JP5288406B2 - Electric razor - Google Patents

Description

  The present invention provides a cutting blade for finishing shaving, an electric razor equipped with a cutting blade for rough shaving, and in particular, a cutting blade for rough shaving, provided with a first cutting edge portion and a second cutting blade portion. Regarding an electric razor.

  An electric razor that can be said to have this type of cutting blade is known, for example, from Patent Document 1. There, a pair of front and rear main shaving blades are arranged adjacent to each other at the front and rear center of the razor head, and a trimmer blade for rough shaving is arranged at two locations before and after the main blade. The trimmer blade is composed of a fixed blade formed in an inverted L shape and a movable blade formed in an inverted hat shape. The fixed blade is formed in an inverted L shape between the vertical wall and the upper wall, and a rib is bulged over the entire width in the left-right direction of the front and rear central portion of the upper wall, and between the rib and the free end of the upper wall. A first cutting edge portion is provided, and a second cutting edge portion is provided between the rib and the vertical wall continuous to the upper wall. As described above, an electric shaver having a plurality of cutting blade portions on the outer blade and the inner blade can also be found in Patent Document 2.

Japanese Patent Laid-Open No. 11-114245 (paragraph number 0015, FIG. 4) Japanese Utility Model Publication No. 50-20866 (column 1, lines 24 to 29, FIG. 3)

  As described above, according to the electric razor provided with the two main blades and the two trimmer blades, the chance of contact between the scissors and the cutting blades can be increased by the number of cutting blades. Moreover, since the 1st cutting blade part and the 2nd cutting blade part are formed before and behind a trimmer blade, the introduction opportunity of a wrinkle can be increased and a long hair and a wrinkle wrinkle can be cut | disconnected effectively. However, since the movable blade of the trimmer blade is formed in an inverted hat shape, it is inevitable that the front and rear thickness dimensions of the trimmer blade are increased, and there is a problem in that the razor head is enlarged. In particular, in an electric razor having a multi-blade structure in which two main blades and two trimmer blades are arranged, it is inevitable that the longitudinal dimension of the razor head is increased.

  In addition, since the cutting blades are formed on the front and rear protruding walls formed in an inverted hat shape, it is inevitable that a useless space is formed between the front and rear cutting blades, and the full width dimension of the movable blade in the front-rear direction is reduced. In comparison, the front and back length occupied by the cutting edge portion is short, and the opportunity for cutting the scissors is reduced accordingly. Further, since the cutting blades are formed on the front and rear extending walls, the vertical length of the cutting blade in the second cutting blade portion is only the thickness dimension of the extending wall. Therefore, the effective cutting edge length in the vertical direction in the inverted L-shaped second cutting edge is very small, and the scissors cutting cannot be effectively performed at the second cutting edge.

  SUMMARY OF THE INVENTION An object of the present invention is to provide an electric razor capable of simplifying the structure of a cutting blade for rough shaving to reduce the size of a razor head, and effectively cutting long hairs and wrinkles and finishing shaving. . An object of the present invention is to provide an electric razor that can more effectively cut a long hair and a wrinkle by cutting the scissors with a first cutting blade for rough shaving, and in particular, can accurately cut a wrinkle by a chin part. It is to provide.

  The electric shaver according to the present invention includes a first cutting blade 11 for rough shaving and a second cutting blade 12 for finishing shaving. Each of the fixed blade 18 and the movable blade 19 constituting the first cutting blade 11 has an inverted L shape with vertical walls 36 and 48 and upper walls 37 and 49 which are continuously bent at the upper ends of the vertical walls 36 and 48. To form. A slit blade-shaped first cutting blade portion 38 is formed on the free end side of the upper walls 37, 49, and a slit blade-shaped second cutting blade portion 39 is formed from the upper walls 37, 49 to the vertical walls 36, 48.

  Reinforcing ribs 40, which divide the first cutting blade portions 38, 50 and the second cutting blade portions 39, 51 into the upper walls 37, 49 of the fixed blade 18 and the movable blade 19 constituting the first cutting blade 11, respectively. 52 is formed.

  On both the left and right sides of the fixed blade 18 and the movable blade 19 constituting the first cutting blade 11, inverted L-shaped blade shape holding walls 41 and 57 not constituting the cutting blade are provided. Reinforcing ribs 40 and 52 are formed between the blade-shaped holding walls 41 and 57.

  The angles θ1 and θ2 sandwiched between the vertical walls 36 and 48 and the upper walls 37 and 49 are set to acute angles.

  An angle θ2 sandwiched between the vertical wall 48 and the upper wall 49 constituting the movable blade 19 is set slightly smaller than an angle θ1 sandwiched between the vertical wall 36 and the upper wall 37 constituting the fixed blade 18.

  The fixed blade 18 is fixed to the fixed blade support 59, and the movable blade 19 is fixed to the movable blade support 60. The fixed blade 18 fixes the mounting seat 46 provided at the lower end of the vertical wall 36 to the mounting seat 65 of the fixed blade support body 59 facing the vertical wall 36 and faces the fixed blade support body 59 through a gap. Fix in state. The movable blade 19 and the movable blade support 60 are accommodated in a facing gap E between the fixed blade 18 and the fixed blade support 59 and supported by the fixed blade support 59 so as to be slidable along the inner surface of the fixed blade 18. .

  At the rear end of the fixed blade 18 constituting the first cutting blade 11, the small blade 43 of the first cutting blade portion 38 is bent downward. A protective wall 63 for preventing deformation of the small blade 43 is provided on the fixed blade support 59 adjacent to the lower portion of the bent portion of the small blade 43.

  The movable blade support 60 has a main surface wall 66 that supports the vertical wall 48 of the movable blade 19, and an inverted L shape that protrudes on both sides of the main surface wall 66 and supports the blade-shaped holding walls 57 on both sides of the movable blade 19. The upper projecting wall 67 is integrally provided. A mounting seat 58 provided at the center of the lower end of the vertical wall 48 is fixed to a mounting seat 68 provided on the main surface wall 66, and the movable blade 19 is integrated with the movable blade support 60.

  A groove 105 is formed in the inner and / or outer surface of the bent portion between the vertical wall 36 and the upper wall 37 constituting the fixed blade 18 along the bending line between the vertical wall 36 and the upper wall 37.

