JP5277218B2 - Dryer provided in thin film coating equipment - Google Patents

Dryer provided in thin film coating equipment Download PDF

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JP5277218B2
JP5277218B2 JP2010178909A JP2010178909A JP5277218B2 JP 5277218 B2 JP5277218 B2 JP 5277218B2 JP 2010178909 A JP2010178909 A JP 2010178909A JP 2010178909 A JP2010178909 A JP 2010178909A JP 5277218 B2 JP5277218 B2 JP 5277218B2
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drying chamber
film
drying
hot air
chamber forming
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JP2012037163A (en
JP2012037163A5 (en
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欣英 井上
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CLEAN TECHNOLOGY CO., LTD.
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CLEAN TECHNOLOGY CO., LTD.
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Priority to JP2010178909A priority Critical patent/JP5277218B2/en
Priority to KR1020100112736A priority patent/KR20120022499A/en
Priority to TW100122601A priority patent/TW201217732A/en
Priority to CN201110227098.0A priority patent/CN102371239B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B13/00Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
    • F26B13/10Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
    • F26B13/14Rollers, drums, cylinders; Arrangement of drives, supports, bearings, cleaning

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Drying Of Solid Materials (AREA)
  • Coating Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Description

本発明は、例えばスリット状の先端吐出孔から塗工液を吐出するノズル部に対して、フィルム状の被塗工体を搬送して表面に薄膜を塗工形成するように構成した薄膜塗工装置に設ける乾燥装置であって、塗工を終えたフィルム状の被塗工体を、熱風が送り込まれる乾燥室を搬送通過させて塗工膜を乾燥する乾燥装置に関するものである。   The present invention, for example, a thin film coating configured to convey a film-like object to be coated and to form a thin film on the surface thereof with respect to a nozzle portion that discharges a coating liquid from a slit-like tip discharge hole The present invention relates to a drying apparatus provided in an apparatus, which relates to a drying apparatus that dries a coating film by transporting and passing a film-like object to be coated through a drying chamber into which hot air is sent.

液供給部から供給された塗工液をスリット状の先端吐出孔から吐出するノズル部を有し、このノズル部の先端吐出孔から塗工液を吐出しながら、このノズル部と対向するフィルム状の被塗工体をこのノズル部に対して搬送させることで、このフィルム状の被塗工体に塗工液を薄膜状に塗工するように構成した薄膜塗工装置においては、その搬送下流側に乾燥装置を設けて塗工を終えたフィルム状の被塗工体の塗工膜を乾燥する。   It has a nozzle part that discharges the coating liquid supplied from the liquid supply part from the slit-like tip discharge hole, and discharges the coating liquid from the tip discharge hole of this nozzle part while facing this nozzle part In the thin film coating apparatus configured to apply the coating liquid to the film-shaped coated body in a thin film shape by transporting the coated body to the nozzle portion, the transport downstream A drying apparatus is provided on the side to dry the coating film of the film-like object to be coated.

このフィルム塗工の量産性を向上するには、この乾燥装置の搬送長(乾燥長)を長くしたり乾燥機能自体を高めたりして、乾燥能力を高めて搬送スピードを上げることが望ましい。   In order to improve the mass productivity of this film coating, it is desirable to increase the drying capability and increase the conveying speed by increasing the conveying length (drying length) of the drying device or increasing the drying function itself.

特に、フィルム状の被塗工体の両面に塗工する場合、一旦被塗工体の片面に塗工後この塗工膜を乾燥し、更に反対面にも塗工した後この反対面の塗工膜も乾燥するため、各乾燥装置の搬送長や乾燥機能の向上による乾燥能力の向上が量産性に一層大きな影響を与える。   In particular, when coating on both sides of a film-like substrate, the coating film is dried once after coating on one side of the substrate, and then coated on the opposite side after coating on the other side. Since the film is also dried, the improvement in drying capacity by improving the transport length and drying function of each drying apparatus has a greater impact on mass productivity.

例えば、アルミ製又は銅製などの金属製フィルムを被塗工体とし、この表面にコバルト酸リチウムなどの正極活性物質又はグラファイトなどの負極活性物質にバインダー及びNMPなどの溶媒などを混合しこれを塗工液として、100μmオーダーの薄膜を塗工形成するリチウムイオン電池形成材を作製する場合、塗工はスピーディーに均一に行えても、この塗工後の乾燥をスピーディーに行えなければ量産性は向上されない。   For example, a metal film such as aluminum or copper is used as an object to be coated, and a positive electrode active material such as lithium cobaltate or a negative electrode active material such as graphite is mixed with a binder and a solvent such as NMP on the surface. When producing a lithium-ion battery forming material that forms and forms a thin film of the order of 100 μm as a working solution, even if the coating can be performed quickly and uniformly, if the drying after this coating cannot be performed quickly, the mass productivity is improved. Not.

従って、できるだけ乾燥機能を高めるとしても量産性向上のために搬送スピードを上げようとすればそれだけ乾燥装置は長く大型となり、更に両面塗工にあってはこの長く大型な乾燥室を横に連ねるスペースがない場合には省スペース化のため二階建て構成とし折り返し乾燥させる構成とせざるを得なく、いずれにしても量産性を上げるには大型化し非常にコスト高になる。   Therefore, even if the drying function is enhanced as much as possible, if the conveying speed is increased to increase the mass productivity, the drying apparatus becomes longer and larger in size, and for double-sided coating, this long and large drying chamber is connected to the side. In the case where there is not, there is no choice but to use a two-story structure for the purpose of space saving and a structure that is folded back and dried. In any case, in order to increase mass productivity, the size is increased and the cost is very high.

特に前述のようなリチウムイオン電池形成材を作製する場合、量産性の向上が強く望まれており、片面塗工・乾燥・反対面塗工・乾燥の工程を一連にしてスピーディーに行いたいことから、搬送長(乾燥長)を長く取る必要があるために、前述のように工場内に折り返し乾燥させる二階建ての乾燥装置を構築しなければならない。   In particular, when producing lithium ion battery forming materials as described above, improvement in mass productivity is strongly desired, and we want to perform a single-side coating, drying, opposite-side coating, and drying process in a speedy manner. Since it is necessary to take a long conveying length (drying length), it is necessary to construct a two-story drying device that folds and dries in the factory as described above.

即ち、乾燥長を長く確保し乾燥能力を高め搬送スピードを上げて量産性を高めるためには、例えば熱風乾燥を行う片面乾燥室を下側乾燥室として構築し、省スペース化や工場スペースの限界からその上部に更に枠組みをして反対面乾燥室を上部乾燥室として構築して二階建ての大規模な乾燥装置を工場内に構築し、片側に設けた薄膜塗工装置によって片面に塗工を終えたフィルム状の被塗工体を前記下側乾燥室に搬送通過させて熱風乾燥し、次いでこの下側乾燥室を通り抜けたフィルム状の被塗工体を反対側に設けた薄膜塗工装置で反対面にも塗工し、このフィルム状の被塗工体を折り返し搬送(方向転換)して反対側から今度は上側乾燥室に搬送通過させてこの反対面の塗工膜も熱風乾燥して通り抜けたこのフィルム状の被塗工体を巻き取るように構成している。   In other words, in order to ensure a long drying length, increase drying capacity, increase transport speed, and increase mass productivity, for example, a single-sided drying room that performs hot air drying is constructed as the lower drying room, saving space and limiting the factory space. Then, the upper part is further framed and the opposite-side drying chamber is constructed as the upper drying chamber, a two-story large-scale drying device is built in the factory, and coating is performed on one side by a thin-film coating device provided on one side. A thin film coating apparatus in which the finished film-like coated body is passed through the lower drying chamber and dried with hot air, and then the film-like coated body passing through the lower drying chamber is provided on the opposite side. Apply the coating on the opposite side, turn the film-like object back (conversion), pass it from the opposite side to the upper drying chamber, and dry the coating film on the opposite side with hot air. Take up this film-like coated body It is configured so as.

