel oxide as a main component of a composite oxide of lead oxide and lead magnesium niobate, containing 0.05 to 3% by mass in terms of oxide as the nickel component, and germanic acid A material containing 0.3 to 4% by weight of lead; a material mainly composed of a composite oxide of lead zirconate, lead titanate, lead magnesium niobate, and lead nickel niobate, and its nickel component A material containing 0.05 to 3% by mass in terms of oxide and 0.3 to 4% by mass of lead germanate is desirable.

本実施形態のハニカム型圧電/電歪素子100を構成するハニカム構造部1は、隔壁3の最外周全体を囲むように外周壁6が配設されている。隔壁3は圧電/電歪体であるが、外周壁6は圧電/電歪体であってもよいし、他のセラミック材料であってもよい。   In the honeycomb structure 1 constituting the honeycomb type piezoelectric / electrostrictive element 100 of the present embodiment, an outer peripheral wall 6 is disposed so as to surround the entire outermost periphery of the partition wall 3. The partition wall 3 is a piezoelectric / electrostrictive body, but the outer peripheral wall 6 may be a piezoelectric / electrostrictive body or other ceramic material.

本実施形態のハニカム型圧電/電歪素子100の大きさについては特に制限なく、用途によって適宜選択することができる。例えば、内燃機関の燃料噴射弁の開閉アクチュエータに使用する場合には、断面積0.3〜1.5mm、長さ30〜80mm程度であることが好ましい。 There is no restriction | limiting in particular about the magnitude | size of the honeycomb type piezoelectric / electrostrictive element 100 of this embodiment, According to a use, it can select suitably. For example, when used for an opening / closing actuator of a fuel injection valve of an internal combustion engine, the cross-sectional area is preferably about 0.3 to 1.5 mm 2 and the length is about 30 to 80 mm.

本実施形態のハニカム型圧電/電歪素子100において、隔壁3の厚さについては特に制限はないが、20〜500μmであることが好ましく、30〜80μmであることが更に好ましく、30〜50μmであることが特に好ましい。また、外周壁6を有する場合には、その厚さは50〜200μmであることが好ましい。   In the honeycomb type piezoelectric / electrostrictive element 100 of the present embodiment, the thickness of the partition wall 3 is not particularly limited, but is preferably 20 to 500 μm, more preferably 30 to 80 μm, and more preferably 30 to 50 μm. It is particularly preferred. Moreover, when it has the outer peripheral wall 6, it is preferable that the thickness is 50-200 micrometers.

ハニカムが四角形状の場合、膜厚をAμm、セル寸法をBμmとしたとき、A/Bは、0.02〜0.3が好ましく、0.04〜0.2が更に好ましく、0.06〜0.1が特に好ましい。また、ハニカム型圧電/電歪素子100に形成されるセルの数は、10〜1000が好ましく、40〜500が更に好ましい。   When the honeycomb has a square shape, when the film thickness is A μm and the cell dimension is B μm, A / B is preferably 0.02 to 0.3, more preferably 0.04 to 0.2, and 0.06 to 0.1 is particularly preferred. Further, the number of cells formed in the honeycomb type piezoelectric / electrostrictive element 100 is preferably 10 to 1000, and more preferably 40 to 500.

本実施形態のハニカム型圧電/電歪素子100において、ハニカム構造部1の中心軸に垂直な断面の形状は、図1Aに示すように四角形であってもよいが、五角形、六角形等の他の多角形であってもよいし、また、円形、楕円形、トラック形状等の他の形状であってもよい。また、セル2の中心軸に垂直(長手方向に垂直)な断面の形状は、図1Aに示すように四角形であってもよいが、五角形、六角形等の他の多角形であってもよいし、また、角部を円弧状にした四角形等の多角形、円形、楕円形、トラック形状等の他の形状であってもよい。ここで、「角部を円弧状にした四角形」というときは、図2に示すように、セル2の長手方向に垂直な断面形状において、四箇所の角部(頂点に相当する部分)2aが、円弧状に丸く形成された四角形のことをいう。セルのこの様な形状は、セル内に配設された内部電極の、角部に相当する部分の電界集中を防止できる点で好ましい。図2は、本発明のハニカム型圧電/電歪素子の他の実施形態を構成するハニカム構造部の、中心軸に垂直な断面の一部を拡大した断面図である。   In the honeycomb type piezoelectric / electrostrictive element 100 of the present embodiment, the shape of the cross section perpendicular to the central axis of the honeycomb structure portion 1 may be a quadrangle as shown in FIG. 1A, but other than a pentagon, a hexagon, etc. It may be a polygonal shape, or may be another shape such as a circle, an ellipse, or a track shape. Further, the cross-sectional shape perpendicular to the central axis of the cell 2 (perpendicular to the longitudinal direction) may be a quadrangle as shown in FIG. 1A, but may be another polygon such as a pentagon or a hexagon. In addition, other shapes such as a polygon such as a quadrangle whose corners are arc-shaped, a circle, an ellipse, and a track shape may be used. Here, when referring to “a quadrangle with corners in an arc shape”, as shown in FIG. 2, in the cross-sectional shape perpendicular to the longitudinal direction of the cell 2, four corners (portions corresponding to the apexes) 2 a are formed. This refers to a quadrangular shape formed into a circular arc shape. Such a shape of the cell is preferable in that it can prevent electric field concentration in the portion corresponding to the corner portion of the internal electrode disposed in the cell. FIG. 2 is an enlarged cross-sectional view of a part of a cross section perpendicular to the central axis of a honeycomb structure portion constituting another embodiment of the honeycomb type piezoelectric / electrostrictive element of the present invention.

本実施形態のハニカム型圧電/電歪素子100において、ハニカム構造部1は、圧電/電歪材料を主成分とする成形用原料を押出成形したものを焼成して形成したものであることが好ましい。これにより、ハニカム型圧電/電歪素子100を、少ない工程で、効率的に作製することができ、製造コストも安価にすることが可能となる。また、ハニカム構造部1を、圧電/電歪材料を主成分とするグリーンシートを積層したものを焼成して形成してもよい。ここで、「圧電/電歪材料を主成分とする」というときは、圧電/電歪材料の、成形原料を構成する粉体成分全体に対する含有率が、50質量%を超えることをいう。   In the honeycomb-type piezoelectric / electrostrictive element 100 of the present embodiment, the honeycomb structure portion 1 is preferably formed by firing a material formed by extrusion forming a piezoelectric / electrostrictive material as a main component. . As a result, the honeycomb-type piezoelectric / electrostrictive element 100 can be efficiently manufactured with fewer steps, and the manufacturing cost can be reduced. Alternatively, the honeycomb structure portion 1 may be formed by firing a laminate of green sheets mainly composed of a piezoelectric / electrostrictive material. Here, the phrase “having the piezoelectric / electrostrictive material as a main component” means that the content of the piezoelectric / electrostrictive material with respect to the entire powder component constituting the forming raw material exceeds 50 mass%.

本実施形態のハニカム型圧電/電歪素子100において、内部電極5を配設する数及び内部電極5の配置については、少なくとも一の隔壁3が内部電極5,5により挟まれるように配置されれば特に限定されないが、図1Aに示すように、全てのセル2に内部電極5が配設され、隔壁3を挟んで隣接する全てのセル2間に電圧を印加することが可能になるようにすることが好ましい。そして、内部電極5は、セル2の内壁面全体を覆って筒状に形成されることが好ましい。これにより、全ての隔壁3が、内部電極5に電圧を印加したときに上記所定の方向に変形するため、発生力の大きな圧電/電歪素子とすることが可能となる。図1Aに示すように全てのセル2に内部電極5が配設され、隔壁3を挟んで隣接する全てのセル2間に電圧を印加するため、極性を同じにする所定の内部電極5aと、極性を同じにする残余の内部電極5bとを交互に配設し、内部電極5aと内部電極5bとの間に電圧を印加するようにすることが好ましい。ここで、内部電極5aと内部電極5bとが交互に並ぶというときは、図1Aに示すように、端面において縦方向及び横方向に交互に並ぶことをいう。   In the honeycomb type piezoelectric / electrostrictive element 100 of the present embodiment, the number of the internal electrodes 5 and the arrangement of the internal electrodes 5 are arranged such that at least one partition wall 3 is sandwiched between the internal electrodes 5 and 5. Although not particularly limited, as shown in FIG. 1A, the internal electrodes 5 are arranged in all the cells 2 so that a voltage can be applied between all the cells 2 adjacent to each other with the partition wall 3 interposed therebetween. It is preferable to do. The internal electrode 5 is preferably formed in a cylindrical shape so as to cover the entire inner wall surface of the cell 2. Thereby, since all the partition walls 3 are deformed in the predetermined direction when a voltage is applied to the internal electrode 5, it is possible to obtain a piezoelectric / electrostrictive element having a large generated force. As shown in FIG. 1A, internal electrodes 5 are disposed in all the cells 2, and in order to apply a voltage between all the adjacent cells 2 across the partition wall 3, a predetermined internal electrode 5 a having the same polarity, It is preferable that the remaining internal electrodes 5b having the same polarity are alternately arranged so that a voltage is applied between the internal electrodes 5a and 5b. Here, when the internal electrodes 5a and the internal electrodes 5b are alternately arranged, as shown in FIG. 1A, the internal electrodes 5a and the internal electrodes 5b are alternately arranged in the vertical direction and the horizontal direction on the end surface.

本実施形態のハニカム型圧電/電歪素子100において、内部電極5の厚さは特に限定されないが、0.05〜5μmであることが好ましく、0.1〜1μmであることが更に好ましく、0.1〜0.5μmであることが特に好ましい。0.05μmより薄いと、電極の抵抗が高くなり、圧電/電歪体に十分な電界がかからないことがあり、5μmより厚いと、不活性部として変位の阻害を無視できないことがある。   In the honeycomb type piezoelectric / electrostrictive element 100 of the present embodiment, the thickness of the internal electrode 5 is not particularly limited, but is preferably 0.05 to 5 μm, more preferably 0.1 to 1 μm, and 0 It is particularly preferable that the thickness is 1 to 0.5 μm. When the thickness is less than 0.05 μm, the resistance of the electrode is increased, and a sufficient electric field is not applied to the piezoelectric / electrostrictive body. When the thickness is more than 5 μm, the inhibition of displacement cannot be ignored as an inactive portion.