  The fixed blade 18 is formed by subjecting an etched metal plate material to press working. The groove 105 is formed by half etching.

  The free end edge of the first cutting blade portion 38 of the fixed blade 18 constituting the first cutting blade 11 is formed in an outwardly curved line shape in plan view.

  Each of the blade hole 42 and the small blade 43 formed in the first cutting edge portion 38 is radially arranged so as to expand toward the free end side of the razor head 6.

  In the present invention, in the electric shaver including the first cutting blade 11 for rough shaving and the second cutting blade 12 for finishing shaving, each of the fixed blade 18 and the movable blade 19 of the first cutting blade 11 is Since the vertical walls 36 and 48 and the upper walls 37 and 49 are formed in an inverted L shape, the cutting blade formed on the sliding portion of both of them compared to a conventional trimmer blade having a reverse hat-shaped movable blade The effective length of can be increased. As described above, when the effective length of the cutting blade is large, when the effective length of the cutting blade is the same as that of the conventional trimmer blade, the thickness of the first cutting blade 11 is reduced and the razor head is reduced in size. Can be Further, when the front and rear thicknesses of the conventional trimmer blade and the first cutting blade 11 are made the same, the effective length of the cutting blade of the movable blade 19 can be made sufficiently large to effectively perform the scissor cutting. .

  Also, slit blade-shaped first cutting blade portions 38, 50 are formed on the rear end side of the upper walls 37, 49, and the slit blade-shaped second cutting blade portions 39 extend from the upper walls 37, 49 to the vertical walls 36, 48. Since 51 is formed, long hairs and wrinkles that have fallen into the skin surface are drawn into the two cutting blade portions 38, 39, 50, and 51, and the wrinkles can be cut repeatedly and effectively. In particular, when cutting a ridge that grows on the chin part, both the cutting blade part 38 is used in both cases where the electric razor is slid from the throat to the chin side and in the opposite direction.・ Long hair and wrinkles can be cut repeatedly and effectively with 39, 50 and 51. Therefore, according to the electric razor of the present invention, the structure of the first cutting blade 11 for rough shaving can be simplified and the razor head 6 can be made compact, and the razor head 6 can be downsized accordingly. Further, it is possible to effectively cut the long hair and the wrinkle with the first cutting blade 11 for rough shave and to effectively perform the finish shave. In particular, in the chin portion where long hairs and wrinkles tend to fall on the skin surface, the long hairs and wrinkles can be accurately cut with the first cutting blade 11 to effectively perform the finish shaving.

  When the reinforcing ribs 40 and 52 for separating the first cutting blade portions 38 and 50 and the second cutting blade portions 39 and 51 are formed on the upper walls 37 and 49 of the fixed blade 18 and the movable blade 19, respectively, The structural strength of the portions 38, 39, 50, 51 can be improved. Specifically, the small blades 43 and 54 formed on the free end side of the upper walls 37 and 49 are supported by the reinforcing ribs 40 and 52 to improve the structural strength of the first cutting blade portions 38 and 50, and at the same time, The small blades 45 and 56 formed from the walls 37 and 49 to the vertical walls 36 and 48 are supported by the reinforcing ribs 40 and 52, so that the structural strength of the second cutting blade portions 39 and 51 can be improved. Therefore, the long hair and the wrinkle can be more reliably cut by the first cutting blade 11 by always bringing the inverted L-shaped fixed blade 18 and the movable blade 19 into close contact with each other in an appropriate state.

  When the left and right ends of the two cutting blade portions 38, 39, 50, 51 are held by the blade-shaped holding walls 41, 57, the structural strength of the fixed blade 18 and the movable blade 19 in addition to the reinforcing effect of the reinforcing ribs 40, 52. Can be further improved by the blade-shaped holding walls 41 and 57. Accordingly, the inverted L-shaped fixed blade 18 and the movable blade 19 that can only support the lower side of the vertical walls 36 and 48 are more appropriately brought into close contact with each other and captured by the two cutting blade portions 38, 39, 50, and 51. Longer hairs and wrinkles can be cut more reliably.

  When the angles θ1 and θ2 sandwiched between the vertical walls 36 and 48 and the upper walls 37 and 49 are set to acute angles, the movable blade 19 is in close contact with the fixed blade 18 by the movable blade spring 61. 19 can be pressed in a direction to move toward the upper end of the upper wall 37 of the fixed blade 18. This is because a component force of the urging force of the movable blade spring 61 directed toward the inclined upper end side of the upper wall 37 acts on the upper wall 49 of the movable blade 19. As a result, the movable blade 19 is pressed against the vertical wall 36 as well as the upper wall 37 of the fixed blade 18, and therefore the first and second both cutting blade portions 38, 39, 50, The sharpness of 51 can be improved and a wrinkle can be cut | disconnected effectively.

  When the bending angle θ2 on the movable blade 19 side and the bending angle θ1 on the fixed blade 18 side are set to be the same, the bending angle θ1 on the fixed blade 18 side is larger than the set angle due to processing variations. When it is small, or when the bending angle θ2 on the movable blade 19 side is larger than the set angle, the inner surfaces of the bent portions of the two blades 18 and 19 cannot be brought into close contact with each other, and the sharpness is impaired. However, if the bending angle θ2 on the movable blade 19 side is set slightly smaller than the bending angle θ1 on the fixed blade 18 side, the movable blade 19 can be moved while avoiding a gap on the sliding surface as described above. The sharpness can be improved by securely bringing the blade 19 into close contact with the fixed blade 18.

  The fixed blade 18 is fixed to the fixed blade support 59 in a state of being opposed to the fixed blade support 59 through a gap, and the movable blade 19 and the movable blade support 60 are disposed in the opposed gap E between the two 18 and 59 and the fixed blade support 59 is slid. When supported so as to be movable, the thickness dimension in the front-rear direction of the first cutting blade 11 can be made as small as possible to make it compact. This is because the movable blade 19 and the movable blade support 60 that are reciprocally driven in the left-right direction are sandwiched and held by the fixed blade 18 and the fixed blade support 59 in the front-rear direction and are wasted in the front-rear direction. This is because the first cutting blade 11 can be configured without generating a large space. The razor head 6 can also be made compact by the amount that the front and rear thickness dimensions of the first cutting blade 11 can be reduced.

