JP5196475B2 - Collision type dry transformer - Google Patents

Collision type dry transformer Download PDF

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JP5196475B2
JP5196475B2 JP2008046063A JP2008046063A JP5196475B2 JP 5196475 B2 JP5196475 B2 JP 5196475B2 JP 2008046063 A JP2008046063 A JP 2008046063A JP 2008046063 A JP2008046063 A JP 2008046063A JP 5196475 B2 JP5196475 B2 JP 5196475B2
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coil
wound
cylindrical body
conductor tube
dry transformer
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JP2009206254A (en
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徹 外村
幸男 玉置
泰広 藤本
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Tokuden Co Ltd Kyoto
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Tokuden Co Ltd Kyoto
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本発明は、衝合型乾式変圧器、詳細には該変圧器の冷却構造に関するものである。   The present invention relates to an abutting dry transformer, and more particularly to a cooling structure for the transformer.

入力コイルと出力コイルを巻回した断面円形状の脚鉄心を三角状あるいは直線状に配列し、各脚鉄心の上面と下面を継鉄心で衝合連結してなる衝合型変圧器は周知である。図4〜図6は、このような三相衝合型乾式変圧器の一例を示すもので、図5および図6において、1a、1b、1cは断面円形または擬似円形をなし、円形の中心にボルト挿通用の貫通孔を形成した脚鉄心、2aは外形三角形状の上部継鉄心、2bは外形三角形状の下部継鉄心、3aは脚鉄心1aに巻装した導線コイル部、3bは脚鉄心1bに巻装した導線コイル部、3cは脚鉄心1cに巻装した導線コイル部、4は容器、5は風洞板、6は排気扇、7は通風孔である。   An abutting transformer in which leg iron cores having a circular cross section around which an input coil and an output coil are wound is arranged in a triangular shape or a straight line, and the upper and lower surfaces of each leg iron core are abutted and connected by a yoke core is well known. is there. FIGS. 4 to 6 show an example of such a three-phase abutting dry transformer. In FIGS. 5 and 6, 1a, 1b, and 1c are circular in cross section or pseudo-circular, and centered on the circular shape. Leg iron core formed with a through hole for inserting a bolt, 2a is an outer triangular upper yoke core, 2b is an outer triangular lower yoke core, 3a is a conductive coil portion wound around the leg iron core 1a, and 3b is a leg iron core 1b. The conductive wire coil portion wound around the lead iron core 1c, 4 is a container, 5 is a wind tunnel plate, 6 is an exhaust fan, and 7 is a vent hole.

変圧器本体は、図6に示すように導線コイルを巻装した脚鉄心1a、1b、1cを三角状に配置し、三角状に配置された各脚鉄心1a、1b、1cの上下端面のそれぞれに、外形三角状の環状継鉄2a、2bが、各脚鉄心1a、1b、1cを貫通する図示しないボルトにより衝合固定されて構成されている。
実開昭62−30317号公報 特開昭48−57161号公報
As shown in FIG. 6, the transformer main body has leg iron cores 1 a, 1 b, 1 c wound with conductive coils arranged in a triangular shape, and the upper and lower end surfaces of the leg iron cores 1 a, 1 b, 1 c arranged in a triangular shape, respectively. Further, the outer triangular triangular yokes 2a, 2b are abutted and fixed by bolts (not shown) penetrating the leg iron cores 1a, 1b, 1c.
Japanese Utility Model Publication No. 62-30317 JP-A 48-57161

変圧器は、図5に示すように、この変圧器本体を容器4内に収納して構成されている。その容器内には変圧器本体を囲む穴を形成した風洞板5が配置され、容器4の上面には排気扇6が設けられている。容器4内に収納した変圧器本体は、排気扇6の駆動により容器4の下部側壁に設けた通風孔7から空気を導入し、その空気を風洞板5で案内して変圧器本体内を通流させ、その通流で変圧器本体は冷却される。 As shown in FIG. 5, the transformer is configured by housing the transformer body in a container 4. A wind tunnel plate 5 having a hole surrounding the transformer main body is disposed in the container, and an exhaust fan 6 is provided on the upper surface of the container 4. The transformer body housed in the container 4 introduces air from the ventilation holes 7 provided in the lower side wall of the container 4 by driving the exhaust fan 6 and guides the air through the wind tunnel plate 5 to pass through the transformer body. The transformer body is cooled by the flow.

