JP5256699B2 - Method and apparatus for removing deposits in flue duct of vacuum degassing apparatus - Google Patents

Method and apparatus for removing deposits in flue duct of vacuum degassing apparatus Download PDF

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JP5256699B2
JP5256699B2 JP2007295089A JP2007295089A JP5256699B2 JP 5256699 B2 JP5256699 B2 JP 5256699B2 JP 2007295089 A JP2007295089 A JP 2007295089A JP 2007295089 A JP2007295089 A JP 2007295089A JP 5256699 B2 JP5256699 B2 JP 5256699B2
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dust
flue duct
forklift
deck
vacuum
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JP2009120898A (en
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達洋 川西
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JFE Steel Corp
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Description

本発明は、真空脱ガス装置の真空槽とダストセパレータを連結する煙道ダクト内に付着する地金・滓を機械的に除去する方法および装置に関する。   The present invention relates to a method and an apparatus for mechanically removing bullion and soot adhering in a flue duct connecting a vacuum tank of a vacuum degassing apparatus and a dust separator.

RH型真空脱ガス装置は、真空槽に取り付けられた2本の浸漬管を取鍋内の溶鋼に浸漬し、真空状態とした真空槽内に溶鋼を吸い上げ、脱ガス処理を行う。   In the RH type vacuum degassing apparatus, two dip tubes attached to a vacuum chamber are immersed in molten steel in a ladle, and the molten steel is sucked into a vacuum chamber in a vacuum state to perform degassing treatment.

真空槽からの排ガス中にはダストや地金が含まれ、真空槽と排気装置を連結する排気ダクトや、排気装置内に付着、堆積し、排気効率を低下させるため、これらを除去する方法が種々、提案されている。   The exhaust gas from the vacuum chamber contains dust and metal, and the exhaust duct connecting the vacuum chamber and the exhaust system, and depositing and depositing in the exhaust system, reducing the exhaust efficiency. Various proposals have been made.

特許文献1には、真空脱ガス設備の上部槽の耐火物に付着した地金・滓を除去したり、耐火物を打ち崩すことが可能な解体装置が記載されている。   Patent Document 1 describes a dismantling apparatus that can remove bullion and slag adhering to a refractory in an upper tank of a vacuum degassing facility, or can destroy the refractory.

特許文献2には、排気管内壁への地金の付着を低減するとともに、槽本体の内壁からの輻射熱等による耐火物の損耗防止が可能な真空槽が記載されている。   Patent Document 2 describes a vacuum chamber that can reduce the adhesion of metal to the inner wall of the exhaust pipe and prevent wear of the refractory due to radiant heat from the inner wall of the tank body.

特許文献3には、真空槽への着脱が迅速かつ確実で、同一ノズルおよびロッドを繰り返し使用可能とした真空脱ガス槽の地金溶解装置が記載されている。   Patent Document 3 describes a bare metal melting apparatus for a vacuum degassing tank that can be quickly and surely attached to and detached from the vacuum tank, and the same nozzle and rod can be used repeatedly.

特許文献4には、真空排気ダクト内に巻き込まれる粉塵による閉塞を防止して、真空槽内の到達真空度を所定のレベルに維持するとともに、粉塵の除去作業が容易な真空精錬装置が記載されている。   Patent Document 4 describes a vacuum refining device that prevents clogging by dust trapped in a vacuum exhaust duct, maintains the ultimate degree of vacuum in the vacuum chamber at a predetermined level, and facilitates dust removal work. ing.

特許文献5には、脱ガス設備の排気装置を小型化し、排気ダクト内に堆積したダストを効率的に除去する構造が記載されている。   Patent Document 5 describes a structure for reducing the size of an exhaust device of a degassing facility and efficiently removing dust accumulated in the exhaust duct.

特許文献6には、真空脱ガス処理を終了した真空脱ガス槽内を大気圧に戻す際、脱ガス装置の排気口とガスクーラ間の排気ダクトに設けたノズルより不活性ガスを槽内に吹き込み、復圧と同時に、ダクト内に付着したダスト等を槽内に排出することが記載されている。   In Patent Document 6, when the inside of the vacuum degassing tank after the vacuum degassing treatment is returned to the atmospheric pressure, an inert gas is blown into the tank through a nozzle provided in an exhaust duct between the exhaust port of the degassing device and the gas cooler. In addition, it is described that dust or the like adhering to the duct is discharged into the tank simultaneously with the return pressure.

