JP5245311B2 - Method for producing aromatic polycarbonate - Google Patents

Description

  The present invention relates to a method for producing an aromatic polycarbonate, and more particularly to a method for producing a high molecular weight aromatic polycarbonate.

Aromatic polycarbonate is excellent in mechanical properties such as impact resistance, heat resistance, transparency and the like, and is widely used for various mechanical parts, optical disks, automobile parts and the like.
As a method for producing such an aromatic polycarbonate, a method of directly reacting bisphenols such as bisphenol A with phosgene (interface method), a transesterification reaction between a bisphenol such as bisphenol A and a carbonic diester such as diphenyl carbonate. A method of polycondensation reaction (melting method) is known. Among these, the melting method by transesterification has the advantage that polycarbonate can be produced at a lower cost than the interface method.

  By the way, the polycondensation reaction of the aromatic dihydroxy compound and the carbonic acid diester by the melting method is usually performed using a multistage reactor in the presence of a transesterification catalyst. In this case, usually, by setting the operating conditions of the reactor to higher temperature and higher vacuum conditions as the latter stage, an operation of efficiently removing by-product phenol and increasing the degree of polymerization of the produced polymer is performed. . Further, in order not to deteriorate the hue of the polymer, it is necessary to reduce the heat history as much as possible and to remove by-produced phenol in a short time.

  From such a point of view, the present applicant, when producing an aromatic polycarbonate by a production apparatus in which a plurality of vertical reactors and at least one horizontal reactor are connected in series, the polymerization reaction in each reactor. A method for producing a high-molecular weight aromatic polycarbonate excellent in hue by controlling the average residence time of the liquid and the stirring power per unit volume of the reaction liquid was reported (see Patent Document 1).

JP 2001-200047 A

However, when the investigation is further conducted in detail, the removal efficiency of the by-product phenol in the vertical reactor after the polymerization is insufficient only by controlling the residence time and the stirring power, and as a result, the progress of the polycondensation reaction is hindered. I found out that
This invention is made | formed in order to solve the subject in manufacture of the aromatic polycarbonate by such a melting method.
That is, an object of the present invention is to provide a method for producing a high-molecular-weight aromatic polycarbonate that has a low heat history and excellent hue by a melting method.

Thus, according to the present invention, in a method for producing an aromatic polycarbonate by melt polycondensation by transesterification using a plurality of reactors having an aromatic dihydroxy compound and a carbonic acid diester as a raw material and equipped with a stirring device, the following ( Provided is a method for producing an aromatic polycarbonate, which satisfies the conditions 1) to (3).
(1) Average residence time in at least one reactor is within 120 minutes.
(2) The stirring power per unit volume of the reaction liquid in at least one reactor is 2.0 kW / m ³ or more.
(3) The evaporation surface area per unit throughput of the reaction liquid in at least one reactor is 1.0 m ² · hr / m ³ or more.
Here, the reactor is preferably a vertical reactor.
In addition, the reactor has a plurality of vertical reactors connected in series and at least one horizontal reactor connected to the vertical reactor, and a transesterification reaction is performed by a multistage process. Is preferred.
In this case, the average residence time of the reaction liquid in the horizontal reactor following the vertical reactor is 120 minutes or less, and the evaporation surface area per unit throughput of the reaction liquid in the horizontal reactor is 4.0 m ² · hr / m ³ or more. It is preferable that
In addition, when the intrinsic viscosity of the reaction liquid supplied to the vertical reactor immediately before the horizontal reactor is 0.1 dl / g or more, the transesterification reaction is preferably performed under the above-described conditions.
Furthermore, it is preferable that the viscosity average molecular weight of the aromatic polycarbonate produced under such operating conditions is 10,000 or more.

Next, according to the present invention, there is a method for producing an aromatic polycarbonate by melt polycondensation by transesterification using a plurality of reactors equipped with a stirring device using an aromatic dihydroxy compound and a carbonic acid diester as raw materials. The evaporation surface area per unit throughput of the reaction liquid in the reactor supplied with the reaction liquid having an intrinsic viscosity of 0.1 dl / g or more is 1.0 m ² · hr / m ³ or more. A method for producing an aromatic polycarbonate is provided.
Here, it is preferable that at least one of the reactors is a vertical reactor, and at least one of the vertical reactors satisfies the above-mentioned conditions of intrinsic viscosity and evaporation surface area.
Furthermore, it is preferable that the reaction conditions of the reaction liquid in the vertical reactor satisfy the following conditions (1) and (2).
(1) The average residence time of the reaction liquid in the vertical reactor is within 120 minutes.
(2) The stirring power per unit volume of the reaction liquid in the vertical reactor is 2.0 kW / m ³ or more.

  According to the present invention, a high-molecular-weight aromatic polycarbonate excellent in hue can be produced by a melting method.

  The best mode for carrying out the present invention (hereinafter, an embodiment of the present invention) will be described in detail below. In addition, this invention is not limited to the following embodiment, It can implement by changing variously within the range of the summary. The drawings shown below are for explaining the present embodiment and do not represent the actual size.

(Aromatic polycarbonate)
In the present invention, the aromatic polycarbonate is produced by polycondensation based on an ester exchange reaction between an aromatic dihydroxy compound and a carbonic acid diester.
Hereinafter, a method for producing an aromatic polycarbonate by using an aromatic dihydroxy compound and a carbonic acid diester as raw materials and continuously performing a polycondensation reaction in the presence of a transesterification catalyst will be described.

(Aromatic dihydroxy compounds)
Examples of the aromatic dihydroxy compound used in the present embodiment include compounds represented by the following general formula (1).

Here, in the general formula (1), A is a single bond or an optionally substituted linear, branched or cyclic divalent hydrocarbon group having 1 to 10 carbon atoms, or -O-, A divalent group represented by —S—, —CO— or —SO ₂ —. X and Y are a halogen atom or a C1-C6 hydrocarbon group. p and q are integers of 0 or 1. X and Y and p and q may be the same or different from each other.

Specific examples of the aromatic dihydroxy compound include, for example, bis (4-hydroxydiphenyl) methane, 2,2-bis (4-hydroxyphenyl) propane, and 2,2-bis (4-hydroxy-3-methylphenyl) propane. 2,2-bis (4-hydroxy-3-tert-butylphenyl) propane, 2,2-bis (4-hydroxy-3,5-dimethylphenyl) propane, 2,2-bis (4-hydroxy-3) , 5-dibromophenyl) propane, 4,4-bis (4-hydroxyphenyl) heptane, bisphenols such as 1,1-bis (4-hydroxyphenyl) cyclohexane; 4,4′-dihydroxybiphenyl, 3,3 ′ , 5,5'-tetramethyl-4,4'-dihydroxybiphenyl and the like; bis (4-hydroxyphenyl) sulfo Bis (4-hydroxyphenyl) sulfide, bis (4-hydroxyphenyl) ether, bis (4-hydroxyphenyl) ketone and the like.
Among these, 2,2-bis (4-hydroxyphenyl) propane (“bisphenol A”, hereinafter sometimes abbreviated as BPA) is preferable. These aromatic dihydroxy compounds can be used alone or in admixture of two or more.

