JP5254054B2 - Thermally responsive steam trap - Google Patents

Thermally responsive steam trap Download PDF

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Publication number
JP5254054B2
JP5254054B2 JP2009007082A JP2009007082A JP5254054B2 JP 5254054 B2 JP5254054 B2 JP 5254054B2 JP 2009007082 A JP2009007082 A JP 2009007082A JP 2009007082 A JP2009007082 A JP 2009007082A JP 5254054 B2 JP5254054 B2 JP 5254054B2
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valve
seat member
valve seat
hole
spherical
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JP2010164137A (en
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剛士 福田
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Tlv Co Ltd
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Tlv Co Ltd
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Description

本発明は、加熱されて膨脹し冷却されて収縮する媒体を含む温度制御機素を用いて、各種蒸気使用機器や蒸気配管で発生する復水を自動的に排出する熱応動式スチームトラップに関し、特に、温度制御機素により開閉される弁孔の内面に付着した異物を洗浄できるものに関する。   The present invention relates to a thermally responsive steam trap that automatically discharges condensate generated in various steam-using devices and steam pipes using a temperature control element that includes a medium that is heated, expanded, cooled, and contracted. In particular, the present invention relates to a device that can clean foreign matter adhering to the inner surface of a valve hole that is opened and closed by a temperature control element.

従来の熱応動式スチームトラップは、例えば特許文献1に開示されている。これは、ケーシングで入口と弁室と出口を形成し、弁室を出口側に連通する弁孔を有する弁座部材を弁室と出口との間に配置し、壁部材とダイヤフラム部材と両部材の間に密封した膨脹媒体とダイヤフラム部材の弁座部材側に連結した弁部材とから成る温度制御機素を弁室内に配置したものにおいて、弁孔の下流側に弁孔よりも開口面積の小さなオリフィス孔を形成し、オリフィス孔の上端に一部を位置せしめた転動部材をオリフィス孔を貫通して配置したものである。   A conventional thermally responsive steam trap is disclosed in Patent Document 1, for example. In this case, a valve seat member having a valve hole that communicates the valve chamber with the outlet side is formed between the valve chamber and the outlet, and a wall member, a diaphragm member, and both members are formed in the casing. A temperature control element comprising an expansion medium sealed between the valve member and a valve member connected to the valve seat member side of the diaphragm member is disposed in the valve chamber. The opening area is smaller on the downstream side of the valve hole than the valve hole. A rolling member, in which an orifice hole is formed and partially positioned at the upper end of the orifice hole, is disposed through the orifice hole.

特開平9−303686号公報JP-A-9-303686

上記従来の熱応動式スチームトラップは、弁孔の下流側に開口面積の小さなオリフィス孔を形成して、弁孔の圧力をその上流側の圧力に近い高圧に保ち、復水を緩やかに弁孔を流下させることにより、弁孔の表面に異物が付着することを防止する。復水はオリフィス孔を高速に流れ、異物がオリフィス孔の表面に付着することとなるが、このオリフィス孔の表面に付着する異物を復水流によって転動する転動部材によって取除くものである。しかしながら、弁孔の下流側に開口面積の小さなオリフィス孔を形成したものであるので、復水の排出流量が低下する問題点があった。   The above-mentioned conventional thermally responsive steam trap has an orifice hole with a small opening area on the downstream side of the valve hole to maintain the pressure of the valve hole at a high pressure close to the pressure on the upstream side, and gently condensate the valve hole. By flowing down, foreign matter is prevented from adhering to the surface of the valve hole. Condensate flows at high speed through the orifice hole, and foreign matter adheres to the surface of the orifice hole. The foreign matter attached to the surface of the orifice hole is removed by a rolling member that rolls with the condensate flow. However, since the orifice hole having a small opening area is formed on the downstream side of the valve hole, there is a problem that the discharge flow rate of the condensate decreases.

したがって本発明が解決しようとする課題は、復水の排出流量を低下させずに弁孔の弁室側の内面に付着した異物を洗浄できる熱応動式スチームトラップを提供することである。   Therefore, the problem to be solved by the present invention is to provide a thermally responsive steam trap capable of cleaning foreign matter adhering to the inner surface of the valve hole on the valve chamber side without reducing the condensate discharge flow rate.