また、真空槽と排気装置の間にダストセパレータを配置する場合は、ダストセパレータと真空槽を結ぶ排ガス煙道にダストや地金が付着するため、ドラッガー方式と呼ばれる専用装置を用いて除去する方法や人力で除去することが行われてきた。   Also, when a dust separator is placed between the vacuum chamber and the exhaust device, dust and metal are attached to the flue gas flue that connects the dust separator and the vacuum chamber, so a method of removing using a special device called the dragger method And removal by human power.

図4は、排ガス煙道6内に付着した、ダストや地金をドラッガー方式に用いる専用装置で除去する場合を説明する図で、ダストセパレータ4近傍のデッキ8上に専用装置10の移動用のレール9を敷設する。   FIG. 4 is a diagram for explaining the case where dust and metal attached to the exhaust gas flue 6 are removed by a dedicated device used for the dragger method. The dedicated device 10 is moved on the deck 8 near the dust separator 4. The rail 9 is laid.

専用装置10は、ブームの先端に掘削機11を有し、除去作業の際は、ダストセパレータ4と排ガス装置を連結する主排気ダクト41の一部を開放し、専用装置10を、そのブームの先端に取り付けた掘削機11が排ガス煙道6に達するようにレール9上を移動させる。
特開2005−146356号公報 特開2004−68060号公報 特開2001−192725号公報 特開平10−152721号公報 特開平10−1715号公報 特開平06−220522号公報
The dedicated device 10 has an excavator 11 at the tip of the boom. During the removal work, a part of the main exhaust duct 41 connecting the dust separator 4 and the exhaust gas device is opened, and the dedicated device 10 is connected to the boom. The excavator 11 attached to the tip is moved on the rail 9 so as to reach the exhaust gas flue 6.
JP 2005-146356 A JP 2004-68060 A JP 2001-192725 A Japanese Patent Laid-Open No. 10-152721 Japanese Patent Laid-Open No. 10-1715 Japanese Patent Laid-Open No. 06-220522

しかしながら、ドラッガー方式の専用装置は高価で、且つ広い設置スペースを必要とし、一方、作業員による排ガス煙道内に付着したダストや地金の除去作業は重労働で作業能率が低く、長時間作業となる。   However, the dragger-type dedicated device is expensive and requires a large installation space. On the other hand, the removal work of dust and bullion attached to the flue gas flue by workers is a heavy labor, and the work efficiency is low and the work is long. .

本発明の課題は以下の手段で達成可能である。
1.真空脱ガス装置の煙道ダクト内付着物の除去方法であって、ダストセパレータのマンホール周辺にデッキを設け、フォークにダスト除去用専用冶具を取り付けたフォークリフトを前記デッキ上で走行させ、前記マンホールから前記ダスト除去用専用冶具を、前記ダストセパレータと真空脱ガス装置の真空槽を連結する煙道ダクト内に挿入し、前記煙道ダクトに付着したダストや地金などを除去することを特徴とする真空脱ガス装置の煙道ダクト内付着物の除去方法。
2.真空脱ガス装置の煙道ダクト内付着物の除去装置であって、ダストセパレータのマンホール周辺に設けたデッキと、前記デッキ上に載置したフォークリフトを備え、前記フォークリフトはフォークにダスト除去用専用冶具を有し、前記デッキは前記フォークリフトを操作した際、前記フォークリフトのフォークに取り付けたダスト除去用専用冶具を、前記マンホールから、前記ダストセパレータと真空脱ガス装置の真空槽を連結する煙道ダクト内に挿入し、前記煙道ダクトに付着したダストや地金などが除去可能な広さと高さを有していることを特徴とする真空脱ガス装置の煙道ダクト内付着物の除去装置。
The object of the present invention can be achieved by the following means.
1. A method for removing deposits in a flue duct of a vacuum degassing apparatus, wherein a deck is provided around a manhole of a dust separator, and a forklift mounted with a dedicated tool for dust removal on a fork is run on the deck. The dust removing jig is inserted into a flue duct connecting the dust separator and a vacuum tank of a vacuum degassing device, and dust, metal or the like attached to the flue duct is removed. A method for removing deposits in a flue duct of a vacuum degasser.
2. An apparatus for removing deposits in a flue duct of a vacuum degassing apparatus, comprising a deck provided around a manhole of a dust separator, and a forklift mounted on the deck, the forklift having a dedicated jig for removing dust on the fork When the forklift is operated, the deck has a dedicated dust removal jig attached to the fork of the forklift, and the flue duct connecting the dust separator and the vacuum tank of the vacuum degassing device from the manhole. An apparatus for removing deposits in a flue duct of a vacuum degassing apparatus, wherein the apparatus has a width and height capable of removing dust and metal attached to the flue duct.

