JP5258624B2 - Folding device for double-sided folding - Google Patents

Folding device for double-sided folding Download PDF

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JP5258624B2
JP5258624B2 JP2009044671A JP2009044671A JP5258624B2 JP 5258624 B2 JP5258624 B2 JP 5258624B2 JP 2009044671 A JP2009044671 A JP 2009044671A JP 2009044671 A JP2009044671 A JP 2009044671A JP 5258624 B2 JP5258624 B2 JP 5258624B2
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洋左右 前嶋
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Description

本発明は、ほぼ一定の整姿状態で工程に投入された衣類を袖が背面に畳まれる胸出し畳みと、袖が正面に畳まれる背出し畳みを選択して折畳み可能とした両面畳み対応の折畳み装置に関するものである。   The present invention is a double-sided fold that allows a garment that has been put into the process in an almost constant figured state to be folded by selecting a chest fold in which the sleeve is folded back and a back fold in which the sleeve is folded in front The present invention relates to a corresponding folding device.

例えば本出願人の関係する会社において以前から実施していることであるが、袖を背面に畳んで衣類の胸が表にあらわれるように折り畳む所謂胸出し畳みと、袖を正面に畳んで衣類の背が表にあらわれるように折り畳む所謂背出し畳みを、1台で行なえるようにした装置は従来から公知である。この装置は、顧客の要望に応じて上記の異なる折り畳み製品を納品することが出来るので便利であるが、この種の装置は前後の装置と処理速度を合わせる必要があり、その場合必ず遅い方の速度に合わせることになるので、折角の機能も有効に使うことができないという問題を生じる。この種の出願には、例えば特開平8−323100号がある。   For example, it has been implemented for a long time in the company to which the present applicant is concerned, and the so-called breast folding where the sleeves are folded back so that the chest of the clothing appears on the front and the sleeves are folded forward so that the clothing Conventionally, a device that can perform so-called back folding that folds so that the spine appears front is known. This device is convenient because it can deliver the above different folded products according to customer's request, but this type of device needs to match the processing speed with the front and back devices, in which case the slower one is always Since the speed is adjusted, there is a problem that the function of the corner cannot be used effectively. An example of this type of application is JP-A-8-323100.

衣類の折り畳み装置では前段にアイロナーと呼ばれるアイロン掛け装置があり、それから排出される衣類を折り畳むのであるが、アイロナーの速度を速くし過ぎれば衣類の湿り気が十分に取り切れず、遅くし過ぎれば過乾燥となり、場合によってはオーバーヒートにより品質を損なうこともあるので、アイロナーの速度に折り畳み装置の速度を合わせる必要がある。特に、胸出し畳みと背出し畳みに兼用する装置では、工程数が増えることからより高速搬送が求められる。衣類を搬送し、折り畳むための処理速度を上げること自体は難しくないが、しかし高速化することによって、衣類の乱れが発生し易くなるという問題が生じる。   The clothing folding device has an ironing device called an ironer in the previous stage, and the clothing that is discharged from it is folded. However, if the ironer speed is too high, the moisture of the clothing cannot be removed sufficiently, and if it is too slow, it will be excessive. Since it becomes dry and the quality may be impaired by overheating in some cases, it is necessary to match the speed of the folding device with the speed of the ironer. In particular, in an apparatus that is used for both chest folding and back folding, the number of processes is increased, so that higher speed conveyance is required. Although it is not difficult to increase the processing speed for transporting and folding the clothes, the speeding up causes a problem that the clothes are likely to be disturbed.

特開平8−323100号JP-A-8-323100

本発明は前記の点に着目してなされたもので、その課題は、衣類に乱れを発生させることがなく、胸出し畳みと背出し畳みの高速折り畳みが可能な両面畳み対応の折畳み装置を提供することである。また、本発明の他の課題は、これまで試みられたことがなかった衣類と布類という異なる物品の折り畳みを可能にする両面畳み対応の折畳み装置を提供することである。   The present invention has been made paying attention to the above-mentioned points, and the problem is to provide a folding device that supports double-sided folding that can perform high-speed folding of chest folds and back folds without causing any disturbance in clothing. It is to be. Another object of the present invention is to provide a folding device that supports folding on both sides, which enables folding of different articles such as clothing and fabrics that have not been attempted.

前記の課題を解決するため、本発明は、ほぼ一定の整姿状態で工程に投入された衣類を袖が背面に畳まれる胸出し畳みと、袖が正面に畳まれる背出し畳みを選択して折畳み可能な両面畳み対応の折畳み装置について、
投入された衣類を搬送するとともに袖折り部を兼ねる投入コンベア、投入コンベアの直後に位置し、衣類を挟んで搬送する上下一対のコンベアからなる挟みコンベア及び挟みコンベアの直後に位置して二つ折りを行なう二つ折りコンベアの三組のコンベアを配列した上段コンベア部と、投入コンベアに設置され袖折りを行なう袖折り部を具備して構成するという手段を講じたものである。
In order to solve the above-mentioned problems, the present invention selects a chest fold in which sleeves are folded on the back and a back fold in which sleeves are folded on the front for clothes that have been put into the process in a substantially uniform state. About the folding device that can be folded and double-sided folding,
It is located immediately after the throwing conveyor and the pair of upper and lower conveyors that convey the thrown-in clothes and also serves as a sleeve folding part, and is positioned immediately after the throwing conveyor and sandwiches the clothes. A means is provided which comprises an upper conveyor section in which three sets of two-fold conveyors to be arranged are arranged, and a sleeve folding section which is installed in the input conveyor and performs sleeve folding.

本発明の上記構成において重要であるのは、衣類を挟んで搬送する上下一対のコンベアからなる挟みコンベアを具備する点であり、衣類を挟んで搬送することによって衣類の整姿状態を崩さずに高速搬送することを可能にした点である。上下一対のコンベアからなる挟みコンベアは投入コンベアの直後に配置されており、それによって投入コンベアの搬送速度を前工程に合わせるとともに、挟みコンベアでは投入コンベアの搬送速度よりも高速で衣類を搬送し、投入コンベアに次に搬送されてくる衣類との間隔を開けることを可能とする。そして、衣類が高速搬送される挟みコンベアへ到達するまでの間に、投入コンベアにおいて一定の作業を行なうことが可能であり、本発明の装置では袖折りをこの部分で実施する。   What is important in the above-described configuration of the present invention is that it includes a pinch conveyor composed of a pair of upper and lower conveyors that sandwich and convey the clothes, and does not destroy the shape of the clothes by conveying the clothes. This is a point that enables high-speed conveyance. The pinch conveyor consisting of a pair of upper and lower conveyors is arranged immediately after the input conveyor, thereby adjusting the transfer speed of the input conveyor to the previous process, and the pinch conveyor conveys clothing at a higher speed than the transfer speed of the input conveyor, It is possible to open an interval with the next clothes conveyed to the input conveyor. Then, it is possible to perform a certain operation on the input conveyor until the clothes reach the pinch conveyor where the clothes are conveyed at high speed, and the apparatus of the present invention performs sleeve folding at this portion.

本発明の装置では、胸出し畳みと背出し畳みのどちらを実施し易いかについては限定していない。衣類はアイロナーから上向きの整姿状態で投入コンベアに投入されるのが一般的であるが、この場合を想定すると袖が正面に畳まれる背出し畳みを投入コンベア上で行なうことが普通になる。上向きの衣類の背面に袖を畳むのは無理があるからである。しかし衣類が下向きの状態で投入される場合には、袖が背面に畳まれる胸出し畳みを投入コンベア上で行なうことが可能である。   In the apparatus of the present invention, it is not limited as to whether the chest folding or the back folding is easily performed. It is common for clothes to be put into the loading conveyor in an upward-facing state from the ironer, but assuming this case, it is normal to perform a back-folding with the sleeves folded on the front on the loading conveyor. . This is because it is impossible to fold the sleeves on the back of the upward clothing. However, when the garment is thrown in a downward state, it is possible to perform a breast folding on which the sleeves are folded back on the throwing conveyor.

