JP5274383B2 - Substrate processing apparatus, substrate processing method, and storage medium storing substrate processing program - Google Patents

Substrate processing apparatus, substrate processing method, and storage medium storing substrate processing program Download PDF

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JP5274383B2
JP5274383B2 JP2009137560A JP2009137560A JP5274383B2 JP 5274383 B2 JP5274383 B2 JP 5274383B2 JP 2009137560 A JP2009137560 A JP 2009137560A JP 2009137560 A JP2009137560 A JP 2009137560A JP 5274383 B2 JP5274383 B2 JP 5274383B2
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宏展 百武
司 渡辺
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Tokyo Electron Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a substrate processing apparatus and a substrate processing method, which satisfactorily process a substrate; and to provided a storage medium having a substrate processing program stored therein. <P>SOLUTION: The substrate processing apparatus (1) includes: a processing tank (24) for processing a substrate (2) with a processing liquid (23); a first chemical supply mechanism (25) for supplying a first chemical (21) to the processing tank (24); a second chemical supply mechanism (26) for supplying, to the processing tank (24), a second chemical (22) which reacts with the first chemical (21) to produce the processing liquid (23); a processing liquid-circulating mechanism (27) for circulating the processing liquid (23) by using a circulating flow path (45) connected to the processing tank (24); and a control part for controlling the supply of the first and second chemicals to the processing tank, wherein the substrate processing apparatus (1) circulates the processing liquid with a prescribed flow rate to process the substrate (2). With the use of the substrate processing apparatus, supply of the second chemical (22) is started, and the circulated flow rate is changed based on the start of supply of the second chemical (22). <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、基板処理装置及び基板処理方法並びに基板処理プログラムを格納した記憶媒体に関するものであり、特に、第1の薬液と第2の薬液とを反応させて生成した処理液を処理槽に接続した循環流路を用いて循環させながら処理槽の内部で基板を処理液で処理する基板処理装置及び基板処理方法並びに基板処理プログラムを格納した記憶媒体に関するものである。   The present invention relates to a substrate processing apparatus, a substrate processing method, and a storage medium storing a substrate processing program, and in particular, connects a processing liquid generated by reacting a first chemical and a second chemical to a processing tank. The present invention relates to a substrate processing apparatus, a substrate processing method, and a storage medium storing a substrate processing program for processing a substrate with a processing liquid inside a processing tank while being circulated using the circulation path.

従来より、半導体部品やフラットディスプレイや電子部品などの製造工程においては、半導体ウエハや液晶基板やディスク状記憶媒体などの基板の表面に生成された酸化膜やレジスト膜などを除去するために、基板を洗浄処理する基板処理装置が利用されている。   Conventionally, in the manufacturing process of semiconductor components, flat displays, electronic components, etc., in order to remove oxide films and resist films generated on the surface of substrates such as semiconductor wafers, liquid crystal substrates, and disk-shaped storage media, A substrate processing apparatus for cleaning the substrate is used.

この従来の基板処理装置においては、基板を処理液で処理するための処理槽と、処理槽に第1の薬液を供給するための第1薬液供給機構と、第1の薬液と反応して処理液を生成する第2の薬液を処理槽に供給するための第2薬液供給機構と、処理槽に接続した循環流路を用いて処理液を循環させるための処理液循環機構とを有しており、第1薬液供給機構及び第2薬液供給機構から処理槽の内部に第1及び第2の薬液をそれぞれ直接供給し、処理槽の内部において第1の薬液と第2の薬液とを反応させることによって処理液を生成し、その後、処理液を処理槽に接続した循環流路を用いて一定流量で循環させながら処理槽の内部で基板を処理液で処理するように構成していた(たとえば、特許文献1参照。)。   In this conventional substrate processing apparatus, a processing tank for processing a substrate with a processing liquid, a first chemical liquid supply mechanism for supplying a first chemical liquid to the processing tank, and a process that reacts with the first chemical liquid. A second chemical liquid supply mechanism for supplying a second chemical liquid for generating a liquid to the treatment tank, and a treatment liquid circulation mechanism for circulating the treatment liquid using a circulation channel connected to the treatment tank. The first and second chemical liquids are directly supplied from the first chemical liquid supply mechanism and the second chemical liquid supply mechanism to the inside of the processing tank, and the first chemical liquid and the second chemical liquid are reacted inside the processing tank. Then, the processing liquid is generated, and then the substrate is processed with the processing liquid inside the processing tank while circulating the processing liquid at a constant flow rate using a circulation channel connected to the processing tank (for example, , See Patent Document 1).

そして、特許文献1に開示された基板処理装置では、第1の薬液として硫酸を用いるとともに、第2の薬液として過酸化水素水を用い、硫酸と過酸化水素水とを処理槽の内部で混合することによって硫酸過酸化水素水(SPM:sulfric acid/hydrogen peroxide mixture)を生成するとともに、硫酸と過酸化水素水との反応によってカロ酸(H2SO5:ペルオキソ一硫酸)を生成し(H2SO4+H2O2→H2SO5+H2O)、このカロ酸の強い酸化力によって基板の表面を洗浄処理するようにしていた。 In the substrate processing apparatus disclosed in Patent Document 1, sulfuric acid is used as the first chemical solution, and hydrogen peroxide solution is used as the second chemical solution, and sulfuric acid and hydrogen peroxide solution are mixed inside the processing tank. As a result, sulfuric acid / hydrogen peroxide mixture (SPM) is generated and caroic acid (H 2 SO 5 : peroxomonosulfuric acid) is generated by reaction of sulfuric acid and hydrogen peroxide solution (H 2 SO 4 + H 2 O 2 → H 2 SO 5 + H 2 O), the substrate surface was cleaned by the strong oxidizing power of this caloic acid.

