JP5278087B2 - Grommet and water stop inspection device - Google Patents

Grommet and water stop inspection device Download PDF

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JP5278087B2
JP5278087B2 JP2009074951A JP2009074951A JP5278087B2 JP 5278087 B2 JP5278087 B2 JP 5278087B2 JP 2009074951 A JP2009074951 A JP 2009074951A JP 2009074951 A JP2009074951 A JP 2009074951A JP 5278087 B2 JP5278087 B2 JP 5278087B2
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grommet
gas
water stop
small
cylindrical portion
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JP2010230318A (en
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大輔 橋本
信行 平野
敏夫 米谷
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To readily and accurately inspect water stop performance of a wire harness through-part in a grommet. <P>SOLUTION: A wire harness is passed through a first small-diameter tube part, a diameter expansion tube part, and a second small-diameter tube part of the grommet. A water stop treatment part is provided by filling a water stop agent into a gap of an electric wire group of the wire harness, inserted through the inside of the grommet and a space between the electric wire group and the inner circumferential surface of the grommet. A gas supply port is provided at one of the first small-diameter tube part and the second small-diameter tube part, and a gas detection port is provided at the other. An inspection gas other than air is supplied from the gas supply port, and the gas detection port can detect leakage of the inspection gas. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明はグロメットおよびその止水検査装置に関し、詳しくは、グロメットにおけるワイヤハーネス貫通部分の止水性能を簡易かつ高精度に検査できるものである。   The present invention relates to a grommet and a water stop inspection device thereof, and more specifically, can inspect the water stop performance of a wire harness penetrating portion in the grommet easily and with high accuracy.

従来、自動車のエンジンルームから車室内へ配索されるワイヤハーネスをグロメットに貫通させ、エンジンルームと車室内とを仕切る車体パネルの貫通穴に前記グロメットを取り付けることにより、該貫通穴を通るワイヤハーネスの保護およびエンジンルーム側から車室内への防水、防塵、遮音を図っている。   2. Description of the Related Art Conventionally, a wire harness routed from an engine room of an automobile to a vehicle interior is passed through the grommet, and the grommet is attached to a through hole of a vehicle body panel that partitions the engine room and the vehicle interior, thereby passing through the through hole. Protection, waterproofing, dustproofing and sound insulation from the engine compartment side to the passenger compartment.

前記グロメットにおいては、貫通させるワイヤハーネスの電線群の隙間や電線群とグロメットの内周面との間に止水剤を充填するなどして、ワイヤハーネスの貫通部分に止水処理を施している。ワイヤハーネスを貫通させたグロメットに対しては、ワイヤハーネス貫通部分である止水処理部の止水性能を検査する必要があり、本出願人は特開2000−241288号公報(特許文献1)に示される止水検査装置1を提案している。   In the grommet, a water stop treatment is applied to the penetration portion of the wire harness by, for example, filling a gap between the wire groups of the wire harness to be passed through or a gap between the wire group and the inner peripheral surface of the grommet. . For the grommet that has penetrated the wire harness, it is necessary to inspect the water-stopping performance of the water-stop processing part that is the wire harness penetrating portion, and the applicant of the present application is disclosed in Japanese Patent Laid-Open No. 2000-241288 (Patent Document 1). Proposed water stop inspection device 1 is shown.

即ち、止水検査装置1には、図5のように、エアタンク2と貯水タンク3とを仕切壁4を介して設けており、仕切壁4に設けた貫通穴5にグロメット6の車体係止凹部6aを嵌合させてグロメット6を取り付け、グロメット6に貫通させたワイヤハーネスW/Hの一端側をエアタンク2内に収容すると共に、他端側を貯水タンク3内に収容する。気密状態に保ったエアタンク2内に加圧空気を供給すると共に、貯水タンク3内に水を供給してグロメット6およびワイヤハーネスW/Hの他端側を水没させると、ワイヤハーネス貫通部分である止水処理部7の止水性能が不十分である場合には、エアタンク2内の加圧空気が止水不良部分を通って貯水タンク3内に漏れ出し、気泡となって浮上する。即ち、貯水タンク3内の気泡の有無により、止水処理部7の止水状態の良、不良を判定することができる。   That is, as shown in FIG. 5, the water stop inspection device 1 is provided with an air tank 2 and a water storage tank 3 via a partition wall 4, and the grommet 6 is locked to the through hole 5 provided in the partition wall 4. The recess 6 a is fitted and the grommet 6 is attached, and one end side of the wire harness W / H penetrated through the grommet 6 is accommodated in the air tank 2 and the other end side is accommodated in the water storage tank 3. When pressurized air is supplied into the air tank 2 kept in an airtight state and water is supplied into the water storage tank 3 so that the other end side of the grommet 6 and the wire harness W / H is submerged, it is a wire harness penetration portion. When the water stop performance of the water stop processing unit 7 is insufficient, the pressurized air in the air tank 2 leaks into the water storage tank 3 through the water stop defective portion and floats as bubbles. That is, whether the water stop processing unit 7 is in a good or bad state can be determined based on the presence or absence of bubbles in the water storage tank 3.

しかし、前記構成によれば、グロメット6やワイヤハーネスW/Hの一部を水没させる工程や、検査後、錆や腐食等を防ぐためにワイヤハーネスW/Hなどに付着した水分を取り除く工程が必要となり検査工程が複雑化するという問題がある。   However, according to the said structure, the process of submerging a part of grommet 6 and wire harness W / H and the process of removing the water | moisture content adhering to wire harness W / H etc. are required in order to prevent a rust, corrosion, etc. after an inspection. There is a problem that the inspection process becomes complicated.

特開2000−241288号公報JP 2000-241288 A

本発明は前記問題に鑑みてなされたものであり、グロメットにおけるワイヤハーネス貫通部分の止水性能を簡易かつ高精度に検査できるようにすることを課題としている。   This invention is made | formed in view of the said problem, and makes it the subject to enable it to test | inspect the water stop performance of the wire harness penetration part in a grommet simply and with high precision.