この上下の乾燥室は、前述のようにいずれも十分に長く確保して乾燥能力を高める必要があり、これを省スペース化や工場内でのスペースの制約から二階建てにして構築しなければならないため、各工場では大がかりな建築作業を要し、そのためこの両面塗工のスピードアップ・量産化には非常にコストがかかってしまう問題があった。   As described above, the upper and lower drying chambers need to be secured long enough to increase the drying capacity, and must be constructed in two floors to save space and to limit space in the factory. Therefore, each factory requires a large-scale construction work, and thus there is a problem that it is very costly to speed up and mass-produce this double-side coating.

本発明は、このような問題を解決すべく乾燥装置の乾燥能力を高めて搬送スピードを高めフィルム塗工の量産性を向上させることができると共に、省スペース化などのために上下二層構造としなければならないこの乾燥装置の構築を容易にして、飛躍的なコストダウンが図れるなど画期的な薄膜塗工装置に設ける乾燥装置を提供することを目的としている。   In order to solve such problems, the present invention can increase the drying capacity of the drying device to increase the conveyance speed and improve the mass productivity of the film coating, and has a two-layer structure for the purpose of space saving. It is an object of the present invention to provide a drying apparatus provided in an epoch-making thin film coating apparatus that facilitates the construction of the drying apparatus that must be provided and can dramatically reduce costs.

特に本発明においては、量産性を高め、省スペース化が図れるこれまでの二階建て構成の乾燥装置、特に両面塗工の場合の片面乾燥室と反対面乾燥室とをこれまで通り上下層構造として、省スペース化が図れながら、十分な搬送長(乾燥長)を確保して乾燥能力を高めることのできる乾燥装置を、予め上下に上側乾燥室形成部と下側乾燥室形成部とを設けたブロック体を次々と隣り合わせ連結することで構成でき、従来のように下側乾燥室を構築した上に更に上側乾燥室を構築するような大掛かりな建築作業を工場内で行う必要もなく、容易にこの上下二層構成の乾燥装置を連結製作でき、飛躍的にコストダウンを図れる画期的な薄膜塗工装置に設ける乾燥装置を提供することを目的としている。   In particular, in the present invention, the conventional two-story drying device that improves mass productivity and saves space, particularly the single-sided drying chamber and the opposite-side drying chamber in the case of double-sided coating, as the upper and lower layer structure as before. In addition, a drying device capable of securing a sufficient transport length (drying length) and improving the drying capacity while saving space is provided with an upper drying chamber forming portion and a lower drying chamber forming portion in the vertical direction in advance. It can be configured by connecting block bodies side by side one after another, and it is not necessary to perform large-scale construction work in the factory such as constructing a lower drying chamber and constructing an upper drying chamber as in the past, easily An object of the present invention is to provide a drying apparatus provided in an innovative thin film coating apparatus which can connect and manufacture the drying apparatus having the upper and lower two-layer structure and can drastically reduce the cost.

添付図面を参照して本発明の要旨を説明する。   The gist of the present invention will be described with reference to the accompanying drawings.

ノズル部1の先端吐出孔2から塗工液を吐出しながら、このノズル部1と対向するフィルム状の被塗工体4をこのノズル部1に対して搬送させることで前記フィルム状の被塗工体4に塗工液を薄膜状に塗工するように構成した薄膜塗工装置に設ける乾燥装置であって、前記塗工を終えたフィルム状の被塗工体4を搬送通過させる乾燥室を上下複数段設けて、この上側乾燥室5Aと下側乾燥室5Bとの一方の乾燥室を搬送通過させた後、方向転換して他方の乾燥室を搬送通過させて前記フィルム状の被塗工体4に塗工した塗工膜3を乾燥するように構成した乾燥装置において、前記上側乾燥室5Aと前記下側乾燥室5Bの一方の乾燥室を、前記フィルム状の被塗工体4の片面に塗工した塗工膜3を乾燥する片面乾燥室とし、他方の乾燥室を、この乾燥を終えた前記フィルム状の被塗工体4の反対面に更に塗工し、この塗工を終えた前記フィルム状の被塗工体4の反対面の塗工膜3を乾燥する反対面乾燥室とした構成とし、移動可能なブロック体6の上下に、このブロック体6を次々と側方に隣り合わせて複数横列状態に連結することで所定長の前記上側乾燥室5Aと前記下側乾燥室5Bとが上下に並設形成される上側乾燥室形成部7Aと下側乾燥室形成部7Bとを並設し、この各ブロック体6は、移動接地固定可能な大きさの枠組み構成体10に、熱風を導入する熱風導入部11とこの熱風を排出する熱風排出部12とを設けた前記上側乾燥室形成部7A及び下側乾燥室形成部7Bを夫々水平にして上下に並設し、この上側乾燥室形成部7Aと下側乾燥室形成部7Bの左右両端部には、前記フィルム状の被塗工体4が搬送通過する出口若しくは入口となる出入口部8を夫々設け、この各ブロック体6の上下の出入口部8が連通するように各ブロック体6を次々と隣り合わせ配設し、この各ブロック体6の連結部分に熱風が漏れないシール部7を施して複数横列状態に連結して、各ブロック体6の前記上側乾燥室形成部7Aと各ブロック体6の前記下側乾燥室形成部7Bとが夫々継合することで、前記フィルム状の被塗工体4の両面を乾燥する上下二層の乾燥室となる前記上側乾燥室5Aと前記下側乾燥室5Bとが上下に継合並設形成された構成とし、前記各ブロック体6の上下に並設した前記上側乾燥室形成部7A及び前記下側乾燥室形成部7Bは、開けることで下方が露出する開閉蓋16を夫々に設けた構成とし、この開閉蓋16を開けると下方の前記フィルム状の被塗工体4を支承する各支承ローラ20が露出して、この支承ローラ20の交換又は前記上側乾燥室形成部7A及び前記下側乾燥室形成部7B内の掃除が行えると共に、この上側乾燥室形成部7A及び前記下側乾燥室形成部7B内の前記支承ローラ20上にフィルム状の被塗工体4を通して支承させるフィルム通紙作業が行える構成とすると共に、前記開閉蓋16内には、熱風を導入する前記熱風導入部11を設け、この熱風導入部11は前記開閉蓋16内の端部及び中間部に設けた構成とし、この開閉蓋16には更にこの複数箇所に設けた前記熱風導入部11から送り込まれた熱風による熱風乾燥に加えて前記フィルム状の被塗工体4の塗工膜3を輻射熱で加熱乾燥させる乾燥用ヒータ部13を設け、この乾燥用ヒータ部13は、前記熱風が通過する通風間隙を介して複数のヒータ棒状部14が、前記開閉蓋16を閉塞したとき前記支承ローラ20上を搬送する前記フィルム状の被塗工体4に近接対向しフィルム状の被塗工体4の面方向に並設した構成としたことを特徴とする薄膜塗工装置に設ける乾燥装置に係るものである。 While discharging the coating liquid from the tip discharge hole 2 of the nozzle part 1, the film-like coated body 4 facing the nozzle part 1 is transported to the nozzle part 1, whereby the film-like coated object is obtained. A drying device provided in a thin film coating apparatus configured to apply a coating liquid to a work body 4 in a thin film shape, wherein the drying chamber is configured to convey and pass the film-shaped coated body 4 that has been coated. Are provided in a plurality of upper and lower stages, transported and passed through one of the upper drying chamber 5A and the lower drying chamber 5B, then changed in direction and transported through the other drying chamber. In the drying apparatus configured to dry the coating film 3 applied to the work body 4, one of the upper drying chamber 5 </ b> A and the lower drying chamber 5 </ b> B is set as the film-shaped coated body 4. One side drying chamber for drying the coating film 3 coated on one side of the other side is used as the other drying chamber. The other surface of the film-like coated body 4 that has been dried is further coated on the opposite surface, and the coating film 3 on the opposite surface of the film-shaped coated body 4 that has been coated is dried. The upper drying chamber 5A having a predetermined length and the lower drying are configured by connecting the block bodies 6 to each other in a row in a row, on the upper and lower sides of the movable block body 6 one after the other. The upper drying chamber forming portion 7A and the lower drying chamber forming portion 7B, in which the chambers 5B are formed side by side, are arranged side by side, and each block body 6 has a frame structure 10 of a size that can be fixed to the moving ground. In addition, the upper drying chamber forming portion 7A and the lower drying chamber forming portion 7B provided with the hot air introducing portion 11 for introducing hot air and the hot air discharging portion 12 for discharging the hot air are horizontally arranged in parallel, The left and right ends of the upper drying chamber forming portion 7A and the lower drying chamber forming portion 7B Each of the block bodies 6 is arranged next to each other so that the upper and lower entrance / exit sections 8 of the block bodies 6 communicate with each other. Then, a seal portion 7 that prevents hot air from leaking is applied to the connecting portion of each block body 6 to be connected in a plurality of rows, and the upper drying chamber forming portion 7A of each block body 6 and the lower side of each block body 6 The upper drying chamber 5A and the lower drying chamber 5B, which serve as two upper and lower drying chambers for drying both surfaces of the film-like object 4 by joining the drying chamber forming section 7B, respectively. The upper drying chamber forming portion 7A and the lower drying chamber forming portion 7B, which are arranged side by side vertically, are juxtaposed above and below the respective block bodies 6, and the opening / closing lid 16 is exposed when the lower portion is exposed. And open the open / close lid 16. Each of the support rollers 20 that support the film-like coated body 4 below is exposed, and the support rollers 20 can be replaced or cleaned in the upper drying chamber forming portion 7A and the lower drying chamber forming portion 7B. In addition, the film can be passed through the film-form coated body 4 on the support roller 20 in the upper drying chamber forming portion 7A and the lower drying chamber forming portion 7B. within the lid 16, the hot air introduction portion 11 for introducing the hot air is provided, the hot air introduction portion 11 is a structure provided on the end portion and the intermediate portion in the lid 16, even in this lid 16 In addition to the hot air drying by the hot air sent from the hot air introducing section 11 provided at the plurality of locations, a drying heater section 13 is provided for heating and drying the coating film 3 of the film-like object 4 by radiant heat, The heater 13 for drying passes the hot air. Through the air-passing clearances plurality of heater bar-like portion 14, the film-shaped proximate face the object to be coated member 4 film-like object to be coated member for transporting the supporting rollers 20 on the time of closing the lid 16 4 relates to a drying apparatus provided in a thin film coating apparatus characterized by being arranged in parallel in the plane direction.

