JP5250144B2 - Acid oil-in-water emulsified food - Google Patents

Acid oil-in-water emulsified food Download PDF

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JP5250144B2
JP5250144B2 JP2012171530A JP2012171530A JP5250144B2 JP 5250144 B2 JP5250144 B2 JP 5250144B2 JP 2012171530 A JP2012171530 A JP 2012171530A JP 2012171530 A JP2012171530 A JP 2012171530A JP 5250144 B2 JP5250144 B2 JP 5250144B2
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雅朗 樋上
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Kewpie Corp
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Description

本発明は、加熱後も安定な乳化状態を有した耐熱性に優れた酸性水中油型乳化食品に関する。 The present invention relates to an acidic oil-in-water emulsified food having excellent heat resistance and having a stable emulsified state even after heating.

マヨネーズやタルタルソースなどの酸性水中油型乳化食品は、日常の食生活で広く親しま
れている調味料の一種である。当該乳化食品を用いた代表的な食品としてはサラダがあるが、近年、その用途が拡大されている。例えば酸性水中油型乳化食品をスプレッドとして食パンに塗った後、オーブントースターで焼成したり、ソースとして使用し、該ソースを含有したフライ用食品をフライしたり、あるいはフライ済み食品を電子レンジで加熱したりするなどがあげられる。これらの食品はいずれも酸性水中油型乳化食品と共に強力な加熱処理を施している。
Acidic oil-in-water emulsified foods such as mayonnaise and tartar sauce are a type of seasoning that is widely used in everyday eating habits. As a representative food using the emulsified food, there is a salad, but its use has been expanded in recent years. For example, an acidic oil-in-water emulsified food is applied to bread as a spread and then baked in an oven toaster, used as a sauce, fried food containing the sauce, or heated in a microwave oven And so on. All of these foods are subjected to a powerful heat treatment together with the acidic oil-in-water emulsified food.

しかしながら、一般的にマヨネーズやタルタルソース等の酸性水中油型乳化食品は乳化材として卵黄を使用しているため、これに加熱処理を施すと、酸性水中油型乳化食品中の卵黄が熱変性することから乳化状態が壊れ油分離を生じ、食感及び外観を損なうという問題があった。 However, since acidic oil-in-water emulsified foods such as mayonnaise and tartar sauce generally use egg yolk as an emulsifying material, the egg yolk in the acid oil-in-water emulsified food is thermally denatured when subjected to heat treatment. Therefore, there was a problem that the emulsified state was broken to cause oil separation, and the texture and appearance were impaired.

一方、耐熱性を有した酸性水中油型乳化食品として、特公昭53−44426号公報(特許文献1)及び特公昭55−42817号公報(特許文献2)には、ホスホリパーゼAで処理した卵黄を使用した調味料が提案されている。 On the other hand, Japanese Patent Publication No. 53-44426 (Patent Document 1) and Japanese Patent Publication No. 55-42817 (Patent Document 2) show acid oil-in-water emulsion foods having heat resistance. The seasoning used is proposed.

しかしながら、上記提案の酸性水中油型乳化調味料を上述のような強力な加熱処理を施す食品に使用した場合、十分に油分離を抑制することができず、また、滑らかな食感が保持されないことから、耐熱性について十分に満足し得るものではなかった。 However, when the proposed acidic oil-in-water type emulsified seasoning is used in foods subjected to the above-described powerful heat treatment, oil separation cannot be sufficiently suppressed and a smooth texture is not maintained. For this reason, the heat resistance was not sufficiently satisfactory.

特公昭53−44426号公報Japanese Patent Publication No.53-44426 特公昭55−42817号公報Japanese Patent Publication No. 55-42817 特開昭61−141861号公報JP-A-61-141861

そこで、本発明の目的は、加熱後も安定な乳化状態を有した耐熱性に優れた酸性水中油型乳化食品を提供するものである。 Accordingly, an object of the present invention is to provide an acidic oil-in-water emulsified food product having a stable emulsified state after heating and excellent in heat resistance.

本発明者は、酸性水中油型乳化食品に使用可能な様々な配合原料について鋭意研究を重ねた。その結果、特定の乾燥卵白とホスホリパーゼA処理卵黄を配合させるならば、意外にも加熱後も安定な乳化状態を有した耐熱性に優れた酸性水中油型乳化食品となることを見出し本発明を完成するに至った。 This inventor repeated earnest research about the various compounding raw materials which can be used for an acidic oil-in-water type emulsified food. As a result, if a specific dried egg white and a phospholipase A-treated egg yolk are blended, it is surprisingly found that an acidic oil-in-water emulsified food having a stable emulsified state after heating and having excellent heat resistance is obtained. It came to be completed.

すなわち、本発明は、
(1)乾燥卵白およびホスホリパーゼA処理卵黄を配合し、前記乾燥卵白が脱糖処理およびpH9以上の乾燥処理物に65〜75℃二酸化炭素を除去しながら熱蔵処理が施されており、且つ乾燥卵白水溶液(乾燥卵白1部に対し清水7部)の加熱凝固物の離水率が%以下である酸性水中油型乳化食品、
(2)乾燥卵白が68℃以上で熱蔵処理されている(1)の酸性水中油型乳化食品、(3)乾燥卵白が離水率3.3%以下である(1)または(2)の酸性水中油型乳化食品、
(4)乾燥卵白の配合量が製品に対し0.1〜10%である(1)乃至(3)のいずれかの酸性水中油型乳化食品、
(5)ホスホリパーゼA処理卵黄の配合量が製品に対し生卵黄換算で0.5〜12%である(1)乃至(4)のいずれかの酸性水中油型乳化食品、
である。
That is, the present invention
(1) Dry egg white and phospholipase A-treated egg yolk are blended, the dried egg white is subjected to a desugaring process and a heat-treated process while removing carbon dioxide at 65 to 75 ° C. in a dried product having a pH of 9 or more , and Acidic oil-in-water emulsified foods with a water separation rate of 3 % or less of the heated coagulum of a dried egg white aqueous solution (7 parts of fresh water per 1 part of dried egg white),
(2) The acid-oil-in-water emulsified food of (1), wherein the dried egg white is heat-treated at 68 ° C. or higher, (3) the dried egg white has a water separation rate of 3.3% or less (1) or (2) Acidic oil-in-water emulsified food,
(4) The acidic oil-in-water emulsified food according to any one of (1) to (3), wherein the blended amount of dried egg white is 0.1 to 10% of the product,
(5) The acidic oil-in-water emulsified food according to any one of (1) to (4), wherein the blending amount of the phospholipase A-treated egg yolk is 0.5 to 12% in terms of raw egg yolk,
It is.

なお、乾燥卵白を配合した酸性水中油型乳化食品としては、例えば、特開昭61−141861号公報(特許文献3)に、冷凍耐性を有した酸性水中油型乳化食品として提案されている。食品用として広く流通している乾燥卵白としては、原料の液卵白を脱糖処理に最適なpH(弱酸性)に調整した後、脱糖処理および噴霧乾燥し、得られた中性程度の乾燥品を約60℃で熱蔵したものがあり、例えば、キユーピータマゴ(株)製の商品名「乾燥卵白Kタイプ」が挙げられる。 In addition, as an acidic oil-in-water emulsified food blended with dried egg white, for example, Japanese Patent Application Laid-Open No. 61-141861 (Patent Document 3) proposes an acidic oil-in-water emulsified food having freezing resistance. As dry egg white that is widely distributed for food use, the raw liquid egg white is adjusted to a pH (weak acidity) optimal for desugaring treatment, then desugared and spray-dried, and the resulting neutral drying is obtained. For example, there is a product name “dried egg white K type” manufactured by QP Corporation.

そこで、本発明者は、上記市販されている乾燥卵白を用いて酸性水中油型乳化食品を製造し、上述のような強力な加熱処理を施す食品に使用し、当該製造物が耐熱性を有するか試験を行った。しかしながら、得られた乳化食品は、耐熱性を有するとは言い難いものであった。 Then, this inventor manufactures acidic oil-in-water type emulsified food using the above-mentioned dried egg white that is commercially available, and uses it for food subjected to the above-mentioned powerful heat treatment, and the product has heat resistance. The test was done. However, it was difficult to say that the obtained emulsified food had heat resistance.