特開平5−166780号公報JP-A-5-166780

上記従来の基板処理装置では、処理槽の内部で基板を処理する間、処理液循環機構によって処理槽の内部の処理液を常に一定流量で循環させていたために、基板の処理開始直後は第1の薬液と第2の薬液との反応が活発で高濃度の処理液で処理できるが、経時的に第1の薬液と第2の薬液との反応が鈍化して処理液の濃度が低減してしまい、基板の処理を良好に行えなくなるおそれがあった。   In the conventional substrate processing apparatus, the processing liquid inside the processing tank is always circulated at a constant flow rate by the processing liquid circulation mechanism while the substrate is processed inside the processing tank. The reaction between the first chemical solution and the second chemical solution is active and can be processed with a high-concentration treatment solution, but over time, the reaction between the first chemical solution and the second chemical solution slows down, reducing the concentration of the treatment solution. As a result, the substrate may not be processed well.

本発明では、基板を処理液で処理するための処理槽と、処理槽に第1の薬液を供給するための第1薬液供給機構と、第1の薬液と反応して処理液を生成する第2の薬液を処理槽に供給するための第2薬液供給機構と、処理槽に接続した循環流路を用いて処理液を所定の循環流量で循環させるための処理液循環機構と、第1及び第2の薬液の処理槽への供給を制御する制御部とを備え、前記制御部は、前記第2薬液供給機構に第2の薬液の供給開始を指令する信号を出力するとともに前記処理液循環機構を前記第2の薬液の供給開始を指令する信号に基いて制御して循環流量を低減させる。
In the present invention, the processing tank for processing the substrate with the processing liquid, the first chemical liquid supply mechanism for supplying the first chemical liquid to the processing tank, and the first chemical liquid that reacts with the first chemical liquid to generate the processing liquid. A second chemical solution supply mechanism for supplying the second chemical solution to the treatment tank, a treatment liquid circulation mechanism for circulating the treatment liquid at a predetermined circulation flow rate using a circulation channel connected to the treatment tank, A controller that controls the supply of the second chemical liquid to the processing tank, and the control section outputs a signal instructing the second chemical liquid supply mechanism to start the supply of the second chemical liquid, and the processing liquid circulation The mechanism is controlled based on a signal instructing the start of supply of the second chemical solution to reduce the circulation flow rate.

また、前記第2の薬液は、前記第1の薬液よりも自然劣化の速度が速い。   The second chemical solution has a natural degradation rate faster than that of the first chemical solution.

また、前記第1の薬液が硫酸を含み、前記第2の薬液が過酸化水素水を含む。   The first chemical solution contains sulfuric acid, and the second chemical solution contains hydrogen peroxide.

また、前記制御部は、前記第2の薬液の供給停止を指令する信号を出力するとともに前記処理液循環機構を前記第2の薬液の供給停止を指令する信号に基づいて制御して循環流量を増大させる。   In addition, the control unit outputs a signal instructing to stop the supply of the second chemical liquid and controls the processing liquid circulation mechanism based on the signal instructing to stop the supply of the second chemical liquid to control the circulation flow rate. Increase.

また、前記制御部は、前記第2薬液供給機構を制御して前記第2の薬液を複数回に分割して供給させる。   Further, the control unit controls the second chemical solution supply mechanism to supply the second chemical solution divided into a plurality of times.

また、前記第2薬液供給機構を前記循環流路の途中に接続した。   Further, the second chemical solution supply mechanism was connected in the middle of the circulation flow path.

また、第1の薬液と第2の薬液とを反応させて生成した処理液を処理槽に接続した循環流路を用いて所定の循環流量で循環させながら処理槽の内部で基板を処理液で処理する基板処理方法において、第2の薬液の供給を開始するとともに第2の薬液の供給開始に基づいて循環流量を低減させる。
Further, the substrate is treated with the treatment liquid inside the treatment tank while the treatment liquid produced by reacting the first chemical liquid and the second chemical liquid is circulated at a predetermined circulation flow rate using a circulation channel connected to the treatment tank. In the substrate processing method to be processed, the supply of the second chemical solution is started and the circulation flow rate is reduced based on the start of the supply of the second chemical solution.

また、前記第2の薬液の供給を停止するとともに第2の薬液の供給停止に基づいて循環流量を増大させる。   Further, the supply of the second chemical liquid is stopped and the circulation flow rate is increased based on the supply stop of the second chemical liquid.

また、前記第2の薬液の供給量を複数回に分割して供給する。   Further, the supply amount of the second chemical liquid is divided and supplied in a plurality of times.

また、基板を処理液で処理するための処理槽と、処理槽に第1の薬液を供給するための第1薬液供給機構と、第1の薬液と反応して処理液を生成する第2の薬液を処理槽に供給するための第2薬液供給機構と、処理槽に接続した循環流路を用いて処理液を循環させるための処理液循環機構とを有し、所定の循環流量で処理液を循環させて基板を処理する基板処理装置を用いて、処理液を所定の循環流量で循環させながら処理槽の内部で基板を処理液で処理するための基板処理プログラムを格納した記憶媒体において、第2の薬液の供給を開始するとともに第2の薬液の供給開始に基づいて循環流量を低減させる。
In addition, a processing tank for processing the substrate with the processing liquid, a first chemical liquid supply mechanism for supplying the first chemical liquid to the processing tank, and a second liquid that reacts with the first chemical liquid to generate the processing liquid. A second chemical solution supply mechanism for supplying the chemical solution to the treatment tank; and a treatment liquid circulation mechanism for circulating the treatment solution using a circulation channel connected to the treatment tank, and the treatment liquid at a predetermined circulation flow rate. In a storage medium storing a substrate processing program for processing a substrate with a processing liquid inside a processing tank while circulating a processing liquid at a predetermined circulation flow rate using a substrate processing apparatus that circulates the substrate, The supply of the second chemical liquid is started and the circulation flow rate is reduced based on the start of the supply of the second chemical liquid.

また、前記第2の薬液の供給を停止するとともに第2の薬液の供給停止に基づいて循環流量を増大させる。   Further, the supply of the second chemical liquid is stopped and the circulation flow rate is increased based on the supply stop of the second chemical liquid.

また、前記第2の薬液の供給量を複数回に分割して供給する。   Further, the supply amount of the second chemical liquid is divided and supplied in a plurality of times.

本発明では、第1の薬液と第2の薬液との反応によって生成した処理液の濃度を高い状態に維持することができ、基板の処理を良好に行うことができる。   In this invention, the density | concentration of the process liquid produced | generated by reaction of a 1st chemical | medical solution and a 2nd chemical | medical solution can be maintained in a high state, and a board | substrate can be processed favorably.

