JP5248295B2 - Blister pack cover material and blister pack using the same - Google Patents

Blister pack cover material and blister pack using the same Download PDF

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JP5248295B2
JP5248295B2 JP2008314781A JP2008314781A JP5248295B2 JP 5248295 B2 JP5248295 B2 JP 5248295B2 JP 2008314781 A JP2008314781 A JP 2008314781A JP 2008314781 A JP2008314781 A JP 2008314781A JP 5248295 B2 JP5248295 B2 JP 5248295B2
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cover material
flap
accommodating
recess
blister pack
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JP2009173343A (en
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義孝 村嶋
徳生 林田
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大成工業株式会社
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Description

本発明は、ブリスターパック用のカバー材およびこれを用いたブリスターパックに関する。   The present invention relates to a cover material for a blister pack and a blister pack using the same.

ブリスターパックは、化粧品、日用品、医薬品、小型電気部品等を、店頭において陳列するための包装体として広く用いられている。ブリスターパックとしては、樹脂シートから熱成形され、物品の収容部が設けられた凹部を有するカバー材と、カバー材の凹部開口を封止する平板状の蓋材とで構成されるものが公知である。この種のブリスターパックは、ステープル等の止め具を用いてカバー材に蓋材が固定される止め具固定タイプ、カバー材に蓋材が熱圧着される圧着固定タイプ(例えば、特許文献1)、およびカバー材の両側縁を折り返すことによって形成したガイド溝に沿って蓋材が挿入されるスライドタイプ(例えば、特許文献2)などに大別され、近年では、意匠性に富む、蓋材の封止および開封が簡便に行い得る等の理由で、圧着固定タイプやスライドタイプが多用される傾向にある。   The blister pack is widely used as a package for displaying cosmetics, daily necessities, pharmaceuticals, small electric parts, etc. at a store. As a blister pack, a blister pack that is thermoformed from a resin sheet and includes a cover material having a recess provided with an article storage portion and a flat lid member that seals the recess opening of the cover material is known. is there. This type of blister pack is a stopper fixing type in which a lid member is fixed to a cover material using a stopper such as staples, a pressure fixing type in which the lid member is thermocompression bonded to the cover material (for example, Patent Document 1), The cover material is roughly divided into a slide type (for example, Patent Document 2) in which a cover material is inserted along a guide groove formed by folding both side edges of the cover material. For reasons such as easy opening and the like, there is a tendency that the crimping and sliding type is frequently used.

この種のブリスターパックは、店頭において、フック等に吊り下げられた状態で陳列される他、棚に自立させた状態で陳列される場合もある。自立状態で陳列されるブリスターパック用のカバー材には、凹部の下端に、ブリスターパックを自立可能とするための脚部が設けられる(特許文献2)。
特開平09−255030号公報 特開2006−137430号公報
This type of blister pack may be displayed at a store in a state of being hung on a hook or the like or in a state of being self-supported on a shelf. The cover material for a blister pack displayed in a self-supporting state is provided with a leg portion for enabling the blister pack to stand on its lower end (Patent Document 2).
Japanese Patent Application Laid-Open No. 09-255030 JP 2006-137430 A

例えば、スライドタイプのブリスターパックにおいて、その側部ではカバー材の折り返し部分に蓋材が係合することによって凹部(収容部)の開口が封止されるが、下端部(あるいは上端部)ではカバー材と蓋材が密着していないため、両者間に形成される隙間から異物が収容部内に入り込むおそれが、また物品を抜き取られるおそれがある。特に、上記特許文献2のように、カバー材に、ブリスターパックを自立可能とする脚部を形成した場合、ブリスターパックの自立安定性を確保するには、脚部をできるだけカバー材の下端縁に接近した位置に設ける必要があるため、上記の問題が生じ易い。またこの場合、蓋材が圧着固定されるカバー材においては、カバー材の下端で蓋材との圧着面積が極小化されるために蓋材との圧着不良が生じ易いという問題もある。かかる圧着不良は、上記同様、異物が収容部内に入り込んだり、物品を抜き取られたりする等の問題を招く。   For example, in a slide-type blister pack, the opening of the recess (housing portion) is sealed by engaging the cover material with the folded portion of the cover material at the side portion, but the cover material is sealed at the lower end portion (or upper end portion). Since the lid and the cover material are not in close contact with each other, there is a risk that foreign matter may enter the housing portion through a gap formed between the two and the article may be removed. In particular, as in the above-mentioned Patent Document 2, when a leg portion that enables the blister pack to be self-supporting is formed on the cover material, the leg portion is as close to the lower edge of the cover material as possible in order to ensure the self-standing stability of the blister pack. Since it is necessary to provide it at a close position, the above problem is likely to occur. Further, in this case, the cover material to which the lid member is fixed by crimping has a problem that a crimping failure with the lid member is likely to occur because the crimping area with the lid member is minimized at the lower end of the cover member. As described above, such a press-bonding failure causes problems such as foreign matter entering into the housing portion and articles being pulled out.

本発明は上記の問題点に鑑みてなされたものであり、その課題とするところは、蓋材固定時の作業性を低下させることなく、異物が侵入したり、物品が抜き取り取られたりするおそれの少ないブリスターパック用のカバー材を提供することにある。   The present invention has been made in view of the above-mentioned problems, and the problem is that there is a risk that foreign matter may intrude or articles may be extracted without reducing workability when fixing the lid. An object of the present invention is to provide a cover material for a blister pack with a low content.

上記課題を解決するため、本発明では、樹脂シートから熱成形され、物品の収容部を有する凹部と、凹部の開口周縁から外方に延在するフランジ部とを備え、凹部の開口が別体の蓋材で封止されるブリスターパック用のカバー材において、カバー材の端縁に、カバー材の背面側に繰り返し折り返し可能のフラップ部が設けられ、フラップ部が、折り返しにより、収容部側に突出する立体形状部を有し、この立体形状部は、フラップ部の折り返し時に収容部に臨む支持面を有し、この支持面は、折り返したフラップ部の戻りが蓋材で規制された状態で収容部に収容された物品の背面を支持するものであることを特徴とするブリスターパック用カバー材を提供する。 In order to solve the above-described problems, the present invention includes a concave portion that is thermoformed from a resin sheet and has an article accommodating portion, and a flange portion that extends outward from the periphery of the opening of the concave portion. in the cover member for the blister packs are sealed with a lid, the bottom edge of the cover member, the flap portion of the foldable repeated on the back side of the cover member is provided, the flap portion, the folded, a housing part side The three-dimensional shape portion has a support surface that faces the housing portion when the flap portion is folded back, and the support surface is in a state in which the return of the folded flap portion is restricted by the lid member. A cover material for a blister pack is provided that supports the back surface of the article accommodated in the accommodating portion .

なお、本発明でいう「熱成形」とは、加熱軟化された樹脂シートを型に沿わせて変形させることによって所定形状の成形品を得る手法を言い、具体的には、真空引きによって樹脂シートを型に沿わせて変形させる真空成形、圧縮空気の供給により樹脂シートを型に沿わせて変形させる圧空成形、あるいは真空引きと圧縮空気の供給を併用して樹脂シートを型に沿わせて変形させる真空圧空成形等の手法を言う。   The term “thermoforming” as used in the present invention refers to a technique for obtaining a molded product having a predetermined shape by deforming a heat-softened resin sheet along a mold. Specifically, the resin sheet is obtained by vacuuming. Vacuum forming that deforms along the mold, compressed air molding that deforms the resin sheet along the mold by supplying compressed air, or deforming the resin sheet along the mold by using both vacuuming and compressed air supply This refers to a technique such as vacuum / pressure forming.

上記のように、本発明に係るカバー材は、その端縁に、当該カバー材の背面側に繰り返し折り返し可能のフラップ部が設けられていることを特徴とするものである。このような構成とすれば、フラップ部を折り返すことにより、カバー材の端部と蓋材との接触面積を増大させることができる。これにより、蓋材が圧着固定されるカバー材においては、圧着不良が生じ難くなり、異物の侵入防止等が図られる。また、蓋材がスライド挿入されるカバー材においては、フラップ部を弾性的に蓋材に密着させることができるため、埃等が侵入するおそれを低減することが可能となる。なお、フラップ部はカバー材の端縁に設けられるものであり、上記の作用効果は、フラップ部をフランジ部の背面側に折り返すだけで得られるものであるから、蓋材固定時の作業性が、フラップ部を設けない場合に比べて低下するような事態は生じない。   As described above, the cover material according to the present invention is characterized in that the end portion is provided with a flap portion that can be repeatedly folded on the back side of the cover material. If it is such a structure, the contact area of the edge part of a cover material and a cover material can be increased by folding up a flap part. As a result, in the cover material to which the lid member is fixed by pressure bonding, it is difficult for a pressure bonding failure to occur, and foreign matter can be prevented from entering. Further, in the cover material into which the lid material is slid and inserted, the flap portion can be elastically adhered to the lid material, so that it is possible to reduce the possibility of dust and the like entering. Note that the flap portion is provided at the edge of the cover material, and the above-described effects can be obtained simply by folding the flap portion back to the back side of the flange portion. As a result, a situation where the flap portion is not lowered does not occur.

