JP5219751B2 - Hoisting machine with built-in load-sensitive automatic transmission and load-sensitive automatic transmission - Google Patents

Hoisting machine with built-in load-sensitive automatic transmission and load-sensitive automatic transmission Download PDF

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JP5219751B2
JP5219751B2 JP2008289583A JP2008289583A JP5219751B2 JP 5219751 B2 JP5219751 B2 JP 5219751B2 JP 2008289583 A JP2008289583 A JP 2008289583A JP 2008289583 A JP2008289583 A JP 2008289583A JP 5219751 B2 JP5219751 B2 JP 5219751B2
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貴幸 河西
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本発明は、負荷感応型自動変速装置と負荷感応型自動変速機を内蔵した巻上機に関するもので、詳しくは、高負荷低速回転時における駆動力伝達を円滑に行うとともに、高負荷低速回転切替え時における騒音、衝撃の少ない負荷感応型自動変速機と前記負荷感応型自動変速装置を内蔵した巻上機に関する。   The present invention relates to a load-sensitive automatic transmission and a hoisting machine incorporating a load-sensitive automatic transmission, and more specifically, smoothly transmits driving force during high-load low-speed rotation, and also switches high-load low-speed rotation. The present invention relates to a load-sensitive automatic transmission with less noise and impact and a hoisting machine incorporating the load-sensitive automatic transmission.

手動チェーンブロックは、ロードチェーンの吊上げる最大荷重および作業者がハンドチェーンに加えることができる最大手引き力に基づき、減速比が決定されており、無負荷時にハンドチェーンを引いても、上記の減速比でロードチェーンが作動するため、極めて作業効率が悪いという課題を有していた。   For manual chain blocks, the reduction ratio is determined based on the maximum load that the load chain can lift and the maximum pulling force that an operator can apply to the hand chain. Since the load chain operates at a ratio, the work efficiency is extremely poor.

この課題を解決するため、巻上機のハンドチェーン(入力側)とロードチェーン(出力側)の間に変速装置を内蔵し、無負荷時にロードチェーンの巻取り速度を高速にするようにした巻上機が開発されている。   In order to solve this problem, a gearbox is built in between the hand chain (input side) and the load chain (output side) of the hoist so that the winding speed of the load chain is increased at no load. An upper machine has been developed.

上記変速装置を内蔵した巻上機は、ハンドホイールからの回転トルクを1対1の回転比で駆動軸に伝達する第1クラッチ手段と、巻取り速度を高速とする増速変速装置に伝達する第2クラッチ手段と、前記、第1クラッチ手段と、第2クラッチ手段とを係脱するための伝達プレートとを備え、ロードシーブに負荷が掛かる場合にハンドホイールを回転すると、第1クラッチ手段が係合し、第2クラッチ手段を解放する方向に前記伝達プレートが移動し、巻取り速度を高速から低速に切り替え、無負荷時には第2クラッチが係合し、巻取り速度を高速にする自動変速装置を備えたものである。〔特許文献1〕
上記した特許文献1に記載された巻上機の自動変速装置は、ハンドホイールからの回転トルクを1対1の回転比で駆動軸に伝達する第1クラッチ手段と、増速変速装置に伝達する第2クラッチ手段と、第1、第2クラッチ手段の切換えを行う伝達プレートを備え、切換え時には伝達プレートをスライドさせ、機械的にクラッチ手段を切換えるようにしたものである。
特開2001-146391号公報
The hoisting machine with the built-in transmission is transmitted to the first clutch means for transmitting the rotational torque from the handwheel to the drive shaft at a 1: 1 rotation ratio, and to the speed increasing transmission for increasing the winding speed. A second clutch means; a transmission plate for engaging and disengaging the first clutch means and the second clutch means; and when the handwheel is rotated when a load is applied to the load sheave, the first clutch means The transmission plate moves in the direction of engaging and releasing the second clutch means, the winding speed is switched from high speed to low speed, and the second clutch is engaged when no load is applied to increase the winding speed. It is equipped with a device. [Patent Document 1]
The automatic transmission device for a hoist described in Patent Document 1 described above transmits the rotational torque from the handwheel to the drive shaft at a one-to-one rotation ratio and to the speed increasing transmission. A second clutch means and a transmission plate for switching between the first and second clutch means are provided, and the transmission plate is slid during switching to mechanically switch the clutch means.
JP 2001-146391 A

上記特許文献1に記載された巻上機の自動変速機は、2つのクラッチ機構を備え、無負荷時には高速巻上げを可能にするものであるが、伝達プレートを機械的にスライドさせる接触式の切替え方式であるため、切替え時の内部抵抗が大きく、操作性が悪いという課題を有していた。   The automatic transmission of the hoist described in Patent Document 1 includes two clutch mechanisms and enables high-speed hoisting when there is no load, but is a contact-type switching that mechanically slides the transmission plate. Because of this method, there was a problem that the internal resistance during switching was large and the operability was poor.

本発明は上記課題を解決するもので、作業者が荷重の状態が変化する度に煩雑な変速操作を行う必要が無く、また、定格以上の荷重を巻上げる場合には、低速側回転部材と出力回転部材間の動力伝達を円滑に行うことが可能で、切換時における衝撃、騒音を減少できる負荷感応型自動変速装置を提供し、さらに、巻上機のハンドホイールとロードチェーンのオフセット量を小さくして、巻上機本体のバランスを改善し、操作時の振れを抑制できる小型・軽量化が可能な負荷感応型自動変速機を内蔵した巻上機を提供することを目的とする。   The present invention solves the above-described problem, and it is not necessary for the operator to perform a complicated shifting operation every time the load state changes. Provides a load-sensitive automatic transmission that can smoothly transmit power between output rotating members, reduce shock and noise during switching, and further reduce the offset of the handwheel and load chain of the hoist It is an object of the present invention to provide a hoisting machine incorporating a load-sensitive automatic transmission that can be reduced in size to improve the balance of the hoisting machine main body and can be reduced in size and weight so as to suppress vibration during operation.

本発明は上記課題を解決するため、外部負荷の大きさに応じて低負荷伝達位置と高負荷伝達位置間で変位する出力回転手段を備えたクラッチ装置であって、
高負荷を伝達する外側磁性体を有する低速側入力回転部材と、
低速側入力回転部材と回転増速装置を介して連結され、低負荷を伝達する内側磁性体を有する高速側入力回転部材と、
外部負荷の大きさに応じて作用する位置切り替え手段によって両回転部材の回転軸の軸線方向に変位し、前記低速側入力回転部材と高速側入力回転部材のいずれか一方の磁性体と磁気的に係合する中間磁性体を有し、低負荷高速回転及び高負荷低速回転の切り換えを行なう出力回転部材を備え、
前記低速側入力回転部材は、外側磁性体の側面に固接された低速伝達円板と、
前記出力回転部材が低速側入力回転部材と磁気的に係合する位置に変位する動作に連動し、
出力回転部材に押動されて前記外側磁性体から離間し、前記中間磁性体が外側磁性体と磁気的に係合した後に、外側磁性体と磁気的に係合するために中間磁性体に備えられた磁石に吸引されて、出力回転部材と機械的に係合するトルク伝達円板を有し、
出力回転部材は、低速側入力回転部材の前記トルク伝達円板と係合する凸部を有すると共に、中間磁性体に前記外側磁性体と前記内側磁性体のいずれか一方と磁気的に係合可能な外側及び内側連結部を有し、
前記トルク伝達円板は、前記出力回転部材の中間磁性体が低速側入力回転部材の外側磁性体と対向し磁気的に係合した後に、出力回転部材と係合することを特徴とする。
In order to solve the above problems, the present invention is a clutch device including an output rotating means that is displaced between a low load transmission position and a high load transmission position according to the size of an external load,
A low-speed input rotating member having an outer magnetic body for transmitting a high load;
A high-speed input rotating member having an inner magnetic body that is connected to the low-speed input rotating member via a rotation speed increasing device and transmits a low load;
The position switching means acting according to the magnitude of the external load is displaced in the axial direction of the rotating shafts of both rotating members, and magnetically contacts either the low-speed input rotating member or the high-speed input rotating member. It has an intermediate magnetic body to be engaged, and includes an output rotating member that switches between low load high speed rotation and high load low speed rotation,
The low-speed side input rotation member is a low-speed transmission disk fixedly contacted to the side surface of the outer magnetic body;
In conjunction with the movement of the output rotating member to a position where it is magnetically engaged with the low-speed input rotating member,
Apart from the outer magnetic body is pushed to the output rotary member, after said intermediate magnetic member is engaged with the magnetically outer magnetic, provided in the intermediate magnetic member for engaging the magnetically outer magnetic A torque transmitting disk that is attracted to the magnet and mechanically engaged with the output rotating member;
The output rotation member has a convex portion that engages with the torque transmission disk of the low-speed side input rotation member, and can be magnetically engaged with either the outer magnetic body or the inner magnetic body on an intermediate magnetic body. Having outer and inner connecting parts,
The torque transmission disc is engaged with the output rotating member after the intermediate magnetic body of the output rotating member faces and magnetically engages the outer magnetic body of the low-speed input rotating member.