内部電極5は、室温で固体であって、導電性の金属で構成されていることが好ましい。例えば、アルミニウム、チタン、クロム、鉄、コバルト、ニッケル、銅、亜鉛、ニオブ、モリブデン、ルテニウム、ロジウム、銀、スズ、タンタル、タングステン、イリジウム、白金、金、鉛等を含有する金属単体又は合金が挙げられる。本実施形態のハニカム型圧電/電歪素子100においては、上述のようにPt、Ag/Pd等の高価な貴金属を使用する必要がないため、その他の安価な材料を使用することが可能である。   The internal electrode 5 is preferably made of a conductive metal that is solid at room temperature. For example, simple metals or alloys containing aluminum, titanium, chromium, iron, cobalt, nickel, copper, zinc, niobium, molybdenum, ruthenium, rhodium, silver, tin, tantalum, tungsten, iridium, platinum, gold, lead, etc. Can be mentioned. In the honeycomb-type piezoelectric / electrostrictive element 100 of the present embodiment, it is not necessary to use an expensive noble metal such as Pt or Ag / Pd as described above, and therefore other inexpensive materials can be used. .

本実施形態のハニカム型圧電/電歪素子100は、図3に示すように、ハニカム構造部1の一方の端面に、極性を同じにする所定の内部電極5aが接続された一の外部電極7(7a)と、極性を同じにする残余の内部電極5bが接続された他の外部電極7(7b)とを有し、一の外部電極7aと他の外部電極7bとが電圧を印加するための一対の外部電極7であることが好ましい。また、図4に示すように、ハニカム構造部1が、一方の端面に、極性を同じにする所定の内部電極5aが接続された一の外部電極(図示せず)を有し、他方の端面に、極性を同じにする残余の内部電極5bが接続された他の外部電極7(7b)を有するようにしてもよく、この場合も、一の外部電極と他の外部電極7bとが、電圧を印加するための一対の外部電極7である。ここで、図3は、本発明のハニカム型圧電/電歪素子の他の実施形態を模式的に示し、一方の端面に外部電極が配設された状態を示す斜視図である。図4は、本発明のハニカム型圧電/電歪素子の他の実施形態を模式的に示し、両端面に外部電極が配設された状態(一方の端面は図示せず)を示す斜視図である。   As shown in FIG. 3, the honeycomb type piezoelectric / electrostrictive element 100 of the present embodiment has one external electrode 7 in which a predetermined internal electrode 5 a having the same polarity is connected to one end face of the honeycomb structure portion 1. (7a) and the other external electrode 7 (7b) to which the remaining internal electrode 5b having the same polarity is connected, and the voltage is applied to one external electrode 7a and the other external electrode 7b. The pair of external electrodes 7 is preferable. Moreover, as shown in FIG. 4, the honeycomb structure part 1 has one external electrode (not shown) to which a predetermined internal electrode 5a having the same polarity is connected on one end face, and the other end face The other external electrode 7 (7b) to which the remaining internal electrodes 5b having the same polarity are connected may be provided. In this case, the voltage between one external electrode and the other external electrode 7b Is a pair of external electrodes 7 for applying. Here, FIG. 3 is a perspective view schematically showing another embodiment of the honeycomb-type piezoelectric / electrostrictive element of the present invention and showing a state in which an external electrode is disposed on one end face. FIG. 4 is a perspective view schematically showing another embodiment of the honeycomb-type piezoelectric / electrostrictive element of the present invention and showing a state in which external electrodes are disposed on both end faces (one end face is not shown). is there.

外部電極7は、極性を同じにする内部電極と接続されれば、その形状は特に限定されないが、ハニカム構造部1の端面に配設された線状(帯状)の電極であることが好ましい。例えば、図3に示すように、極性が異なる内部電極(内部電極5aと内部電極5b)が交互に並んでいる場合には、内部電極5a同士を対角線方向に結んだ線状(帯状)の電極と、ハニカム構造部1の端面の外周に沿うように配置されたエル(L)字状の電極とを繋いで形成された櫛歯状の電極を外部電極7aとし、同様に、内部電極5b同士を対角線方向に結ぶ線状(帯状)の電極と、ハニカム構造部1の端面の外周に沿うように(上記外部電極7aのエル(L)字状の電極と重ならない位置に)配置されたエル(L)字状の電極とを繋いで櫛歯状に形成したものを外部電極7bとすることが好ましい。これは、外部電極7a及び7bの両方をハニカム構造部1の一方の端面に配設した場合も、外部電極7aをハニカム構造部1の一方の端面に配設し、外部電極7bを他方の端面に配設した場合も、同様である。また、外部電極7の厚さは、特に限定されるものではなく、0.1〜20μmが好ましい。   The shape of the external electrode 7 is not particularly limited as long as it is connected to the internal electrode having the same polarity, but is preferably a linear (band-shaped) electrode disposed on the end face of the honeycomb structure portion 1. For example, as shown in FIG. 3, when internal electrodes (internal electrode 5a and internal electrode 5b) having different polarities are arranged alternately, a linear (band-like) electrode in which the internal electrodes 5a are connected in a diagonal direction. And the comb-shaped electrode formed by connecting the L-shaped electrodes arranged along the outer periphery of the end face of the honeycomb structure portion 1 as the external electrode 7a, and the internal electrodes 5b Are arranged in a diagonal direction so as to extend along the outer periphery of the end face of the honeycomb structure portion 1 (in a position not overlapping with the L-shaped electrode of the external electrode 7a). The external electrode 7b is preferably formed in a comb-like shape by connecting the (L) -shaped electrode. This is because even when both the external electrodes 7a and 7b are disposed on one end face of the honeycomb structure 1, the external electrode 7a is disposed on one end face of the honeycomb structure 1 and the external electrode 7b is disposed on the other end face. The same applies to the case where they are disposed. Further, the thickness of the external electrode 7 is not particularly limited and is preferably 0.1 to 20 μm.

外部電極7の材質は特に限定されないが、室温で固体であって、導電性の金属で構成されていることが好ましい。例えば、アルミニウム、チタン、クロム、鉄、コバルト、ニッケル、銅、亜鉛、ニオブ、モリブデン、ルテニウム、ロジウム、銀、スズ、タンタル、タングステン、イリジウム、白金、金、鉛等を含有する金属単体又は合金が挙げられる。   The material of the external electrode 7 is not particularly limited, but it is preferable that the external electrode 7 is made of a conductive metal that is solid at room temperature. For example, simple metals or alloys containing aluminum, titanium, chromium, iron, cobalt, nickel, copper, zinc, niobium, molybdenum, ruthenium, rhodium, silver, tin, tantalum, tungsten, iridium, platinum, gold, lead, etc. Can be mentioned.

また、外部電極を直接ハニカム構造部に配設するのではなく、基板上に、極性を同じにする所定の内部電極のそれぞれに対応する一の外部電極と、極性を同じにする残余の内部電極のそれぞれに対応する他の外部電極とを形成して配線基板を形成し、その配線基板を、ハニカム構造部の一方の端面に、所定の内部電極とそれぞれに対応する外部電極とを電気的に接続し、残余の内部電極とそれぞれに対応する外部電極とを電気的に接続した状態で接合させてもよい。ここで、上記一の外部電極と他の外部電極とが電圧を印加するための一対の外部電極である。例えば、図8A及び図8Bに示すように、ハニカム構造部1の端面に配設させたときに各セルと重なる位置に貫通孔33が形成された基板31の、貫通孔33が形成された位置に外部電極が配設されてなる配線基板35を用いることができる。図9に示すように、接合面32側(裏面側)外部電極41a,41bと、表面34側外部電極42a,42bとは、貫通孔33を通じて連結されている。図8A、図8B及び図9において、接合面側外部電極41a及び表面側外部電極42aが、ハニカム構造部の所定の内部電極に電気的に接続される部分であり、接合面側外部電極41b及び表面側外部電極42bが、ハニカム構造部の残余の内部電極に電気的に接続される部分である。また、取り出し端子43a,43bに電源等からの配線が接続される。図8Aは、配線基板35の接合面32側からみた平面図であり、図8Bは、配線基板35の表面34(接合面32に対して反対側の面)側からみた平面図である。図9は、配線基板35の接合面に垂直な断面図である。   In addition, the external electrodes are not arranged directly on the honeycomb structure, but on the substrate, one external electrode corresponding to each of the predetermined internal electrodes having the same polarity and the remaining internal electrodes having the same polarity. A wiring board is formed by forming another external electrode corresponding to each of the electrodes, and the wiring board is electrically connected to one end face of the honeycomb structure portion with a predetermined internal electrode and a corresponding external electrode. The remaining internal electrodes and the corresponding external electrodes may be joined in an electrically connected state. Here, the one external electrode and the other external electrode are a pair of external electrodes for applying a voltage. For example, as shown in FIGS. 8A and 8B, the position of the substrate 31 in which the through hole 33 is formed in the position where the through hole 33 is formed at a position overlapping with each cell when arranged on the end face of the honeycomb structure 1. A wiring board 35 in which external electrodes are provided can be used. As shown in FIG. 9, the bonding surface 32 side (back side) external electrodes 41 a and 41 b and the surface 34 side external electrodes 42 a and 42 b are connected through the through-hole 33. 8A, 8B and 9, the bonding surface side external electrode 41a and the surface side external electrode 42a are portions that are electrically connected to predetermined internal electrodes of the honeycomb structure portion, and the bonding surface side external electrode 41b and The front side external electrode 42b is a portion that is electrically connected to the remaining internal electrodes of the honeycomb structure. Further, wiring from a power source or the like is connected to the extraction terminals 43a and 43b. FIG. 8A is a plan view seen from the bonding surface 32 side of the wiring board 35, and FIG. 8B is a plan view seen from the surface 34 (surface opposite to the bonding surface 32) side of the wiring board 35. FIG. 9 is a cross-sectional view perpendicular to the bonding surface of the wiring board 35.