本発明によれば、加熱後も安定な乳化状態を有した耐熱性に優れた酸性水中油型乳化食品を提供できることから、加熱を伴う食品への酸性水中油型乳化食品の需要拡大が期待される。 According to the present invention, since it is possible to provide an acidic oil-in-water emulsified food product having a stable emulsified state after heating and excellent in heat resistance, it is expected that demand for acidic oil-in-water emulsified food products to food with heating will be increased. The

以下本発明を詳細に説明する。なお、本発明において「%」は「質量%」を、「部」は「質量部」をそれぞれ意味する。 The present invention will be described in detail below. In the present invention, “%” means “mass%” and “part” means “part by mass”.

本発明において酸性水中油型乳化食品とは、食用油脂が油滴として水相中に略均一に分散して水中油型の乳化状態が維持され、常温流通を可能ならしめるためにpHを4.6以下に調整され、粘度が30Pa・s以上の酸性乳化食品である。このような酸性水中油型乳化食品は、具体的には、例えば、マヨネーズ、乳化型ドレッシング等の乳化液状調味料、タルタルソース等の具材入り酸性水中油型乳化食品などが挙げられる。 In the present invention, the acidic oil-in-water emulsified food means that edible fats and oils are dispersed almost uniformly in the water phase as oil droplets to maintain the oil-in-water emulsified state, and the pH is 4. It is an acidic emulsified food with a viscosity adjusted to 6 or less and a viscosity of 30 Pa · s or more. Specific examples of such acidic oil-in-water emulsified foods include emulsified liquid seasonings such as mayonnaise and emulsion dressings, and acidic oil-in-water emulsified foods containing ingredients such as tartar sauce.

本発明は、上記酸性水中油型乳化食品において、乾燥卵白およびホスホリパーゼA処理卵黄を配合し、前記乾燥卵白が脱糖処理、および65℃以上で熱蔵処理が施されており、且つ乾燥卵白水溶液(乾燥卵白1部に対し清水7部)の加熱凝固物の離水率が4%以下であることを特徴とし、これにより、加熱後も安定な乳化状態を有した耐熱性に優れた酸性水中油型乳化食品となる。 The present invention provides the acidic oil-in-water emulsified food, comprising dried egg white and phospholipase A-treated egg yolk, wherein the dried egg white has been subjected to a desugaring process and a heat storage process at 65 ° C. or higher, and a dried egg white aqueous solution The water separation rate of the heated coagulated product of 7 parts of fresh water (1 part of dried egg white) is 4% or less, and this makes it an acidic oil-in-water excellent in heat resistance having a stable emulsified state even after heating. It becomes a type emulsified food.

ここで、乾燥卵白とは、液卵白を、例えば、噴霧乾燥(スプレードライ)、静置乾燥(パンドライ)、凍結乾燥(フリーズドライ)などの任意の乾燥方法により乾燥した後、熱蔵処理を施したものである。本発明は、前記乾燥卵白において、更に熱蔵処理を65℃以上、好ましくは68℃以上、より好ましくは70℃以上で施したものであり、且つ得られた乾燥卵白1部を清水7部に溶解させた乾燥卵白水溶液の熱凝固物を後述する方法で測定したときの離水率が4%以下、好ましくは3.3%以下、より好ましくは3.0%以下のものである。 Here, the dried egg white is a liquid egg white dried by any drying method such as spray drying (spray drying), stationary drying (pan drying), freeze drying (freeze drying), etc., and then subjected to heat storage treatment. It has been applied. According to the present invention, the dried egg white is further subjected to a heat storage treatment at 65 ° C. or higher, preferably 68 ° C. or higher, more preferably 70 ° C. or higher, and 1 part of the obtained dried egg white is added to 7 parts of fresh water. The water separation rate is 4% or less, preferably 3.3% or less, more preferably 3.0% or less, when the thermocoagulated product of the dissolved dried egg white aqueous solution is measured by the method described later.

熱蔵処理を施さないと、あるいは熱蔵処理が前記温度より低いと、たとえ離水率の条件を満たし、後述するホスホリパーゼA処理卵黄を併用したとしても、後述の試験例で示しているとおり酸性水中油型乳化食品は、加熱後の状態において油分離が観察され、安定な乳化状態を有し難い傾向となる。一方、離水率が前記値より高いと、たとえ熱蔵処理条件を満たし、後述するホスホリパーゼA処理卵黄を併用したとしても、同様に加熱後油分離が観察され安定な乳化状態を有し難い傾向となり好ましくないからである。 If the heat storage treatment is not performed or the heat storage treatment is lower than the above temperature, even if the water separation rate condition is satisfied and the phospholipase A-treated egg yolk described later is used in combination, In the oil-type emulsified food, oil separation is observed in the state after heating, and it tends to be difficult to have a stable emulsified state. On the other hand, if the water separation rate is higher than the above value, even if the heat storage treatment conditions are satisfied and the phospholipase A-treated egg yolk described later is used in combination, oil separation after heating is observed and it is difficult to have a stable emulsified state. It is because it is not preferable.

なお、離水率は、以下の手順で測定された値である。つまり、1部の乾燥卵白に対して、7部の清水を加えて溶解し、折径60mmのナイロン製のケーシングに充填密封して80℃で40分間加熱して加熱凝固物を製する。次いで、ケーシング詰め加熱凝固物を5℃で24時間保存後、室温(20℃)に3時間放置して加熱凝固物の品温を20℃にする。次いで、加熱凝固物をケーシングから取り出して、長さ方向に対して直角に厚さ3cmにカットする。ついで、110mm直径の濾紙(定性濾紙No.2)5枚を重ねた上にカットした加熱凝固物を、カットした面のいずれか片方が底面となるようにのせた後、1時間室
温(20℃)に放置して、放置前後の加熱凝固物の質量変化から下記式により離水率を求めた。
The water separation rate is a value measured by the following procedure. That is, 7 parts of fresh water is added to 1 part of dried egg white and dissolved, filled and sealed in a nylon casing having a folding diameter of 60 mm, and heated at 80 ° C. for 40 minutes to produce a heated coagulum. Next, after the casing-packed heated coagulum is stored at 5 ° C. for 24 hours, it is allowed to stand at room temperature (20 ° C.) for 3 hours to bring the temperature of the heated coagulated product to 20 ° C. Next, the heated coagulum is taken out of the casing and cut into a thickness of 3 cm perpendicular to the length direction. Next, the heated coagulated material cut on 5 sheets of 110 mm diameter filter paper (qualitative filter paper No. 2) was placed so that one of the cut surfaces became the bottom surface, and then room temperature (20 ° C. for 1 hour). The water separation rate was determined from the following formula from the change in mass of the heated coagulated product before and after leaving.

離水率(%)=(放置前の加熱凝固物の質量−放置後の加熱凝固物の質量)×100/(放置前の加熱凝固物の質量) Water separation rate (%) = (mass of heated coagulated product before standing-mass of heated coagulated product after standing) × 100 / (mass of heated coagulated product before standing)

前記熱蔵処理条件および離水率の条件を満たす乾燥卵白の製造方法について、以下に詳述する。なお、本発明の乾燥卵白は、上記2つの条件を満たすものであればいずれのものでもよく、下記方法に限定されるものではない。 The method for producing dried egg white that satisfies the conditions for the heat storage treatment and the water separation rate will be described in detail below. The dried egg white of the present invention may be any as long as it satisfies the above two conditions, and is not limited to the following method.

