JP5240892B2 - Cooling water stop device for electric resistance spot welding machine, and electric resistance spot welding machine provided with the same - Google Patents

Cooling water stop device for electric resistance spot welding machine, and electric resistance spot welding machine provided with the same Download PDF

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JP5240892B2
JP5240892B2 JP2007018128A JP2007018128A JP5240892B2 JP 5240892 B2 JP5240892 B2 JP 5240892B2 JP 2007018128 A JP2007018128 A JP 2007018128A JP 2007018128 A JP2007018128 A JP 2007018128A JP 5240892 B2 JP5240892 B2 JP 5240892B2
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cooling water
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武夫 蕗澤
利夫 中島
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Shinkokiki Co Ltd
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Description

本発明は、電気抵抗スポット溶接機の電極を交換する際に、冷却水の漏洩を防止することができる電電気抵抗スポット溶接機の冷却水の止水装置、及びこれを備えた電気抵抗スポット溶接機に関するものである。 The present invention relates to a water stop device for a cooling water of an electric resistance spot welding machine capable of preventing leakage of the cooling water when replacing an electrode of the electric resistance spot welding machine , and an electric resistance spot welding provided with the same. Related to the machine .

従来、非特許文献1に示されるように、電気抵抗スポット溶接機は、上部電極と下部電極間にワークを挟んで加圧、通電して、ワーク(被溶接部材)に流れる電機抵抗熱でワークを溶かして溶接するものであり、自動車のホワイトボデー等を溶接する場合に広く使用されている。   Conventionally, as shown in Non-Patent Document 1, an electric resistance spot welder is configured to press and energize a work with an upper electrode and a lower electrode sandwiched between the upper electrode and the lower electrode, and the work is caused by electric resistance heat flowing in the work (member to be welded). It is widely used when welding white bodies of automobiles and the like.

この電気抵抗スポット溶接は、電極間に流れる電流により電気抵抗熱でワークを溶接することから、電極は常に熱に曝される。この熱により電極が、ワークに溶着することを防止するために、図8に示されるように、電極ホルダー50内に電極52の内部に臨む水冷管51を設け、この水冷管51から供給される冷却水で、キャップチップ式の電極52を冷却していた。   In this electric resistance spot welding, since the workpiece is welded with electric resistance heat by the current flowing between the electrodes, the electrodes are always exposed to heat. In order to prevent the electrode from welding to the workpiece due to this heat, as shown in FIG. 8, a water cooling pipe 51 facing the inside of the electrode 52 is provided in the electrode holder 50 and supplied from the water cooling pipe 51. The cap chip type electrode 52 was cooled with the cooling water.

一方で、電気抵抗スポット溶接機に使用される電極は、使用に伴って、その先端部の形状が加圧力や摩耗により変形する。電極が変形すると、ワークに傷がついたり、溶着不良やスパッタの原因となる。このため、所定の溶接回数毎(例えば1500回〜5000回)に、チップドレッサー等で電極を切削して表面形状をなめらかにする必要がある。ところが、切削するごとに電極が減少することから、切削する回数にも限度があり、所定回数切削した場合には、電極全体を交換する必要がある。   On the other hand, the shape of the tip of an electrode used in an electric resistance spot welder is deformed due to applied pressure or wear. If the electrode is deformed, the workpiece may be scratched, causing welding failure or spattering. For this reason, it is necessary to make the surface shape smooth by cutting the electrode with a tip dresser or the like every predetermined number of times of welding (for example, 1500 to 5000 times). However, since the number of electrodes decreases every time cutting is performed, there is a limit to the number of times of cutting, and when cutting a predetermined number of times, it is necessary to replace the entire electrode.

電極52を交換する際には、冷却水の供給を止めてから、電極52を交換することとしているが、冷却水の供給を止めても、電極ホルダー50や水冷管51等の冷却水の経路には冷却水が残存していることから、電極52を取り外した際に、電極ホルダー50や水冷管51から、前記残存している冷却水が排出されてしまうため、排出された冷却水が工場の床面にこぼれてしまう。このため、電極52を交換する際には、作業者がバケツ等を電極ホルダー50の下に置いて前記冷却水を受ける必要があり、手間がかかるという問題があった。   When the electrode 52 is replaced, the supply of the cooling water is stopped and then the electrode 52 is replaced. However, even if the supply of the cooling water is stopped, the path of the cooling water such as the electrode holder 50 and the water cooling pipe 51 In this case, since the cooling water remains, the remaining cooling water is discharged from the electrode holder 50 and the water cooling pipe 51 when the electrode 52 is removed. Spills on the floor. For this reason, when replacing the electrode 52, it is necessary for an operator to place a bucket or the like under the electrode holder 50 to receive the cooling water, which is troublesome.

株式会社中央製作所 電気抵抗スポット溶接機カタログChuo Seisakusho Co., Ltd. Electric resistance spot welder catalog

電気抵抗スポット溶接機の電極を交換する際に、冷却水の漏洩を防止することが可能な、電気抵抗スポット溶接機の冷却水の止水装置、及びこれを備えた電気抵抗スポット溶接機を提供する。 Provided is a water stop device for a cooling water of an electric resistance spot welding machine capable of preventing leakage of the cooling water when replacing an electrode of the electric resistance spot welding machine , and an electric resistance spot welding machine having the same To do.

上記課題を解決するためになされた本発明は、電極に冷却水を供給する冷却水供給管と、電極を冷却した冷却水を排出する冷却水排出管とを有する電気抵抗スポット溶接機に用いられる冷却水の止水装置であって、
冷却水供給管に流れる冷却水を遮断する冷却水供給管用電磁弁と、
この冷却水供給管用電磁弁よりも電極側の冷却水供給管に圧縮空気を供給する圧縮空気供給管と、
この圧縮空気供給管に流れる圧縮空気を遮断する圧縮空気供給管用電磁弁と、
前記冷却水供給管用電磁弁及び前記圧縮空気供給管用電磁弁の開閉を制御する制御手段を備えた冷却水の止水装置において、
冷却水排出管に冷却水の流れを遮断する冷却水排出管用電磁弁を設けるとともに、
この冷却水排出管用電磁弁が閉じた際に、電極から排出される冷却水を排出する残存水排出管を分岐接続し、
この残存水排出管に冷却水を遮断する残存水排出管用電磁弁を設け、
また、冷却水を止水する際に前記制御手段は、冷却水供給管用電磁弁を閉じて冷却水の供給を遮断し、前記冷却水排出用電磁弁を閉じ、前記残存水排出管用電磁弁を開けて、電極から排出された冷却水を、前記残存水排出管を通じて排出し、圧縮空気供給管用電磁弁を所定時間開けて冷却水供給管に所定時間圧縮空気を供給した後に、前記圧縮空気供給管用電磁弁を閉じるように制御をするものとして、冷却水供給管に空気が混入して、電極の冷却不良が発生するのを防止したことを特徴とする電気抵抗スポット溶接機の冷却水の止水装置である。
The present invention made to solve the above problems is used in an electric resistance spot welding machine having a cooling water supply pipe that supplies cooling water to an electrode and a cooling water discharge pipe that discharges cooling water that has cooled the electrode. A cooling water stop device,
A solenoid valve for a cooling water supply pipe that shuts off the cooling water flowing through the cooling water supply pipe;
A compressed air supply pipe for supplying compressed air to the cooling water supply pipe on the electrode side of the electromagnetic valve for the cooling water supply pipe;
A solenoid valve for a compressed air supply pipe that blocks the compressed air flowing through the compressed air supply pipe;
In a cooling water stop device provided with control means for controlling opening and closing of the electromagnetic valve for cooling water supply pipe and the electromagnetic valve for compressed air supply pipe,
The cooling water discharge pipe is provided with a solenoid valve for cooling water discharge pipe that blocks the flow of cooling water,
When this cooling water discharge pipe solenoid valve is closed, the remaining water discharge pipe for discharging the cooling water discharged from the electrode is branched and connected,
This residual water discharge pipe is provided with a residual water discharge pipe solenoid valve that shuts off the cooling water ,
Further, when stopping the cooling water, the control means closes the cooling water supply pipe solenoid valve to shut off the cooling water supply, closes the cooling water discharge solenoid valve, and closes the residual water discharge pipe solenoid valve. The cooling water discharged from the electrode is discharged through the residual water discharge pipe, the compressed air supply pipe solenoid valve is opened for a predetermined time and compressed air is supplied to the cooling water supply pipe for a predetermined time, and then the compressed air supply is performed. In order to control the solenoid valve for the pipe, the cooling water supply of the electric resistance spot welder is prevented from causing poor cooling of the electrode due to air entering the cooling water supply pipe. It is a water device.

また、残存水排出管を通じて排出される冷却水から空気を除去する気液分離装置を設けることが好ましい。   In addition, it is preferable to provide a gas-liquid separator that removes air from the cooling water discharged through the residual water discharge pipe.