また、前記各ブロック体6の底部にキャスタ9を設けて床面上を移動自在に設け、この各ブロック体6を次々と前記上下の各出入口部8が対向配設するように隣り合わせ連結して、上下に所定長の前記上側乾燥室5Aと前記下側乾燥室5Bとを継合並設形成したことを特徴とする請求項1記載の薄膜塗工装置に設ける乾燥装置に係るものである。   Further, casters 9 are provided at the bottom of each block body 6 so as to be movable on the floor surface, and the block bodies 6 are connected side by side so that the upper and lower entrance / exit portions 8 face each other one after another. 2. The drying apparatus provided in the thin film coating apparatus according to claim 1, wherein the upper drying chamber 5A and the lower drying chamber 5B having a predetermined length above and below are joined and formed side by side.

本発明は上述のように構成したから、乾燥装置の乾燥能力を高めて搬送スピードを高めフィルム塗工の量産性を向上させることができると共に、省スペース化などのために上下二層構造としなければならないこの乾燥装置の構築を容易にして、飛躍的なコストダウンが図れるなど画期的な薄膜塗工装置に設ける乾燥装置となる。   Since the present invention is configured as described above, it is possible to increase the drying capacity of the drying device to increase the conveyance speed and improve the mass productivity of the film coating, and to make the upper and lower two-layer structure to save space. This drier becomes a drier provided in an innovative thin film coating apparatus that facilitates the construction of this drier and can dramatically reduce costs.

即ち、省スペース化が図れながら、十分な搬送長(乾燥長)を確保して乾燥能力を高めることのできる乾燥装置を、予め上下に上側乾燥室形成部と下側乾燥室形成部とを設けたブロック体を次々と隣り合わせ連結することで構成でき、従来のように下側乾燥室を構築した上に更に上側乾燥室を構築するような大掛かりな建築作業を工場内で行う必要もなく、容易にこの上下二層構成の乾燥装置を連結製作でき、飛躍的にコストダウンを図れ、これにより片面塗工・乾燥・反対面塗工・乾燥の工程を行う両面塗膜塗工装置を容易に実現でき、飛躍的なコストダウンが図れる極めて優れた両面薄膜塗工装置に設ける乾燥装置となる。 That is, a drying apparatus that can secure a sufficient transport length (drying length) and increase the drying capacity while saving space is provided in advance with an upper drying chamber forming portion and a lower drying chamber forming portion. It is easy to configure by connecting adjacent blocks one after the other, and it is not necessary to perform large-scale construction work in the factory, such as building a lower drying chamber and building an upper drying chamber as before. The two-layered drying device can be connected and manufactured, and the cost can be drastically reduced. This makes it easy to realize a double-sided coating device that performs single-sided coating, drying, opposite-side coating, and drying processes. This is a drying device provided in an extremely excellent double-sided thin film coating apparatus capable of drastically reducing costs.

また、前記各ブロック体の上下に並設した前記上側乾燥室形成部及び前記下側乾燥室形成部は、開けることで下方が露出する開閉蓋を夫々に設けた構成とし、この開閉蓋を開けると下方の前記フィルム状の被塗工体を支承する各支承ローラが露出する構成としたから、この支承ローラの交換又は前記上側乾燥室形成部及び前記下側乾燥室形成部内の掃除が行えると共に、この上側乾燥室形成部及び前記下側乾燥室形成部内の前記支承ローラ上にフィルム状の被塗工体を通して支承させるフィルム通紙作業が容易に行える。Further, the upper drying chamber forming portion and the lower drying chamber forming portion arranged in parallel above and below each block body are each provided with an opening / closing lid that exposes the lower side when opened, and the opening / closing lid is opened. Since each of the supporting rollers for supporting the film-like object to be coated is exposed, the supporting roller can be replaced or the upper drying chamber forming portion and the lower drying chamber forming portion can be cleaned. The film passing operation for supporting the film-form coated body on the support roller in the upper drying chamber forming portion and the lower drying chamber forming portion can be easily performed.