フラップ部は、凹部の開口端部と同幅か、もしくはこれよりも幅広とするのが望ましい。このようにすることで、異物の侵入および物品の抜き取りを一層効果的に抑制あるいは防止することができる。   It is desirable that the flap portion has the same width as the opening end portion of the concave portion or is wider than this. By doing in this way, the penetration | invasion of a foreign material and extraction of articles | goods can be suppressed or prevented more effectively.

フラップ部の折り返し時、フラップ部の背面とフランジ部の背面とを同一平面上に位置させるのが望ましい。蓋材との接触面に段差がなくなるため、例えば蓋材を圧着固定する際には、その固定精度を高めることができるからである。また、蓋材の表面に不自然な凹凸が形成されるのを防止することができ、ブリスターパックの意匠性が低下するのを防止することができる。   When the flap portion is folded, it is desirable that the back surface of the flap portion and the back surface of the flange portion be positioned on the same plane. This is because, since there is no step on the contact surface with the lid material, for example, when the lid material is pressure-bonded and fixed, the fixing accuracy can be increased. Moreover, it is possible to prevent the formation of unnatural irregularities on the surface of the lid member, and it is possible to prevent the design properties of the blister pack from being lowered.

ところで、ブリスターパックは様々な商品を収容するための包装体として用いられるものであるが、例えば、開封後に組立を行う組立式の商品を包装する場合には、従来のブリスターパックでは解消し得ない別の問題がある。詳細に述べると、このような商品は、完成品と概ね同視できる態様で各構成物品を展示すべく、各構成物品の芯合わせを行った状態で収容される場合が多い。しかしながら、各物品が同径であることは稀であり、従って相対的に小径の物品はブリスターパック内でがたつくという問題がある。この種の問題は、例えば、相対的に小径に形成された物品背面と蓋材表面との間に、隙間を埋める別部材を設けることで回避可能であるが、部品点数の増大、またこれに起因した組立の煩雑化を招く。かかる問題は、複数物品で構成された組立式の商品のみならず、例えばチューブ状の商品のように、長さ方向(軸方向)の各所で厚みが異なる商品を包装する場合でも同様に起こり得る。   By the way, the blister pack is used as a package for accommodating various products. For example, when packaging an assembly-type product that is assembled after opening, it cannot be solved by a conventional blister pack. There is another problem. More specifically, such a product is often housed in a state in which each component is centered so as to display each component in a manner that can be generally equated with the finished product. However, it is rare that each article has the same diameter, and therefore, there is a problem that articles having a relatively small diameter rattle in the blister pack. This type of problem can be avoided by, for example, providing another member that fills the gap between the back surface of the article formed with a relatively small diameter and the cover material surface. This causes complication of assembly. Such a problem can occur not only in assembly-type products composed of a plurality of articles, but also in the case of packaging products with different thicknesses in various places in the length direction (axial direction) such as tube-shaped products. .

上記の問題は、フラップ部に、折り返しにより、収容部側に突出する立体形状部を設けることで解消可能である。すなわち、フラップ部の適切な位置に適切な形状の立体形状部を設ければ、このフラップ部を折り返した状態で蓋材を固定することにより、隙間を埋めることができる。しかも、立体形状部は、フラップ部に形成されることから、部品点数の増大、およびこれに起因した蓋材組み付け時の作業性低下が生じることはない。従って、上記構成によれば、各構成物品・部位を適切な態様で収容しつつも、相対的に小径の物品・部位のガタ止めを低コストに実現することが可能となる。   The above problem can be solved by providing a three-dimensionally shaped portion that protrudes toward the accommodating portion by folding the flap portion. That is, if a three-dimensionally shaped part having an appropriate shape is provided at an appropriate position of the flap part, the gap can be filled by fixing the lid member with the flap part folded back. In addition, since the three-dimensionally shaped part is formed in the flap part, there is no increase in the number of parts and no deterioration in workability at the time of assembling the lid material. Therefore, according to the above-described configuration, it is possible to realize rattling of a relatively small-diameter article / part at a low cost while accommodating each constituent article / part in an appropriate manner.

また、例えば、円筒状の物品を包装する場合には、当該物品の回り止めを図る必要がある。輸送時等に物品が収容部内で回転すると、適切な態様で店頭に陳列することが難しくなるからである。現状、例えば、収容部内の両側面に凸部を設け、これら凸部間で円筒物品を挟持(拘束)する、収容部の形状自体を物品の外面に密着する形状に形成する等、の対策が講じられているが、前者の手段では確実に回り止めを図ることができず、後者の手段では収容部形状が複雑化して製造コストが増大する。   For example, when a cylindrical article is packaged, it is necessary to prevent rotation of the article. This is because if the article is rotated in the housing portion during transportation or the like, it is difficult to display it in the store in an appropriate manner. Currently, for example, there are measures such as providing convex portions on both side surfaces in the accommodating portion, sandwiching (restraining) the cylindrical article between these convex portions, and forming the shape of the accommodating portion in a shape that closely contacts the outer surface of the article. However, the former means cannot reliably prevent rotation, and the latter means complicates the shape of the housing portion and increases the manufacturing cost.

そこで本発明では、さらに、フラップ部の先端縁に、繰り返し折り曲げ可能で、収容部の深さ方向に沿って延びる補助フラップを設け、かつこの補助フラップに、物品の一端を収容する補助収容部を設けた構成を提供する。この場合、補助収容部は、物品の一端外面を全周に亘って拘束し得る環状形態に形成することができる。そのため、補助収容部の内径寸法を適切に設定しておけば、上記のように収容部形状に特段の工夫を凝らす必要はなく、むしろ収容部形状を単純化しつつも物品の回り止めを図ることができる。従い、効果的に物品の回り止めを図り得るカバー材を低コストに得ることができる。   Therefore, in the present invention, an auxiliary flap that can be repeatedly bent and extends along the depth direction of the storage portion is provided at the leading edge of the flap portion, and an auxiliary storage portion that stores one end of the article is provided in the auxiliary flap. Provide the provided configuration. In this case, the auxiliary accommodating portion can be formed in an annular shape that can restrain the outer surface of one end of the article over the entire circumference. Therefore, if the inner diameter dimension of the auxiliary accommodating portion is appropriately set, it is not necessary to devise special measures to the shape of the accommodating portion as described above, but rather to prevent rotation of the article while simplifying the accommodating portion shape. Can do. Accordingly, it is possible to obtain a cover material that can effectively prevent the rotation of the article at low cost.

上記構成を採用した場合、上述のとおり収容部形状を単純化することができるというメリットはあるが、収容部形状を単純化すると収容部内壁面と物品外面の間のクリアランスが大きくなる。そのため、収容部内で補助フラップががたつくと、収容部内で物品が大きくがたつくおそれがある。かかる問題が生じるのを回避すべく、上記構成を採用した場合には、収容部の内壁面に、折り曲げた補助フラップと係合する係合部を設けるのが望ましい。   When the above configuration is adopted, there is a merit that the shape of the housing portion can be simplified as described above. However, when the shape of the housing portion is simplified, the clearance between the inner wall surface of the housing portion and the outer surface of the article is increased. For this reason, if the auxiliary flap rattles in the housing portion, the article may be greatly shaved in the housing portion. In order to avoid the occurrence of such a problem, when the above configuration is adopted, it is desirable to provide an engaging portion that engages with the folded auxiliary flap on the inner wall surface of the accommodating portion.

凹部を有するカバー材は、通常、凹部成形用の型部が樹脂シートの送り方向に連設された(さらにシートの幅方向に連設される場合もある)成形型を用いて一群の成形品を熱成形した後、当該一群の成形品を個々のカバー材形状にトリミングすることによって製造される。そして使用する成形型には、真空引きや圧空供給によって樹脂シートを各型部に密着させる際の伸び代を確保するため、ロス部と称される余剰部分を型部間に介在させることが必須となっている。一般に、ロス部は、隣接する型部の最大高さ(あるいは深さ)と概ね等しい長さとされるため、トリミング後に排出される樹脂シートは未使用部分が多く残存する材料ロスの多いものであった。   A cover material having a concave portion is usually a group of molded products using a molding die in which a mold portion for forming a concave portion is continuously provided in the feeding direction of the resin sheet (and may be further provided in the width direction of the sheet). After the thermoforming, the group of molded products is trimmed into individual cover material shapes. And in the mold to be used, it is indispensable to interpose a surplus part called a loss part between the mold parts in order to secure the elongation allowance when the resin sheet is brought into close contact with each mold part by vacuum drawing or compressed air supply. It has become. In general, the loss part has a length approximately equal to the maximum height (or depth) of the adjacent mold part, and therefore, the resin sheet discharged after trimming has a large amount of material loss in which many unused parts remain. It was.