(Carbonated diester)
Examples of the carbonic acid diester used in the present embodiment include compounds represented by the following general formula (2).

  Here, in the general formula (2), A ′ is an optionally substituted linear, branched, or cyclic monovalent hydrocarbon group having 1 to 10 carbon atoms. Two A's may be the same or different from each other.

Specific examples of the carbonic acid diester include substituted diphenyl carbonates such as diphenyl carbonate and ditolyl carbonate, and dialkyl carbonates such as dimethyl carbonate, diethyl carbonate, and di-t-butyl carbonate.
Among these, diphenyl carbonate (hereinafter sometimes abbreviated as DPC) and substituted diphenyl carbonate are preferable. These carbonic acid diesters can be used alone or in admixture of two or more.

Moreover, said carbonic acid diester may substitute the quantity of the 50 mol% or less preferably 30 mol% or less with the dicarboxylic acid or dicarboxylic acid ester preferably.
Typical dicarboxylic acids or dicarboxylic acid esters include terephthalic acid, isophthalic acid, diphenyl terephthalate, diphenyl isophthalate, and the like. When such a dicarboxylic acid or dicarboxylic acid ester is used in combination, polyester carbonate is obtained.

These carbonic acid diesters (including the above-mentioned substituted dicarboxylic acid or dicarboxylic acid ester acid, the same shall apply hereinafter) are used in excess relative to the dihydroxy compound.
That is, it is usually used in a molar ratio of carbonic acid diester 1.01-1.30, preferably 1.02-1.20, relative to the aromatic dihydroxy compound. Under the same reaction conditions, the reaction rate increases as the molar ratio decreases, and the viscosity average molecular weight of the aromatic polycarbonate tends to increase. Further, when the molar ratio is increased in this range, the reaction rate is decreased and the viscosity average molecular weight tends to be decreased.
If the molar ratio is excessively small, the amount of terminal OH groups of the polycarbonate obtained by polycondensation increases, and the reactivity increases, but the thermal stability, hydrolysis resistance and the like tend to decrease. Moreover, when the molar ratio is excessively large, it tends to be difficult to produce an aromatic polycarbonate having a desired molecular weight.

(Transesterification catalyst)
The transesterification catalyst used in the present embodiment is not particularly limited, and is usually a catalyst used when producing polycarbonate by the transesterification method. In general, examples include basic compounds such as alkali metal compounds, beryllium or magnesium compounds, alkaline earth metal compounds, basic boron compounds, basic phosphorus compounds, basic ammonium compounds, and amine compounds.
Among these transesterification catalysts, an alkali metal compound is practically desirable. These transesterification catalysts may be used alone or in combination of two or more.
The transesterification catalyst is generally used in an amount of 1 × 10 ⁻⁹ to 1 × 10 ⁻¹ mol, preferably 1 × 10 ⁻⁷ to 1 × 10 ⁻² mol, relative to 1 mol of the aromatic dihydroxy compound. It is done.

Examples of the alkali metal compound include inorganic alkali metal compounds such as alkali metal hydroxides, carbonates and hydrogencarbonate compounds; organic alkali metal compounds such as salts with alkali metal alcohols, phenols and organic carboxylic acids. It is done. Here, examples of the alkali metal include lithium, sodium, potassium, rubidium, and cesium.
Among these alkali metal compounds, cesium compounds are preferable, and cesium carbonate, cesium hydrogen carbonate, and cesium hydroxide are particularly preferable.

  Examples of beryllium or magnesium compounds and alkaline earth metal compounds include inorganic alkaline earth metal compounds such as beryllium, magnesium, hydroxides and carbonates of alkaline earth metals; alcohols of these metals, phenols, organic And salts with carboxylic acids. Here, examples of the alkaline earth metal include calcium, strontium, and barium.

  Examples of basic boron compounds include sodium salts, potassium salts, lithium salts, calcium salts, magnesium salts, barium salts, strontium salts, and the like of boron compounds. Here, as the boron compound, for example, tetramethylboron, tetraethylboron, tetrapropylboron, tetrabutylboron, trimethylethylboron, trimethylbenzylboron, trimethylphenylboron, triethylmethylboron, triethylbenzylboron, triethylphenylboron, tributyl Examples include benzylboron, tributylphenylboron, tetraphenylboron, benzyltriphenylboron, methyltriphenylboron, and butyltriphenylboron.

  Examples of the basic phosphorus compound include trivalent phosphine compounds such as triethylphosphine, tri-n-propylphosphine, triisopropylphosphine, tri-n-butylphosphine, triphenylphosphine, and tributylphosphine, or derivatives thereof. And quaternary phosphonium salts.

  Examples of the basic ammonium compound include tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, trimethylethylammonium hydroxide, trimethylbenzylammonium hydroxide, trimethylphenylammonium hydroxide, Triethylmethylammonium hydroxide, triethylbenzylammonium hydroxide, triethylphenylammonium hydroxide, tributylbenzylammonium hydroxide, tributylphenylammonium hydroxide, tetraphenylammonium hydroxide, benzyltriphenylammonium hydroxide, methyltol Phenyl ammonium hydroxide, butyltriphenyl ammonium hydroxide, and the like.

  Examples of amine compounds include 4-aminopyridine, 2-aminopyridine, N, N-dimethyl-4-aminopyridine, 4-diethylaminopyridine, 2-hydroxypyridine, 2-methoxypyridine, 4-methoxypyridine, 2 -Dimethylaminoimidazole, 2-methoxyimidazole, imidazole, 2-mercaptoimidazole, 2-methylimidazole, aminoquinoline and the like.

(Method for producing aromatic polycarbonate)
Next, the manufacturing method of an aromatic polycarbonate is demonstrated.
In the production of aromatic polycarbonate, a mixture of raw material aromatic dihydroxy compound and carbonic acid diester compound in a desired molar ratio is prepared (original preparation process), and these compounds are melted in the presence of a transesterification catalyst. It is carried out by performing a multistage polycondensation reaction using a plurality of reactors (polycondensation step). The reaction system may be any of a batch system, a continuous system, or a combination of a batch system and a continuous system. As the reactor, a plurality of vertical reactors and then at least one horizontal reactor are used. Usually, these reactors are installed in series and processed continuously.
After the polycondensation step, unreacted raw materials and reaction byproducts in the reaction solution are removed (devolatilization step), and the cooled aromatic polycarbonate is formed into pellets having a predetermined particle size (pelletization step).
Next, each process of the manufacturing method will be described.