また、しかも本発明は、前記開閉蓋内には、熱風を導入する前記熱風導入部を設け、この熱風導入部は前記開閉蓋内の端部及び中間部に設けた構成とし、この開閉蓋には更にこの複数箇所に設けた前記熱風導入部から送り込まれた熱風による熱風乾燥に加えて前記フィルム状の被塗工体の塗工膜を輻射熱で加熱乾燥させる乾燥用ヒータ部を設け、この乾燥用ヒータ部は、前記熱風が通過する通風間隙を介して複数のヒータ棒状部が、前記開閉蓋を閉塞したとき前記支承ローラ上を搬送する前記フィルム状の被塗工体に近接対向しフィルム状の被塗工体の面方向に並設した構成としたから、乾燥能力が一層向上する優れた両面薄膜塗工装置に設ける乾燥装置となる。
Further, yet the present invention is the opening and closing inner lid, said hot air introduction portion for introducing the hot air is provided, the hot air introducing portion is a structure in which the end portion and the intermediate portion in the lid, this lid Further, in addition to hot air drying by hot air sent from the hot air introducing portion provided in the plurality of places, a drying heater unit is provided for drying the coating film of the film-like object by radiant heat. The heater part is close to and opposed to the film-like object to be transported on the support roller when a plurality of heater bar-like parts closes the opening / closing lid through a ventilation gap through which the hot air passes. Therefore, the drying apparatus is provided in an excellent double-sided thin film coating apparatus that further improves the drying ability.

また、請求項2記載の発明においては、更に本発明を一層簡易な構成で容易に実現できる一層実用性に優れた画期的な薄膜塗工装置に設ける乾燥装置となる。 In the invention of claim 2 Symbol placement, the drying apparatus provided in breakthrough film coating device more excellent in practicality can be easily realized further the invention in more simple structure.

本実施例の概略構成説明図である。It is schematic structure explanatory drawing of a present Example. 本実施例の一部の概略構成説明断面図である。It is some schematic structure explanatory sectional drawing of a present Example. 本実施例の要部の説明斜視図である。It is a description perspective view of the principal part of a present Example.

好適と考える本発明の実施形態を、図面に基づいて本発明の作用を示して簡単に説明する。   An embodiment of the present invention which is considered to be suitable will be briefly described with reference to the drawings showing the operation of the present invention.

薄膜塗工装置によって塗工を終えたフィルム状の被塗工体4は、上下の乾燥室(上側乾燥室5A及び下側乾燥室5B)を折り返し搬送通過することでこの被塗工体4表面に塗工形成された塗工膜3が乾燥される。   The film-like coated body 4 that has been coated by the thin film coating apparatus is folded and passed through the upper and lower drying chambers (the upper drying chamber 5A and the lower drying chamber 5B) to pass through the surface of the coated body 4 The coating film 3 formed by coating is dried.

即ち、各乾燥室に設けた熱風導入部11から送り込まれた熱風で前記被塗工体4の塗工膜3を熱風乾燥しこの熱風を前記熱風排出部12から前記乾燥室外へ排出させる。   That is, the coating film 3 of the object to be coated 4 is hot-air dried by hot air sent from the hot-air introduction unit 11 provided in each drying chamber, and this hot air is discharged from the hot-air discharge unit 12 to the outside of the drying chamber.

例えばこの塗工膜3から、暴爆性を有したりそのまま無造作に乾燥室外へ排出できない性質の気化ガスが生じるとしても、これを熱風排出部12から熱風と共に常に排出しながら熱風乾燥することで気化ガスが乾燥室内で危険濃度となることを阻止している。   For example, even if a vaporized gas is generated from the coating film 3 that has explosive properties or cannot be exhausted as it is, it is dried by hot air while always discharging it from the hot air discharge section 12 together with hot air. The vaporized gas is prevented from reaching dangerous concentrations in the drying chamber.

また、この熱風による表面乾燥に加えて内部から加熱乾燥するIRヒータなどのヒータ部13を更に設けても良い。   Further, in addition to the surface drying by the hot air, a heater unit 13 such as an IR heater for heating and drying from the inside may be further provided.

このように乾燥室での乾燥機能を高めることで搬送スピードを上げることができるが、この機能アップだけでは十分でないため、乾燥能力を更に向上させるためには、搬送長(乾燥長)を長く確保して乾燥能力を更に向上し搬送スピードを高めて量産性を図ることが望ましく、そのため前述のように乾燥室は横長となり、更に省スペース化のために二階建てにする必要があり、また前述のように両面塗工においては各塗工面の乾燥に夫々十分な長さの乾燥室が必要となるため一層長大な乾燥装置とする必要があることから、やはり省スペース化や工場のスペース制約などによって二階建てとする必要がある。   In this way, it is possible to increase the transport speed by increasing the drying function in the drying chamber. However, it is not enough to improve the drying function. To further improve the drying capacity, a long transport length (drying length) is ensured. Therefore, it is desirable to further improve the drying capacity and increase the conveyance speed to achieve mass productivity. Therefore, as described above, the drying chamber is horizontally long, and it is necessary to make two floors for space saving. Thus, in double-sided coating, a drying chamber with a length sufficient for drying each coated surface is required, so it is necessary to use a longer drying device. It needs to be two stories.

従来、このような二階建ての乾燥装置は、下側乾燥室を構築した後その上に更に枠組みを設けて上側乾燥室を積層状態に構築しなければならず、工場内で大掛かりな建築作業を要する。   Conventionally, such a two-story drying apparatus has to construct a lower drying chamber and then provide a frame on it to build the upper drying chamber in a stacked state, which requires extensive construction work in the factory. Cost.

しかし本発明は、移動可能な小型のブロック体6、即ち、床面に沿って押動スライド自在なあるいは容易に吊り上げ搬送自在な大きさとしたブロック体6を予め製作し、これを必要に応じて現場(工場内)で継合連結して所望の乾燥長にできるように構成としている。   However, according to the present invention, a small block body 6 that can be moved, that is, a block body 6 that has a size that can be pushed and slid along the floor surface or that can be easily lifted and conveyed, is manufactured in advance. It is configured so that it can be joined and connected at the site (in the factory) to achieve the desired dry length.

即ち、この移動可能な大きさに設定した各ブロック体6の上下に、上側乾燥室形成部7Aと下側乾燥室形成部7Bとを設け、このブロック体6を次々と側方に隣り合わせて複数横列状態に連結することで所望長、即ち量産性向上のため搬送スピードを高めることのできる乾燥長の前記上側乾燥室5Aと前記下側乾燥室5Bとが上下に継合並設形成される構成としている。   That is, an upper drying chamber forming portion 7A and a lower drying chamber forming portion 7B are provided above and below each block body 6 set to a movable size, and a plurality of block bodies 6 are arranged side by side in succession. As a configuration in which the upper drying chamber 5A and the lower drying chamber 5B having a desired length, that is, a drying length capable of increasing the conveyance speed for improving mass productivity by connecting in a row state, are vertically joined together. Yes.

更に説明すると、前記フィルム状の被塗工体4が搬送通過する出口若しくは入口となる出入口部8を前記各ブロック体6の両側上下に夫々設け、前記各ブロック体6を移動して次々と側方に隣り合わせて前記各出入口部8が連通するように横列状態に連結し、上下に前記所望長の前記上側乾燥室5Aと前記下側乾燥室5Bとが継合並設形成される構成としている。   More specifically, an entrance / exit 8 serving as an exit or entrance through which the film-like coated body 4 passes is provided on both upper and lower sides of each block body 6, and each block body 6 is moved side by side. The upper and lower drying chambers 5A and 5B having the desired length are joined and formed in a row in the horizontal direction so that the respective inlet / outlet portions 8 communicate with each other.

従って、従来のように下側乾燥室を構築した上に更に上側乾燥室を構築するような大掛かりな建築作業を工場内で行う必要もなく、予め量産した移動可能な継合パーツであるブロック体6を工場内に運び入れて次々と連結させていくことで、容易にこの上下二層構成で上下の乾燥室共に所望長の乾燥装置を連結製作でき、飛躍的にコストダウンを図れ、これにより一層量産性に優れた本装置を容易に実現できる画期的な薄膜塗工装置に設ける乾燥装置となる。   Therefore, the block body which is a movable joint part mass-produced in advance without the need to perform large-scale construction work in the factory, such as constructing the lower drying chamber and constructing the upper drying chamber as in the prior art. By bringing the 6s into the factory and connecting them one after another, it is easy to connect and produce the desired length of drying equipment in both the upper and lower drying chambers in this upper and lower two-layer configuration. It becomes a drying apparatus provided in an epoch-making thin film coating apparatus that can easily realize this apparatus having higher mass productivity.