この点、フラップ部の全長を凹部の最大深さよりも短小とすれば、上記のロス部を利用して、換言すると元来廃棄処理されていた樹脂シートの未使用部分を利用して、フラップ部、さらにはこれに立体形状部を形成することが可能となる。従って、特段のコスト増を招くことなく、上記の各種作用効果を奏し得るフラップ部および立体形状部を得ることが可能となるため、望ましい。また、廃棄物低減の観点からも好適である。なお、ここで言う「フラップ部の全長」とは、フラップ部の先端縁に補助フラップを設けた場合には、この補助フラップも含めた全長寸法をいう。   In this respect, if the overall length of the flap portion is shorter than the maximum depth of the recess, the flap portion is used by using the loss portion, in other words, the unused portion of the resin sheet that has been originally disposed of. Further, it is possible to form a three-dimensional shape portion on this. Therefore, it is desirable because it is possible to obtain a flap portion and a three-dimensionally shaped portion that can achieve the above various effects without causing a particular increase in cost. Moreover, it is suitable also from a viewpoint of waste reduction. The “full length of the flap portion” here refers to the full length including the auxiliary flap when the auxiliary flap is provided at the tip edge of the flap portion.

カバー材に設けたフラップ部は、これを折り返した状態で蓋材を固定すると、蓋材に弾性的に密着させることができる。   The flap part provided in the cover material can be brought into close contact with the cover material when the cover material is fixed in the folded state.

以上のように、本発明によれば、蓋材固定時の作業性を低下させることなく、異物が侵入したり、物品が抜き取り取られたりするおそれの少ないブリスターパック用のカバー材を提供することができる。   As described above, according to the present invention, it is possible to provide a cover material for a blister pack that does not deteriorate the workability at the time of fixing a cover material and is less likely to cause foreign matter to enter or articles to be extracted. Can do.

以下、本発明の実施形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本発明の第1実施形態に係るブリスターパック用カバー材1(以下、単に「カバー材1」と称す)の背面に、蓋材20を熱圧着してなる、いわゆる圧着固定タイプのブリスターパックBPの一例を示す斜視図である。   FIG. 1 shows a so-called pressure-fixing type in which a cover material 20 is thermocompression bonded to the back surface of a cover material 1 for blister packs (hereinafter simply referred to as “cover material 1”) according to the first embodiment of the present invention. It is a perspective view which shows an example of a blister pack BP.

カバー材1は、樹脂シート、本実施形態ではポリエチレンテレフタレート(PET)製の樹脂シートから熱成形されたものであり、図2(a)(b)にも示すように、図示しない商品(物品)が収容される収容部3が設けられた凹部2と、凹部2の開口周縁から外方に延在するフランジ部5とで主要部が構成される。凹部2の下端には、ブリスターパックBPを自立させるための脚部4が、カバー材1の幅方向に離隔した二箇所に設けられる。なお、図2(a)は展開状態のカバー材1の背面図、図2(b)は、図2(a)のY−Y断面図をそれぞれ示すものである。但し、後述する実施形態も含め、断面図におけるカバー材1の肉厚は誇張して描いている。   The cover material 1 is thermoformed from a resin sheet, in this embodiment a resin sheet made of polyethylene terephthalate (PET), and as shown in FIGS. 2 (a) and 2 (b), a product (article) not shown. The main part is comprised by the recessed part 2 in which the accommodating part 3 in which this is accommodated was provided, and the flange part 5 extended outward from the opening periphery of the recessed part 2. As shown in FIG. At the lower end of the recess 2, leg portions 4 for allowing the blister pack BP to stand independently are provided at two locations separated in the width direction of the cover material 1. 2A is a rear view of the cover material 1 in an unfolded state, and FIG. 2B is a YY sectional view of FIG. 2A. However, the thickness of the cover material 1 in the cross-sectional view is exaggerated, including the embodiments described later.

本実施形態において、フランジ部5は、凹部2の開口側縁および開口上縁から外方に延びる第1のフランジ部5aと、凹部2の開口下縁から外方に延びる第2のフランジ部5bとで構成される。第2のフランジ部5bは、カバー材1の厚みに概ね等しい幅(高さ)の段部5cを介して第1のフランジ部5aよりも低い位置にあり、第1のフランジ部5aと一体に形成されている。   In the present embodiment, the flange portion 5 includes a first flange portion 5 a extending outward from the opening side edge and the opening upper edge of the recess 2, and a second flange portion 5 b extending outward from the opening lower edge of the recess 2. It consists of. The second flange portion 5b is at a position lower than the first flange portion 5a via a step portion 5c having a width (height) substantially equal to the thickness of the cover material 1, and is integrated with the first flange portion 5a. Is formed.

カバー材1の下端縁(第2のフランジ部5bの下端縁)には、下方に延在し、その基端部7(第2のフランジ部5bとの接続部分)を支点としてカバー材1の背面側に繰り返し折り返し可能な舌片状のフラップ部6が一体的に設けられる。フラップ部6は、凹部2の開口下端と同幅かこれよりも幅広(図示例は幅広)とされ、その折り返し時に凹部2の開口下端を封止する(図3(a)を参照)。また、フラップ部6は、その折り返し時に弾性で戻ろうとして蓋材20に密着する。さらに、本実施形態のフラップ部6は、上記態様で設けられた第2のフランジ部5bから下方に延在するものであり、折り返し後は段部5cに収容される。そのため、ブリスターパックBPの状態では、フラップ部6の背面が、図3(b)に示すように、第1のフランジ部5aの背面と同一平面上に位置するようになっている。また、フラップ部6の長さL1は、凹部2の最大深さD1よりも短い。   The lower end edge of the cover material 1 (lower end edge of the second flange portion 5b) extends downward, and the base end portion 7 (connection portion with the second flange portion 5b) serves as a fulcrum of the cover material 1 A tongue-shaped flap portion 6 that can be repeatedly folded back is integrally provided on the back side. The flap portion 6 has the same width as the opening lower end of the recessed portion 2 or wider than the opening lower end (the illustrated example is wider), and seals the opening lower end of the recessed portion 2 at the time of turning back (see FIG. 3A). Further, the flap portion 6 comes into close contact with the lid member 20 so as to return with elasticity when folded back. Further, the flap portion 6 of the present embodiment extends downward from the second flange portion 5b provided in the above-described manner, and is accommodated in the stepped portion 5c after being folded back. For this reason, in the state of the blister pack BP, the back surface of the flap portion 6 is positioned on the same plane as the back surface of the first flange portion 5a as shown in FIG. Further, the length L1 of the flap portion 6 is shorter than the maximum depth D1 of the recess 2.

フラップ部6の基端部7には、当該フラップ部6の折り返しを容易化するため(折り返しを繰り返し行うことを可能とするため)、例えば、ミシン目状の貫通孔が形成されている。もちろん、フラップ部6の折り返しを容易化するための手段は、ミシン目状の貫通孔に限定されるものではなく、けい線(折り目)等であっても良い。   For example, a perforated through-hole is formed in the base end portion 7 of the flap portion 6 in order to facilitate the folding of the flap portion 6 (in order to enable repeated folding). Of course, the means for facilitating the folding back of the flap portion 6 is not limited to the perforated through-hole, and may be a ridge (crease) or the like.

そして、以上の構成からなるカバー材1の収容部3内に物品(図3(b)中に二点鎖線で示す)を収容した後、フラップ部6をカバー材1の背面に折り返し、この状態で第1のフランジ部5a、フラップ部6の背面に蓋材20を熱圧着することにより、図1に示すブリスターパックBPが完成する。   And after accommodating articles | goods (it shows with a dashed-two dotted line in FIG.3 (b)) in the accommodating part 3 of the cover material 1 which consists of the above structure, the flap part 6 is turned back to the back surface of the cover material 1, and this state Then, the lid material 20 is thermocompression bonded to the back surfaces of the first flange portion 5a and the flap portion 6 to complete the blister pack BP shown in FIG.

以上に示す本発明に係るカバー材1は、その下端縁に、当該カバー材1の背面側に繰り返し折り返し可能のフラップ部6が一体的に設けられているものであるから、フラップ部6を折り返すことにより、凹部2の開口下端を封止することができ、しかもカバー材1下端と蓋材20との接触面積(圧着面積)を増大させることができる。これにより、蓋材20の圧着不良に起因した隙間が生じるのを効果的に防止することができ、異物の侵入防止、物品の抜き取り防止が図られる。また、フラップ部6は、カバー材1の下端縁に一体的に設けられており、このフラップ部6を背面側に折り返すだけで上記の効果が得られるから、蓋材2圧着時の作業性が低下することはない。   Since the cover material 1 according to the present invention described above is integrally provided with a flap portion 6 that can be repeatedly folded on the back side of the cover material 1 at the lower end edge thereof, the flap portion 6 is folded back. Thereby, the opening lower end of the recessed part 2 can be sealed, and the contact area (crimping area) of the cover material 1 lower end and the lid | cover material 20 can be increased. Thereby, it can prevent effectively that the clearance gap resulting from the crimping | compression-bonding defect of the lid | cover material 20 arises, and prevention of the penetration | invasion of a foreign material and extraction of articles | goods is achieved. Further, the flap portion 6 is provided integrally with the lower end edge of the cover material 1, and the above effect can be obtained simply by folding back the flap portion 6 to the back side. There is no decline.

特に本実施形態では、図3からも明らかなように、フラップ部6が、その折り返し時に、収容部3の形成領域に至る長さに形成されているので、蓋材20の固定時(圧着時)には、フラップ部6の前面を物品で支持することができ、フラップ部6の背面に蓋材20を精度良く圧着することができる。   In particular, in this embodiment, as is clear from FIG. 3, the flap portion 6 is formed with a length that reaches the formation region of the accommodating portion 3 when folded back, so that the lid member 20 is fixed (when crimped). ), The front surface of the flap portion 6 can be supported by an article, and the lid member 20 can be accurately bonded to the back surface of the flap portion 6.