基板41は公知の電気配線用の基板を用いることができる。基板41の厚さは、0.1〜3mmが好ましい。貫通孔33の大きさは特に限定されないが、ハニカム構造部の対応するセルの断面より小さいことが好ましい。   As the substrate 41, a known electric wiring substrate can be used. The thickness of the substrate 41 is preferably 0.1 to 3 mm. The size of the through hole 33 is not particularly limited, but is preferably smaller than the cross section of the corresponding cell of the honeycomb structure part.

図10は、外部電極が配設された配線基板35をハニカム構造部1に取付けたハニカム型圧電/電歪素子100の一部を模式的に示す、ハニカム構造部1の軸方向に平行な平面で切断した断面図である。図10に示すように、ハニカム構造部1と外部電極が配設された配線基板35とは、ハニカム構造部1のセル2と、それぞれのセル2に対応する配線基板35の貫通孔33とが重なるようにして(セル2と貫通孔33とが連通するようにして)結合されている。ハニカム構造部1と配線基板35とは接着剤44によって結合されることが好ましい。接着剤44としては、エポキシ樹脂系接着剤、配線基板がセラミックスなどの場合はガラス等を用いることができ、エポキシ樹脂系接着剤が好ましい。エポキシ樹脂系接着剤としては、公知のものを用いることができる。接着剤44は、印刷により配線基板35に塗布することが好ましい。ハニカム構造部1の所定の内部電極5aとそれぞれに対応する配線基板35に配設された外部電極とを電気的に接続し、ハニカム構造部1の残余の内部電極5bとそれぞれに対応する配線基板35に配設された外部電極とを電気的に接続するために、図10に示すように、導電材45により外部電極が配設された貫通孔33及びセル2の端部を満たし、導電材45を通じて配線基板35に配設された外部電極とセル2に配設された内部電極とを電気的に接続することが好ましい。導電材45の、貫通孔33及びセル2端部への充填状態は、特に限定されず、上記外部電極と内部電極とを電気的に接続できればよい。例えば、図10に示すように、導電材45を、貫通孔33を塞ぎ、セル2の端部に目封止を施す(セル2の端部全体を塞ぐ)ように充填することが好ましい。また、貫通孔33やセル2の端部を完全には塞がない状態で導電材45を充填してもよい。導電材45は、導電性ペーストを貫通孔33から圧入し、硬化させたものであることが好ましい。導電性ペーストとしては、200℃以下の乾燥・硬化により使用できる接着剤成分配合の銀ペースト、銅ペースト等を用いることができるが、銀ペーストが好ましい。   FIG. 10 schematically shows a part of the honeycomb type piezoelectric / electrostrictive element 100 in which the wiring substrate 35 provided with the external electrodes is attached to the honeycomb structure 1, and is a plane parallel to the axial direction of the honeycomb structure 1. It is sectional drawing cut | disconnected by. As shown in FIG. 10, the honeycomb structure portion 1 and the wiring substrate 35 on which the external electrodes are disposed include the cells 2 of the honeycomb structure portion 1 and the through holes 33 of the wiring substrate 35 corresponding to the respective cells 2. They are coupled so as to overlap (so that the cell 2 and the through hole 33 communicate with each other). The honeycomb structure portion 1 and the wiring substrate 35 are preferably bonded together by an adhesive 44. As the adhesive 44, an epoxy resin-based adhesive can be used, and glass or the like can be used when the wiring board is ceramics, and an epoxy resin-based adhesive is preferable. Known epoxy resin adhesives can be used. The adhesive 44 is preferably applied to the wiring board 35 by printing. A predetermined internal electrode 5a of the honeycomb structure part 1 and an external electrode disposed on the corresponding wiring board 35 are electrically connected, and the remaining internal electrode 5b of the honeycomb structure part 1 and the wiring board corresponding to each of them are electrically connected. In order to electrically connect the external electrode disposed in 35, as shown in FIG. 10, the through hole 33 in which the external electrode is disposed and the end of the cell 2 are filled with the conductive material 45, It is preferable to electrically connect the external electrode disposed on the wiring board 35 and the internal electrode disposed on the cell 2 through 45. The filling state of the conductive material 45 into the through-hole 33 and the end of the cell 2 is not particularly limited as long as the external electrode and the internal electrode can be electrically connected. For example, as shown in FIG. 10, the conductive material 45 is preferably filled so as to close the through-hole 33 and plug the end of the cell 2 (close the entire end of the cell 2). Further, the conductive material 45 may be filled in a state in which the through hole 33 and the end of the cell 2 are not completely blocked. The conductive material 45 is preferably made by press-fitting a conductive paste from the through-hole 33 and curing it. As the conductive paste, a silver paste or a copper paste containing an adhesive component that can be used by drying and curing at 200 ° C. or lower can be used, and a silver paste is preferable.

本実施形態のハニカム型圧電/電歪素子は、セルの一方の端部に内部電極に接触する導電性の目封止部を有し、一の外部電極及び他の外部電極が、目封止部を介して所定の内部電極及び残余の内部電極にそれぞれ接続されたものであることが好ましい。外部電極と内部電極とを接続する場合には、ハニカム構造部の端部に露出した内部電極に外部電極を接続する必要があるが、ハニカム構造部の端部に露出する内部電極の面積は必ずしも大きいものではない。そのため、セルの端部に導電性の目封止部を設け、その目封止部を介して外部電極と内部電極とを接続することにより、目封止部の端面(ハニカム構造部の端部に露出した面)全体を用いて外部電極を接続することが可能となる。目封止部の深さは、特に限定されないが、0.5〜5mmが好ましい。   The honeycomb-type piezoelectric / electrostrictive element of the present embodiment has a conductive plugging portion in contact with the internal electrode at one end of the cell, and one external electrode and the other external electrode are plugged. It is preferable that each of them is connected to a predetermined internal electrode and the remaining internal electrodes via a portion. When connecting the external electrode and the internal electrode, it is necessary to connect the external electrode to the internal electrode exposed at the end of the honeycomb structure part, but the area of the internal electrode exposed at the end of the honeycomb structure part is not necessarily It's not big. Therefore, by providing a conductive plugging portion at the end portion of the cell and connecting the external electrode and the internal electrode via the plugging portion, the end face of the plugging portion (the end portion of the honeycomb structure portion) It is possible to connect the external electrode using the entire surface exposed to (1). Although the depth of a plugging part is not specifically limited, 0.5-5 mm is preferable.

また、一の外部電極をハニカム構造部の一方の端面に配設し、他の外部電極を他方の端面に配設した場合には、所定の内部電極が配設されたセルの、一の外部電極が配設されている側の端部に、内部電極に接触する導電性の目封止部を有し、残余の内部電極が配設されたセルの、他の外部電極が配設されている側の端部に、内部電極に接触する導電性の目封止部を有するようにすることが好ましい。ここで、所定の内部電極が一方の極性を同じくする内部電極であり、残余の内部電極が他方の極性を同じくする内部電極である。   Further, when one external electrode is disposed on one end face of the honeycomb structure portion and the other external electrode is disposed on the other end face, one external electrode of the cell in which the predetermined internal electrode is disposed At the end where the electrode is disposed, there is a conductive plugging portion in contact with the internal electrode, and the other external electrode of the cell where the remaining internal electrode is disposed is disposed. It is preferable to have a conductive plugging portion in contact with the internal electrode at the end on the other side. Here, the predetermined internal electrodes are internal electrodes having the same polarity, and the remaining internal electrodes are internal electrodes having the same polarity.

導電性の目封止部の材質は、特に限定されず、室温で固体であって、導電性の金属を含有するものであることが好ましい。例えば、アルミニウム、チタン、クロム、鉄、コバルト、ニッケル、銅、亜鉛、ニオブ、モリブデン、ルテニウム、ロジウム、銀、スズ、タンタル、タングステン、イリジウム、白金、金、鉛等を含有する金属単体又は合金を挙げることができる。   The material of the conductive plugging portion is not particularly limited, and is preferably solid at room temperature and containing a conductive metal. For example, a simple metal or alloy containing aluminum, titanium, chromium, iron, cobalt, nickel, copper, zinc, niobium, molybdenum, ruthenium, rhodium, silver, tin, tantalum, tungsten, iridium, platinum, gold, lead, etc. Can be mentioned.

導電性の目封止部は、セルの孔を完全に塞ぐように配設されてもよいし、セルの孔の一部を塞ぐように配設されてもよい。緻密質でもよいが、多孔質でもよい。多孔質の場合、セルの内部と外部で通気性があるため、外界の圧力変化などに対しての信頼性が高いという利点がある。緻密質の場合、外界の水分など、素子の耐久性に悪影響を及ぼすものを排除できるという利点がある。   The conductive plugging portion may be disposed so as to completely block the cell hole, or may be disposed so as to block a part of the cell hole. It may be dense or porous. In the case of a porous material, since there is air permeability between the inside and outside of the cell, there is an advantage that the reliability with respect to a change in pressure in the outside world is high. In the case of a dense material, there is an advantage that it is possible to exclude substances that adversely affect the durability of the element, such as moisture in the outside world.

