JP5245745B2 - Production line layout creation support method and production line layout creation method - Google Patents
Production line layout creation support method and production line layout creation method Download PDFInfo
- Publication number
- JP5245745B2 JP5245745B2 JP2008294326A JP2008294326A JP5245745B2 JP 5245745 B2 JP5245745 B2 JP 5245745B2 JP 2008294326 A JP2008294326 A JP 2008294326A JP 2008294326 A JP2008294326 A JP 2008294326A JP 5245745 B2 JP5245745 B2 JP 5245745B2
- Authority
- JP
- Japan
- Prior art keywords
- production
- equipment
- production line
- line layout
- layout
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 94
- 238000000034 method Methods 0.000 title claims description 34
- 239000000463 material Substances 0.000 claims description 10
- 238000012423 maintenance Methods 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 description 7
- 238000010276 construction Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 239000002826 coolant Substances 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Description
本発明は、生産ラインレイアウトの作成を支援する生産ラインレイアウト作成支援方法、および生産ラインレイアウトの作成を実行する生産ラインレイアウト作成方法に関する。 The present invention relates to a production line layout creation support method that supports creation of a production line layout, and a production line layout creation method that executes creation of a production line layout.
工場などの生産施設において、既存の空間内に複数の生産用設備を適切に配置して複数の工程を効率よく実施するために、生産ラインのレイアウトを事前に作成し、顕在化した課題を修正した後に施工することが一般的である（例えば、特許文献１〜８）。 In production facilities such as factories, the layout of the production line is created in advance and the problems that have become obvious have been corrected in order to efficiently place multiple production facilities in the existing space and perform multiple processes efficiently. It is common to construct after doing (for example, patent documents 1-8).
特許文献１には、作業項目単位にスペースをモジュール化したラインレイアウトについて記載されている。 Patent Document 1 describes a line layout in which spaces are modularized in units of work items.
特許文献２には、搬送条件を考慮してラインレイアウトを作成する工場計画作成装置について記載されている。 Patent Document 2 describes a factory plan creation device that creates a line layout in consideration of conveyance conditions.
特許文献３，４には、仮想工場に擬似生産を行わせて生産状況および物流状況を検証し、実在工場を構築する方法について記載されている。 Patent Documents 3 and 4 describe a method for constructing a real factory by causing a virtual factory to perform pseudo-production and verifying a production situation and a physical distribution situation.
特許文献５には、膨大な据付最小ユニットの最適な据付手順を容易に検討できる据付計画支援方法において、アニメーション表示を行い、視覚的に最適な据付手順を検討することについて記載されている。 Japanese Patent Application Laid-Open No. 2004-151561 describes that an installation plan support method capable of easily examining an optimum installation procedure for a large number of installation minimum units is to perform animation display and visually examine an optimum installation procedure.
特許文献６には、工程順や各工程、設備間の繋がりを自動判別して生産ラインレイアウトの作成を行うことについて記載されている。 Patent Document 6 describes that a production line layout is created by automatically determining the order of processes, each process, and the connection between facilities.
特許文献７には、設備および作業者からなる製造資源情報と、製品を製造する場所の制約条件とに基づいてレイアウト配置することについて記載されている。 Patent Document 7 describes a layout arrangement based on manufacturing resource information including facilities and workers and restrictions on a place where a product is manufactured.
特許文献８には、変更前レイアウトに対して入力された変更条件にしたがって再配置した変更後レイアウトを表示することについて記載されている。 Japanese Patent Application Laid-Open No. 2004-228688 describes displaying a layout after change that has been rearranged according to a change condition input to the layout before change.
本発明は、生産用設備と生産施設の配置だけでなく、これに付帯する付帯設備の配置を含めた生産ラインの総合レイアウトを作成することにより、実際の設備の設置、施工に先立って干渉部分を顕在化させることを目的とする。 The present invention creates not only the layout of production equipment and production facilities but also the layout of production lines including the layout of incidental equipment attached thereto, so that interference parts prior to installation and construction of actual equipment The purpose is to make it manifest.
本発明の構成は以下のとおりである。 The configuration of the present invention is as follows.