また、フラップ部6の折り返し時、フラップ部6の背面とフランジ部5(第1のフランジ部5a)の背面とを同一平面上に位置させるようにし、両面間で段差が生じないようにしたので、蓋材20の圧着精度を高めることができる。またかかる構成とすることにより、ブリスターパックBPの背面に不自然な凹凸が生じ、ブリスターパックBPの意匠性が低下するのを回避することができる。   In addition, when the flap portion 6 is folded, the back surface of the flap portion 6 and the back surface of the flange portion 5 (first flange portion 5a) are positioned on the same plane so that no step is generated between the two surfaces. The crimping accuracy of the lid member 20 can be increased. Moreover, by setting it as such a structure, it can avoid that the unnatural unevenness | corrugation arises in the back surface of blister pack BP, and the designability of blister pack BP falls.

次に、上述したカバー材1の製造方法について説明する。   Next, the manufacturing method of the cover material 1 mentioned above is demonstrated.

図4は、カバー材1の成形装置40の要部を概念的に示す側面図である。同図において、図中左方に配置された原反ロール41からはPET製の樹脂シート42が繰り出される。この樹脂シート42は、図示しない搬送手段によって、成形機50、図示しない中間パンチャーおよびトリミング機に順送りされ、トリミング機から排出された段階で完成品としてのカバー材1が得られる。なお、カバー材1に装飾を施したり、原材料名等を刻印したりする箔押機やパッド印刷機等をインライン上に配設することも可能である。   FIG. 4 is a side view conceptually showing the main part of the molding device 40 for the cover material 1. In the figure, a PET resin sheet 42 is fed out from an original fabric roll 41 arranged on the left side of the figure. The resin sheet 42 is sequentially fed to a molding machine 50, an intermediate puncher and a trimming machine (not shown) by a conveying means (not shown), and the cover material 1 as a finished product is obtained when the resin sheet 42 is discharged from the trimming machine. In addition, it is also possible to arrange on the in-line a foil stamping machine, a pad printing machine, etc. that decorates the cover material 1 or engraves the names of raw materials.

成形機50は、加熱部51と成形部52とで主要部が構成された真空成形機である。加熱部51は、樹脂シート42を成形適温に加熱軟化させるためのものであり、図示しないヒータが搬送路の上方または下方の何れか一方又は双方に配置されている。加熱部51で成形適温に加熱軟化された樹脂シート42は成形部52に移送される。成形部52では、図5にも示すように、凹部2を型成形するための型部53aがシート送り方向および幅方向に所定間隔で連設された成形型53を用いて、1ショットで多数(複行複列)の凹部2が樹脂シート42に型成形される。成形型53には無数の吸気孔53bが設けられており、図示しない吸気装置から各吸気孔53bを介して樹脂シート42と成形型53との間の空気を引くと、樹脂シート42が各型部53aに沿って変形し(図5中に点線で示す)、これにより、多数の凹部2が所定間隔で樹脂シート42に型成形される。   The molding machine 50 is a vacuum molding machine in which a main part is constituted by a heating part 51 and a molding part 52. The heating unit 51 is for heating and softening the resin sheet 42 to an appropriate molding temperature, and a heater (not shown) is arranged above or below the conveyance path. The resin sheet 42 heated and softened to an appropriate molding temperature by the heating unit 51 is transferred to the molding unit 52. As shown in FIG. 5, the molding unit 52 uses a molding die 53 in which mold parts 53 a for molding the recesses 2 are continuously arranged at predetermined intervals in the sheet feeding direction and the width direction. (Double-row double-row) recesses 2 are molded into the resin sheet 42. An infinite number of intake holes 53b are provided in the mold 53, and when the air between the resin sheet 42 and the mold 53 is drawn from each of the intake holes 53b from an unillustrated intake device, the resin sheet 42 is formed in each mold. It is deformed along the portion 53a (indicated by a dotted line in FIG. 5), whereby a large number of recesses 2 are molded into the resin sheet 42 at predetermined intervals.

多数の凹部2が型成形された樹脂シート42は遊び部43に移送され、弛んだ状態で一旦滞留する。これにより、1ショットで複行複列の凹部2を樹脂シート42に成形する成形機50と、1ショットでシート送り方向の一列分のみを加工する後段各機との間のサイクルタイムのずれが吸収される。次いで、樹脂シート42は図示しない中間パンチャーに移送され、この中間パンチャーで、カバー材1に設けるべきフラップ部6の基端に対応する位置に、フラップ部6の折り返しを容易化するためのミシン目状貫通孔が形成される。その後、樹脂シート42はトリミング機に移送され、このトリミング機で樹脂シート42を所定形状にトリミングすることにより、個々の完成品(カバー材1)が得られる。一方、トリミング後の樹脂シート42は、図示しないスクラップワインダーに巻き取られる。   The resin sheet 42 in which many concave portions 2 are molded is transferred to the play portion 43 and temporarily stays in a slack state. As a result, there is a shift in cycle time between the molding machine 50 that forms the double row and double row recesses 2 into the resin sheet 42 in one shot and the subsequent machines that process only one row in the sheet feed direction in one shot. Absorbed. Next, the resin sheet 42 is transferred to an intermediate puncher (not shown), and a perforation for facilitating the folding of the flap portion 6 at a position corresponding to the base end of the flap portion 6 to be provided on the cover material 1 with this intermediate puncher. A through-hole is formed. Thereafter, the resin sheet 42 is transferred to a trimming machine, and the trimmed machine trims the resin sheet 42 into a predetermined shape, thereby obtaining individual finished products (cover material 1). On the other hand, the trimmed resin sheet 42 is wound around a scrap winder (not shown).

量産時には、以上の動作が並行して連続的に行われ、カバー材1は連続成形される。   During mass production, the above operations are continuously performed in parallel, and the cover material 1 is continuously formed.

ところで、上述した成形部52において、1ショットで複行複列の凹部2を型成形する場合、成形型53の型部53a間(厳密には、樹脂シート42の送り方向で隣接する型部53a間)には、真空引きによって樹脂シート42を各型部53aに密着させる際の伸び代を確保するため、隣接する型部53aの最大高さH1と概ね等しい長さLr1のロス部Rと称される余剰部分を介在させることが必須となっている。本実施形態に係るカバー材1を例にとって詳述すると、このカバー材1にフラップ部6を設けない場合であっても、型部53aをシート42送り方向に連設する際の配置間隔は、フランジ部5の両端縁間の離間距離と、ロス部Rの長さLr1とを合算した値とする必要がある。この場合、トリミング後に排出される樹脂シート42は、未使用部分が多く残存する材料ロスが多いものとならざるを得ない。   By the way, in the above-mentioned forming part 52, when the double row and double row recessed parts 2 are formed by one shot, between the mold parts 53a of the forming mold 53 (strictly speaking, the adjacent mold parts 53a in the feeding direction of the resin sheet 42). In the middle), in order to secure an extension allowance when the resin sheet 42 is brought into close contact with each mold part 53a by evacuation, it is referred to as a loss part R having a length Lr1 substantially equal to the maximum height H1 of the adjacent mold part 53a. It is essential to intervene surplus parts. The cover material 1 according to the present embodiment will be described in detail by taking the cover material 1 as an example. Even when the cover member 1 is not provided with the flap portion 6, the arrangement interval when the mold portion 53a is continuously provided in the sheet 42 feeding direction is as follows. It is necessary to make it the value which added together the separation distance between the both ends of the flange part 5, and the length Lr1 of the loss part R. FIG. In this case, the resin sheet 42 discharged after trimming must be a material with many unused portions and a large material loss.

本願発明者らは上述の樹脂シート42の未使用部分に着目し、フラップ部5の全長L1を、凹部2の最大深さD1よりも小さく、換言するとロス部Rの長さLr1よりも短くすることにより、従来廃棄処分されていた樹脂シート42の未使用部分を利用して、フラップ部6を形成するようにした。従って、上述した作用効果を奏するカバー材1は、特段のコスト増を招くことなく得られる。   The inventors of the present application pay attention to the unused portion of the resin sheet 42 described above, and make the total length L1 of the flap portion 5 smaller than the maximum depth D1 of the concave portion 2, in other words, shorter than the length Lr1 of the loss portion R. Thus, the flap portion 6 is formed by using an unused portion of the resin sheet 42 that has been disposed of in the past. Therefore, the cover material 1 that exhibits the above-described effects can be obtained without causing a particular increase in cost.

以上で説明したカバー材1においては、その下端縁に繰り返し折り返し可能なフラップ部6を設けたが、フラップ部6は、凹部2の形成態様に応じてカバー材1の上端縁や側縁に設けることも可能である。   In the cover material 1 described above, the flap portion 6 that can be repeatedly folded is provided at the lower edge, but the flap portion 6 is provided at the upper edge or the side edge of the cover material 1 depending on the formation mode of the recess 2. It is also possible.

