JP5205008B2 - Flat electromagnetic actuator - Google Patents

Description

  The present invention relates to a thin flat electromagnetic actuator having a reduced axial length with respect to a radial dimension of an actuator body.

  2. Description of the Related Art Conventionally, an electromagnetic valve that displaces a valve element by attracting a movable iron core to a fixed iron core by an electromagnetic force generated under the excitation action of a solenoid coil has been used.

As this type of solenoid valve, the applicant of the present invention sets the positional relationship in which the outer peripheral surface of the annular protrusion of the movable core and the bottom wall surface of the housing partially overlap, for example, as shown in Patent Document 1. Thus, a linear solenoid valve that can be reduced in size while improving the suction force to the movable core is proposed.
Japanese Patent Laying-Open No. 2005-317939 (paragraphs 0005 to 0009, FIG. 3)

  By the way, in the linear solenoid valve and the conventionally known electromagnetic actuator according to the applicant's proposal, the axially actuated electromagnetic actuator in which the actuator main body and the coil winding portion are formed in a cylindrical shape that is long in the axial direction with respect to the radial direction. It is generally composed of This is because the amount of winding can be increased by increasing the number of windings of the coil in the solenoid part constituting the electromagnetic actuator in the axial direction as compared with the case where the number of windings is increased in the radial direction. This is because the power can be improved.

  However, in recent years, for example, an axially actuated electromagnetic actuator can be suitably used in an environment where the height direction (the displacement direction of the moving element of the electromagnetic actuator) is limited, and to improve the degree of layout freedom. Therefore, there is a need for a thin and flat electromagnetic actuator in which the actuator body and the coil winding portion are shortened in the axial direction.

  The present invention has been made in view of the above points, and is an axially actuated electromagnetic actuator, which can obtain a magnetic attraction force equivalent to that of the prior art, and is axial in the radial direction of the actuator body. An object of the present invention is to provide a flat electromagnetic actuator capable of reducing the length of the actuator and achieving a reduction in thickness.

In order to achieve the above object, the present invention provides an actuator main body, a flat coil laminate that is formed by laminating coils wound around a coil bobbin and disposed in the actuator main body, and the coil. energization is sucked toward the suction taper portion under the action, a movable core consisting of an annular protruding portion longitudinal sectional tapered recess formed therein and thin flat plate portion, provided on the movable core against, the A mover that is integrally displaced with the movable core, a bearing member that supports the mover so as to be displaceable in the axial direction of the mover, and a protruding support portion that faces the recess of the movable core and holds the bearing member And a cylindrical yoke surrounding an annular protrusion formed on the movable core, the moving element, the bearing member, the protruding support, the annular protrusion of the movable core, the cylindrical yoke and The coil stacks are provided so as to be positioned on the same plane, and are successively arranged in the radially outward direction around the moving element, and the same plane is orthogonal to the displacement direction of the moving element. It is characterized by comprising a transverse section.

  According to the present invention, the bearing member, the projecting support portion, the annular protrusion of the movable core, the cylindrical yoke, and the coil stack are arranged in the same plane along the radially outward direction (the displacement direction of the slider). These components are connected in the radial direction, respectively.

  Therefore, in the present invention, by adopting such an arrangement configuration along the radial direction, it is possible to suppress each component from extending along the axial direction as much as possible and to reduce the axial length. The flat electromagnetic actuator can be obtained. As a result, in the present invention, for example, even in an installation environment in which a space in the height direction is limited in relation to an obstacle or the like, it can be used suitably, and the degree of freedom in layout can be improved.

  In addition, according to the present invention, for example, by providing a concave portion having a tapered longitudinal section on the annular protrusion of the movable core, the magnetic flux density can be increased and a strong magnetic attractive force can be obtained. Even in the case of forming a coil laminate of a mold, a magnetic attraction force equivalent to the conventional one can be obtained.

  In the present invention, by adopting the above-described arrangement configuration along the radial direction, it is an axially-actuated electromagnetic actuator, and can obtain a magnetic attraction force equivalent to that of the conventional one. Thinning can be achieved by shortening the length.