また、冷却水供給管及び冷却水排出管少なくとも一方の水圧を検出する圧力センサーを設け、止水時以外に前記圧力センサーが、前記冷却水供給管及び前記冷却水排出管の少なくとも一方の水圧が低下したことを検出した場合には、制御手段は冷却水供給管用電磁弁を閉じる制御をすることが好ましい。   In addition, a pressure sensor for detecting the water pressure of at least one of the cooling water supply pipe and the cooling water discharge pipe is provided, and when the water is not stopped, the pressure sensor has a water pressure of at least one of the cooling water supply pipe and the cooling water discharge pipe. When detecting that it has fallen, it is preferable that a control means performs control which closes the solenoid valve for cooling water supply pipes.

本発明の電気抵抗スポット溶接機の冷却水の止水方法を具現化する電気抵抗スポット溶接機の一例は、電極に冷却水を供給する冷却水供給管と、電極を冷却した冷却水を排出する冷却水排出管とを有する電気抵抗スポット溶接機において、冷却水供給管に冷却水の供給を遮断する冷却水供給管用電磁弁を設け、この冷却水供給管用電磁弁よりも電極側の冷却水供給管に、圧縮空気を供給する圧縮空気供給管を分岐接続し、この圧縮空気供給管に圧縮空気の供給を遮断する圧縮空気供給管用電磁弁を設け、前記冷却水供給管用電磁弁及び前記圧縮空気供給管用電磁弁の開閉を制御する制御手段を設けたことを特徴とする。   An example of an electric resistance spot welder that embodies the method of stopping the cooling water of the electric resistance spot welder of the present invention includes a cooling water supply pipe that supplies cooling water to the electrode, and discharges the cooling water that has cooled the electrode. In an electrical resistance spot welder having a cooling water discharge pipe, a cooling water supply pipe electromagnetic valve for cutting off the supply of cooling water is provided in the cooling water supply pipe, and the cooling water supply on the electrode side of the electromagnetic valve for the cooling water supply pipe is provided. A compressed air supply pipe for supplying compressed air is branched and connected to the pipe, and the compressed air supply pipe is provided with a solenoid valve for compressed air supply pipe for cutting off the supply of compressed air. The solenoid valve for cooling water supply pipe and the compressed air Control means for controlling opening and closing of the supply pipe solenoid valve is provided.

なお、冷却水排出管を通じて排出された冷却水が電極側に逆流することを防止する逆止弁を設け、冷却水を止水する際に前記制御手段は、冷却水供給管用電磁弁を閉じて冷却水の供給を遮断し、圧縮空気供給管用電磁弁を所定時間開けて冷却水供給管内に圧縮空気を供給した後に、圧縮空気供給管用電磁弁を閉じる制御をすることが好ましい。   A check valve is provided to prevent the cooling water discharged through the cooling water discharge pipe from flowing back to the electrode side, and when the cooling water is stopped, the control means closes the electromagnetic valve for the cooling water supply pipe. It is preferable to control to close the compressed air supply pipe electromagnetic valve after shutting off the supply of the cooling water, opening the compressed air supply pipe electromagnetic valve for a predetermined time to supply the compressed air into the cooling water supply pipe.

あるいは、冷却水排出管に、冷却水排出管に流れる冷却水を遮断する冷却水排出管用電磁弁を設け、この冷却水排出管用電磁弁よりも電極の側の冷却水排出管に、残存水排出管を分岐接続し、この残存水排出管に、冷却水を遮断する残存水排出管用電磁弁を設け、冷却水を止水する際に制御手段は、冷却水供給管用電磁弁を閉じて冷却水の供給を遮断し、前記冷却水排出用電磁弁を閉じ、前記残存水排出管用電磁弁を開けて、電極から排出された冷却水を、前記残存水排出管を通じて排出し、圧縮空気供給管用電磁弁を所定時間開けて冷却水供給管に所定時間圧縮空気を供給した後に、前記圧縮空気供給管用電磁弁を閉じる制御をすることが好ましい。   Alternatively, the cooling water discharge pipe is provided with a solenoid valve for cooling water discharge pipe that shuts off the cooling water flowing through the cooling water discharge pipe, and the residual water is discharged into the cooling water discharge pipe closer to the electrode than the solenoid valve for cooling water discharge pipe. The residual water discharge pipe solenoid valve that shuts off the cooling water is provided in the residual water discharge pipe, and the control means closes the cooling water supply pipe electromagnetic valve and stops the cooling water when the cooling water is stopped. The cooling water discharge solenoid valve is closed, the residual water discharge pipe solenoid valve is opened, and the cooling water discharged from the electrode is discharged through the residual water discharge pipe, and the compressed air supply pipe electromagnetic It is preferable to perform control to close the solenoid valve for the compressed air supply pipe after opening the valve for a predetermined time and supplying compressed air to the cooling water supply pipe for a predetermined time.

また、残存水排出管を通じて排出される冷却水から空気を除去する気液分離装置を設け、この気液分離装置で空気が除去された冷却水を、再び冷却水供給管に供給して循環させることが好ましい。   In addition, a gas-liquid separator that removes air from the cooling water discharged through the residual water discharge pipe is provided, and the cooling water from which air has been removed by the gas-liquid separator is supplied to the cooling water supply pipe and circulated again. It is preferable.

また、冷却水供給管及び冷却水排出管少なくとも一方の水圧を検出する圧力センサーを設け、止水時以外に前記圧力センサーが、前記冷却水供給管及び前記冷却水排出管の少なくとも一方の水圧が低下したことを検出した場合には、制御手段は冷却水供給管用電磁弁を閉じる制御をすることが好ましい。   In addition, a pressure sensor for detecting the water pressure of at least one of the cooling water supply pipe and the cooling water discharge pipe is provided, and when the water is not stopped, the pressure sensor has a water pressure of at least one of the cooling water supply pipe and the cooling water discharge pipe. When detecting that it has fallen, it is preferable that a control means performs control which closes the solenoid valve for cooling water supply pipes.

冷却水供給管から供給される冷却水を遮断して、冷却水供給管内に所定時間圧縮空気を供給し、冷却水供給管と冷却水排出管に残存する冷却水を、圧縮空気に同伴させて排出することとしたので、冷却水供給管や冷却管、冷却水排出管内から冷却水が除去されるので、電極を取り外しても冷却水の漏洩を防ぐことが可能となった。   The cooling water supplied from the cooling water supply pipe is shut off, compressed air is supplied into the cooling water supply pipe for a predetermined time, and the cooling water remaining in the cooling water supply pipe and the cooling water discharge pipe is allowed to accompany the compressed air. Since the cooling water is discharged, the cooling water is removed from the cooling water supply pipe, the cooling pipe, and the cooling water discharge pipe, so that it is possible to prevent leakage of the cooling water even if the electrode is removed.

なお、圧縮空気に同伴された冷却水を、冷却水排出管を通じて排出すると、冷却水供給管や冷却管、冷却水排出管内から冷却水が除去されるので、電極を取り外しても冷却水の漏洩を防ぐことが可能となる。   Note that if the cooling water accompanying the compressed air is discharged through the cooling water discharge pipe, the cooling water is removed from the cooling water supply pipe, cooling pipe, and cooling water discharge pipe. Can be prevented.

あるいは、圧縮空気に同伴された冷却水を、冷却水排出管に分岐して接続された残存水排出管を通じて排出すると、冷却水供給管に空気が混入して、電極の冷却不良が発生することを防止することが可能となる。   Alternatively, if the cooling water accompanying the compressed air is discharged through the remaining water discharge pipe branched and connected to the cooling water discharge pipe, air is mixed into the cooling water supply pipe, resulting in poor cooling of the electrode. Can be prevented.

また、圧縮空気に同伴されて、残存水排出管を通じて排出される冷却水から空気を除去して、空気が除去された冷却水を冷却水供給管に供給すると、冷却水供給管に空気が混入して、電極の冷却不良が発生することを防止することが可能となり、また、冷却水を外部に排出することなく、再び冷却水供給管に戻すこととしたので、冷却水を無駄に外部に排出することがない。   In addition, when air is removed from the cooling water discharged through the residual water discharge pipe accompanying the compressed air and the cooling water from which the air has been removed is supplied to the cooling water supply pipe, air is mixed into the cooling water supply pipe. Therefore, it is possible to prevent the electrode from being poorly cooled, and the cooling water is returned to the cooling water supply pipe again without being discharged to the outside. There is no discharge.

冷却水供給管に流れる冷却水を遮断する冷却水供給管用電磁弁と、この冷却水供給管用電磁弁よりも電極側の冷却水供給管に圧縮空気を供給する圧縮空気供給管と、この圧縮空気供給管に流れる圧縮空気を遮断する圧縮空気供給管用電磁弁と、前記冷却水供給管用電磁弁及び前記圧縮空気供給管用電磁弁の開閉を制御する制御手段を備えたので、電極を取り外しても冷却水が漏洩することがない冷却水の止水装置を提供することが可能となった。また、制御手段で、冷却水供給管用電磁弁及び圧縮空気供給管用電磁弁の開閉をすることとしたので、作業者が冷却水供給管や圧縮空気供給管の開閉を、手動の遮断弁で操作する冷却水の止水装置に比べて、止水する作業の手間がかからなくすることが可能となった。   Solenoid valve for cooling water supply pipe that shuts off the cooling water flowing through the cooling water supply pipe, compressed air supply pipe that supplies compressed air to the cooling water supply pipe on the electrode side of the electromagnetic valve for cooling water supply pipe, and the compressed air Compressed air supply pipe solenoid valve for blocking compressed air flowing through the supply pipe, and control means for controlling opening and closing of the cooling water supply pipe solenoid valve and the compressed air supply pipe solenoid valve are provided, so that cooling is possible even when the electrode is removed. It has become possible to provide a water stop device for cooling water in which water does not leak. In addition, because the control means opens and closes the solenoid valve for the cooling water supply pipe and the solenoid valve for the compressed air supply pipe, the operator operates the manual shutoff valve to open and close the cooling water supply pipe and the compressed air supply pipe. Compared to the cooling water stop device, the work of stopping the water can be saved.