  When the small blade 43 of the first cutting blade portion 38 is bent downward at the rear end of the fixed blade 18 and a protective wall 63 is provided at a location adjacent to the lower portion of the bent portion of the small blade 43, the razor head 6 is subjected to a drop impact or collision. In a situation where an impact is applied, the impact force is received by the protective wall 63, and it is possible to well prevent a large external force from acting on the tip of the small blade 43. Therefore, the small blade 43 at the rear end of the inverted L-shaped fixed blade 18 is prevented from being deformed or the first cutting blade 11 is damaged, and the durability of the electric razor can be improved.

  In a state where the movable blade 19 is assembled to the movable blade support 60, the left and right blade-shaped holding walls 57 are supported by the upper projecting wall 67, and a mounting seat 58 provided on the vertical wall 48 of the movable blade 19 is further supported by the movable blade support. According to the movable blade structure fixed to the mounting seat 68 of 60, the movable blade structure and the movable blade support body 60 can be integrated together in a state where they are reinforced with each other, thereby making the movable blade structure robust. In addition, the movable blade 19 and the movable blade support 60 can be compactly configured with no waste of space, thereby contributing to downsizing the first cutting blade 11.

  When the groove 105 is formed in the inner surface and / or the outer surface of the bent portion between the vertical wall 36 and the upper wall 37 of the fixed blade 18, the bending resistance when the blank material of the flat fixed blade 18 is bent in an inverted L shape is reduced. The groove 105 can reduce the size. Therefore, it is possible to more easily and accurately press the blank material, and to suppress variations in the shape and dimensions of the fixed blade 18. In addition, the surface area of the inner and outer surface walls of the fixed blade 18 can be increased by the amount of provision of the groove 105 made of a recess, and the heat dissipation effect of heat generated by the sliding friction of the movable blade 19 can be improved.

  When the fixed blade 18 is formed by pressing the etched metal plate material, the groove 105 can be accurately formed without the need for extra labor by forming the groove 105 by half-etching during the etching process. Can be formed. Furthermore, since the shape and formation position of the groove 105 can be accurately formed as compared with other processing methods, the subsequent press working can be performed more accurately, and variations in the shape and dimensions of the fixed blade 18 can be minimized.

  When the rear end edge of the first cutting edge portion 38 of the fixed blade 18 is formed in an outwardly curved line shape in a plan view, the first cutting edge 11 of the first cutting edge 11 is cut when cutting a wrinkle on a concave skin surface such as a lower jaw. The cutting edge 38 can be fitted to the skin surface and the heel cutting can be performed accurately.

  When each of the blade hole 42 and the small blade 43 formed in the first cutting blade portion 38 is radially arranged so as to expand toward the rear side of the razor head 6, the recumbent posture of the electric razor is raised along the lower jaw. However, when cutting the wrinkles, the wrinkles that have fallen on the skin surface can be effectively captured and cut by the blade holes 42 that are radially arranged. In addition, the trap that has been led into the blade hole 42 is guided to the proximal end side of the small blade 43 so that the trapped trap can be reliably cut.

(Example) FIG. 1 thru | or FIG. 15 shows the Example of the electric shaver of the multiblade structure based on this invention. In FIG. 2, the electric razor has a main body case 1 and an operation unit assembled to the main body case 1. A switch panel 2 is provided on the front surface of the main body case 1, and a switch knob 3 for starting the motor and a display unit 4 for displaying the operating state of the electric razor are provided above and below the switch panel 2. A shaving blade unit 5 is provided on the rear surface of the main body case 1. The contents of the embodiment will be described with reference to the cross arrows shown in FIGS. 1, 2 and 4 and the front, rear, left and right and top and bottom displays for the sake of convenience and ease of explanation. Does not mean absolute front, back, left, or top of an electric razor.

  The operation unit includes an electrical component unit that occupies the lower half of the operation unit, and a razor head 6 provided on the upper portion of the electrical component unit. The electrical component unit is configured by incorporating the circuit board and the secondary battery 7 in the inner case. The circuit board includes a switch that is switched by the previous switch knob 3, an electronic component that constitutes the control circuit, And LED etc. used as the light source of the display part 4 are mounted.

  The razor head 6 includes a head frame 8, a motor 9 and a motor holder 10 fixed to the lower surface thereof, four cutting blades 11 to 14 disposed on the upper portion of the razor head 6, and the power of the motor 9 as reciprocating power. And a drive structure that is transmitted to the cutting blades 11 to 14 and an outer blade holder 15 that is attached to and detached from the head frame 8. The entire razor head 6 is supported by the previous inner case so as to be able to float up and down, and to tilt left and right and tilt back and forth. Further, the electrical component unit including the motor 9 and the circuit board is sealed with a sealing body provided between the razor head 6 and the inner case.

  The cutting blades 11 to 14 are a first cutting blade 11 for rough shaving, a second cutting blade 12 for finishing shaving, a third cutting blade 13 for rough shaving, and a fourth cutting blade 14 for finishing shaving. These are arranged in the order of description from the rear side to the front side of the razor head 6 (see FIG. 5). The first cutting blade 11 and the third cutting blade 13 for rough shaving are provided mainly for cutting long hairs and wrinkles. Both of the fixed blades 18 and 22 and the movable blades 19 and 23 are slits. It is formed as a blade. The 2nd cutting blade 12 and the 4th cutting blade 14 for finishing shaving are provided in order to finish and cut a short hair, and all are the fixed blades 20 and 24 formed with a mesh blade, and the movable blades 21 and 25 are formed. It is formed with a slit blade.

  As shown in FIGS. 3 and 5, the rotational power of the motor 9 is converted into reciprocating power by a pair of front and rear vibrators 28 and 29 arranged inside the head frame 8, and then the second cutting blade 12 and the fourth It is transmitted to the movable blades 21 and 25 of the cutting blade 14. Further, it is transmitted to the movable blades 19, 23 of the first cutting blade 11 and the third cutting blade 13 through the drive pieces 32, 33 fixed to the drive shafts 30, 31 of the front and rear vibrators 28, 29. The drive piece 32 is integrally provided with a drive arm 34 that transmits reciprocating power to the shaving blade unit 5. The vibrators 28 and 29 reciprocate in the left-right direction in the process of converting rotational power into reciprocating power.