本発明は、さらに、ほぼ一定の整姿状態で工程に投入された衣類を袖が背面に畳まれる胸出し畳みと、袖が正面に畳まれる背出し畳みを選択して折畳み可能な両面畳み対応の折畳み装置について、
投入された衣類を搬送するとともに袖折り部を兼ねる投入コンベア、投入コンベアの直後に位置し、衣類を挟んで搬送する上下一対のコンベアからなる挟みコンベア及び挟みコンベアの直後に位置して二つ折りを行なう二つ折りコンベアの三組のコンベアを配列した上段コンベア部と、
挟みコンベアと二つ折りコンベアの端部間から、第1折りナイフにより下方へ折り込まれた衣類を受ける位置にあり、正転逆転可能な中間コンベアを有する中段コンベア部と、
中間コンベアの正転時に衣類を受け取る位置にあって、胸出し畳み用袖折り部を構成する胸出し部コンベア、胸出し部コンベアの直後かつ中間コンベアの一部と協同する位置にあり、中間コンベアの逆転により送り出された衣類を受け取る最終コンベア、の二組のコンベアを配列した下段コンベア部と、
投入コンベアに設置され背出し畳み時に袖折りを行なう背出し袖折り部及び胸出し畳み時に袖折りを行なう胸出し袖折り部と、
中間コンベアの正転時出口にあって、衣類を背出し畳み時に最終コンベアへ導く突出位置と胸出し畳み時に胸出し部コンベアへ導く退避位置とを取る第2折りナイフを具備するという手段を講じることができる。
The present invention further provides a double-sided foldable garment that has been put into the process in a substantially uniform shape by selecting a chest fold in which the sleeves are folded back and a back fold in which the sleeves are folded forward. About folding device for folding
It is located immediately after the throwing conveyor and the pair of upper and lower conveyors that convey the thrown-in clothes and also serves as a sleeve folding part, and is positioned immediately after the throwing conveyor and sandwiches the clothes. An upper conveyor section in which three sets of two-fold conveyors are arranged;
A middle conveyor section having an intermediate conveyor that can be rotated forward and backward, in a position to receive clothing folded downward by a first folding knife from between the end portions of the sandwich conveyor and the two-fold conveyor,
An intermediate conveyor that is in a position to receive clothing when the intermediate conveyor is rotating forward, and that is located immediately after the breast conveyor and in cooperation with a part of the intermediate conveyor. A lower conveyor section in which two sets of conveyors, a final conveyor that receives clothing sent out by reversal of
A back-sleeved sleeve fold portion that is installed on the input conveyor and folds the sleeve when the back is folded and a chest sleeve fold portion that folds the sleeve when the chest is folded;
A means for providing a second folding knife at the outlet of the intermediate conveyor at the forward rotation and taking a protruding position for guiding the clothes to the final conveyor when the back is folded and a retracted position for guiding the clothes to the chest conveyor when the chest is folded is provided. be able to.

本発明の上記構成は、アイロナーから上向きの整姿状態で投入コンベアに投入される場合に特に適するもので、投入コンベア上にて背出し畳み用の袖折りを行ない、衣類の表裏反転後に胸出し部コンベア上にて胸出し畳み用の袖折りを行なう。しかしながら、これと全く逆に投入コンベア上で胸出し畳み用の袖折りを行ない、衣類の表裏反転後に背出し畳み用の袖折りを行なえることも前述したとおりである。   The above-described configuration of the present invention is particularly suitable when being put into an input conveyor in an upward-shaped state from an ironer, performing sleeve folding for back-folding on the input conveyor, and breast-inversion after garment inversion The sleeves for chest folding are folded on the front conveyor. However, as described above, it is also possible to fold sleeves for chest folding on the input conveyor, and to fold sleeves for back folding after turning the clothing upside down.

上記の中段コンベア部は、中間コンベアの逆転時出口の直後に位置して、衣類とは異なるシート状布類の折畳み時に使用する平物排出用コンベアを具備しているという構成を取ることができる。このようにすることで、これまで試みられたことがなかった衣類と布類という異なる物品の折り畳みが可能になる。   The above-mentioned middle conveyor section can be arranged immediately after the reverse exit of the intermediate conveyor, and includes a flat object discharge conveyor used when folding sheet-like cloths different from clothing. . In this way, it is possible to fold different articles such as clothing and fabrics that have not been attempted before.

最終コンベアは、背出し畳み或いは胸出し畳みを終えた折畳み衣類に対して、左右からの折り畳みを行なうための縦三つ折り部を具備しているという構成を取ることができる。これにより、袖折りされた胸出し畳み又は背出し畳みされた衣類の胴部を三つ折りし、よりコンパクトにすることができる。   The final conveyor can be configured to include a vertical trifold portion for folding from the left and right sides of the folded garment after the back folding or chest folding. Thereby, the trunk | drum of the garment folded by the chest folded or the back folded can be folded in three, and can be made more compact.

最終コンベアは、その出口の直後かつ下位に位置した最終折りコンベアと、背出し畳み或いは胸出し畳みと縦三つ折りを終えた衣類に対して最終二つ折りを行なう最終折りナイフを具備するという構成を取ることができる。これにより、袖折りされた胸出し畳み又は背出し畳みされかつ胴部を三つ折りした衣類をさらに二つ折りし、よりコンパクトにすることができる。   The final conveyor is configured to include a final folding conveyor located immediately below and at the bottom of the exit, and a final folding knife for performing final folding on the clothes that have been folded back or chest folded and vertically folded in three. Can be taken. As a result, the sleeve-folded chest folded or back folded and the garment with the trunk folded in three can be further folded in two to make it more compact.

これまでの説明では、衣類について、襟側が先行する姿勢で投入コンベアに投入された場合の折り畳みを説明している。しかし、本発明の装置は、衣類の投入方向に制限されるわけではなく、上記とは逆に衣類の裾側が先行する姿勢で投入コンベアに投入された場合にも、それを折り畳むことが可能である。衣類の裾側が先行する姿勢で投入コンベアに投入された場合に、胸出し畳みであれば、装置に何の変更を加えなくても実施することができる。なお、本発明では襟側が先行する姿勢での投入方式をエリ入れ方式と呼び、裾側が先行する姿勢での投入方式をスソ入れ方式と呼ぶことにする。   In the description so far, folding of clothing is described in the case where the garment is put on the loading conveyor in a posture in which the collar side precedes. However, the apparatus of the present invention is not limited to the direction in which clothes are put in, and it is possible to fold the clothes even when they are put into the putting conveyor in a posture where the hem side of the clothes precedes. is there. If the chest is folded when the garment is placed on the loading conveyor in a leading position, it can be carried out without any changes to the apparatus. In the present invention, the throwing method in the posture preceded by the collar side is called an ellipse insertion method, and the throwing method in the posture preceded by the hem side is called a soot insertion method.

本発明は以上のように構成されかつ作用するものであり、衣類は上下一対のコンベアからなる挟みコンベアによって挟まれた状態で搬送されるので、前段の投入コンベアよりも高速で搬送することができるとともに、高速搬送しても衣類に乱れを発生させることがなく、従って胸出し畳み用と背出し畳み用の袖折り部に必要な装置を高速搬送によってコンベア間に生じる余裕を利用して駆動することが可能になり、アイロナー等の処理速度に合わせて、しかも従来よりも高速の折り畳みが可能な両面畳み対応の折畳み装置を提供することができる。また、本発明によれば、上記装置を利用するとともに、一つのコンベアを付加することにより、これまで試みられたことがなかった衣類と布類という異なる物品の折り畳みを可能にする両面畳み対応の折畳み装置を提供することができる。   The present invention is configured and operates as described above, and since clothes are conveyed while being sandwiched between a pair of upper and lower conveyors, they can be conveyed at a higher speed than the input conveyor at the previous stage. At the same time, the clothes will not be disturbed even when transported at high speed, so the devices required for the sleeve folding part for chest folding and back folding are driven using the margin generated between the conveyors by high speed transportation. Therefore, it is possible to provide a folding device that supports folding on both sides according to the processing speed of an ironer or the like and that can be folded at a higher speed than conventional ones. In addition, according to the present invention, the use of the above-described apparatus and the addition of a single conveyor enables the folding of different articles such as clothing and cloth that have not been attempted so far. A folding device can be provided.

以下図示の実施形態を参照して本発明をより詳細に説明する。図1は、衣類をほぼ一定の整姿状態に整姿して工程に投入し、投入された衣類Wを袖が背面に畳まれる胸出し畳みと、袖が正面に畳まれる背出し畳みを選択して折畳み可能とした、本発明に係る両面畳み対応の折畳み装置10の一例を示している。なお、本発明において、上流とは工程全体として布類Wが投入される側、下流とはその反対側を言うものとし、コンベアの正転、逆転に関係しないものとする。   Hereinafter, the present invention will be described in more detail with reference to the illustrated embodiments. Fig. 1 shows a garment in a uniform shape and put it into the process. The garment W in which the sleeve is folded on the back and the back fold in which the sleeve is folded on the front 1 shows an example of a folding device 10 that can be folded by selecting the two-sided folding according to the present invention. In the present invention, “upstream” means the side where the fabric W is input as a whole process, and “downstream” means the opposite side, and it does not relate to forward rotation or reverse rotation of the conveyor.

図において、11は背出し畳み用袖折り部を兼ねる投入コンベアを示しており、例えば前工程のアイロナーから排出され、本装置10による工程へ投入された衣類Wを搬送するもので、投入コンベア11は、他のコンベアと同様に、少なくとも両端の2個のコンベアロールを有し、それらに複数条のコンベアベルトを掛け回した構造を有している。また、投入コンベア11は、背出し畳みを実施する場合のために、そのコンベアベルトに沿った背出し畳み用袖折り部12を装備している。   In the figure, reference numeral 11 denotes an input conveyor that also serves as a fold-back folding sleeve fold. For example, the input conveyor 11 conveys the garment W discharged from the previous process ironer and input to the process by the apparatus 10. Like other conveyors, it has at least two conveyor rolls at both ends, and has a structure in which a plurality of conveyor belts are wound around them. Moreover, the input conveyor 11 is equipped with a back folding sleeve folding part 12 along the conveyor belt for the case of performing back folding.