図4は、この変圧器の脚鉄心1a、1b、1cに巻回した導線コイル部3a、3b、3cの構成を、脚鉄心1aを代表して示すもので、3a1は入力コイル(一次コイル)、3a2は出力コイル(二次コイル)で、一次コイル3a1および二次コイル3a2をそれぞれ2層巻とした場合を示している。8はアラミド系フィルムからなる絶縁紙、9は絶縁スペーサ、10は一次コイル3a1と二次コイル3a2との間を電気的に隔離する円筒状の銅板からなる混触防止板である。絶縁スペーサ9は脚鉄心1aの周方向に所定の間隔を隔てて複数は位置されており、隣接の絶縁スペーサ9間の、脚鉄心1aと平行して延びる間隙を冷却風の通路とし、この通路に通風孔7から導入した冷却風を通流させ、その通流で変圧器本体を冷却するようにされている。 FIG. 4 shows the configuration of the conductor coil portions 3a, 3b, 3c wound around the leg iron cores 1a, 1b, 1c of this transformer as a representative of the leg iron core 1a, and 3a1 is an input coil (primary coil). Reference numeral 3a2 denotes an output coil (secondary coil), in which the primary coil 3a1 and the secondary coil 3a2 each have two layers. Reference numeral 8 is an insulating paper made of an aramid film, 9 is an insulating spacer, and 10 is an incompatibility preventing plate made of a cylindrical copper plate that electrically isolates the primary coil 3a1 and the secondary coil 3a2. A plurality of insulating spacers 9 are positioned at a predetermined interval in the circumferential direction of the leg iron core 1a, and a gap extending in parallel with the leg iron core 1a between adjacent insulating spacers 9 is used as a cooling air passage. The cooling air introduced from the ventilation hole 7 is allowed to flow through, and the transformer body is cooled by the flow.

このように従来は変圧器本体を冷却するために絶縁スペーサ9を脚鉄心1aと一次コイル3a1間、一次コイル3a1の層間、一次コイル3a1と二次コイル3a2間、二次コイル3a2の層間に配置しており、そのために必然的にコイル径が大きくなり変圧器が大型化し、また、導線コイルの径も大きく使用する導線量も多く必要とするといった問題があった。 Thus, conventionally, in order to cool the transformer body, the insulating spacer 9 is arranged between the leg iron core 1a and the primary coil 3a1, between the primary coils 3a1, between the primary coil 3a1 and the secondary coil 3a2, and between the secondary coils 3a2. For this reason, there has been a problem that the coil diameter is inevitably increased and the transformer becomes larger, and the diameter of the conductive coil is large and a large amount of guided dose is required.

発明が解決しようとする課題は、衝合型乾式変圧器の冷却効率を低減することなく小型化することができるようにし、斯かる問題を解消する点にある。 The problem to be solved by the invention is to make it possible to reduce the size without reducing the cooling efficiency of the abutting dry transformer, and to solve such a problem.

本発明は、入力コイルと出力コイルとを混触防止板を介して巻回した断面円形状の脚鉄心を配列し、配列した各脚鉄心の上面と下面を継鉄心で衝合連結してなる衝合型乾式変圧器において、前記混触防止板を絶縁処理した細い中空導体管を螺旋巻回した円筒体とし、前記中空導体管の中空に冷却された流体を通流するとともに、前記混触防止板と前記各コイル間および前記各コイルの層間に無溶剤系絶縁接着剤を全面に塗着したポリイミド系フィルムからなる絶縁紙を挿入したことを特徴とする。 In the present invention, a leg iron core having a circular cross section in which an input coil and an output coil are wound via an anti-contact plate is arranged, and an upper surface and a lower surface of each arranged leg iron core are abutted and connected by a yoke core. In the combined dry transformer, a cylindrical body obtained by spirally winding a thin hollow conductor tube in which the anti-contact plate is insulated, and a fluid cooled in the hollow of the hollow conductor tube is passed through the anti-incompatible plate, Insulating paper made of a polyimide film coated with a solvent-free insulating adhesive on the entire surface is inserted between the coils and between the coils.