  As shown in FIG. 6 and FIG. 7, the fixed blade 18 of the first cutting blade 11 has an inverted L-shape formed by a vertical vertical wall 36 and an upper wall 37 that is continuously bent to an acute angle in a rearward direction. The entire upper wall 37 is inclined upward toward the second cutting blade 12. The fixed blade 18 is formed with a first cutting blade portion 38 and a second cutting blade portion 39, and both cutting blade portions 38, 39 are reinforcing ribs that continue in the left-right direction in the front-rear midway portion of the upper wall 37. 40 is divided into front and rear. Further, on both the left and right sides of the fixed blade 18, blade-shaped holding walls 41 that do not constitute a cutting blade are formed in an inverted L shape, and these blade-shaped holding walls 41 are connected via the above-described reinforcing ribs 40. Yes. A pair of mounting seats 46 are formed in a stepped manner on both sides of the lower portion of the vertical wall 36 (see FIG. 7).

  As shown in FIG. 8, the first cutting edge portion 38 is configured by alternately forming slit-like blade holes 42 and rib-like small blades 43 on the rear end side (free end side) of the upper wall 37. is there. In order to prevent the skin surface from being damaged by the small blades 43 that divide the blade holes 42, the rear ends of the small blades 43 are bent downward (see FIG. 7). The bent portion, that is, the rear end edge (free end edge) of the first cutting edge portion 38 and the rear end edge (free end edge) of the second cutting edge portion 39 are each in an outwardly curved line shape in plan view. It is formed (see FIG. 8). The front end edge (bending edge) of the second cutting edge portion 39 is formed in a straight line in plan view.

  As described above, when the front end edge of the second cutting edge portion 39 is formed in a straight line shape and the rear end edge thereof is formed in a protruding curve shape, the front and rear length of the second cutting edge portion 39 in the vicinity of the left and right center portion is sufficient. It is possible to improve the structural strength of the cutting blade by shortening the longitudinal length of the cutting blade near the left and right ends while improving the cutting opportunity of the scissors. This is because, in each of the cutting blades 11 to 14, the situation in which the wrinkles are cut at the left and right central portions is overwhelmingly more than the situation in which the wrinkles are cut at both left and right ends, and the cutting blades in the vicinity of the left and right central portions This is because the opportunity for cutting the ridges can be increased by the longer the front and rear length of the.

  The second cutting edge portion 39 is configured by alternately forming slit-like blade holes 44 and rib-like small blades 45 for introducing scissors from the vertical walls 36 to the reinforcing ribs 40 of the upper wall 37. The small blade 45 is bent in an inverted L shape, and can perform scissors cutting on both the blade surface on the vertical wall 36 side and the blade surface on the upper wall 37 side. The adjacent pitch of the blade hole 44 of the second cutting edge portion 39 and the adjacent pitch of the blade hole 42 of the first cutting blade portion 38 are the same, but the two blade holes 42 and 44 and the small blades 43 and 45 are staggered. It is arranged to become. As described above, when the blade holes 42 and 44 and the small blades 43 and 45 are alternately arranged with the reinforcing rib 40 as a boundary, the cutting edge length in the front-rear direction of the blade holes 42 and 44 and the small blades 43 and 45 is increased. Therefore, it is possible to cut the cocoons effectively. The blade holes 42 and 44 and the small blades 43 and 45 are formed radially along a radial line passing through the center of curvature of the rear end edge of the first cutting blade portion 38. That is, the blade holes 42 and 44 and the small blades 43 and 45 are radially arranged so as to expand toward the rear side (free end side) of the razor head 6.

  The fixed blade 18 is formed by etching the stainless steel plate and then bending it with a press. In order to facilitate the bending of the blade holding wall 41, the vertical blade 36 and the upper wall 37 are formed. A groove 105 is formed on the inner surface of the bent portion. The groove 105 is formed by half-etching in the process of forming the blade holes 42 and 44 and the small blades 43 and 45 by etching, and is parallel to the blade holes 43 as shown in FIG. Thus, dents are formed at regular intervals. The groove 105 does not need to be the inner surface of the bent portion, and may be formed on the outer surface side.

  The movable blade 19 of the first cutting blade 11 has an inverted L-shape with a vertical inner vertical wall (vertical wall) 48 and an inner upper wall (upper wall) 49 that is bent rearwardly at an acute angle continuously to the inner vertical wall 48. (See FIG. 7). A first cutting edge portion 50 corresponding to the first cutting edge portion 38 of the fixed blade 18 is formed at the rear portion of the inner upper wall 49, and an adjacent portion between the inner vertical wall 48 and the inner upper wall 49 is A second cutting blade portion 51 corresponding to the second cutting blade portion 39 of the fixed blade 18 is formed. The two cutting blade portions 50 and 51 are divided forward and backward by reinforcing ribs 52 that are continuous in the left-right direction in the front-rear midway portion of the inner upper wall 49.

  On both the left and right sides of the movable blade 19, blade-shaped holding walls 57 that do not constitute cutting blades are formed in an inverted L shape, and these blade-shaped holding walls 57 are connected via the reinforcing ribs 52. A step-like mounting seat 58 is bent backward at the center of the lower portion of the inner vertical wall 48. Both the first and second cutting blade portions 50 and 51 have the blade holes 53 and 55 and the small blades 54 and 56 alternately, like the first cutting blade portion 38 and the second cutting blade portion 39 of the fixed blade 18. In addition, it is formed in a state in which it is radially arranged so as to expand toward the rear side. Moreover, the point which the rear-end edge of the 1st cutting blade part 50 and the reinforcement rib 52 described previously are formed in the shape of an outward curve in planar view is also the same. When the blade holes 53 and 55 and the small blades 54 and 56 are arranged alternately, the cutting edge length in the front-rear direction of the blade holes 53 and 55 and the small blades 54 and 56 is increased in the same manner as the fixed blade 18 described above. You can cut the cocoons effectively as much as you can. Similarly to the fixed blade 18, the movable blade 19 is formed by subjecting the stainless steel plate material to etching and then bending it with a press machine.