基板処理装置を示す平面図。The top view which shows a substrate processing apparatus. 基板洗浄装置を示す模式図。The schematic diagram which shows a board | substrate cleaning apparatus. 基板処理方法を示す模式図。The schematic diagram which shows a substrate processing method. 基板処理方法を示す模式図。The schematic diagram which shows a substrate processing method. 基板処理方法を示す模式図。The schematic diagram which shows a substrate processing method. 基板処理方法を示す模式図。The schematic diagram which shows a substrate processing method. 基板処理方法を示す模式図。The schematic diagram which shows a substrate processing method. 基板処理方法を示す説明図。Explanatory drawing which shows a substrate processing method. 基板処理方法を示す説明図。Explanatory drawing which shows a substrate processing method.

以下に、本発明の具体的な実施例について、半導体ウエハ(基板)の洗浄処理や乾燥処理を施す基板処理装置を例に挙げて図面を参照しながら説明する。   In the following, specific embodiments of the present invention will be described with reference to the drawings, taking as an example a substrate processing apparatus for performing a cleaning process and a drying process on a semiconductor wafer (substrate).

図1に示すように、基板処理装置1は、複数枚の半導体ウエハ(以下、「基板2」という。)を収容したキャリア3の搬入及び搬出を行うキャリア搬入出ユニット4と、キャリア3に収容された基板2の搬入及び搬出を行う基板搬入出ユニット5と、基板2の洗浄処理及び乾燥処理を行う基板処理ユニット6とで構成している。   As shown in FIG. 1, a substrate processing apparatus 1 includes a carrier loading / unloading unit 4 that loads and unloads a carrier 3 that houses a plurality of semiconductor wafers (hereinafter referred to as “substrate 2”), and a carrier 3. The substrate loading / unloading unit 5 for loading and unloading the substrate 2 and the substrate processing unit 6 for cleaning and drying the substrate 2 are configured.

キャリア搬入出ユニット4は、キャリア3を載置するキャリアステージ7に密閉状の開閉扉8を形成し、この開閉扉8の内側にキャリア搬送機構9とキャリアストック10とキャリア載置台11を配設している。   The carrier loading / unloading unit 4 forms a sealed opening / closing door 8 on the carrier stage 7 on which the carrier 3 is placed, and a carrier transport mechanism 9, a carrier stock 10, and a carrier mounting table 11 are disposed inside the opening / closing door 8. doing.

そして、キャリア搬入出ユニット4では、キャリア搬送機構9によってキャリアステージ7に載置されたキャリア3を必要に応じてキャリアストック10に一時的に保管するとともに、キャリア載置台11に搬入するようにしている。また、キャリア搬入出ユニット4では、基板処理ユニット6で処理が完了した基板2が収容されたキャリア3に対し、搬入時とは逆に、キャリア載置台11に載置されたキャリア3を必要に応じてキャリア搬送機構9によってキャリアストック10に一時的に保管するとともに、キャリアステージ7に搬出するようにしている。   In the carrier loading / unloading unit 4, the carrier 3 placed on the carrier stage 7 by the carrier carrying mechanism 9 is temporarily stored in the carrier stock 10 as necessary, and is loaded on the carrier placing table 11. Yes. Further, the carrier loading / unloading unit 4 requires the carrier 3 mounted on the carrier mounting table 11, contrary to the time of loading, for the carrier 3 containing the substrate 2 processed by the substrate processing unit 6. Accordingly, the carrier is temporarily stored in the carrier stock 10 by the carrier transport mechanism 9 and is transported to the carrier stage 7.

基板搬入出ユニット5は、キャリア搬入出ユニット4との間に密閉状の開閉扉12を形成するとともに、この開閉扉12の内側に基板搬入出機構13と基板搬送機構14の始端部とを配設している。   The substrate loading / unloading unit 5 forms a hermetic door 12 between the carrier loading / unloading unit 4 and a substrate loading / unloading mechanism 13 and a starting end of the substrate transporting mechanism 14 are arranged inside the opening / closing door 12. Has been established.

そして、基板搬入出ユニット5では、キャリア搬入出ユニット4のキャリア載置台11に載置したキャリア3に収容された基板2を基板搬入出機構13によって基板搬送機構14に搬入するとともに、基板搬送機構14によって基板処理ユニット6に基板2を搬送し、一方、基板処理ユニット6で処理が完了した基板2を基板搬送機構14によって基板処理ユニット6から基板搬入出機構13に搬送するとともに、基板搬入出機構13によって基板搬送機構14からキャリア搬入出ユニット4のキャリア載置台11に載置したキャリア3に搬出するようにしている。   In the substrate carry-in / out unit 5, the substrate 2 housed in the carrier 3 placed on the carrier placing table 11 of the carrier carry-in / out unit 4 is carried into the substrate carrying mechanism 14 by the substrate carry-in / out mechanism 13, and the substrate carrying mechanism The substrate 2 is transported to the substrate processing unit 6 by 14, while the substrate 2 processed by the substrate processing unit 6 is transported from the substrate processing unit 6 to the substrate loading / unloading mechanism 13 by the substrate transport mechanism 14, and the substrate is loaded / unloaded. The mechanism 13 is carried out from the substrate carrying mechanism 14 to the carrier 3 placed on the carrier placing table 11 of the carrier carry-in / out unit 4.

基板処理ユニット6は、基板2の洗浄処理及び乾燥処理を行う基板洗浄乾燥装置15と、基板2の洗浄処理を行う基板洗浄装置16,17,18と、基板搬送機構14に設けた基板2を保持する保持体19の洗浄を行う洗浄装置20とを並べて配設するとともに、これら各装置15,16,17,18,20に沿って基板搬送機構14を配設している。   The substrate processing unit 6 includes a substrate cleaning / drying device 15 that performs cleaning processing and drying processing of the substrate 2, substrate cleaning devices 16, 17, 18 that perform cleaning processing of the substrate 2, and a substrate 2 provided in the substrate transport mechanism 14. A cleaning device 20 for cleaning the holding body 19 to be held is disposed side by side, and a substrate transport mechanism 14 is disposed along these devices 15, 16, 17, 18, and 20.