前記課題を解決するため、第1の発明は、ワイヤハーネスを密着させて貫通させる第一小径筒部と、該第一小径筒部に連続する拡径筒部と、該拡径筒部の大径側の外周面に環状に設けた車体係止凹部と、該拡径筒部の大径端側の内周面から突出させた閉鎖壁と、該閉鎖壁の中央に設けた直径方向のスリットと、該スリットの中央部に対向して設けたワイヤハーネス挿通穴を形成する半円状切欠と、該半円状切欠の周縁より突設した半割状の第二小径筒部を備えたグロメットであって、
前記グロメットの第一小径筒部、拡径筒部、および第二小径筒部に前記ワイヤハーネスを貫通させ、該グロメット内部を挿通するワイヤハーネスの拡径筒部内に電線群の隙間および電線群とグロメットの内周面との間に止水剤を充填して止水処理部を設けており、
前記第一小径筒部と第二小径筒部のいずれか一方にガス供給ポートを設けると共に他方にガス検出ポートを設け、
前記ガス供給ポートから空気以外の検査用ガスを導入し、前記ガス検出ポートで前記検査用ガスの漏れを検出できる構成としていることを特徴とするグロメットを提供している。
In order to solve the above-described problem, the first invention provides a first small-diameter cylindrical portion that allows a wire harness to be in close contact therewith, a large-diameter cylindrical portion that is continuous with the first small-diameter cylindrical portion, and a large size of the large-diameter cylindrical portion. A vehicle body locking recess provided annularly on the outer peripheral surface on the diameter side, a closing wall projecting from the inner peripheral surface on the large diameter end side of the enlarged diameter cylindrical portion, and a diametrical slit provided in the center of the closing wall And a grommet including a semicircular notch that forms a wire harness insertion hole provided opposite to the central portion of the slit, and a half-shaped second small-diameter cylindrical portion that protrudes from the periphery of the semicircular notch Because
The wire harness is passed through the first small-diameter cylindrical portion, the large-diameter cylindrical portion, and the second small-diameter cylindrical portion of the grommet, and the gap between the wire group and the wire group are inserted into the large-diameter cylindrical portion of the wire harness that passes through the grommet. A water-stopping agent is provided between the inner peripheral surface of the grommet and a water-stopper is provided.
A gas supply port is provided in one of the first small diameter cylindrical portion and the second small diameter cylindrical portion and a gas detection port is provided in the other,
A grommet is provided in which a test gas other than air is introduced from the gas supply port, and leakage of the test gas can be detected by the gas detection port.

前記のように、グロメットの第一小径筒部と第二小径筒部のいずれか一方に、空気以外の検査用ガスを導入するガス供給ポートを設けると共に、他方にガス検出ポートを設けて前記検査用ガスの漏れを検出できる構成としている。したがって、前記ガス供給ポートとガス検出ポートとの間に配置されたワイヤハーネスの貫通部分、即ち、前記グロメットの止水処理部の止水状態が不十分である場合には、ガス供給ポートから導入された検査用ガスは止水処理部の止水不良部分を通ってガス検出ポート側に漏れ出し、漏れ出した検査用ガスが前記ガス検出ポートで検出されることにより、止水不良を判別することができる。   As described above, a gas supply port for introducing an inspection gas other than air is provided in one of the first small-diameter cylindrical portion and the second small-diameter cylindrical portion of the grommet, and the gas detection port is provided on the other to provide the inspection. It is set as the structure which can detect the leak of industrial gas. Therefore, if the water harness penetrating portion of the wire harness arranged between the gas supply port and the gas detection port, that is, the water stop state of the water stop processing portion of the grommet is insufficient, the gas supply port is introduced. The inspection gas thus leaked leaks to the gas detection port side through the water stop defective portion of the water stop processing section, and the leaked inspection gas is detected at the gas detection port, thereby determining the water stop failure. be able to.

特に、本発明では、グロメット両側の小径筒部にガス供給ポートおよびガス検出ポートを設けているため、止水処理部の止水不良によってガス検出ポート側の小径筒部に漏れ出した検査用ガスを、他に流出させることなくすべてガス検出ポートに流入させて検出することが可能となる。即ち、少ない量の検査用ガスで高感度のガス漏れ検知が可能となり、グロメットの止水処理部の止水状態を高精度に検査することができる。また、従来のように、止水検査のためにグロメットやワイヤハーネスの一部を水没させたり、付着した水分を取り除いたりする必要がなくなるため止水検査を簡易化することができ、グロメットの止水検査に必要な検査装置も小型化することができる。   In particular, in the present invention, since the gas supply port and the gas detection port are provided in the small-diameter cylindrical portions on both sides of the grommet, the inspection gas leaked to the small-diameter cylindrical portion on the gas detection port side due to poor water stoppage of the water stop processing portion. Can be detected by letting them all flow into the gas detection port without any other flow. That is, highly sensitive gas leak detection is possible with a small amount of inspection gas, and the water stop state of the water stop treatment part of the grommet can be inspected with high accuracy. In addition, it is not necessary to submerge a part of the grommet or the wire harness for removing the water or to remove the adhering moisture as in the conventional case, so that the water stopping inspection can be simplified and the grommet can be stopped. The inspection device required for water inspection can also be reduced in size.

前記ガス供給ポートやガス検出ポートとしては、例えば、検査用ガス供給のためのガス供給管や、検査用ガスを吸引するための吸引プローブを密嵌できる程度の挿入穴としておくことが好ましい。また、前記ガス供給ポートおよびガス検出ポートは、止水処理部の両端より外側位置の第一小径筒部または第二小径筒部に設けておくことが好ましい。これにより、止水処理部全長にわたって止水検査を確実に行うことができると共に、ガス供給ポートおよびガス検出ポートによって止水処理部の止水性能を低下させることもない。   As the gas supply port and the gas detection port, for example, a gas supply pipe for supplying a test gas and a suction probe for sucking a test gas are preferably formed as insertion holes that can be tightly fitted. Moreover, it is preferable that the gas supply port and the gas detection port are provided in the first small-diameter cylindrical portion or the second small-diameter cylindrical portion located outside the both ends of the water stop treatment portion. Thereby, while being able to perform a water stop test | inspection reliably throughout the water stop process part full length, the water stop performance of a water stop process part is not reduced with a gas supply port and a gas detection port.