  The angle (bending angle) θ1 between the vertical wall 36 and the upper wall 37 of the fixed blade 18 and the angle (bending angle) θ2 between the inner vertical wall 48 and the inner upper wall 49 of the movable blade 19 are set to acute angles. It is. Specifically, the former angle θ1 is set to 60 degrees, and the latter angle θ2 is set to 59 degrees. As described above, when the bending angle θ2 of the movable blade 19 is set to be slightly smaller than the bending angle θ1 of the fixed blade 18, the two blades 18 and 19 can be brought into close contact with each other in the assembled state, and can smoothly slide relative to each other. The adhesion between the fixed blade 18 and the movable blade 19 at the bent portion of the blade portion 39 is increased, and the scissors can be cut reliably.

  The fixed blade 18 of the first cutting blade 11 is welded and fixed to a plastic molded fixed blade support 59. Similarly, the movable blade 19 is welded and fixed to a plastic molded T-shaped movable blade support 60. It is. In addition to the movable blade 19, a movable blade spring 61 made of a leaf spring that presses and urges the movable blade 19 against the fixed blade 18 is fixed to the movable blade support 60.

  6 and 7, the fixed blade support 59 has a vertical wall 110 with an inverted convex shape extending to the left and right as a main structural wall, and has stepped side walls 64 on both the left and right sides of the front surface. It consists of a plastic molded product in which a pair of mounting seats 65 bulges on the front left and right of 110. The side wall 64 and the mounting seat 65 are recessed in a stepped manner, and the movable blade 19 and the movable blade support 60 are accommodated in the recessed portion 111. The upper portion of the vertical wall 110 serves as a protective wall 63 that prevents damage to the small blade 43 of the fixed blade 18. The mounting seat 65 is provided with a welding pin 112 for welding and fixing the mounting seat 46 of the fixed blade 18. Reference numeral 113 denotes a front end face of the side wall 64 located on the foremost side of the fixed blade support 59. The previous mounting seat 65 is located on the rear side of the front end face 113, and the recessed portion 111 is located further on the rear side than the mounting seat 65.

  The movable blade support 60 has a main surface wall 66 that supports the vertical wall 36 of the movable blade 19, and an inverted L shape that protrudes from both sides of the main surface wall 66 and supports the blade-shaped holding walls 57 at both the left and right sides of the movable blade 19. The upper protruding wall 67 is integrally provided. A mounting seat 68 for assembling the movable blade 19 is provided on the front surface side of the main surface wall 66, and welding pins 115 are projected forward at two places on the left and right sides thereof. As shown in FIG. 7, the mounting seat 68 is recessed rearward from the front surface 120 of the main surface wall 66. In the process of assembling, as shown in FIG. 7, the mounting seat 58 of the movable blade 19 is applied to the mounting seat 68 of the movable blade support 60 and is welded and fixed by the engagement holes 121 welding pins 115 provided in the mounting seat 68. Further, the movable blade spring 61 is inserted into and engaged with the spring receiving groove 116 on the upper rear surface of the movable blade support 60 and fixed by welding. In this assembled state, the mounting seat 58 of the movable blade 19 bent in a step shape is welded and fixed to the mounting seat 68 positioned on the rear side of the front surface 120 of the main surface wall 66, so that the welding head of the welding pin 115 after welding Can be prevented from projecting forward from the front surface 120 of the main surface wall 66. Therefore, the size of the movable blade 19 can be reduced by reducing the front-rear dimension.

  After the movable blade support 60 in this state is assembled to the recessed portion 111 on the front side of the fixed blade support 59, the engagement hole 118 provided in the mounting seat 46 of the fixed blade 18 is provided with the mounting seat 65 of the fixed blade support 59. The fixed blade 18 is integrated with the fixed blade support 59 by engaging the welding pin 112 and welding the protruding end of the welding pin 112. As a result, the entire first cutting blade 11 is made into a cassette.

  In this assembled state, the movable blade 19 and the movable blade support 60 are opposed to each other between the vertical wall 36 of the fixed blade 18 and the front surface of the vertical wall 110 of the fixed blade support 59 as shown in FIG. Thus, the spring arm of the movable blade spring 61 is received by the upper surface of the mounting seat 65, so that the movable blade 19 is pushed up and biased by the movable blade spring 61 and is in close contact with the inner surface of the fixed blade 18. . When viewing the entire first cutting blade 11 in a cassette form, as shown in FIG. 1, the front-rear dimension W2 of the fixed blade 18 is set slightly smaller than the front-rear dimension W1 of the fixed blade support 59, and is fixed. The blade 18 is set within the range of the front-rear dimension W1 of the fixed blade support 59. Further, since the mounting seat 46 of the fixed blade 18 bent in a step shape is welded and fixed to the mounting seat 65 located on the rear side of the front end surface 113 of the side wall 64, the welding head of the welding pin 112 after welding is Protruding forward from the front end surface 113 of the side wall 64 can be prevented. Thereby, the front-back dimension (W1) of the whole 1st cutting blade can be made small, and compactization is realizable.

  The first cutting blade 11 having a cassette structure is assembled to the upper case 16 of the outer blade holder 15 so as to float freely, and is pushed up and biased by a pair of left and right first float springs 70 disposed between the both 11 and 15. (See FIG. 6). The first float spring 70 is composed of a compression coil spring. A U-shaped passive groove 71 that engages with the drive piece 32 is formed at the lower end of the movable blade support 60. In a state where the outer blade holder 15 is mounted on the head frame 8, the passive groove 71 is connected to the upper end of the drive piece 32, so that the movable blade 19 can be driven to reciprocate simultaneously with the activation of the motor 9.

  As shown in FIG. 9, the fixed blade 20 of the second cutting blade 12 is a mesh blade formed by electroforming, and is retained in an inverted U shape by an outer blade frame 73 to form a cassette. The outer blade frame 73 is assembled to the outer blade holder 15 so as to freely float up and down. The inner blade 21 having a slit blade structure is formed by bending in an inverted U shape, and is fixed to the inner blade frame 74 to form a cassette. The inner blade frame 74 is press-fitted to the drive shaft 30 and connected to the vibrator 28 (see FIG. 3). In this connected state, the inner blade frame 74 can tilt to the left and right with respect to the drive shaft 30 and is supported so as to be able to float up and down, and is pushed up and biased by a second float spring 75 disposed between the two. . Therefore, when the outer blade holder 15 is attached to the head frame 8, the movable blade 21 is in close contact with the inner surface of the fixed blade 20.