（１）天井、床、支柱および壁を備え、配置した生産用設備を用いて複数の工程を実施する生産施設における、前記生産用設備の配置及び各工程の配列を含む生産ラインレイアウトの作成を支援する方法であって、前記生産施設には、前記生産用設備とともに利用可能な付帯設備をさらに設けてなり、前記生産用設備および前記付帯設備の配置および可動領域ならびに作業スペースを前記生産施設の空間構造とともに可視化して三次元画像として出力し、前記作業スペースが、前記生産用設備、前記付帯設備、及び前記可動領域のいずれかと干渉する部分を顕在化させる、方法。
(1) Creation of a production line layout including an arrangement of the production equipment and an arrangement of each process in a production facility that includes a ceiling, a floor, a support column, and a wall and performs a plurality of processes using the arranged production equipment. The production facility is further provided with ancillary equipment that can be used together with the production equipment, and the production equipment and the arrangement of the auxiliary equipment, the movable area, and the work space are provided in the production facility. outputs as a three-dimensional image visualized with spatial structure, the work space, facilities for the production, the ancillary equipment, and to elicit a portion to interfere with any of the movable region, method.
（２）前記付帯設備が、配線および流体を流通させるための配管、前記天井を構成する構造材、前記天井、支柱および壁に取付けて使用する設備、ならびに吊り具を含む、上記（１）に記載の方法。 (2) In the above (1), the ancillary equipment includes piping for circulating wiring and fluid, structural material constituting the ceiling, equipment used attached to the ceiling, columns and walls, and a hanging tool. The method described.
（３）前記可動領域が、各工程実施中には不動の、保守用可動部分の可動領域を含む、上記（１）または（２）に記載の方法。 (3) The method according to (1) or (2) above, wherein the movable area includes a movable area of a maintenance movable part that does not move during each step.
（４）前記作業スペースが、加工、組み付け、搬送のための生産作業用スペース、加工・組み付けワーク、部品および材料の供給のための供給作業用スペース、ならびに前記生産用設備および前記付帯設備を保守するための保守スペースを含む、上記（１）から（３）のいずれか１つに記載の方法。 (4) The work space maintains a production work space for processing, assembly, and conveyance, a processing / assembly work, a supply work space for supplying parts and materials, and the production equipment and the auxiliary equipment. The method according to any one of (1) to (3) above, including a maintenance space for performing the operation.
（５）上記（１）から（４）のいずれか１つに記載の方法を用いて生産ラインレイアウトを作成する方法であって、顕在化した前記干渉部分を修正し、再度図案化する、方法。 (5) A method of creating a production line layout using the method according to any one of (1) to (4) above, wherein the manifested interference part is corrected and redesigned .
本発明によれば、付帯設備の配置を含む生産ラインの干渉部分の修正を施工前に行うことができる。 ADVANTAGE OF THE INVENTION According to this invention, the correction of the interference part of a production line including arrangement | positioning of incidental equipment can be performed before construction.
本発明の実施の形態について、図面を用いて説明する。なお、各図面において同様の構成については同じ符号を付し、その説明を省略する。 Embodiments of the present invention will be described with reference to the drawings. In addition, in each drawing, the same code | symbol is attached | subjected about the same structure and the description is abbreviate | omitted.
図１は、本発明の実施の形態における生産ラインレイアウト作成方法を例示するフローチャートである。 FIG. 1 is a flowchart illustrating a production line layout creation method according to an embodiment of the present invention.
ステップＳ１００では、生産ラインレイアウトの素案を作成する。具体的には、例えば生産する製品の種類、生産数量、必要とする設備および生産工程、生産ラインの設置場所などの情報に基づいて、生産ラインの構想を練り、生産ラインレイアウトを素案化する。ここで作成するレイアウトの表示は、二次元であっても三次元であっても良い。 In step S100, a draft of the production line layout is created. Specifically, for example, based on information such as the type of product to be produced, the production quantity, the required equipment and production process, and the installation location of the production line, the production line is designed and the production line layout is drafted. The display of the layout created here may be two-dimensional or three-dimensional.