前記グロメットの止水処理部において、貫通させるワイヤハーネスの電線群の隙間に止水剤を充填する方法は限定されない。
例えば、電線群を隣接させて並列させ止水剤を電線間に浸透するように塗布し、該止水剤を塗布した部分にフィルムやシート等を被せて断面円形状に丸めた後、外周をテープ巻きしてもよい。
ワイヤハーネスをグロメットに貫通させたのち、グロメットの拡径筒部を大径側を上面とし、該大径側の開口へ上方より止水剤を注入してもよい。
In the water stop treatment part of the grommet, there is no limitation on the method of filling the gap between the wire groups of the wire harness to be penetrated with the water stop agent.
For example, wire groups are placed next to each other and applied so that a water-stopping agent penetrates between the wires, and the part where the water-stopping agent is applied is covered with a film, a sheet, etc. Tape winding may be used.
After allowing the wire harness to pass through the grommet, the diameter-increasing cylindrical portion of the grommet may be the upper surface on the large diameter side, and a water-stopping agent may be injected into the opening on the large diameter side from above.

前記第一小径筒部に前記ガス検出ポート、前記第二小径筒部に前記ガス供給ポートを設けていることが好ましい。   It is preferable that the gas detection port is provided in the first small diameter cylindrical portion, and the gas supply port is provided in the second small diameter cylindrical portion.

通常、グロメットの第一小径筒部は車室内に配置され、第二小径筒部はエンジンルームに配置される。したがって、前記のように、第一小径筒部にガス検出ポートを、第二小径筒部にガス供給ポートを設けることで、検査用ガスの移動方向を、車両へのグロメット取り付け状態における水の移動方向に合わせることができる。即ち、実際の使用状態に合わせた止水検査を行うことができる。   Usually, the first small-diameter cylindrical portion of the grommet is disposed in the vehicle interior, and the second small-diameter cylindrical portion is disposed in the engine room. Therefore, as described above, the gas detection port is provided in the first small-diameter cylindrical portion, and the gas supply port is provided in the second small-diameter cylindrical portion, so that the movement direction of the inspection gas can be changed in the state where the grommet is attached to the vehicle. Can be adjusted to the direction. That is, it is possible to perform a water stop inspection in accordance with an actual use state.

第2の発明は、前記グロメットの止水検査装置であって、
前記ガス供給ポートに連通させて取り付ける検査用ガスのガス供給管と、該ガス供給管に介設した圧力調整器と、
前記ガス検出ポートに連通させて取り付ける吸引プローブと、該吸引プローブと連結したガス漏れ検出器を備えていることを特徴とするグロメットの止水検査装置を提供している。
The second invention is a grommet water stop inspection device,
A gas supply pipe for an inspection gas attached in communication with the gas supply port; a pressure regulator interposed in the gas supply pipe;
A grommet water stop inspection device is provided, comprising: a suction probe attached in communication with the gas detection port; and a gas leak detector connected to the suction probe.

前記のように、グロメットのガス検出ポートに、ガス漏れ検出器と連結させた吸引プローブを取り付けているため、グロメットの止水処理部の止水不良部分を通ってガス検出ポート側に漏れ出した検査用ガスが、前記ガス検出ポートに連通させた吸引プローブによって確実に吸引され、該吸引プローブに連結したガス漏れ検出器で前記検査用ガスが検出されると共に、そのガス漏れ量も検出することができる。即ち、前記構成によれば、ガス検出ポート側のガス漏れ検出器で検出されたガス漏れ量によって、前記止水処理部の止水性能を定量的に把握することができ、より高精度な止水検査を簡易に行うことが可能となる。また、従来のようなエアタンクや貯水タンクも不要となり、止水検査装置を大幅に小型化することができる。   As described above, since the suction probe connected to the gas leak detector is attached to the gas detection port of the grommet, it leaked to the gas detection port side through the water stop defective portion of the water stop processing portion of the grommet. The inspection gas is reliably sucked by the suction probe connected to the gas detection port, and the inspection gas is detected by the gas leak detector connected to the suction probe, and the amount of gas leak is also detected. Can do. That is, according to the above configuration, the water stop performance of the water stop processing unit can be quantitatively grasped based on the amount of gas leak detected by the gas leak detector on the gas detection port side, and a more accurate stop can be achieved. Water inspection can be easily performed. Further, conventional air tanks and water storage tanks are not required, and the water stop inspection device can be greatly reduced in size.

前記グロメットの止水処理部を挟む一方側は前記ガス供給ポートへ供給するガスで高圧とし、他方側は前記吸引プローブから導入される吸引圧力で低圧とし、圧力差を設けていることが好ましい。   It is preferable that one side of the grommet sandwiching the water stop treatment part is made high by the gas supplied to the gas supply port, and the other side is made low by the suction pressure introduced from the suction probe, thereby providing a pressure difference.

前記のように、ガス供給ポート側を高圧とする一方、ガス検出ポート側を低圧として、ガス供給ポート側とガス検出ポート側との間に圧力差を設けることにより、ガス供給ポートから導入された検査用ガスが止水処理部の止水不良部分を通ってガス検出ポート側に漏れ出し易くなり、短時間で精度の高い止水検査を行うことができる。   As described above, the gas supply port side was introduced from the gas supply port by setting the pressure difference between the gas supply port side and the gas detection port side with a high pressure on the gas supply port side and a low pressure on the gas detection port side. The inspection gas easily leaks to the gas detection port side through the water stop defective portion of the water stop processing section, and a highly accurate water stop inspection can be performed in a short time.

前記ガス供給管から導入するガスは、ヘリウムガス、水素などから選択され、前記止水処理部を挟む圧力差は所定範囲内としている。   The gas introduced from the gas supply pipe is selected from helium gas, hydrogen, and the like, and the pressure difference across the water stop treatment unit is within a predetermined range.

前記止水処理部を挟む差圧と、ガス漏れ検出器で検出された検出ガス量との関係に応じて閾値を設定した記憶部と、該閾値以上の検出量であると止水性能が基準以下と判定される判定部と、判定部で基準以下と判定されると表示する表示部を備えた評価機器を前記ガス漏れ検出器と一体または別体で備えていることが好ましい。   A storage unit in which a threshold value is set according to the relationship between the differential pressure across the water stop processing unit and the detected gas amount detected by the gas leak detector, and the water stop performance is a reference when the detected amount is equal to or greater than the threshold value. It is preferable that an evaluation device including a determination unit determined as follows and a display unit that displays when the determination unit determines that it is equal to or less than the reference is provided integrally or separately with the gas leak detector.