また、前記低速側入力回転部材は、外側磁性体の側面に設けられ、トルク伝達円板と嵌合する嵌合凸部を有する低速伝達円板と、
前記低速円板の凸部と嵌合する溝部を有する磁性体からなるトルク伝達円板を有し、
中間磁性体の外側連結部が外側磁性体に対向後に、出力回転部材の凸部がトルク伝達円板の溝部側面と係合することを特徴とする。
Further, the low-speed side input rotation member is provided on a side surface of the outer magnetic body, and a low-speed transmission disk having a fitting convex part to be fitted to the torque transmission disk,
Having a torque transmission disk made of a magnetic material having a groove to be fitted to the convex part of the low-speed disk;
The convex portion of the output rotating member is engaged with the groove side surface of the torque transmitting disc after the outer coupling portion of the intermediate magnetic body faces the outer magnetic body.

また、巻上機のハンドホイールとメカニカルブレーキの駆動部材間に負荷感応型自動変速機を内蔵した巻上機であって、
ハンドホイールに連結され、高負荷を伝達する外側磁性体を有する低速側入力回転部材と、
低速側入力回転部材と回転増速装置を介して連結され、低負荷を伝達する内側磁性体を有する高速側入力回転部材と、
外部負荷の大きさに応じて作用する位置切り替え手段によって両回転部材の回転軸の軸線方向に変位し、前記低速側入力回転部材と高速側入力回転部材のいずれか一方の磁性体と磁気的に係合する中間磁性体を有し、低負荷高速回転及び高負荷低速回転の切り換えを行なう出力回転部材を備え、
前記低速側入力回転部材は、ハンドホイールに連結された外側磁性体と、外側磁性体の側面に固接された低速伝達円板と、
前記出力回転部材が低速側入力回転部材と磁気的に係合する位置に変位する動作に連動し、
出力回転部材に押動されて前記外側磁性体から離間し、前記中間磁性体が外側磁性体と磁気的に係合した後に、外側磁性体と磁気的に係合するために中間磁性体に備えられた磁石に吸引されて、出力回転手段と機械的に係合するトルク伝達円板を有し、
出力回転部材は、低速側入力回転部材の前記トルク伝達円板と係合する凸部を有すると共に、中間磁性体に前記外側磁性体と前記内側磁性体のいずれか一方と磁気的に係合可能な外側及び内側連結部を有し、
前記トルク伝達円板は、前記出力回転部材の中間磁性体が低速側入力回転部材の外側磁性体と対向し磁気的に係合した後に、出力回転部材と係合することを特徴とする。
In addition, the hoisting machine has a load-sensitive automatic transmission built in between the handwheel of the hoisting machine and the driving member of the mechanical brake,
A low-speed input rotating member having an outer magnetic body connected to the handwheel and transmitting a high load;
A high-speed input rotating member having an inner magnetic body that is connected to the low-speed input rotating member via a rotation speed increasing device and transmits a low load;
The position switching means acting according to the magnitude of the external load is displaced in the axial direction of the rotating shafts of both rotating members, and magnetically contacts either the low-speed input rotating member or the high-speed input rotating member. It has an intermediate magnetic body to be engaged, and includes an output rotating member that switches between low load high speed rotation and high load low speed rotation,
The low-speed side input rotating member includes an outer magnetic body connected to a handwheel, a low-speed transmission disc fixedly connected to a side surface of the outer magnetic body,
In conjunction with the movement of the output rotating member to a position where it is magnetically engaged with the low-speed input rotating member,
Apart from the outer magnetic body is pushed to the output rotary member, after said intermediate magnetic member is engaged with the magnetically outer magnetic, provided in the intermediate magnetic member for engaging the magnetically outer magnetic A torque transmitting disk that is attracted to the magnet and mechanically engaged with the output rotating means;
The output rotation member has a convex portion that engages with the torque transmission disk of the low-speed side input rotation member, and can be magnetically engaged with either the outer magnetic body or the inner magnetic body on an intermediate magnetic body. Having outer and inner connecting parts,
The torque transmission disc is engaged with the output rotating member after the intermediate magnetic body of the output rotating member faces and magnetically engages the outer magnetic body of the low-speed input rotating member.

また、前記低速側入力回転部材は、外側磁性体の側面に設けられ、トルク伝達円板と嵌合する嵌合凸部を有する低速伝達円板と、
前記低速円板の凸部と嵌合する溝部を有する磁性体からなるトルク伝達円板からなり、
中間磁性体の外側連結部が外側磁性体に対向後に、出力回転部材の凸部がトルク伝達円板の溝部側面と係合することを特徴とする。
Further, the low-speed side input rotation member is provided on a side surface of the outer magnetic body, and a low-speed transmission disk having a fitting convex part to be fitted to the torque transmission disk,
It consists of a torque transmission disk made of a magnetic material having a groove that fits with the convex part of the low-speed disk,
The convex portion of the output rotating member is engaged with the groove side surface of the torque transmitting disc after the outer coupling portion of the intermediate magnetic body faces the outer magnetic body.

また、外側磁性体をハンドホイールに連結された入力管の端面に設け、前入力管を巻上機に固接された外周フレームの内周に回転自在に軸支し、出力伝達手段を入力管の内周に回転自在に軸支し、入力管及び出力伝達出段の回転中心を巻上機の駆動軸と同一軸線上に設けたことを特徴とする。 Further, provided on the end face of the input tube connected to outer magnetic handwheel, rotatably journalled, receives the output transmitting means pre-Symbol input tube to the inner periphery of the outer peripheral frame which is fixedly connected to the hoist The shaft is rotatably supported on the inner periphery of the tube, and the rotation center of the input tube and the output transmission output stage is provided on the same axis as the drive shaft of the hoisting machine.

さらに、前記回転増速装置は遊星歯車機構であって、前記ハンドホイルは前記遊星歯車機構のプラネタリキャリアを介して低速側入力回転部材に連結されていることを特徴とする。   Further, the rotation speed increasing device is a planetary gear mechanism, and the handwheel is connected to a low speed side input rotation member via a planetary carrier of the planetary gear mechanism.

本発明の負荷感応型自動変速装置と前記負荷感応型自動変速装置を内蔵した巻上機は、動力伝達の切替えを磁気を用いた非接触回転スラスト変換機構によって実現するので、変速機内部の機械的接触は歯車と低速側回転部材と出力回転部材間に設けた係合手段に限定されるため、スムーズな切替え操作が可能となり、また、作業者は荷重の状態が変化する度に煩雑な変速操作を行う必要はなくなる。   The hoisting machine incorporating the load-sensitive automatic transmission and the load-sensitive automatic transmission of the present invention realizes switching of power transmission by a non-contact rotary thrust conversion mechanism using magnetism. Since the mechanical contact is limited to the engagement means provided between the gear, the low-speed rotation member, and the output rotation member, a smooth switching operation is possible, and the operator can change the complicated speed change whenever the load state changes. There is no need to perform any operation.

また、出力回転部材と低速側入力回転部材との間に機械的係合手段が設けられており、低速側入力回転部材の係合部は、出力回転部材が高負荷低速回転位置に変位する動作に連動し、外側磁性体から離間する方向に変位し、中間磁性体が外側磁性体と磁気的に係合した後に出力回転部材が低速側入力回転部材に対向した後に、出力回転部材と低速側入力回転部材の係合部が係合し、出力回転部材と低速側入力回転部材との間でトルクを伝達させるので、大きなトルクでも確実に伝達することができる。   Further, a mechanical engagement means is provided between the output rotating member and the low speed side input rotating member, and the engaging portion of the low speed side input rotating member is an operation in which the output rotating member is displaced to the high load low speed rotating position. The output rotating member is opposed to the low speed side input rotating member after the intermediate magnetic body is magnetically engaged with the outer magnetic body, and then the output rotating member and the low speed side are moved. Since the engaging portion of the input rotating member is engaged and torque is transmitted between the output rotating member and the low speed side input rotating member, even a large torque can be reliably transmitted.

また、入力側の外側磁性体と出力側の中間磁性体が対向する動作に先行して出力回転部材と低速側入力回転部材の係合部が係合すると噛み合時に衝撃、騒音が発生するが、本発明によると、係合部は中間磁性体が外側磁性体と対向後に係合するので、クラッチ切換え時における機械的接触が少なく、かつ衝撃、騒音の発生を確実に減少することができる。しかも、磁力を増大化させることもなく、装置全体の大型化を招来する虞れもない。従って、装置全体の大型化を招来する虞れがなく、良好にトルクの伝達を行うことができるという効果を奏する。   Further, if the engaging portion of the output rotating member and the low speed input rotating member is engaged prior to the operation in which the outer magnetic body on the input side and the intermediate magnetic body on the output side face each other, impact and noise are generated at the time of meshing. According to the present invention, since the engaging portion is engaged after the intermediate magnetic body faces the outer magnetic body, the mechanical contact at the time of clutch switching is small, and the generation of impact and noise can be surely reduced. In addition, the magnetic force is not increased, and there is no possibility of increasing the size of the entire apparatus. Therefore, there is no risk of increasing the size of the entire apparatus, and there is an effect that torque can be transmitted satisfactorily.