図6および図7は、本発明に係るカバー材1の第2実施形態を示すものであり、蓋材20が背面にスライド挿入される、いわゆるスライドタイプのブリスターパック用カバー材1である。同図に示すカバー材1は、図6(b)中に点線で示すような分離独立した第1部材B1、第2部材B2、および第3部材B3からなる組立式の商品の包装に供されるものである。なお、説明を簡略化するため、以上で述べた第1実施形態に係るカバー材1と同一の機能を奏する部位には共通の参照番号を付し、重複説明を省略する。   6 and 7 show a second embodiment of the cover material 1 according to the present invention, which is a so-called slide-type blister pack cover material 1 in which a lid member 20 is slid and inserted into the back surface. The cover material 1 shown in the figure is provided for packaging of an assembly-type product composed of a first member B1, a second member B2, and a third member B3 which are separated and independent as shown by a dotted line in FIG. 6B. Is. In addition, in order to simplify description, the part which show | plays the same function as the cover material 1 which concerns on 1st Embodiment described above is attached | subjected, and a common reference number is attached | subjected, and duplication description is abbreviate | omitted.

凹部2の収容部3は、第1部材B1を収容するための第1収容部31、第2部材B2を収容するための第2収容部32、および第3部材B3を収容するための第3収容部33に区画され、各部材B1〜B3は各収容部31〜33にそれぞれ設けられた係止部31a〜33a(図6(a)を参照)と軸方向に係合することで、それぞれ分離独立して収容部3内に保持可能とされている。第1収容部31および第2収容部32は、陳列状態における第1部材B1および第2部材B2の奥行(外径寸法)に概ね等しい深さとされる一方、第3収容部33は、第3部材B3の奥行よりも所定量深くなっている(図6(b)を参照)。これは、第1〜第3部材B1〜B3を組み付けて得られる完成品と概ね同視できる態様(各部材を芯合わせした態様)で、各部材を陳列可能とするためである。   The accommodating portion 3 of the recess 2 is a first accommodating portion 31 for accommodating the first member B1, a second accommodating portion 32 for accommodating the second member B2, and a third for accommodating the third member B3. Each of the members B1 to B3 is partitioned into the accommodating portion 33, and the engaging portions 31a to 33a (see FIG. 6A) provided in the respective accommodating portions 31 to 33 are engaged in the axial direction, respectively. It can be held in the housing 3 separately and independently. The first housing portion 31 and the second housing portion 32 have a depth substantially equal to the depth (outer diameter size) of the first member B1 and the second member B2 in the display state, while the third housing portion 33 It is a predetermined amount deeper than the depth of the member B3 (see FIG. 6B). This is because each member can be displayed in an aspect (an aspect in which each member is centered) that can be generally identified with a finished product obtained by assembling the first to third members B1 to B3.

凹部2の下端に設けられる脚部4は、本実施形態では凹部2(カバー材1)の幅方向中央部の一箇所に設けられる。   In this embodiment, the leg 4 provided at the lower end of the recess 2 is provided at one location in the center in the width direction of the recess 2 (cover material 1).

上記の第1実施形態と同様、カバー材1の下端縁(第2のフランジ部5bの下端縁)には、下方に延在し、その基端部7を支点として当該カバー材1の背面側に繰り返し折り返し可能な舌片状のフラップ部6が一体的に設けられる。フラップ部6は、凹部2の開口下端(脚部4の幅)と同幅もしくはこれよりも幅広(図示例は、幅広)とされる。フラップ部6の折り返し時には、フラップ部6が弾性で戻ろうとして蓋材20に密着するため、凹部2の開口下端がフラップ部6で封止される(図7(a)を参照)。また、フラップ部6は、図2に示す第1実施形態と同様に、カバー材1の厚みに概ね等しい幅の段部5cを介して第1のフランジ部5aよりも低い位置にある第2のフランジ部5bから下方に延在するものであるから、フラップ部6を折り返した状態で、フラップ部6の背面は第1のフランジ部5aの背面と同一平面上に位置可能である(図7(b)を参照)。フラップ部6の長さL2は、凹部2の最大深さD2よりも短い。   As in the first embodiment, the lower end edge of the cover material 1 (the lower end edge of the second flange portion 5b) extends downward, and the back side of the cover material 1 with the base end portion 7 as a fulcrum. A tongue-shaped flap portion 6 that can be repeatedly folded is integrally provided. The flap portion 6 has the same width as the opening lower end (width of the leg portion 4) of the concave portion 2 or wider (in the illustrated example, wide). When the flap portion 6 is folded back, the flap portion 6 comes into close contact with the lid member 20 so as to return elastically, so that the lower end of the opening of the recess 2 is sealed with the flap portion 6 (see FIG. 7A). Further, as in the first embodiment shown in FIG. 2, the flap portion 6 is located at a position lower than the first flange portion 5 a via a step portion 5 c having a width substantially equal to the thickness of the cover material 1. Since it extends downward from the flange portion 5b, the back surface of the flap portion 6 can be positioned on the same plane as the back surface of the first flange portion 5a with the flap portion 6 folded back (FIG. 7 ( see b)). The length L2 of the flap portion 6 is shorter than the maximum depth D2 of the concave portion 2.

フラップ部6には、図6に示す展開状態では収容部3とは反対方向に所定量突出する一方、図7(a)(b)に示す背面側への折り返し時には、第3収容部33側に突出する立体形状部8が設けられる。この立体形状部8の突出量は、これと第3部材B3の厚みとを合算した値が、第3収容部33の深さに概ね等しくなるように設定される。また、立体形状部8のうち、第3収容部33内に収容される第3部材B3と対向する(第3収容部33に臨む面)は、第3部材B3の背面に概ね倣った形状に形成される。従って、立体形状部8のうち、フラップ部6を背面側に折り返したときに第3収容部33に臨む面は、フラップ部6の戻りを蓋材20で規制した状態(より詳細には、各収容部31〜33に第1〜第3部材B1〜B3をそれぞれ収容した後、フラップ部6が背面側に折り返されたカバー材1に蓋材20を組み付けた状態)において、第3収容部33に収容された第3部材B3の背面を支持可能な支持面8a[図7(b)参照]として機能する。 The flap portion 6 protrudes by a predetermined amount in the opposite direction to the housing portion 3 in the unfolded state shown in FIG. 6, while the third housing portion 33 side when folded back to the back side shown in FIGS. The three-dimensional shape part 8 which protrudes in is provided. The protruding amount of the three-dimensionally shaped portion 8 is set so that the sum of this and the thickness of the third member B3 is substantially equal to the depth of the third accommodating portion 33. Shape Further, among the three-dimensional shape portion 8, the third member B3 and the facing surface to be accommodated in the third housing part 33 (the surface facing the third housing portion 33), which generally follows the back of the third member B3 Formed. Accordingly, the surface of the three-dimensionally shaped portion 8 that faces the third housing portion 33 when the flap portion 6 is folded back is the state in which the return of the flap portion 6 is restricted by the lid member 20 (more specifically, each After the first to third members B1 to B3 are accommodated in the accommodating parts 31 to 33, respectively, the third accommodating part 33 in a state in which the lid member 20 is assembled to the cover member 1 in which the flap part 6 is folded back. Functions as a support surface 8a [see FIG. 7B] capable of supporting the back surface of the third member B3 accommodated in the housing.

フランジ部5(第1のフランジ部5a)の両側縁の軸方向に離隔した二箇所には、その基端を支点としてカバー材1の背面側に折り返される小フラップ9,9がそれぞれ設けられる。全体として4箇所設けられた小フラップ9のうち図中左下に位置する小フラップ9には、当該小フラップ9の表裏に開口した貫通孔9aが設けられる。この貫通孔9aには蓋材20の一側縁に形成した突出部20a(図8を参照)が嵌合可能とされ、カバー材1と蓋材20の組み付け時に、突出部20aを貫通孔9aに嵌合させることにより両者の相対移動が規制される。   Small flaps 9 and 9 that are folded back to the back side of the cover member 1 are provided at two locations that are spaced apart in the axial direction on both side edges of the flange portion 5 (first flange portion 5a). Among the small flaps 9 provided as a whole, the small flap 9 located at the lower left in the figure is provided with a through hole 9a opened on the front and back of the small flap 9. A protrusion 20a (see FIG. 8) formed on one side edge of the lid member 20 can be fitted into the through hole 9a. When the cover member 1 and the lid member 20 are assembled, the protrusion 20a is inserted into the through hole 9a. The relative movement of the two is restricted by fitting them together.

そして、以上の構成からなるカバー材1に対する蓋材20の組み付けは以下のようにして行われる。まず、図7(a)(b)に示すように、各小フラップ9をカバー材1の背面側に折り返してガイド溝9bを形成した状態で、各収容部31〜33内に各部材B1〜B3を収容する。次いで、カバー材1の下方から、両側縁をガイド溝9bに沿わせるようにして蓋材20をスライド挿入する。そして、蓋材20に設けた突出部20aをカバー材1に設けた貫通孔9a(図8を参照)に嵌合させると、図8に示すブリスターパックBPが完成する。   And the assembly | attachment of the cover material 20 with respect to the cover material 1 which consists of the above structure is performed as follows. First, as shown in FIGS. 7 (a) and 7 (b), each of the small flaps 9 is folded back to the back side of the cover member 1 to form the guide groove 9b, and each member B1 to B1 is formed in each of the accommodating portions 31 to 33. Houses B3. Next, the lid member 20 is slid and inserted from below the cover member 1 with both side edges along the guide grooves 9b. And if the protrusion part 20a provided in the cover material 20 is made to fit in the through-hole 9a (refer FIG. 8) provided in the cover material 1, the blister pack BP shown in FIG. 8 will be completed.