まず、乾燥卵白に用いる液卵白を用意する。液卵白としては、例えば、卵を割卵して卵黄と分離した生液卵白、これに濾過、殺菌、冷凍、濃縮などの処理を施したものの他、卵白中の成分を除去する処理、例えば、糖分を除去する脱糖処理やリゾチームを除去する処理を施したものなどが挙げられるが、本発明は、これらの液卵白の中でも、脱糖処理を施した液卵白を用いることが肝要である。脱糖処理を行わないと、熱蔵処理中に卵白蛋白質中のアミノ基と遊離の糖がメイラード反応を起こし、褐変、不快臭の発生などの品質の低下を伴うためか、本発明の乳化食品自体が得られないか、得られたとしても加熱後に油分離が観察され本発明の目的とする耐熱性に優れた酸性水中油型乳化食品が得られないからである。脱糖処理は、酵母、酵素、細菌などを用いて常法により行えばよく、液卵白中の遊離の糖含有率が好ましくは0.1%以下となるように行うことが好ましい。 First, liquid egg white used for dry egg white is prepared. As the liquid egg white, for example, a raw liquid egg white obtained by splitting the egg and separating it from the yolk, a thing subjected to processing such as filtration, sterilization, freezing, concentration, etc., as well as a process for removing components in the egg white, for example, Examples include those subjected to a desugaring process for removing sugar and a process for removing lysozyme, but among these liquid egg whites, it is important to use liquid egg whites subjected to desugaring process. If the desugaring treatment is not performed, the amino group in egg white protein and free sugar cause a Maillard reaction during the heat storage treatment, which may cause deterioration in quality such as browning and generation of unpleasant odor. This is because the oil-in-water emulsified food with excellent heat resistance, which is the object of the present invention, is not obtained because the oil separation is observed after heating even if it is obtained. The desugaring treatment may be performed by a conventional method using yeast, enzyme, bacteria, etc., and is preferably performed so that the free sugar content in the liquid egg white is preferably 0.1% or less.

一般に、液卵白を酵母脱糖、酵素脱糖などの方法で脱糖処理する際には、これらの酵母や酵素の適正pHが弱酸性から中性であり、有機酸などの酸剤を添加して液卵白のpHを弱酸性から中性とするため、得られた乾燥卵白もpHが7前後となる。しかしながら、得られた乾燥卵白の離水率は、4%を超えるものとなり、当該乾燥卵白を用いた酸性水中油型乳化食品は、加熱後に油分離が観察され好ましくない。 In general, when liquid egg white is desugared by methods such as yeast desugaring and enzymatic desugaring, the appropriate pH of these yeasts and enzymes is weakly acidic to neutral, and an acid agent such as an organic acid is added. Since the pH of the liquid egg white is changed from weakly acidic to neutral, the resulting dried egg white also has a pH of around 7. However, the water separation rate of the obtained dried egg white exceeds 4%, and the acidic oil-in-water emulsified food using the dried egg white is not preferable because oil separation is observed after heating.

これに対し、乾燥卵白の離水率を4%以下とするには、例えば、前記脱糖処理の際に有機酸などの酸剤を添加しないか、またはごくわずかの添加に抑え、噴霧乾燥などの乾燥処理後のpHを9以上、好ましくは9.5以上、より好ましくは10以上とするとよい。具体的には、用いる液卵白のpHや乾燥処理方法などにもよるが、有機酸などの酸剤を添加せずに酵母で脱糖処理をした場合、pH9.9〜10.1程度の液卵白の乾燥物を得ることができる。また、本発明においては、乾燥処理後のpHが高いほうが離水率の低いものが得やすいことから、有機酸などの酸剤を添加しないほうが好ましいが、脱糖処理効率を上
げるなどの目的のために、例えば、酸剤としてクエン酸等の有機酸を用いる場合は、脱糖の際の有機酸添加量を液卵白1kgに対し1000mg以下、好ましくは500mg以下、より好ましくは200mg以下、さらに好ましくは100mg以下とする。
On the other hand, in order to set the water separation rate of dried egg white to 4% or less, for example, an acid agent such as an organic acid is not added during the desugaring treatment, or the addition is suppressed to a very small amount, and spray drying is performed. The pH after the drying treatment is 9 or more, preferably 9.5 or more, more preferably 10 or more. Specifically, depending on the pH of the liquid egg white to be used and the drying method, a liquid having a pH of about 9.9 to 10.1 is obtained when the yeast is desugared without adding an acid agent such as an organic acid. A dried egg white can be obtained. Further, in the present invention, it is preferable not to add an acid agent such as an organic acid because a higher pH after the drying treatment tends to obtain a lower water separation rate. However, for the purpose of increasing the desugaring treatment efficiency, it is preferable. For example, when an organic acid such as citric acid is used as the acid agent, the amount of organic acid added at the time of desugaring is 1000 mg or less, preferably 500 mg or less, more preferably 200 mg or less, and still more preferably, with respect to 1 kg of liquid egg white. 100 mg or less.

脱糖処理前の液卵白のpHに比べて、脱糖処理後のpHはやや低下する傾向がある。例えば、脱糖処理前の液卵白のpHにもよるが、酵母で脱糖処理を行った場合、pHが0.1〜2.5程度低下する。一方、脱糖処理後の液卵白である乾燥処理前の液卵白のpHに比べて、乾燥処理後のpHはやや上昇する傾向がある。例えば、乾燥条件にもよるが、通常の噴霧乾燥条件である150〜200℃の熱風で乾燥した場合、pHが1〜3程度上昇する。したがって、これらを考慮し、乾燥処理後の液卵白の乾燥物のpHを上記範囲に調整すればよい。 There is a tendency that the pH after the desugaring treatment is somewhat lower than the pH of the liquid egg white before the desugaring treatment. For example, depending on the pH of the liquid egg white before the desugaring treatment, the pH is reduced by about 0.1 to 2.5 when the desugaring treatment is performed with yeast. On the other hand, compared with the pH of the liquid egg white before the drying process, which is the liquid egg white after the desugaring process, the pH after the drying process tends to slightly increase. For example, although it depends on the drying conditions, when it is dried with hot air of 150 to 200 ° C., which is a normal spray drying condition, the pH increases by about 1 to 3. Therefore, in consideration of these, the pH of the dried liquid egg white after the drying process may be adjusted to the above range.

また、液卵白の乾燥物のpHを前記特定範囲に調製するために、リン酸三ナトリウムなどのアルカリ剤を少量添加してもよいが、アルカリ剤に由来する塩類により、熱蔵中にタンパク質が熱変性して不溶化するいわゆる煮えが生じ易くなることから、煮えなどが発生しないように微調整しながら行う必要があり製造コストがかかって経済的でないことから、乾燥処理後のpHは10.7以下が好ましい。 In addition, in order to adjust the pH of the dried liquid egg white product to the specific range, a small amount of an alkaline agent such as trisodium phosphate may be added. Since so-called boiled food that is heat-denatured and insolubilized is likely to occur, it is necessary to carry out fine adjustment so as not to generate boiled food. The following is preferred.

乾燥処理は、特に制限はなく、例えば、噴霧乾燥(スプレードライ)、静置乾燥(パンドライ)、凍結乾燥(フリーズドライ)などの種々の方法により乾燥物の水分含量が好ましくは12%以下、より好ましくは10%以下となるように常法に則り行えばよい。 The drying treatment is not particularly limited. For example, the moisture content of the dried product is preferably 12% or less by various methods such as spray drying (spray drying), stationary drying (pan drying), freeze drying (freeze drying), and the like. More preferably, it may be carried out in accordance with an ordinary method so as to be 10% or less.

なお、pHは、液卵白などの液状物の場合は、そのまま、乾燥物の場合は、1部の乾燥物に対して7部の清水を加えて溶解したものを、pHメーターで測定したときの値である。また、乾燥物の水分含量は、赤外線水分計((株)ケット科学研究所、FD−600)によって測定したときの値である。 In the case of a liquid product such as liquid egg white, the pH is as it is, and in the case of a dry product, 7 parts of fresh water added to 1 part of the dried product and dissolved are measured with a pH meter. Value. The moisture content of the dried product is a value measured by an infrared moisture meter (Kett Science Laboratory, FD-600).