上記の課題を解決するために、本発明の熱応動式スチームトラップは、ケーシングで入口と弁室と出口を形成し、弁室を出口側に連通する弁孔を有する弁座部材を弁室と出口との間に配置し、壁部材とダイヤフラム部材と両部材の間に密封した膨脹媒体とダイヤフラム部材の弁座部材側に連結した弁部材とから成る温度制御機素を弁室内に配置したものにおいて、弁座部材を球形に形成すると共に弁孔をL字状に形成した球形弁座部材をケーシングに回転操作可能に配置し、入口と球形弁座部材を連通するバイパス通路をケーシングに形成し、球形弁座部材を外部から回転操作することによりL字状の弁孔の一端から他端を通して弁室と出口側とを連通しバイパス通路と出口側とを球形弁座部材により常時遮断すると共に温度応動部材によりL字状の弁孔の一端を開閉する第1状態とL字状の弁孔の他端から一端を通してバイパス通路と出口側とを常時連通し弁室と出口側とを球形弁座部材により常時遮断する第2状態とに切り替えることができることを特徴とするものである。 In order to solve the above-described problems, the thermally responsive steam trap of the present invention includes a valve seat member having a valve hole that forms an inlet, a valve chamber, and an outlet in a casing and communicates the valve chamber with the outlet side. A temperature control element arranged between the outlet and the wall member, the diaphragm member, an expansion medium sealed between the two members, and a valve member connected to the valve seat member side of the diaphragm member is arranged in the valve chamber. A spherical valve seat member having a spherical shape and a valve hole formed in an L-shape is rotatably disposed in the casing, and a bypass passage communicating the inlet and the spherical valve seat member is formed in the casing. , the blocking always the L-shaped valve bore spherical valve seat member and communicating with the bypass passage and the outlet side of the valve chamber and the outlet through the other end from one end of the by rotating the spherical valve seat member from the outside By temperature sensitive member Blocking all times by the first state and the L-shaped bypass passage and an outlet side constantly communicates with valve chamber and the outlet side and a spherical valve seat member through the one end from the other end of the valve hole to open and close one end of the shaped valve hole The second state can be switched to the second state.

本発明によれば、球形弁座部材を外部から回転操作してL字状の弁孔の他端から一端を通してバイパス通路と出口側とを常時連通し弁室と出口側とを球形弁座部材により常時遮断する第2状態とすることにより、入口側の高圧蒸気が高速でL字状の弁孔を他端から一端へ流下して弁孔の一端の内面を逆洗するので、通常は弁孔の弁室側である弁孔の一端の内面に付着した異物を簡単に確実に洗浄できるという効果を奏する。 According to the present invention, the bypass passage and the outlet side and constantly communicating with valve chamber and the outlet side and a spherical valve seat member through one spherical valve seat member by rotating operation from the outside from the other end of the L-shaped valve hole Since the high pressure steam at the inlet side flows down the L-shaped valve hole from the other end to the one end and backwashes the inner surface of one end of the valve hole. There is an effect that foreign matters adhering to the inner surface of one end of the valve hole on the valve chamber side of the hole can be easily and reliably cleaned.

本発明の実施の形態に係わる熱応動式スチームトラップの断面図である。It is sectional drawing of the thermally responsive steam trap concerning embodiment of this invention.

以下、本発明の実施の形態について、図1を参照して説明する。本体1に蓋2を締結して内部に弁室3を有するケーシングを形成する。本体1は入口4と出口5を有すると共に入口4を弁室3に連通する入口通路6と入口4を下記の球形弁座部材7に連通するバイパス通路8と球形弁座部材7を出口5に連通する出口通路9を有する。弁室3の下方にL字状の弁孔10を開けた球形弁座部材7を配置する。球形弁座部材7は点線で示す弁軸11を本体1から外部に貫通して連結することにより回転操作可能に取り付ける。   Hereinafter, an embodiment of the present invention will be described with reference to FIG. A lid 2 is fastened to the main body 1 to form a casing having a valve chamber 3 therein. The main body 1 has an inlet 4 and an outlet 5, and an inlet passage 6 that communicates the inlet 4 with the valve chamber 3, and a bypass passage 8 that communicates the inlet 4 with the spherical valve seat member 7 described below and a spherical valve seat member 7 at the outlet 5. It has an exit passage 9 that communicates. A spherical valve seat member 7 having an L-shaped valve hole 10 is disposed below the valve chamber 3. The spherical valve seat member 7 is attached so as to be rotatable by connecting a valve shaft 11 indicated by a dotted line from the main body 1 to the outside.

弁室5内に温度制御機素12を配置する。温度制御機素12は上壁部材14と、上壁部材14との間に膨脹媒体18を密封したダイヤフラム部材17と、ダイヤフラム部材17に固着した弁部材19と、ダイヤフラム部材17の外周縁を上壁部材14との間に挟んで固着した下壁部材20と、から形成される。膨脹媒体18は、水、水より沸点の低い液体、あるいはそれらの混合物で形成される。   A temperature control element 12 is disposed in the valve chamber 5. The temperature control element 12 includes an upper wall member 14, a diaphragm member 17 in which an expansion medium 18 is sealed between the upper wall member 14, a valve member 19 fixed to the diaphragm member 17, and an outer peripheral edge of the diaphragm member 17. The lower wall member 20 is fixed between the wall member 14 and the lower wall member 20. The expansion medium 18 is formed of water, a liquid having a lower boiling point than water, or a mixture thereof.