前記構成の評価機器を備えることにより、グロメットの止水処理部における止水性能が基準を満たしているか否かが一目瞭然に分かり、より迅速な止水検査が可能となる。   By providing the evaluation device having the above-described configuration, it can be seen at a glance whether the water stop performance in the water stop processing section of the grommet satisfies the standard, and a quick water stop inspection can be performed.

ワイヤハーネスの組立作業台上に搭載して、該組立作業台上で前記グロメットにワイヤハーネスを貫通して止水処理後に止水検査を行う構成としていることが好ましい。   It is preferable that the wire harness is mounted on the assembly work table, and the grommet is passed through the wire harness on the assembly work table so that the water stop inspection is performed after the water stop treatment.

本発明の止水検査装置は従来の検査装置より構造がシンプルで小型であるため、前記のように、組立作業台上で止水検査を行うことが可能となる。よって、止水検査の作業効率を一層高めることができる。   Since the water stop inspection device of the present invention has a simpler structure and is smaller than the conventional inspection device, the water stop inspection can be performed on the assembly work table as described above. Therefore, the work efficiency of the still water inspection can be further increased.

前述したように、第1の発明によれば、グロメットの第一小径筒部と第二小径筒部のいずれか一方に、空気以外の検査用ガスを導入するガス供給ポートを設けると共に、他方にガス検出ポートを設けて前記検査用ガスの漏れを検出できる構成としているため、ガス供給ポートとガス検出ポートとの間に配置された前記グロメットの止水処理部の止水状態が不十分である場合には、ガス供給ポートから導入された検査用ガスが前記止水処理部の止水不良部分を通ってガス検出ポート側に漏れ出し、漏れ出した検査用ガスをガス検出ポートで検出することにより、止水不良を判別することができる。   As described above, according to the first invention, a gas supply port for introducing an inspection gas other than air is provided in one of the first small diameter cylindrical portion and the second small diameter cylindrical portion of the grommet, and the other is provided in the other. Since the gas detection port is provided to detect the leakage of the inspection gas, the water stop state of the water stop processing portion of the grommet disposed between the gas supply port and the gas detection port is insufficient. In this case, the inspection gas introduced from the gas supply port leaks to the gas detection port side through the water stop defective portion of the water stop processing portion, and the leaked inspection gas is detected at the gas detection port. Thus, it is possible to determine a water stop failure.

特に、第1の発明では、グロメット両側の小径筒部にガス供給ポートおよびガス検出ポートを設けているため、止水処理部の止水不良によってガス検出ポート側の小径筒部に漏れ出した検査用ガスを、他に流出させることなくすべてガス検出ポートに流入させて検出することが可能となる。よって、少ない量の検査用ガスで高感度のガス漏れ検知が可能となり、グロメットの止水処理部の止水状態を高精度に検査することができる。また、従来のように、止水検査のためにグロメットやワイヤハーネスの一部を水没させたり、付着した水分を取り除いたりする必要がなくなるため止水検査を簡易化することができ、グロメットの止水検査に必要な検査装置も小型化することができる。   In particular, in the first invention, since the gas supply port and the gas detection port are provided in the small-diameter cylindrical portions on both sides of the grommet, the inspection that leaks out to the small-diameter cylindrical portion on the gas detection port side due to water stoppage failure of the water stop processing portion. It is possible to detect all the working gas by flowing into the gas detection port without causing the other to flow out. Therefore, highly sensitive gas leak detection is possible with a small amount of inspection gas, and the water stop state of the water stop treatment part of the grommet can be inspected with high accuracy. In addition, it is not necessary to submerge a part of the grommet or the wire harness for removing the water or to remove the adhering moisture as in the conventional case, so that the water stopping inspection can be simplified and the grommet can be stopped. The inspection device required for water inspection can also be reduced in size.

また、第2の発明によれば、グロメットのガス検出ポートに、ガス漏れ検出器と連結させた吸引プローブを取り付けているため、グロメットの止水処理部の止水不良部分を通ってガス検出ポート側に漏れ出した検査用ガスが、前記ガス検出ポートに連通させた吸引プローブによって確実に吸引され、該吸引プローブに連結したガス漏れ検出器で前記検査用ガスが検出されると共に、そのガス漏れ量も検出することができる。即ち、前記構成によれば、前記ガス検出ポート側のガス漏れ検出器で検出されたガス漏れ量により、止水処理部の止水性能を定量的に把握することができ、より高精度な止水検査を簡易に行うことが可能となる。また、従来のようなエアタンクや貯水タンクも不要となり、止水検査装置を大幅に小型化することができる。   According to the second invention, since the suction probe connected to the gas leak detector is attached to the gas detection port of the grommet, the gas detection port passes through the water stop defective portion of the water stop processing portion of the grommet. The inspection gas leaking out to the side is reliably sucked by the suction probe communicated with the gas detection port, and the inspection gas is detected by the gas leak detector connected to the suction probe. The amount can also be detected. That is, according to the above configuration, the water stop performance of the water stop processing unit can be quantitatively grasped based on the amount of gas leak detected by the gas leak detector on the gas detection port side, and a more accurate stop can be achieved. Water inspection can be easily performed. Further, conventional air tanks and water storage tanks are not required, and the water stop inspection device can be greatly reduced in size.

また、前記のように、ガス供給ポート側を高圧とする一方、ガス検出ポート側を低圧として、ガス供給ポート側とガス検出ポート側との間に圧力差を設けることにより、ガス供給ポートから導入された検査用ガスが止水処理部の止水不良部分を通ってガス検出ポート側に漏れ出し易くなり、短時間で高精度の止水検査を行うことができる。   In addition, as described above, the gas supply port side is set to a high pressure, the gas detection port side is set to a low pressure, and a pressure difference is provided between the gas supply port side and the gas detection port side, thereby introducing from the gas supply port side. It is easy for the inspection gas thus leaked to the gas detection port side through the water stop defective portion of the water stop processing section, and a highly accurate water stop inspection can be performed in a short time.