次に、液卵白の乾燥物を65℃以上、好ましくは68℃以上、より好ましくは70℃以上で熱蔵処理を施す。上述の方法で得られた液卵白の乾燥物は、離水率4%以下の条件を満たすが、熱蔵処理を施さないと、あるいは熱蔵処理が前記温度より低いと、たとえ離水率の条件を満たし、後述するホスホリパーゼA処理卵黄を併用したとしても、後述の試験例で示しているとおり酸性水中油型乳化食品は、加熱後の状態において油分離が観察され安定な乳化状態を有し難い傾向となり好ましくないからである。また、後述する熱蔵処理の方法にもよるが、前記熱蔵処理条件により、離水率は更に0.1〜1程度低下する。 Next, the dried egg white product is subjected to a heat storage treatment at 65 ° C. or higher, preferably 68 ° C. or higher, more preferably 70 ° C. or higher. The dried liquid egg white obtained by the above method satisfies the condition of a water separation rate of 4% or less. However, if the heat storage treatment is not performed or the heat storage treatment is lower than the above temperature, the condition of the water separation rate is satisfied. Satisfying, even when used in combination with phospholipase A-treated egg yolk described later, the acidic oil-in-water emulsified food is less likely to have a stable emulsified state because oil separation is observed in the state after heating as shown in the following test examples. This is because it is not preferable. Moreover, although it depends on the method of heat storage treatment described later, the water separation rate is further reduced by about 0.1 to 1 depending on the heat storage treatment conditions.

熱蔵処理の方法としては、液卵白の乾燥物を容器に封入して、あるいは乾燥物をバットなどの平坦な容器に厚さが1mm〜10cm程度に広げ、これを上記所定の温度に設定した恒温機、乾燥機、熱蔵庫などに保存して行うとよい。特に、二酸化炭素を除去しながら熱蔵処理を施す方法は、離水率をより低下させ、得られた乾燥卵白の離水率が3%以下となり、当該乾燥卵白を用いた酸性水中油型乳化食品は、耐熱性に優れ好ましい。具体的には、乾燥卵白の二酸化炭素の濃度が好ましくは1%以下、より好ましくは0.8%以下である。 As a method of heat storage treatment, a dried liquid egg white product was enclosed in a container, or the dried product was spread on a flat container such as a bat to a thickness of about 1 mm to 10 cm, and this was set to the predetermined temperature. It is good to store it in a thermostat, dryer, heat storage, etc. In particular, the method of performing the thermal storage treatment while removing carbon dioxide further reduces the water separation rate, the water separation rate of the obtained dried egg white becomes 3% or less, and the acidic oil-in-water emulsified food using the dried egg white is It is excellent in heat resistance and preferable. Specifically, the concentration of carbon dioxide in the dried egg white is preferably 1% or less, more preferably 0.8% or less.

なお、乾燥卵白の二酸化炭素の濃度は、乾燥卵白25gを250mL容量のバイアル瓶に密封して75℃の恒温機で24時間保存した後、恒温機から取り出して1分以内に前記バイアル瓶内の二酸化炭素濃度を二酸化炭素濃度計(PBI-Dansensor社製
Check Point O2/CO2)で測定した値である。
The concentration of carbon dioxide in the dried egg white is determined by sealing 25 g of dried egg white in a 250 mL vial and storing it in a thermostat at 75 ° C. for 24 hours, and then removing it from the thermostat within 1 minute. CO2 concentration meter (PBI-Dansensor)
It is a value measured by Check Point O 2 / CO 2 ).

二酸化炭素を除去しながら熱蔵処理を施す方法としては、例えば、液卵白の乾燥物をバットなどの容器に広げて熱蔵する場合は、1)加熱空気が換気されている恒温機、乾燥機、熱蔵庫などに保存して行う。2)乾燥物を二酸化炭素透過性を有した、例えば、好ましくは20〜80μm厚、より好ましくは30〜70μm厚のポリエチレンフィルムからなるパウチなどに封入し、加熱空気が換気されている恒温機、乾燥機、熱蔵庫などに保存して行う。3)乾燥物を二酸化炭素吸収剤、具体的には、1kgの乾燥物に対し200〜600mLの吸収能を有する二酸化炭素吸収剤と共に容器に封入して、熱蔵処理を施す。ある
いは前記2)と3)を組み合わせる方法などが挙げられる。
As a method of performing the heat storage treatment while removing carbon dioxide, for example, in the case of spreading a liquid egg white dried product in a container such as a vat and storing it, 1) a constant temperature oven and a dryer in which heated air is ventilated Store in a heat storage. 2) A thermostat having carbon dioxide permeability, such as a pouch made of a polyethylene film having a thickness of preferably 20 to 80 μm, more preferably 30 to 70 μm, and a heated air ventilated. Store in a dryer or heat storage. 3) The dried product is sealed in a container together with a carbon dioxide absorbent, specifically, a carbon dioxide absorbent having an absorption capacity of 200 to 600 mL with respect to 1 kg of dried product, and subjected to heat storage treatment. Or the method of combining said 2) and 3) etc. are mentioned.

本発明において、熱蔵処理の温度は、下限値しか規定していないが、熱蔵温度があまり高すぎると煮えが生じる場合があり、好ましくは100℃以下、より好ましくは90℃以下である。また、熱蔵処理の処理日数は、規定していないが、好ましくは1〜30日、より好ましくは2〜20日である。熱蔵処理の処理日数が前記範囲より短いと、熱蔵処理による効果が発現されず、酸性水中油型乳化食品の加熱後の状態において油分離が観察され、一方、前記範囲より長いと、生産性に劣るばかりか、熱蔵処理による効果がそれ以上発現し難い傾向となるためである。 In the present invention, only the lower limit of the temperature of the heat storage treatment is specified, but if the heat storage temperature is too high, boiling may occur, and it is preferably 100 ° C. or less, more preferably 90 ° C. or less. Moreover, although the process days of a heat storage process are not prescribed | regulated, Preferably it is 1-30 days, More preferably, it is 2-20 days. If the treatment days of the heat storage treatment are shorter than the above range, the effect of the heat storage treatment is not expressed, and oil separation is observed in the heated state of the acidic oil-in-water emulsified food. This is because it is not only inferior in properties, but the effect of the heat storage treatment tends to hardly develop.

上述した乾燥卵白の配合量は、後述のホスホリパーゼA処理卵黄の配合量にもよるが、製品に対し0.1〜10%が好ましく、0.5〜8%がより好ましい。配合量が、前記範囲より少ないと、たとえ後述するホスホリパーゼA処理卵黄を併用したとしても、酸性水中油型乳化食品の加熱後の状態において油分離が観察され安定な乳化状態を有し難い傾向となり、一方、前記範囲より多いと、滑らかな食感を有した乳化食品が得られ難く好ましくないからである。 Although the blending amount of the above-described dried egg white depends on the blending amount of phospholipase A-treated egg yolk described later, it is preferably 0.1 to 10%, more preferably 0.5 to 8% with respect to the product. When the blending amount is less than the above range, even if phospholipase A-treated egg yolk described later is used in combination, oil separation is observed in the heated state of the acidic oil-in-water emulsified food and it is difficult to have a stable emulsified state. On the other hand, if the amount is larger than the above range, an emulsified food having a smooth texture is difficult to obtain, which is not preferable.

本発明の酸性水中油型乳化食品は、上述した乾燥卵白に加えホスホリパーゼA処理卵黄を配合したものである。ホスホリパーゼA処理卵黄は、卵黄の主成分である卵黄リポ蛋白質(卵黄リン脂質、卵黄油およびコレステロール等の卵黄脂質と卵黄蛋白の複合体)の構成リン脂質にリン脂質分解酵素であるホスホリパーゼAあるいはホスホリパーゼAを作用させてリン脂質の1位あるいは2位の脂肪酸残基を加水分解してリゾリン脂質とした卵黄をいう。 The acidic oil-in-water emulsified food of the present invention is a blend of phospholipase A-treated egg yolk in addition to the above-described dried egg white. Phospholipase A-treated egg yolk is composed of phospholipidase A 1 which is a phospholipid degrading enzyme in the constituent phospholipids of egg yolk lipoprotein (a complex of egg yolk phospholipid, egg yolk oil and egg yolk lipid and egg yolk protein) which is the main ingredient of egg yolk. phospholipase a 2 and by the action of 1-position or 2-position of the fatty acid residues of phospholipids hydrolyzing refers to the yolk and lysophospholipids by.