ステップＳ１０２では、個別レイアウトを作成する。具体的には、例えば生産用設備の配置および各作業工程の配列のほか、生産用設備とともに利用可能な、電力供給や通信のための配線、冷却水やエアの流通、排気のための配管などの付帯設備の配置など、工場などの生産施設に配置され、固定されるあらゆるものが個別レイアウトの作成対象となり得る。これらの作成対象となる設備等ごとに、予め決められた縮尺で個別にレイアウトを作成する。このとき、生産施設内の空間構造を明確にするために、生産施設の一部でもある支柱や分電盤などの建築構造材の配置もまた、個別レイアウトを作成する各設備等と同じ縮尺にて作図する。また、生産施設内の通路のレイアウトに際しては、移動や運搬のために用いうる台車やフォークリフトその他の移動体の体格を考慮することも好適であり、省スペース化のために寄与し得る。また、例えば照明と配線など、関連する付帯設備や、一体としての配置が好ましい設備生産用設備などのいくつかを一連のレイアウトとしてまとめることもできる。 In step S102, an individual layout is created. Specifically, for example, arrangement of production facilities and arrangement of each work process, wiring for power supply and communication, distribution of cooling water and air, piping for exhaust, etc. that can be used with production facilities Anything that is placed and fixed in a production facility such as a factory, such as the placement of ancillary equipment, can be an object for creating an individual layout. A layout is individually created at a predetermined scale for each piece of equipment to be created. At this time, in order to clarify the spatial structure in the production facility, the arrangement of building structural materials such as columns and distribution boards, which are also part of the production facility, is also set to the same scale as each piece of equipment that creates an individual layout. And draw. Further, when laying out the passages in the production facility, it is also preferable to consider the physiques of trolleys, forklifts and other moving bodies that can be used for movement and transportation, which can contribute to space saving. In addition, for example, a number of related incidental facilities such as lighting and wiring, and facilities for facility production that are preferably arranged as a unit can be collected as a series of layouts.
図２〜４は、図１に示すステップＳ１０２において作成する生産施設内の個別レイアウトのうち、特に付帯設備や建築構造材の配置を示す個別レイアウトについて例示する上面視した部分平面図である。図２〜４に示す生産施設１００は、例えば４０ｍ〜５０ｍ×６０〜８０ｍ程度にもなる生産施設のうち、建築構造材である支柱５０ａ，５０ｂ，５０ｃ，５０ｄで囲まれた、概ね１０ｍ四方程度の一部分について示したものである。 2 to 4 are partial plan views as viewed from above, illustrating an individual layout showing an arrangement of incidental facilities and building structural materials among the individual layouts in the production facility created in step S102 shown in FIG. The production facility 100 shown in FIGS. 2 to 4 is, for example, about 10 m square, surrounded by columns 50a, 50b, 50c, and 50d, which are building structural materials, among production facilities that are about 40 to 50 m × 60 to 80 m. It shows about a part of.
図２は、一連の各種電気系統の個別レイアウトについて例示する上面図である。図２（ａ）には主として生産用設備用の電力を供給するためのライン照明１２，１４および１００ボルトのコンセント１６，１８を含む配線図が、図２（ｂ）には２００ボルトの幹線（ミニバス）２０，２２が、図２（ｃ）には天井付近に設けられた天井照明２４，２６，２８，３０が、それぞれ示されている。 FIG. 2 is a top view illustrating an individual layout of a series of various electric systems. 2A is a wiring diagram including line lights 12 and 14 and 100-volt outlets 16 and 18 mainly for supplying power for production facilities, and FIG. 2B is a 200-volt trunk line ( Minibuses 20 and 22 are shown in FIG. 2C, and ceiling lights 24, 26, 28, and 30 provided near the ceiling, respectively.
図３は、一連の流体流通用の各種配管の個別レイアウトについて例示する上面図である。図３（ａ）には換気口３２および換気口３２から取り入れた生産施設内の空気を循環または排出させるダクト３４を含む配管図が、図３（ｂ）には生産用装置においてワーク加工・搬送用シリンダ（アクチュエータ）のエネルギ源として、また、場合によっては生産用装置の冷却や、生産ラインその他の清掃などに用いることのできる図示しないエア排出口を含むエア配管３６，３８が、図３（ｃ）には生産用装置などの冷却に用いられる冷却液を流通させるための冷却液配管４０が、それぞれ示されている。 FIG. 3 is a top view illustrating the individual layout of a series of various pipes for fluid circulation. 3A is a piping diagram including a ventilation port 32 and a duct 34 that circulates or exhausts air in the production facility taken from the ventilation port 32, and FIG. As shown in FIG. c) shows a coolant pipe 40 for circulating a coolant used for cooling a production apparatus or the like.