  In FIG. 10, the outer cutter 22 of the third cutting blade 13 is an inverted casing obtained by integrally bending an upper wall 78 that curves upward and a front wall 79 and a rear wall 80 that are continuous with the front and rear edges of the upper wall 78. Slit-shaped blade holes 81 and rib-shaped small blades 82 are alternately formed on the front and rear edges of the upper wall 78, respectively. Reinforcing ribs 83 that are continuous in the left-right direction are formed in the front-rear center of the upper wall 78. A group of blade holes 81 and small blades 82 which are divided forward and backward by the reinforcing ribs 83 and are orthogonal to the front and rear edges of the ribs 75 are formed to be staggered. The curvature radius of the upper wall 78 is set sufficiently larger than the curvature radius of the fixed blade 20 of the second cutting blade 12.

  As shown in FIG. 11, a small corrugated hook holding portion 85 is formed on the inner peripheral surface of the small blade 82, and the hook is introduced into the blade hole 81 by the hook holding portion 85. 82 so that it can be prevented from shifting along 82. The left and right ends of the outer blade 22 are supported by a pair of blade receiving pieces 86 and fixed to the blade receiving piece 86 together with a reinforcing frame 87 attached to the lower surface of the outer blade 22. The reinforcing frame 87 is formed of a horizontally long frame that connects the left and right blade receiving pieces 86, and spring arms 88 that make the inner blade 23 closely contact the outer blade 22 are integrally formed on the left and right sides of the lower surface (see FIG. 10). ).

  The inner blade 23 of the third cutting blade 13 is formed by bending in an inverted U shape and is welded and fixed to a T-shaped inner blade frame 90 formed of plastic. In the assembly process, the outer blade 22 is temporarily assembled to the left and right blade receiving pieces 86, and the inner blade 23 and the inner blade frame 90 are assembled inside the outer blade 22. Next, the reinforcing frame 87 is externally fitted around the lower surface of the outer blade 22, and the outer blade 22 and the reinforcing frame 87 are welded and fixed to the blade receiving piece 86, whereby the entire third cutting blade 13 is converted into a cassette. It is. In this assembled state, the inner blade 23 is pushed up and biased by the spring arm 88 and is in close contact with the inner surface of the outer blade 22.

  The cassette-structured third cutting blade 13 is assembled to the outer blade holder 15 so as to freely float up and down, and is pushed up and biased by a pair of left and right third float springs 91 disposed between the both 13 and 15 ( (See FIG. 10). The third float spring 91 is a compression coil spring. A U-shaped passive groove 92 that engages with the drive piece 33 is formed at the lower end of the inner blade frame 90. In a state where the outer blade holder 15 is mounted on the head frame 8, the passive groove 92 is engaged and connected to the upper end of the drive piece 33, so that the inner blade 23 can be reciprocated simultaneously with the start of the motor 9.

  Since the 4th cutting blade 14 is the same structure as the 2nd cutting blade 12, the same code | symbol is attached | subjected to the same member and the description is abbreviate | omitted.

  The outer blade holder 15 includes an upper case 16 to which the first to fourth cutting blades 11 to 14 are assembled, and a lower case 17 that supports the upper case 16 (see FIG. 5). The upper case 16 can be attached to and detached from the lower case 17. The lower case 17 can be attached to and detached from the head frame 8, and is locked and held in a mounted state by a pair of left and right locks 95 assembled to the head frame 8. As shown in FIG. 12, the lock 95 includes a pair of front and rear lock claws 97 that engage with the recess 96 on the inner surface of the lower case 17, and a lock release button 98 that are integrally formed. The lock is energized. When the left and right lock release buttons 98 are pushed against the urging force of the lock spring 99, the engagement between the lock claw 97 and the recess 96 is released, so that the outer blade holder 15 can be removed from the head frame 8. . In this state, as shown in FIG. 5, only the inner blades 21 and 25 of the second cutting blade 12 and the fourth cutting blade 14 remain on the head frame 8 side.

  In order to perform cutting of the habit and finishing shaving effectively, the arrangement relationship and the protruding relationship of the first to fourth cutting blades 11 to 14 are set as follows. As already described, with the outer blade holder 15 mounted on the head frame 8, the first cutting blade 11, the second cutting blade 12, the third cutting blade 13, and the fourth cutting blade 14 are razored. The head 6 is arranged in the order of description from the rear side to the front side. Further, as shown in FIG. 13, the upper end of the second cutting blade 12 protrudes upward from the upper end of the first cutting blade 11, and the upper end of the third cutting blade 13 protrudes upward from the upper end of the second cutting blade 12. Furthermore, the upper end of the second cutting blade 12 is set to the same height as the upper end of the fourth cutting blade 14.

  By setting the protruding relationship of the cutting blades 11 to 14 as described above, the front peripheral surface (outer peripheral surface) of the upper wall 37 of the first cutting blade 11 and the second cutting blade that curves in an inverted U shape. Assuming a tangent L connecting the 12 curved surfaces (outer peripheral surfaces), the upper end of the third cutting blade 13 is located below the previous tangent L, and the upper end of the third cutting blade 13 is the second cutting blade. 12 protrudes upward from the upper end of 12. The upper wall 37 of the first cutting blade 11 is inclined upward along the previous tangent line. By positioning the third cutting blade 13 below the previous tangent L, the third cutting blade 13 strongly hits the skin surface when shaving from the throat toward the lower surface of the chin as shown in FIG. Can avoid the skin and soften the skin. The upper wall 37 can be inclined at the same inclination angle as the tangent L, and the tangent L in that case is preferably a tangent passing through the same plane as the upper wall 37.

  As shown in FIG. 13, the protrusion dimension difference H1 between the upper end of the second cutting blade 12 and the upper end of the first cutting blade 11 is the difference in protrusion dimension between the upper end of the third cutting blade 13 and the upper end of the second cutting blade 12. It is set larger than H2. As described above, when H1> H2, when shaving around the mouth or the like, the third cutting blade 13 is roughly shaved by bringing the third cutting blade 13 into contact with the skin surface prior to the other cutting blades. However, only after the projection dimension difference H1 has been sunk, the second cutting blade 12 can be brought into contact with the skin surface and finishing shaving can be performed. Also, when shaving the razor under the jaw with the electric razor in a recumbent posture, the third cutting blade 13 and the second cutting blade 12 are simultaneously brought into contact with the skin surface prior to other cutting blades, and the shaving is performed. And finish shave continuously. In other words, compared with the conventional electric shaver having a multi-blade structure, the first cutting blade 11 and the third cutting blade 13 for rough shaving are effectively used in accordance with the portion to be shaved, and the blade is cut more effectively. Can be done.