また、動力入力手段であるハンドホイールから磁気式負荷感応型変速機に伝達する伝達手段を入力管とし、入力管内に磁気式負荷感応型変速機を内蔵するようにしたので、入力手段と磁気式負荷感応型変速機の出力手段を磁気式負荷感応型変速機の軸方向において、同一方向に配置することが可能となり、巻き上げ機の本体フレームの側面直近に配置することができ、巻上機全体を小形化でき、かつ、ハンドホイールに巻き掛けたチェーンを操作しても、本体の振れ量を抑えることができて、操作性を向上できるという効果を有する。   In addition, the transmission means that transmits power from the handwheel, which is a power input means, to the magnetic load-sensitive transmission is an input pipe, and the magnetic load-sensitive transmission is built in the input pipe. The output means of the load-sensitive transmission can be arranged in the same direction in the axial direction of the magnetic load-sensitive transmission, and can be arranged in the immediate vicinity of the side surface of the main body frame of the hoisting machine. Can be reduced in size, and even if a chain wound around a handwheel is operated, the amount of deflection of the main body can be suppressed, and the operability can be improved.

以下、本発明の負荷感応型自動変速装置を備えた巻上機の実施の形態について図面を参照して説明する。   Embodiments of a hoisting machine equipped with a load-sensitive automatic transmission according to the present invention will be described below with reference to the drawings.

図1は本発明の巻上機の側面断面図、図2は負荷感応型自動変速装置の側面断面図、図3は自動変速装置の拡大概要因、図4は中間磁性体、外側コ字状磁性体、低速伝達円板及びトルク伝達円板を示す概要図、図5(a)〜(d)は低速側入力回転部材、高速側入力回転部材と出力回転部材の切換え動作を示す説明図、図6は低負荷高速回転時の負荷感応型自動変速装置の正面断面図、図7は高負荷低速回転時の負荷感応型自動変速装置の正面断面図、図8(a)はスラスト変換機構の構成説明図、(b)は円周方向断面図、図9(a)は磁気クラッチ機構の構成説明図、(b)は円周方向断面図、図10は本発明の他の実施の形態の巻上機の側面断面図、図11は他の実施の形態の自動変速装置の拡大概要図、である。
〔実施の形態1〕
図1〜図9を用いて、本発明の負荷感応型自動変速装置と前記変速装置を内蔵した巻上機の実施の形態について説明する。
図において、1はロードシーブ及び減速ギヤ用軸受を備えた本体フレーム、2は本体フレーム1.1間に回転可能に軸支され、図示しないロードチェーンを巻き上げ巻き下げするロードシーブ、2aはロードシーブ2の中空軸に軸着されたロードギヤ、3はロードシーブ2の挿通孔に回転自在に貫装された駆動軸で、一端にはピニオン3a、他端には雄ねじ3bが設けられている。4はリンクチェーンが掛架されるハンドホイールで、外周フレーム25に回転自在に軸支されている。5は駆動軸3に回転不能に軸着された受圧部材で、ボス部5aには一対のブレーキ板7a、7bと、ブレーキ板7a、7bに挟装される逆転防止用爪車8が回転可能に外装されている。6は駆動軸3のピニオン3aと噛合し、ロードギヤ2aと噛合する図示しない減速歯車(小)と同軸に軸着された減速ギヤ(大)で、駆動軸3の回転を減速してロードシーブ2に伝達している。9は雌ネジ9aを有し、前記駆動軸3の雄ねじ3bに螺合する駆動部材で、正転することでブレーキ板7a、7b及び逆転防止用爪車8を介して受圧部材5を押圧し、駆動部材9の回転を駆動軸3に伝達するように構成され、逆転することで前記押圧方向とは逆方向にスライドして逆転防止用爪車8との係合を解放し逆転(巻き下げ)を可能にするようにメカニカルブレーキを構成している。
1 is a side sectional view of a hoist according to the present invention, FIG. 2 is a side sectional view of a load-sensitive automatic transmission, FIG. 3 is an enlarged schematic diagram of the automatic transmission, FIG. 4 is an intermediate magnetic body, and an outer U-shape. FIG. 5 is a schematic diagram showing a magnetic body, a low-speed transmission disc, and a torque transmission disc, and FIGS. 5A to 5D are explanatory diagrams showing a switching operation of a low-speed side input rotary member, a high-speed side input rotary member, and an output rotary member. 6 is a front sectional view of the load-sensitive automatic transmission during low-load high-speed rotation, FIG. 7 is a front-sectional view of the load-sensitive automatic transmission during high-load low-speed rotation, and FIG. FIG. 9B is a cross-sectional view in the circumferential direction, FIG. 9A is a cross-sectional view of the magnetic clutch mechanism, FIG. 10B is a cross-sectional view in the circumferential direction, and FIG. 10 shows another embodiment of the present invention. FIG. 11 is an enlarged schematic view of an automatic transmission device according to another embodiment.
[Embodiment 1]
DESCRIPTION OF EMBODIMENTS Embodiments of a load-sensitive automatic transmission of the present invention and a hoisting machine incorporating the transmission are described with reference to FIGS.
In the figure, 1 is a main body frame provided with a load sheave and a reduction gear bearing, 2 is a load sheave rotatably supported between the main body frames 1.1, and winds up and lowers a load chain (not shown), and 2a is a load sheave. A load gear 3 is attached to the hollow shaft 2, and a drive shaft 3 is rotatably inserted in an insertion hole of the load sheave 2. A pinion 3 a is provided at one end and a male screw 3 b is provided at the other end. Reference numeral 4 denotes a handwheel on which a link chain is hung, and is rotatably supported on the outer peripheral frame 25. Reference numeral 5 denotes a pressure-receiving member that is non-rotatably attached to the drive shaft 3. A pair of brake plates 7a and 7b and a reverse rotation preventing claw wheel 8 sandwiched between the brake plates 7a and 7b are rotatable on the boss portion 5a. It is exterior. Reference numeral 6 denotes a reduction gear (large) that meshes with the pinion 3a of the drive shaft 3 and is coaxially mounted with a reduction gear (not shown) that meshes with the load gear 2a. The load sheave 2 reduces the rotation of the drive shaft 3 To communicate. A drive member 9 has a female screw 9a and is screwed into the male screw 3b of the drive shaft 3. By rotating forward, the pressure receiving member 5 is pressed through the brake plates 7a and 7b and the reverse rotation preventing wheel 8. The rotation of the drive member 9 is configured to be transmitted to the drive shaft 3, and by reversing, the slide with the reverse direction of the pressing direction is released and the engagement with the reverse rotation preventing claw wheel 8 is released. ) Is configured to enable the mechanical brake.

10はクラッチ板、10aは後記する出力円板30とクラッチ板10を連結する連結孔、11a、11bはクラッチ板10の両側を挾装する摩擦板、12はクラッチ押え、13aは押圧バネ、13bはトルク設定用ナットで、これらクラッチ板10〜トルク設定用ナット13bでフリクションクラッチ手段を構成し、駆動部材9と後記する変速装置間に動力伝達可能に介装されている。   10 is a clutch plate, 10a is a connecting hole for connecting the output disk 30 and the clutch plate 10 to be described later, 11a and 11b are friction plates for fitting both sides of the clutch plate 10, 12 is a clutch presser, 13a is a pressing spring, 13b Is a torque setting nut, and the clutch plate 10 to the torque setting nut 13b constitutes a friction clutch means, and is interposed between the drive member 9 and a transmission described later so as to transmit power.

前記フリクションクラッチ手段を設けることで、吊り上げ加重が超過しても、フリクションクラッチが滑り、自動変速機に所定のトルク以上の負荷が掛かるのを防ぎ、変速装置の故障の発生を防止することができる。フリクションクラッチのトルク値はトルク設定用ナット13bで押圧バネ13aのバネ力を所定値に調整することで適宜設定される。   By providing the friction clutch means, it is possible to prevent the friction clutch from slipping and applying a load exceeding a predetermined torque to the automatic transmission even if the lifting weight is exceeded, and to prevent the transmission from being broken. . The torque value of the friction clutch is appropriately set by adjusting the spring force of the pressing spring 13a to a predetermined value with the torque setting nut 13b.

本実施の形態では、後記する変速装置の出力円板30と駆動部材9間に前記したフリクションクラッチ手段を設けたが、出力円板30を駆動部材に直接連結することも可能である。   In the present embodiment, the friction clutch means described above is provided between the output disk 30 and the drive member 9 of the transmission to be described later. However, the output disk 30 can be directly connected to the drive member.

以下、本発明の負荷感応型自動変速装置について説明する。
14はハンドホイール4に連結され、後記する外周フレーム25に回転自在に外周を軸支される中空の入力軸である入力管、15は外周フレーム25に軸受け37eを介して内接し、外周を軸支され、入力管14の端面で円周方向内側に開口し、低速伝達円板16を介して後記するプラネタリーキャリア22を回転する断面コ字型の磁性体からなる外側コ字状磁性体で、後記する中間磁性体19の外側歯部19a(外側連結部)と対向する歯部15aを有する。
The load sensitive automatic transmission of the present invention will be described below.
Reference numeral 14 denotes an input pipe which is a hollow input shaft connected to the handwheel 4 and rotatably supported by an outer peripheral frame 25 which will be described later, and 15 is inscribed in the outer peripheral frame 25 via a bearing 37e. An outer U-shaped magnetic body made of a U-shaped magnetic body that is supported by the end face of the input tube 14 and opens to the inside in the circumferential direction and rotates a planetary carrier 22 described later via the low-speed transmission disk 16. The tooth portion 15a faces the outer tooth portion 19a (outer connecting portion) of the intermediate magnetic body 19 to be described later.