上記の背出し畳み用袖折り部12は、図3及び図4に示されているように衣類Wの移動を考慮して、邪魔にならないように上位に位置し、かつほぼ袖の付け根の間隔で配置されている一対のゲージ杆13、13を有している。また、一対のゲージ杆13、13のやや外側に位置するコンベアベルトの間には上下動可能かつ間隔を狭め或いは拡げるように左右方向へ移動可能な一対の袖折り杆14、14が設けられている。従って、背出し畳みを実施しない布類Wはこの部分を通過する。   The above-described fold-back folding sleeve fold portion 12 is positioned higher so as not to obstruct the movement of the garment W as shown in FIGS. 3 and 4, and is substantially spaced from the base of the sleeve. It has a pair of gauge rods 13 and 13 arranged by. In addition, a pair of sleeve folding folds 14, 14 are provided between the conveyor belts located slightly outside the pair of gauge folds 13, 13 and can move up and down and move in the left-right direction so as to narrow or widen the interval. Yes. Therefore, the cloth W which does not carry out back folding passes through this part.

投入コンベア11の直後には、衣類Wを挟んで搬送する上下一対のコンベア15、16からなる挟みコンベア17が位置している。上位コンベア15は下位コンベア16に対して短く、上位コンベア15と下位コンベア16とは衣類進入側の端部の位置はほぼ一致しているとともに、上部コンベア15の衣類進入側の端部15aが持ち上がって開いており(図3参照)、衣類Wの進入を容易にしている。下位コンベア16は、下流の二つ折りコンベア18に対して、上流の投入コンベア11に対するよりも離間して配置されており、この隙間19に向かって入り込む先端を有する第1折りナイフ21が上位に配置されている。   Immediately after the input conveyor 11, a pinch conveyor 17 including a pair of upper and lower conveyors 15 and 16 that convey the clothes W is positioned. The upper conveyor 15 is shorter than the lower conveyor 16, and the upper conveyor 15 and the lower conveyor 16 have substantially the same end position on the clothing entry side, and the upper conveyor 15 end 15a on the clothing entry side is lifted. Open (see FIG. 3) to facilitate the entry of the garment W. The lower conveyor 16 is arranged farther from the downstream folding conveyor 18 than the upstream conveyor 11, and the first folding knife 21 having a tip entering toward the gap 19 is arranged at the upper side. Has been.

これら三組のコンベア11、17、18により上段コンベア部20が構成されており、上段コンベア20は、また、前工程のアイロナーからの衣類排出速度に対して十分高速、即ちそれにより衣類に引っ張り力が働くように搬送することができる。そして、この高速搬送において上下一対のコンベア15、16からなる挟みコンベア17は衣類Wを挟んで搬送することにより衣類Wが乱れるのを防止するものである。特に挟みコンベア17は、投入コンベア11の搬送速度よりも十分に高速で運転可能なものとし、かつまたアイロナーからの衣類排出速度に対応しても速度を変更可能であるものとする。これらの投入コンベア11、挟みコンベア17及び二つ折りコンベア18は、下流へ向かっておおむね上昇傾向で直線的に配置されている。この傾斜は搬送される衣類Wに対して抑制的に作用するので、上記高速搬送時に勢いを付けず、衣類Wの乱れ防止に有効である。   These three sets of conveyors 11, 17, 18 constitute an upper conveyor section 20, and the upper conveyor 20 is also sufficiently high with respect to the clothes discharge speed from the ironer in the previous process, that is, pulling force on the clothes Can be transported to work. And in this high-speed conveyance, the pinch conveyor 17 which consists of a pair of upper and lower conveyors 15 and 16 prevents the clothing W from being disturbed by carrying the clothing W in between. In particular, it is assumed that the sandwiching conveyor 17 can be operated at a speed sufficiently higher than the conveying speed of the input conveyor 11 and that the speed can be changed according to the clothes discharging speed from the ironer. The input conveyor 11, the sandwich conveyor 17 and the two-fold conveyor 18 are arranged linearly in a generally upward tendency toward the downstream. Since this inclination acts suppressively on the garment W to be transported, it is effective in preventing the garment W from being disturbed without giving momentum during the high-speed transport.

図中、22は投入コンベア駆動モーター、23、23′は挟みコンベア駆動モーターであり、挟みコンベア17の上位コンベア15と下位コンベア16を駆動するために各々上下に設置されている。下流の二つ折りコンベア18は、駆動モーター24により正転、逆転可能に駆動されている。なお、二つ折りコンベア18の上流側端部18aは、挟みコンベア17の下位コンベア16の出口側端部16aに対してやや低い位置を取り、後述する中間コンベア27の上流側端部27a及び平物排出用コンベア31の上流側端部31aに接近するように設けられている。また、二つ折りコンベア18の上流側端部18aの上方と、挟みコンベア下位コンベア16の出口側端部16aの下位には、夫々、衣類に対してエアを噴射するための吹き出し25a、25bが設置されている。   In the figure, reference numeral 22 denotes a loading conveyor drive motor, and 23 and 23 ′ denote pinch conveyor drive motors, which are installed vertically to drive the upper conveyor 15 and the lower conveyor 16 of the pinch conveyor 17. The downstream folding conveyor 18 is driven by a drive motor 24 so as to be able to rotate forward and backward. The upstream end 18a of the bi-fold conveyor 18 takes a slightly lower position than the outlet end 16a of the lower conveyor 16 of the pinch conveyor 17, and an upstream end 27a and a flat object of the intermediate conveyor 27 described later. It is provided so as to approach the upstream end 31 a of the discharge conveyor 31. Also, blowers 25a and 25b for injecting air to the clothing are installed above the upstream end 18a of the folding conveyor 18 and below the outlet end 16a of the sandwich conveyor lower conveyor 16, respectively. Has been.

上記の上段コンベア部20の下位には中間コンベア27が設置されている。中間コンベア27は挟みコンベア17と二つ折りコンベア端部の隙間19から、第1折りナイフ21により下方へ折り込まれた衣類Wを受け取る位置にあり、中間コンベア駆動モーター34により正転逆転可能に設けられている。例示されている中間コンベア27は、二つ折りコンベア18の上流側端部18aに接近した上流側端部27aから、後述する胸出し部コンベア33に接近した下流側端部27bに向かう下り傾斜を有する側面三角形状に形成されており、下り傾斜の部分を上部搬送面28とし、底辺の部分を下部搬送面29とし、下部搬送面29は胸出し部コンベア33と下段コンベア部40の境界にあって、両方にまたがっている。   An intermediate conveyor 27 is installed below the upper conveyor section 20. The intermediate conveyor 27 is in a position to receive the clothes W folded downward by the first folding knife 21 from the gap 19 between the sandwiching conveyor 17 and the end of the two-fold conveyor, and is provided so that it can be rotated forward and backward by the intermediate conveyor drive motor 34. ing. The illustrated intermediate conveyor 27 has a downward inclination from the upstream end 27a close to the upstream end 18a of the double fold conveyor 18 toward the downstream end 27b close to the chest conveyor 33 described later. It is formed in a triangular shape on the side, the downwardly inclined portion is the upper conveying surface 28, the bottom portion is the lower conveying surface 29, and the lower conveying surface 29 is at the boundary between the chest conveyor 33 and the lower conveyor 40. , Straddling both.

中間コンベア27の上流側端部27aに接近した上流側端部31aを有する、平物排出用コンベア31が中間コンベア27と前後に配列されており、これら二組の中間コンベア27と平物排出用コンベア31により中段コンベア部30が構成されている。平物排出用コンベア31は、中間コンベア27の逆転時出口(上流側端部27a)の直後に位置し、衣類とは異なるシート状布類の折畳み時に使用する。なお、平物排出用コンベア31は駆動モーター23′を利用して駆動されている。   A flat object discharge conveyor 31 having an upstream end 31a close to the upstream end 27a of the intermediate conveyor 27 is arranged in front of and behind the intermediate conveyor 27. These two sets of intermediate conveyor 27 and flat object discharge The intermediate conveyor section 30 is configured by the conveyor 31. The flat object discharge conveyor 31 is located immediately after the reverse rotation outlet (upstream end 27a) of the intermediate conveyor 27, and is used when folding sheet-like cloths different from clothes. The flat object discharge conveyor 31 is driven using a drive motor 23 '.

上記中間コンベア27の下位には、中間コンベア27の正転時出口(下流側端部27b)にて衣類Wを受け取る位置にあり、胸出し畳み用袖折り部32の一部を構成する胸出し部コンベア33が設置されている。胸出し部コンベア33は中間コンベア27の傾斜と同方向のやや緩い傾斜を有し、その搬送面の正転時入口側の端部は前記中間コンベア27の下部搬送面29の下位に達して重なっており、かつその下部搬送面29に同様に重なっている後述する最終コンベア38の入口側端部が連絡し、衣類Wの排出と進入を円滑にするように構成されている。   Below the intermediate conveyor 27 is a position for receiving the garment W at the normal rotation outlet (downstream end 27 b) of the intermediate conveyor 27, and the chest that forms a part of the chest folding sleeve folding part 32. A partial conveyor 33 is installed. The chest conveyor 33 has a slightly gentle inclination in the same direction as the inclination of the intermediate conveyor 27, and the end of the conveyance surface on the entrance side during normal rotation reaches the lower part of the lower conveyance surface 29 of the intermediate conveyor 27 and overlaps. In addition, an end portion on the inlet side of a final conveyor 38, which will be described later, which overlaps the lower conveying surface 29 in the same manner, communicates with each other so that the clothes W can be discharged and entered smoothly.