(Primary process)
The aromatic dihydroxy compound and carbonic acid diester used as the raw material for the aromatic polycarbonate are usually used in a batch, semi-batch or continuous stirring tank type apparatus in an atmosphere of an inert gas such as nitrogen or argon. Prepared as a molten mixture. For example, when bisphenol A is used as the aromatic dihydroxy compound and diphenyl carbonate is used as the carbonic acid diester, the melt mixing temperature is usually selected from the range of 20 ° C. to 180 ° C., preferably 125 ° C. to 160 ° C.
At this time, the ratio of the aromatic dihydroxy compound and the carbonic acid diester is adjusted so that the carbonic acid diester becomes excessive, and the carbonic acid diester is usually 1.01 mol to 1.30 mol with respect to 1 mol of the aromatic dihydroxy compound. Preferably, it is adjusted to a ratio of 1.02 mol to 1.20 mol.

(Polycondensation process)
The polycondensation by the transesterification reaction of the aromatic dihydroxy compound and the carbonic acid diester compound is usually carried out continuously in a multistage process of two or more stages, preferably 3 to 7 stages. Specific reaction conditions are temperature: 150 ° C. to 320 ° C., pressure: normal pressure to 0.01 Torr (1.33 × 10 ⁻³ kPa). Moreover, in this Embodiment, an average residence time is 120 minutes or less, Preferably it is 90 minutes or less.
In each reactor of a multistage process, in order to discharge | emit phenol by-produced more effectively with progress of a polycondensation reaction, it sets to a higher temperature and a higher vacuum stepwise within said reaction conditions. In order to prevent quality deterioration of the hue and the like of the aromatic polycarbonate obtained, it is preferable to set the temperature and the residence time as low as possible.

In the polycondensation in the multi-stage process, a plurality of vertical reactors equipped with stirring blades are usually connected, and a horizontal reactor is provided as the final process to increase the average molecular weight of the aromatic polycarbonate. The vertical reactor is usually installed in 2 to 5 groups, preferably 3 to 4 groups.
Here, the vertical reactor means that the rotation axis of the stirring blade is vertical (vertical direction). As the shape of the vertical reactor, one having a ratio (L / D) of the straight body length L to the inner diameter D of the reactor of 3 or less, preferably 0.5 to 3 is used. The straight body length L of the reactor refers to the length between the tangential lines of the reactor when the shape of the reactor is a cylindrical mirror, and the upper or lower portion of the reactor has a flat lid structure. Is the distance between the tangential line on one side of the side body and the other end face on the other side. The inner diameter D of the reactor indicates the distance in the region filled with the reaction liquid.

  Examples of the types of stirring blades in vertical reactors include turbine blades, paddle blades, fiddler blades, anchor blades, full zone blades (manufactured by Shinko Pantech Co., Ltd.), sun meller blades (manufactured by Mitsubishi Heavy Industries, Ltd.), and Max blend blades. (Sumitomo Heavy Industries, Ltd.), helical ribbon wing, twisted lattice wing (Hitachi, Ltd.), and the like.

  Moreover, a horizontal reactor means that the rotating shaft of a stirring blade is a horizontal type (horizontal direction). As a stirring blade of a horizontal reactor, for example, a single-shaft type stirring blade such as a disk type or a paddle type, HVR, SCR, N-SCR (manufactured by Mitsubishi Heavy Industries, Ltd.), viola rack (manufactured by Sumitomo Heavy Industries, Ltd.) And biaxial stirring blades such as spectacle blades and lattice blades (manufactured by Hitachi, Ltd.).

In addition, the transesterification catalyst used for the polycondensation of the aromatic dihydroxy compound and the carbonic acid diester compound is usually prepared in advance as an aqueous solution. The concentration of the catalyst aqueous solution is not particularly limited, and is adjusted to an arbitrary concentration according to the solubility of the catalyst in water. Moreover, it can replace with water and other solvents, such as acetone, alcohol, toluene, and phenol, can also be selected.
The properties of water used for dissolving the catalyst are not particularly limited as long as the type and concentration of impurities contained are constant, but usually distilled water, deionized water, and the like are preferably used.

(Devolatilization process)
After the polycondensation step, low molecular weight compounds such as unreacted raw materials, transesterification catalyst, monohydroxy compound and by-product by polycarbonate in the transesterification reaction are removed in the devolatilization step. The devolatilization process is usually performed continuously by a vent type extruder.
The extruder to be used is not particularly limited as long as it is equipped with a vent portion, and examples thereof include, but are not limited to, a vent type single-screw or multi-screw extruder, In particular, a meshing type twin screw extruder is preferable. The rotation direction of the shaft of the extruder may be the same direction or a different direction. The number of vents is usually a multistage vent of 2 to 10 stages.

In the devolatilization step, it is preferable to neutralize and deactivate the residual basic transesterification catalyst in the aromatic polycarbonate after the polycondensation reaction with an acidic compound or a derivative thereof. Thereby, the side reaction during devolatilization can be suppressed, and the remaining unreacted raw material and hydroxy compound can be removed.
Any acidic compound or derivative thereof added in the devolatilization step can be used as long as it neutralizes the basic transesterification catalyst, and is not particularly limited. For example, hydrochloric acid, nitric acid, boric acid, sulfuric acid, sulfurous acid, phosphoric acid, phosphorous acid, hypophosphorous acid, polyphosphoric acid, adipic acid, ascorbic acid, aspartic acid, azelaic acid, adenosine phosphoric acid, benzoic acid, formic acid, yoshiyoshi Herbic acid, citric acid, glycolic acid, glutamic acid, glutaric acid, cinnamic acid, succinic acid, acetic acid, tartaric acid, oxalic acid, p-toluenesulfinic acid, p-toluenesulfonic acid, naphthalenesulfonic acid, nicotinic acid, picric acid, picoline Examples thereof include Bronsted acids such as acid, phthalic acid, terephthalic acid, propionic acid, benzenesulfinic acid, benzenesulfonic acid, malonic acid, maleic acid, and esters thereof. Among these acidic compounds or derivatives thereof, sulfonic acids or esters thereof are preferable, and p-toluenesulfonic acid, methyl p-toluenesulfonate, and butyl p-toluenesulfonate are particularly preferable.

  The solvent that dissolves the acidic compound or derivative thereof is not particularly limited as long as it dissolves the acidic compound or derivative thereof. Of these, water is preferable. Moreover, the acidic compound insoluble in water or its derivative (s) can use the mixed solvent which added organic solvents, such as acetone, to water. The use amount of these acidic compounds or derivatives thereof is 0.1 to 50 times, preferably 0.5 to 30 times the neutralization equivalent of the basic transesterification catalyst used in the polycondensation reaction. .