図5に示すように、本実施形態のハニカム型圧電/電歪素子100は、上述のようにセルの端部に目封止部11を有し、更に、ハニカム構造部1の外部電極7(7a,7b)が配設される端面に、隔壁に沿って、隔壁及び内部電極を覆い且つ目封止部11が露出するように格子状に絶縁保護膜12が配設されていることが好ましい。そして、外部電極7(7a,7b)が、絶縁保護膜12の表面に配設されるとともに、格子状の絶縁保護膜12の開口部分13から露出した目封止部11に接続されていることが好ましい。図5は、本発明のハニカム型圧電/電歪素子の他の実施形態を模式的に示す斜視図である。   As shown in FIG. 5, the honeycomb-type piezoelectric / electrostrictive element 100 of the present embodiment has the plugging portions 11 at the end portions of the cells as described above, and further the external electrodes 7 ( 7a and 7b) are preferably provided with an insulating protective film 12 in a lattice shape so as to cover the partition walls and the internal electrodes and expose the plugging portions 11 along the partition walls. . The external electrode 7 (7a, 7b) is disposed on the surface of the insulating protective film 12, and is connected to the plugged portion 11 exposed from the opening 13 of the lattice-shaped insulating protective film 12. Is preferred. FIG. 5 is a perspective view schematically showing another embodiment of the honeycomb-type piezoelectric / electrostrictive element of the present invention.

このように、ハニカム構造部1の端面に、隔壁及び内部電極を覆い且つ目封止部11が露出するように格子状に絶縁保護膜12が配設されることにより、外部電極7を、極性を同じにする目封止部のみに接続することがより容易になる。つまり、絶縁保護膜12を配設していないと、極性を同じにする目封止部のみを外部電極により接続しようとしても、隣接する他の極性の目封止部との距離が近いため、他の極性の目封止部と接触し易い状態となることがある。この様な場合、隔壁及び内部電極を覆うように格子状に絶縁保護膜12を配設すると、他の極性の目封止部の露出部分が小さくなり極性の異なる外部電極と接触し難くなる。そのため、絶縁保護膜12は、隔壁及び内部電極だけでなく、その内側の目封止部の端面の外縁部分も覆うことが好ましい。このとき、目封止部の端面の外縁部分が、一辺の長さの20〜80%覆われていることが好ましい。   As described above, the insulating protective film 12 is disposed on the end face of the honeycomb structure portion 1 in a lattice shape so as to cover the partition walls and the internal electrodes and to expose the plugging portions 11. It becomes easier to connect only to the plugged portions having the same. In other words, if the insulating protective film 12 is not provided, even if only the plugging portion having the same polarity is connected by the external electrode, the distance from the adjacent plugging portion having another polarity is short. It may be in a state of being easily in contact with other plugging portions of polarity. In such a case, when the insulating protective film 12 is disposed in a lattice shape so as to cover the partition walls and the internal electrodes, the exposed portions of the plugging portions with other polarities become small and it becomes difficult to contact the external electrodes with different polarities. Therefore, it is preferable that the insulating protective film 12 covers not only the partition walls and the internal electrodes, but also the outer edge portion of the end face of the plugged portion inside thereof. At this time, it is preferable that the outer edge portion of the end face of the plugged portion is covered by 20 to 80% of the length of one side.

絶縁保護膜12の材質としては、電気絶縁性の材料であれば特に限定されないが、例えば、ガラス、結晶化ガラス、樹脂等を挙げることができる。   The material of the insulating protective film 12 is not particularly limited as long as it is an electrically insulating material, and examples thereof include glass, crystallized glass, and resin.

本発明のハニカム型圧電/電歪素子の他の実施形態は、ハニカム構造部の一方の端面に、各内部電極にそれぞれ独立して接続された外部電極を有し、外部電極を通じてそれぞれ独立して各内部電極に電圧を印加することができるものである。本実施形態のハニカム型圧電/電歪素子は、それぞれの内部電極に対して独立して電圧を印加することができる点以外は、上述した、本発明のハニカム型圧電/電歪素子の一実施形態と同様である。本実施形態のハニカム型圧電/電歪素子によれば、内部電極毎に電圧印加の制御を行うことができるため、例えば、各セルの並びにおける一の方向に向かって、所定の時間差で順次各内部電極に電圧の印加を行うことにより、図11に示すように、ハニカム型圧電/電歪素子100の端面46が、波打つように変動し、この脈動によりハニカム型圧電/電歪素子100をポンプとして用いることが可能となる。図11は、ハニカム型圧電/電歪素子100の端面46の部分が波状に変動している状態を説明する側面図である。図11においては、各セル47の並びが示されており、各セルが順次伸縮することにより、そのセル47の並ぶ方向(並びにおける一の方向)に波が形成されている状態を示す。   In another embodiment of the honeycomb-type piezoelectric / electrostrictive element of the present invention, one end face of the honeycomb structure portion has external electrodes that are independently connected to the respective internal electrodes, and independently through the external electrodes. A voltage can be applied to each internal electrode. The honeycomb type piezoelectric / electrostrictive element of the present embodiment is one embodiment of the honeycomb type piezoelectric / electrostrictive element of the present invention described above except that a voltage can be independently applied to each internal electrode. It is the same as the form. According to the honeycomb-type piezoelectric / electrostrictive element of the present embodiment, voltage application can be controlled for each internal electrode. For example, each of the cells is sequentially arranged at a predetermined time difference in one direction in each cell array. By applying a voltage to the internal electrode, as shown in FIG. 11, the end face 46 of the honeycomb type piezoelectric / electrostrictive element 100 fluctuates so as to wave, and this pulsation pumps the honeycomb type piezoelectric / electrostrictive element 100. Can be used. FIG. 11 is a side view illustrating a state where the end face 46 of the honeycomb type piezoelectric / electrostrictive element 100 is fluctuating. FIG. 11 shows the arrangement of the cells 47, and shows a state in which waves are formed in the direction in which the cells 47 are arranged (one direction in the arrangement) by sequentially expanding and contracting each cell.

また、本実施形態のハニカム型圧電/電歪素子によれば、図12に示すように、端面46が、その中心部分を中心にして回転する方向に波打つように、各内部電極に電圧を印加することができる。これにより、本実施形態のハニカム型圧電/電歪素子を回転モータとして用いることが可能となる。図12は、ハニカム型圧電/電歪素子100の端面46の部分が、回転するように波打つ状態を説明する斜視図である。   Further, according to the honeycomb type piezoelectric / electrostrictive element of the present embodiment, as shown in FIG. 12, a voltage is applied to each internal electrode so that the end face 46 undulates in the direction of rotation about the central portion. can do. As a result, the honeycomb-type piezoelectric / electrostrictive element of the present embodiment can be used as a rotary motor. FIG. 12 is a perspective view illustrating a state where the end face 46 of the honeycomb type piezoelectric / electrostrictive element 100 is undulated so as to rotate.

次に、本発明のハニカム型圧電/電歪素子の製造方法について説明する。本発明のハニカム型圧電/電歪素子は、例えば、以下のような方法により製造することができるが、本発明のハニカム型圧電/電歪素子を製造する方法は、以下の方法に限定されることはない。ここでは、図5に示すような、ハニカム構造部1の一方の端面に、目封止部11、絶縁保護膜12及び、極性の異なる2つの外部電極7(7a,7b)が配設されたハニカム型圧電/電歪素子100を製造する方法について説明する。   Next, the manufacturing method of the honeycomb type piezoelectric / electrostrictive element of the present invention will be described. The honeycomb type piezoelectric / electrostrictive element of the present invention can be manufactured by, for example, the following method, but the method of manufacturing the honeycomb type piezoelectric / electrostrictive element of the present invention is limited to the following method. There is nothing. Here, as shown in FIG. 5, a plugged portion 11, an insulating protective film 12, and two external electrodes 7 (7a, 7b) having different polarities are disposed on one end face of the honeycomb structure portion 1. A method for manufacturing the honeycomb type piezoelectric / electrostrictive element 100 will be described.

まず、ハニカム構造部1を成形するための坏土を形成する。これは、上述したハニカム構造部1の隔壁3の材料として挙げたものの原料を用い、その原料を混合、混練して坏土を形成するものである。例えば、チタン酸ジルコン酸鉛等の粉体原料に、水、有機溶媒等の分散媒、有機バインダ、分散剤等を加えて成形原料とし、これを混練し、粘土状の坏土を形成する。   First, a clay for forming the honeycomb structure 1 is formed. This is to use the raw materials mentioned above as the material of the partition walls 3 of the honeycomb structure 1 and mix and knead the raw materials to form a clay. For example, water, a dispersion medium such as an organic solvent, an organic binder, a dispersant, and the like are added to a powder raw material such as lead zirconate titanate to form a forming raw material, which is kneaded to form a clay-like clay.

有機バインダとしては、ヒドロキシプロピルメチルセルロース、メチルセルロース、ヒドロキシエチルセルロース、カルボキシルメチルセルロース、ポリビニルアルコール等を使用することができる。これらは、一種単独で使用してもよいし、二種以上を組み合わせて使用してもよい。   As the organic binder, hydroxypropylmethylcellulose, methylcellulose, hydroxyethylcellulose, carboxymethylcellulose, polyvinyl alcohol and the like can be used. These may be used individually by 1 type, and may be used in combination of 2 or more type.

分散剤としては、エチレングリコール、デキストリン、脂肪酸石鹸、ポリアルコール等を使用することができる。これらは、一種単独で使用してもよいし、二種以上を組み合わせて使用してもよい。   As the dispersant, ethylene glycol, dextrin, fatty acid soap, polyalcohol and the like can be used. These may be used individually by 1 type, and may be used in combination of 2 or more type.

分散媒として有機溶媒を用いる場合には、アルコールなどの有機溶媒を用いることが好ましい。有機溶媒としては、たとえば、テルピネオールを用いることができる。この場合、有機バインダとしてポリビニルブチラールを用いることもできる。   When an organic solvent is used as the dispersion medium, it is preferable to use an organic solvent such as alcohol. As the organic solvent, for example, terpineol can be used. In this case, polyvinyl butyral can also be used as the organic binder.