本発明では、入力コイルと出力コイルとの間に配置する混触防止板を絶縁処理した細い中空導体管を螺旋巻回した円筒体とし、前記中空導体管の中空に水や油などの冷却流体を通流するので、冷却能力が高められ、また、無溶剤系絶縁接着剤を全面に塗着したポリイミド系フィルムからなる絶縁紙を混触防止板と前記各コイル間および前記各コイルの層間に配置するので、コイルから発生する熱を混触防止板に効率よく伝導することができ、コイル層間に配置するスペーサを省くことができる。これによりコイルの径を小さくすることができ、導線の使用量が低減され、また、変圧器を小型化することができる。 In the present invention, a thin hollow conductor tube in which an incompatibility preventing plate disposed between the input coil and the output coil is insulated is a spirally wound cylindrical body, and a cooling fluid such as water or oil is placed in the hollow of the hollow conductor tube. Since it flows, the cooling capacity is improved, and insulating paper made of a polyimide film coated with a solvent-free insulating adhesive on the entire surface is disposed between the anti-contact plate and each coil and between each coil. Therefore, heat generated from the coil can be efficiently conducted to the anti-contact plate, and a spacer disposed between the coil layers can be omitted. Thereby, the diameter of a coil can be made small, the usage-amount of conducting wire is reduced, and a transformer can be reduced in size.

衝合型乾式変圧器の冷却効率を低減することなく小型化することができるようにする目的を、入力コイルと出力コイルとの間に配置する混触防止板に冷却媒体通流路を形成し、また、混触防止板と前記各コイル間および前記各コイルの層間に気泡が発生しない無溶剤系絶縁接着剤を全面に塗着したポリイミド系フイルムからなる絶縁紙を挿入その冷却媒体通流孔に水や油などの冷却流体を通流することにより実現した。 For the purpose of enabling downsizing without reducing the cooling efficiency of the abutting dry transformer, a cooling medium passage is formed in the anti-contact plate arranged between the input coil and the output coil, Also, an insulating paper made of a polyimide film coated with a solventless insulating adhesive that does not generate bubbles between the coils and between the coils and between the coils is inserted into the cooling medium flow hole. Realized by passing cooling fluid such as oil or oil.

図1は、本発明に係る衝合型乾式変圧器の脚鉄心に巻回した導線コイル部の構成を示す断面図である。図1において、1aは断面円形状の脚鉄心、2aおよび2bは継鉄、3a1は入力コイル(一次コイル)、3a2は第1の出力コイル(二次コイル)、3a3は第2の出力コイル(三次コイル)、11はポリイミド系フイルムからなる絶縁紙、12は混触防止板、13は絶縁紙11の全面に塗着した無溶剤系絶縁接着剤層である。 FIG. 1 is a cross-sectional view showing a configuration of a conductive wire coil portion wound around a leg core of an abutting dry transformer according to the present invention. In FIG. 1, 1a is a leg-shaped core having a circular cross section, 2a and 2b are yokes, 3a1 is an input coil (primary coil), 3a2 is a first output coil (secondary coil), and 3a3 is a second output coil ( (Tertiary coil), 11 is an insulating paper made of polyimide film, 12 is an incompatibility preventing plate, and 13 is a solventless insulating adhesive layer coated on the entire surface of the insulating paper 11.