上記胸出し畳み用袖折り部32は、図6及び図7に示されているように衣類Wの移動を考慮して、邪魔にならないように上位にほぼ袖の付け根の間隔で配置されている一対のゲージ杆35、35を胸出し部コンベア33の上位に有している。さらに、一対のゲージ杆35、35のやや外側に位置するコンベアベルトの間には上下動可能かつ間隔を狭め或いは拡げるように左右方向へ移動可能な一対の袖折り杆36、36が胸出し部コンベア33の上方に設けられており、胸出し畳み用袖折り部32はこれら各一対の胸出し部コンベア33、33と袖折り杆36、36によって構成されている。37は胸出し部コンベア駆動モーターを示す。   As shown in FIGS. 6 and 7, the chest folding portions 32 for breast folding are arranged at the upper portion of the sleeve at the upper position so as not to obstruct the movement of the clothing W. A pair of gauge rods 35, 35 are provided above the chest portion conveyor 33. Further, a pair of sleeve folds 36, 36 that can move up and down and move left and right between the conveyor belts located slightly outside the pair of gauge ridges 35, 35 are arranged in the chest. The chest folding sleeve folding part 32 is provided above the conveyor 33, and includes a pair of breast feeding part conveyors 33, 33 and sleeve folding bars 36, 36. Reference numeral 37 denotes a chest conveyor driving motor.

胸出し部コンベア33の直後かつ中間コンベア27の一部である下部搬送面29と協同する位置には、中間コンベア27の逆転により送り出された衣類Wを授受するために最終コンベア38が設置されている。即ち、衣類Wは中間コンベア27の一部である下部搬送面29の範囲において胸出し部コンベア33の端部から最終コンベア38へ移動し得る。さらに、中間コンベア27の正転時出口(下流側端部27b)には、衣類Wを背出し畳み時に最終コンベア38へ導く突出位置と胸出し畳み時に胸出し部コンベアへ導く退避位置とを取る第2折りナイフ39を具備している。これら二組の胸出し部コンベア33と最終コンベア38によって下段コンベア部40が構成されている。なお、第2折りナイフ39は、胸出し畳みを実施しないときには、布類Wを最終コンベア38へ向けて誘導するために図11、12に示された退避位置を取る。   A final conveyor 38 is installed immediately after the chest conveyor 33 and at a position where it cooperates with the lower transport surface 29 that is a part of the intermediate conveyor 27 in order to send and receive the garment W sent by the reverse rotation of the intermediate conveyor 27. Yes. That is, the garment W can move from the end of the chest conveyor 33 to the final conveyor 38 in the range of the lower conveyance surface 29 that is a part of the intermediate conveyor 27. Furthermore, at the normal rotation outlet (downstream end 27b) of the intermediate conveyor 27, a protruding position for guiding the garment W to the final conveyor 38 at the time of folding back and a retracted position for guiding it to the chest conveyor at the time of chest folding are taken. A second folding knife 39 is provided. The two sets of the chest conveyor 33 and the final conveyor 38 constitute a lower conveyor section 40. The second folding knife 39 takes the retracted position shown in FIGS. 11 and 12 to guide the cloth W toward the final conveyor 38 when the chest folding is not performed.

最終コンベア38は、背出し畳み或いは胸出し畳みを終えた折畳み衣類に対して、左右からの折り畳みを行なうための縦三つ折り部41を具備している(図8、図9参照)。縦三つ折り部41は平行に配置された中央コンベア42と左右コンベア43、44を有し、
中央コンベア42は衣類Wの中央部分を支えるもので、左右コンベア43、44よりも低い位置に設置され、衣類Wの両側部分は左右コンベア43、44に支えられる。中央コンベア42の箇所には、その上位に、コンベア42よりも幅の狭い縦三つ折りゲージ45が中央左右コンベア43、44よりも低い位置に設置されており、かつ、衣類Wの移動を考慮して邪魔にならないように、縦三つ折りゲージ45は前端45aを円弧状に形成している。これらにより背出し畳み或いは胸出し畳みを終えた折畳み衣類Wに対して、左右からの折り畳み(縦三つ折り)行なわれる。
The final conveyor 38 includes a vertical trifold portion 41 for folding the folded garment that has finished the back folding or chest folding from the left and right (see FIGS. 8 and 9). The vertical trifold portion 41 has a central conveyor 42 and left and right conveyors 43 and 44 arranged in parallel,
The central conveyor 42 supports the central part of the garment W and is installed at a position lower than the left and right conveyors 43 and 44, and both side parts of the garment W are supported by the left and right conveyors 43 and 44. A vertical tri-fold gauge 45 narrower than the conveyor 42 is installed at a position lower than the central left and right conveyors 43 and 44 at a position above the central conveyor 42 and the movement of the clothing W is taken into consideration. The vertical tri-fold gauge 45 has a front end 45a formed in an arc shape so that it does not get in the way. Thus, the folded garment W that has finished the back folding or chest folding is folded from the left and right (vertical trifold).

最終コンベア38は、その出口の直後かつ下位に位置した最終折りコンベア46と、背出し畳み或いは胸出し畳みと縦三つ折りを終えた衣類Wに対して最終二つ折りを行なう最終折りナイフ47を具備している(図9参照)。最終折りナイフ47は、最終折りコンベア46の出口に配置された排出板48から排出されない衣類Wをさらに最終折りするとともに、最終コンベア38の下面49との間で両開き式の開閉板からなる落し板50へ送り込む手段でもある。51は衣類受け兼用排出コンベア、52はその駆動ローラー、53は縦折りコンベア駆動モーターを夫々示す。なお、符号54は前工程に該当するアイロナーを示しており、また55は上段センサー、56は胸出し袖折りセンサー、57は背出し袖折りセンサーを示している。   The final conveyor 38 includes a final folding conveyor 46 positioned immediately after and at the bottom of the exit, and a final folding knife 47 that performs final folding on the clothes W that has been folded back or chest-folded and vertically folded in three. (See FIG. 9). The final folding knife 47 further folds the garment W that is not discharged from the discharge plate 48 disposed at the outlet of the final folding conveyor 46, and a drop plate that is a double-opening type opening / closing plate between the lower surface 49 of the final conveyor 38. It is also a means to send to 50. Reference numeral 51 denotes a clothes receiving and discharging conveyor, 52 denotes a driving roller thereof, and 53 denotes a longitudinal folding conveyor driving motor. Reference numeral 54 denotes an ironer corresponding to the preceding process, 55 denotes an upper sensor, 56 denotes a chest sleeve folding sensor, and 57 denotes a back sleeve folding sensor.

このように構成されている本発明の両面畳み対応の折畳み装置10により行なう折畳みについて次に説明する。本発明の装置10を使用するには、まず図外の制御盤パネルにおける操作により、胸出し畳みモードを選択する。
〈胸出し畳み〉
胸出し畳みにおける折畳み手順は図2に示されており、図2に付記した符号I〜VIIは図1の各位置に記載した符号I〜VIIの位置に対応している。衣類Wはアイロナー54から所定の速度で排出され、上向きの状態かつほぼ一定の整姿状態で投入コンベア11に投入され搬送されて来る(図3)。このとき背出し畳み用袖折り部12はコンベア搬送面の上下の位置に退避しているので衣類Wはそのまま通過し、挟みコンベア17へ進入すると上段センサー55により進入が検知される(図4)。衣類Wの進入が検知されるとその時点で挟みコンベア17の搬送速度が速められ、投入コンベア11の搬送速度は維持されるので、次の衣類Wとの間隔が開くように引っ張られる。
Next, folding performed by the folding device 10 corresponding to the double-sided folding of the present invention configured as described above will be described. In order to use the apparatus 10 of the present invention, the chest folding mode is first selected by an operation on a control panel panel (not shown).
<Chest fold>
The folding procedure in the chest folding is shown in FIG. 2, and symbols I to VII added to FIG. 2 correspond to the positions of symbols I to VII described in the respective positions in FIG. The clothes W are discharged from the ironer 54 at a predetermined speed, and are put into the feeding conveyor 11 and conveyed in an upward state and a substantially constant shape (FIG. 3). At this time, since the back folding sleeve folding part 12 is retracted to the upper and lower positions of the conveyor conveying surface, the clothing W passes through as it is and enters the pinch conveyor 17 to detect the entry by the upper sensor 55 (FIG. 4). . When the entry of the clothes W is detected, the conveyance speed of the pinch conveyor 17 is increased at that time, and the conveyance speed of the input conveyor 11 is maintained, so that the clothes W are pulled so as to open a gap.

挟みコンベア17により搬送されている衣類Wが下位コンベア16の出口側端部16aに近付くと、胸出し畳みモードを選択したことにより第1折りナイフ21が下降位置に切り替わっており(図5)、下位コンベア16と二つ折りコンベア18との隙間19へ衣類Wの先端を誘導するので、衣類Wは搬送方向が転換するとともに裏返され、図1の矢印方向へ正転している中間コンベア27へ進入する。衣類Wは、次いで中間コンベア27の上部搬送面28から胸出し部コンベア33へ進入し(図6B)、それが胸出し袖折りセンサー56に検知されると定位置で瞬時に折り返し、逆方向への搬送に変わる。その短秒時において、胸出し畳み用袖折り部32が作動するので(図7A)、裏返されている衣類Wの背面に袖がゲージ杆35にて袖折り杆36により畳まれ、所謂胸出し状態になり、逆転する胸出し部コンベア33により次の縦三つ折り部41へ送られることになる(図7B)。   When the garment W conveyed by the pinch conveyor 17 approaches the outlet end 16a of the lower conveyor 16, the first folding knife 21 is switched to the lowered position by selecting the breast folding mode (FIG. 5). Since the front end of the garment W is guided to the gap 19 between the lower conveyor 16 and the two-fold conveyor 18, the garment W changes its conveying direction and is turned over, and enters the intermediate conveyor 27 that normally rotates in the direction of the arrow in FIG. To do. The garment W then enters the thorax conveyor 33 from the upper conveying surface 28 of the intermediate conveyor 27 (FIG. 6B), and when it is detected by the thorax sleeve folding sensor 56, it folds instantly at a fixed position and in the reverse direction. Change to transport. At that short time, the chest folding sleeve folding part 32 is activated (FIG. 7A), so that the sleeve is folded by the sleeve folding collar 36 with the gauge collar 35 on the back of the garment W turned upside down. It will be in a state and will be sent to the following vertical tri-fold part 41 by the reverse breasting part conveyor 33 (FIG. 7B).