図示は球形弁座部材7により、L字状の弁孔10の一端10aから他端10bを通して弁室3と出口通路9が連通され、バイパス通路8と出口通路9が遮断された第1状態を示している。図示の位置から弁軸11を回転操作して球形弁座部材7を90度時計回り方向へ回転させることにより、L字状の弁孔10の他端10bから一端10aを通してバイパス通路8と出口通路9が連通され、弁室3と出口通路9が遮断された第2状態となる。   In the figure, a spherical valve seat member 7 is used to connect the valve chamber 3 and the outlet passage 9 through one end 10a of the L-shaped valve hole 10 through the other end 10b, and the bypass passage 8 and the outlet passage 9 are blocked. Show. By rotating the valve shaft 11 from the illustrated position to rotate the spherical valve seat member 7 clockwise by 90 degrees, the bypass passage 8 and the outlet passage through the other end 10b of the L-shaped valve hole 10 through the one end 10a. 9 is communicated, and the valve chamber 3 and the outlet passage 9 are blocked.

上記の熱応動式スチームトラップの動作は次の通りである。通常は図示の第1状態に球形弁座部材7を回転させて使用する。始動時、弁室3内は低温であり、膨脹媒体18は収縮し、ダイヤフラム部材17が上方に変位し、弁部材19が球形弁座部材7から離座してL字状の弁孔10の一端10aを開口している。これにより入口4から入口通路6を通して弁室3に流入する低温の復水や空気をL字状の弁孔10の一端10aから他端10bを通して出口通路9から出口5へ排出する。低温流体の排出によって入口4から流入する流体温度が上昇し、弁室3内が所定温度以上になると、膨脹媒体18は膨脹し、ダイヤフラム部材17が下方に変位し、弁部材19が球形弁座部材7に着座してL字状の弁孔10の一端10aを閉止する。これにより蒸気の漏出を防止する。放熱によって弁室3内が所定温度以下になると、膨脹媒体18は収縮し、ダイヤフラム部材17が上方に変位し、弁部材19が球形弁座部材7から離座してL字状の弁孔10の一端10aを開口する。   The operation of the above-mentioned heat-responsive steam trap is as follows. Usually, the spherical valve seat member 7 is rotated and used in the first state shown in the figure. At the time of start-up, the inside of the valve chamber 3 is at a low temperature, the expansion medium 18 contracts, the diaphragm member 17 is displaced upward, and the valve member 19 is separated from the spherical valve seat member 7 to form the L-shaped valve hole 10. One end 10a is opened. As a result, low-temperature condensate and air flowing into the valve chamber 3 from the inlet 4 through the inlet passage 6 are discharged from one end 10a of the L-shaped valve hole 10 to the outlet 5 through the other end 10b. When the temperature of the fluid flowing in from the inlet 4 rises due to the discharge of the low-temperature fluid and the inside of the valve chamber 3 reaches a predetermined temperature or more, the expansion medium 18 expands, the diaphragm member 17 is displaced downward, and the valve member 19 becomes a spherical valve seat. It sits on the member 7 and closes one end 10 a of the L-shaped valve hole 10. This prevents steam leakage. When the inside of the valve chamber 3 falls below a predetermined temperature due to heat radiation, the expansion medium 18 contracts, the diaphragm member 17 is displaced upward, the valve member 19 is separated from the spherical valve seat member 7, and the L-shaped valve hole 10. One end 10a is opened.

L字状の弁孔10の一端10aの内面に付着した異物を洗浄する場合は、図示の第1状態から弁軸11を回転操作して球形弁座部材7を90度時計回り方向へ回転させることにより、弁孔10の他端10bから一端10aを通してバイパス通路8と出口通路9を連通し、弁室3と出口通路9を遮断した第2状態とする。これにより、入口4側の高圧蒸気が高速で弁孔10の他端10bから一端10aを流下して弁孔10の一端10aを逆洗するので、L字状の弁孔10の一端10aの内面に付着した異物を簡単に確実に洗浄できる。   When cleaning the foreign matter adhering to the inner surface of one end 10a of the L-shaped valve hole 10, the valve shaft 11 is rotated from the illustrated first state to rotate the spherical valve seat member 7 90 degrees clockwise. Thus, the bypass passage 8 and the outlet passage 9 are communicated from the other end 10b of the valve hole 10 through the one end 10a, and the valve chamber 3 and the outlet passage 9 are blocked. As a result, the high pressure steam on the inlet 4 side flows down from the other end 10b of the valve hole 10 at one end 10a at a high speed and backwashes the one end 10a of the valve hole 10. Foreign matter adhering to can be easily and reliably cleaned.