本発明の具体的な実施例について図面に基づいて説明する。   Specific embodiments of the present invention will be described with reference to the drawings.

本実施例は、巻取ロール17から引き出したフィルム状の被塗工体4を塗工用のノズル部1と対向する支持ロール15などを介して引き出し搬送し、このノズル部1の先端吐出孔2から塗工液を吐出させて、この支持ロール15で支承されている被塗工体4の片面にこの塗工液を塗工した後、乾燥装置の下側乾燥室5Bを水平搬送通過させて乾燥し、更にこの通り抜けたフィルム状の被塗工体4にそのまま連続して同様の薄膜塗工装置によって反対面にも塗工した後に、折り返し搬送(方向転換)して乾燥装置の上側乾燥室5Aを更に水平搬送通過させて乾燥し前記回収ロール18に巻き取る両面薄膜塗工装置に設ける前記乾燥装置に本発明を適用したものである。   In this embodiment, the film-like object 4 pulled out from the take-up roll 17 is drawn out and conveyed through a support roll 15 facing the coating nozzle part 1 and the tip discharge hole of the nozzle part 1. After the coating liquid is discharged from 2 and this coating liquid is applied to one surface of the object 4 supported by this support roll 15, it is horizontally conveyed through the lower drying chamber 5B of the drying device. The film-like coated body 4 passed through and then continuously coated as it is on the opposite surface by the same thin film coating apparatus, and then folded back (changed) and dried on the upper side of the drying apparatus. The present invention is applied to the drying apparatus provided in the double-sided thin film coating apparatus which is further transported horizontally through the chamber 5A, dried and wound around the collection roll 18.

即ち、本実施例のこの乾燥装置は上下二層構成とし、ノズル部1の先端吐出孔2から塗工液を吐出しながら、このノズル部1と対向するフィルム状の被塗工体4をこのノズル部1に対して搬送させることで前記フィルム状の被塗工体4に塗工液を薄膜状に塗工するように構成した薄膜塗工装置を左右に設け、夫々の薄膜塗工装置により片面及び反対面に塗工を終えたフィルム状の被塗工体4を遂次搬送通過させる乾燥室を上下複数段設けた構成としている。   That is, this drying apparatus of the present embodiment has a two-layer structure, and the film-like object 4 facing the nozzle part 1 is made to flow while discharging the coating liquid from the tip discharge hole 2 of the nozzle part 1. A thin film coating apparatus configured to apply a coating liquid in a thin film form on the film-like coated body 4 by being conveyed with respect to the nozzle unit 1 is provided on the left and right sides. It is set as the structure which provided the drying chamber in which the film-like to-be-coated body 4 which finished coating on the single side | surface and the other side was carried continuously through several steps.

具体的には本実施例では一方側に設けた薄膜塗工装置で片面に塗工したフィルム状の被塗工体4を引き取り搬送通過させて乾燥させる片面乾燥室と、反対側に設けた反対面に塗工する薄膜塗工装置で反対面にも更に塗工した被塗工体4を引き取り搬送通過させて乾燥する反対面乾燥室とを上下に設けた乾燥装置であり、この上側乾燥室5Aと下側乾燥室5Bとの一方を前記片面乾燥室として搬送通過させた後、方向転換して他方の乾燥室を反対面乾燥室として搬送通過させて前記フィルム状の被塗工体4の両面に塗工した塗工膜3を連続して遂次乾燥するように構成している。   Specifically, in this embodiment, a single-sided drying chamber in which a film-like coated body 4 coated on one side is taken up by a thin film coating apparatus provided on one side and dried by passing, and an opposite side provided on the opposite side. This upper drying chamber is provided with upper and lower opposite drying chambers that take up and convey the object to be coated 4 that has been further coated on the opposite surface by a thin film coating device that coats the surface, and passes it to dry. After one of 5A and the lower drying chamber 5B is conveyed and passed as the single-sided drying chamber, the direction is changed, and the other drying chamber is conveyed and passed as the opposite-side drying chamber. The coating film 3 coated on both sides is continuously dried.

そして本実施例では、移動可能な小型のブロック体6、即ち、床面に沿って押動スライド自在なあるいは容易に吊り上げ搬送自在な大きさとした乾燥装置形成用パーツとしてのブロック体6を予め製作し、これを必要に応じて現場(工場内)で継合連結して所望の乾燥長とできるように構成としている。   In this embodiment, a small movable block body 6, that is, a block body 6 as a drying apparatus forming part that is slidable along the floor surface or can be easily lifted and conveyed is manufactured in advance. However, it is configured such that it can be connected and connected at the site (in the factory) as required to obtain a desired dry length.

即ち、この移動可能な大きさに設定した各ブロック体6の上下に、上側乾燥室形成部7Aと下側乾燥室形成部7Bとを設け、このブロック体6を次々と側方に隣り合わせて複数横列状態に連結することで所望長、即ち量産性向上のため搬送スピードを高めることのできる乾燥長の前記上側乾燥室5Aと前記下側乾燥室5Bとが上下に継合並設形成される構成としている。   That is, an upper drying chamber forming portion 7A and a lower drying chamber forming portion 7B are provided above and below each block body 6 set to a movable size, and a plurality of block bodies 6 are arranged side by side in succession. As a configuration in which the upper drying chamber 5A and the lower drying chamber 5B having a desired length, that is, a drying length capable of increasing the conveyance speed for improving mass productivity by connecting in a row state, are vertically joined together. Yes.

また、この上側乾燥室形成部7A,下側乾燥室形成部7Bと夫々連通し前記フィルム状の被塗工体4が搬送通過する出口若しくは入口となる出入口部8を前記各ブロック体6の両側上下に夫々設け、この各ブロック体6の上下の出入口部8が夫々突き合わせ連通するように各ブロック体6を次々と隣り合わせ配設し、この各ブロック体6の連結部分に熱風が漏れないシール部7を施して、前記上側乾燥室5Aと前記下側乾燥室5Bとがこの各ブロック体6の連結により上下に所定長継合並設形成される構成としている。   Further, the upper and lower drying chamber forming portions 7A and 7B communicate with the upper drying chamber forming portion 7B, and the inlet / outlet portions 8 serving as outlets or inlets through which the film-like coated body 4 is conveyed and passed are provided on both sides of each block body 6. Each block body 6 is provided next to each other so that the upper and lower entrances 8 of each block body 6 are in contact with each other so as to be in contact with each other, and a seal portion in which hot air does not leak into the connecting portion of each block body 6 7, the upper drying chamber 5 </ b> A and the lower drying chamber 5 </ b> B are formed so as to be connected in parallel by a predetermined length by connecting the block bodies 6.

例えば各ブロック体6の側面を突き合わせて各出入口部8が突き合わせ配設され、これを係合止めさせたり、パッキン部を押圧させつつ係止ロックさせるなどして連結固定する構成としてもよいが、単にこの突き合わせ状態(合わせ目)をテープなどで巻き付けてシールし連結する構成としてもよい。後述する実施例では出入口部8を囲むようにシール部7としてのパッキン部7を突出状態に設け、このパッキン部7を押圧して各ブロック体6を突き合わせテープなどを巻き付けて更にシール固定した構成としている。   For example, the respective inlet / outlet portions 8 are abutted and arranged by abutting the side surfaces of the respective block bodies 6, and may be configured to be connected and fixed by engaging and locking them while pressing the packing portion. It is also possible to adopt a configuration in which this butted state (joint) is simply wrapped with a tape or the like and sealed and connected. In an embodiment to be described later, a packing part 7 as a seal part 7 is provided in a protruding state so as to surround the entrance / exit part 8, and the packing part 7 is pressed and each block body 6 is abutted with a tape or the like and further sealed. It is said.