そして、基板処理ユニット6では、基板搬送機構14によって基板搬入出ユニット5から基板2を基板洗浄乾燥装置15や基板洗浄装置16,17,18に搬送して、基板2の洗浄処理や乾燥処理を行い、その後、処理後の基板2を基板搬送機構14によって基板搬入出ユニット5へ再び搬送するようにしている。   In the substrate processing unit 6, the substrate transport mechanism 14 transports the substrate 2 from the substrate carry-in / out unit 5 to the substrate cleaning / drying device 15 and the substrate cleaning devices 16, 17, 18, and performs cleaning processing and drying processing of the substrate 2. After that, the processed substrate 2 is transported again to the substrate carry-in / out unit 5 by the substrate transport mechanism 14.

また、基板処理ユニット6では、基板搬送機構14の保持体19を洗浄装置20で洗浄して、保持体19に付着した汚染物質が基板2に転写しないようにしている。   In the substrate processing unit 6, the holder 19 of the substrate transport mechanism 14 is cleaned by the cleaning device 20 so that the contaminants attached to the holder 19 are not transferred to the substrate 2.

次に、本発明の要部となる基板洗浄装置16(17,18)の具体的な構造について説明する。   Next, a specific structure of the substrate cleaning apparatus 16 (17, 18) which is a main part of the present invention will be described.

この基板洗浄装置16では、図2に示すように、第1の薬液21(ここでは、硫酸)と第2の薬液22(ここでは、第1の薬液21である硫酸よりも自然劣化の速度が速い過酸化水素水)とを反応させて生成した処理液23で基板2を処理するようにしており、基板2を処理液23で処理するための処理槽24と、処理槽24に第1の薬液21を供給するための第1薬液供給機構25と、処理槽24に第2の薬液22を供給するための第2薬液供給機構26と、処理液23を循環させるための処理液循環機構27と、これら処理槽24と第1及び第2薬液供給機構25,26と処理液循環機構27などを制御する制御部46で構成している。   In this substrate cleaning device 16, as shown in FIG. 2, the first chemical solution 21 (here, sulfuric acid) and the second chemical solution 22 (here, the first chemical solution 21 is sulfuric acid) have a natural deterioration rate. The substrate 2 is treated with the treatment liquid 23 generated by the reaction with the fast hydrogen peroxide solution, and the treatment tank 24 for treating the substrate 2 with the treatment liquid 23 and the treatment tank 24 have the first A first chemical solution supply mechanism 25 for supplying the chemical solution 21, a second chemical solution supply mechanism 26 for supplying the second chemical solution 22 to the treatment tank 24, and a treatment solution circulation mechanism 27 for circulating the treatment solution 23. And a control unit 46 for controlling the processing tank 24, the first and second chemical liquid supply mechanisms 25, 26, the processing liquid circulation mechanism 27, and the like.

処理槽24は、処理液23を貯留する中空箱型状の内槽28の上端外周部に中空矩形環状の外槽29を取付けている。   In the treatment tank 24, a hollow rectangular annular outer tank 29 is attached to the outer periphery of the upper end of a hollow box-shaped inner tank 28 for storing the treatment liquid 23.

また、処理槽24は、内槽28に基板2を保持する保持具30を内槽28の内部と上方との間で昇降可能に設けるとともに、内槽28の底部に処理液23を吐出するための左右一対の吐出ノズル31,31を設けており、外槽29と吐出ノズル31,31との間に処理液循環機構27を設けている。   In addition, the processing tank 24 is provided with a holder 30 for holding the substrate 2 in the inner tank 28 so as to be movable up and down between the inside and the upper side of the inner tank 28 and for discharging the processing liquid 23 to the bottom of the inner tank 28. A pair of left and right discharge nozzles 31 and 31 is provided, and a treatment liquid circulation mechanism 27 is provided between the outer tank 29 and the discharge nozzles 31 and 31.

第1薬液供給機構25は、供給源から供給される第1の薬液21を貯留する貯留容器32にポンプ33を接続し、ポンプ33に流量調整弁34を接続し、流量調整弁34に供給ノズル35を接続しており、流量調整弁34で調整した流量の第1の薬液21を貯留容器32から供給ノズル35を介して処理槽24(内槽28)に供給するようにしている。   The first chemical liquid supply mechanism 25 connects a pump 33 to a storage container 32 that stores the first chemical liquid 21 supplied from a supply source, connects a flow rate adjustment valve 34 to the pump 33, and supplies a nozzle to the flow rate adjustment valve 34. 35 is connected, and the first chemical liquid 21 having the flow rate adjusted by the flow rate adjusting valve 34 is supplied from the storage container 32 to the treatment tank 24 (inner tank 28) via the supply nozzle 35.

第2薬液供給機構26は、供給源から供給される第2の薬液22を貯留する貯留容器36にポンプ37を接続し、ポンプ37に流量調整弁38を接続し、流量調整弁38に供給パイプ39を接続し、この供給パイプ39を処理液循環機構27に接続しており、流量調整弁38で調整した流量の第2の薬液22を貯留容器36から供給パイプ39及び処理液循環機構27を介して処理槽24(吐出ノズル31,31)に供給するようにしている。   The second chemical solution supply mechanism 26 connects a pump 37 to a storage container 36 that stores the second chemical solution 22 supplied from a supply source, connects a flow rate adjustment valve 38 to the pump 37, and supplies a supply pipe to the flow rate adjustment valve 38. 39, and the supply pipe 39 is connected to the treatment liquid circulation mechanism 27. The second chemical liquid 22 having the flow rate adjusted by the flow rate adjustment valve 38 is supplied from the storage container 36 to the supply pipe 39 and the treatment liquid circulation mechanism 27. Through the treatment tank 24 (discharge nozzles 31, 31).