本実施形態におけるグロメットを示し、(A)は概略平面図、(B)はA−A断面図である。The grommet in this embodiment is shown, (A) is a schematic plan view, (B) is AA sectional drawing. グロメットの閉鎖壁を示す概略側面図である。It is a schematic side view which shows the closing wall of a grommet. グロメットの止水処理部の概略断面図である。It is a schematic sectional drawing of the water stop processing part of a grommet. 本実施形態のグロメットの止水検査装置を示す概略図である。It is the schematic which shows the water stop test | inspection apparatus of the grommet of this embodiment. 従来例を示す図である。It is a figure which shows a prior art example.

以下、本発明の実施形態を図面を参照して説明する。
図1乃至図4は本実施形態を示している。グロメット10はゴムまたはエラストマーで一体成形しており、図1(A)、(B)に示すように、円錐状に拡径する拡径筒部12の小径側端に第一小径筒部11を連続させて突設していると共に、拡径筒部12の大径側の外周面に車体係止凹部13を環状に設けている。また、拡径筒部12の大径端側の内周面から薄肉の閉鎖壁14を突出させており、閉鎖壁14の中央には、図2に示すように、直径方向のスリット15と、スリット15の中央部に対向させた半円状切欠16を設けている。前記半円状切欠16を対向させることにより、ワイヤハーネスW/Hの挿通穴を形成しており、前記半円状切欠16の周縁より半割状の第二小径筒部17を突設している。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
1 to 4 show this embodiment. The grommet 10 is integrally formed of rubber or elastomer. As shown in FIGS. 1A and 1B, the first small-diameter cylindrical portion 11 is formed on the small-diameter side end of the large-diameter cylindrical portion 12 that expands in a conical shape. While projecting continuously, the vehicle body locking recess 13 is provided in an annular shape on the outer peripheral surface of the large diameter cylindrical portion 12 on the large diameter side. Further, a thin closed wall 14 is projected from the inner peripheral surface on the large diameter end side of the enlarged diameter cylindrical portion 12, and at the center of the closed wall 14, as shown in FIG. A semicircular cutout 16 is provided opposite the central portion of the slit 15. By making the semicircular cutouts 16 face each other, an insertion hole of the wire harness W / H is formed, and a half-shaped second small-diameter cylindrical portion 17 projects from the periphery of the semicircular cutout 16. Yes.

また、第一小径筒部11の中央部より外側寄りの位置に、吸引プローブ24を連通して取り付ける挿入穴形状のガス検出ポート18を設けている。また、第二小径筒部17の中央部より外側寄りの位置には、検査用ガスのガス供給管22を連通して取り付ける挿入穴形状のガス供給ポート19を設けている。ガス供給ポート19は、空気以外の検査用ガスを第二小径筒部17内に導入するために設けており、ガス検出ポート18は、第二小径筒部17から第一小径筒部11への前記検査用ガスの漏れを検出するために設けている。
ガス検出ポート18の穴径は吸引プローブ24の外径より小さく設定し、吸引プローブ24がガス検出ポート18を広げながら挿入、密嵌されるようにしている。同様に、ガス供給ポート19の穴径はガス供給管22の外径より小さく設定し、ガス供給管22がガス供給ポート19を広げながら挿入、密嵌されるようにしている。
Further, an insertion hole-shaped gas detection port 18 to which the suction probe 24 is connected in communication is provided at a position closer to the outer side than the central portion of the first small diameter cylindrical portion 11. Further, an insertion hole-shaped gas supply port 19 to which a gas supply pipe 22 for inspection gas is attached is provided at a position closer to the outer side than the central portion of the second small diameter cylindrical portion 17. The gas supply port 19 is provided to introduce inspection gas other than air into the second small diameter cylindrical portion 17, and the gas detection port 18 is connected from the second small diameter cylindrical portion 17 to the first small diameter cylindrical portion 11. It is provided to detect leakage of the inspection gas.
The hole diameter of the gas detection port 18 is set to be smaller than the outer diameter of the suction probe 24 so that the suction probe 24 is inserted and tightly fitted while expanding the gas detection port 18. Similarly, the hole diameter of the gas supply port 19 is set to be smaller than the outer diameter of the gas supply pipe 22 so that the gas supply pipe 22 is inserted and closely fitted while expanding the gas supply port 19.

前記グロメット10には、電線群の隙間に止水剤が充填され線間止水が施されたワイヤハーネスW/Hを貫通させている。該止水剤の充填方法は限定されないが、本実施形態では、電線群を隣接させて並列させ、線間止水が必要な領域に止水剤Sを各電線Wの間に浸透するように塗布し、該止水剤Sを塗布した部分にフィルム(図示せず)を被せて断面円形状に丸めた後、電線群の外周にテープTを巻き付けている。
止水剤Sとしてシリコーン系止水剤を用いている。さらに、第一小径筒部11および第二小径筒部17の内径をワイヤハーネスW/Hの外径より小さく設定し、第一、第二小径筒部11、17を治具で広げながら前記ワイヤハーネスW/Hを貫通している。
第一、第二小径筒部11、17の先端から引き出されたワイヤハーネスW/Hと、該第一、第二小径筒部11、17の先端との外周面をテープ巻きしている。該第一、第二小径筒部の先端とワイヤハーネスW/Hとのテープ巻き部分と前記止水処理部Aとの間の第一、第二小径筒部にガス検出ポート18、ガス供給ポート19を設けている(図1、図3、図4参照)。
The grommet 10 is penetrated by a wire harness W / H in which a gap between the electric wire groups is filled with a water-stopping agent and a line-water stop is applied. Although the filling method of the water-stopping agent is not limited, in the present embodiment, the electric wire groups are arranged adjacent to each other so that the water-stopping agent S penetrates between the electric wires W in an area where the line water-stopping is necessary. After applying and covering the part to which the water-stopper S is applied with a film (not shown) and rounding it into a circular cross section, a tape T is wound around the outer periphery of the electric wire group.
A silicone-based water-stopper is used as the water-stopper S. Further, the inner diameters of the first small-diameter cylindrical portion 11 and the second small-diameter cylindrical portion 17 are set smaller than the outer diameter of the wire harness W / H, and the first and second small-diameter cylindrical portions 11 and 17 are expanded with a jig while the wire is used. It passes through the harness W / H.
The outer peripheral surfaces of the wire harness W / H drawn from the tips of the first and second small-diameter cylindrical portions 11 and 17 and the tips of the first and second small-diameter cylindrical portions 11 and 17 are wound with tape. A gas detection port 18 and a gas supply port are provided in the first and second small-diameter cylindrical portions between the tape winding portion between the tips of the first and second small-diameter cylindrical portions and the wire harness W / H and the water stop treatment portion A. 19 is provided (see FIGS. 1, 3 and 4).