また本実施例では、前記各ブロック体6の底部にキャスタ9を設けて床面上を容易にスライド移動自在に設け、この各ブロック体6を次々と押動して隣り合わせるだけで各出入口部8が対向配設(突き合わせ連通)するように構成し、これにシール部を施すが、例えば前述のようにシール部7として出入口部8の周囲の側面を突出したパッキン部7を押圧してこの突き合わせ連結部分をテープで巻回してシールすると共に止着することで連結し、この連結により上下に各ブロック体6の各上側乾燥室形成部7A,下側乾燥室形成部7Bによって所定長の前記上側乾燥室5Aと前記下側乾燥室5Bとが継合並設形成する構成としている。   Further, in this embodiment, a caster 9 is provided at the bottom of each block body 6 so as to be easily slidable on the floor surface. 8 is arranged so as to face each other (but communicated with each other), and a seal portion is provided thereon. For example, as described above, the seal portion 7 is pressed by pressing the packing portion 7 protruding from the side surface around the entrance / exit portion 8. The butted joint portions are wound with tape and sealed and fastened to connect, and by this connection, the upper drying chamber forming portion 7A and the lower drying chamber forming portion 7B of each block body 6 are vertically connected by a predetermined length. The upper drying chamber 5 </ b> A and the lower drying chamber 5 </ b> B are joined and formed in parallel.

また本実施例の各ブロック体6は、設置する各工場に運搬容易な大きさに設定した枠組み構成体10に、熱風を導入する熱風導入部11とこの熱風を排出する熱風排出部12とを設けた前記上側乾燥室形成部7A及び下側乾燥室形成部7Bを夫々水平にして上下に並設し、この上側乾燥室形成部7Aと下側乾燥室形成部7Bの左右両端部に前記被塗工体4が搬送通過する前記出入口部8を設けた構成とし、工場搬入後は下部のキャスタ9によって床面に沿ってスライド移動してこの各ブロック体6の上下の出入口部8が夫々突き合わせ連通するように各ブロック体6を次々と隣り合わせ配設し、この各ブロック体6の連結部分に熱風が漏れない前記シール部7を施して連結している。   Further, each block body 6 of the present embodiment includes a hot air introduction part 11 for introducing hot air and a hot air discharge part 12 for discharging the hot air in a frame structure 10 set to a size that can be easily transported to each factory to be installed. The provided upper drying chamber forming portion 7A and the lower drying chamber forming portion 7B are horizontally arranged side by side, and the upper and lower ends of the upper drying chamber forming portion 7A and the lower drying chamber forming portion 7B are placed on the left and right ends. The entrance / exit part 8 through which the coated body 4 is transported passes is provided, and after carrying in the factory, the upper and lower entrance / exit parts 8 of each block body 6 are brought into contact with each other by slidingly moving along the floor surface by the lower casters 9. The block bodies 6 are arranged next to each other one after another so as to communicate with each other, and the connecting portions of the block bodies 6 are connected with the seal portions 7 that do not leak hot air.

また、連結後は接地脚部19を伸長して接地させ固定保持するように構成している。   Further, after the connection, the grounding leg 19 is extended to be grounded and fixedly held.

また本実施例では、前述のように各ブロック体6の上側乾燥室形成部7A及び下側乾燥室7Bに熱風を送出する熱風導入部11とこの熱風を排出する熱風排出部12とを設けて、この熱風導入部11から送り込まれた熱風で塗工膜3の表面を加熱乾燥し、この熱風乾燥する熱風をこの塗工膜3から生じる気化ガスと共に熱風排出部12から乾燥室外へ排出されるように構成している。   In the present embodiment, as described above, the hot air introducing section 11 for sending hot air to the upper drying chamber forming section 7A and the lower drying chamber 7B of each block body 6 and the hot air discharging section 12 for discharging the hot air are provided. The surface of the coating film 3 is heated and dried by the hot air sent from the hot air introducing section 11, and the hot air to be dried by the hot air is discharged from the hot air discharge section 12 to the outside of the drying chamber together with the vaporized gas generated from the coating film 3. It is configured as follows.

そして本実施例ではこの熱風乾燥と併用させて、輻射熱で塗工膜3の内部を加熱乾燥させて乾燥機能を高める乾燥用ヒータ部13をフィルム状の被塗工体4に対向状態に近接配設するが、この乾燥用ヒータ部13は、プレート体とせずに、前記熱風が通過する通風間隙を介して複数のヒータ棒状部14が前記被塗工体4の面方向に並設した構成として、フィルム状の被塗工体4にフィルム振動が生じる場合に接触してしまう位置までは近づけないものの、前述した熱風乾燥や気化ガスによる暴爆のおそれなどを考慮しつつできるだけ近接して、輻射熱による乾燥を併用して乾燥能力の一層の向上を図っている。   In this embodiment, in combination with this hot air drying, a drying heater portion 13 for heating and drying the inside of the coating film 3 by radiant heat to enhance the drying function is disposed in close proximity to the film-like coated body 4. However, the heater 13 for drying is not a plate body, but has a configuration in which a plurality of heater rod-like portions 14 are arranged in parallel in the surface direction of the object to be coated 4 through a ventilation gap through which the hot air passes. Although not close to the position where the film-like coated body 4 comes into contact when film vibration occurs, the radiant heat is as close as possible in consideration of the above-described hot air drying and the risk of explosion by vaporized gas. The drying ability is further improved by using the drying method.

また、更に具体的に説明すると、本実施例では、例えば、アルミ製又は銅製などの金属製フィルムを被塗工体4とし、この表面にコバルト酸リチウムなどの正極活性物質又はグラファイトなどの負極活性物質にバインダー及びNMPなどの溶媒などを混合しこれを塗工液として、100μmオーダーの薄膜を両面に塗工形成するリチウムイオン電池形成材を作製する薄膜塗工装置で、この片面毎塗工する各薄膜塗工装置の搬送下流側に夫々設けられることになる上側乾燥室5Aと下側乾燥室5Bを上下二段に配した乾燥装置である。   More specifically, in this embodiment, for example, a metal film such as aluminum or copper is used as the object to be coated 4, and a positive electrode active material such as lithium cobaltate or a negative electrode activity such as graphite is formed on this surface. This material is mixed on one side with a thin-film coating device that produces a lithium ion battery forming material that mixes a substance with a solvent such as binder and NMP and uses this as a coating solution to coat and form a thin film of the order of 100 μm on both sides. This is a drying apparatus in which an upper drying chamber 5A and a lower drying chamber 5B, which are to be provided on the downstream side of each thin film coating apparatus, are arranged in two stages.