衣類Wは裏返されかつ胸出し状態にて縦三つ折り部41へ進入し(図8)、その中央部が中央コンベア42にまたその左右両側は左右コンベア43、44に夫々載った状態になるとともに停止する。次いで上位に待機していた縦三つ折りゲージ45の下部に進入して衣類Wの中央部が中央コンベア42に押え付けられ、それに伴い中央コンベア42と左右コンベア43、44の高低差部分に配置されている左右方向へ移動可能な折り板などの公知の折り込み手段により、図9に示した矢印のように衣類Wの左右両側は内側へ折り曲げられることになるので、衣類Wは裏返されている衣類背面の中央部に折れ重なって縦三つ折り状態となる(図10A)。胸出し状態で縦三つ折りされた衣類Wは最終折りナイフ47により二つ折りされ(図10B、図11)、かつ次工程へ送られる。   The garment W is turned upside down and enters the vertical trifold portion 41 in a breasted state (FIG. 8), with its central portion resting on the central conveyor 42 and its left and right sides resting on the left and right conveyors 43 and 44, respectively. Stop. Next, it enters the lower part of the vertical tri-fold gauge 45 that has been waiting on the upper side, and the central part of the garment W is pressed against the central conveyor 42, and accordingly, it is arranged at the level difference between the central conveyor 42 and the left and right conveyors 43, 44. The left and right sides of the garment W are folded inwardly as shown by the arrows shown in FIG. 9 by known folding means such as a folding plate that can be moved in the left-right direction, so that the garment W is turned over. It folds and overlaps with the central part of the back surface to be in a vertically trifold state (FIG. 10A). The garment W folded vertically in the breasted state is folded in half by the final folding knife 47 (FIGS. 10B and 11) and sent to the next process.

胸出し状態で縦三つ折りされかつ最終折りされた衣類WA(図2のVII参照)は最終折りコンベア46から落し板50へ送られる(図12)。落し板50は両開き式であり、一対の落し板50、50が素早く下方左右へ開くことにより、その上に載っている衣類Wは支えを失って衣類受け兼用排出コンベア51上に落下する(図13)。
次に、本発明の装置10により行なう背出し畳みを説明する。この場合も図外の制御盤パネルにおける操作により、背出し畳みモードを選択する。
Clothes WA (see VII in FIG. 2) folded vertically and finally folded in the breasted state is sent from the final folding conveyor 46 to the drop plate 50 (FIG. 12). The dropping plate 50 is of a double-opening type, and when the pair of dropping plates 50, 50 are quickly opened downward and to the left and right, the clothes W placed thereon lose support and fall onto the clothes receiving and discharging conveyor 51 (see FIG. 13).
Next, the back folding performed by the apparatus 10 of the present invention will be described. Also in this case, the back folding mode is selected by an operation on the control panel panel (not shown).

〈背出し畳み〉
背出し畳みにおける折畳み手順は図15に示されており、図15に付記した符号I〜VIIIは図14の各位置に記載した符号I〜VIIIの位置に対応している。アイロナー54から所定の速度で排出された衣類Wは、上向きの状態かつほぼ一定の整姿状態で投入コンベア11に投入され搬送されて来る。それが背出し袖折りセンサー57に検知されると、あらかじめ設定された袖折りタイミングで背出し畳み用袖折り部12が起動する。即ち、コンベア搬送面の上方の位置に退避しているゲージ杆13が下降し、衣類Wの袖の付け根付近を押え(図17A)、一方コンベア搬送面の下に退避している袖折り杆14は上昇するとともに、内方へ移動することにより左右の袖を内方へ折り返し(図17B)、ここに背出し畳みのための袖折りが完了する。袖折り後衣類Wが挟みコンベア17へ進入すると上段センサー55により進入が検知される(図19参照)。衣類Wの進入が検知されるとその時点で挟みコンベア17の搬送速度が速められるので、次の衣類Wとの間隔が開くように引っ張られ、それによって生じた時間を利用して、二つ折り作業などを行うものである。
<Back fold>
The folding procedure in the back folding is shown in FIG. 15. Reference numerals I to VIII added to FIG. 15 correspond to the positions of reference signs I to VIII described in the respective positions in FIG. The garment W discharged from the ironer 54 at a predetermined speed is input to the input conveyor 11 and conveyed in an upward state and a substantially constant shape. When this is detected by the back sleeve folding sensor 57, the back folding sleeve folding portion 12 is activated at a preset sleeve folding timing. That is, the gauge rod 13 retracted to a position above the conveyor conveyance surface descends and presses near the base of the sleeve of the garment W (FIG. 17A), while the sleeve folding rod 14 retracts below the conveyor conveyance surface. And the left and right sleeves are folded back inward by moving inward (FIG. 17B), and the sleeve folding for back folding is completed here. When the garment W after folding the sleeve enters the sandwiching conveyor 17, the upper sensor 55 detects the entry (see FIG. 19). When the entry of the clothing W is detected, the conveyance speed of the pinch conveyor 17 is increased at that time, so that the space between the clothing W and the next clothing W is pulled open, and the time generated thereby is used to perform the folding operation. And so on.

挟みコンベア17により搬送されている衣類Wは下位コンベア16の出口側端部16aを越えて二つ折りコンベア18に載り移り始め、その衣類全長の任意の箇所が下位コンベア16と二つ折りコンベア18との隙間19に近付くと、上段センサー55の検知後タイマー信号により第1折りナイフ21が下降しかつ二つ折りコンベア18が逆転に変わるので、衣類Wはその任意の箇所にて折り曲げられ、かつ、その折り曲げ箇所から下位コンベア16と二つ折りコンベア18との隙間19へ折り込まれる。ここで衣類Wは搬送方向が転換するとともに二つ折りされ、図1の矢印方向へ正転している中間コンベア27へ進入する(図20)。衣類Wは、さらに中間コンベア27の上部搬送面28を進行し(図21B、図22)、一旦胸出し部コンベア33上へ進み全体が乗り移った時点で胸出し部コンベア33が逆転に変わる(図23)。背出し畳みされ、かつ二つ折りされて衣類全長よりも短くなった衣類Wは、その後、逆転する胸出し部コンベア33により次の縦三つ折り部41へ送られることになるが、この後の作業は前述の胸出し畳みされた衣類Wにおける場合と同じである。挟みコンベア17の高速搬送により生じた時間は、この胸出し部コンベア33より次の縦三つ折り部41への方向転換と、縦三つ折り、前記二つ折りの際の搬送方向の変化等に使用される。   The garment W being conveyed by the pinch conveyor 17 starts to be transferred to the bi-fold conveyor 18 beyond the outlet end 16a of the lower conveyor 16, and an arbitrary part of the overall length of the garment is formed between the lower conveyor 16 and the bi-fold conveyor 18. When approaching the gap 19, the first folding knife 21 is lowered by the timer signal after detection by the upper sensor 55 and the two-fold conveyor 18 is reversed, so that the garment W is folded at the arbitrary position and the folding is performed. It is folded into a gap 19 between the lower conveyor 16 and the two-fold conveyor 18 from the location. Here, the garment W changes its direction of conveyance and is folded in half, and enters the intermediate conveyor 27 that normally rotates in the direction of the arrow in FIG. 1 (FIG. 20). The garment W further travels on the upper conveying surface 28 of the intermediate conveyor 27 (FIGS. 21B and 22), and once it moves onto the breast conveyor 33 and changes over, the breast conveyor 33 changes to reverse (FIG. 23). The garment W that has been folded back and folded in half and shorter than the overall length of the garment is then sent to the next vertical tri-fold section 41 by the reverse breasting section conveyor 33. Is the same as in the above-described chest-folded garment W. The time generated by the high-speed conveyance of the pinch conveyor 17 is used for the direction change from the chest conveyor 33 to the next vertical tri-fold 41, the vertical tri-fold, and the change in the conveyance direction during the bi-fold. The

即ち、図8以下を参照して了解されるように、衣類Wは裏返されかつ背出し状態にて縦三つ折り部41へ進入する(図8)。そこで縦三つ折りゲージ45が衣類Wの中央部を中央コンベア42に押え、中央コンベア42と左右コンベア43、44の高低差部分に配置されている公知の折り込み手段により、図9に示した矢印のように衣類Wの左右両側は内側へ折り曲げられることになるので、衣類Wの左右両側が内側へ折り込まれ、縦三つ折り状態となる(図10A)。背出し状態で縦三つ折りされた衣類WB(図15のVIII参照)は最終折りナイフ47により二つ折りされ(図10B、図11)、落し板50から衣類受け兼用排出コンベア51上に落下させられる(図13)。   That is, as will be understood with reference to FIG. 8 and subsequent figures, the garment W is turned upside down and enters the vertical trifold portion 41 in a straight-out state (FIG. 8). Therefore, the vertical tri-fold gauge 45 presses the central portion of the garment W against the central conveyor 42, and the known folding means arranged at the height difference between the central conveyor 42 and the left and right conveyors 43, 44 causes the arrow shown in FIG. Thus, the left and right sides of the garment W are folded inward, so that the left and right sides of the garment W are folded inward to form a vertically trifolded state (FIG. 10A). Clothing WB (see VIII in FIG. 15) vertically folded in the unfolded state is folded in half by the final folding knife 47 (FIGS. 10B and 11), and dropped from the drop plate 50 onto the clothes receiving and discharging conveyor 51. (FIG. 13).