以下、グロメット10の止水検査装置20について説明する。
図4に示す止水検査装置20は、ワイヤハーネスの組立作業台(図示せず)上に搭載され、該組立作業台上でグロメット10にワイヤハーネスW/Hを貫通して前記のような止水処理を行った後、止水検査を行うものである。
止水検査装置20には、グロメット10のガス供給ポート19に連通させて取り付ける検査用ガスのガス供給管22と、該ガス供給管22に介設した圧力調整器23を備えている。具体的には、図4に示すように、検査用ガスが充填されたガスボンベ21に接続されたガス供給管22を、グロメット10の第二小径筒部17に設けたガス供給ポート19の挿入穴に挿入して取り付けており、ガス供給管22には圧力調整器23を介設して、止水処理部Aを挟むガス供給ポート19側の第二小径筒部17内を正圧制御している。なお、本実施形態では、前記検査用ガスとして、ヘリウムガスをガス供給ポート19に導入し、止水処理部Aを挟むガス供給ポート19側の第二小径筒部17の圧力を所定値に保っている。
Hereinafter, the water stop inspection device 20 of the grommet 10 will be described.
The water stop inspection apparatus 20 shown in FIG. 4 is mounted on a wire harness assembly work table (not shown), and passes through the wire harness W / H through the grommet 10 on the assembly work table to stop as described above. After water treatment, water stop inspection is performed.
The water stop inspection apparatus 20 includes a gas supply pipe 22 for inspection gas that is attached to the gas supply port 19 of the grommet 10 and a pressure regulator 23 provided in the gas supply pipe 22. Specifically, as shown in FIG. 4, the gas supply pipe 22 connected to the gas cylinder 21 filled with the inspection gas is inserted into the insertion hole of the gas supply port 19 provided in the second small diameter cylindrical portion 17 of the grommet 10. The gas supply pipe 22 is provided with a pressure regulator 23 to control the inside of the second small-diameter cylindrical portion 17 on the gas supply port 19 side sandwiching the water stop processing portion A with positive pressure. Yes. In the present embodiment, helium gas is introduced into the gas supply port 19 as the inspection gas, and the pressure of the second small-diameter cylindrical portion 17 on the gas supply port 19 side sandwiching the water stop processing portion A is maintained at a predetermined value. ing.

また、止水検査装置20には、グロメット10のガス検出ポート18に連通させて取り付ける吸引プローブ24と、該吸引プローブ24と連結したガス漏れ検出器25を備えている。即ち、図4に示すように、ガス漏れ検出器25に連結された吸引プローブ24を、グロメット10の第一小径筒部11に設けたガス検出ポート18の挿入穴に挿入して取り付けており、吸引プローブ24による吸引によって止水処理部Aを挟むガス検出ポート18側の第一小径筒部11内を負圧制御している。なお、本実施形態ではガス漏れ検出器25に負圧発生器(図示せず)を内蔵し、止水処理部Aを挟むガス検出ポート18側の第一小径筒部11の圧力を所定値に保っている。
前記のように、止水処理部Aを挟むガス供給ポート19側を正圧制御し、止水処理部Aを挟むガス検出ポート18側を負圧制御することによって、本実施形態ではガス供給ポート19側とガス検出ポート18側との間に所定の圧力差を発生させている。
Further, the water stop inspection device 20 includes a suction probe 24 attached to communicate with the gas detection port 18 of the grommet 10 and a gas leak detector 25 connected to the suction probe 24. That is, as shown in FIG. 4, the suction probe 24 connected to the gas leak detector 25 is inserted into the insertion hole of the gas detection port 18 provided in the first small diameter cylindrical portion 11 of the grommet 10 and attached. Negative pressure control is performed inside the first small-diameter cylindrical portion 11 on the gas detection port 18 side sandwiching the water stop processing portion A by suction by the suction probe 24. In the present embodiment, a negative pressure generator (not shown) is incorporated in the gas leak detector 25, and the pressure of the first small-diameter cylindrical portion 11 on the gas detection port 18 side sandwiching the water stop processing portion A is set to a predetermined value. I keep it.
As described above, the gas supply port 19 side sandwiching the water stop treatment part A is positively controlled, and the gas detection port 18 side sandwiching the water stop treatment part A is negative pressure controlled. A predetermined pressure difference is generated between the 19 side and the gas detection port 18 side.

さらに、止水処理部Aを挟む差圧とガス漏れ検出器25で検出された検出ガス量との関係に応じて閾値を設定した記憶部(図示せず)と、該閾値以上の検出量であると止水性能が基準以下と判定する判定部(図示せず)と、該判定部で基準以下と判定されるとその旨を表示する表示部(図示せず)とを備えた評価機器26を、ガス漏れ検出器25に接続している。   Furthermore, a storage unit (not shown) in which a threshold is set according to the relationship between the differential pressure across the water stop processing unit A and the detected gas amount detected by the gas leak detector 25, and a detected amount equal to or greater than the threshold. An evaluation device 26 that includes a determination unit (not shown) that determines that the water stopping performance is below the standard if there is, and a display unit (not shown) that displays that when the determination unit determines that the water stop performance is below the standard. Is connected to the gas leak detector 25.