また本実施例では、各乾燥室5A,5Bを各ブロック体6により複数ブロックに分けて夫々が出入口部8で連設した構成とし、各ブロック乾燥室毎に搬送上流側に搬送方向に向かって熱風を送出する熱風導入部11と、これと対向するように反対側に熱風排出部12とを一対若しくは複数対設けた構成とし、この各ブロック乾燥室の下側に設けた支承ローラ20に支承させてフィルム状の被塗工体4を乾燥室内を搬送通過するように引き取り搬送する構成とし、この乾燥室の上方で熱風導入部11から熱風排出部12へと熱風が送風されこの被塗工体4の上面に塗工形成された塗工膜3を熱風乾燥し、更にこの被塗工体4と近接対向状態にして被塗工体4の面方向に並設状態に配設する多数の前記ヒータ棒状部14から成る前記乾燥用ヒータ部13をこの被塗工体4の上方に配設し、このヒータ棒状部14間の前記通風間隙を介して熱風が行き来しその下方の被塗工体4の塗工膜3に送風されるように構成している。   Further, in this embodiment, each drying chamber 5A, 5B is divided into a plurality of blocks by each block body 6, and each is connected to the inlet / outlet portion 8, and each block drying chamber is directed upstream in the transport direction toward the transport direction. A hot air introduction part 11 for sending hot air and a hot air discharge part 12 on the opposite side so as to face the hot air introduction part 11 or a plurality of pairs are provided and supported by a support roller 20 provided below each block drying chamber. The film-like coated body 4 is taken up and conveyed so as to pass through the drying chamber, and hot air is blown from the hot-air introduction unit 11 to the hot-air discharge unit 12 above the drying chamber. The coating film 3 formed by coating on the upper surface of the body 4 is dried with hot air, and is further placed in close proximity to the coated body 4 and arranged in parallel in the surface direction of the coated body 4. The drying heater portion 13 composed of the heater rod-like portion 14 is coated with the coating. 4 is arranged above, is configured so as hot air through the ventilation gap between the heater rod-shaped portion 14 is blown to the coating film 3 of the coating material 4 thereunder traverse.

また、図示していないが、このヒータ棒状部14に熱風導風部を突設するなどして前記通風間隙を介して、前記熱風導入部11から送り込まれる熱風を前記被塗工体4の塗工膜3に向けて導風するように構成して、乾燥用ヒータ部13を近づけて効率を高めても、確実に熱風を塗工膜3に送り込み熱風乾燥を維持しつつ気化ガスを停留させることもなく熱風と共に排出するように構成している。   Although not shown, hot air sent from the hot air introducing portion 11 is applied to the object to be coated 4 through the ventilation gap by projecting a hot air guide portion on the heater rod-like portion 14. Even if the efficiency is improved by bringing the drying heater 13 close to the construction film 3 so as to guide the air toward the coating film 3, the hot gas is surely sent to the coating film 3 and the vaporized gas is retained while maintaining the hot air drying. It is configured to discharge with hot air without any problems.

また、前記ヒータ棒状部14は、電熱線などの熱源を内装するか、高温水蒸気やオイルなど高温媒体を流通させ、この熱により表面の(セラミック)から赤外線を発する赤外線ヒータ(IRヒータ)としている。   In addition, the heater rod-like portion 14 is a heat source such as a heating wire, or a high-temperature medium such as high-temperature steam or oil is circulated, and an infrared heater (IR heater) that emits infrared rays from the surface (ceramic) by this heat. .

具体的には、本実施例では高温水蒸気を流通させるパイプをセラミックで形成若しくはセラミックを被覆し、このヒータ棒状部14を端部で折り返して被塗工体4の所定範囲をこの折り返される多数の並設したヒータ棒状部14で覆い、この連通する各ヒータ棒状部14に高温水蒸気を流通させて表面から発せられる赤外線による輻射熱によって塗工膜3を内部からも加熱乾燥する折り返し棒状部並設形のIRヒータで構成している。   Specifically, in this embodiment, the pipe through which the high-temperature steam is circulated is formed of ceramic or coated with ceramic, and the heater rod-like portion 14 is folded at the end portion so that a predetermined range of the coated body 4 is folded back. Folded rod-shaped portion side-by-side configuration that covers the heater rod-shaped portions 14 arranged side by side, heats and dries the coating film 3 from the inside by radiant heat generated by infrared rays emitted from the surface by circulating high-temperature steam to each communicating heater rod-shaped portion 14 The IR heater is used.

言い換えると、プレート状のIRヒータでなく、高温水蒸気を通して表面から赤外線を発する左右で折り返し反転する連通した多数のヒータ棒状部14が並設したタイプのIRヒータとし、この各ヒータ棒状部14の長さ方向が前記被塗工体4の搬送方向と直交する方向にしてこの被塗工体4の搬送方向に並設状態となるようにして、被塗工体4の上方に対向状態に近接配設した構成としている。   In other words, it is not a plate-shaped IR heater but an IR heater of a type in which a large number of connected heater rod-like portions 14 that are folded back and forth that emit infrared rays from the surface through high-temperature steam are arranged side by side. The vertical direction is set in a direction perpendicular to the conveying direction of the object to be coated 4 so as to be arranged in parallel with the conveying direction of the object to be coated 4, and in close proximity to the upper side of the object to be coated 4. The configuration is set up.

また、本実施例では、熱風導入・導出ダクトを連結する前記熱風導入部11と前記熱風排出部12及び前記IRヒータなどの前記高温媒体の導入・導出管と連結する前記乾燥用ヒータ部13を、各ブロック体6の各上側乾燥室形成部7A,下側乾燥室形成部7Bを開閉する開閉蓋16に設けた構成としている。   Further, in this embodiment, the hot air introduction part 11 for connecting the hot air introduction / extraction duct, the hot air discharge part 12 and the drying heater part 13 for connection with the high temperature medium introduction / extraction pipe such as the IR heater are provided. The upper and lower drying chamber forming portions 7A and the lower drying chamber forming portion 7B of each block body 6 are provided on the opening / closing lid 16 that opens and closes.

従って、この開閉蓋16を開けることで、この開閉蓋16と共にこの開閉蓋16に設けた熱風導入部11,熱風排出部12,ヒータ部13が移動し、下方の各支承ローラ20が露出し、この支承ローラ20の交換やこの上側乾燥室形成部7A,下側乾燥室形成部7Bの掃除が容易に行えると共に、このメンテナンス後に再びこの各支承ローラ20上をフィルム状の被塗工体4を通す通紙作業が容易に行えることとなる。   Therefore, by opening the opening / closing lid 16, the hot air introducing portion 11, the hot air discharging portion 12, and the heater portion 13 provided on the opening / closing lid 16 are moved together with the opening / closing lid 16, and the lower support rollers 20 are exposed. The support roller 20 can be easily replaced and the upper drying chamber forming portion 7A and the lower drying chamber forming portion 7B can be easily cleaned. After the maintenance, the film-like coated body 4 is again placed on the supporting rollers 20. The paper passing operation can be easily performed.

尚、本発明は、実施例に限られるものではなく、各構成要件の具体的構成は適宜設計し得るものである。   Note that the present invention is not limited to the embodiments, and the specific configuration of each component can be designed as appropriate.

1 ノズル部
2 先端吐出部
3 塗工膜
4 被塗工体
5A 上側乾燥室
5B 下側乾燥室
6 ブロック体
7 シール部
7A 上側乾燥室形成部
7B 下側乾燥室形成部
8 出入口部
9 キャスタ
10 枠組み構成体
11 熱風導入部
12 熱風排出部
13 乾燥用ヒータ部
14 ヒータ棒状部
16 開閉蓋
20 支承ローラ
DESCRIPTION OF SYMBOLS 1 Nozzle part 2 Tip discharge part 3 Coating film 4 Coating object 5A Upper drying chamber 5B Lower drying chamber 6 Block body 7 Sealing part 7A Upper drying chamber forming part 7B Lower drying chamber forming part 8 Entrance / exit part 9 Casters
10 Framework structure
11 Hot air introduction part
12 Hot air exhaust
13 Heater for drying
14 Heater bar
16 Open / close lid
20 bearing rollers

Claims (2)