16は外側コ字状磁性体15の一側に固装された低速伝達円板で、プラネタリーキャリア22の外周に一体的に固着され、プラネタリーキャリア22と入力管14は一体的に回転する。16aは低速伝達円板16の前面から前方に向けて突出し、トルク伝達円板17の嵌合孔17aに嵌合する嵌合凸部、16bは前記凸部間に形成された空隙、17は低速伝達円板16の嵌合凸部16aが嵌合する嵌合孔17aを有するトルク伝達円板で、常時は後記する中間磁性体19に設けた磁石21により吸引され、低速伝達円板16と接合しており、中間磁性体19が外側コ字状磁性体15側に変位する動作に連動し、外側コ字状磁性体15及び低速伝達円板16から離間し、中間磁性体19が外側コ字状磁性体15に対向後に、中間磁性体19の凸部と前記トルク伝達円板17の嵌合孔17a側面が係合することで、入力管14の回転を出力回転部材に伝達するトルク伝達円板である。   Reference numeral 16 denotes a low-speed transmission disk fixed to one side of the outer U-shaped magnetic body 15, which is integrally fixed to the outer periphery of the planetary carrier 22, and the planetary carrier 22 and the input tube 14 rotate integrally. . 16a projects forward from the front surface of the low-speed transmission disk 16 and is fitted into the fitting hole 17a of the torque transmission disk 17, 16b is a gap formed between the convex parts, and 17 is a low speed. A torque transmission disc having a fitting hole 17a into which the fitting convex portion 16a of the transmission disc 16 is fitted, and is normally attracted by a magnet 21 provided in an intermediate magnetic body 19 to be described later and joined to the low-speed transmission disc 16. The intermediate magnetic body 19 moves away from the outer U-shaped magnetic body 15 and the low-speed transmission disk 16 in conjunction with the movement of the intermediate magnetic body 19 to the outer U-shaped magnetic body 15 side. The torque transmission circle for transmitting the rotation of the input tube 14 to the output rotation member by engaging the convex portion of the intermediate magnetic body 19 and the side surface of the fitting hole 17a of the torque transmission disc 17 after facing the cylindrical magnetic body 15. It is a board.

外側コ字状磁性体15、低速伝達円板16、トルク伝達円板17で低速側入力回転部材を構成する。   The outer U-shaped magnetic body 15, the low speed transmission disk 16, and the torque transmission disk 17 constitute a low speed side input rotating member.

19は後記する出力管32の端部に設けられ、外側コ字状磁性体15と対向する断面コ字型の外側歯19a(外側連結部)と後記する内側コ字状磁性体28の歯部と対向する内側歯19b(内側連結部)を備えた中間磁性体で、中間磁性体19の端面には、トルク伝達円板17の嵌合孔17aに挿入され係合する凸部20が設けられている。   Reference numeral 19 denotes an outer tooth 19a (outer connecting portion) having a U-shaped cross-section facing the outer U-shaped magnetic body 15 and a tooth portion of the inner U-shaped magnetic body 28 described later. The intermediate magnetic body 19 is provided with inner teeth 19b (inner coupling portions) opposite to each other, and an end face of the intermediate magnetic body 19 is provided with a convex portion 20 that is inserted into and engaged with the fitting hole 17a of the torque transmission disc 17. ing.

中間磁性体19、凸部20及び磁石21で出力回転部材を構成する。   The intermediate magnetic body 19, the convex portion 20, and the magnet 21 constitute an output rotating member.

トルク伝達円板17は後記する中間磁性体19が外側コ字状磁性体15に対向する位置に変位する時に、中間磁性体19に設けた凸部20がトルク伝達円板17の背面を押圧することで、外側コ字状磁性体15及び低速伝達円板16から離間する方向にスライドする。低速伝達円板16の嵌合凸部の長さは、中間磁性体19が外側コ字状磁性体に対向する位置に変位する時に、トルク伝達円板17が低速伝達円板16からの離脱を防止しないように、中間磁性体19の変位長と同等か僅か長く設定されている。
中間磁性体19は図5(a)〜(d)に示すように、外側コ字状磁性体15と内側コ字状磁性体28のいずれか一方と対向可能となっており、中間磁性体19が軸線方向右側に1/2ピッチ移動すると、外側コ字状磁性体15と対向し、軸線方向左側に1/2ピッチ移動すると、内側コ字状磁性体28と対向するように構成されている。21は中間磁性体間に設けられた磁性体連結用磁石で、一対の中間磁性体の一方がN極で他方がS極になるように配置され、外側コ字状磁性体15及び内側コ字状磁性体28のいずれか一方に対向可能に配置されている。中間磁性体19の外側歯19aと内側歯19bの歯部は前記磁石21より外側、内側にそれぞれ突出していて、外側コ字状磁性体15と内側コ字状磁性体28の歯部15a、28aと歯数が同じで、等間隔で配置されている。
When the intermediate magnetic body 19 to be described later is displaced to a position facing the outer U-shaped magnetic body 15, the torque transmission disk 17 presses the back surface of the torque transmission disk 17. As a result, it slides in a direction away from the outer U-shaped magnetic body 15 and the low-speed transmission disk 16. The length of the fitting convex portion of the low speed transmission disk 16 is such that the torque transmission disk 17 is detached from the low speed transmission disk 16 when the intermediate magnetic body 19 is displaced to a position facing the outer U-shaped magnetic body. In order not to prevent it, it is set to be equal to or slightly longer than the displacement length of the intermediate magnetic body 19.
As shown in FIGS. 5A to 5D, the intermediate magnetic body 19 can face either the outer U-shaped magnetic body 15 or the inner U-shaped magnetic body 28. Is configured to face the outer U-shaped magnetic body 15 when moved 1/2 pitch to the right in the axial direction, and to face the inner U-shaped magnetic body 28 when moved 1/2 pitch to the left in the axial direction. . 21 is a magnet for connecting a magnetic body provided between the intermediate magnetic bodies, and is arranged so that one of the pair of intermediate magnetic bodies is an N pole and the other is an S pole. It arrange | positions so that either one of the shape-like magnetic bodies 28 may be opposed. The tooth portions of the outer teeth 19a and the inner teeth 19b of the intermediate magnetic body 19 protrude outward and inward from the magnet 21, respectively, and the tooth portions 15a and 28a of the outer U-shaped magnetic body 15 and the inner U-shaped magnetic body 28. And the number of teeth are the same and are arranged at equal intervals.

22は低速伝達円板16に一体的に固着連結されたプラネタリーキヤリア、23はプラネタリーキャリア22に連結軸18で軸着された遊星ギヤ、24は前記連結軸18の一端を軸支する他方のプラネタリーキヤリアである。遊星ギヤ23は後記する太陽ギヤ軸29に設けた太陽ギヤ29aに噛合し、軸芯が太陽ギヤ29aの周りを回転し、後記するアウターギヤ支持フレーム27に設けたアウターギヤ26と内接噛合するように構成されている。25はフランジ25aが巻上機本体に固設され、一端にアウターギヤ支持フレーム27が固設される外周フレームで、外周フレーム25の端部に固設されたアウターギヤ支持フレーム27の開口部には遊星歯車装置を構成するアウターギヤ26が設けられている。29はプラネタリーキヤリア24に設けられた軸受け37a、プラネタリーキャリア22の内周に設けられた軸受け37c及び後記する出力円板30の内周に設けられた中空軸31に設けられた軸受け37d、37dで軸支された太陽ギヤ軸、29aは太陽ギヤ軸29の先端部に設けた太陽ギヤである。太陽ギヤ29aは前記した通り遊星ギヤ23と噛合し増速手段を構成する。28は太陽ギヤ軸29に該軸の軸芯と同芯円周上に等間隔で配置され、該軸29と一体で回転するように固設された断面コ字型の磁性体からなる内側コ字状磁性体で、図に示すように、後記する中間磁性体19の内側歯部19bに対向する歯部28aと太陽ギヤ軸に固着する軸固着部28bを有する。30は連結手段30aでクラッチ板10を介して駆動部材9と動力伝達可能に連結され、入力管14の内周に設けた軸受け37fで外周を軸支される出力伝達手段である出力円板、31は出力円板30から後記する高トルク伝達部材支持板35側に延出する中空軸である。32は前記した中空軸31の外周に回転及びスライド可能に配置された出力管で、一端には負荷感応式位置切り替え手段を有する中間円板33を備え、他端には中間磁性体19が設けられ、中間円板内周に設けられた中空軸33aによって中空軸31に嵌装されている。   Reference numeral 22 denotes a planetary carrier integrally fixedly connected to the low-speed transmission disk 16; 23, a planetary gear mounted on the planetary carrier 22 by a connecting shaft 18; and 24, the other supporting one end of the connecting shaft 18. Is a planetary carrier. The planetary gear 23 meshes with a sun gear 29a provided on a sun gear shaft 29, which will be described later, and the shaft core rotates around the sun gear 29a, and internally meshes with an outer gear 26 provided on an outer gear support frame 27, which will be described later. It is configured as follows. Reference numeral 25 denotes an outer peripheral frame in which a flange 25a is fixed to the hoisting machine main body, and an outer gear support frame 27 is fixed to one end, and an opening of the outer gear support frame 27 fixed to an end of the outer peripheral frame 25 is provided. Is provided with an outer gear 26 constituting a planetary gear device. 29 is a bearing 37a provided on the planetary carrier 24; a bearing 37c provided on the inner periphery of the planetary carrier 22; and a bearing 37d provided on a hollow shaft 31 provided on the inner periphery of the output disk 30 described later. A sun gear shaft 29 a supported by 37 d is a sun gear provided at the tip of the sun gear shaft 29. As described above, the sun gear 29a meshes with the planetary gear 23 to constitute speed increasing means. 28 is an inner core made of a U-shaped magnetic body, which is disposed on the sun gear shaft 29 at equal intervals on the concentric circumference with the axis of the shaft, and is fixed to rotate integrally with the shaft 29. As shown in the figure, it is a letter-shaped magnetic body, and has a tooth portion 28a facing the inner tooth portion 19b of the intermediate magnetic body 19 to be described later and a shaft fixing portion 28b fixed to the sun gear shaft. 30 is an output disk which is an output transmission means which is connected to the drive member 9 via the clutch plate 10 by the connecting means 30a so as to be able to transmit power, and is supported on the outer periphery by a bearing 37f provided on the inner periphery of the input pipe 14. Reference numeral 31 denotes a hollow shaft extending from the output disc 30 toward the high torque transmission member support plate 35 described later. An output tube 32 is arranged on the outer periphery of the hollow shaft 31 so as to be rotatable and slidable. The output tube 32 has an intermediate disk 33 having a load-sensitive position switching means at one end and an intermediate magnetic body 19 at the other end. The hollow shaft 31 is fitted by a hollow shaft 33a provided on the inner periphery of the intermediate disk.