図４は、一連の各種建築構造材の配置を示す個別レイアウトについて例示する上面図である。図４（ａ）には、天井部分にほぼ平行に設けられた、吊り下げ用の部材であるピクチャーレール４２，４４およびピクチャーレール４２，４４にほぼ垂直に設けられた、天井補強用のブレ止め４６を含む生産施設１００の天井の近傍部分が示され、図４（ｂ）には、天井の上方部分に設けられた配管や配線などの点検時に低い頻度で用いられる点検口４８が、それぞれ示されている。図示していないが、その他天井部に設置する設備、火災感知器、スプリンクラー、スピーカ、非常灯等もレイアウトの対象となり、加工時に発生するガスや熱を排出するためのダクト、ダクトや配線、配管などを天井や壁面、支柱等から吊るすための吊り具、バルブなども対象となる。 FIG. 4 is a top view illustrating an individual layout showing the arrangement of a series of various building structural materials. FIG. 4A shows the picture rails 42 and 44, which are suspension members provided substantially parallel to the ceiling portion, and the anti-blurring for ceiling reinforcement provided substantially perpendicular to the picture rails 42 and 44. 46 shows the vicinity of the ceiling of the production facility 100, and FIG. 4 (b) shows the inspection ports 48 that are used at a low frequency when inspecting piping and wiring provided in the upper part of the ceiling. Has been. Although not shown, other ceiling installations, fire detectors, sprinklers, speakers, emergency lights, etc. are also subject to layout, and ducts, ducts, wiring, and piping for discharging gas and heat generated during processing This includes objects such as hanging tools and valves for suspending and the like from the ceiling, wall surface, column, etc.
図２〜４に示す個別レイアウトは、上面視した二次元の図面（平面図）として説明したが、ステップＳ１０２で作成する個別レイアウトは三次元の図面であっても良く、また他の実施の形態として側面視した二次元の側面図であっても良い。さらに別の実施の形態として、複数方向から見た複数の平面図の組み合わせからなる個別レイアウトであっても良い。 The individual layout shown in FIGS. 2 to 4 has been described as a two-dimensional drawing (plan view) when viewed from above, but the individual layout created in step S102 may be a three-dimensional drawing, and other embodiments. It may be a two-dimensional side view as viewed from the side. As yet another embodiment, an individual layout including a combination of a plurality of plan views viewed from a plurality of directions may be used.
ステップＳ１０４では、生産施設内の配置や配列をすべて一元化し、三次元で表示した生産ラインレイアウトを作成する。具体的には、ステップＳ１０２で作成した個別レイアウトを含む設備の配置や生産ラインの配列に関する図面データを含む各種情報に基づき、一元化した三次元画像を作成する。個別レイアウトの図面データは例えば、紙面などの印刷媒体に出力した画像データを読み込む形式であっても、座標データなどを直接入力する形式であっても良く、特に制限されるものではない。また、図１に示すように、例えばステップＳ１０２に示した個別レイアウトの作成を経ずにステップＳ１００で作成した素案に基づいて三次元表示することも可能であり、また、他の実施の形態として、生産施設内の一部または全部の施設などの配置や配列について、ステップＳ１００、ステップＳ１０２を省略し、ステップＳ１０４を第１の工程として行うこともできる。本ステップにおける三次元で表示された生産ラインレイアウトの作成には、例えば予め用意された三次元図面作成ソフトまたはより適切にカスタマイズされた三次元図面作成プログラムやソフトなどを適用することができるが、同様の三次元図面を作成する機能を有するものであればこれに限定されるものではない。 In step S104, all the arrangements and arrangements in the production facility are unified, and a production line layout displayed in three dimensions is created. Specifically, a unified three-dimensional image is created based on various types of information including drawing data relating to the arrangement of equipment including the individual layout created in step S102 and the arrangement of production lines. The drawing data of the individual layout may be, for example, a format for reading image data output to a print medium such as a paper surface, or a format for directly inputting coordinate data or the like, and is not particularly limited. In addition, as shown in FIG. 1, for example, it is possible to display three-dimensionally based on the draft created in step S100 without creating the individual layout shown in step S102, and as another embodiment, For the arrangement or arrangement of some or all of the facilities in the production facility, step S100 and step S102 may be omitted, and step S104 may be performed as the first step. For production of the production line layout displayed in three dimensions in this step, for example, prepared three-dimensional drawing creation software or more appropriately customized three-dimensional drawing creation program or software can be applied, The present invention is not limited to this as long as it has a function of creating a similar three-dimensional drawing.