成形原料を混練して坏土を調製する方法としては特に制限はなく、例えば、ニーダー、真空土練機等を用いる方法を挙げることができる。   There is no restriction | limiting in particular as a method of knead | mixing a shaping | molding raw material and preparing a clay, For example, the method of using a kneader, a vacuum clay kneader, etc. can be mentioned.

次に、得られた坏土を、ハニカム形状に成形してハニカム成形体を作製する。ハニカム成形体を作製する方法としては、特に制限はなく、押出成形、射出成形、プレス成形等の従来公知の成形法を用いることができる。中でも、上述のように調製した坏土を、所望のセル形状、隔壁厚さ、セル密度を有する口金を用いて押出成形する方法等を好適例として挙げることができる。   Next, the obtained clay is formed into a honeycomb shape to produce a honeycomb formed body. There is no restriction | limiting in particular as a method of producing a honeycomb molded object, Conventionally well-known shaping | molding methods, such as extrusion molding, injection molding, and press molding, can be used. Among them, a preferable example is a method of extruding the clay prepared as described above using a die having a desired cell shape, partition wall thickness, and cell density.

また、原料と、バインダを含んだ有機溶媒とを混合したスラリーを作製し、ドクターブレード法等により成形して、図7Aに示すような、セルを形成するための複数の貫通孔22を設けたグリーンシート21を作製し、得られたグリーンシート21を図7Bに示すように、積層することによりハニカム成形体23を作製してもよい。図7A及び図7Bは本発明のハニカム型圧電/電歪素子を構成するハニカム構造部を作製する過程を模式的に示し、図7Aは、グリーンシートを示す斜視図であり、図7Bは、グリーンシートを積層した状態を示す斜視図である。   Further, a slurry in which a raw material and an organic solvent containing a binder are mixed is prepared and molded by a doctor blade method or the like, and a plurality of through holes 22 for forming a cell as shown in FIG. 7A are provided. The green sheet 21 may be produced, and the resulting green sheet 21 may be laminated as shown in FIG. 7B to produce the honeycomb formed body 23. 7A and 7B schematically show a process of manufacturing a honeycomb structure part constituting the honeycomb type piezoelectric / electrostrictive element of the present invention, FIG. 7A is a perspective view showing a green sheet, and FIG. It is a perspective view which shows the state which laminated | stacked the sheet | seat.

次に、得られたハニカム成形体を乾燥させて、ハニカム乾燥体を作製することが好ましい。乾燥の方法も特に制限はなく、例えば、熱風乾燥、マイクロ波乾燥、誘電乾燥、減圧乾燥、真空乾燥、凍結乾燥等の従来公知の乾燥法を用いることができる。中でも、成形体全体を迅速かつ均一に乾燥することができる点で、熱風乾燥と、マイクロ波乾燥又は誘電乾燥とを組み合わせた乾燥方法が好ましい。   Next, it is preferable to produce a honeycomb dried body by drying the obtained honeycomb formed body. The drying method is not particularly limited, and conventionally known drying methods such as hot air drying, microwave drying, dielectric drying, reduced pressure drying, vacuum drying, freeze drying and the like can be used. Especially, the drying method which combined hot air drying, microwave drying, or dielectric drying is preferable at the point which can dry the whole molded object rapidly and uniformly.

次に、得られたハニカム乾燥体を本焼成する前に仮焼して仮焼体を作製してもよい。「仮焼」とは、ハニカム成形体中の有機物(有機バインダ、分散剤等)を燃焼させて除去する操作を意味する。仮焼温度は200〜800℃程度とすればよい。仮焼時間としては特に制限はないが、通常は、10〜100時間程度である。   Next, the obtained honeycomb dried body may be calcined before main firing to produce a calcined body. “Preliminary firing” means an operation of burning and removing organic substances (organic binder, dispersant, etc.) in the honeycomb formed body. The calcining temperature may be about 200 to 800 ° C. Although there is no restriction | limiting in particular as a calcination time, Usually, it is about 10 to 100 hours.

次に、得られた仮焼体を焼成(本焼成)することによって、図6Aに示すようなハニカム構造部1を得ることができる。「本焼成」とは、仮焼体中の成形原料を焼結させて緻密化し、所定の強度を確保するための操作を意味する。焼成条件(温度・時間)は、成形原料の種類により異なるため、その種類に応じて適当な条件を選択すればよい。図6A〜図6Eは、本発明のハニカム型圧電/電歪素子の製造方法の一実施形態における、製造過程を模式的に示し、ハニカム構造部の一方の端面側から見た正面図である。   Next, by firing (main firing) the obtained calcined body, a honeycomb structure portion 1 as shown in FIG. 6A can be obtained. “Main firing” means an operation for sintering and densifying the forming raw material in the calcined body to ensure a predetermined strength. Since the firing conditions (temperature and time) vary depending on the type of molding raw material, appropriate conditions may be selected according to the type. 6A to 6E are front views schematically showing a manufacturing process in one embodiment of the method for manufacturing a honeycomb-type piezoelectric / electrostrictive element of the present invention and viewed from one end face side of the honeycomb structure part.

次に、図6Bに示すように、ハニカム構造部1のセル2の内壁面4に、内壁面4全体を覆うように内部電極5を配設する。内部電極5の配設箇所は内壁面4全体であることが好ましいが、内壁面4の一部であってもよい。内部電極5としては、上述した銀、銅等の材料を使用することができる。内部電極5の配設方法は特に限定されないが、例えば、以下の方法で配設することができる。まず、内部電極5の材料となる金属を粉末状にし、アルコールなどの溶媒や有機バインダ等を加えてスラリーとする。スラリー濃度としては、50〜80質量%が好ましい。また、スラリーの粘度としては、0.05〜50Pa・sが好ましい。そして、そのスラリーにハニカム構造部1を浸漬してセル2の内壁面4にスラリーを付着させ、その後、600〜900℃で加熱することにより、内壁面4全体を覆うように膜状の内部電極5を配設してもよい。この場合、スラリーをセル2の内壁面4に付着させるときに、隔壁側から吸引することにより、セル2の内壁面4に効率的にスラリーを付着させることが好ましい。また、ハニカム構造部1の外周や、端面の隔壁部分にマスクを施し、セルの内壁面以外の部分にスラリーが付着しないようにしてもよい。   Next, as shown in FIG. 6B, the internal electrode 5 is disposed on the inner wall surface 4 of the cell 2 of the honeycomb structure portion 1 so as to cover the entire inner wall surface 4. The location of the internal electrode 5 is preferably the entire inner wall surface 4, but may be a part of the inner wall surface 4. As the internal electrode 5, the above-described materials such as silver and copper can be used. Although the arrangement | positioning method of the internal electrode 5 is not specifically limited, For example, it can arrange | position with the following method. First, the metal used as the material of the internal electrode 5 is powdered, and a solvent such as alcohol or an organic binder is added to form a slurry. The slurry concentration is preferably 50 to 80% by mass. Moreover, as a viscosity of a slurry, 0.05-50 Pa.s is preferable. And the honeycomb structure part 1 is immersed in the slurry, the slurry is attached to the inner wall surface 4 of the cell 2, and then heated at 600 to 900 ° C., thereby forming a film-like internal electrode so as to cover the entire inner wall surface 4. 5 may be provided. In this case, when the slurry is attached to the inner wall surface 4 of the cell 2, it is preferable that the slurry is efficiently attached to the inner wall surface 4 of the cell 2 by sucking from the partition wall side. Further, a mask may be applied to the outer periphery of the honeycomb structure portion 1 or the partition wall portion of the end surface so that the slurry does not adhere to portions other than the inner wall surface of the cell.

上記方法のほか、メッキ、スパッタリングなども用いられる。隣接するセル2の内壁面4に配設された内部電極5が導通しないように、端面をかるく研磨し、隔壁の端面にセラミックス部分が露出するようにすることが好ましい。   In addition to the above methods, plating, sputtering and the like are also used. It is preferable to polish the end face slightly so that the internal electrode 5 disposed on the inner wall surface 4 of the adjacent cell 2 does not conduct so that the ceramic portion is exposed at the end face of the partition wall.

次に、図6Cに示すように、内部電極5を配設したハニカム構造部1の一方の端面に目封止部11を配設することが好ましい。目封止部11を配設する方法は特に限定されないが、例えば、ハニカム構造部の一方の端部に極性の異なる2つの外部電極を配設する場合には、まず、上記目封止部に使用する金属原料の粉末、水またはアルコールなどの有機溶媒、及び有機バインダを含む目封止スラリー(又は、目封止ペースト)を、貯留容器に貯留しておく。スラリー濃度としては、50〜90質量%が好ましい。また、スラリーの粘度としては、5〜5000Pa・sが好ましい。そして、上記内部電極5を配設したハニカム構造部1の一方の端部を、貯留容器中に浸漬して、セル2の開口部に目封止スラリーを充填して目封止部11を形成する。また、ハニカム構造部の一方の端部に一の外部電極を配設し、他方の端部に極性の異なる他の外部電極を配設する場合には、それぞれの端部におけるセルのなかで、外部電極を接続しない内部電極が配設されているセルにマスクを施し、両端部のセル2の開口部に、上記方法で目封止スラリーを充填して、目封止部11を形成することが好ましい。目封止部を配設する深さは、特に限定されないが、0.5〜5mmが好ましい。また、ハニカム構造部の一方の端部に一の外部電極を配設し、他方の端部に極性の異なる他の外部電極を配設する場合には、作業性を向上させる観点より、上記マスクを施すことなく、ハニカム構造部の両端部の全てのセルの開口部に目封止部11を配設してもよい。   Next, as shown in FIG. 6C, it is preferable to dispose a plugging portion 11 on one end face of the honeycomb structure portion 1 in which the internal electrode 5 is disposed. The method for disposing the plugging portion 11 is not particularly limited. For example, when two external electrodes having different polarities are disposed at one end of the honeycomb structure portion, first, the plugging portion 11 is disposed in the plugging portion. A plugging slurry (or plugging paste) containing a metal raw material powder, an organic solvent such as water or alcohol, and an organic binder is stored in a storage container. The slurry concentration is preferably 50 to 90% by mass. The viscosity of the slurry is preferably 5 to 5000 Pa · s. Then, one end portion of the honeycomb structure portion 1 provided with the internal electrode 5 is immersed in a storage container, and the plugging slurry is filled in the opening portion of the cell 2 to form the plugging portion 11. To do. In addition, when one external electrode is disposed at one end of the honeycomb structure portion and another external electrode having a different polarity is disposed at the other end portion, among the cells at each end portion, A mask is applied to a cell in which an internal electrode not connected to an external electrode is provided, and the plugging slurry is filled in the opening of the cell 2 at both ends by the above method to form the plugged portion 11. Is preferred. Although the depth which arrange | positions a plugging part is not specifically limited, 0.5-5 mm is preferable. In addition, when one external electrode is disposed at one end of the honeycomb structure and another external electrode having a different polarity is disposed at the other end, the above mask is used from the viewpoint of improving workability. The plugging portions 11 may be disposed in the opening portions of all the cells at both ends of the honeycomb structure portion without performing the above.