34は一端が出力円板30に固設され、中間円板33に設けたトルク伝達孔33aに嵌挿され、中間円板33と出力円板30を動力伝達可能に連結する高トルク伝達部材、34aは高トルク伝達部材28の他端を固着する高トルク伝達部材支持板である。35は中間円板33に設けた磁石、36aは出力円板30に設けた中間円板33移動用磁石、36bは中間円板33移動用磁石の両側に配設され、中間円板33に戻し力を与える磁石である。磁石35と36a、36bは互いに対向して、位相及び極性を異にして配置されており、一定以上のトルクが前記した出力円板30と中間円板33間に加わると、出力円板30と中間円板33が相対的に所定角度回転変位し、出力円板30の磁石36aの先端の部分が中間円板33の磁石35の先端部分に移動し、両磁石は同極が対向するため反発し、その反発力によって中間円板33は軸線方向にスライドして移動する。従って、中間円板33と出力円板30間に所定のトルク以上の力が加わると、両円板の相対位置が移動し、そのトルクが低下すると原位置に復帰するように両者は磁石35及び36a、36bを介して磁気的に結合されており、負荷感応式位置切り替え手段を構成している。   34 is a high torque transmission member, one end of which is fixed to the output disk 30 and fitted into a torque transmission hole 33a provided in the intermediate disk 33, and connects the intermediate disk 33 and the output disk 30 so as to be able to transmit power. Reference numeral 34 a denotes a high torque transmission member support plate for fixing the other end of the high torque transmission member 28. 35 is a magnet provided on the intermediate disk 33, 36 a is a magnet for moving the intermediate disk 33 provided on the output disk 30, and 36 b is disposed on both sides of the magnet for moving the intermediate disk 33, and is returned to the intermediate disk 33. It is a magnet that gives power. The magnets 35 and 36a, 36b are arranged opposite to each other and having different phases and polarities, and when a certain torque or more is applied between the output disc 30 and the intermediate disc 33, the output disc 30 The intermediate disk 33 is relatively displaced by a predetermined angle, the tip of the magnet 36a of the output disk 30 moves to the tip of the magnet 35 of the intermediate disk 33, and both magnets are repelled because the same poles face each other. The intermediate disk 33 is slid and moved in the axial direction by the repulsive force. Accordingly, when a force greater than a predetermined torque is applied between the intermediate disk 33 and the output disk 30, the relative positions of both disks move, and when the torque decreases, both of the magnets 35 and 35 return to their original positions. They are magnetically coupled via 36a and 36b to constitute load sensitive position switching means.

次に自動変速装置の低負荷高速回転・高負荷低速回転の切り替え動作について説明する。   Next, switching operation between the low load high speed rotation and the high load low speed rotation of the automatic transmission will be described.

図8に示すように、出力管32の端部に設けた中間円板33には永久磁石M1(35)が設けられており、出力伝達手段である出力円板30には中間円板33移動用磁石MOA(36a)と、この中間円板移動用MOA(36a)の両側に、中間円板33に戻し力を与える磁気バネ用磁石MOB(36b)がそれぞれ配置されている。最初に負荷トルクが小さい場合は、中間円板33に配置した磁石M1と出力円板30に配置した磁石MOAの異極同士が対向して吸引する。このため中間円板33を出力円板30に近づける方向にスラストが発生し、中間円板33は軸方向にスライドして太陽ギヤ24で高速回転する内側コ字状磁性体28側に接続し、変速機は、図5(a)に示す高速モードで動作する。この動作時、中間磁性体19は内側コ字状磁性体28と対向する位置にスライドし、中間磁性体19に設けた磁石21により、両磁性体は磁気結合し、中間磁性体19の内歯29bが内側コ字状磁性体28の歯部28aと対向し磁気的に結合し、高速モードで動作する。この状態は中間円板33と出力円板30間に所定以上の軸線方向に移動する力が作用するまではこの位置を保持する。このとき、中間円板33に設けた磁石M1(35)のS極は、磁気バネ用磁石MOB(36b)のS極に対向し、磁石M1のN極は磁気バネ用磁石MOB'のN極に対向するため、中間円板移動用磁石MOAと吸引している状態におていは、磁石M1が両側から受ける反発力による磁気的バネ作用によって所定位置が保持される。   As shown in FIG. 8, the intermediate disc 33 provided at the end of the output tube 32 is provided with a permanent magnet M1 (35), and the output disc 30 serving as output transmission means moves to the intermediate disc 33. Magnet spring magnets MOB (36b) for applying a return force to the intermediate disc 33 are arranged on both sides of the magnet MOA (36a) and the intermediate disc moving MOA (36a). When the load torque is initially small, the different poles of the magnet M1 disposed on the intermediate disk 33 and the magnet MOA disposed on the output disk 30 are attracted to face each other. For this reason, a thrust is generated in a direction in which the intermediate disk 33 approaches the output disk 30, and the intermediate disk 33 is connected to the inner U-shaped magnetic body 28 side that slides in the axial direction and rotates at high speed with the sun gear 24. The transmission operates in the high speed mode shown in FIG. During this operation, the intermediate magnetic body 19 slides to a position facing the inner U-shaped magnetic body 28, and both the magnetic bodies are magnetically coupled by the magnet 21 provided on the intermediate magnetic body 19, so that the inner teeth of the intermediate magnetic body 19 are 29b opposes and is magnetically coupled to the tooth portion 28a of the inner U-shaped magnetic body 28, and operates in a high speed mode. In this state, this position is maintained until a force that moves in the axial direction greater than or equal to a predetermined value acts between the intermediate disk 33 and the output disk 30. At this time, the south pole of the magnet M1 (35) provided on the intermediate disk 33 faces the south pole of the magnetic spring magnet MOB (36b), and the north pole of the magnet M1 is the north pole of the magnetic spring magnet MOB ′. Therefore, in a state where the magnet M1 is attracted to the intermediate disk moving magnet MOA, the predetermined position is held by the magnetic spring action due to the repulsive force that the magnet M1 receives from both sides.

次に、負荷トルクが増大すると、中間円板33と出力円板30を結合する磁気的バネ要素に捩れ力が生じ、その力が前記磁気バネの保持力を超えると、両円板が相対回転する。その結果磁石の位置関係が変化し、中間円板33の磁石M1が中間円板移動用磁石側MOA側に移動し、両磁石の同極が対向するため、相互に反発し、中間円板33に作用するスラスト方向が反転し、中間磁性体19は入力管10に設けられた外側コ字状磁性体15と対向する位置に直線的にスライドし、変位する。   Next, when the load torque increases, a torsional force is generated in the magnetic spring element that couples the intermediate disk 33 and the output disk 30, and when the force exceeds the holding force of the magnetic spring, the two disks rotate relative to each other. To do. As a result, the positional relationship of the magnets changes, the magnet M1 of the intermediate disk 33 moves to the intermediate disk moving magnet side MOA side, and since the same poles of both magnets face each other, they repel each other, and the intermediate disk 33 The intermediate magnetic body 19 is linearly slid to a position facing the outer U-shaped magnetic body 15 provided in the input tube 10 and displaced.