  In the devolatilization step, when an extruder equipped with a multistage vent port is used, the acidic compound or derivative thereof is added before the vent port closest to the resin supply port. As the form of the aromatic polycarbonate to be subjected to neutralization devolatilization treatment by an extruder, a method of introducing it into an extruder while it is in a molten state immediately after polycondensation, or a method of once cooling and solidifying and then introducing into an extruder The method of processing etc. are mentioned.

(Pelletization process)
The strand-like polycarbonate discharged from the extruder in the devolatilization step is usually pelletized by a strand cutter via a strand bath, and then stored in a product silo after removing moisture by a centrifugal dehydrator or the like.

(manufacturing device)
Next, a method for producing an aromatic polycarbonate to which the present embodiment is applied will be specifically described with reference to the drawings.
FIG. 1 is a diagram showing an example of an apparatus for producing an aromatic polycarbonate. In the production apparatus shown in FIG. 1, the aromatic polycarbonate is prepared by preparing a mixture containing a raw material aromatic dihydroxy compound and a carbonic acid diester compound, and polycondensation of these raw materials in a molten state using a plurality of reactors. It is manufactured through a polycondensation step to be reacted, and then an aromatic polycarbonate pellet is manufactured through a devolatilization step of removing unreacted raw materials and reaction by-products in the reaction solution and a pelletizing step.

In the raw material process, a first raw material mixing tank 2a and a second raw material mixing tank 2b connected in series, and a raw material supply pump 4a for supplying the prepared raw material to the polycondensation process are provided. For example, anchor type stirring blades 3a and 3b are provided in the first raw material mixing tank 2a and the second raw material mixing tank 2b, respectively.
The first raw material mixing tank 2a is supplied with diphenyl carbonate (hereinafter referred to as DPC) in a molten state from the DPC supply port 1a-1 in a molten state, and from the BPA supply port 1b. Bisphenol A which is an aromatic dihydroxy compound (hereinafter sometimes referred to as BPA) is supplied in a powder state.

Next, in the polycondensation step, the first vertical reactor 6a, the second vertical reactor 6b and the third vertical reactor 6c connected in series, and the subsequent stage of the third vertical reactor 6c are connected in series. A connected fourth horizontal reactor 9a is provided. The first vertical reactor 6a, the second vertical reactor 6b, and the third vertical reactor 6c are provided with max blend blades 7a, 7b, 7c, respectively. The fourth horizontal reactor 9a is provided with a lattice blade 10a.
Further, a catalyst dissolution tank 5a for preparing a transesterification catalyst in advance and a catalyst introduction pipe 5b for supplying the transesterification catalyst prepared in the catalyst dissolution tank 5a to the first vertical reactor 6a are provided.
Furthermore, distilling tubes 8a, 8b, 8c, and 8d for discharging by-products generated by the polycondensation reaction are attached to the four reactors. The distillation pipes 8a, 8b, 8c and 8d are connected to the condensers 81a, 81b, 81c and 81d, respectively, and the respective reactors are kept in a predetermined reduced pressure state by the decompression devices 82a, 82b, 82c and 82d. Be drunk.

In the devolatilization step, an extruder 11a having additive supply ports 12a, 12b, and 12c is provided.
In the pelletizing step, a strand bath 13a for cooling the strand-like aromatic polycarbonate discharged from the extruder 11a, a strand cutter 14a for cutting the cooled strand into a predetermined particle size, and removing moisture from the pellets There are provided centrifugal dehydrators 15a and product silos 16a and 16b for storing dried pellets.

In the apparatus for producing an aromatic polycarbonate shown in FIG. 1, a DPC melt prepared at a predetermined temperature in a nitrogen gas atmosphere and a BPA powder weighed in a nitrogen gas atmosphere are respectively connected to the DPC supply port 1a-1 It is continuously supplied from the BPA supply port 1b to the first raw material mixing tank 2a. When the liquid level of the first raw material mixing tank 2a exceeds the same height as the highest position in the transfer pipe, the raw material mixture is transferred to the second raw material mixing tank 2b.
Next, the raw material mixture is continuously supplied to the first vertical reactor 6a via the raw material supply pump 4a.
As the transesterification catalyst, aqueous cesium carbonate is continuously supplied from the catalyst dissolution tank 5a to the first vertical reactor 6a through the catalyst introduction pipe 5b.

In the first vertical reactor 6a, in a nitrogen atmosphere, for example, the temperature is maintained at 220 ° C., the pressure is 13.33 kPa (100 Torr), the blade rotation speed is 160 rpm, and the by-produced phenol is averaged while being distilled from the distillation pipe 8a. The liquid level is kept constant so that the residence time is 60 minutes, and the polycondensation reaction is performed. Next, the polymerization reaction liquid discharged from the first vertical reactor 6a is continuously continuously supplied to the second vertical reactor 6b, the third vertical reactor 6c, and the fourth horizontal reactor 9a, The condensation reaction proceeds. The reaction conditions in each reactor are set so as to become high temperature, high vacuum, and low stirring speed as the polycondensation reaction proceeds. During the polycondensation reaction, the liquid surface level is controlled so that the average residence time in each reactor is, for example, about 60 minutes. In each reactor, by-produced phenol is added to the distillation tubes 8b, 8c, Distilled from 8d.
In the present embodiment, by-products such as phenol are continuously liquefied and recovered from the condensers 81a and 81b attached to the first vertical reactor 6a and the second vertical reactor 6b, respectively. Further, condensers 81c and 81d attached to the third vertical reactor 6c and the fourth horizontal reactor 9a are provided with cold traps (not shown), and byproducts are continuously solidified and recovered. .

Next, the aromatic polycarbonate extracted from the fourth horizontal reactor 9a is supplied to a biaxial extruder 11a having a three-stage vent port in a molten state. In the extruder 11a, various additives such as butyl p-toluenesulfonate, tris (2,4-di-t-butylphenyl) phosphite, and stearic acid monoglyceride are supplied from the additive supply ports 12a, 12b, and 12c. Supplied respectively. The conditions of the extruder 11a are set to, for example, a discharge rate of 50 kg / hour, a rotation speed of 150 rpm, and a maximum resin temperature of about 278 ° C.
The strand-like aromatic polycarbonate discharged from the extruder 11a is pelletized by the strand cutter 14a through the strand bath 13a, and after being removed by the centrifugal dehydrator 15a, is introduced into the product silos 16a and 16b.