  Next, embodiments of the present invention will be described in detail with reference to the drawings as appropriate. FIG. 1 is a longitudinal sectional view of a flat electromagnetic actuator according to an embodiment of the present invention. FIG. 2 is a longitudinal sectional view showing a state in which a movable core constituting the flat electromagnetic actuator is displaced upward from the state of FIG. 3 is a cross-sectional view taken along the line III-III in FIG.

  As shown in FIG. 1, the flat electromagnetic actuator 10 has a cylindrical housing in which a solenoid portion 12 is provided inside, a flat shape whose radial dimension is larger than an axial dimension and whose upper end is closed. 14 is included. The housing 14 functions as an actuator body, and may be formed of a magnetic material such as SUYB (JIS standard), for example.

  A hole 18 through which a shaft (moving element) 16 to be described later is inserted is formed at the center of the housing 14, and a first outer peripheral surface of the shaft 16 is slidably supported in the hole 18. One flat bearing 20a is mounted. The first flat bearing 20a is, for example, a single-layered split type formed of an alloy, and a plurality of communication grooves extending along the axial direction are formed on the outer peripheral surface thereof. The first flat bearing 20a may have a two-layer structure or a multilayer structure (not shown).

  Further, an annular suction taper portion 22 that protrudes by a predetermined length toward the lower side is bulged and formed on the inner wall of the housing 14. The suction taper portion 22 is configured by an inclined surface whose inner peripheral vertical section is a substantially vertical surface and whose outer peripheral vertical section is gradually reduced in diameter toward the lower side.

  In this case, the ceiling surface 24 along the horizontal direction that is the inner wall of the housing 14 and continues to the outer peripheral side of the suction taper portion 22, and the inner wall of the recess that extends along the horizontal direction continuous to the inner peripheral side of the suction taper portion 22. 26, a step portion having a dimension difference ΔD along the vertical direction is formed (see FIG. 4). Therefore, the concave inner wall 26 formed inside the suction taper portion 22 is provided so as to be positioned vertically upward by ΔD from the ceiling surface 24 formed outside.

  The solenoid part 12 has a substantially disk-shaped fixed core 28 press-fitted into the lower end of the housing 14 and a through-hole formed in the central part, and a longitudinal section in the radial direction is substantially U-shaped. The coil bobbin 30 and the coil 32 wound around the coil bobbin 30 are laminated, and a flat coil laminated body 33 (see FIG. 7B) and a cross-sectional taper that gradually increases in diameter toward the lower side. And a shaft (moving element) 16 fixed in a hole formed at the center of the movable core 36 and displaced integrally with the movable core 36.

  Note that when the fixed core 28 is press-fitted into the housing 14, an adhesive may be attached to the fitting portion. Further, the movable core 36 and the shaft 16 may be integrally coupled by caulking, for example. The shaft 16 may be formed of a nonmagnetic material such as SUS303 (JIS standard), for example.

  In the vicinity of the center portion of the fixed core 28, an annular projecting support portion 38 projecting upward by a predetermined length is bulged, and a recess having a substantially U-shaped longitudinal section formed by the projecting support portion 38. A second flat bearing 20b that slidably supports the outer peripheral surface of the lower side of the shaft 16 is mounted in the shaft 40. The second flat bearing 20b functions as a bearing member and is configured in the same manner as the first flat bearing 20a.

  Further, a portion adjacent to the projecting support portion 38 in the radially outward direction is formed to be thicker than the projecting support portion 38, and an upward height dimension is larger than that of the projecting support portion 38. A cylindrical yoke 42 is formed to bulge in a substantially vertical upward direction. The fixed core 28 including the projecting support portion 38 and the cylindrical yoke 42 may be formed of a magnetic material such as SUYB (JIS standard), for example.