この変位動作時において、出力回転部材である中間磁性体19が図5(a)の低負荷高速回転位置から、図5(b)の外側コ字状磁性体15側に移動すると、中間磁性体19の端面に設けた凸部20がトルク伝達円板17の背面を押動し、さらに移動すると、図5(c)に示すように、トルク伝達円板17は磁石21の吸着力に抗して、低速伝達円板16の凸部16aに沿って外側コ字状磁性体1から離間する。外側コ字状磁性体15の歯部15aと中間磁性体19の外側歯19aが回転方向で一致した時に、凸部20がトルク伝達円板17の嵌合孔17aに嵌合可能で、ズレている時には、凸部20がトルク伝達円板17の背面に当接し押動するようになっている。次に、中間磁性体19が外側コ字状磁性体15に対向後僅か回転すると、トルク伝達円板17の背面と中間磁性体19の凸部20との係合は解除され、トルク伝達円板19は磁石21により吸引され、トルク伝達円板17は図5(d)に示すように低速伝達円板16と接合し、トルク伝達円板17の嵌合孔17aの側面と中間磁性体19に設けた凸部20が係合し、低速側入力回転部材と出力回転部材はスムーズに機械的に結合する。   During this displacement operation, if the intermediate magnetic body 19 as the output rotating member moves from the low-load high-speed rotation position in FIG. 5A to the outer U-shaped magnetic body 15 side in FIG. When the convex portion 20 provided on the end face 19 pushes the back surface of the torque transmission disk 17 and further moves, the torque transmission disk 17 resists the attracting force of the magnet 21 as shown in FIG. Thus, it is separated from the outer U-shaped magnetic body 1 along the convex portion 16 a of the low-speed transmission disk 16. When the tooth portion 15a of the outer U-shaped magnetic body 15 and the outer tooth 19a of the intermediate magnetic body 19 coincide with each other in the rotational direction, the convex portion 20 can be fitted into the fitting hole 17a of the torque transmitting disc 17, and the The convex portion 20 abuts against the back surface of the torque transmission disc 17 and pushes it. Next, when the intermediate magnetic body 19 is slightly rotated after facing the outer U-shaped magnetic body 15, the engagement between the back surface of the torque transmission disc 17 and the convex portion 20 of the intermediate magnetic body 19 is released, and the torque transmission disc is released. 19 is attracted by the magnet 21, and the torque transmission disk 17 is joined to the low speed transmission disk 16 as shown in FIG. 5D, and the side surface of the fitting hole 17 a of the torque transmission disk 17 and the intermediate magnetic body 19 are joined. The provided convex portion 20 is engaged, and the low-speed side input rotating member and the output rotating member are mechanically coupled smoothly.

低速側入力回転部材と出力回転部材の機械的結合動作時に、低速入力部材の外側コ字状磁性体15と出力回転部材の中間磁性体19が対向する動作に先行して、出力回転部材と低速側入力回転部材の機械的係合部が係合すると、噛み合による衝撃、騒音が発生するが、本発明では、中間磁性体19が外側コ字状磁性体15に対向する動作に先行して、中間磁性体19に設けた凸部20が低速側回転部材のトルク伝達円板17を離間する方向に押動し、中間磁性体19と外側コ字状磁性体15が対向後に、中間磁性体19に設けた凸部20がトルク伝達円板17と係合するように構成したので、クラッチ切換え時の機械的接触を最小限にし、衝撃、騒音の発生を確実に減少することができる。   Prior to the operation in which the outer U-shaped magnetic body 15 of the low-speed input member and the intermediate magnetic body 19 of the output rotary member face each other during the mechanical coupling operation of the low-speed side input rotary member and the output rotary member, When the mechanical engaging portion of the side input rotating member is engaged, impact and noise due to meshing occur, but in the present invention, the intermediate magnetic body 19 precedes the operation of facing the outer U-shaped magnetic body 15. Then, after the convex portion 20 provided on the intermediate magnetic body 19 pushes the torque transmission disc 17 of the low-speed side rotating member away from the intermediate magnetic body 19 and the outer U-shaped magnetic body 15 faces, the intermediate magnetic body Since the convex part 20 provided in 19 is configured to engage with the torque transmission disk 17, mechanical contact at the time of clutch switching can be minimized, and the generation of impact and noise can be surely reduced.

上記した通り、本実施の形態の負荷型自動変速装置は、低負荷高速回転時には、図5(a)に示すように、中間磁性体19は内側コ字状磁性体28に接続し、ハンドホイール4に連結する入力管10の回転は、遊星ギヤ23、遊星ギヤ23と噛合する太陽歯車24aで増速され、太陽ギヤ軸29を増速回転し、太陽ギヤ軸29に固設された内側コ字状磁性体28の歯28aと中間磁性体19の内歯19bが対向し磁気的に結合され、中間磁性体19及び出力管32が高速回転し、出力円板30に設けた連結手段30aを介して巻上機の駆動部材9と連結するクラッチ板10を高速回転する。   As described above, in the load-type automatic transmission according to the present embodiment, the intermediate magnetic body 19 is connected to the inner U-shaped magnetic body 28 as shown in FIG. Rotation of the input pipe 10 connected to 4 is accelerated by the planetary gear 23 and the sun gear 24 a meshing with the planetary gear 23, and the sun gear shaft 29 is rotated at an increased speed. The teeth 28a of the letter-shaped magnetic body 28 and the inner teeth 19b of the intermediate magnetic body 19 are opposed and magnetically coupled, the intermediate magnetic body 19 and the output tube 32 rotate at high speed, and the connecting means 30a provided on the output disk 30 is connected. The clutch plate 10 connected to the drive member 9 of the hoisting machine is rotated at high speed.

高負荷低速回転時には、図5(d)に示すように、中間磁性体19は入力管10に設けた外側コ字状磁性体15に接続し、外側コ字状磁性体15の歯部15aと中間磁性体19の外側歯19aが磁気的に係合し、出力管32は入力管10と同速で回転する。この動作時に、出力管32に設けた中間円板33と出力円板30の磁気的連結以上の負荷が作用しても図7に示す通り高トルク伝達部材34がトルク伝達孔33aの端部に当接するので、出力管32の回転は高トルク伝達部材34を介して出力円板30を低速回転し、出力円板30に設けた連結手段30aを介して巻上機の駆動部材9と連結するクラッチ板10を低速回転する。   At the time of high load and low speed rotation, as shown in FIG. 5 (d), the intermediate magnetic body 19 is connected to the outer U-shaped magnetic body 15 provided in the input tube 10, and the teeth 15 a of the outer U-shaped magnetic body 15 are connected. The outer teeth 19 a of the intermediate magnetic body 19 are magnetically engaged, and the output tube 32 rotates at the same speed as the input tube 10. During this operation, even if a load greater than the magnetic coupling between the intermediate disk 33 provided on the output pipe 32 and the output disk 30 is applied, the high torque transmission member 34 is attached to the end of the torque transmission hole 33a as shown in FIG. Because of the contact, the rotation of the output pipe 32 causes the output disk 30 to rotate at a low speed via the high torque transmission member 34 and is connected to the drive member 9 of the hoisting machine via the connecting means 30 a provided on the output disk 30. The clutch plate 10 is rotated at a low speed.

駆動部材9が高速または低速で回転すると、駆動部材9はブレーキ板7a、7b、爪車8を受圧部材5に押圧し、受圧部材5を介して駆動軸3を回転し、駆動軸3の端部に設けたピニオンギヤ3aと噛合する減速ギヤ6と噛合するロードギヤ2aを介してロードシーブ2を回転する。
[実施の形態2]
When the drive member 9 rotates at a high speed or a low speed, the drive member 9 presses the brake plates 7 a and 7 b and the ratchet wheel 8 against the pressure receiving member 5, rotates the drive shaft 3 via the pressure receiving member 5, and ends the drive shaft 3. The load sheave 2 is rotated through a load gear 2a that meshes with a reduction gear 6 that meshes with a pinion gear 3a provided in the section.
[Embodiment 2]

以下、図10、図11を用いて本発明の負荷感応型自動変速装置を内蔵した巻上機の他の実施の形態について説明する。   Hereinafter, other embodiments of the hoisting machine incorporating the load-sensitive automatic transmission of the present invention will be described with reference to FIGS.

実施の形態1と同一構成については同一符号を付し説明は省略する。   The same components as those in the first embodiment are denoted by the same reference numerals and description thereof is omitted.

本実施の形態1においては、低速側入力回転部材は、ハンドホイール4に連結された入力管14の端面に設けた外側磁性体15と、外側磁性体15の側面に固設された低速伝達円板16と、低速伝達円板16の凸部と嵌合する嵌合孔17aを有する磁性体からなり、中間磁性体19の凸部と係合するトルク伝達円板17から構成されている。また、プラネタリーキャリア22は低速伝達円板16との内周に一体的に固接され、遊星歯車23を軸支する連結軸18を有している。   In the first embodiment, the low-speed side input rotating member includes an outer magnetic body 15 provided on the end face of the input tube 14 connected to the handwheel 4 and a low-speed transmission circle fixed on the side surface of the outer magnetic body 15. The plate 16 and a magnetic body having a fitting hole 17a to be fitted to the convex portion of the low-speed transmission disc 16 are constituted by the torque transmission disc 17 to be engaged with the convex portion of the intermediate magnetic body 19. The planetary carrier 22 has a connecting shaft 18 that is integrally fixed to the inner periphery of the low-speed transmission disk 16 and supports the planetary gear 23.