本発明の両面畳み対応の折畳み装置10は、上記のように衣類Wを胸出し、背出しの各状態に畳むものであるが、本装置10の基本的構成を使用し、また一つのコンベア31を追加することにより、浴衣やガウンを始めとする衣類Wだけではなく、それ以外の平物と呼ばれるシーツ等の布類Sを折り畳むことが可能である。つまり本発明はこれまで実施されたことがない衣類Wと布類Sという異品種の折り畳みを可能にするものである。   The folding device 10 for double-sided folding according to the present invention folds the clothing W into the chest and back-up states as described above, but uses the basic configuration of the device 10 and adds one conveyor 31. By doing so, it is possible to fold not only clothing W including a yukata and gown, but also other fabrics S such as sheets called flat objects. That is, the present invention enables folding of different varieties, such as clothing W and fabric S, which has never been implemented.

図24は平物の四つ折りに関する説明であり、挟みコンベア17を搬送される布類Sの搬送方向長さの2分の1の箇所が挟みコンベア17と二つ折りコンベア18の間に来た時点において(工程I)、第1折りナイフ21を隙間19へ向けて回転させ、かつ二つ折りコンベア18の方を逆転させることで布類Sを二つ折りする(工程II)。二つ折りされた布類Sは中段コンベア部30へ移動し(工程III)その搬送方向長さの2分の1の箇所が中間コンベア27と平物排出用コンベア31との間に来るまで搬送され、その時点で中間コンベア27を逆転させ、かつ吹き出し26からエアを噴射することで端部18a、31aの間に布類Sを再度二つ折りして折り込み(工程IV)、四つ折り状態として平物排出用コンベア31へ送り出すことができる(工程V)。   FIG. 24 is an explanation relating to the flat folding of a flat object, and a point at which a half of the transport direction length of the cloth S transported on the sandwiching conveyor 17 comes between the sandwiching conveyor 17 and the two-fold conveyor 18. In (Process I), the cloth S is folded in two by rotating the first folding knife 21 toward the gap 19 and reversing the bi-fold conveyor 18 (Process II). The cloth S folded in half is moved to the middle conveyor section 30 (process III) and conveyed until a half of its length in the conveying direction is between the intermediate conveyor 27 and the flat object discharge conveyor 31. At that time, the intermediate conveyor 27 is reversed and air is blown from the blowout 26 to fold the fabric S between the end portions 18a and 31a and fold it again (step IV). It can send out to the discharge conveyor 31 (process V).

図25は平物を二つ折りにする例であり、挟みコンベア17により衣類Wを搬送し(工程I)、布類Sの先端が挟みコンベア17と二つ折りコンベア18の間に来た時点において、二つ折りコンベア18の方を逆転させることで布類Sを隙間19へ誘導し、押し込む(工程II)。押し込まれた布類Sは中段コンベア部30へ移動し(工程III)その搬送方向長さの2分の1の箇所が中間コンベア27と平物排出用コンベア31との間に来るまで搬送され、その時点で中間コンベア27を逆転させ、かつ吹き出し26からエアを噴射することで端部18a、31aの間に布類Sを二つ折りして折り込み(工程IV)、二つ折り状態として平物排出用コンベア31へ送り出すものである(工程V)。   FIG. 25 is an example in which a flat object is folded in half, and the clothes W are conveyed by the pinch conveyor 17 (step I), and when the leading edge of the cloth S comes between the pinch conveyor 17 and the double fold conveyor 18, The cloth S is guided to the gap 19 by pushing the fold conveyor 18 in the reverse direction, and pushed in (step II). The pushed-in cloth S moves to the middle conveyor section 30 (step III) and is transported until a half of its transport direction length is between the intermediate conveyor 27 and the flat object discharge conveyor 31. At that time, the intermediate conveyor 27 is reversed and air is blown from the blowout 26 to fold the cloth S between the end portions 18a and 31a and fold it into a folded state (step IV). It is sent out to the conveyor 31 (process V).

本発明の両面畳み対応の折畳み装置10は、上記のように衣類Wを胸出し、背出しの各状態に畳むことができるものであり、また、浴衣やガウンを始めとする衣類Wだけではなく、それ以外の平物と呼ばれるシーツ等の布類Sを折り畳むことが可能である。袖を有するものも有していないものも折り畳むことができるという、上記の事柄から類推されるように、本発明の装置10によれば、これまで説明したエリ入れ方式と呼ぶ襟側が先行する姿勢での投入方式のみならず、裾側が先行するスソ入れ方式の姿勢で投入された衣類Wについても折り畳むことができるので、次に図26以下を参照して、その折り畳み方を説明する。   The folding device 10 for double-sided folding according to the present invention can fold the clothing W into the chest and back-up states as described above, and not only the clothing W including a yukata and a gown. It is possible to fold other cloth S such as a sheet called a flat object. As can be inferred from the above fact that a sleeve can be folded or not, according to the apparatus 10 of the present invention, a posture preceded by the collar side, which is referred to as the erection method described so far. Since the garment W put in the posture of the sash insertion method preceded by the hem side can be folded, the folding method will be described with reference to FIG.

〈胸出し畳み〉
図26以下は、スソ入れ方式で工程に投入された衣類Wに対する胸出し畳みにおける折畳み手順を示している。衣類Wはアイロナー54から所定の速度で排出され、ほぼ一定の整姿状態かつ下向きの状態で投入コンベア11に投入され搬送されて来る(図26)。スソ入れ方式における折り畳みでは、背出し畳み用袖折り部12が起動して背出し畳みと同様に袖の折り畳みが行われる。即ち、衣類Wが背出し袖折りセンサー57に検知されると、あらかじめ設定された袖折りタイミングで背出し畳み用袖折り部12が起動して、コンベア搬送面の上方の位置に退避しているゲージ杆13が下降し、衣類Wの袖の付け根付近を押え(図27)、一方コンベア搬送面の下に退避している袖折り杆14は上昇するとともに、内方へ移動することにより左右の袖を内方へ折り返し(図27)、ここに胸出し畳みのための袖折りが完了する。
<Chest fold>
FIG. 26 and subsequent figures show a folding procedure in the chest folding for the garment W that has been put into the process by the soot insertion method. The clothes W are discharged from the ironer 54 at a predetermined speed, and are put into the loading conveyor 11 and conveyed in a substantially constant shape and downward state (FIG. 26). In folding in the soot insertion method, the back folding sleeve folding section 12 is activated and the sleeve is folded in the same manner as the back folding. That is, when the clothing W is detected by the back sleeve folding sensor 57, the back folding sleeve folding portion 12 is activated at a preset sleeve folding timing and is retracted to a position above the conveyor conveyance surface. The gauge rod 13 descends and presses near the base of the sleeve of the garment W (FIG. 27), while the sleeve folding rod 14 retracted below the conveyor transport surface rises and moves inward to move the left and right sides. The sleeve is folded inward (FIG. 27), and the sleeve folding for the chest folding is completed here.

袖折り後、衣類Wが挟みコンベア17へ進入すると上段センサー55により進入が検知される(参照、図4)。衣類Wの進入が検知されるとその時点で挟みコンベア17の搬送速度が速められるので、次の衣類Wとの間隔が開くように引っ張られ、それによって生じた時間を利用して、二つ折り作業などを行うことはこれまでの説明と同じである。なお、スソ入れ方式における胸出し畳みでは、これ以降の工程も襟入れ方式における背出し畳みと同じように折り畳み工程が進められ、挟みコンベア17により搬送されている衣類Wは下位コンベア16の出口側端部16aを越えて二つ折りコンベア18に載り移り始め、その衣類全長の任意の箇所が下位コンベア16と二つ折りコンベア18との隙間19に近付くと、上段センサー55の検知後タイマー信号により第1折りナイフ21が下降しかつ二つ折りコンベア18が逆転に変わり、衣類Wはその任意の箇所にて折り曲げられ、かつ、その折り曲げ箇所から下位コンベア16と二つ折りコンベア18との隙間19へ折り込まれる(図28)。   When the garment W enters the pinch conveyor 17 after folding the sleeve, the upper sensor 55 detects the entry (see FIG. 4). When the entry of the clothing W is detected, the conveyance speed of the pinch conveyor 17 is increased at that time, so that the space between the clothing W and the next clothing W is pulled open, and the time generated thereby is used to perform the folding operation. This is the same as the previous explanation. It should be noted that, in the chest folding in the soot insertion method, the subsequent steps are performed in the same manner as in the back folding in the collar insertion method, and the clothes W conveyed by the pinch conveyor 17 are on the outlet side of the lower conveyor 16. When it starts to be transferred to the bi-fold conveyor 18 beyond the end 16a and an arbitrary portion of the overall clothing approaches the gap 19 between the lower conveyor 16 and the bi-fold conveyor 18, a first timer signal is detected by the upper sensor 55 after detection. The folding knife 21 descends and the two-fold conveyor 18 changes to reverse rotation, and the garment W is folded at an arbitrary position, and is folded into a gap 19 between the lower conveyor 16 and the two-fold conveyor 18 ( FIG. 28).