処理液循環機構27は、処理槽24の外槽29の底部に上流側循環パイプ40の始端部を接続し、上流側循環パイプ40の終端部にポンプ41とヒータ42とフィルタ43とを順に接続し、フィルタ43に下流側循環パイプ44の始端部を接続し、下流側循環パイプ44の終端部に吐出ノズル31,31を接続しており、これにより、処理槽24の外槽29の底部と吐出ノズル31,31とを連通連結する循環流路45を形成している。なお、第2薬液供給機構26は、供給パイプ39を処理液循環機構27を構成する循環流路45の下流側循環パイプ44の中途部に接続しているが、これに限られず、供給パイプ39を循環流路45の上流側循環パイプ40に接続してもよく、また、供給パイプ39を処理槽24の内槽28に直接接続してもよい。   The treatment liquid circulation mechanism 27 connects the start end of the upstream circulation pipe 40 to the bottom of the outer tank 29 of the treatment tank 24, and sequentially connects the pump 41, the heater 42, and the filter 43 to the end of the upstream circulation pipe 40. The downstream end of the downstream circulation pipe 44 is connected to the filter 43, and the discharge nozzles 31, 31 are connected to the terminal end of the downstream circulation pipe 44. A circulation channel 45 is formed to connect the discharge nozzles 31 and 31 in communication. In the second chemical solution supply mechanism 26, the supply pipe 39 is connected to the midway portion of the downstream circulation pipe 44 of the circulation flow path 45 constituting the treatment liquid circulation mechanism 27. However, the present invention is not limited to this, and the supply pipe 39 May be connected to the upstream side circulation pipe 40 of the circulation channel 45, and the supply pipe 39 may be directly connected to the inner tank 28 of the processing tank 24.

基板洗浄装置16は、以上に説明したように構成しており、処理槽24、第1薬液供給機構25、第2薬液供給機構26、処理液循環機構27などを制御部46の記憶媒体に格納した基板処理プログラムで適宜制御することによって、以下に説明するようにして基板2を洗浄する。   The substrate cleaning device 16 is configured as described above, and the processing tank 24, the first chemical solution supply mechanism 25, the second chemical solution supply mechanism 26, the treatment solution circulation mechanism 27, etc. are stored in the storage medium of the control unit 46. By appropriately controlling with the substrate processing program, the substrate 2 is cleaned as described below.

まず、図3及び図8に示すように、制御部46は、第1薬液供給機構25に第1の薬液21の供給開始を指令する信号を出力することによって第1薬液供給機構25のポンプ33を駆動して所定量(たとえば、40リットル)の第1の薬液21を処理槽24に供給するとともに、先の第1の薬液21の供給開始を指令する信号に基づいて処理液循環機構27を制御する信号を出力することによって処理液循環機構27のポンプ41を高速駆動して処理槽24に接続した循環流路45を用いて第1の薬液21を比較的高い流量(たとえば、35リットル/分)で循環(高速循環)させる。   First, as shown in FIG. 3 and FIG. 8, the control unit 46 outputs a signal instructing the first chemical solution supply mechanism 25 to start supplying the first chemical solution 21, thereby pumping the first chemical solution supply mechanism 25. To supply a predetermined amount (for example, 40 liters) of the first chemical liquid 21 to the processing tank 24 and to control the processing liquid circulation mechanism 27 based on a signal instructing the start of the supply of the first chemical liquid 21. By outputting a signal to be controlled, the pump 41 of the processing liquid circulation mechanism 27 is driven at high speed and the first chemical liquid 21 is supplied at a relatively high flow rate (for example, 35 liter / ) (Circulate at high speed).

その後、制御部46は、所定時間(ここでは、40秒)経過後に、図4及び図8に示すように、第2薬液供給機構26に第2の薬液22の供給開始を指令する信号を出力することによって第2薬液供給機構26のポンプ37を駆動して所定量(たとえば、200cc)の第2の薬液22を循環流路45の下流側循環パイプ44に供給し、循環流路45や処理槽24の内部で第1の薬液21と第2の薬液22とを反応させて処理液23を生成するとともに、先の第2の薬液22の供給開始を指令する信号に基づいて処理液循環機構27を制御する信号を出力することによって処理液循環機構27のポンプ41を低速駆動に変更して処理槽24に接続した循環流路45を用いて処理液23を比較的低い流量(たとえば、10リットル/分)で循環(低速循環)させる。   Thereafter, the controller 46 outputs a signal instructing the second chemical liquid supply mechanism 26 to start supplying the second chemical liquid 22 as shown in FIGS. 4 and 8 after a predetermined time (40 seconds in this case) has elapsed. As a result, the pump 37 of the second chemical liquid supply mechanism 26 is driven to supply a predetermined amount (for example, 200 cc) of the second chemical liquid 22 to the circulation pipe 44 on the downstream side of the circulation flow path 45, The first chemical liquid 21 and the second chemical liquid 22 are reacted inside the tank 24 to generate the processing liquid 23, and the processing liquid circulation mechanism is based on a signal for instructing the start of the supply of the second chemical liquid 22. By changing the pump 41 of the processing liquid circulation mechanism 27 to low speed driving by outputting a signal for controlling the processing liquid 27, the processing liquid 23 is flowed at a relatively low flow rate (for example, 10 Liter / minute).

その後、制御部46は、所定時間(ここでは、20秒)経過後に、図5及び図8に示すように、処理槽24を制御する信号を出力することによって処理槽24の保持具30を降下させて内槽28に基板2を投入して内槽28に貯留した処理液23に基板2を浸漬させ、基板2の洗浄処理を開始する。   Thereafter, the controller 46 lowers the holding tool 30 of the processing tank 24 by outputting a signal for controlling the processing tank 24 as shown in FIGS. 5 and 8 after a predetermined time (here, 20 seconds) has elapsed. Then, the substrate 2 is put into the inner tank 28 and the substrate 2 is immersed in the processing liquid 23 stored in the inner tank 28, and the cleaning process of the substrate 2 is started.