次に、図6Dに示すように、ハニカム構造部1の目封止部11を配設した端面に、隔壁3(図6C参照)に沿って、隔壁3(図6C参照)及び内部電極5(図6C参照)を覆い且つ目封止部11が露出するように格子状に絶縁保護膜12を配設することが好ましい。絶縁保護膜12の配設方法は、特に限定されないが、上記電気絶縁性を有する材料を、ハニカム構造部1の端面に印刷することにより配設することが好ましい。他の方法としては、打抜きシート接着、筆塗り、メッキ、スパッタリングを挙げることができる。   Next, as shown in FIG. 6D, the partition wall 3 (see FIG. 6C) and the internal electrode 5 (see FIG. 6C) are formed along the partition wall 3 (see FIG. 6C) on the end surface of the honeycomb structure 1 where the plugging portions 11 are disposed. It is preferable to dispose the insulating protective film 12 in a lattice shape so as to cover the plugged portion 11 and to cover the plugged portion 11 (see FIG. 6C). The method for disposing the insulating protective film 12 is not particularly limited, but it is preferable to dispose the insulating protective film 12 by printing the material having electrical insulation properties on the end face of the honeycomb structure 1. Other methods include stamping sheet adhesion, brush coating, plating, and sputtering.

次に、図6Eに示すように、外部電極7(7a,7b)を絶縁保護膜12の表面に配設し、開口部分13から露出する極性の同じ目封止部11に接続し、ハニカム型圧電/電歪素子100とすることが好ましい。ここで、「極性の同じ目封止部」というときは、極性の同じ内部電極に接触する目封止部をいう。外部電極7(7a,7b)の配設方法は、特に限定されないが、上記外部電極7の材料として使用できる材料を、ハニカム構造部1の端面における絶縁保護膜12の表面及び極性の同じ目封止部の表面に印刷することにより配設することが好ましい。他の方法としては、打抜きシート接着、筆塗り、メッキ、スパッタリングを挙げることができる。図6Eに示すハニカム型圧電/電歪素子においては、極性の異なる目封止部(内部電極)が、交互に配設されている。また、外部電極7(7a,7b)の一方をハニカム構造部の一方の端部に配設し、他方をハニカム構造部の他方の端部に配設する場合にも、同様に、所定の位置に印刷等により配設することが好ましい。   Next, as shown in FIG. 6E, the external electrode 7 (7a, 7b) is disposed on the surface of the insulating protective film 12, and connected to the plugging portion 11 having the same polarity exposed from the opening portion 13. The piezoelectric / electrostrictive element 100 is preferable. Here, the “plugged portion having the same polarity” refers to a plugged portion that contacts the internal electrode having the same polarity. The arrangement method of the external electrodes 7 (7a, 7b) is not particularly limited, but a material that can be used as the material of the external electrodes 7 is sealed with the same surface and polarity of the insulating protective film 12 on the end face of the honeycomb structure portion 1. It is preferable to arrange by printing on the surface of the stopper. Other methods include stamping sheet adhesion, brush coating, plating, and sputtering. In the honeycomb type piezoelectric / electrostrictive element shown in FIG. 6E, plugging portions (internal electrodes) having different polarities are alternately arranged. Similarly, when one of the external electrodes 7 (7a, 7b) is disposed at one end of the honeycomb structure portion and the other is disposed at the other end portion of the honeycomb structure portion, the predetermined position is similarly determined. It is preferable to arrange by printing or the like.

図6Eに示すように、一のハニカム構造部に一対の外部電極を配設してハニカム型圧電/電歪素子としてもよいが、複数のハニカム構造部を切り出すことが可能なハニカム構造体を作製し、そのハニカム構造体の端面に図6Eに示すような一対の外部電極を複数個所(複数対)形成し、その後に、そのハニカム構造体を切断して、一対の外部電極が配設されたハニカム型圧電/電歪素子を、複数個作製してもよい。また、上記ハニカム構造体を作製した後に、複数のハニカム構造部を切り出して、その後に内部電極、目封止部、絶縁保護膜、外部電極を配設してもよい。また、ハニカム構造部は、ハニカム型圧電/電歪素子の製造工程において、適宜、加工を施しても良い。   As shown in FIG. 6E, a pair of external electrodes may be arranged in one honeycomb structure part to form a honeycomb type piezoelectric / electrostrictive element. However, a honeycomb structure capable of cutting out a plurality of honeycomb structure parts is manufactured. Then, a plurality of pairs (a plurality of pairs) of external electrodes as shown in FIG. 6E were formed on the end face of the honeycomb structure, and then the honeycomb structure was cut to provide a pair of external electrodes. A plurality of honeycomb-type piezoelectric / electrostrictive elements may be produced. In addition, after the honeycomb structure is manufactured, a plurality of honeycomb structure portions may be cut out, and then an internal electrode, a plugging portion, an insulating protective film, and an external electrode may be provided. Further, the honeycomb structure portion may be appropriately processed in the manufacturing process of the honeycomb type piezoelectric / electrostrictive element.

以下、本発明を実施例によって更に具体的に説明するが、本発明はこれらの実施例によって何ら限定されるものではない。   EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples, but the present invention is not limited to these examples.

(実施例1)
(成形原料の調製)
PMN(マグネシウムニオブ酸鉛)15モル%、PT(チタン酸鉛)45モル%、PZ(ジルコン酸鉛)40モル%の成分比からなる主成分に対し、この粉末原料100質量部に対してNiO(酸化ニッケル)0.5質量部が添加されたセラミック合成粉末原料(圧電粉)を得た。得られた圧電粉の平均粒径は0.5μmであった。平均粒子径は、大塚電子(株)製、ダイナミック光散乱光度計DSL7000を用いて測定した。これにバインダとしてメチルセルロースを配合し、可塑剤としてエチレングリコールを配合し、更に水を適宜配合して粘土状の成形原料を得た。
Example 1
(Preparation of molding raw materials)
PMO (lead magnesium niobate) 15 mol%, PT (lead titanate) 45 mol%, PZ (lead zirconate) 40 mol% of the main component consisting of component ratio, NiO to 100 parts by mass of this powder raw material A ceramic synthetic powder material (piezoelectric powder) to which 0.5 parts by mass of (nickel oxide) was added was obtained. The average particle size of the obtained piezoelectric powder was 0.5 μm. The average particle size was measured using a dynamic light scattering photometer DSL7000 manufactured by Otsuka Electronics Co., Ltd. To this, methylcellulose was blended as a binder, ethylene glycol was blended as a plasticizer, and water was blended appropriately to obtain a clay-like molding raw material.

(成形)
得られた成形原料を押し出し成形することによりハニカム成形体を得た。口金寸法は、壁厚50μm、400μmピッチのハニカム形状とした。口金の面積はおよそ10×10mm(セル数は25×25)とした。得られたハニカム成形体を、長さ40mm程度に切断した。
(Molding)
The obtained forming raw material was extruded to obtain a honeycomb formed body. The die size was a honeycomb shape with a wall thickness of 50 μm and a pitch of 400 μm. The area of the die was about 10 × 10 mm (the number of cells was 25 × 25). The obtained honeycomb formed body was cut to a length of about 40 mm.

(焼成)
得られたハニカム成形体を、大気中600℃で5時間脱脂した後、密閉された鞘の中で1250℃×2時間焼成した。このとき、10×10×8cmの鞘の中に上記圧電粉と同じ組成からなる圧電粉5gを底に敷き、蓋をして密閉状態で焼成した。得られたハニカムは緻密に焼結し、壁厚40μm、320μmピッチのハニカム状焼結体(ハニカム構造部)が得られた。
(Baking)
The obtained honeycomb formed body was degreased at 600 ° C. in the air for 5 hours, and then fired in a sealed sheath at 1250 ° C. for 2 hours. At this time, 5 g of piezoelectric powder having the same composition as the above piezoelectric powder was placed on the bottom in a 10 × 10 × 8 cm sheath, covered, and fired in a sealed state. The obtained honeycomb was densely sintered, and a honeycomb-shaped sintered body (honeycomb structure portion) having a wall thickness of 40 μm and a pitch of 320 μm was obtained.

(内部電極の形成)
得られたハニカム焼結体(ハニカム構造部)を、低粘性な銀(Ag)スラリー(粘度:0.05〜0.1Pa・s)に完全に浸漬し、セル壁面にコーティングした。乾燥後、ベルト炉を用いて700℃で熱処理することで、セルの内壁面に銀(Ag)の内部電極を形成した。得られたサンプルを、セル数が20×20となるように切り出した。
(Formation of internal electrodes)
The obtained honeycomb sintered body (honeycomb structure part) was completely immersed in a low-viscosity silver (Ag) slurry (viscosity: 0.05 to 0.1 Pa · s) and coated on the cell wall surface. After drying, a silver (Ag) internal electrode was formed on the inner wall surface of the cell by heat treatment at 700 ° C. using a belt furnace. The obtained sample was cut out so that the number of cells was 20 × 20.