本発明は、温度制御機素を用いて弁孔を開閉するあらゆる種類の熱応動式スチームトラップに利用することができる。   The present invention can be used for all types of thermally responsive steam traps that open and close valve holes using temperature control elements.

1 本体
2 蓋
3 弁室
4 入口
5 出口
6 入口通路
7 球形弁座部材
8 バイパス通路
9 出口通路
10 L字状の弁孔
10a L字状の弁孔の一端
10b L字状の弁孔の他端
11 弁軸
12 温度制御機素
14 上壁部材
17 ダイヤフラム部材
18 膨脹媒体
19 弁部材
20 下壁部材
DESCRIPTION OF SYMBOLS 1 Main body 2 Lid 3 Valve chamber 4 Inlet 5 Outlet 6 Inlet passage 7 Spherical valve seat member 8 Bypass passage 9 Outlet passage 10 L-shaped valve hole 10a One end 10b of L-shaped valve hole Other than L-shaped valve hole End 11 Valve shaft 12 Temperature control element 14 Upper wall member 17 Diaphragm member 18 Expansion medium 19 Valve member 20 Lower wall member

Claims (1)

ケーシングで入口と弁室と出口を形成し、弁室を出口側に連通する弁孔を有する弁座部材を弁室と出口との間に配置し、壁部材とダイヤフラム部材と両部材の間に密封した膨脹媒体とダイヤフラム部材の弁座部材側に連結した弁部材とから成る温度制御機素を弁室内に配置したものにおいて、弁座部材を球形に形成すると共に弁孔をL字状に形成した球形弁座部材をケーシングに回転操作可能に配置し、入口と球形弁座部材を連通するバイパス通路をケーシングに形成し、球形弁座部材を外部から回転操作することによりL字状の弁孔の一端から他端を通して弁室と出口側とを連通しバイパス通路と出口側とを球形弁座部材により常時遮断すると共に温度応動部材によりL字状の弁孔の一端を開閉する第1状態とL字状の弁孔の他端から一端を通してバイパス通路と出口側とを常時連通し弁室と出口側とを球形弁座部材により常時遮断する第2状態とに切り替えることができることを特徴とする熱応動式スチームトラップ。 An inlet, a valve chamber and an outlet are formed in the casing, a valve seat member having a valve hole communicating with the valve chamber on the outlet side is disposed between the valve chamber and the outlet, and the wall member, the diaphragm member, and both members A temperature control element consisting of a sealed expansion medium and a valve member connected to the valve seat member side of the diaphragm member is disposed in the valve chamber. The valve seat member is formed in a spherical shape and the valve hole is formed in an L shape. The spherical valve seat member is rotatably arranged in the casing, a bypass passage communicating the inlet and the spherical valve seat member is formed in the casing, and the spherical valve seat member is rotated from the outside to rotate the L-shaped valve hole. end a first state for opening and closing one end of the L-shaped valve hole by a temperature responsive member with the valve chamber and the outlet and communicating with the bypass passage and the outlet side through the other end to block all times by the spherical valve seat member from One end from the other end of the L-shaped valve hole Through to the bypass passage and the outlet side and constantly communicating with valve chamber and the outlet side and a thermally responsive type steam trap, characterized in that it is possible to switch to a second state for blocking at all times by the spherical valve seat member.
JP2009007082A 2009-01-15 2009-01-15 Thermally responsive steam trap Expired - Fee Related JP5254054B2 (en)

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JP2010164137A JP2010164137A (en) 2010-07-29
JP5254054B2 true JP5254054B2 (en) 2013-08-07

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Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07253193A (en) * 1994-03-15 1995-10-03 Tlv Co Ltd Temperature controlled trap
JP3374261B2 (en) * 1994-11-15 2003-02-04 株式会社テイエルブイ Disc type steam trap
JPH09196293A (en) * 1996-01-12 1997-07-29 Tlv Co Ltd Steam trap
JP3316737B2 (en) * 1996-03-15 2002-08-19 株式会社テイエルブイ Condensate discharge device
JP4354312B2 (en) * 2004-03-15 2009-10-28 株式会社テイエルブイ Temperature-responsive valve
JP4602724B2 (en) * 2004-09-15 2010-12-22 株式会社テイエルブイ Temperature-responsive valve
JP4938629B2 (en) * 2007-11-15 2012-05-23 株式会社テイエルブイ Float type steam trap

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