そのまま制御部46は、図6及び図8に示すように所定時間(ここでは、20秒)継続して第2薬液供給機構26のポンプ37を駆動して第2の薬液22を循環流路45の下流側循環パイプ44に供給し、先の第2の薬液22の供給開始を指令する信号を出力してから所定時間(ここでは、40秒)経過後に第2の薬液22の供給停止を指令する信号を出力することによって第2薬液供給機構26のポンプ37の駆動を停止して第2の薬液22の供給を停止する。   As shown in FIGS. 6 and 8, the control unit 46 continues to drive the pump 37 of the second chemical solution supply mechanism 26 for a predetermined time (here, 20 seconds) to pass the second chemical solution 22 through the circulation channel 45. Is supplied to the downstream circulation pipe 44, and a command to stop the supply of the second chemical liquid 22 is issued after a predetermined time (in this case, 40 seconds) has elapsed since the output of the signal for instructing the supply start of the second chemical liquid 22 Is output to stop the driving of the pump 37 of the second chemical solution supply mechanism 26 and the supply of the second chemical solution 22 is stopped.

また、制御部46は、図6及び図8に示すように所定時間(ここでは、60秒(低速駆動開始から80秒))継続して処理液循環機構27のポンプ41を低速駆動して処理槽24に接続した循環流路45を用いて処理液23を比較的低い流量(たとえば、10リットル/分)で循環(低速循環)させ、これにより、所定時間(ここでは、60秒)だけ処理液23を低速循環させた状態で基板2の洗浄処理を行う。   Further, as shown in FIGS. 6 and 8, the control unit 46 continuously drives the pump 41 of the processing liquid circulation mechanism 27 at a low speed for a predetermined time (here, 60 seconds (80 seconds from the start of low speed driving)). The treatment liquid 23 is circulated (low-speed circulation) at a relatively low flow rate (for example, 10 liters / minute) using the circulation flow path 45 connected to the tank 24, thereby processing for a predetermined time (here, 60 seconds). The substrate 2 is cleaned while the liquid 23 is circulated at a low speed.

その後、制御部46は、図7及び図8に示すように、、先の第2の薬液22の供給停止を指令する信号に基づいて処理液循環機構27を制御する信号を出力することによって処理液循環機構27のポンプ41を再び高速駆動に変更して処理槽24に接続した循環流路45を用いて処理液23を比較的高い流量(たとえば、35リットル/分)で循環(高速循環)させ、所定時間(ここでは、180秒)だけ処理液23を高速循環させた状態で基板2の洗浄処理を行う。   Thereafter, as shown in FIGS. 7 and 8, the control unit 46 outputs a signal for controlling the processing liquid circulation mechanism 27 based on a signal for instructing the supply stop of the second chemical liquid 22. The pump 41 of the liquid circulation mechanism 27 is changed to high speed driving again, and the processing liquid 23 is circulated at a relatively high flow rate (for example, 35 liters / minute) using the circulation flow path 45 connected to the processing tank 24 (high speed circulation). Then, the substrate 2 is cleaned in a state where the processing liquid 23 is circulated at a high speed for a predetermined time (here, 180 seconds).

このように、基板洗浄装置16では、制御部46が基板処理プログラムに基づいて第1及び第2薬液供給機構25,26や処理液循環機構27を制御することによって、図8に示すように、第2薬液供給機構26で第2の薬液22を供給する前は、処理液循環機構27で第1の薬液21を比較的高速で循環させ、第2薬液供給機構26で第2の薬液22の供給を開始すると同時に処理液循環機構27で処理液23を比較的低速で循環させ、第2薬液供給機構26で第2の薬液22の供給を停止した後に処理液循環機構27で処理液23を比較的高速で循環させるようにしている。なお、図8において、処理時間は、内槽28に基板2を投入し、基板2を処理液23に浸漬させて洗浄処理を開始する時点を基準としている。   As described above, in the substrate cleaning apparatus 16, the control unit 46 controls the first and second chemical liquid supply mechanisms 25 and 26 and the processing liquid circulation mechanism 27 based on the substrate processing program, as shown in FIG. Before the second chemical liquid supply mechanism 26 supplies the second chemical liquid 22, the processing liquid circulation mechanism 27 circulates the first chemical liquid 21 at a relatively high speed, and the second chemical liquid supply mechanism 26 circulates the second chemical liquid 22. At the same time as the supply is started, the processing liquid circulation mechanism 27 circulates the processing liquid 23 at a relatively low speed. After the second chemical liquid supply mechanism 26 stops the supply of the second chemical liquid 22, the processing liquid circulation mechanism 27 supplies the processing liquid 23. Circulation is made relatively fast. In FIG. 8, the processing time is based on the point in time when the substrate 2 is put into the inner tank 28, the substrate 2 is immersed in the processing liquid 23, and the cleaning process is started.

これにより、内槽28の内部では、第2の薬液22の供給開始直後は第2の薬液22の濃度が急激に増大し、その後、比較的低速で循環している間は第2の薬液22の濃度が高い状態を維持し、さらにその後、比較的高速で循環している間は第2の薬液22の濃度が徐々に減少していく。   Thereby, in the inner tank 28, the concentration of the second chemical liquid 22 rapidly increases immediately after the supply of the second chemical liquid 22 is started, and thereafter, the second chemical liquid 22 is circulated at a relatively low speed. The concentration of the second chemical solution 22 gradually decreases while the concentration of the second chemical solution 22 is circulating at a relatively high speed.

そのため、上記基板洗浄装置16では、基板2を処理液23で処理している間に処理液23を循環させる循環流量が増大することになり、基板2の処理開始直後は処理液23の循環流量が比較的小さく、第1の薬液21と第2の薬液22との反応によって生成した処理液23の濃度を処理中に第2の薬液22を補充しなくても高い状態に維持することができ、高濃度の処理液23で基板2の表面に付着した酸化膜やレジスト膜などの付着物を基板2の表面から浮かせた状態にすることができ、その後、処理途中で処理液23の循環流量を増大させることで、基板2の表面から付着物を剥離することができ、これにより、処理液23の使用量を増大させることなく基板2の処理を良好に行うことができる。   Therefore, in the substrate cleaning apparatus 16, the circulation flow rate for circulating the processing liquid 23 increases while the substrate 2 is being processed with the processing liquid 23. Is relatively small, and the concentration of the treatment liquid 23 generated by the reaction between the first chemical liquid 21 and the second chemical liquid 22 can be kept high without replenishing the second chemical liquid 22 during the treatment. The deposits such as an oxide film and a resist film adhered to the surface of the substrate 2 with the high-concentration processing liquid 23 can be made to float from the surface of the substrate 2, and then the circulating flow rate of the processing liquid 23 during the processing As a result, the deposits can be peeled off from the surface of the substrate 2, whereby the substrate 2 can be satisfactorily processed without increasing the amount of the processing solution 23 used.