本発明によれば、短時間で排ガス煙道に付着したダストや地金が除去でき、産業上極めて有用である。   ADVANTAGE OF THE INVENTION According to this invention, the dust and bullion which adhered to the exhaust gas flue can be removed in a short time, and it is very useful industrially.

本発明はドラッガー方式などの専用装置でなく汎用的なフォークリフトを用いて真空脱ガス装置の煙道ダクト内付着物の除去を行うことを特徴とする。   The present invention is characterized in that the deposits in the flue duct of the vacuum degassing apparatus are removed by using a general-purpose forklift instead of a dedicated apparatus such as a dragger system.

図1は、本発明の一実施例に係る、真空脱ガス装置の煙道ダクト内付着物の除去方法を模式的に説明する側面図、図2は平面図を示し、これらの図において、1はフォークリフト、2はフォーク、3はダスト除去用専用冶具、4がダストセパレータ、5は真空脱ガス装置の真空槽、6は煙道ダクト、7はストッパー、8はデッキ、41はマンホール、42はマンホール蓋を示す。尚、マンホール41の径は、煙道ダクト内のダスト付着しやすい煙道ダクト底面、側面に届けば良いが、煙道ダクト6の径より大きいものが好ましい。   1 is a side view schematically illustrating a method for removing deposits in a flue duct of a vacuum degassing apparatus according to an embodiment of the present invention, and FIG. 2 is a plan view. Is a forklift, 2 is a fork, 3 is a special tool for dust removal, 4 is a dust separator, 5 is a vacuum tank of a vacuum degassing device, 6 is a flue duct, 7 is a stopper, 8 is a deck, 41 is a manhole, 42 is A manhole cover is shown. The diameter of the manhole 41 may be delivered to the bottom and side surfaces of the flue duct where dust adheres easily in the flue duct, but is preferably larger than the diameter of the flue duct 6.

本発明に係る煙道ダクト内付着物の除去方法では、ダストセパレータ4の管胴に開口するマンホール41周辺の所定の水平領域を覆うようにデッキ8を設け、その上でフオークリフト1を走行させる。   In the method for removing deposits in the flue duct according to the present invention, the deck 8 is provided so as to cover a predetermined horizontal region around the manhole 41 opened to the tube body of the dust separator 4, and the forklift 1 is caused to travel thereon. .

フオークリフト1のフォーク2にはダスト除去用専用冶具3を取り付け、デッキ8上でフォークリフト1の位置を変えたり、フォーク2を上下させてダスト除去用専用冶具3でダストや地金などの煙道ダクト内付着物の除去を行う(矢印a,b)。   A dust removing jig 3 is attached to the fork 2 of the forklift 1, and the position of the forklift 1 is changed on the deck 8, or the fork 2 is moved up and down and the flue such as dust and bullion is moved by the dust removing jig 3. The deposits in the duct are removed (arrows a and b).

図3にダスト除去用専用冶具3の一例を示す。(a)は平面図を、(b)は平面図におけるA−A´断面図で正面図を示す。先端を鋭角に加工したレール31,32を平行にフォーク2に取り付ける。   FIG. 3 shows an example of the dust removal dedicated jig 3. (A) is a top view, (b) shows a front view with an AA ′ cross-sectional view in the plan view. The rails 31 and 32 whose tips are processed at an acute angle are attached to the fork 2 in parallel.