図５は、図１に示すステップＳ１０４において作成する、生産施設１００の生産ラインレイアウトを一体化して三次元表示した斜視図の一部を例示したものである。図６は、図２〜４に示す個別レイアウトに対応する部分である、図５に示す支柱５０ａ，５０ｂ，５０ｃ，５０ｄで囲まれた領域を、図２〜４に示す個別レイアウトと同様の方向から見た、つまり上面視した図である。図６に示す生産施設１００は、複数の生産用設備が配置され、また必要に応じてライン外作業を行うスペースを含むエリア５２，５６、作業用の通路エリア５４、棚や保管庫等が整列するエリア５８、運搬用の通路エリア６０、のように概ね５つのスペースに分かれて配置、配列されている。なお、図５，６においては、作成した生産ラインレイアウトを簡略化して各設備等の形状はその輪郭を大まかに示した箱形状で表しているが、通常は配管の開口部分やコード、操作ボタンの配置や凹凸などの詳細まで明確に示すことが好ましい。 FIG. 5 shows an example of a part of a perspective view in which the production line layout of the production facility 100 created in step S104 shown in FIG. 6 is a portion corresponding to the individual layout shown in FIGS. 2 to 4, and the region surrounded by the columns 50a, 50b, 50c, and 50d shown in FIG. 5 has the same direction as the individual layout shown in FIGS. It is the figure seen from the top, ie, the top view. The production facility 100 shown in FIG. 6 has a plurality of production facilities arranged, and areas 52 and 56 including a space for performing off-line work as necessary, work passage areas 54, shelves, storages, and the like are arranged. The area 58 and the passage area 60 for transportation are arranged and arranged in approximately five spaces. In FIGS. 5 and 6, the created production line layout is simplified and the shape of each equipment is represented by a box shape roughly showing its outline, but usually the opening portion of the pipe, code, operation button It is preferable to clearly show the details of the arrangement and unevenness.
ステップＳ１０６では、ステップＳ１０４で作成した三次元の生産ラインレイアウト図面に生産用設備や付帯設備などの可動部分の可動領域や、作業スペースを作成し、追加する。可動部分には、例えば開閉する扉、回転するコックやレバー、昇降するリフトその他のあらゆるものが含まれ、生産施設において各工程実施中の生産用設備や付帯設備などの可動部分はもちろんのこと、各工程実施中には不動であって、稼働頻度の低い、例えば保守用可動部分などが含まれる。可動部分の可動領域には、可動部分を動作させたときの軌跡で囲まれた空間部分全体を含めることができる。一方、作業スペースには、例えば生産に用いられる材料の補給や組み付け、加工、検査などの恒常的な確保が望まれるスペースのほか、手動で操作され得る各種装置近傍の操作スペース、各種装置の保全、清掃のための、各工程実施中には通常不要となる保守スペースも含まれ得る。このように、可動部分の可動領域や作業スペースを三次元の生産ラインレイアウト図面に予め組み入れることにより、過不足のない適正な生産ラインレイアウトの作成が可能となる。本実施の形態において、生産用設備や付帯設備など現存する物とのレイアウト図面上での差別化のために、可動領域や作業スペースなどの表示は、配置する設備の固定部分とは異なる配色や透視図を用いて可視化することも好適である。 In step S106, a movable area of a movable part such as a production facility or an incidental facility or a work space is created and added to the three-dimensional production line layout drawing created in step S104. Moving parts include, for example, doors that open and close, rotating cocks and levers, lifts that move up and down, and everything else. For example, a movable part for maintenance is included which is immobile during operation and has a low operation frequency. The movable region of the movable part can include the entire space part surrounded by the locus when the movable part is operated. On the other hand, the work space is not only a space where it is desired to constantly secure, for example, replenishment, assembly, processing, and inspection of materials used in production, as well as operation spaces near various devices that can be operated manually, and maintenance of various devices. Also, maintenance space for cleaning, which is normally unnecessary during the execution of each process, may be included. As described above, by incorporating the movable area and work space of the movable part in the three-dimensional production line layout drawing in advance, it is possible to create an appropriate production line layout without excess or deficiency. In the present embodiment, the display of the movable area and the work space is different from the fixed part of the equipment to be arranged in order to differentiate the existing equipment such as production equipment and incidental equipment on the layout drawing. Visualization using a perspective view is also preferred.