脚鉄心1aに絶縁紙11を巻き、その上に第2の出力コイル3a3の1層目を巻き、無溶剤系絶縁接着剤層13を両面に塗着した絶縁紙11を巻き、第2の出力コイル3a3の2層目を巻く。第2の出力コイル3a3の2層目の上に無溶剤系絶縁接着剤層13を両面に塗着した絶縁紙11を巻き、その上に混触防止板12を配置して無溶剤系絶縁接着剤層13を両面に塗着した絶縁紙11を巻き、入力コイル3a1の1層目を巻き、その上に無溶剤系絶縁接着剤層13を両面に塗着した絶縁紙11を巻き、入力コイル3a1の2層目を巻く。以下、無溶剤系絶縁接着剤層13を両面に塗着した絶縁紙11を巻き混触防止板12を配置して無溶剤系絶縁接着剤層13を両面に塗着した絶縁紙11を巻き、第1の出力コイル3a2の1層目を巻き、その上に無溶剤系絶縁接着剤層13を両面に塗着した絶縁紙11を巻き、第1の出力コイル3a2の2層目を巻き、絶縁紙11を巻き付けてコイル部を作成する。なお、この実施例では、第2の出力コイル3a3を設けているが、この出力コイルの数は適宜である。 The insulating paper 11 is wound around the leg iron core 1a, the first layer of the second output coil 3a3 is wound thereon, and the insulating paper 11 coated with the solvent-free insulating adhesive layer 13 is wound on the both sides, and the second output Wind the second layer of the coil 3a3. An insulating paper 11 coated with a solvent-free insulating adhesive layer 13 on both sides is wound on the second layer of the second output coil 3a3, and an anti-mixing plate 12 is disposed on the insulating paper 11, and a solvent-free insulating adhesive is provided. The insulating paper 11 coated with the layer 13 on both sides is wound, the first layer of the input coil 3a1 is wound, and the insulating paper 11 coated with the solvent-free insulating adhesive layer 13 is wound thereon, and the input coil 3a1 is wound. Roll the second layer. Hereinafter, the insulating paper 11 coated with the solventless insulating adhesive layer 13 on both sides is wound with the anti-coating plate 12 and the insulating paper 11 coated with the solventless insulating adhesive layer 13 on both sides is wound. The first layer of the output coil 3a2 is wound, the insulating paper 11 coated with the solvent-free insulating adhesive layer 13 on both sides is wound thereon, and the second layer of the first output coil 3a2 is wound. 11 is wound and a coil part is created. In this embodiment, the second output coil 3a3 is provided, but the number of output coils is appropriate.

混触防止板12は、絶縁処理した細い中空導体管12aからなり、これを螺旋状に巻回して円筒体に形成されている。この場合、中空導体管12aを出力コイル3a3および3a2と入力コイル3a1間で巻回することとなり、その円筒体の両端で電位差が発生し、混触防止板としては不都合のときがある。このときには、図2に示すように螺旋状に巻回した中空導体管12aを上側円筒体12bと下側円筒体12cの巻数を同一にして二つに分け、上側円筒体12bに位置する中空導体管12aの巻き方向と下側円筒体12cに位置する巻き方向を逆方向に巻回し、中央部で電気的に接続すれば、円筒体の両端の電位は同電位となる。なお、螺旋状に巻回した中空導体管12aを上側円筒体12bと下側円筒体12cの二つに分けているが、より多く分けるようにしてもよく、この場合、偶数個に分けると中空導体管11eを螺旋状に巻回して形成した円筒体の上下端部を同電位とすることができる。 The intrusion prevention plate 12 is formed of a thin hollow conductor tube 12a that is insulated, and is formed into a cylindrical body by spirally winding it. In this case, the hollow conductor tube 12a is wound between the output coils 3a3 and 3a2 and the input coil 3a1, and a potential difference is generated at both ends of the cylindrical body, which may be inconvenient as an anti-contact plate. At this time, as shown in FIG. 2, the hollow conductor tube 12a spirally wound is divided into two with the same number of turns of the upper cylindrical body 12b and the lower cylindrical body 12c, and the hollow conductor tube positioned at the upper cylindrical body 12b. If the winding direction of the tube 12a and the winding direction located in the lower cylindrical body 12c are wound in opposite directions and electrically connected at the center, the potentials at both ends of the cylindrical body become the same potential. In addition, although the hollow conductor tube 12a spirally wound is divided into two parts, an upper cylindrical body 12b and a lower cylindrical body 12c, it may be divided more, and in this case, if divided into an even number, the hollow conductor tube 12a is hollow. The upper and lower ends of the cylindrical body formed by spirally winding the conductor tube 11e can have the same potential.