フォークリフト1は、フォーク2の昇降機構のため、マンホール41の外側に取り付けたマンホール蓋42の外側までしか接近できない。   The forklift 1 can only approach the outside of the manhole cover 42 attached to the outside of the manhole 41 because of the lifting mechanism of the fork 2.

従って、フォーク2を含めたレール31,32の先端までの長さlはそのような場合であっても、煙道ダクト6を貫通してダストや地金などの付着物を除去するのに十分な長さとする。   Therefore, the length l of the rails 31 and 32 including the fork 2 is sufficient to remove deposits such as dust and metal through the flue duct 6 even in such a case. Length.

単槽式と2槽式の真空脱ガス装置では煙道ダクトの長さが違うため、長さlはそれぞれに適切な長さとする。   Since the length of the flue duct is different between the single tank type and the two tank type vacuum degassing apparatus, the length l is set to an appropriate length.

そのため、デッキ8は、ダスト除去用専用冶具3の先端が、煙道ダクト6の内部で自由にその位置を変えられるように、フォークリフト1が動き回るのに十分な大きさと形状を有するものとする。デッキ8の周辺部にはフオークリフト1が転落しないように手摺(図示しない)やストッパー7を設置する。また、フォークリフト1の運転者用の昇降階段81を設ける。   Therefore, the deck 8 is assumed to have a size and shape sufficient for the forklift 1 to move so that the tip of the dedicated dust removal jig 3 can be freely changed in position inside the flue duct 6. A handrail (not shown) and a stopper 7 are installed around the deck 8 so that the forklift 1 does not fall. Further, an elevating staircase 81 for the driver of the forklift 1 is provided.

デッキ8は、その水平面を、ダスト除去用専用冶具3を取り付けたフォーク2がマンホール41内でその開口部の上下限まで自由に動ける高さとなるようにマンホール41に対して設定する。   The deck 8 sets the horizontal plane with respect to the manhole 41 so that the fork 2 to which the dust removing jig 3 is attached can move freely up to the upper and lower limits of the opening in the manhole 41.

デッキ8の水平面の高さがマンホール41に対して低い場合は、フォーク2をフォークリフト1の性能上の上限まで上昇させても、マンホール41の上端に達せず、煙道ダクト内付着物の除去が十分できない。   When the height of the horizontal surface of the deck 8 is lower than the manhole 41, even if the fork 2 is raised to the upper limit on the performance of the forklift 1, it does not reach the upper end of the manhole 41 and the deposits in the flue duct are removed. I can't do it enough.

本発明で用いるフオークリフト1は既存のものでよく特に改造を要しない。ダクト付着物除去作業がない場合は他の作業に転用できるので、経済性が高く、容易に実施可能である。   The forklift 1 used in the present invention may be an existing one and requires no particular modification. If there is no duct deposit removal work, it can be diverted to other work, so it is economical and can be implemented easily.

ダクト付着物除去作業が終了した後は、デッキ8からフォークリフト1を降ろして、デッキ8を他の作業に利用でき、スペース効率が高い。   After the duct deposit removal work is completed, the forklift 1 can be lowered from the deck 8 and the deck 8 can be used for other work, and space efficiency is high.

また、本発明は、ダストセパレータ4のマンホール41周辺の水平面の所定の領域を覆うデッキ8と、その上に載せて自由に移動するフォークリフト1を備える真空脱ガス装置の煙道ダクト6内付着物の除去装置である。   In addition, the present invention provides a deposit 8 in a flue duct 6 of a vacuum degassing apparatus including a deck 8 that covers a predetermined area of a horizontal surface around a manhole 41 of a dust separator 4 and a forklift 1 that moves freely on the deck 8. It is a removal device.