以上に示す本発明の第2実施形態に係るカバー材1は、その下端縁に、当該カバー材1の背面側に繰り返し折り返し可能のフラップ部6が一体的に設けられ、このフラップ部6は、弾性的に蓋材20に密着するものであるから、凹部2の開口下端を封止することができる。これにより、埃等の異物が凹部2(収容部3)内に侵入するのを効果的に抑制することが可能となる。また、このフラップ部6は、カバー材1の下端側にのみ設けられるものであるから、蓋材20の挿入性が低下することもない。   The cover material 1 according to the second embodiment of the present invention described above is integrally provided with a flap portion 6 that can be repeatedly folded back on the back side of the cover material 1 at the lower end edge thereof. Since it adheres elastically to the lid member 20, the lower end of the opening of the recess 2 can be sealed. As a result, it is possible to effectively prevent foreign matters such as dust from entering the recess 2 (accommodating portion 3). Moreover, since this flap part 6 is provided only in the lower end side of the cover material 1, the insertability of the cover material 20 does not fall.

また、本実施形態に係るカバー材1においては、フラップ部6に、当該フラップ部6の折り返しにより、第3収容部33側に突出する立体形状部8を設けているため、フラップ部6を折り返すだけで、第3部材B3の背面と蓋材20との間に形成される隙間を埋めることができる。これにより、第1および第2部材B1,B2に比べて小径の第3部材B3の視認性が陳列状態で低下するのを防止することが、また、第3部材B3がカバー材1表裏方向でがたつくのを防止することができる。かかる効果を奏する立体形状部8は、フラップ部6に一体的に設けられるので、部品点数の増大、およびこれに起因した蓋材20の挿入性低下は回避される。   Moreover, in the cover material 1 which concerns on this embodiment, since the three-dimensional shape part 8 which protrudes in the 3rd accommodating part 33 side is provided in the flap part 6 by the folding of the said flap part 6, the flap part 6 is folded back. Only the gap formed between the back surface of the third member B3 and the lid member 20 can be filled. Thereby, it is possible to prevent the visibility of the third member B3 having a smaller diameter compared to the first and second members B1 and B2 from being lowered in the display state, and the third member B3 is in the front and back direction of the cover material 1. It is possible to prevent rattling. Since the three-dimensionally shaped portion 8 having such an effect is provided integrally with the flap portion 6, an increase in the number of parts and a decrease in the insertability of the lid member 20 due to this are avoided.

次に、本発明の第2実施形態に係るカバー材1の製造方法について説明する。但し、このカバー材1の成形装置の要部は図4に示すものと実質的に同一であり、成形機50の成形部52の構成のみが第1実施形態と異なる。そのため、成形部52の具体例のみを図9に示し、成形装置40のその他の部分および挙動についての説明は省略する。   Next, the manufacturing method of the cover material 1 which concerns on 2nd Embodiment of this invention is demonstrated. However, the main part of the molding apparatus for the cover material 1 is substantially the same as that shown in FIG. 4, and only the configuration of the molding part 52 of the molding machine 50 is different from that of the first embodiment. Therefore, only a specific example of the molding unit 52 is shown in FIG. 9, and description of other parts and behavior of the molding apparatus 40 is omitted.

図9に示す成形部52で用いられる成形型53には、凹部2および立体形状部8を型成形するための型部53a,53cが、それぞれシート送り方向および幅方向に所定間隔で連設されており、1ショットで多数の凹部2,立体形状部8が樹脂シート42に型成形される。成形型53には無数の吸気孔53bが設けられており、図示しない吸気装置から各吸気孔53bを介して樹脂シート42と成形型53との間の空気を引くと、図中点線で示すように樹脂シート42が各型部53a,53cに沿って変形し、これにより多数の凹部2および立体形状部8が所定間隔で樹脂シート42に型成形される。   In the molding die 53 used in the molding part 52 shown in FIG. 9, mold parts 53a and 53c for molding the concave part 2 and the three-dimensionally shaped part 8 are provided continuously at predetermined intervals in the sheet feeding direction and the width direction, respectively. A large number of the concave portions 2 and the three-dimensional shape portion 8 are molded into the resin sheet 42 in one shot. An infinite number of intake holes 53b are provided in the mold 53, and when air between the resin sheet 42 and the mold 53 is drawn from each intake hole 53b from an unillustrated intake device, as shown by a dotted line in the figure. The resin sheet 42 is deformed along the respective mold parts 53a and 53c, whereby a large number of the concave portions 2 and the three-dimensionally shaped part 8 are molded into the resin sheet 42 at predetermined intervals.

図示例の成形型53においても、凹部2を成形するための型部53a間には、隣接する型部53aの最大高さH2、換言すると、凹部2の最大深さD2と概ね等しい長さLr2のロス部Rが設けられており、立体形状部8を成形するための型部53cは、ロス部Rの範囲内に設けられている。従って、以上で説明した本発明の第2実施形態に係るカバー材1においても、従来廃棄処分されていた樹脂シート42の未使用部分を利用してフラップ部6、さらには立体形状部8を形成しているので、このカバー材1も特段のコスト増を招くことなく得られる。   Also in the illustrated mold 53, the length Lr <b> 2 that is approximately equal to the maximum height H <b> 2 of the adjacent mold part 53 a, i.e., the maximum depth D <b> 2 of the recess 2, between the mold parts 53 a for molding the recess 2. Loss portion R is provided, and a mold portion 53 c for forming the three-dimensional shape portion 8 is provided within the range of the loss portion R. Therefore, also in the cover material 1 according to the second embodiment of the present invention described above, the flap portion 6 and further the three-dimensional shape portion 8 are formed by using the unused portion of the resin sheet 42 that has been disposed of conventionally. Therefore, this cover material 1 can also be obtained without causing a particular increase in cost.

以上に示す第2実施形態では、奥行の異なる分離独立した複数の部材B1〜B3からなる商品包装用のカバー材1について説明を行ったが、図6等に示す構成は、このような商品のみならず、例えばチューブ状商品のように、長さ方向の各所で厚みの異なる商品包装用のカバー材にも好適に適用可能である。   In 2nd Embodiment shown above, although the cover material 1 for goods packaging which consists of several member B1-B3 from which the depth was separated and independent was demonstrated, the structure shown in FIG. 6 etc. is only such goods. In addition, for example, it can also be suitably applied to cover materials for product packaging having different thicknesses in various places in the length direction, such as tube-shaped products.

また、以上に示す第2実施形態では、下端縁に繰り返し折り返し可能なフラップ部6を設けたカバー材1について説明を行ったが、かかる構成のフラップ部6は、カバー材1の上端縁に設けることも可能である。   Moreover, in 2nd Embodiment shown above, although the cover material 1 which provided the flap part 6 which can be repeatedly folded in the lower end edge was demonstrated, the flap part 6 of this structure is provided in the upper end edge of the cover material 1 It is also possible.

図10は本発明の第3実施形態に係るカバー材1の展開状態を、また図11は同カバー材1に図示しない蓋材を組み付ける直前の状態をそれぞれ示すものであり、いわゆるスライドタイプのブリスターパック用カバー材1の第2構成例である。図示例のカバー材1は、全長に亘って概ね径一定に形成された円筒状の商品C(図11中の点線参照)の包装に供されるものであり、上記各実施形態のカバー材1同様に、樹脂シートから熱成形されたものである。以下、本実施形態に係るカバー材1の各部についての説明を行うが、以上で述べた実施形態とは異なる部位についての説明を重点的に行うこととし、共通する部位についての説明は簡略化、もしくは省略する。   FIG. 10 shows a developed state of the cover material 1 according to the third embodiment of the present invention, and FIG. 11 shows a state immediately before assembling a cover material (not shown) on the cover material 1, so-called slide type blister pack. It is a 2nd structural example of the cover material 1 for an object. The cover material 1 in the illustrated example is provided for packaging of a cylindrical product C (see the dotted line in FIG. 11) formed with a substantially constant diameter over the entire length, and the cover material 1 of each of the above embodiments. Similarly, it is thermoformed from a resin sheet. Hereinafter, each part of the cover material 1 according to the present embodiment will be described, but the description of the parts different from the embodiment described above will be focused, and the description of the common parts will be simplified. Or omit it.

凹部2(収容部3)は、平面視で略矩形状をなし、その深さD3は軸方向全長に亘って略同一寸法に設定されている。但し、収容部3の開口幅は、成形時の抜き勾配を確保する観点から、カバー材1の表面側に向かって漸次縮小している。凹部2の下端には、完成品としてのブリスターパックBPを自立させるための脚部4が、カバー材1の幅方向に離隔した二箇所に設けられる。   The concave portion 2 (accommodating portion 3) has a substantially rectangular shape in plan view, and the depth D3 is set to be substantially the same over the entire length in the axial direction. However, the opening width of the accommodating portion 3 is gradually reduced toward the surface side of the cover material 1 from the viewpoint of securing a draft angle during molding. At the lower end of the recess 2, leg portions 4 for allowing the blister pack BP as a finished product to stand independently are provided at two locations separated in the width direction of the cover material 1.