  As shown in FIG. 4, when the cutting blades 11 to 14 are viewed from the plane, the left-right width dimension of the first cutting blade 11 is B1, the left-right width dimension of the second cutting blade 12 is B2, and the third cutting blade 13 is used. Is set to satisfy the relationship of B1 <B2 <= B3 <B4, where B3 is the left-right width dimension and B4 is the left-right width dimension of the fourth cutting blade 14.

  Outer blade supports that support the fixed blades 18, 20, 22, and 24 of the first to fourth cutting blades 11 to 13, specifically, the fixed blade support 59, the upper ends of the left and right ends of the outer blade frame 73, As shown in FIGS. 4 and 14, skin pressing bodies 59a, 65a, 76a, and 65a are provided at the upper ends of the left and right blade receiving pieces 86, respectively. These skin pressing bodies 59a, 65a, 76a, 65a are slightly protruded from the upper projecting ends of the fixed blades 18, 20, 22, 24, and each skin pressing body 59a, 65a, 76a, 65a is a razor head. 6 is arranged in a divergent shape toward the front surface side.

  Specifically, the skin pressing bodies 59a, 65a, 76a, and 65a are arranged in a C shape as a whole. Further, the left and right skin pressing bodies 59a and 65a in the first cutting blade 11 and the second cutting blade 12 are respectively arranged in a divergent shape (C-shape) toward the front side of the razor head 6, and the third cutting blade 13 The left and right skin pressing bodies 76a and 65a of the fourth cutting blade 14 are arranged in parallel in the left-right direction. In this way, the skin pressing bodies 59a, 65a, 76a, and 65a are arranged in a C shape as a whole, and the left and right skin pressing bodies 59a and 65a of the first cutting blade 11 and the second cutting blade 12 are respectively spread apart. By arranging in a shape, when shaving in the state shown in FIG. 15, it is possible to cut and shave the heel while gradually expanding the skin surface in the left-right direction.

  The 1st cutting blade 11 to the 4th cutting blade 14 are each supported by the up-and-down float freely independently. More specifically, the first cutting blade 11 and the third cutting blade 13 are supported by the outer blade holder 15 so as to be floatable up and down, and the second cutting blade 12 and the fourth cutting blade 14 are arranged on the vibrators 28 and 29. It is supported by the drive shafts 30 and 31 so as to freely float up and down. In addition, the third cutting blade 13 is configured to float up and down in conjunction with the float operation of the second cutting blade 12 and the fourth cutting blade 14.

  Specifically, as shown in FIG. 14, interlocking pieces 102 project from left and right sides of the front and rear surfaces of the blade receiving piece 86 constituting the third cutting blade 13, and face the front or rear surface of the blade receiving piece 86. The outer cutter frame 73 of the fourth cutting blades 12 and 14 is provided with a hook-like interlocking claw 103 that contacts the upper surface of the interlocking piece 102. In the steady state in which the second and fourth cutting blades 12 and 14 protrude above the outer blade frame 15, the interlocking claw 103 is in contact with the interlocking piece 102. Therefore, the second and fourth cutting blades 12 and 14 are in contact with each other. If either one of them tilts left or right, or if the whole sinks even slightly, the third cutting blade 13 tilts left and right in conjunction with it or sinks downward. However, even if the third cutting blade 13 sinks alone, the second cutting blade 12 and the fourth cutting blade 14 do not sink and are displaced.

  In addition to the above embodiments, the first cutting blade 11 according to the present invention can be applied to an electric shaver in various forms shown in FIG. 16, and the present invention includes all of these forms. In FIG. 16A, only one second cutting blade 12 for finishing shaving is disposed on the upper part of the razor head 6, and the first cutting blade 11 is disposed adjacent to the rear side thereof.

  In addition, as shown in FIG. 16 (b), in the electric razor provided with the shave blade unit 5, the shave blade is constituted by the first cutting blade 11. In this case, the razor head 6 is provided with two second cutting blades 12 and a third cutting blade 13 for finishing shaving. The sharp shaving blade unit 5 is supported by the main body case 1 so as to be slidable up and down. The upper end of the first cutting blade 11 is in a standby position below the razor head 6, and the upper end of the first cutting blade 11 is It is possible to switch between a combination shaving position that is substantially the same height as the upper ends of the second and fourth cutting blades 12 and 14 and a single use position that protrudes further upward from the combination shaving position.

  In FIG. 16 (c), the second and fourth cutting blades 12 and 14 for finishing shaving are provided on the upper portion of the razor head 6, and the first cutting blade 11 that functions as a center blade is disposed between the both 12 and 14. did.

  In FIG. 16D, the second cutting blade 12 for finishing shaving and the first cutting blade 11 are arranged adjacent to the upper part of the razor head 6 as in FIG. 16A, but the first cutting blade 11 is the second one. The first cutting blade 11 is disposed in front of the cutting blade 12 and the first cutting blade portion 38 protrudes toward the front side of the razor head 6. That is, when the concept before and after the electric razor in FIG. 16 (a) is inverted, the electric razor in FIG. 16 (d) is obtained, and the present invention has the concept of an electric razor whose concept is simply inverted in this way. Is included.

  In FIG. 16 (e), two second cutting blades 12 for finishing shaving are arranged on the razor head 6, and the two first cutting blades 11 for rough shaving are placed back-to-back at the bottom of the main body case 1. Arranged. The cutting blades 11 and 12 when not in use are covered with protective caps 122 and 123, respectively.

  In the above embodiment, the first cutting blade 11 is formed at an acute angle, but the bending angle between the vertical walls 36 and 48 and the upper walls 37 and 49 may be 90 degrees. The upper wall 37 of the fixed blade 18 of the first cutting blade 11 does not need to be a flat wall, and can be formed in an upwardly curved surface shape. The groove 105 need not be formed by half-etching, but can be formed by pressing or cutting. The outer blade 13 of the third cutting blade 13 does not need to include the front and rear walls 79 and 80 that are continuous to the left and right. For example, the outer blade 13 extends downward continuously from the upper wall 78 at regular intervals in the left and right direction. An outer blade structure provided with leg pieces may be used.