ホスホリパーゼA処理卵黄の前記酵素処理による加水分解の程度としては、リゾホスファチジルコリンとホスファチジルコリンの合計量に対するリゾホスファチジルコリンの割合がイアトロスキャン法(TLC−FID法)で分析した場合、その値(本発明の「リゾ化率」)が、10〜80%が好ましく、30〜70%がより好ましい。リゾ化率が前記値より低いと、上述の乾燥卵白を併用したとしても、酸性水中油型乳化食品の加熱後の状態において油分離が観察され安定な乳化状態を有し難い傾向となる。一方、リゾ化率を前記値より高くしたとしても、それ以上の乳化安定性の改善効果が得られ難く、またホスホリパ
ーゼA処理卵黄の製造コストもかかり高価となり好ましくないからである。
As the degree of hydrolysis of the phospholipase A-treated egg yolk by the enzyme treatment, when the ratio of lysophosphatidylcholine to the total amount of lysophosphatidylcholine and phosphatidylcholine was analyzed by the iatroscan method (TLC-FID method), the value (in the present invention) The “rezonization ratio”) is preferably 10 to 80%, more preferably 30 to 70%. When the lysification rate is lower than the above value, even when the above dried egg white is used in combination, oil separation is observed in the heated state of the acidic oil-in-water emulsified food, and it tends not to have a stable emulsified state. On the other hand, even if the lysification rate is higher than the above value, it is difficult to obtain an effect of improving the emulsion stability beyond that, and the production cost of the phospholipase A-treated egg yolk is high, which is not preferable.

ホスホリパーゼA処理卵黄の配合量は、食用油脂の配合量や他の原料、例えば、乳化材との組み合わせ等にもよるが、製品に対し生卵黄換算で0.5〜12%が好ましく、1〜8%がさらに好ましい。配合量が前記値より少ないと、上述の乾燥卵白を併用したとしても、後述の試験例で示しているとおり酸性水中油型乳化食品は、加熱後の状態において油分離が観察され安定な乳化状態を有し難い傾向となる。一方、配合量を前記値より多くしたとしても、それ以上の乳化安定性の改善効果が得られ難く、製品も高価となり好ましくないからである。なお、卵白を含有した全卵等をホスホリパーゼAで処理したホスホリパーゼA処理全卵等を用いた場合は、当該酵素処理された卵黄部分がホスホリパーゼA処理卵黄に相当する。 The blending amount of the phospholipase A-treated egg yolk is preferably 0.5 to 12% in terms of raw egg yolk, although it depends on the blending amount of edible oils and fats and other raw materials such as a combination with an emulsifying agent. 8% is more preferable. When the blending amount is less than the above value, the acidic oil-in-water emulsified food is stable in an emulsified state in which oil separation is observed in the state after heating, as shown in the test examples described later, even when the above dried egg white is used in combination. It tends to be difficult to have On the other hand, even if the blending amount is larger than the above value, it is difficult to obtain an effect of improving the emulsion stability beyond that, and the product becomes expensive, which is not preferable. In addition, when the phospholipase A treatment whole egg etc. which processed the whole egg etc. containing egg white with phospholipase A were used, the said egg yolk part processed with the said enzyme is equivalent to the phospholipase A treatment egg yolk.

本発明の酸性水中油型乳化食品は、上述の乾燥卵白とホスホリパーゼA処理卵黄を配合する他に本発明の効果を損なわない範囲で酸性水中油型乳化食品に通常用いられている各種原料を適宜選択し含有させることができる。例えば、菜種油、コーン油、綿実油、サフラワー油、オリーブ油、紅花油、大豆油、パーム油、魚油、卵黄油などの動植物油及びこれらの精製油、並びにMCT(中鎖脂肪酸トリグリセリド)、ジグリセリドなどのように化学的あるいは酵素的処理を施して得られる油脂などの食用油脂、キサンタンガム、タマリンド種子ガム、ローカストビーンガム、ジェランガム、グアーガム、アラビアガム、サイ
リュームシードガムなどのガム質、馬鈴薯澱粉、コーンスターチ、タピオカ澱粉、小麦澱粉、米澱粉、これらの澱粉をアルファ化、架橋などの処理を施した化工澱粉、並びに湿熱処理澱粉などの澱粉類、澱粉分解物、デキストリン、デキストリンアルコール、オリゴ糖、オリゴ糖アルコールなどの糖類、食酢、クエン酸、乳酸、レモン果汁などの酸味材、グルタミン酸ナトリウム、食塩、砂糖などの各種調味料、卵黄、全卵、液卵白、レシチン、グリセリン脂肪酸エステル、ポリグリセリン脂肪酸エステル、ショ糖脂肪酸エステル、ソルビタン脂肪酸エステル、オクテニルコハク酸化澱粉などの乳化材、動植物のエキス類、からし粉、胡椒などの香辛料、各種蛋白質やこれらの分解物、ダイス状のゆで卵、きゅうりのピクルス、タマネギ、パセリなどのみじん切りにした野菜などが挙げられる。
The acidic oil-in-water emulsified food of the present invention is prepared by appropriately using various raw materials usually used in acidic oil-in-water emulsified foods within the range not impairing the effects of the present invention, in addition to the above-mentioned dry egg white and phospholipase A-treated egg yolk. It can be selected and contained. For example, rapeseed oil, corn oil, cottonseed oil, safflower oil, olive oil, safflower oil, soybean oil, palm oil, fish oil, egg yolk oil and other animal and vegetable oils and refined oils thereof, and MCT (medium chain fatty acid triglyceride), diglyceride, etc. Edible oils and fats such as fats and oils obtained by chemical or enzymatic treatment, xanthan gum, tamarind seed gum, locust bean gum, gellan gum, guar gum, gum arabic, sillyseed gum and other gums, potato starch, corn starch, tapioca Starch, wheat starch, rice starch, engineered starch that has undergone treatments such as pre-gelatinization and crosslinking, and starches such as wet heat-treated starch, starch degradation products, dextrin, dextrin alcohol, oligosaccharide, oligosaccharide alcohol, etc. Sugar, vinegar, citric acid, lactic acid, lemon juice Soy sauce, sodium glutamate, salt, sugar and other seasonings, egg yolk, whole egg, liquid egg white, lecithin, glycerin fatty acid ester, polyglycerin fatty acid ester, sucrose fatty acid ester, sorbitan fatty acid ester, octenyl succinylated starch Spices such as timber, animal and plant extracts, mustard powder, pepper, various proteins and their degradation products, diced boiled eggs, pickled cucumbers, onions, parsley and other vegetables.

また、本発明の製造方法は、上述の乾燥卵白とホスホリパーゼA処理卵黄を一原料として配合させる以外は、酸性水中油型乳化食品の常法に則り製造すればよく、例えば、上述の乾燥卵白とホスホリパーゼA処理卵黄を配合し均一にした水相原料をミキサー等で攪拌させながら油相原料と注加して粗乳化し、次にコロイドミル、高圧ホモゲナイザーなどで仕上げ乳化をした後、ボトル容器やガラス容器などに充填密封する。 Moreover, the manufacturing method of this invention should just manufacture according to the conventional method of acidic oil-in-water type emulsion food except mix | blending the above-mentioned dry egg white and the phospholipase A process egg yolk as one raw material, for example, the above-mentioned dry egg white and A water phase material blended and homogenized with phospholipase A-treated egg yolk is added to the oil phase material while stirring with a mixer, etc., and then coarsely emulsified. Then, after final emulsification with a colloid mill, high-pressure homogenizer, etc., Fill and seal glass containers.

以下、本発明の酸性水中油型乳化食品について、実施例、比較例並びに試験例に基づき具体的に説明する。なお、本発明は、これらに限定するものではない。 Hereinafter, the acidic oil-in-water emulsified food of the present invention will be specifically described based on Examples, Comparative Examples, and Test Examples. The present invention is not limited to these.