上記基板洗浄装置16では、基板2を処理液23で処理している間に低速循環から高速循環へ循環流量を段階的に増大させているが、循環流量を徐々に連続的に増大させてもよく、処理途中で一旦循環を停止するようにしてもよい。   In the substrate cleaning apparatus 16, the circulation flow rate is gradually increased from the low-speed circulation to the high-speed circulation while the substrate 2 is being processed with the processing liquid 23, but the circulation flow rate may be gradually increased continuously. Alternatively, the circulation may be temporarily stopped during the processing.

また、上記基板洗浄装置16では、制御部46が第2薬液供給機構26に第2の薬液22の供給開始を指令する信号に基づいて処理液循環機構27に循環流量を変化させるように制御すればよく、第2の薬液22の供給と同時に高速循環から低速循環に循環流量を低減させた場合に限られず、第2の薬液22の供給開始よりも所定時間前或いは所定時間後に循環流量を低減させてもよい。   In the substrate cleaning apparatus 16, the control unit 46 is controlled to change the circulation flow rate to the treatment liquid circulation mechanism 27 based on a signal instructing the second chemical liquid supply mechanism 26 to start the supply of the second chemical liquid 22. The circulation flow rate is not limited to the case where the circulation flow rate is reduced from the high-speed circulation to the low-speed circulation at the same time as the supply of the second chemical solution 22, and the circulation flow rate is reduced a predetermined time before or after the start of the supply of the second chemical solution 22. You may let them.

さらに、上記基板洗浄装置16では、制御部46が第2薬液供給機構26で所定量(たとえば、200cc)の第2の薬液22を連続して供給するように制御しているが、図9に示すように、第2薬液供給機構26で所定量の第2の薬液22を少量(たとえば、100ccづつ)に分割して所定時間(ここでは、20秒)経過後に供給するように制御してもよい。なお、第2の薬液22を同量に2分割して供給する場合に限られず、異なる量に多分割して供給するようにしてもよい。   Furthermore, in the substrate cleaning apparatus 16, the control unit 46 controls the second chemical solution supply mechanism 26 so that a predetermined amount (for example, 200 cc) of the second chemical solution 22 is continuously supplied. As shown in the figure, the second chemical liquid supply mechanism 26 divides a predetermined amount of the second chemical liquid 22 into small amounts (for example, every 100 cc) and supplies it after a predetermined time (here, 20 seconds) has passed. Good. The second chemical liquid 22 is not limited to being divided into two parts and supplied in the same amount, and may be supplied in multiple parts in different amounts.

このように、所定量の第2の薬液22を分割して供給した場合(図9において濃度変化を実線で示す。)には、所定量の第2の薬液22を1度に供給した場合(図9において濃度変化を一点鎖線で示す。)に比べて、平均的に高濃度の状態を維持することができ、処理液23の洗浄効果を向上させることができる。   As described above, when the predetermined amount of the second chemical liquid 22 is divided and supplied (the change in concentration is indicated by a solid line in FIG. 9), when the predetermined amount of the second chemical liquid 22 is supplied at a time ( In FIG. 9, the change in concentration is indicated by a one-dot chain line.) Compared with the case of FIG. 9, it is possible to maintain an average high concentration state and improve the cleaning effect of the treatment liquid 23.

1 基板処理装置 2 基板
3 キャリア 4 キャリア搬入出ユニット
5 基板搬入出ユニット 6 基板処理ユニット
7 キャリアステージ 8 開閉扉
9 キャリア搬送機構 10 キャリアストック
11 キャリア載置台 12 開閉扉
13 基板搬入出機構 14 基板搬送機構
15 基板洗浄乾燥装置 16,17,18 基板洗浄装置
19 保持体 20 洗浄装置
21 第1の薬液 22 第2の薬液
23 処理液 24 処理槽
25 第1薬液供給機構 26 第2薬液供給機構
27 処理液循環機構 28 内槽
29 外槽 30 保持具
31 吐出ノズル 32 貯留容器
33 ポンプ 34 流量調整弁
35 供給ノズル 36 貯留容器
37 ポンプ 38 流量調整弁
39 供給パイプ 40 上流側循環パイプ
41 ポンプ 42 ヒータ
43 フィルタ 44 下流側循環パイプ
45 循環流路 46 制御部
DESCRIPTION OF SYMBOLS 1 Substrate processing apparatus 2 Substrate 3 Carrier 4 Carrier loading / unloading unit 5 Substrate loading / unloading unit 6 Substrate processing unit 7 Carrier stage 8 Open / close door 9 Carrier transport mechanism 10 Carrier stock
11 Carrier mounting table 12 Open / close door
13 Board loading / unloading mechanism 14 Board loading mechanism
15 Substrate cleaning / drying device 16,17,18 Substrate cleaning device
19 Holder 20 Cleaning device
21 1st chemical solution 22 2nd chemical solution
23 Treatment liquid 24 Treatment tank
25 First chemical supply mechanism 26 Second chemical supply mechanism
27 Treatment liquid circulation mechanism 28 Inner tank
29 Outer tank 30 Holder
31 Discharge nozzle 32 Storage container
33 Pump 34 Flow adjustment valve
35 Supply nozzle 36 Storage container
37 Pump 38 Flow adjustment valve
39 Supply pipe 40 Upstream circulation pipe
41 Pump 42 Heater
43 Filter 44 Downstream circulation pipe
45 Circulation channel 46 Control unit

Claims (12)