なお、冷却水排出管を通じて排出される冷却水が電極側に逆流することを防止する逆止弁を設け、冷却水を止水する際に制御手段は、冷却水供給管用電磁弁を閉じて冷却水の供給を遮断し、圧縮空気供給管用電磁弁を所定時間開けて冷却水供給管内に所定時間圧縮空気を供給した後に、圧縮空気供給管用電磁弁を閉じる制御をすると、冷却水供給管や冷却管、冷却水排出管内から冷却水が除去されるので、電極を取り外しても冷却水が漏洩することがない冷却水の止水装置を提供することが可能となる。   In addition, a check valve is provided to prevent the cooling water discharged through the cooling water discharge pipe from flowing back to the electrode side, and when the cooling water is stopped, the control means closes the electromagnetic valve for the cooling water supply pipe for cooling. When the supply of water is shut off, the compressed air supply pipe solenoid valve is opened for a predetermined time and compressed air is supplied into the cooling water supply pipe for a predetermined time, and then the compressed air supply pipe solenoid valve is closed, the cooling water supply pipe or cooling Since the cooling water is removed from the inside of the pipe and the cooling water discharge pipe, it is possible to provide a cooling water stopping device in which the cooling water does not leak even if the electrode is removed.

あるいは、冷却水排出管に冷却水の流れを遮断する冷却水排出管用電磁弁を設けるとともに、この冷却水排出管用電磁弁が閉じた際に、電極から排出される冷却水を排出する残存水排出管を分岐接続し、この残存水排出管に冷却水を遮断する残存水排出管用電磁弁を設け、冷却水を止水する際に制御手段は、冷却水供給管用電磁弁を閉じて冷却水の供給を遮断し、前記冷却水排出用電磁弁を閉じ、前記残存水排出管用電磁弁を開けて、電極から排出された冷却水を、前記残存水排出管に排出し、圧縮空気供給管用電磁弁を所定時間開けて冷却水供給管に所定時間圧縮空気を供給した後に、前記圧縮空気供給管用電磁弁を閉じる制御をすると、冷却水供給管に空気が混入して、電極の冷却不良が発生することを防止することが可能な冷却水の止水装置を提供することが可能となる。   Alternatively, the cooling water discharge pipe is provided with a solenoid valve for cooling water discharge pipe that blocks the flow of cooling water, and the residual water discharge that discharges the cooling water discharged from the electrode when the solenoid valve for cooling water discharge pipe is closed. The residual water discharge pipe solenoid valve for shutting off the cooling water is provided in the residual water discharge pipe by branching the pipe, and when stopping the cooling water, the control means closes the cooling water supply pipe electromagnetic valve to close the cooling water Shut off the supply, close the solenoid valve for cooling water discharge, open the solenoid valve for residual water discharge pipe, discharge the cooling water discharged from the electrode to the residual water discharge pipe, and solenoid valve for compressed air supply pipe If the control is performed to close the solenoid valve for the compressed air supply pipe after the compressed air is supplied to the cooling water supply pipe for a predetermined time after being opened for a predetermined time, the cooling water supply pipe is mixed with air, resulting in poor cooling of the electrode. Cooling water stop that can prevent It is possible to provide a device.

また、残存水排出管を通じて排出される冷却水から空気を除去する気液分離装置を設けると、冷却水供給管に空気が混入して、電極の冷却不良が発生することを防止することが可能な冷却水の止水装置を提供することが可能となる。また、冷却水を外部に排出することなく、再び冷却水供給管に戻すこととしたので、冷却水を無駄に外部に排出することを防止することが可能となる。   In addition, if a gas-liquid separator that removes air from the cooling water discharged through the residual water discharge pipe is provided, it is possible to prevent air from entering the cooling water supply pipe and causing poor cooling of the electrode. It is possible to provide a cooling water stop device. Further, since the cooling water is returned again to the cooling water supply pipe without discharging the cooling water to the outside, it is possible to prevent the cooling water from being discharged to the outside wastefully.

また、冷却水供給管及び冷却水排出管少なくとも一方の水圧を検出する圧力センサーを設け、止水時以外に前記圧力センサーが、前記冷却水供給管及び前記冷却水排出管の少なくとも一方の水圧が低下したことを検出した場合には、制御手段は冷却水供給管用電磁弁を閉じる制御をすると、電極が被溶接物に溶着したり、被溶接物に引っかかったりすることにより、電極ホルダーから脱落したとしても、圧力センサーが、冷却水供給管や冷却水排出管内の水圧の低下を検出し、冷却水供給管用電磁弁を閉じて、冷却水の供給を遮断するので、冷却水が漏洩することを防止することができる冷却水の止水装置を提供することが可能となる。   In addition, a pressure sensor for detecting the water pressure of at least one of the cooling water supply pipe and the cooling water discharge pipe is provided, and when the water is not stopped, the pressure sensor has a water pressure of at least one of the cooling water supply pipe and the cooling water discharge pipe. When it is detected that the temperature has decreased, the control means controls the solenoid valve for the cooling water supply pipe to close, and the electrode is detached from the electrode holder due to welding or being caught by the work piece. However, the pressure sensor detects a drop in the water pressure in the cooling water supply pipe and the cooling water discharge pipe, closes the solenoid valve for the cooling water supply pipe, and shuts off the cooling water supply. It is possible to provide a cooling water stop device that can be prevented.

電極に冷却水を供給する冷却水供給管と、電極を冷却した冷却水を排出する冷却水排出管とを有する電気抵抗スポット溶接機において、冷却水供給管に冷却水の供給を遮断する冷却水供給管用電磁弁を設け、この冷却水供給管用電磁弁よりも電極側の冷却水供給管に、圧縮空気を供給する圧縮空気供給管を分岐接続し、この圧縮空気供給管に圧縮空気の供給を遮断する圧縮空気供給管用電磁弁を設け、前記冷却水供給管用電磁弁及び前記圧縮空気供給管用電磁弁の開閉を制御する制御手段を設けたので、電極を取り外しても冷却水が漏洩することがない電気抵抗スポット溶接機を提供することが可能となった。また、制御手段で、冷却水供給管用電磁弁及び圧縮空気供給管用電磁弁の開閉をすることとしたので、作業者が冷却水供給管や圧縮空気供給管の開閉を、手動の遮断弁で操作する電気抵抗スポット溶接機に比べて、止水する作業の手間がかからなくすることが可能となった。   In an electrical resistance spot welding machine having a cooling water supply pipe for supplying cooling water to an electrode and a cooling water discharge pipe for discharging cooling water that has cooled the electrode, cooling water for cutting off the supply of cooling water to the cooling water supply pipe A supply pipe solenoid valve is provided, and a compressed air supply pipe for supplying compressed air is branched and connected to the cooling water supply pipe on the electrode side of the solenoid valve for the cooling water supply pipe, and the compressed air is supplied to the compressed air supply pipe. Since the solenoid valve for the compressed air supply pipe to be shut off is provided and the control means for controlling the opening and closing of the solenoid valve for the cooling water supply pipe and the solenoid valve for the compressed air supply pipe is provided, the cooling water may leak even if the electrode is removed. It became possible to provide no electrical resistance spot welder. In addition, because the control means opens and closes the solenoid valve for the cooling water supply pipe and the solenoid valve for the compressed air supply pipe, the operator operates the manual shutoff valve to open and close the cooling water supply pipe and the compressed air supply pipe. Compared to the electric resistance spot welding machine, it is possible to eliminate the trouble of water stopping work.

なお、冷却水排出管を通じて排出された冷却水が電極側に逆流することを防止する逆止弁を設け、冷却水を止水する際に前記制御手段は、冷却水供給管用電磁弁を閉じて冷却水の供給を遮断し、圧縮空気供給管用電磁弁を所定時間開けて冷却水供給管内に圧縮空気を供給した後に、圧縮空気供給管用電磁弁を閉じる制御をすると、冷却水供給管や冷却管、冷却水排出管内から冷却水が除去されるので、電極を取り外しても冷却水が漏洩することがない電気抵抗スポット溶接機を提供することが可能となる。   A check valve is provided to prevent the cooling water discharged through the cooling water discharge pipe from flowing back to the electrode side, and when the cooling water is stopped, the control means closes the electromagnetic valve for the cooling water supply pipe. When the supply of cooling water is shut off, the compressed air supply pipe solenoid valve is opened for a predetermined time and compressed air is supplied into the cooling water supply pipe, and then the compressed air supply pipe solenoid valve is closed, the cooling water supply pipe and the cooling pipe are controlled. Since the cooling water is removed from the cooling water discharge pipe, it is possible to provide an electric resistance spot welder in which the cooling water does not leak even if the electrode is removed.