カバー材1の下端縁には、繰り返し折り返し可能とされ、折り返し時にはフランジ部5と係合する舌片状のフラップ部6が設けられ、さらに当該フラップ部6の下端縁(先端縁)には、下方に延在した舌片状の補助フラップ10が設けられる。補助フラップ10の基端部12には、フラップ部6の基端部7と同様にミシン目状の貫通穴(あるいはけい線)が設けられており、これにより補助フラップ10は、その基端部12を支点として繰り返し折り曲げ可能とされる。補助フラップ10の長さL3は収容部3の深さD3よりも若干量短小に形成される一方、補助フラップ10の幅は、収容部3の開口幅がカバー材1表面側に向かって漸次縮小するのに対応するかたちで下方に向かって漸次縮小している。   The lower end edge of the cover member 1 is repeatedly foldable, and is provided with a tongue-like flap portion 6 that engages with the flange portion 5 when folded back. Further, on the lower end edge (tip edge) of the flap portion 6, A tongue-shaped auxiliary flap 10 extending downward is provided. Similar to the base end portion 7 of the flap portion 6, the base end portion 12 of the auxiliary flap 10 is provided with a perforated through-hole (or a wire), so that the auxiliary flap 10 has its base end portion. 12 can be bent repeatedly with fulcrum 12 as a fulcrum. The length L3 of the auxiliary flap 10 is formed to be slightly shorter than the depth D3 of the housing portion 3, while the width of the auxiliary flap 10 is gradually reduced toward the cover material 1 surface side. It gradually shrinks downward in a way that corresponds to doing.

また、この補助フラップ10には、図10に示す展開状態で収容部3とは反対方向に所定量突出する一方、図11に示す状態で当該カバー材1の上下方向に延び、商品Cの下端を収容する補助収容部11が設けられる。図10(a)に示すように、補助収容部11は平面視で環状に形成され、その内壁面には、周方向の複数箇所に離隔して突起11aが設けられている。そして、これら各突起11aの先端部を繋いで形成される円(仮想円)の内径寸法は、商品Cの下端外径寸法よりも小径とされる。   Further, the auxiliary flap 10 protrudes by a predetermined amount in the direction opposite to the accommodating portion 3 in the unfolded state shown in FIG. 10, while extending in the vertical direction of the cover member 1 in the state shown in FIG. An auxiliary storage portion 11 is provided for storing the. As shown in FIG. 10A, the auxiliary accommodating portion 11 is formed in an annular shape in plan view, and the inner wall surface is provided with protrusions 11a spaced apart at a plurality of locations in the circumferential direction. And the internal diameter dimension of the circle | round | yen (imaginary circle) formed by connecting the front-end | tip part of each protrusion 11a is made into a smaller diameter than the lower end outer diameter dimension of the goods C. FIG.

収容部3の両内側面には、折り曲げられた補助フラップ10と係合する係合部としての凸状部13が設けられる。詳細に述べると、この凸状部13は、その下端部が、展開状態から背面側に180°折り返されたフラップ部6の先端部(補助フラップ10の基端部12)と略同一平面上に位置するように設けられている(図11(b)を参照)。   On both inner side surfaces of the accommodating portion 3, a convex portion 13 is provided as an engaging portion that engages with the folded auxiliary flap 10. More specifically, the convex portion 13 has a lower end portion substantially on the same plane as the distal end portion of the flap portion 6 (base end portion 12 of the auxiliary flap 10) folded back 180 ° from the developed state to the back side. It is provided so as to be positioned (see FIG. 11B).

そして、以上の構成からなるカバー材1に対する図示しない蓋材の組み付けは以下のようにして行われる。図10(b)に示すように商品Cの下端部を補助フラップ10の補助収容部11に収容(圧入)した後、フラップ部6を背面側に180°折り返し、さらに補助フラップ10を収容部3側に90°折り曲げる。これにより、補助フラップ10が収容部3の深さ方向に沿って延びた状態で収容部3内に収容され、またこれと同時に商品Cが収容部3内に収容される。このとき、補助フラップ10は、収容部3の内側面に設けた凸状部13と係合する(図11(b)を参照)。そして、各小フラップ9をカバー材1の背面側に折り返してガイド溝9bを形成し、ガイド溝9bに沿って図示しない蓋材をスライド挿入する。なお、商品Cは、カバー材1を上記所定の態様に形成した後、その下端部を補助収容部11に、さらにはその全体を収容部3内に収容するようにしても良い。   And the assembly | attachment of the cover material which is not illustrated with respect to the cover material 1 which consists of the above structure is performed as follows. As shown in FIG. 10B, after the lower end portion of the product C is accommodated (press-fit) in the auxiliary accommodating portion 11 of the auxiliary flap 10, the flap portion 6 is folded back 180 ° and the auxiliary flap 10 is further accommodated in the accommodating portion 3. Bend 90 ° to the side. Thereby, the auxiliary flap 10 is accommodated in the accommodating part 3 in a state extending along the depth direction of the accommodating part 3, and at the same time, the product C is accommodated in the accommodating part 3. At this time, the auxiliary | assistant flap 10 engages with the convex-shaped part 13 provided in the inner surface of the accommodating part 3 (refer FIG.11 (b)). Then, each small flap 9 is folded back to the back side of the cover material 1 to form a guide groove 9b, and a lid material (not shown) is slid and inserted along the guide groove 9b. In addition, after forming the cover material 1 in the predetermined form, the product C may be configured such that the lower end portion thereof is accommodated in the auxiliary accommodating portion 11 and the entirety thereof is accommodated in the accommodating portion 3.

以上に示すように、補助フラップ10に設けた補助収容部11は、商品Cの下端外面を全周に亘って拘束し得る環状形態に形成することができる。そのため、補助収容部11の内径寸法(厳密には、複数の突起11aの先端部を繋いで形成される仮想円の直径寸法)を、上記のように商品Cの下端外径寸法よりも小径としておけば、収容部3の形状に特段の工夫を凝らす必要はなく、むしろ収容部3の形状を単純化しつつも商品Cの回り止め機能を高めることができる。従い、効果的に商品Cの回り止めを図り得るカバー材1を低コストに得ることができる。   As described above, the auxiliary accommodating portion 11 provided in the auxiliary flap 10 can be formed in an annular shape that can restrain the outer surface of the lower end of the product C over the entire circumference. Therefore, the inner diameter dimension of the auxiliary housing portion 11 (strictly, the diameter dimension of a virtual circle formed by connecting the tip portions of the plurality of protrusions 11a) is made smaller than the lower end outer diameter dimension of the product C as described above. If this is the case, it is not necessary to devise a special device for the shape of the housing portion 3, but rather the function of preventing rotation of the product C can be enhanced while simplifying the shape of the housing portion 3. Accordingly, the cover material 1 that can effectively prevent the product C from being rotated can be obtained at low cost.

但し、本実施形態のように、収容部3形状を単純化すると、収容部3の内壁面と商品Cの外面との間のクリアランスが大きくなる。そのため、収容部3内で補助フラップ10ががたつくと、収容部3内で商品Cが大きくがたつくおそれがある。この点、収容部3の内側面に設けた係合部としての凸状部13と補助フラップ10とを係合させるようにしたので、この種の問題も効果的に抑制することができる。なお、かかる効果は、商品Cの重みによって補助フラップ10が下方に押し付けられ、かつ、フラップ部6が弾性で戻ろうとするのを図示しない蓋材で規制されることによって得られる。   However, if the shape of the container 3 is simplified as in the present embodiment, the clearance between the inner wall surface of the container 3 and the outer surface of the product C increases. For this reason, if the auxiliary flap 10 rattles in the housing portion 3, the product C may be greatly shaved in the housing portion 3. In this respect, since the convex portion 13 as the engaging portion provided on the inner surface of the accommodating portion 3 and the auxiliary flap 10 are engaged, this type of problem can also be effectively suppressed. Such an effect is obtained when the auxiliary flap 10 is pressed downward by the weight of the product C, and the flap portion 6 is elastically restricted by a cover material (not shown).

本実施形態では図示を省略しているが、第1および第2実施形態と同様、フラップ部6の折り返し時に、フラップ部6の背面とフランジ部5の背面とが同一平面上に位置するように、カバー材1の下端縁付近の形状に工夫を凝らすことも可能である。   Although not shown in the present embodiment, the back surface of the flap portion 6 and the back surface of the flange portion 5 are positioned on the same plane when the flap portion 6 is folded back, as in the first and second embodiments. It is also possible to devise a shape in the vicinity of the lower end edge of the cover material 1.

また、図示は省略するが、以上で説明した各実施形態の構成は、組み合わせて用いることも可能である。具体的には、例えば、図6に示す構成と、図10に示す構成とを幅方向に連続して設けることも可能である。このようにすれば、複数物品を並列展示する場合に、各物品を最適な態様で陳列することができる。   Moreover, although illustration is abbreviate | omitted, the structure of each embodiment demonstrated above can also be used in combination. Specifically, for example, the configuration shown in FIG. 6 and the configuration shown in FIG. 10 can be provided continuously in the width direction. In this way, when a plurality of articles are displayed in parallel, each article can be displayed in an optimal manner.