As shown in FIG. 1, in this embodiment, three vertical reactors equipped with stirring blades are connected in series, and one horizontal reactor is connected in series following these vertical reactors. An aromatic polycarbonate is produced by a transesterification reaction using a connected production apparatus.
In particular, the present embodiment is characterized in that the production of the aromatic polycarbonate in the vertical reactor satisfies the following conditions.
(1) The average residence time (θ) in the vertical reactor is 90 minutes or less, preferably 75 minutes or less, more preferably 60 minutes or less.
(2) stirring per unit volume of the reaction solution in the vertical reactor power (P / V) is 2.0 kW / ^{m 3} or higher, preferably 2.5 kW / ^{m 3} or more, more preferably 3.0 kW / ^{m 3} that's all.
(3) The evaporation surface area (A / F) per unit throughput of the reaction liquid in the vertical reactor is 1.0 m ² · hr / m ³ or more, preferably 2.0 m ² · hr / m ³ or more, more preferably Is 3.0 m ² · hr / m ³ or more.

Here, the “stirring power per unit volume” means that the net stirring power (P) for stirring the polymerization reaction liquid charged in the reactor equipped with the stirring blades was charged in the reactor. It means the value (P / V) divided by the volume (V) of the polymerization reaction solution. The net stirring power (P) is the stirring power under the same operating condition in the absence of the polymerization reaction liquid from the stirring power value (P ₁ ) when the polymerization reaction liquid is in the operating state. It means a numerical value obtained by subtracting the value (P ₀ ).

In this case, the filling amount of the polymerization reaction liquid in the vertical reactor is usually set so that the ratio of the polymerization reaction liquid depth to the inner diameter of the vertical reactor is about 1.5 or less. Furthermore, the reaction temperature is usually set in the range of 150 to 230 ° C., and the pressure is set in the range of 760 to 50 Torr.
In addition, since the stirring power characteristics of the stirring blades attached to the vertical reactor differ depending on the blade shape adopted, the rotation speed of the stirring blades should satisfy the stirring power for each blade shape or equipment scale adopted. Need to be set.

  Further, the “evaporation surface area per unit throughput” means that the reactor is provided with the liquid surface area in a stationary (stirring stopped) state, that is, the cross-sectional area (A) of the tank, in a reactor equipped with a stirring blade. It means the numerical value (A / F) divided by the amount (F). In the case of a horizontal reactor, the product of the blade rotation area and the blade stage number is a numerical value (A / F) obtained by dividing the evaporation surface area (A) by the unit throughput (F).

When the stirring power (P / V) per unit volume in the vertical reactor described above is excessively small, the surface renewability at the gas-liquid interface due to the stirring flow of the polymerization reaction solution becomes insufficient, and the by-produced phenol The removal efficiency tends to decrease. For this reason, the stirring power per unit volume (P / V) in the vertical reactor is preferably 2.0 kW / m ³ or more, but if this alone is not sufficient, the reaction in the vertical reactor is further performed. The evaporation surface area (A / F) per unit throughput of the liquid is preferably 1.0 m ² · hr / m ³ or more. When the evaporation surface area (A / F) per unit throughput in the vertical reactor is too small, there is a similar tendency, and an aromatic polycarbonate having the target molecular weight may not be obtained.
In the case of a horizontal reactor, even if the stirring power is increased, the removal of phenol is not always performed efficiently. Therefore, the stirring power in the horizontal reactor is not particularly limited, and is usually set in the range of 2 to 15 rpm regardless of the scale or blade shape of the apparatus. At this time, in order to improve the surface renewability, the evaporation surface area (A / F) per unit treatment amount is preferably 4.0 m ² · hr / m ³ or more.

As shown in FIG. 1, in an apparatus for producing an aromatic polycarbonate in which three vertical reactors are connected in series, the first vertical reactor 6a or the second vertical reactor 6b, which is the initial stage of the polycondensation reaction, The liquid level rises due to foaming and the amount of entrained droplets tends to increase. Therefore, in this embodiment, the third vertical reactor connected to at least the last stage among the three vertical reactors connected in series in the polycondensation step of the apparatus for producing the aromatic polycarbonate shown in FIG. In 6c, it is preferable to produce an aromatic polycarbonate by transesterification so as to satisfy the conditions (1) to (3) described above.
In this case, the intrinsic viscosity [η] of the polymerization reaction solution supplied to the third vertical reactor 6c is 0.1 dl / g or more, preferably 0.2 dl / g or more, more preferably 0.3 dl / g or more. In some cases, the production operation of the aromatic polycarbonate in the third vertical reactor 6c is performed at least under the above-mentioned condition (3) (the evaporation surface area (A / F) per unit treatment amount of the reaction liquid is 1.0 m ^2. hr / m ³ or more). Furthermore, in the third vertical reactor 6c, it is more desirable to satisfy the conditions (1) to (3) described above.
By satisfying the above-described conditions, an aromatic polycarbonate excellent in hue having a viscosity average molecular weight (Mv) of 10,000 or more can be produced.

Here, the intrinsic viscosity [η] of the polymerization reaction solution is a value measured at 20 ° C. in methylene chloride by an Ubbelohde viscometer (unit: dl / g).
The viscosity average molecular weight (Mv) of the aromatic polycarbonate was determined from the following formula based on the intrinsic viscosity [η] (unit: dl / g) measured at 20 ° C. in methylene chloride using an Ubbelohde viscometer. .
[Η] = 1.23 × 10 ⁻⁴ × (Mv) ^0.83

In the present embodiment, as shown in FIG. 1, three vertical reactors equipped with stirring blades are connected in series, and then, following these vertical reactors, one horizontal reactor (fourth reactor) A production apparatus is used in which horizontal reactors 9a) are connected in series.
The viscosity of the polymerization reaction liquid increases at the stage of discharge from the third vertical reactor 6c provided at the last stage of the three vertical reactors connected in series. The polymerization reaction liquid is further supplied to the fourth horizontal reactor 9a, and the polycondensation reaction is continued until an aromatic polycarbonate having a target molecular weight is obtained.
Here, it is preferable that the production of the aromatic polycarbonate in the fourth horizontal reactor 9a connected to the subsequent stage of the third vertical reactor 6c satisfies the following conditions.
(A) The average residence time (θ) in the fourth horizontal reactor 9a is within 120 minutes, preferably within 90 minutes, more preferably within 60 minutes.
(B) The evaporation surface area per unit throughput in the fourth horizontal reactor 9a is 4.0 m ² · hr / m ³ or more, preferably 10 m ² · hr / m ³ or more, more preferably 15 m ² · hr / m. ³ or more.
When the reaction in the fourth horizontal reactor 9a satisfies the above-described conditions, an aromatic polycarbonate excellent in hue having a viscosity average molecular weight (Mv) of 10,000 or more can be produced.

  Here, as shown in FIG. 1, a method for producing an aromatic polycarbonate by a transesterification reaction using a production apparatus in which three vertical reactors and one horizontal reactor are connected in series. Although described in detail, the number of vertical reactors or horizontal reactors is not particularly limited, and can be appropriately selected as necessary.