  The coil bobbin 30 is formed of, for example, a resin material, and has a cylindrical portion 30a having a through hole into which a cylindrical yoke 42 is inserted at the center, and a substantially horizontal direction radially outward from the upper end and the lower end of the cylindrical portion 30a. And an annular flange portion 30b that protrudes substantially parallel to the direction by a predetermined length. In this case, in the coil bobbin 30, the cylindrical portion 30a and the annular flange portion 30b are integrally formed, and the outer diameter of the annular flange portion 30b is larger than the axial length of the cylindrical portion 30a. It is provided in a flat shape.

  The coil 32 wound around the coil bobbin 30 is preferably formed by a square wire formed in a square cross section or a flat wire formed in a cross section rectangle. By configuring the coil 32 with a square wire or a flat wire, contact between the coils 32 wound around the coil bobbin 30 becomes surface contact, so that the coil 32 is disposed in a stable and aligned state at a predetermined position. Is done. Of course, the coil 32 may be formed by a round wire formed in a circular cross section. The terminal portion of the coil 32 is electrically connected to the lead wire 46 via a terminal portion 44 of a terminal provided outside the housing 14. At that time, the lead wire 46 and the coil 32 may be electrically connected using a coupler (not shown) instead of the terminal.

  A set of O-rings 48 a and 48 b are respectively attached to the upper and lower surfaces of the annular flange portion 30 b of the coil bobbin 30 via an annular groove, and the set of O-rings 48 a and 48 b are attached to the ceiling surface 24 of the housing 14. The sealing function is performed by contacting the flat surface of the fixed core 28.

  In addition, the outer periphery side skirt portion 50, which is a joint portion between the fixed core 28 and the cylindrical yoke 42, is formed by an R portion having a circular cross section. At this time, a tapered portion 52 that functions as a relief is formed on the inner wall of the cylindrical portion of the coil bobbin 30 that faces the R portion.

  The movable core 36 is formed with a flat plate portion 36a having a flat upper surface and a concave portion 34 having a substantially trapezoidal cross section facing the protruding support portion 38 of the fixed core 28 via a predetermined clearance. It is comprised from the annular projection part 36b, and the said flat plate part 36a and the said annular projection part 36b are integrally formed. The movable core 36 may be formed of a magnetic material such as SUYB (JIS standard), for example.

  In this case, an annular protrusion 36b that protrudes toward the fixed core 28 by a predetermined length is provided by a concave section 34 having a tapered longitudinal section formed inside the movable core 36, and the annular protrusion 36b of the movable core 36 is provided. By being configured to face the annular space 53 formed between the protruding support portion 38 and the cylindrical yoke 42, the magnetic attractive force when excited can be increased.

  A ring body 54 made of a flat washer is attached to the outer peripheral surface of the shaft 16 adjacent to the upper surface of the flat plate portion 36a of the movable core 36. The ring body 54 is formed of a nonmagnetic material such as SUS310 (JIS standard), for example, and functions as a spacer for preventing residual magnetism in the solenoid portion 12.

  The upper end portion of the shaft 16 is provided so as to be exposed to the outside from the hole portion 18 of the housing 14, and the upper side and the lower side of the shaft 16 are along the axial direction by the first flat bearing 20 a and the second flat bearing 20 b. And is slidably supported. As a result, the shaft 16 has a both-ends support structure by the pair of first flat bearing 20a and second flat bearing 20b, so that the magnetic gap can be reduced and the magnetic attractive force can be improved.

  The flat electromagnetic actuator 10 according to the present embodiment is basically configured as described above. Next, the operation and effects thereof will be described.

  In the off state where the coil 32 of the solenoid unit 12 is not energized, as shown in FIG. 1, the movable core 36 is in the initial state where it is seated in the space of the cylindrical yoke 42 and positioned on the lower side. And The flat electromagnetic actuator 10 is installed on a member (not shown) with the housing 14 exposing one end of the shaft 16 from the central hole 18 as the upper surface and the bottom surface of the fixed core 28 as the lower surface.

  In this case, the vertical direction in which the shaft 16 is displaced (the axial direction of the shaft 16) is defined as the height direction, and the lateral direction centering on the shaft center of the shaft 16 is defined as the radial direction.