ノズル部の先端吐出孔から塗工液を吐出しながら、このノズル部と対向するフィルム状の被塗工体をこのノズル部に対して搬送させることで前記フィルム状の被塗工体に塗工液を薄膜状に塗工するように構成した薄膜塗工装置に設ける乾燥装置であって、前記塗工を終えたフィルム状の被塗工体を搬送通過させる乾燥室を上下複数段設けて、この上側乾燥室と下側乾燥室との一方の乾燥室を搬送通過させた後、方向転換して他方の乾燥室を搬送通過させて前記フィルム状の被塗工体に塗工した塗工膜を乾燥するように構成した乾燥装置において、前記上側乾燥室と前記下側乾燥室の一方の乾燥室を、前記フィルム状の被塗工体の片面に塗工した塗工膜を乾燥する片面乾燥室とし、他方の乾燥室を、この乾燥を終えた前記フィルム状の被塗工体の反対面に更に塗工し、この塗工を終えた前記フィルム状の被塗工体の反対面の塗工膜を乾燥する反対面乾燥室とした構成とし、移動可能なブロック体の上下に、このブロック体を次々と側方に隣り合わせて複数横列状態に連結することで所定長の前記上側乾燥室と前記下側乾燥室とが上下に並設形成される上側乾燥室形成部と下側乾燥室形成部とを並設し、この各ブロック体は、移動接地固定可能な大きさの枠組み構成体に、熱風を導入する熱風導入部とこの熱風を排出する熱風排出部とを設けた前記上側乾燥室形成部及び下側乾燥室形成部を夫々水平にして上下に並設し、この上側乾燥室形成部と下側乾燥室形成部の左右両端部には、前記フィルム状の被塗工体が搬送通過する出口若しくは入口となる出入口部を夫々設け、この各ブロック体の上下の出入口部が連通するように各ブロック体を次々と隣り合わせ配設し、この各ブロック体の連結部分に熱風が漏れないシール部を施して複数横列状態に連結して、各ブロック体の前記上側乾燥室形成部と各ブロック体の前記下側乾燥室形成部とが夫々継合することで、前記フィルム状の被塗工体の両面を乾燥する上下二層の乾燥室となる前記上側乾燥室と前記下側乾燥室とが上下に継合並設形成された構成とし、前記各ブロック体の上下に並設した前記上側乾燥室形成部及び前記下側乾燥室形成部は、開けることで下方が露出する開閉蓋を夫々に設けた構成とし、この開閉蓋を開けると下方の前記フィルム状の被塗工体を支承する各支承ローラが露出して、この支承ローラの交換又は前記上側乾燥室形成部及び前記下側乾燥室形成部内の掃除が行えると共に、この上側乾燥室形成部及び前記下側乾燥室形成部内の前記支承ローラ上にフィルム状の被塗工体を通して支承させるフィルム通紙作業が行える構成とすると共に、前記開閉蓋内には、熱風を導入する前記熱風導入部を設け、この熱風導入部は前記開閉蓋内の端部及び中間部に設けた構成とし、この開閉蓋には更にこの複数箇所に設けた前記熱風導入部から送り込まれた熱風による熱風乾燥に加えて前記フィルム状の被塗工体の塗工膜を輻射熱で加熱乾燥させる乾燥用ヒータ部を設け、この乾燥用ヒータ部は、前記熱風が通過する通風間隙を介して複数のヒータ棒状部が、前記開閉蓋を閉塞したとき前記支承ローラ上を搬送する前記フィルム状の被塗工体に近接対向しフィルム状の被塗工体の面方向に並設した構成としたことを特徴とする薄膜塗工装置に設ける乾燥装置。 While discharging the coating liquid from the tip discharge hole of the nozzle part, the film-like coated object facing this nozzle part is conveyed to this nozzle part, thereby coating the film-like coated object. A drying apparatus provided in a thin film coating apparatus configured to apply a liquid in a thin film form, provided with a plurality of upper and lower drying chambers for transporting and passing the film-shaped coated body after the application, After passing through one drying chamber of the upper drying chamber and the lower drying chamber, the coating film is applied to the film-shaped coated body by changing the direction and passing through the other drying chamber. In the drying apparatus configured to dry a single-sided drying for drying one of the upper drying chamber and the lower drying chamber on one side of the film-like object to be coated And the other drying chamber is the film-like object to be dried. Further applied to the opposite surface, and configured as an opposite surface drying chamber for drying the coating film on the opposite surface of the film-like object to be coated, and above and below the movable block body, An upper drying chamber forming section and a lower drying chamber in which a predetermined length of the upper drying chamber and the lower drying chamber are formed side by side by connecting the block bodies side by side in a plurality of rows. The block forming units are arranged side by side, and each block body is provided with a hot air introducing portion for introducing hot air and a hot air discharging portion for discharging the hot air in a frame structure having a size that can be fixed to the moving ground. The drying chamber forming portion and the lower drying chamber forming portion are horizontally arranged in parallel, and the film-like coated body is provided on both left and right ends of the upper drying chamber forming portion and the lower drying chamber forming portion. An entrance / exit part is provided for each of the blocks. Each block body is arranged next to each other so that the upper and lower entrance / exit portions of the body communicate with each other, and a connecting portion of each block body is provided with a seal portion that does not leak hot air, and is connected in a plurality of rows. The upper drying chamber forming section and the lower drying chamber forming section of each block body are joined together to form the upper and lower two-layer drying chambers for drying both surfaces of the film-shaped coated body. The upper drying chamber and the lower drying chamber are joined together in the vertical direction, and the upper drying chamber forming portion and the lower drying chamber forming portion arranged in parallel above and below each block body are opened. Opening and closing lids that are exposed at the bottom are provided, and when the opening and closing lid is opened, the respective supporting rollers for supporting the lower film-like object to be exposed are exposed. Drying chamber forming section and lower drying chamber forming section The inside of the upper drying chamber forming portion and the lower drying chamber forming portion can be cleaned, and the film can be passed through a film-like object to be supported on the supporting roller in the lower drying chamber forming portion, and the opening and closing within the lid, said hot air introduction portion for introducing the hot air is provided, the hot air introducing portion is a structure in which the end portion and the intermediate portion in the lid, is provided further to the lid to the plurality of locations wherein In addition to hot air drying by hot air sent from the hot air introduction section, a drying heater section is provided for heating and drying the coating film of the film-like object by radiant heat. The drying heater section passes through the hot air. When a plurality of heater rod-shaped portions closes the opening and closing lid , the heater rod-shaped portions are close to and opposed to the film-shaped workpiece to be conveyed on the support roller, and in the surface direction of the film-shaped workpiece. A side-by-side configuration and Drying apparatus to provide a thin film coating apparatus characterized by a. 前記各ブロック体の底部にキャスタを設けて床面上を移動自在に設け、この各ブロック体を次々と前記上下の各出入口部が対向配設するように隣り合わせ連結して、上下に所定長の前記上側乾燥室と前記下側乾燥室とを継合並設形成したことを特徴とする請求項1記載の薄膜塗工装置に設ける乾燥装置。   A caster is provided at the bottom of each block body so as to be movable on the floor surface. The block bodies are connected side by side so that the upper and lower entrances and exits face each other one after another. The drying apparatus provided in the thin film coating apparatus according to claim 1, wherein the upper drying chamber and the lower drying chamber are jointly formed.
JP2010178909A 2010-08-09 2010-08-09 Dryer provided in thin film coating equipment Expired - Fee Related JP5277218B2 (en)

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JP2010178909A JP5277218B2 (en) 2010-08-09 2010-08-09 Dryer provided in thin film coating equipment
KR1020100112736A KR20120022499A (en) 2010-08-09 2010-11-12 Drying equipment provided to thin film coating apparatus
TW100122601A TW201217732A (en) 2010-08-09 2011-06-28 characterized by having a construction designed as an up-down double-layered structure to increase drying length, thereby greatly saving drying space and reducing cost
CN201110227098.0A CN102371239B (en) 2010-08-09 2011-08-09 Drying device arranged on film coating device

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