本実施の形態では、図10、11に示すように、ハンドホイール4aは変速装置を挾んで、ロードシーブ2の反対側に設けられ、ハンドホイール4aにプラネタリーキャリア22aが固着されている。プラネタリーキャリア22aは外周フレーム25にベアリング37gで回動可能に軸支されており、また、プラネタリーキャリア22aは連結軸18aで
プラネタリーキャリア22bと結合され、プラネタリーキャリア22bの外周に固着された低速伝達円板16と動力伝達可能に連結されている。
In this embodiment, as shown in FIGS. 10 and 11, the handwheel 4a is provided on the opposite side of the load sheave 2 with the transmission in between, and the planetary carrier 22a is fixed to the handwheel 4a. The planetary carrier 22a is pivotally supported on the outer peripheral frame 25 by a bearing 37g, and the planetary carrier 22a is coupled to the planetary carrier 22b by a connecting shaft 18a and fixed to the outer periphery of the planetary carrier 22b. The low-speed transmission disk 16 is connected to be able to transmit power.

図10、11において、外側コ字状磁性体15、低速伝達円板16、凸部16a、トルク伝達円板17、嵌合孔17a、中間磁性体19、凸部20、内側コ字状磁性体28、太陽ギヤ軸29、出力円板30、出力管32、中間円板33及びその他の構成は実施の形態1と同一である。   10 and 11, the outer U-shaped magnetic body 15, the low-speed transmission disc 16, the convex portion 16 a, the torque transmission disc 17, the fitting hole 17 a, the intermediate magnetic body 19, the convex portion 20, and the inner U-shaped magnetic body. 28, the sun gear shaft 29, the output disk 30, the output tube 32, the intermediate disk 33, and other configurations are the same as those in the first embodiment.

図11の22cは、プラネタリーキャリア22aに固着された入力軸である。入力軸22cに加えられた回転力はプラネタリーキャリア22a、22bを介して低速伝達円板16及び外側コ字状磁性体15に伝達され、遊星ギヤ23、太陽歯車29aを介して増進されて内側コ字状磁性体28に伝達される。   11c of FIG. 11 is an input shaft fixed to the planetary carrier 22a. The rotational force applied to the input shaft 22c is transmitted to the low-speed transmission disk 16 and the outer U-shaped magnetic body 15 through the planetary carriers 22a and 22b, and is promoted and transmitted through the planetary gear 23 and the sun gear 29a. It is transmitted to the U-shaped magnetic body 28.

本実施の形態では、プラネタリーキャリア22aはハンドホイール4aに連結され、ハンドホイール4aの回転は、ハンドホイール4aに固着されたプラネタリーキャリア22aを回転し、プラネタリーキャリア22aに連結軸18で連結されたプラネタリーキャリア22bとプラネタリーキャリア22bの外周に固着された低速伝達円板16を回転する。実施の形態1と同様に高負荷低速回転時には、中間磁性体19は外側コ字状磁性体15に接続し、ハンドホイール4aに連結するプラネタリーキャリア22aの回転は、低速伝達円板16、外側コ字状磁性体15を介して、中間磁性体19を低速回転し、出力円板30に設けた連結手段30aを介して巻上機の駆動部材9と連結するクラッチ板10を低速回転する。   In the present embodiment, the planetary carrier 22a is connected to the handwheel 4a, and the rotation of the handwheel 4a rotates the planetary carrier 22a fixed to the handwheel 4a and is connected to the planetary carrier 22a by the connecting shaft 18. The planetary carrier 22b and the low-speed transmission disk 16 fixed to the outer periphery of the planetary carrier 22b are rotated. As in the first embodiment, during high-load and low-speed rotation, the intermediate magnetic body 19 is connected to the outer U-shaped magnetic body 15, and the rotation of the planetary carrier 22 a connected to the handwheel 4 a The intermediate magnetic body 19 is rotated at a low speed via the U-shaped magnetic body 15, and the clutch plate 10 connected to the drive member 9 of the hoisting machine is rotated at a low speed via a connecting means 30 a provided on the output disk 30.

また、実施の形態1と同様に、中間磁性体19が外側コ字状磁性体15に対向する動作に先行して、中間磁性体19に設けた凸部20が低速側回転部材のトルク伝達円板17を押動し、中間磁性体19と外側コ字状磁性体15が対向後に、中間磁性体19に設けた凸部20がトルク伝達円板17と係合するように構成したので、クラッチ切換え時の機械的接触を最小限にし、衝撃、騒音の発生を確実に減少することができる。   Similarly to the first embodiment, prior to the operation in which the intermediate magnetic body 19 faces the outer U-shaped magnetic body 15, the convex portion 20 provided on the intermediate magnetic body 19 is a torque transmission circle of the low-speed rotation member. Since the convex portion 20 provided on the intermediate magnetic body 19 is engaged with the torque transmitting disc 17 after the plate 17 is pushed and the intermediate magnetic body 19 and the outer U-shaped magnetic body 15 face each other, the clutch The mechanical contact at the time of switching can be minimized, and the generation of impact and noise can be surely reduced.

本発明の巻上機の側面断面図。Side surface sectional drawing of the winding machine of this invention. 本発明の負荷感応型自動変速装置の側面断面図。1 is a side sectional view of a load-sensitive automatic transmission according to the present invention. 低速側入力回転部材、高速側回転部材及び出力回転部材の拡大概要因。The expansion outline factor of a low speed side input rotation member, a high speed side rotation member, and an output rotation member. 中間磁性体、外側コ字状磁性体、低速伝達円板及びトルク伝達円板を示す概要図。The schematic diagram which shows an intermediate | middle magnetic body, an outer U-shaped magnetic body, a low-speed transmission disc, and a torque transmission disc. (a)〜(d)は低速側入力回転部材、高速側入力回転部材と出力回転部材の切換え動作を示す説明図。(A)-(d) is explanatory drawing which shows the switching operation | movement of a low speed side input rotation member, a high speed side input rotation member, and an output rotation member. 低負荷高速回転時の負荷感応型自動変速装置の正面断面図。1 is a front sectional view of a load-sensitive automatic transmission during low-load high-speed rotation. 高負荷低速回転時の負荷感応型自動変速装置の正面断面図。1 is a front sectional view of a load-sensitive automatic transmission during high load and low speed rotation. (a)はスラスト変換機構の構成説明図、(b)は断面図。(A) is structure explanatory drawing of a thrust conversion mechanism, (b) is sectional drawing. (a)は磁気クラッチ機構の構成説明図、(b)は断面図。(A) is structure explanatory drawing of a magnetic clutch mechanism, (b) is sectional drawing. 本発明の他の形態の巻上機の側面図。The side view of the winding machine of the other form of this invention. 低速側入力回転部材、高速側回転部材及び出力回転部材の拡大概要図。The expansion schematic diagram of a low speed side input rotation member, a high speed side rotation member, and an output rotation member.

符号の説明Explanation of symbols

2 ロードシーブ
3 駆動軸
4、4a ハンドホイール
5 受圧部材
7a、7b ブレーキ板
8 爪車
9 駆動部材
14 入力管
15 外側コ字状磁性体
16 低速伝達円板
16a 凸部
17 トルク伝達円板
17a 嵌合孔
19 中間磁性体
20 凸部
22、22a、22b プラネタリーキヤリア
25 外周フレーム
28 内側コ字状磁性体
29 太陽ギヤ軸
30 出力円板
31 中空軸
32 出力管
33 中間円板
34 高トルク伝達部材
2 Load sheave 3 Drive shaft 4, 4a Hand wheel 5 Pressure receiving member 7a, 7b Brake plate 8 Claw wheel 9 Drive member 14 Input tube 15 Outer U-shaped magnetic body 16 Low speed transmission disc 16a Convex portion 17 Torque transmission disc 17a Joint hole 19 Intermediate magnetic body 20 Protrusions 22, 22a, 22b Planetary carrier 25 Outer frame 28 Inner U-shaped magnetic body 29 Sun gear shaft 30 Output disk 31 Hollow shaft 32 Output tube 33 Intermediate disk 34 High torque transmission member

Claims (6)