以上では、真空引きによって樹脂シート42を型に沿わせて変形させるいわゆる真空成形により、カバー材1の凹部2(さらに立体形状部8や補助収容部11)を形成するようにしているが、凹部2等は、圧縮空気の供給により樹脂シート42を型に沿わせて変形させる圧空成形、あるいは真空引きと圧縮空気の供給を併用して樹脂シート42を型に沿わせて変形させる真空圧空成形によって形成することも可能である。   In the above, the concave portion 2 (and the three-dimensional shape portion 8 and the auxiliary accommodating portion 11) of the cover material 1 is formed by so-called vacuum forming in which the resin sheet 42 is deformed along the mold by vacuuming. 2 or the like by pressure-air forming in which the resin sheet 42 is deformed along the mold by supplying compressed air, or by vacuum pressure forming in which the resin sheet 42 is deformed along the mold by using both vacuuming and supply of compressed air. It is also possible to form.

また、以上では、PET製の樹脂シート42から熱成形したカバー材1について説明を行ったが、カバー材1の成形に使用可能な樹脂シート42はこれに限定されるわけではなく、例えば、ポロプロピレン(PP)や生分解性樹脂等からなる樹脂シート42を使用することも可能である。   In the above, the cover material 1 thermoformed from the resin sheet 42 made of PET has been described. However, the resin sheet 42 that can be used for molding the cover material 1 is not limited to this. It is also possible to use a resin sheet 42 made of propylene (PP), biodegradable resin, or the like.

ブリスターパックの一例を示す斜視図である。It is a perspective view which shows an example of a blister pack. (a)図は本発明の第1実施形態に係るカバー材の展開状態における背面図、(b)図は(a)図のY−Y断面図である。(A) A figure is a rear view in the unfolded state of the cover material concerning a 1st embodiment of the present invention, and (b) figure is a YY sectional view of (a) figure. (a)図は、図2(a)に示すカバー材背面に、蓋材を固定する直前の状態を示す背面図、(b)図は(a)図のY−Y断面図である。(A) A figure is a rear view which shows the state just before fixing a cover material to the cover material back surface shown to Fig.2 (a), (b) figure is YY sectional drawing of (a) figure. カバー材成形装置の要部を概念的に示す側面図である。It is a side view which shows notionally the principal part of a cover material shaping | molding apparatus. 成形装置内におけるカバー材成形部の要部拡大断面図である。It is a principal part expanded sectional view of the cover material shaping | molding part in a shaping | molding apparatus. (a)図は本発明の第2実施形態に係るカバー材の展開状態における背面図、(b)図は(a)図のY−Y断面図である。(A) A figure is a rear view in the unfolded state of a cover material concerning a 2nd embodiment of the present invention, and (b) figure is a YY sectional view of (a) figure. (a)図は、図6(a)に示すカバー材背面に、蓋材を固定する直前の状態を示す背面図、(b)図は(a)図のY−Y断面図である。FIG. 6A is a rear view showing a state immediately before the cover member is fixed to the back surface of the cover member shown in FIG. 6A, and FIG. 6B is a sectional view taken along line YY of FIG. 図6に示すカバー材に蓋材を固定してなるブリスターパックの背面図である。It is a rear view of the blister pack formed by fixing a cover material to the cover material shown in FIG. 成形装置内における、図6に示すカバー材成形部の要部拡大断面図である。It is a principal part expanded sectional view of the cover material shaping | molding part shown in FIG. 6 in a shaping | molding apparatus. (a)図は本発明の第3実施形態に係るカバー材の展開状態における背面図、(b)図は(a)図のY−Y断面図である。(A) A figure is a rear view in the unfolded state of the cover material concerning a 3rd embodiment of the present invention, and (b) figure is a YY sectional view of (a) figure. (a)図は、図10(a)に示すカバー材背面に、蓋材を固定する直前の状態を示す背面図、(b)図は(a)図のY−Y拡大断面図である。FIG. 10A is a rear view showing a state immediately before fixing the cover material to the back surface of the cover material shown in FIG. 10A, and FIG. 10B is an enlarged YY sectional view of FIG.

符号の説明Explanation of symbols

1 ブリスターパック用カバー材
2 凹部
3 収容部
4 脚部
5 フランジ部
5a 第1のフランジ部
5b 第2のフランジ部
5c 段部
6 フラップ部
7 基端部
8 立体形状部
10 補助フラップ
11 補助収容部
13 係合部(凸状部)
20 蓋材
42 樹脂シート
50 成形機
52 成形部
53 成形型
53a (凹部成形用の)型部
53c (立体形状部成形用の)型部
D1、D2 凹部の最大深さ
L1、L2 フラップ部の全長
L3 補助フラップの全長
DESCRIPTION OF SYMBOLS 1 Cover material for blister packs 2 Concave part 3 Accommodating part 4 Leg part 5 Flange part 5a 1st flange part 5b 2nd flange part 5c Step part 6 Flap part 7 Base end part 8 Solid shape part 10 Auxiliary flap 11 Auxiliary accommodating part 13 Engagement part (convex part)
20 Lid material 42 Resin sheet 50 Molding machine 52 Molding part 53 Mold 53a (for concave part molding) Mold part 53c (for three-dimensional shape part molding) D1 and D2 Maximum depth of concave part L1 and L2 Full length of flap part L3 Total length of the auxiliary flap

Claims (6)

樹脂シートから熱成形され、物品の収容部を有する凹部と、凹部の開口周縁から外方に延在するフランジ部とを備え、凹部の開口が別体の蓋材で封止されるブリスターパック用カバー材において、
端縁に、カバー材の背面側に繰り返し折り返し可能のフラップ部が設けられ
フラップ部が、折り返しにより、収容部側に突出する立体形状部を有し、この立体形状部は、フラップ部の折り返し時に収容部に臨む支持面を有し、この支持面は、折り返したフラップ部の戻りが蓋材で規制された状態で収容部に収容された物品の背面を支持するものであることを特徴とするブリスターパック用カバー材。
For blister packs that are thermoformed from a resin sheet and that have a recess having an article storage portion and a flange portion that extends outward from the periphery of the opening of the recess, and the opening of the recess is sealed with a separate lid In the cover material,
Under edge, flap portion of the foldable repeated on the back side of the cover member is provided,
The flap portion has a three-dimensional shape portion that protrudes toward the housing portion by folding, and the three-dimensional shape portion has a support surface that faces the housing portion when the flap portion is folded back, and the support surface is a folded flap portion. A cover material for blister packs , which supports the back surface of an article accommodated in an accommodating portion in a state where the return of the material is regulated by a lid material.
樹脂シートから熱成形され、物品の収容部を有する凹部と、凹部の開口周縁から外方に延在するフランジ部とを備え、凹部の開口が別体の蓋材で封止されるブリスターパック用カバー材において、
下端縁に、カバー材の背面側に繰り返し折り返し可能のフラップ部が設けられ、
フラップ部の先端縁に、繰り返し折り曲げ可能で、収容部の深さ方向に沿って延びる補助フラップが設けられ、かつ、この補助フラップが、物品の一端を収容する補助収容部を有することを特徴とするブリスターパック用カバー材。
For blister packs that are thermoformed from a resin sheet and that have a recess having an article storage portion and a flange portion that extends outward from the periphery of the opening of the recess, and the opening of the recess is sealed with a separate lid In the cover material,
The lower end edge is provided with a flap part that can be repeatedly folded on the back side of the cover material,
The distal edge of the flap portion, can be repeatedly bent and extends along the depth direction of the housing portion auxiliary flaps are provided, and the auxiliary flap, and characterized in that it has an auxiliary accommodating portion for accommodating one end of the article blister pack for the cover material to be.
収容部の内壁面に、折り曲げた補助フラップと係合する係合部を設けた請求項記載のブリスターパック用カバー材。 The cover material for blister packs of Claim 2 which provided the engaging part engaged with the bent auxiliary | assistant flap in the inner wall surface of the accommodating part. フラップ部の折り返し時に、フラップ部の背面とフランジ部の背面とが同一平面上に位置する請求項1〜3の何れか一項に記載のブリスターパック用カバー材。 The blister pack cover material according to any one of claims 1 to 3, wherein the back surface of the flap portion and the back surface of the flange portion are positioned on the same plane when the flap portion is folded back . フラップ部の全長を、凹部の最大深さよりも短小とした請求項1〜の何れか一項に記載のブリスターパック用カバー材。 The cover material for blister packs as described in any one of Claims 1-4 which made the full length of a flap part shorter than the maximum depth of a recessed part. 請求項1〜の何れか一項に記載のカバー材のフラップ部を折り返すことにより、フラップ部を弾性的に蓋材に密着させたブリスターパック。 A blister pack in which the flap portion is elastically adhered to the lid member by folding back the flap portion of the cover member according to any one of claims 1 to 5 .
JP2008314781A 2007-12-28 2008-12-10 Blister pack cover material and blister pack using the same Expired - Fee Related JP5248295B2 (en)

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JPS5870369U (en) * 1981-11-09 1983-05-13 三洋電機株式会社 blister pack
JPS58130961U (en) * 1981-11-09 1983-09-03 三洋電機株式会社 blister pack
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