基板を処理液で処理するための処理槽と、処理槽に第1の薬液を供給するための第1薬液供給機構と、第1の薬液と反応して処理液を生成する第2の薬液を処理槽に供給するための第2薬液供給機構と、処理槽に接続した循環流路を用いて処理液を所定の循環流量で循環させるための処理液循環機構と、第1及び第2の薬液の処理槽への供給を制御する制御部とを備え、
前記制御部は、前記第2薬液供給機構に第2の薬液の供給開始を指令する信号を出力するとともに前記処理液循環機構を前記第2の薬液の供給開始を指令する信号に基いて制御して循環流量を低減させることを特徴とする基板処理装置。
A processing tank for processing a substrate with a processing liquid, a first chemical liquid supply mechanism for supplying a first chemical liquid to the processing tank, and a second chemical liquid that reacts with the first chemical liquid to generate a processing liquid. A second chemical supply mechanism for supplying the treatment tank, a treatment liquid circulation mechanism for circulating the treatment liquid at a predetermined circulation flow rate using a circulation flow path connected to the treatment tank, and the first and second chemical liquids A control unit for controlling the supply to the treatment tank,
The control unit outputs a signal for instructing the second chemical liquid supply mechanism to start the supply of the second chemical liquid and controls the processing liquid circulation mechanism based on the signal for instructing the supply start of the second chemical liquid. The substrate processing apparatus is characterized by reducing the circulation flow rate.
前記第2の薬液は、前記第1の薬液よりも自然劣化の速度が速いことを特徴とする請求項1に記載の基板処理装置。   The substrate processing apparatus according to claim 1, wherein the second chemical solution has a natural deterioration rate faster than that of the first chemical solution. 前記第1の薬液が硫酸を含み、前記第2の薬液が過酸化水素水を含むことを特徴とする請求項1又は請求項2に記載の基板処理装置。   The substrate processing apparatus according to claim 1, wherein the first chemical solution includes sulfuric acid, and the second chemical solution includes hydrogen peroxide solution. 前記制御部は、前記第2の薬液の供給停止を指令する信号を出力するとともに前記処理液循環機構を前記第2の薬液の供給停止を指令する信号に基づいて制御して循環流量を増大させることを特徴とする請求項1〜請求項3のいずれかに記載の基板処理装置。 The control unit outputs a signal instructing to stop the supply of the second chemical liquid and controls the processing liquid circulation mechanism based on the signal instructing to stop the supply of the second chemical liquid to increase the circulation flow rate. The substrate processing apparatus according to claim 1, wherein 前記制御部は、前記第2薬液供給機構を制御して前記第2の薬液を複数回に分割して供給させることを特徴とする請求項1〜請求項4のいずれかに記載の基板処理装置。 5. The substrate processing apparatus according to claim 1 , wherein the control unit controls the second chemical solution supply mechanism to supply the second chemical solution divided into a plurality of times. . 前記第2薬液供給機構を前記循環流路の途中に接続したことを特徴とする請求項1〜請求項5のいずれかに記載の基板処理装置。 The substrate processing apparatus according to claim 1, wherein the second chemical liquid supply mechanism is connected in the middle of the circulation flow path. 第1の薬液と第2の薬液とを反応させて生成した処理液を処理槽に接続した循環流路を用いて所定の循環流量で循環させながら処理槽の内部で基板を処理液で処理する基板処理方法において、
第2の薬液の供給を開始するとともに第2の薬液の供給開始に基づいて循環流量を低減させることを特徴とする基板処理方法。
The substrate is treated with the treatment liquid inside the treatment tank while the treatment liquid produced by reacting the first chemical liquid and the second chemical liquid is circulated at a predetermined circulation flow rate using a circulation channel connected to the treatment tank. In the substrate processing method,
A substrate processing method characterized by starting the supply of the second chemical solution and reducing the circulation flow rate based on the start of the supply of the second chemical solution.
前記第2の薬液の供給を停止するとともに第2の薬液の供給停止に基づいて循環流量を増大させることを特徴とする請求項7に記載の基板処理方法。 The substrate processing method according to claim 7 , wherein the supply of the second chemical solution is stopped and the circulation flow rate is increased based on the supply stop of the second chemical solution. 前記第2の薬液の供給量を複数回に分割して供給することを特徴とする請求項7又は請求項8に記載の基板処理方法。 The substrate processing method according to claim 7, wherein the supply amount of the second chemical solution is divided and supplied in a plurality of times. 基板を処理液で処理するための処理槽と、処理槽に第1の薬液を供給するための第1薬液供給機構と、第1の薬液と反応して処理液を生成する第2の薬液を処理槽に供給するための第2薬液供給機構と、処理槽に接続した循環流路を用いて処理液を循環させるための処理液循環機構とを有し、所定の循環流量で処理液を循環させて基板を処理する基板処理装置を用いて、処理液を所定の循環流量で循環させながら処理槽の内部で基板を処理液で処理するための基板処理プログラムを格納した記憶媒体において、
第2の薬液の供給を開始するとともに第2の薬液の供給開始に基づいて循環流量を低減させることを特徴とする基板処理プログラムを格納した記憶媒体。
A processing tank for processing a substrate with a processing liquid, a first chemical liquid supply mechanism for supplying a first chemical liquid to the processing tank, and a second chemical liquid that reacts with the first chemical liquid to generate a processing liquid. A second chemical solution supply mechanism for supplying the treatment tank and a treatment liquid circulation mechanism for circulating the treatment liquid using a circulation channel connected to the treatment tank, and circulates the treatment liquid at a predetermined circulation flow rate. In the storage medium storing the substrate processing program for processing the substrate with the processing liquid inside the processing tank while circulating the processing liquid at a predetermined circulation flow rate using the substrate processing apparatus for processing the substrate,
A storage medium storing a substrate processing program, wherein the supply of a second chemical liquid is started and the circulating flow rate is reduced based on the start of the supply of the second chemical liquid.
前記第2の薬液の供給を停止するとともに第2の薬液の供給停止に基づいて循環流量を増大させることを特徴とする請求項10に記載の基板処理プログラムを格納した記憶媒体。 The storage medium storing the substrate processing program according to claim 10 , wherein the supply of the second chemical liquid is stopped and the circulation flow rate is increased based on the supply stop of the second chemical liquid. 前記第2の薬液の供給量を複数回に分割して供給することを特徴とする請求項10又は請求項11に記載の基板処理プログラムを格納した記憶媒体。
The storage medium storing the substrate processing program according to claim 10 or 11 , wherein the supply amount of the second chemical liquid is divided and supplied in a plurality of times.
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