ステップＳ１０８では、ステップＳ１０６で追加作成した可動領域や作業スペースを含む、三次元の生産ラインレイアウトを作成した全領域において、干渉部分を顕在化させる。ステップＳ１０６において可動部分の軌道や作業スペースを一体に表示しているため、生産用設備間、付帯設備間、および生産用設備と付帯設備との間の干渉の有無だけでなく、固定部分の可動領域や作業スペースを含む、実際には目視できない空間部分と各設備との間の干渉の有無を容易に確認することができる。このため、本ステップによれば、生産施設内に設置する各設備等の現物を手配し、配置、施工する前に予め干渉の有無を確認することが可能となり、生産ラインレイアウトの作成の支援に好適に寄与し得る。 In step S108, the interference part is made to be obvious in all areas where the three-dimensional production line layout is created, including the movable area and work space additionally created in step S106. Since the track and work space of the movable part are integrally displayed in step S106, not only the presence or absence of interference between the production equipment, the auxiliary equipment, and between the production equipment and the auxiliary equipment, but also the fixed part is movable. It is possible to easily confirm the presence or absence of interference between each facility and a space portion that is not actually visible, including areas and work spaces. For this reason, according to this step, it is possible to arrange the actual equipment such as equipment to be installed in the production facility, check the presence or absence of interference in advance before placing and constructing it, and to support the creation of the production line layout It can contribute favorably.
ステップＳ１１０ではさらに、ステップＳ１０８で顕在化した干渉部分を修正する。具体的には、例えばレイアウト変更に伴うコストの増大やデッドスペースの出現など、また配管などであれば、流通させる流体の性質に応じて過度な圧力上昇や滞留が発生など、想定される不具合の程度に応じて優先すべき項目に応じて好適な修正を検討する。 In step S110, the interference part that has been made apparent in step S108 is further corrected. Specifically, for example, an increase in cost due to a layout change, the appearance of a dead space, etc., and in the case of piping, an excessive pressure rise or stagnation occurs depending on the nature of the fluid to be circulated. Consider suitable modifications according to the items to be prioritized according to the degree.
ステップＳ１１２では、ステップＳ１１０において修正した三次元の生産ラインレイアウト図面を再度図案化する。再図案化した図面で不具合が無ければ終了し、さらに干渉部分の修正が必要であれば再度ステップＳ１１０に戻り、ステップＳ１１０とステップＳ１１２とを必要に応じて繰り返しても良い。 In step S112, the three-dimensional production line layout drawing corrected in step S110 is redesigned. If there is no problem in the redesigned drawing, the process ends. If the interference part needs to be corrected, the process returns to step S110, and steps S110 and S112 may be repeated as necessary.
このように、本発明の実施の形態によれば、生産施設内の各設備等の手配、配置、施工などに先立って予め顕在化した干渉部分を修正することが可能となる。このため、施工段階での各設備等の配置変更に伴う作業時間の増大や、追加発注や部品交換などに伴うリードタイムの増大という不具合を回避することができる。 As described above, according to the embodiment of the present invention, it is possible to correct an interference portion that has been revealed in advance prior to arrangement, arrangement, construction, and the like of each facility in a production facility. For this reason, it is possible to avoid problems such as an increase in work time associated with a change in the arrangement of each facility or the like in the construction stage and an increase in lead time associated with additional ordering or parts replacement.