外部負荷の大きさに応じて低負荷伝達位置と高負荷伝達位置間で変位する出力回転手段を備えたクラッチ装置であって、
高負荷を伝達する外側磁性体を有する低速側入力回転部材と、
低速側入力回転部材と回転増速装置を介して連結され、低負荷を伝達する内側磁性体を有する高速側入力回転部材と、
外部負荷の大きさに応じて作用する位置切り替え手段によって両回転部材の回転軸の軸線方向に変位し、前記低速側入力回転部材と高速側入力回転部材のいずれか一方の磁性体と磁気的に係合する中間磁性体を有し、低負荷高速回転及び高負荷低速回転の切り換えを行なう出力回転部材を備え、
前記低速側入力回転部材は、外側磁性体の側面に固接された低速伝達円板と、
前記出力回転部材が低速側入力回転部材と磁気的に係合する位置に変位する動作に連動し、
出力回転部材に押動されて前記外側磁性体から離間し、前記中間磁性体が外側磁性体と磁気的に係合した後に、外側磁性体と磁気的に係合するために中間磁性体に備えられた磁石に吸引されて、出力回転部材と機械的に係合するトルク伝達円板を有し、
出力回転部材は、低速側入力回転部材の前記トルク伝達円板と係合する凸部を有すると共に、中間磁性体に前記外側磁性体と前記内側磁性体のいずれか一方と磁気的に係合可能な外側及び内側連結部を有し、
前記トルク伝達円板は、前記出力回転部材の中間磁性体が低速側入力回転部材の外側磁性体と対向し磁気的に係合した後に、出力回転部材と係合することを特徴とする負荷感応型自動変速装置。
A clutch device comprising output rotating means that is displaced between a low load transmission position and a high load transmission position according to the magnitude of an external load,
A low-speed input rotating member having an outer magnetic body for transmitting a high load;
A high-speed input rotating member having an inner magnetic body that is connected to the low-speed input rotating member via a rotation speed increasing device and transmits a low load;
The position switching means acting according to the magnitude of the external load is displaced in the axial direction of the rotating shafts of both rotating members, and magnetically contacts either the low-speed input rotating member or the high-speed input rotating member. It has an intermediate magnetic body to be engaged, and includes an output rotating member that switches between low load high speed rotation and high load low speed rotation,
The low-speed side input rotation member is a low-speed transmission disk fixedly contacted to the side surface of the outer magnetic body;
In conjunction with the movement of the output rotating member to a position where it is magnetically engaged with the low-speed input rotating member,
Apart from the outer magnetic body is pushed to the output rotary member, after said intermediate magnetic member is engaged with the magnetically outer magnetic, provided in the intermediate magnetic member for engaging the magnetically outer magnetic A torque transmitting disk that is attracted to the magnet and mechanically engaged with the output rotating member;
The output rotation member has a convex portion that engages with the torque transmission disk of the low-speed side input rotation member, and can be magnetically engaged with either the outer magnetic body or the inner magnetic body on an intermediate magnetic body. Having outer and inner connecting parts,
The torque transmitting disk is configured to be loaded sensitive after the intermediate magnetic body of the output rotating member is opposed to and magnetically engaged with the outer magnetic body of the low-speed input rotating member. Type automatic transmission.
前記低速側入力回転部材は、外側磁性体の側面に設けられ、トルク伝達円板と嵌合する嵌合凸部を有する低速伝達円板と、
前記低速円板の凸部と嵌合する溝部を有する磁性体からなるトルク伝達円板を有し、
中間磁性体の外側連結部が外側磁性体に対向後に、出力回転部材の凸部がトルク伝達円板の溝部側面と係合することを特徴とする請求項1記載の負荷感応型自動変速機。
The low speed side input rotating member is provided on a side surface of the outer magnetic body, and a low speed transmission disk having a fitting convex part to be fitted to the torque transmission disk,
Having a torque transmission disk made of a magnetic material having a groove to be fitted to the convex part of the low-speed disk;
2. The load-sensitive automatic transmission according to claim 1, wherein the convex portion of the output rotating member is engaged with the groove side surface of the torque transmitting disc after the outer coupling portion of the intermediate magnetic body faces the outer magnetic body.
巻上機のハンドホイールとメカニカルブレーキの駆動部材間に負荷感応型自動変速機を内蔵した巻上機であって、
ハンドホイールに連結され、高負荷を伝達する外側磁性体を有する低速側入力回転部材と、
低速側入力回転部材と回転増速装置を介して連結され、低負荷を伝達する内側磁性体を有する高速側入力回転部材と、
外部負荷の大きさに応じて作用する位置切り替え手段によって両回転部材の回転軸の軸線方向に変位し、前記低速側入力回転部材と高速側入力回転部材のいずれか一方の磁性体と磁気的に係合する中間磁性体を有し、低負荷高速回転及び高負荷低速回転の切り換えを行なう出力回転部材を備え、
前記低速側入力回転部材は、ハンドホイールに連結された外側磁性体と、外側磁性体の側面に固接された低速伝達円板と、
前記出力回転部材が低速側入力回転部材と磁気的に係合する位置に変位する動作に連動し、
出力回転部材に押動されて前記外側磁性体から離間し、前記中間磁性体が外側磁性体と磁気的に係合した後に、外側磁性体と磁気的に係合するために中間磁性体に備えられた磁石に吸引されて、出力回転手段と機械的に係合するトルク伝達円板を有し、
出力回転部材は、低速側入力回転部材の前記トルク伝達円板と係合する凸部を有すると共に、中間磁性体に前記外側磁性体と前記内側磁性体のいずれか一方と磁気的に係合可能な外側及び内側連結部を有し、
前記トルク伝達円板は、前記出力回転部材の中間磁性体が低速側入力回転部材の外側磁性体と対向し磁気的に係合した後に、出力回転部材と係合することを特徴とする負荷感応型自動変速装置を内蔵した巻上機。
A hoisting machine incorporating a load-sensitive automatic transmission between a handwheel of a hoisting machine and a drive member of a mechanical brake,
A low-speed input rotating member having an outer magnetic body connected to the handwheel and transmitting a high load;
A high-speed input rotating member having an inner magnetic body that is connected to the low-speed input rotating member via a rotation speed increasing device and transmits a low load;
The position switching means acting according to the magnitude of the external load is displaced in the axial direction of the rotating shafts of both rotating members, and magnetically contacts either the low-speed input rotating member or the high-speed input rotating member. It has an intermediate magnetic body to be engaged, and includes an output rotating member that switches between low load high speed rotation and high load low speed rotation,
The low-speed side input rotating member includes an outer magnetic body connected to a handwheel, a low-speed transmission disc fixedly connected to a side surface of the outer magnetic body,
In conjunction with the movement of the output rotating member to a position where it is magnetically engaged with the low-speed input rotating member,
Apart from the outer magnetic body is pushed to the output rotary member, after said intermediate magnetic member is engaged with the magnetically outer magnetic, provided in the intermediate magnetic member for engaging the magnetically outer magnetic A torque transmitting disk that is attracted to the magnet and mechanically engaged with the output rotating means;
The output rotation member has a convex portion that engages with the torque transmission disk of the low-speed side input rotation member, and can be magnetically engaged with either the outer magnetic body or the inner magnetic body on an intermediate magnetic body. Having outer and inner connecting parts,
The torque transmitting disk is configured to be loaded sensitive after the intermediate magnetic body of the output rotating member is opposed to and magnetically engaged with the outer magnetic body of the low-speed input rotating member. Hoisting machine with built-in automatic transmission.
前記低速側入力回転部材は、外側磁性体の側面に設けられ、トルク伝達円板と嵌合する嵌合凸部を有する低速伝達円板と、
前記低速円板の凸部と嵌合する溝部を有する磁性体からなるトルク伝達円板からなり、
中間磁性体の外側連結部が外側磁性体に対向後に、出力回転部材の凸部がトルク伝達円板の溝部側面と係合することを特徴とする請求項3記載の負荷感応型自動変速機を内蔵した巻上機。
The low speed side input rotating member is provided on a side surface of the outer magnetic body, and a low speed transmission disk having a fitting convex part to be fitted to the torque transmission disk,
It consists of a torque transmission disk made of a magnetic material having a groove that fits with the convex part of the low-speed disk,
4. The load-sensitive automatic transmission according to claim 3, wherein the convex portion of the output rotating member is engaged with the groove side surface of the torque transmitting disc after the outer coupling portion of the intermediate magnetic body faces the outer magnetic body. Built-in hoisting machine.
外側磁性体をハンドホイールに連結された入力管の端面に設け、前入力管を巻上機に固接された外周フレームの内周に回転自在に軸支し、出力伝達手段を入力管の内周に回転自在に軸支し、入力管及び出力伝達出段の回転中心を巻上機の駆動軸と同一軸線上に設けたことを特徴とする請求項3または4いずれかに記載の負荷感応型自動変速機を内蔵した巻上機。 Provided outer magnetic on the end face of the input tube connected to the hand wheel, before Symbol rotatably journalled on the inner periphery of the outer peripheral frame which is fixedly connected to the hoist input tube, the input tube the output transmission means The load according to claim 3 or 4, wherein a shaft is rotatably supported on the inner periphery, and a rotation center of the input pipe and the output transmission output stage is provided on the same axis as the drive shaft of the hoisting machine. Hoisting machine with built-in sensitive automatic transmission. 前記回転増速装置は遊星歯車機構であって、前記ハンドホイルは前記遊星歯車機構のプラネタリキャリアを介して低速側入力回転部材に連結されていることを特徴とする請求項3記載の負荷感応型自動変速機を内蔵した巻上機。   4. The load sensitive type according to claim 3, wherein the rotation speed increasing device is a planetary gear mechanism, and the handwheel is connected to a low speed side input rotation member via a planetary carrier of the planetary gear mechanism. Hoisting machine with built-in automatic transmission.
JP2008289583A 2008-11-12 2008-11-12 Hoisting machine with built-in load-sensitive automatic transmission and load-sensitive automatic transmission Expired - Fee Related JP5219751B2 (en)

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