  Therefore, by energizing a power source (not shown) and energizing the coil 32, the solenoid unit 12 is excited and turned on, and a magnetic circuit (not shown) is generated. This magnetic circuit has a magnetic flux that returns to the housing 14 via the housing 14, the suction taper portion 22, the movable core 36, and the fixed core 28 in order.

  Due to the electromagnetic force generated by the magnetic circuit, the movable core 36 is attracted to the attraction taper portion 22 provided on the upper side. Then, the shaft 16 integrally connected to the movable core 36 is linearly displaced upward under the guide action of the first flat bearing 20a and the second flat bearing 20b, and the movable core 36 is sucked into the tapered taper portion 22. It will be in the state which faces the recessed inner wall 26 (refer FIG. 2). In this case, the ring body 54 engaged with the outer peripheral surface of the shaft 16 comes into contact with the inner wall 26 of the concave portion of the suction taper portion 22, whereby the displacement of the movable core 36 in the height direction is restricted.

  The electromagnetic force disappears when the energization of the coil 32 of the solenoid unit 12 is stopped. At that time, the movable core 36 and the shaft 16 are pressed by a return mechanism (for example, a return spring engaged with a spool valve (not shown)) provided on a counterpart member (not shown) connected to the tip of the shaft 16. Is displaced downward to return to the initial state.

  In the present embodiment, as shown in FIG. 3, the second flat bearing 20b, the projecting support portion 38, the annular projecting portion 36b of the movable core 36, the cylindrical yoke 42, the coil bobbin 30, the coil 32 ( The coil laminate 33) and the housing 14 are sequentially arranged on the same plane (a cross section perpendicular to the displacement direction of the shaft 16) in order along the radially outward direction, and these components are connected in series along the radial direction. Configured.

  Therefore, in this embodiment, by adopting the radial arrangement configuration as described above, it is possible to suppress each component from extending along the axial direction as much as possible, and to reduce the axial length. The flat electromagnetic actuator 10 can be obtained. As a result, in the present embodiment, for example, it can be suitably used even in an installation environment in which the space in the height direction is limited due to an obstacle or the like, and the degree of freedom in layout can be improved. A flat electromagnetic actuator 10 can be obtained.

  By configuring the flat electromagnetic actuator 10 in this way, the degree of freedom of selection as a drive source is improved. For example, when the flat electromagnetic actuator 10 according to the present embodiment is used in place of a flat motor (not shown), the flat electromagnetic actuator 10 uses a rotation that converts rotational motion into linear motion compared to a flat motor. Since the linear conversion mechanism is not provided, the number of parts can be reduced and the cost can be reduced, and the responsiveness can be improved by preventing the operation delay associated with the conversion between the rotational motion and the linear motion. .

  Further, in the present embodiment, an annular protrusion 36 b that protrudes by a predetermined length toward the fixed core 28 is provided by a concave section 34 having a longitudinal section taper formed inside the movable core 36, and the annular shape of the movable core 36 is provided. The protrusion 36b is configured to face the annular space 53 formed between the protrusion support 38 and the cylindrical yoke 42, thereby increasing the magnetic attractive force when excited, which is equivalent to the conventional case. Can be obtained.

  Furthermore, in this embodiment, since the suction taper part 22 which protrudes toward the downward side is continuously formed in the site | part adjacent to the ceiling surface 24 of the housing 14 from the said ceiling surface 24, FIG. As shown in the comparative example of a), a flat portion in which the dimension in the height direction is shortened by removing the cylindrical portion that is continuous with the lower surface of the housing provided in the past and extends along the axial direction. It can be set as the suction taper part 22 (refer FIG.5 (b)).

  Similarly, in the present embodiment, the flat plate portion 36a of the movable core 36 is thinned, and the concave portion 34 having a longitudinal section taper shape is formed inside the annular projection portion 36b, so that the comparative example of FIG. As shown in FIG. 6, it is possible to delete the cylindrical portion in the axial direction that has been conventionally provided, so that a flat movable core 36 with a shortened dimension in the height direction can be obtained (see FIG. 6B).