あるいは、冷却水排出管に、冷却水排出管に流れる冷却水を遮断する冷却水排出管用電磁弁を設け、この冷却水排出管用電磁弁よりも電極の側の冷却水排出管に、残存水排出管を分岐接続し、この残存水排出管に、冷却水を遮断する残存水排出管用電磁弁を設け、冷却水を止水する際に制御手段は、冷却水供給管用電磁弁を閉じて冷却水の供給を遮断し、前記冷却水排出用電磁弁を閉じ、前記残存水排出管用電磁弁を開けて、電極から排出された冷却水を、前記残存水排出管を通じて排出し、圧縮空気供給管用電磁弁を所定時間開けて冷却水供給管に所定時間圧縮空気を供給した後に、前記圧縮空気供給管用電磁弁を閉じる制御をすることとすると、冷却水供給管に空気が混入して、電極の冷却不良が発生することを防止することが可能な電気抵抗スポット溶接機を提供することが可能となる。   Alternatively, the cooling water discharge pipe is provided with a solenoid valve for cooling water discharge pipe that shuts off the cooling water flowing through the cooling water discharge pipe, and the residual water is discharged into the cooling water discharge pipe closer to the electrode than the solenoid valve for cooling water discharge pipe. The residual water discharge pipe solenoid valve that shuts off the cooling water is provided in the residual water discharge pipe, and the control means closes the cooling water supply pipe electromagnetic valve and stops the cooling water when the cooling water is stopped. The cooling water discharge solenoid valve is closed, the residual water discharge pipe solenoid valve is opened, and the cooling water discharged from the electrode is discharged through the residual water discharge pipe, and the compressed air supply pipe electromagnetic When the valve is opened for a predetermined time and compressed air is supplied to the cooling water supply pipe for a predetermined time, and then the solenoid valve for the compressed air supply pipe is controlled to be closed, air enters the cooling water supply pipe, Electricity that can prevent the occurrence of defects It is possible to provide a resistance spot welder.

また、残存水排出管を通じて排出される冷却水から空気を除去する気液分離装置を設け、この気液分離装置で空気が除去された冷却水を、再び冷却水供給管に供給して循環させると、冷却水供給管に空気が混入して、電極の冷却不良が発生することを防止することが可能な電気抵抗スポット溶接機を提供することが可能となる。また、冷却水を外部に排出することなく、再び冷却水供給管に戻すこととしたので、冷却水を無駄に外部に排出することを防止することが可能となる。   In addition, a gas-liquid separator that removes air from the cooling water discharged through the residual water discharge pipe is provided, and the cooling water from which air has been removed by the gas-liquid separator is supplied to the cooling water supply pipe and circulated again. In addition, it is possible to provide an electric resistance spot welder that can prevent air from being mixed into the cooling water supply pipe and causing poor cooling of the electrode. Further, since the cooling water is returned again to the cooling water supply pipe without discharging the cooling water to the outside, it is possible to prevent the cooling water from being discharged to the outside wastefully.

また、冷却水供給管及び冷却水排出管少なくとも一方の水圧を検出する圧力センサーを設け、止水時以外に前記圧力センサーが、前記冷却水供給管及び前記冷却水排出管の少なくとも一方の水圧が低下したことを検出した場合には、制御手段は冷却水供給管用電磁弁を閉じる制御をすると、電極が被溶接物に溶着したり、被溶接物に引っかかったりすることにより、電極ホルダーから脱落したとしても、圧力センサーが、冷却水供給管や冷却水排出管内の水圧の低下を検出し、冷却水供給管用電磁弁を閉じて、冷却水の供給を遮断するので、冷却水が漏洩することを防止することができる電気抵抗スポット溶接機用を提供することが可能となる。   In addition, a pressure sensor for detecting the water pressure of at least one of the cooling water supply pipe and the cooling water discharge pipe is provided, and when the water is not stopped, the pressure sensor has a water pressure of at least one of the cooling water supply pipe and the cooling water discharge pipe. When it is detected that the temperature has decreased, the control means controls the solenoid valve for the cooling water supply pipe to close, and the electrode is detached from the electrode holder due to welding or being caught by the work piece. However, the pressure sensor detects a drop in the water pressure in the cooling water supply pipe and the cooling water discharge pipe, closes the solenoid valve for the cooling water supply pipe, and shuts off the cooling water supply. It is possible to provide an electric resistance spot welder that can be prevented.

以下に、図面を参照しつつ本発明の好ましい実施の形態を示す。
図1は本発明の参考実施形態を示す説明図である。1は電気抵抗スポット溶接機本体であり、この電気抵抗スポット溶接機本体1に、電極ホルダー2が対向して取り付けられている。電極ホルダー2の先端には、キャップチップ式の電極3が取り付けられている。電極ホルダー2が離接することにより、対向する電極3もまた離接するようになっていて、これら対向する電極3の間に被溶接物を挟んで加圧、通電して、被溶接部材物に流れる電機抵抗熱で被溶接物を溶かして溶接する。
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is an explanatory view showing a reference embodiment of the present invention. Reference numeral 1 denotes an electric resistance spot welder main body, and an electrode holder 2 is attached to the electric resistance spot welder main body 1 so as to face each other. A cap chip type electrode 3 is attached to the tip of the electrode holder 2. When the electrode holder 2 is separated, the opposed electrodes 3 are also separated from each other. The workpiece is sandwiched between the opposed electrodes 3 and pressurized and energized to flow to the workpiece. The work piece is melted and welded with electric resistance heat.

図2に電極部分の詳細図を示す。図2に示されるように、電極ホルダー2は中空になっていて、この電極ホルダー2の内部に略円筒形状の冷却管4が収納されている。この冷却管4の先端は、キャップチップ式の電極3の内部に臨むように配設されている。冷却管4から、冷却水が電極3の内部に供給されて、電極3を冷却するようになっている。   FIG. 2 shows a detailed view of the electrode portion. As shown in FIG. 2, the electrode holder 2 is hollow, and a substantially cylindrical cooling pipe 4 is accommodated inside the electrode holder 2. The tip of the cooling pipe 4 is disposed so as to face the inside of the cap chip type electrode 3. Cooling water is supplied into the electrode 3 from the cooling pipe 4 to cool the electrode 3.

図1において、10は冷却水供給管であり、冷却管4に接続している。この冷却水供給管10から冷却水を、冷却管4を通じて電極3に冷却水を供給するようになっている。   In FIG. 1, reference numeral 10 denotes a cooling water supply pipe, which is connected to the cooling pipe 4. The cooling water is supplied from the cooling water supply pipe 10 to the electrode 3 through the cooling pipe 4.

電極3を冷却した冷却水は、図2に示されるように、冷却水管4の外側の電極ホルダー2の内部を流通して排出される。図1において、11は冷却排出管であり、電極ホルダー2に接続し、冷却水管4の外側の電極ホルダー2の内部を流通して排出された冷却水が、冷却水供給管11を通じて外部に排出されるようになっている。なお、冷却水供給管10や冷却水排出管11内を流通する、冷却水の圧力は0.15MPa〜0.2MPa(ゲージ圧)である。また、本実施形態では、冷却水供給管10から供給された冷却水は、先ず上部電極を冷却し、次に下部電極を冷却するようになっている。   The cooling water that has cooled the electrode 3 flows through the inside of the electrode holder 2 outside the cooling water pipe 4 and is discharged, as shown in FIG. In FIG. 1, reference numeral 11 denotes a cooling discharge pipe, which is connected to the electrode holder 2, and the cooling water discharged through the inside of the electrode holder 2 outside the cooling water pipe 4 is discharged outside through the cooling water supply pipe 11. It has come to be. In addition, the pressure of the cooling water which distribute | circulates the inside of the cooling water supply pipe | tube 10 and the cooling water discharge pipe 11 is 0.15-MPa (gauge pressure). In the present embodiment, the cooling water supplied from the cooling water supply pipe 10 first cools the upper electrode and then cools the lower electrode.

冷却水供給管10には、冷却水供給管用電磁弁12が設けられている。この冷却水供給管用電磁弁12は、通電時には閉じて、冷却水の供給を遮断するようになっている。   The cooling water supply pipe 10 is provided with a cooling water supply pipe electromagnetic valve 12. The cooling water supply pipe solenoid valve 12 is closed when energized to cut off the supply of cooling water.