この混触防止板12を有する衝合型乾式変圧器の運転時には、中空導体管12aに水または油などの冷却された流体を流す。この冷却流体の通流により混触防止板12は冷却され、その冷却により入力コイル3a1および出力コイル3a2、3a3を冷却する。この場合、導体間に配置した無溶剤系絶縁接着剤層13を両面に塗着したポリイミド系フイルムからなる絶縁紙11は断熱効果が低く、熱伝導性が高いのでその冷却効果を高めることができる。なお、図示しないが中空導体管12aを通流した流体は冷却機を循環して、中空導体管12aへ通流するようにしている。 During operation of the abutting dry transformer having the anti-contact plate 12, a cooled fluid such as water or oil is allowed to flow through the hollow conductor tube 12a. The contact prevention plate 12 is cooled by the flow of the cooling fluid, and the input coil 3a1 and the output coils 3a2, 3a3 are cooled by the cooling. In this case, the insulating paper 11 made of a polyimide film coated with a solvent-free insulating adhesive layer 13 disposed between the conductors on both sides has a low heat insulation effect and a high thermal conductivity, so that the cooling effect can be enhanced. . Although not shown, the fluid that has flowed through the hollow conductor tube 12a circulates in the cooler and flows into the hollow conductor tube 12a.

図3は、他の参考例の混触防止板12を示すもので、この例の混触防止板12は、図3に示すように肉厚内部を中空とし、円周方向を分断する(誘導電流の発生を防止)が開口12dを形成した円筒体12eをなし、脚鉄心の1aの中心軸と平行する方向の上下端面に中空内と連通する開孔12f、12gが形成されている。このような円筒体12eは、たとえば周囲端部縁に低い凸部を形成した矩形状の銅板に、他の矩形状の銅板を凸部の上に貼り重ねて一体化し、一辺の凸部と、この凸部と対向する他辺の凸部のそれぞれにドリルなどで開孔12f、12gを形成し、これを円筒状に変形して作成される。なお、円筒体12eの肉厚内にドリルなどで複数の貫通孔を形成するようにしてもよい。 FIG. 3 shows an anti-contact plate 12 of another reference example. The anti-contact plate 12 of this example has a hollow inside as shown in FIG. 3 and divides the circumferential direction (inducted current). The cylindrical body 12e having an opening 12d is formed, and openings 12f and 12g communicating with the inside of the hollow are formed on the upper and lower end surfaces in a direction parallel to the central axis of the leg iron core 1a. Such a cylindrical body 12e is formed by, for example, laminating another rectangular copper plate on the convex portion and integrating it with a rectangular copper plate having a low convex portion at the peripheral edge, and a convex portion on one side, Openings 12f and 12g are formed in each of the convex portions on the other side facing the convex portions by a drill or the like, and are formed by deforming them into a cylindrical shape. In addition, you may make it form a some through-hole with a drill etc. in the thickness of the cylindrical body 12e.

この混触防止板12を有する衝合型乾式変圧器の運転時には、円筒体12eの下端面の開孔12gから水または油などの冷却された流体を円筒体12eの中空内部に注入し、また、中空内部に注入された流体は円筒体12eの上端面の開孔12fから排出する。この冷却流体の通流により円筒体12eは冷却され、その冷却により入力コイル3a1および出力コイル3a2、3a3を冷却する。 During the operation of the contact-type dry transformer having the incompatibility prevention plate 12, a cooled fluid such as water or oil is injected into the hollow interior of the cylindrical body 12e from the opening 12g at the lower end surface of the cylindrical body 12e. The fluid injected into the hollow is discharged from the opening 12f on the upper end surface of the cylindrical body 12e. The cylindrical body 12e is cooled by the flow of the cooling fluid, and the input coil 3a1 and the output coils 3a2, 3a3 are cooled by the cooling.