Hereinafter, the present invention will be described more specifically based on examples. In addition, this invention is not limited to a following example, unless it deviates from the summary. In addition, the aromatic polycarbonate obtained in the Example and the comparative example was analyzed with the following measuring method.
(1) Viscosity average molecular weight of aromatic polycarbonate (Mv)
The viscosity average molecular weight (Mv) of the aromatic polycarbonate was determined from the following equation by measuring the intrinsic viscosity [η] (unit: dl / g) at 20 ° C. in methylene chloride using an Ubbelohde viscometer.
[Η] = 1.23 × 10 ⁻⁴ × (Mv) ^0.83
(2) Hue of the aromatic polycarbonate The hue of the aromatic polycarbonate was molded under conditions of a barrel temperature of 280 ° C. and a mold temperature of 90 ° C. using an injection molding machine (J100SS-2 manufactured by Nippon Steel Works, Ltd.). For a sheet with a thickness of 3 mm and a side of 100 mm square, the tristimulus value XYZ, which is the absolute value of the color, is measured with a color tester (SC-1-CH, manufactured by Suga Test Instruments Co., Ltd.). A certain YI value was calculated.
YI = (100 / Y) × (1.28X−1.06Z)
The larger the YI value, the more colored it is.

Example 1
As shown in FIG. 1 described above, an aromatic polycarbonate was produced under the following conditions using a production apparatus having two raw material mixing tanks, three vertical reactors, and one horizontal reactor.
First, DPC (diphenyl carbonate) and BPA (bisphenol A) are mixed at a constant molar ratio (DPC / BPA = 1.040) in a nitrogen gas atmosphere in the raw material process, and DPC / BPA raw material mixing is performed. A melt was prepared.

Subsequently, in the polycondensation step, the raw material mixed melt is transferred into a first vertical reactor 6a (capacity 130L (vessel diameter: 450 mm, evaporation surface area: 0.16 m ² )) equipped with a max blend blade 7a through a transfer pipe. , And continuously supplied at a flow rate of 106.4 kg / hour.
The first vertical reactor 6a has a temperature of 222 ° C., a pressure of 13.33 KPa (100 Torr), a stirring power per unit volume of 0.8 kW / m ³ (blade rotation speed: 200 rpm), and an evaporation surface area of 2 per unit treatment. To 7 m ² · hr / m ³ .
Further, the liquid level was kept constant while controlling the valve opening degree provided in the polymer discharge line at the bottom of the reactor so that the average residence time of the polymerization reaction solution was 60 minutes.

Next, simultaneously with the start of the supply of the raw material mixed melt, an aqueous cesium carbonate solution (concentration: 8.06 × 10 ⁻² wt%) as a transesterification catalyst is introduced into the first vertical reactor 6a through the catalyst introduction pipe 5b. Continuous supply. The supply flow rate is 100 g / hour (1 × 10 ⁻⁶ mol relative to 1 mol of bisphenol A). The intrinsic viscosity [η] of the polymerization reaction solution discharged from the bottom of the reactor of the first vertical reactor 6a was 0.06 dl / g.

Subsequently, the polymerization reaction liquid discharged from the first vertical reactor 6a is used as the second vertical reactor 6b, the third vertical reactor 6c, and the fourth horizontal reaction connected in series with the first vertical reactor 6a. Sequentially continuously supplied to the vessel 9a. The second vertical reactor 6b includes a Max blend blade 7b, the third vertical reactor 6c includes a Max blend blade 7c, and the fourth horizontal reactor 9a includes a lattice blade 10a. The filling rate of the polymerization reaction solution in the fourth horizontal reactor 9a was about 20%.
The second vertical reactor 6b and the third vertical reactor 6c have a capacity of 130L, and the fourth horizontal reactor 9a has a capacity of 280L (evaporation surface area of 0.59 m ² ).
The aromatic polycarbonate extracted from the polymer outlet of the fourth horizontal reactor 9a was devolatilized using the extruder 11a, and pelletized after cooling.

Operating conditions in the first vertical reactor 6a, the second vertical reactor 6b, and the third vertical reactor 6c, and the intrinsic viscosity ([η]) measured for the polymerization reaction solution in each reactor 30 hours after the start of the operation Is shown below.
Operating conditions are: reactor temperature (° C.), reactor pressure (Torr), average residence time (min), stirring power per unit volume in the reactor (kW / m ³ ), per unit throughput in the reactor Of the evaporation surface area (m ² · hr / m ³ ).

(First vertical reactor 6a)
220 ° C., 100 Torr, 60 minutes, 0.8 kW / m ³ (160 rpm), 2.7 m ² · hr / m ³
[Η] = 0.06 dl / g
(Second vertical reactor 6b)
240 ° C., 15 Torr, 60 minutes, 0.8 kW / m ³ (100 rpm), 2.7 m ² · hr / m ³
[Η] = 0.16 dl / g
(Third vertical reactor 6c)
270 ° C., 0.5 Torr, 60 minutes, 4.2 kW / m ³ (60 rpm), 2.7 m ² · hr / m ³
[Η] = 0.30 dl / g

Furthermore, the operating conditions of the fourth horizontal reactor 9a (however, the reactor temperature (° C.), the reactor pressure (Torr), the average residence time (min), the rotational speed (rpm) of the lattice blade 10a, The evaporation surface area per unit throughput (expressed in the order of m ² · hr / m ³ ), the viscosity average molecular weight (Mv) and hue (yellowness: YI) of the pelletized aromatic polycarbonate are as follows: Met.
In addition, the target value of the viscosity average molecular weight (Mv) of aromatic polycarbonate was 22000-23000.
(Fourth horizontal reactor 9a)
280 ° C., 0.5 Torr, 60 minutes, 5 rpm, 10.0 m ² · hr / m ³
Viscosity average molecular weight (Mv) = 22100
Product polymer hue (Yellowness: YI) = 1.5

(Example 2)
In Example 1, the feed rate of the (BPA / DPC) raw material mixed melt was 71.0 kg / hr, the feed rate of the aqueous cesium carbonate solution was 66 g / hr, and the first vertical reactor 6a to the third vertical reaction The average residence time in each reactor of the vessel 6c was 90 minutes.
The filling rate of the polymerization reaction solution in the fourth horizontal reactor 9a was about 25%, and the average residence time of the fourth horizontal reactor 9a was 120 minutes. The other production conditions were set in the same manner as in Example 1 to produce an aromatic polycarbonate.
Operating conditions in the first vertical reactor 6a, the second vertical reactor 6b, and the third vertical reactor 6c, and the intrinsic viscosity ([η]) measured for the polymerization reaction solution in each reactor 30 hours after the start of the operation Is shown below.
The operating conditions were the same as in Example 1; reactor temperature (° C.), reactor pressure (Torr), average residence time (minutes), stirring power per unit volume in the reactor (kW / m ³ ), The evaporation surface area (m ² · hr / m ³ ) per unit throughput in the reactor was expressed in the order.