本実施形態では、冷却水排出管11から排出された冷却水は、再び冷却水供給管用電磁弁12を通じて、冷却水供給管10に戻って供給され、冷却水が循環するようになっているが、冷却水排出管11を通じて排出される冷却水を、冷却水供給管10に循環させずに、そのまま、外部に放出することとしても差し支えない。なお、冷却水排出管11を通じて排出された冷却水を、冷却水供給管10に循環させる場合には、冷却水排出管11を通じて排出された冷却水を、一端貯水タンクに貯水してから。冷却水供給管10に供給することが好ましい。この場合には、貯水タンクで冷却水が冷却して、電極3に供給される冷却水の温度が安定するというメリットがある。   In the present embodiment, the cooling water discharged from the cooling water discharge pipe 11 is supplied again to the cooling water supply pipe 10 through the cooling water supply pipe electromagnetic valve 12 so that the cooling water circulates. The cooling water discharged through the cooling water discharge pipe 11 may be discharged to the outside without being circulated through the cooling water supply pipe 10. When circulating the cooling water discharged through the cooling water discharge pipe 11 to the cooling water supply pipe 10, the cooling water discharged through the cooling water discharge pipe 11 is stored in one water storage tank. It is preferable to supply to the cooling water supply pipe 10. In this case, there is an advantage that the cooling water is cooled in the water storage tank and the temperature of the cooling water supplied to the electrode 3 is stabilized.

冷却水供給管用電磁弁12よりも電極3側の冷却水供給管10には、冷却水供給管12に圧縮空気を供給する圧縮空気供給管13が分岐接続されている。この圧縮空気供給管13には、圧縮空気の供給を遮断する、圧縮空気供給管用電磁弁14が設けられている。この圧縮空気供給管用電磁弁14は、通電時には開いて、圧縮空気を冷却水供給管10に供給するようになっている。   A compressed air supply pipe 13 that supplies compressed air to the cooling water supply pipe 12 is branched and connected to the cooling water supply pipe 10 on the electrode 3 side of the electromagnetic valve 12 for the cooling water supply pipe. The compressed air supply pipe 13 is provided with a compressed air supply pipe solenoid valve 14 for blocking the supply of compressed air. The compressed air supply pipe solenoid valve 14 is opened when energized to supply compressed air to the cooling water supply pipe 10.

圧縮空気供給管用電磁弁14の前段には、圧力調整器15が設けられていて、この圧力調整器15により、圧縮空気は0.4Mpa〜0.7MPa(ゲージ圧)の圧力に調整される。   A pressure regulator 15 is provided upstream of the compressed air supply pipe solenoid valve 14, and the compressed air is adjusted to a pressure of 0.4 MPa to 0.7 MPa (gauge pressure) by the pressure regulator 15.

冷却水排出管11には、逆止弁16が設けられている。この逆止弁16は、冷却水排出管11に排出された冷却水が、電極3側に逆流することを防止している。   The cooling water discharge pipe 11 is provided with a check valve 16. The check valve 16 prevents the cooling water discharged to the cooling water discharge pipe 11 from flowing backward to the electrode 3 side.

17は圧力センサーであり、冷却水供給管10や、冷却水排出管11の水圧を計測するものである。   A pressure sensor 17 measures the water pressure in the cooling water supply pipe 10 and the cooling water discharge pipe 11.

18は制御手段であり、冷却水供給管用電磁弁12及び圧縮空気供給管用電磁弁14の開閉を制御する。この制御手段18には、スイッチ19が接続されている。あるいは、制御手段18には、外部から作動信号や停止信号が入力されるようになっている。   Reference numeral 18 denotes control means for controlling the opening / closing of the cooling water supply pipe solenoid valve 12 and the compressed air supply pipe solenoid valve 14. A switch 19 is connected to the control means 18. Alternatively, an operation signal and a stop signal are input to the control means 18 from the outside.

図3に、第1の実施形態のタイムチャートを示し、第1の実施形態の発明の止水方法の動作について説明をする。電極3を交換する場合には、冷却水の漏洩を防止するために、冷却水の供給を遮断し、冷却水供給管10や冷却管4、冷却水排出管11内に残存する冷却水を除去しなければならない。   In FIG. 3, the time chart of 1st Embodiment is shown and operation | movement of the water stop method of invention of 1st Embodiment is demonstrated. When replacing the electrode 3, in order to prevent leakage of the cooling water, the cooling water supply is shut off, and the cooling water remaining in the cooling water supply pipe 10, the cooling pipe 4, and the cooling water discharge pipe 11 is removed. Must.

作業者がスイッチ19を操作してON側にするか、作動信号が制御手段18に入力されると、制御手段18が、冷却水供給管用電磁弁12に電流を投入し、冷却水供給管用電磁弁12を閉じて、冷却水の供給が遮断される。   When the operator operates the switch 19 to the ON side or when an operation signal is input to the control means 18, the control means 18 supplies current to the cooling water supply pipe electromagnetic valve 12, and the cooling water supply pipe electromagnetic The valve 12 is closed and the cooling water supply is shut off.

また、制御手段18は、圧縮空気供給管用電磁弁14に電流を所定時間a投入して、圧縮空気供給管用電磁弁14を所定時間a開けて、冷却水供給管10内に所定時間a圧縮空気を供給する。この際に、冷却水供給管10や冷却管4、冷却水排出管11内に残存する冷却水が、圧縮空気に同伴して、冷却水排出管11を通じて外部に排出される。   Further, the control means 18 inputs a current a to the compressed air supply pipe electromagnetic valve 14 for a predetermined time a, opens the compressed air supply pipe electromagnetic valve 14 for a predetermined time a, and then supplies the compressed air for a predetermined time a in the cooling water supply pipe 10. Supply. At this time, the cooling water remaining in the cooling water supply pipe 10, the cooling pipe 4, and the cooling water discharge pipe 11 is discharged to the outside through the cooling water discharge pipe 11 along with the compressed air.

冷却水供給管10や冷却管4、冷却水排出管11内から、冷却水が除去されるので、電極3を取り外しても、冷却水が漏洩することがない。電極3の交換作業が終了して、作業者がスイッチ19を操作してOFF側にするか、停止信号が制御手段18に入力されると、制御手段18は、冷却水供給管用電磁弁12への電流の投入を遮断し、冷却水供給管用電磁弁12が開いて、冷却水が冷却水供給管10から冷却管4を通じて電極3に供給される。   Since the cooling water is removed from the cooling water supply pipe 10, the cooling pipe 4, and the cooling water discharge pipe 11, the cooling water does not leak even when the electrode 3 is removed. When the replacement operation of the electrode 3 is completed and the operator operates the switch 19 to turn it OFF or a stop signal is input to the control means 18, the control means 18 moves to the electromagnetic valve 12 for the cooling water supply pipe. Then, the cooling water supply pipe solenoid valve 12 is opened, and the cooling water is supplied from the cooling water supply pipe 10 to the electrode 3 through the cooling pipe 4.

なお、圧縮空気供給管用電磁弁14に電流を投入する所定時間aは、冷却水供給管10や冷却管4、冷却水排出管11内に残存する冷却水の量によるが、これら冷却水供給管10や冷却管4、冷却水排出管11内に残存する冷却水を排出するのに十分な時間である。なお、冷却水供給管10や冷却管4、冷却水排出管11内に残存する冷却水の量が、200ccの場合には、圧縮空気供給管用電磁弁14に電流を投入する所定時間aは、0.5〜1秒である。また、図3に示すように、本実施形態では、制御手段18は、冷却水供給管用電磁弁12を閉じるのと同時に、圧縮空気供給管用電磁弁14を開けているが、冷却水供冷却水供給管用電磁弁12を開けた後に、圧縮空気供給管用電磁弁14を開ける制御をしても差し支えない。   The predetermined time a during which the current is supplied to the compressed air supply pipe solenoid valve 14 depends on the amount of cooling water remaining in the cooling water supply pipe 10, the cooling pipe 4, and the cooling water discharge pipe 11, but these cooling water supply pipes 10, a sufficient time for discharging the cooling water remaining in the cooling pipe 4 and the cooling water discharge pipe 11. When the amount of cooling water remaining in the cooling water supply pipe 10, the cooling pipe 4, and the cooling water discharge pipe 11 is 200 cc, the predetermined time a for supplying current to the compressed air supply pipe electromagnetic valve 14 is: 0.5 to 1 second. As shown in FIG. 3, in this embodiment, the control means 18 opens the compressed air supply pipe electromagnetic valve 14 simultaneously with closing the cooling water supply pipe electromagnetic valve 12. After the supply pipe solenoid valve 12 is opened, the compressed air supply pipe solenoid valve 14 may be controlled to be opened.

なお、逆止弁16の代わりに電磁弁を用いて、この電磁弁開閉することにより、冷却水排出管11を通じて排出された冷却水が、電極3側に逆流することを防止することとしても差し支えない。   It should be noted that by using an electromagnetic valve instead of the check valve 16 and opening and closing the electromagnetic valve, the cooling water discharged through the cooling water discharge pipe 11 can be prevented from flowing back to the electrode 3 side. Absent.