本発明の実施例に係る衝合型乾式変圧器の脚鉄心に巻回した導線コイル部の構成を示す断面図である。It is sectional drawing which shows the structure of the conducting wire coil part wound around the leg iron core of the abutting type dry transformer which concerns on the Example of this invention. 図1に示す衝合型乾式変圧器の混触防止板の側面図である。FIG. 2 is a side view of an intrusion prevention plate of the abutting dry transformer shown in FIG. 1. 本発明の実施例に係る他の混触防止板の斜視図である。It is a perspective view of the other intrusion prevention board which concerns on the Example of this invention. 従来の衝合型乾式変圧器の脚鉄心に巻回した導線コイル部の構成を示す断面図である。It is sectional drawing which shows the structure of the conducting wire coil part wound around the leg iron core of the conventional abutting type dry transformer. 衝合型乾式変圧器の説明図である。It is explanatory drawing of an abutting type dry type transformer. 衝合型乾式変圧器の鉄心の配置の一例を示す平面図である。It is a top view which shows an example of arrangement | positioning of the iron core of an abutting type dry transformer.

符号の説明Explanation of symbols

1a、1b、1c 脚鉄心
2a 2b 継鉄心
3a1 入力コイル
3a2 第1の出力コイル
3a3 第2の出力コイル
11 絶縁紙
12 混触防止板
12a 中空導体管
12e 円筒体
13 無溶剤系絶縁接着剤層
1a, 1b, 1c Leg iron core 2a 2b yoke core 3a1 input coil 3a2 first output coil 3a3 second output coil 11 insulating paper 12 incompatibility plate 12a hollow conductor tube 12e cylindrical body 13 solvent-free insulating adhesive layer

Claims (2)

入力コイルと出力コイルとを混触防止板を介して巻回した断面円形状の脚鉄心を配列し、配列した各脚鉄心の上面と下面を継鉄心で衝合連結してなる衝合型乾式変圧器において、前記混触防止板を絶縁処理した細い中空導体管を螺旋巻回した円筒体とし、前記中空導体管の中空に冷却された流体を通流するとともに、前記混触防止板と前記各コイル間および前記各コイルの層間に無溶剤系絶縁接着剤を全面に塗着したポリイミド系フィルムからなる絶縁紙を挿入したことを特徴とする衝合型乾式変圧器。 An abutment type dry transformer in which leg iron cores with a circular cross-section, in which an input coil and an output coil are wound through an anti-collision plate, are arranged, and the upper and lower surfaces of each arranged leg iron core are abutted and connected with a yoke core. A cylindrical body obtained by spirally winding a thin hollow conductor tube in which the anti-contact plate is insulated, and the fluid cooled in the hollow of the hollow conductor tube is allowed to flow between the anti-contact plate and each coil. And an abutting dry transformer characterized in that an insulating paper made of a polyimide film having a solvent-free insulating adhesive coated on the entire surface is inserted between the coils. 絶縁処理した細い中空導体管を螺旋巻回した円筒体が、巻数同数で互いに逆巻きに螺旋巻回した円筒体の偶数個からなり、隣接の該円筒体の端部を電気的に接続してなることを特徴とする請求項に記載の衝合型乾式変圧器。 A cylindrical body obtained by spirally winding an insulated thin hollow conductor tube is made up of an even number of cylindrical bodies spirally wound in the same number of turns in a reverse manner, and the ends of the adjacent cylindrical bodies are electrically connected. The abutting type dry transformer according to claim 1 .
JP2008046063A 2008-02-27 2008-02-27 Collision type dry transformer Active JP5196475B2 (en)

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