本実施の形態を実行するためシステム構成には特に制限はなく、いかなる装置を用いることも可能であるが、一例としては、適切な記憶手段および演算手段を備えるコンピュータ、該コンピュータにデータを入力するためのデータ入力手段、画像出力手段としてのディスプレイ（表示手段とも称する）および／またはプリンタ（印刷手段とも称する）、をそれぞれ備え得る。また、生産施設内の生産ラインレイアウトを画像出力手段上に三次元表示するための三次元表示システムとして、公知の建築設備用および／または建築用の三次元ＣＡＤシステムおよび／またはプログラムソフトを適用することが可能であり、またこれらに相当するシステムまたはプログラムを新たに設計し、利用することも可能である。 There is no particular limitation on the system configuration for executing the present embodiment, and any apparatus can be used. For example, a computer having appropriate storage means and arithmetic means, and data input to the computer For example, a data input means, a display (also referred to as a display means) and / or a printer (also referred to as a printing means) as image output means. Further, as a three-dimensional display system for three-dimensionally displaying a production line layout in a production facility on an image output means, a known three-dimensional CAD system and / or program software for building equipment is applied. It is also possible to newly design and use a system or program corresponding to these.
本発明は、いかなる生産ラインレイアウトの作成に利用することが可能であるが、例えば高さ方向に制約がある生産施設における生産ラインレイアウトの作成に好適である。 The present invention can be used for creating any production line layout, but is suitable for creating a production line layout in a production facility having a restriction in the height direction, for example.
１２，１４ ライン照明、１６，１８ コンセント、２０，２２ 幹線（ミニバス）、２４，２６，２８，３０ 天井照明、３２ 換気口、３４ ダクト、３６，３８ エア配管、４０ 冷却液配管、４２，４４ ピクチャーレール、４６ ブレ止め、４８ 点検口、５０ａ，５０ｂ，５０ｃ，５０ｄ 支柱、５２，５６，５８ エリア、５４，６０ 通路エリア、１００ 生産施設。 12, 14 Line lighting, 16, 18 Outlet, 20, 22 Trunk line (minibus), 24, 26, 28, 30 Ceiling lighting, 32 Ventilation port, 34 Duct, 36, 38 Air piping, 40 Coolant piping, 42, 44 Picture rail, 46 Anti-blur, 48 Inspection port, 50a, 50b, 50c, 50d Post, 52, 56, 58 area, 54, 60 Passage area, 100 Production facility.
Claims (5)
前記生産施設には、前記生産用設備とともに利用可能な付帯設備をさらに設けてなり、
前記生産用設備および前記付帯設備の配置および可動領域ならびに作業スペースを前記生産施設の空間構造とともに可視化して三次元画像として出力し、
前記作業スペースが、前記生産用設備、前記付帯設備、及び前記可動領域のいずれかと干渉する部分を顕在化させる、方法。 Method for supporting creation of production line layout including arrangement of production equipment and arrangement of each process in production facility having ceiling, floor, support column and wall and performing a plurality of processes using the arranged production equipment Because
The production facility further includes ancillary equipment that can be used together with the production equipment,
Visualizing the production equipment and the incidental equipment arrangement and movable area and work space together with the spatial structure of the production facility and outputting as a three-dimensional image,
The work space, facilities for the production, the ancillary equipment, and to elicit a portion to interfere with any of the movable region, method.