電極3は、被溶接物に溶着したり、被溶接物に引っかかったりすることにより、電極ホルダー2から脱落することがある。もし、電極3が電極ホルダー2から脱落すると、冷却水が漏洩してしまう。このため、電極3が脱落して、冷却水供給管10や冷却水排出管11の水圧が低下した場合には、圧力センサー17が、冷却水供給管10や冷却水排出管11内の水圧の低下を検出し、制御手段18が、冷却水供給管用電磁弁12に電流を投入して、冷却水供給管用電磁弁12を閉じて、冷却水の供給を遮断する制御をして、冷却水が漏洩することを防止している。なお、圧力センサー17が、冷却水供給管10や冷却水排出管11内の水圧の低下を検出した場合に、異常をブザー等で知らせたり、溶接ラインを停止させたりすることとしても差し支えない。   The electrode 3 may fall off from the electrode holder 2 by being welded to the work piece or being caught by the work piece. If the electrode 3 falls off from the electrode holder 2, the cooling water leaks. For this reason, when the electrode 3 falls off and the water pressure in the cooling water supply pipe 10 and the cooling water discharge pipe 11 decreases, the pressure sensor 17 detects the water pressure in the cooling water supply pipe 10 and the cooling water discharge pipe 11. The control unit 18 detects the decrease, and controls the solenoid valve 12 for cooling water supply pipe to close the cooling water supply pipe solenoid valve 12 to shut off the supply of cooling water. Prevents leakage. Note that when the pressure sensor 17 detects a decrease in the water pressure in the cooling water supply pipe 10 or the cooling water discharge pipe 11, the abnormality may be notified by a buzzer or the like, or the welding line may be stopped.

次に、図4に第1の実施形態の説明図を示し、第1の実施形態について説明をする。第1の実施形態の、電気抵抗スポット溶接機本体1や電極ホルダー2、電極3、冷却管4、冷却水供給管10、冷却水排出管11、冷却水供給管用電磁弁12、圧縮空気供給管13、圧縮空気供給管用電磁弁14、圧力調整器15、圧力センサー17は、参考実施形態と同じである。 Next, a description diagram of a first embodiment in FIG. 4, the first embodiment is described. Electrical resistance spot welder main body 1, electrode holder 2, electrode 3, cooling pipe 4, cooling water supply pipe 10, cooling water discharge pipe 11, cooling water supply pipe solenoid valve 12, compressed air supply pipe of the first embodiment 13. The compressed air supply pipe solenoid valve 14, the pressure regulator 15, and the pressure sensor 17 are the same as those in the reference embodiment .

しかし、第1の実施形態では、逆止弁16の代わりに、冷却水排出管11に、冷却水を遮断する冷却水排出管用電磁弁20を設けている。この冷却水排出管用電磁弁20は、通電時には閉じるようになっている。また、冷却水排出管用電磁弁20よりも電極3側の冷却水排出管11に、残存水排出管21を分岐接続している。 However, in the first embodiment, instead of the check valve 16, the cooling water discharge pipe 11 is provided with a cooling water discharge pipe electromagnetic valve 20 that blocks the cooling water. The cooling water discharge pipe solenoid valve 20 is closed when energized. Further, a residual water discharge pipe 21 is branched and connected to the cooling water discharge pipe 11 closer to the electrode 3 than the electromagnetic valve 20 for the cooling water discharge pipe.

残存水排出管21には、冷却水を遮断する残存水排出管用電磁弁22が設けられている。この残存水排出管用電磁弁22は、通電時には開くようになっている。   The residual water discharge pipe 21 is provided with a residual water discharge pipe solenoid valve 22 for blocking the cooling water. This residual water discharge pipe solenoid valve 22 is opened when energized.

23は制御手段であり、冷却水供給管用電磁弁12及び圧縮空気供給管電磁弁14、冷却水排出管用電磁弁20、残存水排出管用電磁弁22の開閉を制御する。この制御手段23には、スイッチ19が接続されている。あるいは、制御手段23には、外部から作動信号や停止信号が入力されるようになっている。   Reference numeral 23 denotes control means for controlling the opening and closing of the cooling water supply pipe solenoid valve 12 and the compressed air supply pipe solenoid valve 14, the cooling water discharge pipe solenoid valve 20, and the residual water discharge pipe solenoid valve 22. A switch 19 is connected to the control means 23. Alternatively, an operation signal and a stop signal are input to the control means 23 from the outside.

図5に、第1の実施形態のタイムチャートを示し、第1の実施形態の発明の冷却水の止水方法の動作について説明をする。作業者がスイッチ19を操作してON側にするか、作動信号が制御手段23に入力されると、制御手段23が、冷却水供給管用電磁弁12に電流を投入し、冷却水供給管用電磁弁12を閉じて、冷却水の供給が遮断される。 In FIG. 5, the time chart of 1st Embodiment is shown and operation | movement of the cooling water stop method of invention of 1st Embodiment is demonstrated. When the operator operates the switch 19 to the ON side or an operation signal is input to the control means 23, the control means 23 supplies current to the cooling water supply pipe solenoid valve 12, and the cooling water supply pipe electromagnetic The valve 12 is closed and the cooling water supply is shut off.

また、制御手段23は、残存水排出管用電磁弁22に電流を投入し、冷却水排出管用電磁弁22を開けると同時に、冷却水排出管用電磁弁20に電流を投入し、冷却水排出管用電磁弁20を閉じて、電極3から排出された冷却水が、残存水排出管21を通じて排出されるようにする。   Further, the control means 23 supplies current to the residual water discharge pipe electromagnetic valve 22 and opens the cooling water discharge pipe electromagnetic valve 22, and simultaneously supplies current to the cooling water discharge pipe electromagnetic valve 20, thereby cooling the cooling water discharge pipe electromagnetic valve. The valve 20 is closed so that the cooling water discharged from the electrode 3 is discharged through the residual water discharge pipe 21.

また、制御手段23は、圧縮空気供給管用電磁弁14に電流を所定時間a投入して、圧縮空気供給管用電磁弁14を所定時間a開けて、冷却水供給管10内に所定時間a圧縮空気を供給する。冷却水供給管10や冷却管4、冷却水排出管11内に残存する冷却水が、圧縮空気に同伴して、残存水排出管21を通じて外部に排出される。   In addition, the control means 23 supplies a current a to the compressed air supply pipe electromagnetic valve 14 for a predetermined time a, opens the compressed air supply pipe electromagnetic valve 14 for a predetermined time a, and enters the cooling water supply pipe 10 for a predetermined time a compressed air. Supply. The cooling water remaining in the cooling water supply pipe 10, the cooling pipe 4, and the cooling water discharge pipe 11 is discharged to the outside through the remaining water discharge pipe 21 along with the compressed air.

所定時間a経過後に、制御手段23は、残存水排出管用電磁弁22への電流の投入を遮断し、残存水排出管用電磁弁22を閉じる。   After the predetermined time “a” has elapsed, the control means 23 cuts off the supply of current to the residual water discharge pipe solenoid valve 22 and closes the residual water discharge pipe solenoid valve 22.

冷却水供給管10や冷却管4、冷却水排出管11内から冷却水が除去されるので、電極3を取り外しても、冷却水が漏洩することがない。電極3の交換作業が終了して、作業者がスイッチ19を操作してOFF側にするか、停止信号が制御手段23に入力されると、制御手段23は、冷却水供給管用電磁弁12及び冷却水排出管用電磁弁20への電流の投入を遮断し、冷却水供給管用電磁弁12及び冷却水排出管用電磁弁20を開いて、冷却水が冷却水供給管10から冷却管4を通じて電極3に供給される。   Since the cooling water is removed from the cooling water supply pipe 10, the cooling pipe 4, and the cooling water discharge pipe 11, the cooling water does not leak even if the electrode 3 is removed. When the replacement work of the electrode 3 is completed and the operator operates the switch 19 to turn it OFF or a stop signal is input to the control means 23, the control means 23 is connected to the solenoid valve 12 for the cooling water supply pipe and The current supply to the cooling water discharge pipe solenoid valve 20 is cut off, the cooling water supply pipe solenoid valve 12 and the cooling water discharge pipe solenoid valve 20 are opened, and the cooling water flows from the cooling water supply pipe 10 through the cooling pipe 4 to the electrode 3. To be supplied.

このように、第1の実施形態では止水時に、圧縮空気と同伴して排出される冷却水を、冷却水排出管11でなく、残存水排出管22を通じて排出することとしたので、冷却水供給管10に空気が混入して、電極3の冷却不良が発生することを防止することが可能となる。 As described above, in the first embodiment, when the water is stopped, the cooling water discharged along with the compressed air is discharged through the residual water discharge pipe 22 instead of the cooling water discharge pipe 11. It is possible to prevent air from entering the supply pipe 10 and causing a cooling failure of the electrode 3.

図6に、第2の実施形態の説明図を示し、第2の実施形態について説明をする。第2の実施形態の、電気抵抗スポット溶接機本体1や電極ホルダー2、電極3、冷却管4、冷却水供給管10、冷却水排出管11、冷却水供給管用電磁弁12、圧縮空気供給管13、圧縮空気供給管用電磁弁14、圧力調整器15、圧力センサー17、冷却水排出管用電磁弁20、残存水排出管21、残存水排出管用電磁弁22、は第1の実施形態と同じである。 Figure 6 shows a diagram of a second embodiment, the second embodiment is described. Electric resistance spot welder body 1, electrode holder 2, electrode 3, cooling pipe 4, cooling water supply pipe 10, cooling water discharge pipe 11, cooling water supply pipe electromagnetic valve 12, compressed air supply pipe of the second embodiment 13. Compressed air supply pipe solenoid valve 14, pressure regulator 15, pressure sensor 17, cooling water discharge pipe solenoid valve 20, residual water discharge pipe 21, and residual water discharge pipe solenoid valve 22 are the same as in the first embodiment. is there.