ここで衣類Wは搬送方向が転換するとともに二つ折りされ、図1の矢印方向へ正転している中間コンベア27へ進入する。衣類Wは、さらに中間コンベア27の上部搬送面28を進行するが、襟入れ方式における背出し畳みとは異なり、胸出し部コンベア33上へ進むことなく、中間コンベア27の正転時出口(下流側端部27b)の位置に降下している第2折りナイフ39によって、逆転する胸出し部コンベア33とともに、次の縦三つ折り部41へ送られることになる(図29)。このように胸出し折りされ、かつ、二つ折りされて衣類全長よりも短くなった衣類Wに対する、この後の作業は前述の胸出し畳みされた衣類Wにおける場合と同じである。   Here, the clothing W changes its direction of conveyance and is folded in half, and enters the intermediate conveyor 27 that normally rotates in the direction of the arrow in FIG. The clothing W further travels on the upper conveyance surface 28 of the intermediate conveyor 27, but unlike the back-folding folding in the collar putting method, the clothing W does not proceed to the chest conveyor 33 and exits at the normal conveyor 27 (downstream). The second folding knife 39 descending to the position of the side end portion 27b) is sent to the next vertical trifold portion 41 together with the breast feeding portion conveyor 33 which is reversed (FIG. 29). The subsequent operation on the garment W that is chest-folded and is folded in half so as to be shorter than the overall length of the garment is the same as that in the above-described breast-folded garment W.

即ち、衣類Wは縦三つ折り部41へ進入し(参照、図9)、その中央部が中央コンベア42にまたその左右両側は左右コンベア43、44に夫々載った状態になるとともに停止する。次いで上位に待機していた縦三つ折りゲージ45の下部に進入して衣類Wの中央部が中央コンベア42に押え付けられ、それに伴い中央コンベア42と左右コンベア43、44の高低差部分に配置されている左右方向へ移動可能な折り板などの公知の折り込み手段により、図9に示した矢印のように衣類Wの左右両側は内側へ折り曲げられることになるので、衣類Wは裏返されている衣類背面の中央部に折れ重なって縦三つ折り状態となる(図30)。胸出し状態で縦三つ折りされた衣類Wは最終折りナイフ47により二つ折りされた上で(図31)、次工程において、一対の落し板50、50が素早く下方左右へ開くことにより、その上に載っている衣類Wは支えを失って衣類受け兼用排出コンベア51上に落下し、積み重ねられる(図32)。   That is, the garment W enters the vertical tri-fold portion 41 (see FIG. 9), and the center portion thereof is placed on the central conveyor 42 and the left and right sides thereof are placed on the left and right conveyors 43 and 44, respectively. Next, it enters the lower part of the vertical tri-fold gauge 45 that has been waiting on the upper side, and the central part of the garment W is pressed against the central conveyor 42, and accordingly, it is arranged at the level difference between the central conveyor 42 and the left and right conveyors 43, 44. The left and right sides of the garment W are folded inwardly as shown by the arrows shown in FIG. 9 by known folding means such as a folding plate that can be moved in the left-right direction, so that the garment W is turned over. It folds and overlaps with the central part of the back surface to form a vertically trifold state (FIG. 30). The garment W folded vertically in the chest is folded in half by the final folding knife 47 (FIG. 31), and in the next step, the pair of drop plates 50, 50 are quickly opened downward and to the left and right. The clothes W placed on the bag lose their support and fall onto the clothes receiving and discharging conveyor 51, and are stacked (FIG. 32).

このように本発明の装置10は衣類に乱れを発生させることがなく、胸出し畳みと背出し畳みの高速折り畳みが可能なものであり、特に高速処理に対応することができることを特色とするものである。しかもその折り畳み工程においては、エリ入れ方式によって投入されたもののみならず、スソ入れ方式によって投入された衣類Wについても、胸出し畳みを実行することが可能である。また、装置の一部に平物用のコンベア31を付加することによって、衣類と布類という異なる物品の折り畳みを可能にするという、これまで試みられたことのなかった機能を併せ持つものとなっており、両面畳み対応の折畳み装置に新たな伸展をもたらすものである。   As described above, the apparatus 10 of the present invention is capable of performing high-speed folding of the chest folding and the back folding without causing any disturbance in the clothing, and is particularly characterized in that it can cope with high-speed processing. It is. Moreover, in the folding process, the chest folding can be performed not only on the clothes put on by the elbow insertion method but also on the garment W put on by the soot insertion method. Further, by adding a flat conveyor 31 to a part of the apparatus, it is possible to fold different articles such as clothing and cloth, which has a function that has not been tried so far. This is a new extension to a folding device that supports double-sided folding.

本発明に係る両面畳み対応の折畳み装置の一例を示す側面説明図である。It is side explanatory drawing which shows an example of the folding apparatus corresponding to double-sided folding which concerns on this invention. 同上の装置により実施する胸出し畳みの説明図である。It is explanatory drawing of the breast folding performed by the apparatus same as the above. 同上の胸出し畳みにおける投入時の説明図でAは斜視図、Bは側面図である。It is explanatory drawing at the time of injection | throwing-in in the chest fold, same as above, A is a perspective view, B is a side view. 同じく投入コンベア通過時の説明図でAは斜視図、Bは側面図である。Similarly, A is a perspective view and B is a side view in the explanatory view at the time of passing the loading conveyor. 同じく中段コンベアへの移行時の説明図でAは斜視図、Bは側面図である。Similarly, it is explanatory drawing at the time of transfer to a middle stage conveyor, A is a perspective view, B is a side view. 同じく中段コンベア進入時の説明図でAは斜視図、Bは側面図である。Similarly, it is explanatory drawing at the time of intermediate | middle conveyor approach, A is a perspective view, B is a side view. 同じく胸出し畳み用袖折り工程の説明図でAは工程実行時の斜視図、Bは排出時の斜視図である。Similarly, A is a perspective view at the time of performing the process, and B is a perspective view at the time of discharge. 同袖折り工程の後、縦三つ折り部へ移行した段階の側面図である。It is a side view of the stage which changed to the vertical trifold part after the sleeve folding process. 同上の縦三つ折り工程を示すものでAは進入時を示す斜視図、Bは工程実行時の斜視図である。The vertical tri-folding process is shown, in which A is a perspective view when entering, and B is a perspective view when executing the process. 最終折り折り工程を示すものでAは進入時を示す斜視図、Bは工程実行時の斜視図である。The final folding process is shown, in which A is a perspective view when entering, and B is a perspective view when executing the process. 同上の最終折りにおける側面図である。It is a side view in the last folding same as the above. 落し板上へ移行した状態の説明図である。It is explanatory drawing of the state which transferred to the drop board. 最終折りから落し板を経て排出に至る工程を示す説明図である。It is explanatory drawing which shows the process leading to discharge | emission through a fall board from a final fold. 本発明の装置により実施する背出し畳みの説明のための側面図である。It is a side view for description of the spine folding performed by the apparatus of the present invention. 同上の装置により実施する背出し畳みの説明図である。It is explanatory drawing of the back folding performed by the apparatus same as the above. 同上の背出し畳みにおける投入時の説明図でAは進入時の斜視図、Bは側面図である。It is explanatory drawing at the time of injection | throwing-in in the above-mentioned back folding, A is a perspective view at the time of approach, B is a side view. 同じく背出し畳み用袖折り工程の説明図でAは工程実行前の斜視図、Bは工程実行時の斜視図である。Similarly, it is explanatory drawing of the sleeve folding process for a back folding, A is a perspective view before process execution, B is a perspective view at the time of process execution. 同上の背出し畳み用袖折り工程における側面図である。It is a side view in the sleeve folding process for the back folding according to the above. 同袖折り工程後の排出段階を示すもので、Aは斜視図、Bは側面図である。The discharge stage after the same sleeve folding process is shown, A is a perspective view and B is a side view. 同袖折り工程後の二つ折りを示すもので、Aは斜視図、Bは側面図である。FIG. 2 shows a double fold after the sleeve folding step, where A is a perspective view and B is a side view. 二つ折り工程後の説明図で、Aは中段コンベア移行時の斜視図、Bは胸出し部コンベア移行時の斜視である。It is explanatory drawing after a double folding process, A is a perspective view at the time of transfer to a middle stage conveyor, B is a perspective view at the time of transfer to a chest part conveyor. 同上の側面図である。It is a side view same as the above. 同じく胸出し部コンベア上の動きを示すもので、Aは進入時の斜視図、Bは排出時の斜視図である。Similarly, it shows the movement on the chest conveyor, A is a perspective view when entering, and B is a perspective view when discharging. 本発明に係る両面畳み対応の折畳み装置を使用して行なう平物四つ折り工程の説明図である。It is explanatory drawing of the flat object quadruple folding process performed using the folding apparatus corresponding to double-sided folding which concerns on this invention. 同じく平物二つ折り工程の説明図である。It is explanatory drawing of a flat object bifold process similarly. 本発明の装置により実施するスソ入れ方式による胸出し畳みの説明のための投入工程の説明図である。It is explanatory drawing of the injection | throwing-in process for description of the breast folding by the sash insertion system implemented with the apparatus of this invention. 同じく袖折り工程の説明図である。It is explanatory drawing of a sleeve folding process similarly. 同じく胴二つ折り工程の説明図である。It is explanatory drawing of a cylinder fold process similarly. 同じく縦三つ折り工程への移行を示す説明図である。It is explanatory drawing which similarly shows transfer to a vertical trifold process. 同じく縦三つ折り工程の説明図である。It is explanatory drawing of a vertical trifold process similarly. 同じく最終折り工程の説明図である。It is explanatory drawing of a final folding process similarly. 同じく袖折り工程の説明図である。It is explanatory drawing of a sleeve folding process similarly.