[実施例1]
<乾燥卵白の調製>
殻付卵を割卵分離して得られた液卵白1000kgにパン用酵母2kgを添加し35℃で4時間脱糖処理を行った。次に、この脱糖液卵白を170℃で噴霧乾燥し液卵白の乾燥物(pH10.0、水分含量7%)を得た。この乾燥物を10kgずつ厚み60μmのポリエチレン袋に充填密封し、これらの包装体を、庫内の加熱空気が換気されている庫内温度75℃の熱蔵庫に保存して75℃、14日間の熱蔵処理を行い乾燥卵白を得た。なお、熱蔵処理する際には、包装体を熱蔵庫内の金網でできた棚に一袋ずつ重ねずに並べた。また、得られた乾燥卵白の離水率は2.5%であり、二酸化炭素濃度は0.6%であった。前記離水率は段落[0018]〜段落[0019]、前記二酸化炭素濃度は段落[0030]で説示した方法で求め、以下の実施例および比較例も同様に行った。
[Example 1]
<Preparation of dried egg white>
2 kg of baker's yeast was added to 1000 kg of liquid egg white obtained by splitting the eggs with shells and desugared at 35 ° C. for 4 hours. Next, this desugared liquid egg white was spray-dried at 170 ° C. to obtain a dried liquid egg white product (pH 10.0, water content 7%). Each 10 kg of this dried product is filled and sealed in a polyethylene bag with a thickness of 60 μm, and these packages are stored in a heat storage room with a temperature of 75 ° C. in which the heated air is ventilated and stored at 75 ° C. for 14 days. The dried egg white was obtained. In addition, when carrying out the heat storage process, the packaging bodies were arranged on the shelf made of a wire mesh in the heat storage room without overlapping each bag. Moreover, the water separation rate of the obtained dried egg white was 2.5%, and the carbon dioxide concentration was 0.6%. The water separation rate was determined by the method described in paragraphs [0018] to [0019], and the carbon dioxide concentration was determined by the method described in paragraph [0030], and the following examples and comparative examples were similarly performed.

<タルタルソースの調製>
下記に示す配合割合で仕上がり100kgのタルタルソースを製した。つまり、乾燥卵白、ホスホリパーゼA処理卵黄、殺菌卵黄、食酢、食塩、クエン酸、胡椒、清水をミキサーに入れ、攪拌しながら(320rpm)植物油を徐々に添加して粗乳化し、更にコロイドミル(3500rpm)に通して仕上げ乳化を施すことで本発明で用いるマヨネーズを製した。次に、ゆで卵(Mサイズ)を脱殻した後、格子刃11mmのゾリア式ダイサーにてサイズ11mmのダイス状のゆで卵を製した。またタマネギ大を皮むきした後、サイレントカッターにてみじん切りにして布巾に包み、さらしてしぼりタマネギのみじん切りを得て、同じくきゅうりのピクルスをサイレントカッターにてみじん切りにしてきゅうりのピクルスのみじん切りを得た。さらにパセリをミキサーでみじん切りにしてパセリのみじん切りを得た。次に、上記方法で得られたマヨネーズ、ダイス状のゆで卵、タマネギ、きゅうりのピクルス、及びパセリのみじん切りをホバートミキサーに入れ、低速回転で2分間攪拌した後、容量300gの三層のラミネート容器に充填することにより本発明品のタルタルソースを製した。
<Preparation of tartar sauce>
Finished 100 kg tartar sauce with the following blending ratio. That, dried egg white, phospholipase A 2 processing egg yolks, sterilized egg yolk, vinegar, salt, citric acid, pepper, put fresh water in a mixer, with stirring (320 rpm) was added to the crude emulsion gradually vegetable oil, further colloid mill ( The mayonnaise used in the present invention was produced by finishing emulsification through 3500 rpm). Next, after boiled eggs (M size) were unshelled, dice-shaped boiled eggs having a size of 11 mm were made with a Zoria dicer having a grid blade of 11 mm. After peeling off the large onion, it was chopped with a silent cutter, wrapped in a cloth, exposed to obtain chopped onion, and chopped pickled cucumber with a silent cutter to obtain a chopped pickled cucumber. . Further, the parsley was chopped with a mixer to obtain a chopped parsley. Next, the mayonnaise, dice-shaped boiled egg, onion, pickled cucumber, and chopped parsley obtained by the above method were put into a Hobart mixer, stirred at low speed for 2 minutes, and then a three-layer laminate container having a capacity of 300 g. The tartar sauce of the product of the present invention was made by filling in.

<配合割合>
植物油 45%
乾燥卵白 1%
ホスホリパーゼA処理卵黄 3.5%
(リゾ化率55%)
殺菌卵黄 1.5%
食酢(酸度12%) 2.5%
食塩 1%
クエン酸 0.3%
胡椒 0.1%
ゆで卵(ダイス状) 20%
タマネギ(みじん切り) 5%
ピクルス(みじん切り) 4.5%
パセリ(みじん切り) 0.5%
清水 残余
―――――――――――――――――――――――
合計 100%
<Combination ratio>
Vegetable oil 45%
1% dried egg white
Phospholipase A 2 treated egg yolk 3.5%
(Lizification rate 55%)
Sterilized egg yolk 1.5%
Vinegar (acidity 12%) 2.5%
Salt 1%
Citric acid 0.3%
Pepper 0.1%
Boiled egg (diced) 20%
Onion (chopped) 5%
Pickles 4.5%
Parsley (chopped) 0.5%
Shimizu Residues ――――――――――――――――――――――――
Total 100%

[比較例1]
<乾燥卵白の調製>
実施例1の乾燥卵白の調製において、液卵白を脱糖処理せずに直接噴霧乾燥した以外は同
様の方法で乾燥卵白を調製した。
[Comparative Example 1]
<Preparation of dried egg white>
Dried egg white was prepared in the same manner as in Example 1 except that the liquid egg white was directly spray dried without desugaring.

<タルタルソースの調製>
実施例1と同様のタルタルソースの配合割合で、同様の方法で容器詰めタルタルソースを
調製したところ、マヨネーズのコロイドミルでの仕上げ乳化の段階で、油分離が発生した
<Preparation of tartar sauce>
Container-packed tartar sauce was prepared in the same manner at the same tartar sauce ratio as in Example 1. Oil separation occurred at the stage of final emulsification in a mayonnaise colloid mill.

[比較例2]
<乾燥卵白の調製>
実施例1の乾燥卵白の調製において、液卵白を脱糖処理せずに直接噴霧乾燥し、熱蔵処理
を1日間行った以外は同様の方法で乾燥卵白を調製した。
[Comparative Example 2]
<Preparation of dried egg white>
In the preparation of the dried egg white of Example 1, the dried egg white was prepared in the same manner except that the liquid egg white was directly spray-dried without desugaring and heat-treated for 1 day.

<タルタルソースの調製>
実施例1と同様のタルタルソースの配合割合で、同様の方法で容器詰めタルタルソースを
調製した。なお、熱蔵処理を2日間以上行った乾燥卵白を用いた場合は、比較例1と同様
、マヨネーズのコロイドミルでの仕上げ乳化の段階で、油分離が発生した。
<Preparation of tartar sauce>
Container-packed tartar sauce was prepared in the same manner at the same proportion of tartar sauce as in Example 1. In the case of using dried egg white that had been subjected to heat storage treatment for 2 days or more, as in Comparative Example 1, oil separation occurred at the stage of final emulsification in a mayonnaise colloid mill.

[試験例1]
実施例1、ならびに比較例1および2より、乾燥卵黄の脱糖処理の有無による酸性水中油
型乳化食品の乳化への影響、および耐熱性への影響を調べた。乳化への影響は、具材を投
入する前のマヨネーズの仕上がり乳化状態を目視で観察し評価した。また、耐熱性への影
響は、110mm直径の濾紙(定性濾紙No.2)2枚を重ねた上に、得られたタルタルソース8gを乗せ、電子レンジ(600W)で10秒間、15秒間、20秒間加熱処理し、1時間室温(20℃)に放置した後、ろ紙への油のにじみの状態を、目視で観察し評価した。
[Test Example 1]
From Example 1 and Comparative Examples 1 and 2, the influence on the emulsification of the acidic oil-in-water emulsified food by the presence or absence of the desugaring treatment of the dried egg yolk and the influence on the heat resistance were examined. The effect on emulsification was evaluated by visually observing the finished emulsified state of the mayonnaise before the ingredients were added. In addition, the effect on the heat resistance was as follows: two sheets of 110 mm diameter filter paper (qualitative filter paper No. 2) were stacked, and 8 g of the obtained tartar sauce was placed, and the microwave oven (600 W) was used for 10 seconds, 15 seconds, 20 After heat treatment for 2 seconds and left at room temperature (20 ° C.) for 1 hour, the state of oil oozing on the filter paper was visually observed and evaluated.