この第2の実施形態では、残存水排出管21の出口に、気液分離装置25を接続している。なお、25aはエアフィールターであり、このエアフィールター25aから空気を排出し、気液分離装置25内に異物が侵入することを防止している。 In the second embodiment, a gas-liquid separator 25 is connected to the outlet of the residual water discharge pipe 21. Reference numeral 25a denotes an air filter, which discharges air from the air filter 25a and prevents foreign matter from entering the gas-liquid separator 25.

気液分離装置25の出口には、気液分離装置出口電磁弁26が設けられている。この気液分離装置出口電磁弁26は通電時には、開くようになっている。   A gas-liquid separator outlet solenoid valve 26 is provided at the outlet of the gas-liquid separator 25. The gas-liquid separator outlet solenoid valve 26 is opened when energized.

27は制御手段であり、冷却水供給管用電磁弁12及び圧縮空気供給管用電磁弁14、冷却水排出管用電磁弁20、残存水排出管用電磁弁22、気液分離装置出口電磁弁26の開閉を制御する。この制御手段27には、スイッチ19が接続されている。あるいは、制御手段27には、外部から作動信号や停止信号が入力されるようになっている。   Reference numeral 27 denotes control means for opening and closing the cooling water supply pipe solenoid valve 12, the compressed air supply pipe solenoid valve 14, the cooling water discharge pipe solenoid valve 20, the residual water discharge pipe solenoid valve 22, and the gas-liquid separator outlet solenoid valve 26. Control. A switch 19 is connected to the control means 27. Alternatively, an operation signal and a stop signal are input to the control means 27 from the outside.

図7に、第2の実施形態のタイムチャートを示し、第2の実施形態の発明の冷却水の止水方法の動作について説明をする。作業者がスイッチ19を操作してON側にするか、作動信号が制御手段27に入力されると、制御手段27が、冷却水供給管用電磁弁12に電流を投入し、冷却水供給管用電磁弁12を閉じて、冷却水の供給が遮断される。 In FIG. 7, the time chart of 2nd Embodiment is shown and operation | movement of the cooling water stop method of invention of 2nd Embodiment is demonstrated. When the operator operates the switch 19 to turn it on or an operation signal is input to the control means 27, the control means 27 supplies current to the cooling water supply pipe solenoid valve 12, and the cooling water supply pipe electromagnetic The valve 12 is closed and the cooling water supply is shut off.

また、制御手段27は、残存水排出管用電磁弁22に電流を投入し、残存水排出管用電磁弁22を開けると同時に、冷却水排出管用電磁弁20に電流を投入し、冷却水排出管用電磁弁20を閉じて、電極3から排出された冷却水が、残存水排出管21を通じて排出されるようにする。   Further, the control means 27 supplies current to the residual water discharge pipe solenoid valve 22, opens the residual water discharge pipe solenoid valve 22, and simultaneously supplies current to the cooling water discharge pipe solenoid valve 20, thereby cooling the cooling water discharge pipe solenoid. The valve 20 is closed so that the cooling water discharged from the electrode 3 is discharged through the residual water discharge pipe 21.

また、制御手段27は、圧縮空気供給管用電磁弁14に電流を所定時間a投入して、圧縮空気供給管用電磁弁14を所定時間a開けて、冷却水供給管10内に所定時間a圧縮空気を供給する。冷却水供給管10や冷却管4、冷却水排出管11内に残存する冷却水が、圧縮空気に同伴して、残存水排出管21を通じて気液分離装置25に排出される。   Further, the control means 27 supplies a current a to the compressed air supply pipe electromagnetic valve 14 for a predetermined time a, opens the compressed air supply pipe electromagnetic valve 14 for a predetermined time a, and supplies the compressed air for a predetermined time a in the cooling water supply pipe 10. Supply. The cooling water remaining in the cooling water supply pipe 10, the cooling pipe 4, and the cooling water discharge pipe 11 is discharged to the gas-liquid separator 25 through the remaining water discharge pipe 21 along with the compressed air.

気液分離装置25に排出された冷却水は、所定時間a気液分離装置25内の気液分離槽25bに滞留され、空気が分離される。   The cooling water discharged to the gas-liquid separator 25 is retained in the gas-liquid separation tank 25b in the gas-liquid separator 25 for a predetermined time, and the air is separated.

所定時間a経過後に、制御手段27は、残存水排出管用電磁弁22への電流の投入を遮断し、残存水排出管用電磁弁22を閉じると同時に、気液分離装置出口電磁弁26に所定時間b電流を投入して、気液分離装置出口電磁弁26を所定時間b開けて、空気が除去された冷却水を気液分離装置25を通じて排出する。この排出された冷却水は、再び冷却水供給管側電磁弁12を通じて、冷却水供給管10に供給されて循環するようになっている。   After the predetermined time “a” has elapsed, the control means 27 cuts off the supply of current to the residual water discharge pipe electromagnetic valve 22 and closes the residual water discharge pipe electromagnetic valve 22, and simultaneously closes the gas-liquid separator outlet electromagnetic valve 26 for a predetermined time. b current is supplied, the gas-liquid separator outlet solenoid valve 26 is opened for a predetermined time b, and the cooling water from which air has been removed is discharged through the gas-liquid separator 25. The discharged cooling water is supplied to the cooling water supply pipe 10 through the cooling water supply pipe side electromagnetic valve 12 and circulates again.

所定時間b経過後に、制御手段27は、気液分離装置出口電磁弁26への電流の投入を遮断し、気液分離装置出口電磁弁26を閉じる。   After a predetermined time b has elapsed, the control means 27 cuts off the supply of current to the gas-liquid separator outlet solenoid valve 26 and closes the gas-liquid separator outlet solenoid valve 26.

冷却水供給管10や冷却管4、冷却水排出管11内から冷却水が除去されるので、電極3を取り外しても、冷却水が漏洩することがない。電極3の交換作業が終了して、作業者がスイッチ19を操作してOFF側にするか、停止信号が制御手段27に入力されると、制御手段27は、冷却水供給管用電磁弁12及び冷却水排出管用電磁弁20への電流の投入を遮断し、冷却水供給管用電磁弁12及び冷却水排出管用電磁弁20を開いて、冷却水が冷却水供給管10から冷却管4を通じて、電極3に供給される。   Since the cooling water is removed from the cooling water supply pipe 10, the cooling pipe 4, and the cooling water discharge pipe 11, the cooling water does not leak even if the electrode 3 is removed. When the replacement work of the electrode 3 is completed and the operator operates the switch 19 to turn it OFF or a stop signal is input to the control means 27, the control means 27 is connected to the electromagnetic valve 12 for the cooling water supply pipe and The current supply to the cooling water discharge pipe solenoid valve 20 is cut off, the cooling water supply pipe solenoid valve 12 and the cooling water discharge pipe solenoid valve 20 are opened, and the cooling water passes through the cooling pipe 4 from the cooling water supply pipe 10 to the electrode. 3 is supplied.

このように第2の実施形態では、圧縮空気と同伴して排出される冷却水を、気液分離装置25で空気を除去することとしたので、冷却水供給管10に空気が混入して、電極3の冷却不良が発生することを防止することが可能となり、また、冷却水を外部に排出することなく、再び冷却水供給管10に戻すこととしたので、冷却水を無駄に外部に排出することがない。 As described above, in the second embodiment, the cooling water discharged together with the compressed air is removed by the gas-liquid separator 25, so that air is mixed into the cooling water supply pipe 10, It is possible to prevent the electrode 3 from being poorly cooled, and the cooling water is returned to the cooling water supply pipe 10 again without being discharged to the outside. There is nothing to do.

なお、本発明は電気抵抗スポット溶接機に組みこまれるだけでなく、図1、図4、図6に示されるように、冷却水供給管用電磁弁12、圧縮空気供給管用電磁弁14、圧力センサー17、制御装置18、23、27等を一つのユニットとし、差込口30で既存の電気抵抗スポット溶接機の冷却水供給管10や冷却水排出管11の経路の途中に接続される冷却水の止水装置と構成しても差し支えない。   The present invention is not only incorporated in an electric resistance spot welder, but also as shown in FIGS. 1, 4, and 6, a cooling water supply pipe solenoid valve 12, a compressed air supply pipe solenoid valve 14, and a pressure sensor. 17, the control devices 18, 23, 27, etc. as one unit, and cooling water connected to the cooling water supply pipe 10 and the cooling water discharge pipe 11 of the existing electric resistance spot welder at the insertion port 30. It can be configured as a water stop device.