10 両面畳み対応の折畳み装置
11 投入コンベア
12 背出し畳み用袖折り部
13 ゲージ杆
14 袖折り杆
15 上位コンベア
16 下位コンベア
17 挟みコンベア
18 二つ折りコンベア
19 隙間
20 上段コンベア部
21 第1折りナイフ
22 投入コンベア駆動モーター
23、23′ 挟みコンベア駆動モーター
24 二つ折りコンベア駆動モーター
25、26 吹き出し
27 中間コンベア
28 上部搬送面
29 下部搬送面
30 中段コンベア部
31 平物排出用コンベア
32 胸出し畳み用袖折り部
33 胸出し部コンベア
34 中間コンベア駆動モーター
35 ゲージ杆
36 袖折り杆
37 胸出し部コンベア駆動モーター
38 最終コンベア
39 第2折りナイフ
40 下段コンベア部
41 縦三つ折り部
42 中央コンベア
43 左コンベア
44 右コンベア
45 縦三つ折りゲージ
46 最終折りコンベア
47 最終折りナイフ
48 排出板
49 下面
50 落し板
51 衣類受け兼用排出コンベア
52 駆動ローラー
53 縦折りコンベア駆動モーター
54 アイロナー
55 上段センサー
56 胸出し袖折りセンサー
57 背出し袖折りセンサー
DESCRIPTION OF SYMBOLS 10 Folding apparatus corresponding to double-sided folding 11 Input conveyor 12 Back folding sleeve folding part 13 Gauge collar 14 Sleeve folding collar 15 Upper conveyor 16 Lower conveyor 17 Nipping conveyor 18 Folding conveyor 19 Gap 20 Upper conveyor section 21 First folding knife 22 Feeding conveyor drive motor 23, 23 'Pinching conveyor drive motor 24 Bi-fold conveyor drive motor 25, 26 Blowout 27 Intermediate conveyor 28 Upper transport surface 29 Lower transport surface 30 Middle conveyor section 31 Conveyor for discharging flat objects 32 Sleeve folding for chest folding Section 33 Thrusting section conveyor 34 Intermediate conveyor driving motor 35 Gauge rod 36 Sleeve folding collar 37 Thrusting section conveyor driving motor 38 Final conveyor 39 Second folding knife 40 Lower conveyor section 41 Vertical trifold section 42 Central conveyor 43 Left center Bear 44 Right conveyor 45 Vertical tri-fold gauge 46 Final folding conveyor 47 Final folding knife 48 Discharge plate 49 Lower surface 50 Drop plate 51 Garment receiving and discharge conveyor 52 Drive roller 53 Vertical folding conveyor drive motor 54 Ironer 55 Upper sensor 56 Chest sleeve fold Sensor 57 Back sleeve fold sensor

Claims (5)

ほぼ一定の整姿状態で工程に投入された衣類を袖が背面に畳まれる胸出し畳みと、袖が正面に畳まれる背出し畳みを選択して折畳み可能な両面畳み対応の折畳み装置について、
投入された衣類を搬送するとともに袖折り部を兼ねる投入コンベア、投入コンベアの直後に位置し、衣類を挟んで搬送する上下一対のコンベアからなる挟みコンベア及び挟みコンベアの直後に位置して二つ折りを行なう二つ折りコンベアの三組のコンベアを配列した上段コンベア部と、投入コンベアに設置され袖折りを行なう袖折り部を具備して構成したことを特徴とする衣類の折り畳み装置。
About the folding device compatible with double-sided folding that can be folded by selecting the chest fold with the sleeves folded on the back and the back fold with the sleeves folded on the front of the clothes put into the process in an almost constant figured state ,
It is located immediately after the throwing conveyor and the pair of upper and lower conveyors that convey the thrown-in clothes and also serves as a sleeve folding part, and is positioned immediately after the throwing conveyor and sandwiches the clothes. An apparatus for folding a garment comprising an upper conveyor section in which three sets of two-fold conveyors to be arranged are arranged, and a sleeve folding section that is installed in an input conveyor and performs sleeve folding.
ほぼ一定の整姿状態で工程に投入された衣類を袖が背面に畳まれる胸出し畳みと、袖が正面に畳まれる背出し畳みを選択して折畳み可能な両面畳み対応の折畳み装置について、
投入された衣類を搬送するとともに袖折り部を兼ねる投入コンベア、投入コンベアの直後に位置し、衣類を挟んで搬送する上下一対のコンベアからなる挟みコンベア及び挟みコンベアの直後に位置して二つ折りを行なう二つ折りコンベアの三組のコンベアを配列した上段コンベア部と、
挟みコンベアと二つ折りコンベアの端部間から、第1折りナイフにより下方へ折り込まれた衣類を受ける位置にあり、正転逆転可能な中間コンベアを有する中段コンベア部と、
中間コンベアの正転時に衣類を受け取る位置にあって、胸出し畳み用袖折り部を構成する胸出し部コンベア、胸出し部コンベアの直後かつ中間コンベアの一部と協同する位置にあり、中間コンベアの逆転により送り出された衣類を受け取る最終コンベア、の二組のコンベアを配列した下段コンベア部と、
投入コンベアに設置され背出し畳み時に袖折りを行なう背出し袖折り部及び胸出し畳み時に袖折りを行なう胸出し袖折り部と、
中間コンベアの正転時出口にあって、衣類を背出し畳み時に最終コンベアへ導く突出位置と胸出し畳み時に胸出し部コンベアへ導く退避位置とを取る第2折りナイフを具備する請求項1記載の衣類の折り畳み装置。
About the folding device compatible with double-sided folding that can be folded by selecting the chest fold with the sleeves folded on the back and the back fold with the sleeves folded on the front of the clothes put into the process in an almost constant figured state ,
It is located immediately after the throwing conveyor and the pair of upper and lower conveyors that convey the thrown-in clothes and also serves as a sleeve folding part, and is positioned immediately after the throwing conveyor and sandwiches the clothes. An upper conveyor section in which three sets of two-fold conveyors are arranged;
A middle conveyor section having an intermediate conveyor that can be rotated forward and backward, in a position to receive clothing folded downward by a first folding knife from between the end portions of the sandwich conveyor and the two-fold conveyor,
An intermediate conveyor that is in a position to receive clothing when the intermediate conveyor is rotating forward, and that is located immediately after the breast conveyor and in cooperation with a part of the intermediate conveyor. A lower conveyor section in which two sets of conveyors, a final conveyor that receives clothing sent out by reversal of
A back-sleeved sleeve fold portion that is installed on the input conveyor and folds the sleeve when the back is folded and a chest sleeve fold portion that folds the sleeve when the chest is folded;
The second folding knife is provided at the outlet of the intermediate conveyor during normal rotation, and takes a protruding position for guiding the clothes to the final conveyor when folded back and a retracted position for guiding the clothes to the breast conveyor when folding the chest. Clothing folding device.
中段コンベア部は、中間コンベアの逆転時出口の直後に位置して、衣類とは異なるシート状布類の折畳み時に使用する平物排出用コンベアを具備しているという構成を取る請求項2記載の衣類の折り畳み装置。 The intermediate conveyor section is located immediately after the reverse rotation exit of the intermediate conveyor, and has a configuration in which a flat article discharge conveyor is used for folding a sheet-like cloth different from clothing. Clothing folding device. 最終コンベアは、背出し畳み或いは胸出し畳みを終えた折畳み衣類に対して、左右からの折り畳みを行なうための縦三つ折り部を具備しているという構成を取る請求項2記載の衣類の折り畳み装置。 3. The garment folding apparatus according to claim 2, wherein the final conveyor has a vertical trifold section for folding from the left and right sides of the folded garment after finishing the back folding or chest folding. . 最終コンベアは、その出口の直後かつ下位に位置した最終折りコンベアと、背出し畳み或いは胸出し畳みと縦三つ折りを終えた衣類に対して最終二つ折りを行なう最終折りナイフを具備するという構成を取る請求項2記載の衣類の折り畳み装置。 The final conveyor is configured to include a final folding conveyor located immediately below and at the bottom of the exit, and a final folding knife for performing final folding on the clothes that have been folded back or chest folded and vertically folded in three. The apparatus for folding clothes according to claim 2 to be taken.
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