前記のように、グロメット10の第二小径筒部17に、検査用ガスであるヘリウムガスを導入するガス供給ポート19を設けると共に、第一小径筒部11にガス検出ポート18を設けて前記検査用ガスの漏れを検出できる構成としているため、ガス供給ポート19とガス検出ポート18との間に配置されたグロメット10の止水処理部Aの止水状態が不十分である場合には、ガス供給ポート19から導入されたヘリウムガスが止水処理部Aの止水不良部分を通ってガス検出ポート18側の第一小径筒部11に漏れ出し、漏れ出したヘリウムガスをガス検出ポート18で検出することにより、止水不良を判別することができる。   As described above, the gas supply port 19 for introducing the helium gas as the inspection gas is provided in the second small diameter cylindrical portion 17 of the grommet 10, and the gas detection port 18 is provided in the first small diameter cylindrical portion 11 to perform the inspection. When the water stop state of the water stop processing part A of the grommet 10 disposed between the gas supply port 19 and the gas detection port 18 is insufficient, the gas can be detected. The helium gas introduced from the supply port 19 leaks to the first small-diameter cylindrical portion 11 on the gas detection port 18 side through the water stop defective portion of the water stop processing portion A, and the leaked helium gas is detected at the gas detection port 18. By detecting it, it is possible to determine a water stop failure.

特に、本実施形態ではグロメット10の第二、第一小径筒部17、11にガス供給ポート19およびガス検出ポート18を設けているため、止水処理部Aの止水不良によってガス検出ポート18側の第一小径筒部11に漏れ出したヘリウムガスを、他に流出させることなくすべてガス検出ポート18に流入させて検出することが可能となる。よって、少ないヘリウムガス量で高感度のガス漏れ検知が可能となり、グロメット10の止水処理部Aの止水状態を高精度に検査することができる。また、従来のように、止水検査のためにグロメットやワイヤハーネスの一部を水没させたり、付着した水分を取り除いたりする必要がなくなるため止水検査を簡易化することができる。   In particular, in this embodiment, since the gas supply port 19 and the gas detection port 18 are provided in the second and first small diameter cylindrical portions 17 and 11 of the grommet 10, the gas detection port 18 is caused by a water stop failure of the water stop processing portion A. It is possible to detect all the helium gas leaked into the first small-diameter cylindrical portion 11 on the side without flowing out to the gas detection port 18. Therefore, highly sensitive gas leak detection can be performed with a small amount of helium gas, and the water stop state of the water stop processing part A of the grommet 10 can be inspected with high accuracy. Moreover, since it is not necessary to submerge a part of a grommet or a wire harness for removing the water or to remove the attached water as in the prior art, the water stopping test can be simplified.

また、前記のように、第一小径筒部11のガス検出ポート18に、ガス漏れ検出器25と連結させた吸引プローブ24を取り付けているため、止水不良部分を通ってガス検出ポート18側に漏れ出したヘリウムガスが、ガス検出ポート18に取り付けた吸引プローブ24によって確実に吸引され、該吸引プローブ24に連結したガス漏れ検出器25でヘリウムガスが検出されると共に、そのガス漏れ量も検出することができる。即ち、前記構成によれば、ガス漏れ検出器25で検出されたガス漏れ量により、止水処理部Aの止水性能を定量的に把握することができ、より高精度な止水検査を簡易に行うことが可能となる。また、従来のようなエアタンクや貯水タンクも不要となり、止水検査装置20を大幅に小型化することができる。   Further, as described above, since the suction probe 24 connected to the gas leak detector 25 is attached to the gas detection port 18 of the first small-diameter cylindrical portion 11, the gas detection port 18 side passes through the water stop defective portion. The helium gas leaked into the gas detection port 18 is reliably sucked by the suction probe 24 attached to the gas detection port 18, and the helium gas is detected by the gas leak detector 25 connected to the suction probe 24. Can be detected. That is, according to the said structure, the water stop performance of the water stop process part A can be grasped | ascertained quantitatively with the gas leak amount detected by the gas leak detector 25, and a more accurate water stop test is simplified. Can be performed. Further, the conventional air tank and water storage tank are not required, and the water stop inspection device 20 can be greatly reduced in size.

特に、前記のように、ガス供給ポート19側を高圧とする一方、ガス検出ポート18側を低圧として、ガス供給ポート19側とガス検出ポート18側との間に圧力差を設けているため、ガス供給ポート19から導入されたヘリウムガスが止水処理部Aの止水不良部分を通ってガス検出ポート18側に一層漏れ出し易くなり、短時間で高精度の止水検査を行うことができる。
前記ガス供給ポート19から導入したヘリウムガスが拡径筒部12、第一小径筒部11へと流入して、第二小径筒部17の先端から外方に漏れることを防止するために、例えばガス供給ポート19を設けた第二小径筒部17の先端とワイヤハーネスとの外周面との間にテープTを巻き付けて、電線間の隙間から漏れが発生しにくいようにしても良いし、止水樹脂を第二小径筒部17の内部まで注入して電線群の隙間を埋めても良い。
In particular, as described above, since the gas supply port 19 side is set to a high pressure while the gas detection port 18 side is set to a low pressure, a pressure difference is provided between the gas supply port 19 side and the gas detection port 18 side. The helium gas introduced from the gas supply port 19 is more likely to leak to the gas detection port 18 side through the water stop defective portion of the water stop processing section A, and a highly accurate water stop inspection can be performed in a short time. .
In order to prevent helium gas introduced from the gas supply port 19 from flowing into the enlarged diameter cylindrical portion 12 and the first small diameter cylindrical portion 11 and leaking outward from the tip of the second small diameter cylindrical portion 17, for example, Tape T may be wound between the distal end of the second small-diameter cylindrical portion 17 provided with the gas supply port 19 and the outer peripheral surface of the wire harness to make it difficult for leakage to occur from the gap between the wires. Water resin may be injected into the second small-diameter cylindrical portion 17 to fill the gaps in the wire group.

また、止水処理部Aを挟む差圧とガス漏れ検出器25で検出されたガス量との関係に応じて止水性能を判定する評価機器26を設けることにより、グロメット10の止水性能が基準を満たしているか否かが一目瞭然に分かり、より迅速な止水検査が可能となる。
さらに、本実施形態の止水検査装置20は従来の検査装置より構造がシンプルで小型化できるため、前記のように、組立作業台上で止水検査が可能である。よって、止水検査の作業効率を一層高めることができる。
Further, by providing the evaluation device 26 that determines the water stop performance according to the relationship between the differential pressure across the water stop processing portion A and the gas amount detected by the gas leak detector 25, the water stop performance of the grommet 10 is improved. You can see at a glance whether or not the standard is met, and a quicker water stop test is possible.
Furthermore, since the water stop inspection apparatus 20 of this embodiment has a simpler structure and can be reduced in size than the conventional inspection apparatus, the water stop inspection can be performed on the assembly work table as described above. Therefore, the work efficiency of the still water inspection can be further increased.