  In the above embodiment, each of the front and rear end edges of the first cutting edge portion 38 is formed in an outwardly curved line shape in plan view, but the front end edge of the first cutting edge portion 38 (the rear end edge of the reinforcing rib 40). ) Can be formed linearly in plan view. In that case, the front and rear length of the cutting edge near the center of the left and right is sufficiently secured to improve the cutting opportunity of the scissors, while the front and rear length of the cutting edge near the left and right ends is shortened. Strength can be improved. The second and fourth cutting blades 12 and 14 do not need to be reciprocating cutting blades, respectively, and may be rotary cutting blades in which an inner blade of a cylinder structure rotates about a horizontal axis.

It is a vertical side view of a 1st cutting blade. It is a front view of an electric razor. It is a vertical front view of a razor head. It is a top view of a razor head. It is a vertical side view of the razor head in the state where the outer blade holder is separated. It is a disassembled rear view of the 1st cutting blade which fractured | ruptured a part. It is a vertical side view of the state which the 1st cutting blade decomposed | disassembled. It is a top view of the 1st cutting blade. It is a disassembled front view of a 2nd cutting blade. It is a disassembled front view of the 3rd cutting blade which fractured | ruptured a part. It is a top view of the 3rd cutting blade which fractured | ruptured a part. It is a vertical front view which shows the lock structure of an outer blade holder. It is a side view of a razor head. It is a vertical side view which shows the float interlocking | linkage structure of a 3rd cutting blade. It is a side view which shows the use condition of an electric razor. It is a side view which shows another Example of each cutting blade in an electric razor.

Explanation of symbols

6 Razor Head 11 First Cutting Blade 12 Second Cutting Blade 18 Fixed Blade 19 Movable Blade 36 Fixed Blade Vertical Wall 37 Fixed Blade Upper Wall 38 First Cutting Edge 39 Second Cutting Blade 48 Vertical Wall 49 of Moving Blade Upper wall 59 of movable blade Fixed blade support frame 60 Movable blade support frame

Claims (12)

A first cutting blade (11) for rough shaving and a second cutting blade (12) for finishing shaving,
Each of the fixed blade (18) and the movable blade (19) constituting the first cutting blade (11) is continuously bent at the vertical wall (36, 48) and the upper end of the vertical wall (36, 48). It is formed in an inverted L shape with the walls (37, 49),
A slit blade-shaped first cutting edge portion (38, 50) is formed on the free end side of the upper wall (37, 49), and the slit blade-like shape extends from the upper wall (37, 49) to the vertical wall (36, 48). An electric razor in which the second cutting edge (39, 51) is formed.   A first cutting edge (38/50) and a second cutting edge (on the upper wall (37/49) of the fixed blade (18) and the movable blade (19) constituting the first cutting blade (11) ( The electric shaver according to claim 1, wherein reinforcing ribs (40, 52) for separating the ridges are formed. On both the left and right sides of the fixed blade (18) and the movable blade (19) constituting the first cutting blade (11), inverted L-shaped blade-shaped holding walls (41, 57) not constituting the cutting blade are provided. And
The electric shaver according to claim 2, wherein a reinforcing rib (40, 52) is formed between the blade-shaped holding walls (41, 57).   The electric shaver according to claim 2 or 3, wherein an angle (θ1 · θ2) sandwiched between the vertical wall (36 · 48) and the upper wall (37 · 49) is set to an acute angle.   The angle (θ2) sandwiched between the vertical wall (48) and the upper wall (49) constituting the movable blade (19) is sandwiched between the vertical wall (36) and the upper wall (37) constituting the fixed blade (18). The electric shaver according to claim 4, which is set to be slightly smaller than the angle (θ1). The fixed blade (18) is fixed to the fixed blade support (59), and the movable blade (19) is fixed to the movable blade support (60).
The fixed blade (18) is fixed by fixing the mounting seat (46) provided at the lower end of the vertical wall (36) to the mounting seat (65) of the fixed blade support (59) facing the vertical wall (36). It is fixed in a state of facing the blade support (59) through a gap,
The movable blade (19) and the movable blade support (60) are accommodated in the opposing gap (E) between the fixed blade (18) and the fixed blade support (59), and along the inner surface of the fixed blade (18). The electric shaver according to claim 2, 3, 4 or 5, wherein the electric shaver is supported by a fixed blade support (59) so as to be slidable. At the rear end of the fixed blade (18) constituting the first cutting blade (11), the small blade (43) of the first cutting blade portion (38) is bent downward,
The electric shaver according to claim 6, wherein a protective wall (63) for preventing deformation of the small blade (43) is provided on the fixed blade support (59) adjacent to the lower portion of the bent portion of the small blade (43). . A movable blade support (60) is provided on the main surface wall (66) for supporting the vertical wall (48) of the movable blade (19) and on both sides of the main surface wall (66) so as to be provided on both sides of the movable blade (19). An upper L-shaped upper protruding wall (67) supporting the blade-shaped holding wall (57) is integrally provided;
The mounting seat (58) provided at the center of the lower end of the vertical wall (48) is fixed to the mounting seat (68) provided on the main surface wall (66), and the movable blade (19) is integrated with the movable blade support (60). The electric shaver according to claim 6 or 7, wherein   On the inner surface and / or outer surface of the bent portion of the vertical wall (36) and the upper wall (37) constituting the fixed blade (18), a groove along the bending line of the vertical wall (36) and the upper wall (37) ( The electric shaver according to claim 6, 7 or 8, wherein 105) is recessed. The fixed blade (18) is formed by pressing an etched metal plate material,
The electric shaver according to claim 9, wherein the groove (105) is formed by a half-etching process.   11. The free edge of the first cutting blade portion (38) of the fixed blade (18) constituting the first cutting blade (11) is formed in an outwardly curved line shape in plan view. Electric razor as described in   Each of the blade hole (42) and the small blade (43) formed in the first cutting edge portion (38) is radially arranged so as to expand toward the free end side of the razor head (6). To 11. The electric shaver according to any one of 11 to 11.

Images