(目封止部)
一方の端面に、高粘度の銀(Ag)ペースト(粘度:300〜500Pa・s)を、深さ2mm程度まで浸漬し、乾燥、焼成することで、目封止部を形成した。銀ペーストは、銀粉末にテルピネオール及びポリビニルブチラールを添加したものを使用した。また、隣接するセルの内壁面に配設された銀(Ag)の内部電極が導通しないように、端面をかるく研磨し、隔壁の端面にセラミックス部が露出するようにした。さらに、もう一方の端面を、素子長(中心軸方向長さ)が32mmとなるように切断した。
(Plugged part)
On one end face, a highly viscous silver (Ag) paste (viscosity: 300 to 500 Pa · s) was immersed to a depth of about 2 mm, dried and fired to form a plugged portion. As the silver paste, silver powder added with terpineol and polyvinyl butyral was used. In addition, the end face was lightly polished so that the silver (Ag) internal electrode disposed on the inner wall surface of the adjacent cell was not conductive, so that the ceramic portion was exposed on the end face of the partition wall. Further, the other end face was cut so that the element length (length in the central axis direction) was 32 mm.

(絶縁保護膜)
目封止部を形成した端面に格子状の絶縁保護膜を配設した。絶縁保護膜の形成には絶縁用ガラスペーストを用いた。絶縁用ガラスペーストを、隔壁の端面及び内部電極の端部を覆うように、隔壁と同じピッチ幅でハニカム構造部の端面に印刷した。このとき、ライン幅を200μmとし、各セルに配設された銀(Ag)の目封止部の端面が、150×150μm程度露出するようにした。
(Insulating protective film)
A grid-like insulating protective film was disposed on the end face where the plugged portion was formed. An insulating glass paste was used to form the insulating protective film. The insulating glass paste was printed on the end face of the honeycomb structure portion with the same pitch width as the partition walls so as to cover the end faces of the partition walls and the end portions of the internal electrodes. At this time, the line width was set to 200 μm, and the end face of the silver (Ag) plugging portion disposed in each cell was exposed to about 150 × 150 μm.

(外部電極)
ハニカム構造部の上記目封止部及び絶縁保護膜を配設した端面に、対角線方向に各ラインがのびるように、櫛歯状に一対の銀(Ag)の外部電極を印刷形成し、隔壁を挟んで隣接するセルに電圧がかかるように配線して、ハニカム型圧電/電歪素子を得た。さらに、各外部電極にリード線を配線した。
(External electrode)
A pair of silver (Ag) external electrodes is printed and formed in a comb-like shape on the end face of the honeycomb structure portion where the plugging portion and the insulating protective film are disposed so that each line extends diagonally. Wiring was performed so that a voltage was applied to cells adjacent to each other to obtain a honeycomb-type piezoelectric / electrostrictive element. Furthermore, a lead wire was wired to each external electrode.

(特性評価)
一対の外部電極に200Vの電圧を印加した時の変位量をレーザー変位計にて測ったところ、中心軸方向に45μmの変位(収縮変形量)が確認された。発生力(ブロッキングフォース)を見積もったところ、1000N(ニュートン)程度であった。同程度のサイズ、電気容量からなる積層アクチュエータと同程度の変位を確保できた。また、1億サイクル後も素子破壊や特性劣化が認められなかった。
(Characteristic evaluation)
When a displacement amount when a voltage of 200 V was applied to the pair of external electrodes was measured with a laser displacement meter, a displacement (contraction deformation amount) of 45 μm in the central axis direction was confirmed. When the generated force (blocking force) was estimated, it was about 1000 N (Newton). A displacement equivalent to that of a laminated actuator consisting of the same size and electric capacity could be secured. In addition, no element destruction or characteristic deterioration was observed after 100 million cycles.

(実施例2)
(成形原料の調製〜内部電極の形成)
成形原料の調製から内部電極の形成までは、実施例1と同様にして、内部電極を形成したハニカム焼結体(ハニカム構造部)を作製した。
(Example 2)
(Preparation of forming raw materials-formation of internal electrodes)
From the preparation of the forming raw material to the formation of the internal electrode, a honeycomb sintered body (honeycomb structure portion) in which the internal electrode was formed was produced in the same manner as in Example 1.

(配線基板)
図8A、図8B及び図9に示す配線基板を作製した。基板としてガラスエポキシ基板を用い、基板に直径0.15mmの貫通孔を0.32mm間隔で20×20箇所形成した。そして、貫通孔内で連結するように、接合面側外部電極、表面側外部電極及び取り出し端子を形成した。外部電極及び取り出し端子は、銅プリント基板のエッチングによるパターン形成、ドリルによる貫通孔の形成、貫通孔内の銅メッキの方法で形成した。
(Wiring board)
The wiring board shown in FIGS. 8A, 8B and 9 was produced. A glass epoxy substrate was used as the substrate, and 20 × 20 through-holes having a diameter of 0.15 mm were formed at intervals of 0.32 mm in the substrate. And the joining surface side external electrode, the surface side external electrode, and the extraction terminal were formed so that it might connect within a through-hole. The external electrode and the extraction terminal were formed by a method of pattern formation by etching a copper printed board, formation of a through hole by a drill, and copper plating in the through hole.

(ハニカム焼結体と配線基板との接合)
ハニカム焼結体と配線基板とを、内部電極と外部電極とが電気的に接続されるように接合して、ハニカム型圧電/電歪素子を得た。具体的には、配線基板にエポキシ樹脂系接着剤を印刷により塗布した。図10に示すように、ハニカム焼結体(ハニカム構造部1)と配線基板35とをエポキシ樹脂系接着剤によって接合した。その後、銀ペーストを貫通孔33から注射器により圧入し、銀ペーストを貫通孔及びセル端部に充填することにより外部電極と内部電極とを電気的に接続させた。さらに、取り出し端子にリード線を配線した。
(Bonding of honeycomb sintered body and wiring board)
The honeycomb sintered body and the wiring board were joined so that the internal electrode and the external electrode were electrically connected to obtain a honeycomb type piezoelectric / electrostrictive element. Specifically, an epoxy resin adhesive was applied to the wiring board by printing. As shown in FIG. 10, the honeycomb sintered body (honeycomb structure portion 1) and the wiring board 35 were joined together with an epoxy resin adhesive. Thereafter, the silver paste was press-fitted from the through hole 33 with a syringe, and the external electrode and the internal electrode were electrically connected by filling the through hole and the cell end with the silver paste. Furthermore, a lead wire was wired to the takeout terminal.

(特性評価)
一対の外部電極に200Vの電圧を印加した時の変位量をレーザー変位計にて測ったところ、実施例1の場合と同様の結果を得ることができた。
(Characteristic evaluation)
When the amount of displacement when a voltage of 200 V was applied to the pair of external electrodes was measured with a laser displacement meter, the same result as in Example 1 could be obtained.

本発明は、ディーゼルエンジンの燃料噴射弁の開閉アクチュエータや精密位置決めアクチュエータ等のアクチュエータ素子として、また、超音波センサ、加速度センサ、角速度センサ、衝撃センサ、質量センサ等の各種センサ用のセンサ素子として好適に利用することができる。   The present invention is suitable as an actuator element such as an opening / closing actuator or a precision positioning actuator of a fuel injection valve of a diesel engine, and as a sensor element for various sensors such as an ultrasonic sensor, an acceleration sensor, an angular velocity sensor, an impact sensor, and a mass sensor. Can be used.