なお、定置の電気抵抗スポット溶接機だけでなく、溶接ガンのように、可動する電気抵抗スポット溶接機にも、本発明を適用することができることは言うまでもない。また、溶接ラインと連動して、所定回数溶接した後に、制御手段18、23、27に作動信号が入力されるようにして止水して、溶接ロボットで溶接ガンを動かして、チップドレッサーで電極3を整形したり、チップチェンジャーで電極3を交換したりすることとしても差し支えない。   Needless to say, the present invention can be applied not only to a stationary electric resistance spot welder but also to a movable electric resistance spot welder such as a welding gun. Also, after welding a predetermined number of times in conjunction with the welding line, water is stopped so that an operation signal is input to the control means 18, 23, 27, the welding gun is moved by the welding robot, and the electrode is moved by the tip dresser. 3 may be shaped or the electrode 3 may be replaced with a tip changer.

なお、キャップチップ式の電極3だけでなく、ウェルドナットを溶接するウェルドナット溶接用電極や、ウェルドボルトを溶接するウェルドボルト溶接用電極にも本発明を適用することができるのは言うまでもない。   Needless to say, the present invention can be applied not only to the cap chip type electrode 3 but also to a weld nut welding electrode for welding a weld nut and a weld bolt welding electrode for welding a weld bolt.

以上、現時点において、もっとも、実践的であり、かつ好ましいと思われる実施形態に関連して本発明を説明したが、本発明は、本願明細書中に開示された実施形態に限定されるものではなく、請求の範囲および明細書全体から読み取れる発明の要旨あるいは思想に反しない範囲で適宜変更可能であり、そのような変更を伴う電気抵抗スポット溶接機の冷却水の止水方法及び止水装置、電気抵抗スポット溶接機もまた技術的範囲に包含されるものとして理解されなければならない。   Although the present invention has been described above in connection with the most practical and preferred embodiments at the present time, the present invention is not limited to the embodiments disclosed herein. However, it can be changed as appropriate without departing from the spirit or concept of the invention that can be read from the claims and the entire specification, and the water stopping method and the water stopping device for the cooling water of the electric resistance spot welder accompanied by such a change, Electrical resistance spot welders should also be understood as being within the scope of the art.

参考実施形態を示す説明図である。It is explanatory drawing which shows reference embodiment. 電極部分の詳細図である。It is detail drawing of an electrode part. 参考実施形態のタイムチャートである。It is a time chart of reference embodiment. 第1の実施形態を示す説明図である。It is explanatory drawing which shows 1st Embodiment. 第1の実施形態のタイムチャートであるIt is a time chart of a 1st embodiment. 第2の実施形態を示す説明図である。It is explanatory drawing which shows 2nd Embodiment. 第2の実施形態のタイムチャートであるIt is a time chart of a 2nd embodiment. 電極部分の詳細図である。It is detail drawing of an electrode part.

1 電気抵抗スポット溶接機本体
2 電極ホルダー
3 電極
4 冷却管
10 冷却水供給管
11 冷却水排出管
12 冷却水供給管用電磁弁
13 圧縮空気供給管
14 圧縮空気供給管用電磁弁
15 圧力調整器
16 逆止弁
17 圧力センサー
18 制御手段(第1の実施形態)
19 スイッチ
20 冷却水排出管用電磁弁
21 残存水排出管
22 残存水排出管用電磁弁
23 制御手段(第2の実施形態)
25 気液分離装置
25a エアフィールター
25b 気液分離槽
26 気液分離装置出口電磁弁
27 制御装置(第2の実施形態)
30 差込口
50 電極ホルダー
51 水冷管
52 電極
a 所定時間
b 所定時間
DESCRIPTION OF SYMBOLS 1 Electric resistance spot welder body 2 Electrode holder 3 Electrode 4 Cooling pipe 10 Cooling water supply pipe 11 Cooling water discharge pipe 12 Solenoid valve for cooling water supply pipe 13 Compressed air supply pipe 14 Solenoid valve for compressed air supply pipe 15 Pressure regulator 16 Reverse Stop valve 17 Pressure sensor 18 Control means (first embodiment)
19 Switch 20 Solenoid valve for cooling water discharge pipe 21 Residual water discharge pipe 22 Solenoid valve for residual water discharge pipe 23 Control means (second embodiment)
25 Gas-liquid separator 25a Air filter 25b Gas-liquid separator 26 Gas-liquid separator outlet solenoid valve 27 Control device (second embodiment)
30 Insert 50 Electrode holder 51 Water-cooled tube 52 Electrode a Predetermined time b Predetermined time

Claims (4)

電極に冷却水を供給する冷却水供給管と、電極を冷却した冷却水を排出する冷却水排出管とを有する電気抵抗スポット溶接機に用いられる冷却水の止水装置であって、
冷却水供給管に流れる冷却水を遮断する冷却水供給管用電磁弁と、
この冷却水供給管用電磁弁よりも電極側の冷却水供給管に圧縮空気を供給する圧縮空気供給管と、
この圧縮空気供給管に流れる圧縮空気を遮断する圧縮空気供給管用電磁弁と、
前記冷却水供給管用電磁弁及び前記圧縮空気供給管用電磁弁の開閉を制御する制御手段を備えた冷却水の止水装置において、
冷却水排出管に冷却水の流れを遮断する冷却水排出管用電磁弁を設けるとともに、
この冷却水排出管用電磁弁が閉じた際に、電極から排出される冷却水を排出する残存水排出管を分岐接続し、
この残存水排出管に冷却水を遮断する残存水排出管用電磁弁を設け、
また、冷却水を止水する際に前記制御手段は、冷却水供給管用電磁弁を閉じて冷却水の供給を遮断し、前記冷却水排出用電磁弁を閉じ、前記残存水排出管用電磁弁を開けて、電極から排出された冷却水を、前記残存水排出管を通じて排出し、圧縮空気供給管用電磁弁を所定時間開けて冷却水供給管に所定時間圧縮空気を供給した後に、前記圧縮空気供給管用電磁弁を閉じるように制御をするものとして、冷却水供給管に空気が混入して、電極の冷却不良が発生するのを防止したことを特徴とする電気抵抗スポット溶接機の冷却水の止水装置。
A cooling water stop device used in an electric resistance spot welding machine having a cooling water supply pipe for supplying cooling water to an electrode and a cooling water discharge pipe for discharging cooling water that has cooled the electrode,
A solenoid valve for a cooling water supply pipe that shuts off the cooling water flowing through the cooling water supply pipe;
A compressed air supply pipe for supplying compressed air to the cooling water supply pipe on the electrode side of the electromagnetic valve for the cooling water supply pipe;
A solenoid valve for a compressed air supply pipe that blocks the compressed air flowing through the compressed air supply pipe;
In a cooling water stop device provided with control means for controlling opening and closing of the electromagnetic valve for cooling water supply pipe and the electromagnetic valve for compressed air supply pipe,
The cooling water discharge pipe is provided with a solenoid valve for cooling water discharge pipe that blocks the flow of cooling water,
When this cooling water discharge pipe solenoid valve is closed, the remaining water discharge pipe for discharging the cooling water discharged from the electrode is branched and connected,
This residual water discharge pipe is provided with a residual water discharge pipe solenoid valve that shuts off the cooling water ,
Further, when stopping the cooling water, the control means closes the cooling water supply pipe solenoid valve to shut off the cooling water supply, closes the cooling water discharge solenoid valve, and closes the residual water discharge pipe solenoid valve. The cooling water discharged from the electrode is discharged through the residual water discharge pipe, the compressed air supply pipe solenoid valve is opened for a predetermined time and compressed air is supplied to the cooling water supply pipe for a predetermined time, and then the compressed air supply is performed. In order to control the solenoid valve for the pipe, the cooling water supply of the electric resistance spot welder is prevented from causing poor cooling of the electrode due to air entering the cooling water supply pipe. Water equipment.
残存水排出管を通じて排出される冷却水から空気を除去する気液分離装置を設けたことを特徴とする請求項1に記載の電気抵抗スポット溶接機の冷却水の止水装置。   2. The water stop device for cooling water of an electric resistance spot welder according to claim 1, further comprising a gas-liquid separator for removing air from the cooling water discharged through the residual water discharge pipe. 冷却水供給管及び冷却水排出管少なくとも一方の水圧を検出する圧力センサーを設け、止水時以外に前記圧力センサーが、前記冷却水供給管及び前記冷却水排出管の少なくとも一方の水圧が低下したことを検出した場合には、制御手段は冷却水供給管用電磁弁を閉じる制御をすることを特徴とする請求項1または2に記載の電気抵抗スポット溶接機の冷却水の止水装置。 A pressure sensor for detecting the water pressure of at least one of the cooling water supply pipe and the cooling water discharge pipe is provided, and the water pressure of at least one of the cooling water supply pipe and the cooling water discharge pipe is reduced except when the water is stopped. 3. The water stop device for cooling water of the electric resistance spot welder according to claim 1, wherein the control means performs control to close the electromagnetic valve for the cooling water supply pipe when it is detected. 請求項1〜3のいずれかの電気抵抗スポット溶接機の冷却水の止水装置を備えたことを特徴とする電気抵抗スポット溶接機。   An electric resistance spot welder comprising the cooling water stop device for the electric resistance spot welder according to claim 1.
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