10 グロメット
11 第一小径筒部
12 拡径筒部
13 車体係止凹部
14 閉鎖壁
15 スリット
16 半円状切欠
17 第二小径筒部
18 ガス検出ポート
19 ガス供給ポート
A 止水処理部
20 止水検査装置
21 ガスボンベ
22 ガス供給管
23 圧力調整器
24 吸引プローブ
25 ガス漏れ検出器
26 評価装置
DESCRIPTION OF SYMBOLS 10 Grommet 11 1st small diameter cylinder part 12 Wide diameter cylinder part 13 Car body latching recessed part 14 Closing wall 15 Slit 16 Semicircular notch 17 Second small diameter cylinder part 18 Gas detection port 19 Gas supply port A Water stop treatment part 20 Water stop Inspection device 21 Gas cylinder 22 Gas supply pipe 23 Pressure regulator 24 Suction probe 25 Gas leak detector 26 Evaluation device

Claims (6)

ワイヤハーネスを密着させて貫通させる第一小径筒部と、該第一小径筒部に連続する拡径筒部と、該拡径筒部の大径側の外周面に環状に設けた車体係止凹部と、該拡径筒部の大径端側の内周面から突出させた閉鎖壁と、該閉鎖壁の中央に設けた直径方向のスリットと、該スリットの中央部に対向して設けたワイヤハーネス挿通穴を形成する半円状切欠と、該半円状切欠の周縁より突設した半割状の第二小径筒部を備えたグロメットであって、
前記グロメットの第一小径筒部、拡径筒部、および第二小径筒部に前記ワイヤハーネスを貫通させ、該グロメット内部に挿通するワイヤハーネスの電線群の隙間および電線群とグロメットの内周面との間に止水剤を充填して止水処理部を設けており、
前記第一小径筒部と第二小径筒部のいずれか一方にガス供給ポートを設けると共に他方にガス検出ポートを設け、
前記ガス供給ポートから空気以外の検査用ガスを導入し、前記ガス検出ポートで前記検査用ガスの漏れを検出できる構成としていることを特徴とするグロメット。
A first small-diameter cylinder portion that allows the wire harness to be in close contact therewith, an enlarged-diameter cylinder portion that is continuous with the first small-diameter cylinder portion, and a vehicle body engagement that is annularly provided on the outer peripheral surface on the large-diameter side of the enlarged-diameter cylinder portion A recess, a closing wall protruding from the inner peripheral surface on the large diameter end side of the enlarged diameter cylindrical portion, a diametrical slit provided at the center of the closing wall, and a central portion of the slit are provided. A grommet provided with a semicircular notch forming a wire harness insertion hole, and a half-shaped second small-diameter cylindrical portion protruding from the periphery of the semicircular notch,
The wire harness passes through the first small-diameter cylindrical portion, the enlarged-diameter cylindrical portion, and the second small-diameter cylindrical portion of the grommet and is inserted into the grommet. The water stop treatment part is provided by filling the water stop agent between
A gas supply port is provided in one of the first small diameter cylindrical portion and the second small diameter cylindrical portion and a gas detection port is provided in the other,
A grommet configured to introduce inspection gas other than air from the gas supply port and to detect leakage of the inspection gas at the gas detection port.
前記第一小径筒部に前記ガス検出ポート、前記第二小径筒部に前記ガス供給ポートを設けている請求項1に記載のグロメット。   The grommet according to claim 1, wherein the gas detection port is provided in the first small-diameter cylindrical portion, and the gas supply port is provided in the second small-diameter cylindrical portion. 請求項1または請求項2に記載のグロメットの止水検査装置であって、
前記ガス供給ポートに連通させて取り付ける検査用ガスのガス供給管と、該ガス供給管に介設した圧力調整器と、
前記ガス検出ポートに連通させて取り付ける吸引プローブと、該吸引プローブと連結したガス漏れ検出器を備えていることを特徴とするグロメットの止水検査装置。
A grommet water stoppage inspection apparatus according to claim 1 or 2,
A gas supply pipe for a test gas attached in communication with the gas supply port, a pressure regulator interposed in the gas supply pipe,
A grommet water stop inspection apparatus comprising: a suction probe attached in communication with the gas detection port; and a gas leak detector connected to the suction probe.
前記グロメットの止水処理部を挟む一方側は前記ガス供給ポートへ供給するガスで高圧とし、他方側は前記吸引プローブから導入される吸引圧力で低圧とし、圧力差を設けている請求項3に記載のグロメットの止水検査装置。   4. The pressure difference is provided on one side of the grommet with a pressure difference provided on one side of the grommet with a gas supplied to the gas supply port at a high pressure, and the other side at a low pressure with a suction pressure introduced from the suction probe. The grommet water stop inspection device described. 前記止水処理部を挟む差圧と、ガス漏れ検出器で検出された検出ガス量との関係に応じて閾値を設定した記憶部と、該閾値以上の検出量であると止水性能が基準以下と判定する判定部と、判定部で基準以下と判定されると表示する表示部を備えた評価機器を前記ガス漏れ検出器と一体または別体で備えている請求項4に記載のグロメットの止水検査装置。   A storage unit in which a threshold value is set according to the relationship between the differential pressure across the water stop processing unit and the detected gas amount detected by the gas leak detector, and the water stop performance is a reference when the detected amount is equal to or greater than the threshold value. The grommet according to claim 4, wherein the grommet is provided with an evaluation device including a determination unit that is determined as follows and a display unit that displays when the determination unit determines that the reference value is equal to or less than a reference. Water stop inspection device. ワイヤハーネスの組立作業台上に搭載し、該組立作業台上で前記グロメットをワイヤハーネスに貫通して止水処理後に止水検査を行う構成としている請求項3乃至請求項5のいずれか1項に記載のグロメットの止水検査装置。   6. The structure according to claim 3, wherein the wire harness is mounted on an assembly work table, and the grommet is passed through the wire harness on the assembly work table to perform a water stop test after the water stop treatment. The grommet water-stop inspection device described in 1.
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