表1より、脱糖処理を施していない乾燥卵白を用いたタルタルソース(酸性水中油型乳化食品)は、用いたマヨネーズの仕上がり乳化状態が油分離しているか(比較例1)、あるいは均一に乳化していたとしてもタルタルソースが耐熱性を有しないものであった(比較例2)。これに対し、脱糖処理を施した乾燥卵白を用いたタルタルソース(実施例1)は、用いたマヨネーズの仕上がり乳化状態が均一に乳化しており、タルタルソースも耐熱性に優れていた。これより、耐熱性を有した酸性水中油型乳化食品を得るには、脱糖処理を施した乾燥卵白を用いなければならないことが理解される。なお、比較例1において、マ
ヨネーズの仕上がり乳化状態が油分離していたため、耐熱性に係る試験は行わなかった。
From Table 1, the tartar sauce (acidic oil-in-water emulsified food) using dried egg white that has not been subjected to desugaring treatment is the oily separation of the finished mayonnaise used (Comparative Example 1) or uniformly. Even when emulsified, the tartar sauce did not have heat resistance (Comparative Example 2). On the other hand, the tartar sauce (Example 1) using the dried egg white subjected to the desugaring treatment was uniformly emulsified in the finished mayonnaise used, and the tartar sauce was also excellent in heat resistance. From this, it is understood that in order to obtain an acidic oil-in-water emulsified food product having heat resistance, dried egg white subjected to a desugaring process must be used. In Comparative Example 1, since the final emulsified state of mayonnaise was oil-separated, a test related to heat resistance was not performed.

[実施例2]
<乾燥卵白の調製>
実施例1の乾燥卵白の調製において、厚さ60μmのポリエチレン袋に換えて100μmのポリエチレン袋を用い、かつ更にクラフト袋に入れて庫内の加熱空気が換気されていない状態で熱蔵処理を行った以外は同様の方法で乾燥卵白を調製した。得られた乾燥卵白は、離水率が3.3%であり、二酸化炭素濃度が1.8%であった。
[Example 2]
<Preparation of dried egg white>
In the preparation of the dried egg white of Example 1, a 100 μm polyethylene bag was used in place of the 60 μm thick polyethylene bag, and it was further placed in a kraft bag and subjected to heat storage treatment in a state where the heated air in the cabinet was not ventilated. A dried egg white was prepared in the same manner except that. The obtained dried egg white had a water separation rate of 3.3% and a carbon dioxide concentration of 1.8%.

なお、本実施例も含め、実施例3〜4、および比較例3〜4のタルタルソースの調製は、実施例1と同様のタルタルソースの配合割合で、同様の方法で容器詰めタルタルソースを調製した。得られたタルタルソースは、いずれもマヨネーズの仕上がり乳化状態が均一に乳化されており良好であった。 In addition, preparation of the tartar sauce of Examples 3-4 and Comparative Examples 3-4 including this Example is the same proportion of tartar sauce as in Example 1, and the container-packed tartar sauce is prepared by the same method. did. All of the obtained tartar sauces were good because the final emulsified state of mayonnaise was uniformly emulsified.

[実施例3]
<乾燥卵白の調製>
実施例1の乾燥卵白の調製において、厚さ60μmのポリエチレン袋に換えて100μmのポリエチレン袋を用い、かつ更にクラフト袋に入れて庫内の加熱空気が換気されていない庫内温度68℃の熱蔵庫で熱蔵処理を行った以外は同様の方法で乾燥卵白を調製した。得られた乾燥卵白は、離水率が3.3%であり、二酸化炭素濃度が2.0%であった。
[Example 3]
<Preparation of dried egg white>
In the preparation of the dried egg white of Example 1, a 100 μm polyethylene bag was used in place of the 60 μm thick polyethylene bag, and heat was further put in a kraft bag and the heated air in the chamber was not ventilated at a chamber temperature of 68 ° C. Dried egg white was prepared in the same manner except that heat storage was performed in the warehouse. The obtained dried egg white had a water separation rate of 3.3% and a carbon dioxide concentration of 2.0%.

[実施例4]
<乾燥卵白の調製>
実施例1の乾燥卵白の調製において、厚さ60μmのポリエチレン袋に換えて100μmのポリエチレン袋を用い、かつ更にクラフト袋に入れて庫内の加熱空気が換気されていない庫内温度65℃の熱蔵庫で熱蔵処理を行った以外は同様の方法で乾燥卵白を調製した。得られた乾燥卵白は、離水率が3.4%であり、二酸化炭素濃度が2.2%であった。
[Example 4]
<Preparation of dried egg white>
In the preparation of the dried egg white of Example 1, a 100 μm polyethylene bag was used in place of the 60 μm thick polyethylene bag, and it was further placed in a kraft bag and the heated air in the chamber was not ventilated at a temperature of 65 ° C. Dried egg white was prepared in the same manner except that heat storage was performed in the warehouse. The obtained dried egg white had a water separation rate of 3.4% and a carbon dioxide concentration of 2.2%.

[比較例3]
<乾燥卵白の調製>
実施例1の乾燥卵白の調製において、厚さ60μmのポリエチレン袋に換えて100μmのポリエチレン袋を用い、かつ更にクラフト袋に入れて庫内の加熱空気が換気されていない庫内温度60℃の熱蔵庫で熱蔵処理を行った以外は同様の方法で乾燥卵白を調製した。得られた乾燥卵白は、離水率が3.5%であり、二酸化炭素濃度が2.3%であった。
[Comparative Example 3]
<Preparation of dried egg white>
In the preparation of the dried egg white of Example 1, a 100 μm polyethylene bag was used instead of the 60 μm thick polyethylene bag, and the heat was further put in a kraft bag and the heated air in the chamber was not ventilated at a temperature of 60 ° C. Dried egg white was prepared in the same manner except that heat storage was performed in the warehouse. The obtained dried egg white had a water separation rate of 3.5% and a carbon dioxide concentration of 2.3%.

[比較例4]
<乾燥卵白の調製>
殻付卵を割卵分離して得られた液卵白10kgに10%クエン酸溶液350gとパン用酵母20gを添加し35℃で4時間脱糖処理を行った。次に、この脱糖液卵白を170℃で噴霧乾燥し液卵白の乾燥物(pH7.3、水分含量7%)を得た。この乾燥物を1kgずつ厚み60μmのポリエチレン袋に充填密封し、これらの包装体を75℃の恒温機に保存して定期的に恒温機内の加熱空気を換気しながら75℃、14日間の熱蔵処理を行い乾燥卵白を得た。なお、得られた乾燥卵白の離水率は6.1%であり、二酸化炭素濃度は0.1%であった。
[Comparative Example 4]
<Preparation of dried egg white>
350 g of 10% citric acid solution and 20 g of baker's yeast were added to 10 kg of liquid egg white obtained by splitting the eggs with shells, and desugared at 35 ° C. for 4 hours. Next, this desugared liquid egg white was spray dried at 170 ° C. to obtain a dried liquid egg white product (pH 7.3, water content 7%). Each 1 kg of the dried product is filled and sealed in a polyethylene bag having a thickness of 60 μm, and these packages are stored in a thermostat at 75 ° C., and are heated at 75 ° C. for 14 days while periodically ventilating the heated air in the thermostat. Processing was performed to obtain dried egg white. In addition, the water separation rate of the obtained dried egg white was 6.1%, and the carbon dioxide concentration was 0.1%.

[試験例2]
脱糖処理した乾燥卵白において、更に65℃以上で熱蔵処理が施され、且つ乾燥卵白水溶液(乾燥卵白1部に対し清水7部)の加熱凝固物の離水率が4%以下の乾燥卵白を用いないと、たとえホスホリパーゼA処理卵黄と組み合わせたとしても、得られる酸性水中油型乳化食品は、耐熱性に優れたものとならないことを実証するため、実施例1〜4、および比較例3〜4で得られた仕上がり乳化状態の耐熱性試験を、試験例1と同様の方法で行い
評価した。
[Test Example 2]
The dried egg white that has been desugared is further subjected to heat treatment at 65 ° C. or higher, and a dried egg white having a water separation rate of 4% or less of the heated coagulum of the dried egg white aqueous solution (7 parts of fresh water relative to 1 part of dried egg white). Otherwise, even if combined with phospholipase A-treated egg yolk, the obtained acidic oil-in-water emulsified food does not have excellent heat resistance, so Examples 1-4 and Comparative Examples 3- The heat resistance test of the finished emulsified state obtained in 4 was evaluated in the same manner as in Test Example 1.