  Similarly, in contrast to the comparative example shown in FIGS. 7A and 8A, in the present embodiment, the flat coil laminate 33 (see FIG. 7B) and the flat housing 14 (see FIG. 8 (b)). The flat coil laminate 33 may reduce the magnetic attractive force as compared with the coil laminate according to the comparative example whose longitudinal section is elongated in the axial direction. As described above, by providing the annular protrusion 36b of the movable core 36 with the concave section 34 having a tapered longitudinal section, the magnetic flux density increases and a strong magnetic attractive force can be obtained.

  Furthermore, in the present embodiment, as shown in FIG. 4, the ceiling surface 24 along the horizontal direction which is the inner wall of the housing 14 and is continuous with the outer peripheral side of the suction taper portion 22, and the inside of the suction taper portion 22. A step portion having a dimensional difference of ΔD along the vertical direction is formed between the inner wall 26 of the recess along the horizontal direction continuous on the circumferential side, and the operating stroke (displacement amount) of the movable core 36 is set to ΔD. Can only be stretched. Therefore, in this embodiment, even with the flat electromagnetic actuator 10, an axially operated electromagnetic actuator having a large stroke amount can be obtained.

  From the above, in the present embodiment, it is possible to obtain a flat electromagnetic actuator 10 having a strong electromagnetic attraction force as in the prior art, good straightness, good hysteresis characteristics, and a large operating stroke.

  In the present embodiment, the description is based on an electromagnetic actuator configured as an electromagnetic device. However, the present invention is not limited to this. For example, a valve mechanism (not shown) is connected and the shaft 16 is displaced. You may make it drive the valve body (For example, a spool valve, a poppet valve, etc.) arrange | positioned at the said valve mechanism part not shown.

It is a longitudinal cross-sectional view of the flat type electromagnetic actuator which concerns on embodiment of this invention. FIG. 2 is a longitudinal sectional view showing a state in which a movable core of the flat electromagnetic actuator shown in FIG. 1 is displaced upward. It is a cross-sectional view along the III-III line of FIG. FIG. 2 is a partially enlarged longitudinal sectional view of the flat electromagnetic actuator shown in FIG. 1. (A) is a longitudinal cross-sectional view of the suction taper part which concerns on a comparative example, (b) is a longitudinal cross-sectional view of the suction taper part which concerns on this embodiment. (A) is a longitudinal cross-sectional view of the movable core which concerns on a comparative example, (b) is a longitudinal cross-sectional view of the movable core which concerns on this embodiment. (A) is a longitudinal cross-sectional view of the coil laminated body which concerns on a comparative example, (b) is a longitudinal cross-sectional view of the coil laminated body which concerns on this embodiment. (A) is a longitudinal cross-sectional view of the housing which concerns on a comparative example, (b) is a longitudinal cross-sectional view of the housing which concerns on this embodiment.

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 Flat type electromagnetic actuator 12 Solenoid part 14 Housing 16 Shaft 20a, 20b Flat bearing 22 Suction taper part 24 Ceiling surface 26 Recess inner wall 28 Fixed core 32 Coil 33 Coil laminated body 36 Movable core 36b Annular protrusion 38 Projection support part 42 Cylindrical shape yoke

Claims (1)

An actuator body,
A flat coil laminate which is arranged in the actuator main body and is formed by laminating coils wound around a coil bobbin;
Is sucked towards the suction taper portion under energizing effect on the coil, a movable core consisting of an annular protruding portion longitudinal sectional tapered recess formed therein and thin flat plate portion,
A movable element provided on the movable core and displaced integrally with the movable core;
A bearing member that pivotally supports the movable element so as to be displaceable in the axial direction of the movable element;
A projecting support that faces the recess of the movable core and holds the bearing member;
A cylindrical yoke surrounding an annular protrusion formed on the movable core;
With
The moving element, the bearing member, the protruding support part, the annular protrusion of the movable core, the cylindrical yoke, and the coil stack are provided so as to be located on the same plane, and the moving element is centered. As shown in FIG.
The flat electromagnetic actuator according to claim 1, wherein the same plane has a cross section orthogonal to a displacement direction of the moving element.

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