本発明のハニカム型圧電/電歪素子の一実施形態を模式的に示す斜視図である。1 is a perspective view schematically showing one embodiment of a honeycomb type piezoelectric / electrostrictive element of the present invention. 図1Aの部分Aを切り出して拡大した斜視図である。It is the perspective view which cut out and expanded the part A of FIG. 1A. 本発明のハニカム型圧電/電歪素子の他の実施形態を構成するハニカム構造部の、中心軸に垂直な断面の一部を模式的に示した拡大断面図である。FIG. 5 is an enlarged cross-sectional view schematically showing a part of a cross section perpendicular to a central axis of a honeycomb structure part constituting another embodiment of the honeycomb type piezoelectric / electrostrictive element of the present invention. 本発明のハニカム型圧電/電歪素子の他の実施形態を模式的に示し、一方の端面に外部電極が配設された状態を示す斜視図である。FIG. 6 is a perspective view schematically showing another embodiment of the honeycomb type piezoelectric / electrostrictive element of the present invention and showing a state in which an external electrode is disposed on one end face. 本発明のハニカム型圧電/電歪素子の他の実施形態を模式的に示し、両端面に外部電極が配設された状態(一方の端面は図示せず)を示す斜視図である。FIG. 6 is a perspective view schematically showing another embodiment of the honeycomb-type piezoelectric / electrostrictive element of the present invention and showing a state in which external electrodes are disposed on both end faces (one end face is not shown). 本発明のハニカム型圧電/電歪素子の他の実施形態を模式的に示す斜視図である。It is a perspective view which shows typically other embodiment of the honeycomb type piezoelectric / electrostrictive element of this invention. 本発明のハニカム型圧電/電歪素子の製造方法の一実施形態における、製造過程を模式的に示し、ハニカム構造部の一方の端面側から見た正面図である。FIG. 3 is a front view schematically showing a manufacturing process in one embodiment of a method for manufacturing a honeycomb-type piezoelectric / electrostrictive element of the present invention, as viewed from one end face side of a honeycomb structure part. 本発明のハニカム型圧電/電歪素子の製造方法の一実施形態における、製造過程を模式的に示し、ハニカム構造部の一方の端面側から見た正面図である。FIG. 3 is a front view schematically showing a manufacturing process in one embodiment of a method for manufacturing a honeycomb-type piezoelectric / electrostrictive element of the present invention, as viewed from one end face side of a honeycomb structure part. 本発明のハニカム型圧電/電歪素子の製造方法の一実施形態における、製造過程を模式的に示し、ハニカム構造部の一方の端面側から見た正面図である。FIG. 3 is a front view schematically showing a manufacturing process in one embodiment of a method for manufacturing a honeycomb-type piezoelectric / electrostrictive element of the present invention, as viewed from one end face side of a honeycomb structure part. 本発明のハニカム型圧電/電歪素子の製造方法の一実施形態における、製造過程を模式的に示し、ハニカム構造部の一方の端面側から見た正面図である。FIG. 3 is a front view schematically showing a manufacturing process in one embodiment of a method for manufacturing a honeycomb-type piezoelectric / electrostrictive element of the present invention, as viewed from one end face side of a honeycomb structure part. 本発明のハニカム型圧電/電歪素子の製造方法の一実施形態における、製造過程を模式的に示し、ハニカム構造部の一方の端面側から見た正面図である。FIG. 3 is a front view schematically showing a manufacturing process in one embodiment of a method for manufacturing a honeycomb-type piezoelectric / electrostrictive element of the present invention, as viewed from one end face side of a honeycomb structure part. 本発明のハニカム型圧電/電歪素子を構成するハニカム構造部を作製する過程におけるグリーンシートを模式的に示す斜視図である。It is a perspective view which shows typically the green sheet in the process of producing the honeycomb structure part which comprises the honeycomb type piezoelectric / electrostrictive element of this invention. 本発明のハニカム型圧電/電歪素子を構成するハニカム構造部を作製する過程における、グリーンシートを積層した状態を模式的に示す斜視図である。FIG. 3 is a perspective view schematically showing a state in which green sheets are laminated in the process of manufacturing a honeycomb structure part constituting the honeycomb type piezoelectric / electrostrictive element of the present invention. 配線基板を接合面側からみた平面図である。It is the top view which looked at the wiring board from the joint surface side. 配線基板を表面側からみた平面図である。It is the top view which looked at the wiring board from the surface side. 配線基板の接合面に垂直な断面図である。It is sectional drawing perpendicular | vertical to the joint surface of a wiring board. 本発明のハニカム型圧電/電歪素子の他の実施形態の一部を模式的に示し、ハニカム構造部の軸方向に平行な平面で切断した断面図である。FIG. 5 is a cross-sectional view schematically showing a part of another embodiment of the honeycomb-type piezoelectric / electrostrictive element of the present invention, cut along a plane parallel to the axial direction of the honeycomb structure portion. 本発明のハニカム型圧電/電歪素子の他の実施形態の端面部分が波状に変動している状態を説明する側面図である。It is a side view explaining the state which the end surface part of other embodiment of the honey-comb type piezoelectric / electrostrictive element of this invention fluctuates in a wave shape. 本発明のハニカム型圧電/電歪素子の他の実施形態の端面部分が、回転するように波打つ状態を説明する斜視図である。It is a perspective view explaining the state which the end surface part of other embodiment of the honey-comb type piezoelectric / electrostrictive element of this invention wavy so that it may rotate.

符号の説明Explanation of symbols

1:ハニカム構造部、2:セル、2a:角部、3:隔壁、4:内壁面、5,5a,5b:内部電極、6:外周壁、7,7a,7b:外部電極、11:目封止部、12:絶縁保護膜、13:開口部分、21:グリーンシート、22:貫通孔、23:ハニカム成形体、31:基板、32:接合面、33:貫通孔、34:表面、35:配線基板、41a,41b:接合面側外部電極、42a,42b:表面側外部電極、43a,43b:取り出し端子、44:接着剤、45:導電材、46:端面、47:セル、100:ハニカム型圧電/電歪素子、A:部分、a1,a2,a3,a4,a5,a6,a7,a8:矢印。 1: honeycomb structure, 2: cell, 2a: corner, 3: partition, 4: inner wall surface, 5, 5a, 5b: internal electrode, 6: outer peripheral wall, 7, 7a, 7b: external electrode, 11: eye Sealing part, 12: insulating protective film, 13: opening portion, 21: green sheet, 22: through-hole, 23: honeycomb formed body, 31: substrate, 32: bonding surface, 33: through-hole, 34: surface, 35 : Wiring board, 41a, 41b: bonding surface side external electrode, 42a, 42b: surface side external electrode, 43a, 43b: take-out terminal, 44: adhesive, 45: conductive material, 46: end face, 47: cell, 100: Honeycomb type piezoelectric / electrostrictive element, A: portion, a1, a2, a3, a4, a5, a6, a7, a8: arrows.

Claims (10)

軸方向に貫通する複数のセルを区画形成する隔壁を有するハニカム構造部と、
前記セルの内壁面に、内壁面全体を内側から覆うように配設された電極(内部電極)とを備え、
前記隔壁が、圧電/電歪体であり、
前記隔壁を挟んで隣接するセルに配設された前記電極間に電圧を印加してハニカム構造部を変形させることが可能であり、
前記ハニカム構造部の一方の端面に、極性を同じにする所定の内部電極が接続された一の外部電極と、極性を同じにする残余の内部電極が接続された他の外部電極とを有し、前記一の外部電極と前記他の外部電極とが電圧を印加するための一対の外部電極であるハニカム型圧電/電歪素子。
A honeycomb structure part having partition walls for partitioning a plurality of cells penetrating in the axial direction;
The inner wall surface of the cell includes an electrode (internal electrode) disposed so as to cover the entire inner wall surface from the inside,
The partition is a piezoelectric / electrostrictive body,
It is possible to deform the honeycomb structure portion by applying a voltage between the electrodes arranged in adjacent cells across the partition wall ,
One end face of the honeycomb structure part has one external electrode connected to a predetermined internal electrode having the same polarity, and another external electrode connected to the remaining internal electrode having the same polarity A honeycomb type piezoelectric / electrostrictive element , wherein the one external electrode and the other external electrode are a pair of external electrodes for applying a voltage .
全ての前記セルに前記内部電極が配設され、前記隔壁を挟んで隣接する全ての前記セル間に電圧を印加することが可能な請求項1に記載のハニカム型圧電/電歪素子。   The honeycomb-type piezoelectric / electrostrictive element according to claim 1, wherein the internal electrode is disposed in all the cells, and a voltage can be applied between all the cells adjacent to each other with the partition interposed therebetween. 前記セルの一方の端部に前記内部電極に接触する導電性の目封止部を有し、前記一の外部電極及び他の外部電極が、前記目封止部を介して前記所定の内部電極及び前記残余の内部電極にそれぞれ接続された請求項1又は2に記載のハニカム型圧電/電歪素子。 One end of the cell has a conductive plugging portion in contact with the internal electrode, and the one external electrode and the other external electrode are connected to the predetermined internal electrode via the plugging portion. The honeycomb-type piezoelectric / electrostrictive element according to claim 1 or 2 , wherein the honeycomb-type piezoelectric / electrostrictive element is connected to each of the remaining internal electrodes. 前記ハニカム構造部の前記外部電極が配設される端面に、前記隔壁に沿って、前記隔壁及び前記内部電極を覆い且つ前記目封止部が露出するように格子状に絶縁保護膜が配設され、
前記外部電極が、前記絶縁保護膜の表面に配設されるとともに、前記格子状の絶縁保護膜の開口部分から露出した前記目封止部に接続された請求項に記載のハニカム型圧電/電歪素子。
On the end surface of the honeycomb structure portion where the external electrodes are disposed, an insulating protective film is disposed in a lattice shape along the partition walls so as to cover the partition walls and the internal electrodes and expose the plugging portions. And
The honeycomb-type piezoelectric / electrode according to claim 3 , wherein the external electrode is disposed on a surface of the insulating protective film and connected to the plugging portion exposed from an opening of the lattice-shaped insulating protective film. Electrostrictive element.
前記極性を同じにする所定の内部電極と、前記極性を同じにする残余の内部電極とが交互に並ぶように配設された請求項のいずれかに記載のハニカム型圧電/電歪素子。 The honeycomb-type piezoelectric / electrostrictive according to any one of claims 1 to 4 , wherein predetermined internal electrodes having the same polarity and remaining internal electrodes having the same polarity are alternately arranged. element. 前記セルの長手方向に垂直な断面形状が、角部を円弧状にした四角形である請求項1〜のいずれかに記載のハニカム型圧電/電歪素子。 The honeycomb-type piezoelectric / electrostrictive element according to any one of claims 1 to 5 , wherein a cross-sectional shape perpendicular to the longitudinal direction of the cell is a quadrangle with arcuate corners. 前記隔壁の厚さが、20〜500μmである請求項1〜のいずれかに記載のハニカム型圧電/電歪素子。 The honeycomb-type piezoelectric / electrostrictive element according to any one of claims 1 to 6 , wherein the partition wall has a thickness of 20 to 500 µm. 前記ハニカム構造部が、圧電/電歪材料を主成分とする成形用原料を押出成形したものを焼成して形成したものである請求項1〜のいずれかに記載のハニカム型圧電/電歪素子。 The honeycomb-type piezoelectric / electrostrictive according to any one of claims 1 to 7 , wherein the honeycomb structure part is formed by firing an extrusion-molded raw material mainly composed of a piezoelectric / electrostrictive material. element. 前記ハニカム構造部が、圧電/電歪材料を主成分とするグリーンシートを積層したものを焼成して形成したものである請求項1〜のいずれかに記載のハニカム型圧電/電歪素子。 The honeycomb type piezoelectric / electrostrictive element according to any one of claims 1 to 8 , wherein the honeycomb structure part is formed by firing a laminate of green sheets mainly composed of a piezoelectric / electrostrictive material. 内部電極の厚さが、0.05〜5μmである請求項1〜のいずれかに記載のハニカム型圧電/電歪素子。 The honeycomb-type piezoelectric / electrostrictive element according to any one of claims 1 to 9 , wherein the internal electrode has a thickness of 0.05 to 5 µm.
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