表2より、脱糖処理した乾燥卵白を用いたタルタルソースにおいて、乾燥卵白が離水率4%以下であったとしても熱蔵温度を65℃未満で行ったものを用いた乳化食品(比較例3)、あるいは乾燥卵白が熱蔵処理を65℃以上で行ったとしても離水率が4%超のものを用いた乳化食品(比較例4)は、いずれも耐熱性を有しないものであった。これに対し、乾燥卵白が熱蔵処理を65℃以上で行い、且つ離水率が4%以下のものを用いたタルタルソース(実施例1〜4)は、耐熱性に優れていることが理解される。 From Table 2, in the tartar sauce using the desugared dried egg white, even if the dried egg white has a water separation rate of 4% or less, the emulsified food using the one stored at a heat storage temperature of less than 65 ° C. (Comparative Example 3 ), Or even when the dried egg white was heat-treated at 65 ° C. or higher, the emulsified food (Comparative Example 4) using a water separation rate of more than 4% did not have heat resistance. On the other hand, it is understood that the tartar sauce (Examples 1 to 4) in which the dried egg white performs the heat storage treatment at 65 ° C. or more and the water separation rate is 4% or less is excellent in heat resistance. The

また、実施例1〜4の耐熱性の結果より、熱蔵温度が好ましくは68℃以上、より好ましくは70℃以上、離水率が好ましくは3.3%以下、より好ましくは3.0%以下の乾燥卵白を用いたタルタルソース(酸性水中油型乳化食品)は、より優れた耐熱性を有することが理解される。 Further, from the results of heat resistance of Examples 1 to 4, the storage temperature is preferably 68 ° C or higher, more preferably 70 ° C or higher, and the water separation rate is preferably 3.3% or lower, more preferably 3.0% or lower. It is understood that the tartar sauce (acidic oil-in-water emulsified food) using dried egg white has better heat resistance.

[試験例3]
酸性水中油型乳化食品に配合した乾燥卵白およびホスホリパーゼA処理卵黄の配合量による耐熱性への影響を調べた。つまり、実施例1のタルタルソースの調製において、下表に示す配合量の乾燥卵白、ホスホリパーゼA処理卵黄、及び殺菌卵黄を配合し、当該タルタルソースの耐熱性試験を、試験例1と同様の方法で行い評価した。
[Test Example 3]
The influence on the heat resistance of the blended amount of dried egg white and phospholipase A-treated egg yolk blended in the acidic oil-in-water emulsified food was examined. That is, in the preparation of tartar sauce of Example 1, dry egg white, phospholipase A 2 treated egg yolk, and sterilized egg yolk in the blending amounts shown in the following table are blended, and the heat resistance test of the tartar sauce is the same as in Test Example 1. The method was evaluated.

表3より、乾燥卵白の配合量が0.1〜10%、ホスホリパーゼA処理卵黄の配合量が生卵黄換算で0.5〜12%の範囲にあるタルタルソース(酸性水中油型乳化食品)は、耐熱性に優れていることが理解される。特に、乾燥卵白の配合量が0.5〜8%、ホスホリパーゼA処理卵黄の配合量が生卵黄換算で1〜8%の範囲にある酸性水中油型乳化食品は、耐熱性により優れていた。 From Table 3, the tartar sauce (acid oil-in-water emulsified food) in which the blended amount of dried egg white is 0.1 to 10% and the blended amount of phospholipase A-treated egg yolk is in the range of 0.5 to 12% in terms of raw egg yolk It is understood that the heat resistance is excellent. In particular, the acidic oil-in-water emulsified food in which the blended amount of dried egg white is 0.5 to 8% and the blended amount of phospholipase A-treated egg yolk is 1 to 8% in terms of raw egg yolk was superior in heat resistance.

[実施例5]
<酸性水中油型乳化食品の調製>
下記に示す配合割合で仕上がり100kgの酸性水中油型乳化食品を製した。つまり、植物油以外の原料をミキサーで均一に混合し水相部を調製した後、当該水相部を攪拌させながら植物油を徐々に注加して粗乳化物を製した。次いで、得られた粗乳化物をコロイドミルで仕上げ乳化し、200mL容量のナイロンポリ袋(外側からナイロン15μm、PE60μm)に150gずつ充填密封した。
[Example 5]
<Preparation of acidic oil-in-water emulsified food>
An acidic oil-in-water emulsified food product having a finish of 100 kg was produced at the blending ratio shown below. That is, raw materials other than vegetable oil were uniformly mixed with a mixer to prepare an aqueous phase part, and then the vegetable oil was gradually added while stirring the aqueous phase part to produce a crude emulsion. Next, the obtained coarse emulsion was finish-emulsified with a colloid mill, and 150 g was filled and sealed in a 200 mL capacity nylon plastic bag (15 μm nylon, 60 μm PE from the outside).

<配合割合>
植物油 65%
食酢(酸度5%) 10%
乾燥卵白 1.5%
ホスホリパーゼA処理卵黄 5%
(リゾ化率30%)
食塩 1.5%
砂糖 1%
辛子粉 0.5%
グルタミン酸ナトリウム 0.3%
清水 残余
―――――――――――――――――――――――
合計 100%
<Combination ratio>
Vegetable oil 65%
Vinegar (acidity 5%) 10%
Dry egg white 1.5%
Phospholipase A 2 treated egg yolk 5%
(Lizification rate 30%)
Salt 1.5%
1% sugar
Pepper powder 0.5%
Sodium glutamate 0.3%
Shimizu Residues ――――――――――――――――――――――――
Total 100%

得られた酸性水中油型乳化食品は、いずれも仕上がり乳化状態が均一に乳化されており良好であった。また、酸性水中油型乳化食品の耐熱性試験を、試験例1と同様の方法で行い評価したところ、酸性水中油型乳化食品は耐熱性に優れていた。 All of the obtained acidic oil-in-water emulsified foods were finished and the emulsified state was uniformly emulsified, which was good. Moreover, when the heat resistance test of the acidic oil-in-water emulsified food was performed by the same method as in Test Example 1, the acidic oil-in-water emulsified food was excellent in heat resistance.

Claims (5)

乾燥卵白およびホスホリパーゼA処理卵黄を配合し、前記乾燥卵白が脱糖処理およびpH9以上の乾燥処理物に65〜75℃二酸化炭素を除去しながら熱蔵処理が施されており、且つ乾燥卵白水溶液(乾燥卵白1部に対し清水7部)の加熱凝固物の離水率が%以下であることを特徴とする酸性水中油型乳化食品。 Dry egg white and phospholipase A-treated egg yolk are blended, and the dried egg white is subjected to a desugaring process and a heat-treated process while removing carbon dioxide at 65 to 75 ° C. in a dried product having a pH of 9 or more , and a dried egg white aqueous solution An acidic oil-in-water emulsified food product having a water separation rate of 3 % or less of a heated coagulated product (7 parts of fresh water per 1 part of dried egg white). 乾燥卵白が68℃以上で熱蔵処理されている請求項1記載の酸性水中油型乳化食品。 The acidic oil-in-water emulsified food according to claim 1, wherein the dried egg white is heat-treated at 68 ° C or higher. 乾燥卵白が離水率3.3%以下である請求項1または2記載の酸性水中油型乳化食品。 The acidic oil-in-water emulsified food according to claim 1 or 2, wherein the dried egg white has a water separation rate of 3.3% or less. 乾燥卵白の配合量が製品に対し0.1〜10%である請求項1乃至3のいずれかに記載の酸性水中油型乳化食品。 The acidic oil-in-water emulsified food according to any one of claims 1 to 3, wherein the blended amount of the dried egg white is 0.1 to 10% based on the product. ホスホリパーゼA処理卵黄の配合量が製品に対し生卵黄換算で0.5〜12%である請求項1乃至4のいずれかに記載の酸性水中油型乳化食品。 The acidic oil-in-water emulsified food according to any one of claims 1 to 4, wherein a blending amount of the phospholipase A-treated egg yolk is 0.5 to 12% in terms of raw egg yolk.
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