顕在化した前記干渉部分を修正し、再度図案化する、方法。 A method for creating a production line layout using the method according to any one of claims 1 to 4,
A method of correcting the manifested interference part and redesigning it.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008294326A JP5245745B2 (en) | 2008-11-18 | 2008-11-18 | Production line layout creation support method and production line layout creation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008294326A JP5245745B2 (en) | 2008-11-18 | 2008-11-18 | Production line layout creation support method and production line layout creation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2010122788A JP2010122788A (en) | 2010-06-03 |
| JP5245745B2 true JP5245745B2 (en) | 2013-07-24 |
Family
ID=42324093
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2008294326A Expired - Fee Related JP5245745B2 (en) | 2008-11-18 | 2008-11-18 | Production line layout creation support method and production line layout creation method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP5245745B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6094933B1 (en) * | 2015-10-02 | 2017-03-15 | 株式会社ミスミ | Design support system, design support program, and design support method |
| JP6851560B1 (en) * | 2020-07-17 | 2021-03-31 | 三菱電機株式会社 | Relocation ease judgment device and relocation ease judgment method |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3099387B2 (en) * | 1991-03-01 | 2000-10-16 | 株式会社日立製作所 | Installation planning support method |
| JP3099617B2 (en) * | 1993-12-03 | 2000-10-16 | 日産自動車株式会社 | Production line layout creation device |
| JP2000011021A (en) * | 1998-06-22 | 2000-01-14 | Babcock Hitachi Kk | Design aiding device and its method |
| JP3452801B2 (en) * | 1998-07-24 | 2003-10-06 | 三菱電機株式会社 | Factory plan creation device |
| JP2002373012A (en) * | 2001-06-14 | 2002-12-26 | Ntn Corp | Method for designing/working plant facility and supporting system |
| JP2002373018A (en) * | 2001-06-14 | 2002-12-26 | Ntn Corp | Virtual plant system and virtual plant and remote monitering linking system |
| JP2003044115A (en) * | 2001-07-27 | 2003-02-14 | Toshiba Corp | Method and device for designing manufacture line, and process designing method |
| JP4360291B2 (en) * | 2004-07-01 | 2009-11-11 | 株式会社日立プラントテクノロジー | Railway vehicle motor maintenance line |
| JP2007317079A (en) * | 2006-05-29 | 2007-12-06 | Toyota Motor Corp | Apparatus for designing layout of production line and layout design method |
-
2008
- 2008-11-18 JP JP2008294326A patent/JP5245745B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JP2010122788A (en) | 2010-06-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US9200813B2 (en) | Air-conditioning controlling device and method | |
| US7676348B2 (en) | Layout design support system, method, and program | |
| CN108335356B (en) | Automatic generation method of three-dimensional model of subway station | |
| JP5557622B2 (en) | Construction simulation method and apparatus | |
| KR101120897B1 (en) | Three-dimensional data generation device, method, and computer readable recording medium having program thereof | |
| JP5349127B2 (en) | Layout design support system, control method thereof, and control program | |
| KR20120064130A (en) | Construction process creation system and construction process creation method | |
| JP5245745B2 (en) | Production line layout creation support method and production line layout creation method | |
| CN112005179B (en) | System and method for installing items of modularly constructed switchgear equipment | |
| JP2010128646A (en) | Marshaling support system | |
| Baradaran-Noveiri et al. | Parametric-based design optimization of air distribution system in panelized construction | |
| JP2002355724A (en) | Assembly-disassembly process design support device | |
| JP2009020728A (en) | Process control system and method | |
| JPH07244686A (en) | Plant integration cae system | |
| JP2007220027A (en) | Module evaluation method and device | |
| JP5385837B2 (en) | Plant engineering support apparatus and method | |
| JP7202089B2 (en) | Wiring design support system | |
| JP2005100092A (en) | Semiconductor production simulation method and program | |
| JP3099387B2 (en) | Installation planning support method | |
| JP2016212613A (en) | Device for evaluating effect of change in plant construction process | |
| Tabesh et al. | Case study of constructability reasoning in MEP coordination | |
| KR20230163566A (en) | CAD devices with utility element routing and related methods | |
| KR101545618B1 (en) | System and Method for providing lamp optimal of ship | |
| JP7487034B2 (en) | DESIGN METHOD, DESIGN SYSTEM, AND PROGRAM | |
| JPH10326296A (en) | Cad system for preparing plane drawing of unit type building |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20110318 |
|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20120719 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20120724 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20120903 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20130312 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20130325 |
|
| R151 | Written notification of patent or utility model registration |
Ref document number: 5245745 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R151 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20160419 Year of fee payment: 3 |
|
| LAPS | Cancellation because of no payment of annual fees |