上記装置において、フォークリフト1はフォーク2にダスト除去用専用冶具3を有し、前記デッキ8はフォークリフト1のフォーク2に取り付けたダスト除去用専用冶具3を、マンホール41から、ダストセパレータ4と真空脱ガス装置の真空槽を連結する煙道ダクト6内に挿入し、前記煙道ダクト6に付着したダストや地金などが除去可能な広さと高さを有している。   In the above apparatus, the forklift 1 has a dedicated dust removing jig 3 on the fork 2, and the deck 8 removes the dust removing dedicated jig 3 attached to the fork 2 of the forklift 1 from the manhole 41 and the vacuum separator 4. It is inserted into the flue duct 6 that connects the vacuum chambers of the gas apparatus, and has a width and height that can remove dust, metal, etc. attached to the flue duct 6.

本発明例。Example of the present invention. 図1に示した本発明例の平面図。The top view of the example of the present invention shown in FIG. 本発明例。Example of the present invention. 従来例。Conventional example.

符号の説明Explanation of symbols

1 フォークリフト
2 フォーク
3 ダスト除去用専用冶具
31、32 レール
4 ダストセパレータ
5 脱ガス管
6 煙道ダクト
7 ストッパー
8 デッキ
41 マンホール
42 マンホール蓋
DESCRIPTION OF SYMBOLS 1 Forklift 2 Fork 3 Dig removal exclusive jigs 31 and 32 Rail 4 Dust separator 5 Degassing pipe 6 Flue duct 7 Stopper 8 Deck 41 Manhole 42 Manhole cover

Claims (2)

真空脱ガス装置の煙道ダクト内付着物の除去方法であって、ダストセパレータのマンホール周辺にデッキを設け、フォークにダスト除去用専用冶具を取り付けたフォークリフトを前記デッキ上で走行させ、前記マンホールから前記ダスト除去用専用冶具を、前記ダストセパレータと真空脱ガス装置の真空槽を連結する煙道ダクト内に挿入し、前記煙道ダクトに付着したダストや地金などを除去することを特徴とする真空脱ガス装置の煙道ダクト内付着物の除去方法。   A method for removing deposits in a flue duct of a vacuum degassing apparatus, wherein a deck is provided around a manhole of a dust separator, and a forklift mounted with a dedicated tool for dust removal on a fork is run on the deck. The dust removing jig is inserted into a flue duct connecting the dust separator and a vacuum tank of a vacuum degassing device, and dust, metal or the like attached to the flue duct is removed. A method for removing deposits in a flue duct of a vacuum degasser. 真空脱ガス装置の煙道ダクト内付着物の除去装置であって、ダストセパレータのマンホール周辺に設けたデッキと、前記デッキ上に載置したフォークリフトを備え、前記フォークリフトはフォークにダスト除去用専用冶具を有し、前記デッキは前記フォークリフトを操作した際、前記フォークリフトのフォークに取り付けたダスト除去用専用冶具を、前記マンホールから、前記ダストセパレータと真空脱ガス装置の真空槽を連結する煙道ダクト内に挿入し、前記煙道ダクトに付着したダストや地金などが除去可能な広さと高さを有していることを特徴とする真空脱ガス装置の煙道ダクト内付着物の除去装置。   An apparatus for removing deposits in a flue duct of a vacuum degassing apparatus, comprising a deck provided around a manhole of a dust separator, and a forklift mounted on the deck, the forklift having a dedicated jig for removing dust on the fork When the forklift is operated, the deck has a dedicated dust removal jig attached to the fork of the forklift, and the flue duct connecting the dust separator and the vacuum tank of the vacuum degassing device from the manhole. An apparatus for removing deposits in a flue duct of a vacuum degassing apparatus, wherein the apparatus has a width and height capable of removing dust and metal attached to the flue duct.
JP2007295089A 2007-11-14 2007-11-14 Method and apparatus for removing deposits in flue duct of vacuum degassing apparatus Expired - Fee Related JP5256699B2 (en)

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JPS5495903A (en) * 1977-12-31 1979-07-28 Furukawa Electric Co Ltd:The Scraper for metal furnace wall deposits
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JPH077317Y2 (en) * 1989-01-27 1995-02-22 川崎製鉄株式会社 Decontamination device for degassing tank exhaust duct
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