(First vertical reactor 6a)
220 ° C., 100 Torr, 90 minutes, 0.8 kW / m ³ (160 rpm), 4.0 m ² · hr / m ³
[Η] = 0.06 dl / g
(Second vertical reactor 6b)
245 ° C., 15 Torr, 90 minutes, 0.8 kW / m ³ (100 rpm), 4.0 m ² · hr / m ³
[Η] = 0.16 dl / g
(Third vertical reactor 6c)
270 ° C., 0.5 Torr, 90 minutes, 4.2 kW / m ³ (60 rpm), 4.0 m ² · hr / m ³
[Η] = 0.33 dl / g

Furthermore, the operating conditions of the fourth horizontal reactor 9a (however, the reactor temperature (° C.), the reactor pressure (Torr), the average residence time (min), the rotational speed (rpm) of the lattice blade 10a, The evaporation surface area per unit throughput (expressed in the order of m ² · hr / m ³ ), the viscosity average molecular weight (Mv) and hue (yellowness: YI) of the pelletized aromatic polycarbonate are as follows: Met.
(Fourth horizontal reactor 9a)
280 ° C., 0.5 Torr, 60 minutes, 5 rpm, 15.0 m ² · hr / m ³
Viscosity average molecular weight (Mv) = 22400
Product polymer hue (yellowness: YI) = 1.7

(Example 3)
In Example 1, the feed rate of the (BPA / DPC) raw material mixed melt was 212.9 kg / hr, the feed rate of the aqueous cesium carbonate solution was 200 g / hr, and the first vertical reactor 6a to the third vertical reaction The average residence time in each reactor of the vessel 6c was 30 minutes.
The filling rate of the polymerization reaction liquid in the fourth horizontal reactor 9a was about 40%, and the average residence time of the fourth horizontal reactor 9a was 60 minutes. The other production conditions were set in the same manner as in Example 1 to produce an aromatic polycarbonate.

Operating conditions in the first vertical reactor 6a, the second vertical reactor 6b, and the third vertical reactor 6c, and the intrinsic viscosity ([η]) measured for the polymerization reaction solution in each reactor 30 hours after the start of the operation Is shown below.
The operating conditions were the same as in Example 1; reactor temperature (° C.), reactor pressure (Torr), average residence time (minutes), stirring power per unit volume in the reactor (kW / m ³ ), The evaporation surface area (m ² · hr / m ³ ) per unit throughput in the reactor was expressed in the order.

(First vertical reactor 6a)
220 ° C., 100 Torr, 30 minutes, 0.8 kW / m ³ (160 rpm), 1.3 m ² · hr / m ³
[Η] = 0.06 dl / g
(Second vertical reactor 6b)
245 ° C., 15 Torr, 30 minutes, 0.8 kW / m ³ (100 rpm), 1.3 m ² · hr / m ³
[Η] = 0.15 dl / g
(Third vertical reactor 6c)
270 ° C., 0.5 Torr, 30 minutes, 4.2 kW / m ³ (60 rpm), 1.3 m ² · hr / m ³
[Η] = 0.30 dl / g

Furthermore, the operating conditions of the fourth horizontal reactor 9a (however, the reactor temperature (° C.), the reactor pressure (Torr), the average residence time (min), the rotational speed (rpm) of the lattice blade 10a, The evaporation surface area per unit throughput (expressed in the order of m ² · hr / m ³ ), the viscosity average molecular weight (Mv) and hue (yellowness: YI) of the pelletized aromatic polycarbonate are as follows: Met.
(Fourth horizontal reactor 9a)
280 ° C., 0.5 Torr, 60 minutes, 5 rpm, 5.0 m ² · hr / m ³
Viscosity average molecular weight (Mv) = 22000
Product polymer hue (Yellowness: YI) = 1.5

(Comparative Example 1)
In Example 1, the supply rate of the (BPA / DPC) raw material mixed melt was 312.6 kg / hour, the supply rate of the aqueous cesium carbonate solution was 294 g / hour, and the first vertical reactor 6a to the third vertical reaction The average residence time in each reactor of the vessel 6c was 30 minutes, and the blade rotation speed was increased.
The filling rate of the polymerization reaction liquid in the fourth horizontal reactor 9a was about 40%, and the average residence time of the fourth horizontal reactor 9a was 40 minutes. The other production conditions were set in the same manner as in Example 1 to produce an aromatic polycarbonate.

Operating conditions in the first vertical reactor 6a, the second vertical reactor 6b, and the third vertical reactor 6c, and the intrinsic viscosity ([η]) measured for the polymerization reaction solution in each reactor 30 hours after the start of the operation Is shown below.
The operating conditions were the same as in Example 1; reactor temperature (° C.), reactor pressure (Torr), average residence time (minutes), stirring power per unit volume in the reactor (kW / m ³ ), The evaporation surface area (m ² · hr / m ³ ) per unit throughput in the reactor was expressed in the order.

(First vertical reactor 6a)
220 ° C., 100 Torr, 30 minutes, 0.8 kW / m ³ (186 rpm), 0.9 m ² · hr / m ³
[Η] = 0.06 dl / g
(Second vertical reactor 6b)
245 ° C., 15 Torr, 30 minutes, 0.8 kW / m ³ (116 rpm), 0.9 m ² · hr / m ³
[Η] = 0.14 dl / g
(Third vertical reactor 6c)
270 ° C., 0.5 Torr, 30 minutes, 4.2 kW / m ³ (70 rpm), 0.9 m ² · hr / m ³
[Η] = 0.28 dl / g

Furthermore, the operating conditions of the fourth horizontal reactor 9a (however, the reactor temperature (° C.), the reactor pressure (Torr), the average residence time (min), the rotational speed (rpm) of the lattice blade 10a, The evaporation surface area per unit throughput (expressed in the order of m ² · hr / m ³ ), the viscosity average molecular weight (Mv) and hue (yellowness: YI) of the pelletized aromatic polycarbonate are as follows: Met.
(Fourth horizontal reactor 9a)
280 ° C., 0.5 Torr, 60 minutes, 5 rpm, 3.4 m ² · hr / m ³
Viscosity average molecular weight (Mv) = 20100
Product polymer hue (Yellowness: YI) = 1.6

In this way, in the production of aromatic polycarbonate by melting by connecting three vertical reactors in series, the evaporation surface area per unit treatment in the third third vertical reactor 6c is 1. Under the condition of less than 0 m ² · hr / m ³ (0.9 m ² · hr / m ³ ), the viscosity average molecular weight (Mv) of the finally obtained product polymer may not reach the target value (22000 to 23000). I understand.
In order to increase the molecular weight of the product polymer, the temperature at the polymer discharge part of the fourth horizontal reactor 9a was increased to 285 ° C., and the production operation was performed. As a result, the product polymer hue (yellowness: YI) further increased. It got worse by 2.2.

(Comparative Example 2)
In Example 1, the feed rate of the (BPA / DPC) raw material mixed melt was 53.2 kg / hr, the feed rate of the aqueous cesium carbonate solution was 50 g / hr, and the first vertical reactor 6a to the third vertical reaction The average residence time in each reactor of the vessel 6c was 120 minutes.
The filling rate of the polymerization reaction liquid in the fourth horizontal reactor 9a was about 30%, and the average residence time of the fourth horizontal reactor 9a was 40 minutes. The other production conditions were set in the same manner as in Example 1 to produce an aromatic polycarbonate.

Operating conditions in the first vertical reactor 6a, the second vertical reactor 6b, and the third vertical reactor 6c, and the intrinsic viscosity ([η]) measured for the polymerization reaction solution in each reactor 30 hours after the start of the operation Is shown below.
The operating conditions were the same as in Example 1; reactor temperature (° C.), reactor pressure (Torr), average residence time (minutes), stirring power per unit volume in the reactor (kW / m ³ ), The evaporation surface area (m ² · hr / m ³ ) per unit throughput in the reactor was expressed in the order.

(First vertical reactor 6a)
220 ° C., 100 Torr, 120 minutes, 0.8 kW / m ³ (160 rpm), 5.3 m ² · hr / m ³
[Η] = 0.06 dl / g
(Second vertical reactor 6b)
245 ° C., 15 Torr, 120 minutes, 0.8 kW / m ³ (100 rpm), 5.3 m ² · hr / m ³
[Η] = 0.16 dl / g
(Third vertical reactor 6c)
270 ° C., 0.5 Torr, 120 minutes, 0.8 kW / m ³ (70 rpm), 0.9 m ² · hr / m ³
[Η] = 0.31 dl / g

Furthermore, the operating conditions of the fourth horizontal reactor 9a (however, the reactor temperature (° C.), the reactor pressure (Torr), the average residence time (min), the rotational speed (rpm) of the lattice blade 10a, The evaporation surface area per unit throughput (expressed in the order of m ² · hr / m ³ ), the viscosity average molecular weight (Mv) and hue (yellowness: YI) of the pelletized aromatic polycarbonate are as follows: Met.
(Fourth horizontal reactor 9a)
280 ° C., 0.5 Torr, 40 minutes, 5 rpm, 20.0 m ² · hr / m ³
Viscosity average molecular weight (Mv) = 22300
Product polymer hue (Yellowness: YI) = 2.4

Thus, in the production of an aromatic polycarbonate by the melting method by connecting three vertical reactors in series, the operation is finally obtained if the average residence time in each reactor exceeds 90 minutes. It can be seen that the hue (yellowness: YI) of the product polymer to be deteriorated by 2.4.
The results of Examples 1 to 3 and Comparative Examples 1 and 2 are shown in Table 1.

As described above in detail, according to the method for producing an aromatic polycarbonate to which the present embodiment is applied, it is possible to produce a high-molecular-weight aromatic polycarbonate excellent in hue.
The aromatic polycarbonate obtained in this way is a building material such as a sheet, a container such as a water bottle, an optical headlamp lens, optical lenses such as glasses, an optical recording material such as an optical disk, a light guide plate of a liquid crystal display, etc. Can be suitably used.

It is a figure which shows an example of the manufacturing apparatus of an aromatic polycarbonate.

Explanation of symbols

2a ... 1st raw material mixing tank, 2b ... 2nd raw material mixing tank, 3a, 3b ... Anchor type stirring blade, 4a ... Raw material supply pump, 5a ... Catalyst dissolution tank, 5b ... Catalyst introduction pipe, 6a ... 1st vertical reaction Vessel 6b 2nd vertical reactor 6c 3rd vertical reactor 7a 7b 7c Max blend blade 8a 8b 8c 8d distillate 9a 4th horizontal reactor 10a ... lattice blade, 11a ... extruder, 12a, 12b, 12c ... additive supply port, 13a ... strand bath, 14a ... strand cutter, 15a ... centrifugal dehydrator, 16a, 16b ... product silo, 81a, 81b, 81c, 81d: condenser, 82a, 82b, 82c, 82d ... decompression device

Claims (8)

In a method for producing an aromatic polycarbonate by melt polycondensation by transesterification using a plurality of reactors equipped with a stirring device using an aromatic dihydroxy compound and a carbonic acid diester as raw materials,
At least one of the reactors is a vertical reactor;
The manufacturing method of the aromatic polycarbonate characterized by satisfy | filling the conditions of following (1)-(3).
(1) The average residence time in at least one vertical reactor is within 120 minutes.
(2) The stirring power per unit volume of the reaction liquid in at least one vertical reactor is 2.0 kW / m ³ or more.
(3) The evaporation surface area per unit throughput of the reaction solution in at least one vertical reactor is 1.0 m ² · hr / m ³ or more. The reactor is
A plurality of vertical reactors connected in series;
At least one horizontal reactor following the vertical reactor;
It has these, The manufacturing method of the aromatic polycarbonate of Claim 1 characterized by the above-mentioned. The average residence time of the reaction liquid in the horizontal reactor is set to be within 120 minutes, and the evaporation surface area per unit throughput of the reaction liquid in the horizontal reactor is 4.0 m ² · hr / m ³ or more. The manufacturing method of the aromatic polycarbonate of Claim 2 . The process for producing an aromatic polycarbonate according to claim 2 or 3 , wherein the intrinsic viscosity of the reaction solution supplied to the vertical reactor immediately before the horizontal reactor is 0.1 dl / g or more. The viscosity average molecular weight of the obtained aromatic polycarbonate is 10,000 or more, The method for producing an aromatic polycarbonate according to any one of claims 1 to 4 . A method for producing an aromatic polycarbonate by melt polycondensation by transesterification using a plurality of reactors equipped with an agitator using an aromatic dihydroxy compound and a carbonic acid diester as raw materials,
The evaporation surface area per unit throughput of the reaction liquid in the reactor supplied with the reaction liquid having an intrinsic viscosity of 0.1 dl / g or more is 1.0 m ² · hr / m ³ or more. A method for producing an aromatic polycarbonate. 7. The reactor according to claim 6 , wherein at least one of the reactors is a vertical reactor, and at least one of the vertical reactors satisfies the condition described in claim 6 . A method for producing an aromatic polycarbonate. The method for producing an aromatic polycarbonate according to claim 7 , wherein the reaction conditions of the reaction liquid in the vertical reactor further satisfy the following conditions (1) and (2).
(1) The average residence time of the reaction liquid in the vertical reactor is within 120 minutes.
(2) The stirring power per unit volume of the reaction liquid in the vertical reactor is 2.0 kW / m ³ or more.

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