JP5194190B1 - scissors - Google Patents
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- JP5194190B1 JP5194190B1 JP2012211608A JP2012211608A JP5194190B1 JP 5194190 B1 JP5194190 B1 JP 5194190B1 JP 2012211608 A JP2012211608 A JP 2012211608A JP 2012211608 A JP2012211608 A JP 2012211608A JP 5194190 B1 JP5194190 B1 JP 5194190B1
- Authority
- JP
- Japan
- Prior art keywords
- resin
- elastic body
- bis
- hydroxyphenyl
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000463 material Substances 0.000 claims description 45
- 239000007779 soft material Substances 0.000 claims description 14
- 229920005989 resin Polymers 0.000 description 73
- 239000011347 resin Substances 0.000 description 73
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 53
- -1 polypropylene Polymers 0.000 description 49
- 238000002347 injection Methods 0.000 description 45
- 239000007924 injection Substances 0.000 description 45
- 229920001971 elastomer Polymers 0.000 description 34
- 238000000034 method Methods 0.000 description 24
- 229920001577 copolymer Polymers 0.000 description 21
- 239000003063 flame retardant Substances 0.000 description 21
- 239000005060 rubber Substances 0.000 description 21
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 19
- 229920005992 thermoplastic resin Polymers 0.000 description 19
- 239000000843 powder Substances 0.000 description 18
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 17
- 229920001955 polyphenylene ether Polymers 0.000 description 17
- 229920002725 thermoplastic elastomer Polymers 0.000 description 17
- 229910045601 alloy Inorganic materials 0.000 description 16
- 239000000956 alloy Substances 0.000 description 16
- 229920000642 polymer Polymers 0.000 description 16
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 15
- 238000005219 brazing Methods 0.000 description 15
- 239000000203 mixture Substances 0.000 description 14
- 238000000465 moulding Methods 0.000 description 14
- 229920001230 polyarylate Polymers 0.000 description 14
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 13
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 13
- 229910052751 metal Inorganic materials 0.000 description 13
- 239000002184 metal Substances 0.000 description 13
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 12
- 239000000806 elastomer Substances 0.000 description 12
- 238000001746 injection moulding Methods 0.000 description 12
- 239000000047 product Substances 0.000 description 12
- 239000003381 stabilizer Substances 0.000 description 12
- 239000007789 gas Substances 0.000 description 11
- 229910001220 stainless steel Inorganic materials 0.000 description 11
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- 229920005669 high impact polystyrene Polymers 0.000 description 10
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- 238000004519 manufacturing process Methods 0.000 description 10
- 239000000178 monomer Substances 0.000 description 10
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 9
- 239000000919 ceramic Substances 0.000 description 9
- 229910052759 nickel Inorganic materials 0.000 description 9
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 9
- 239000010935 stainless steel Substances 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 8
- 150000001336 alkenes Chemical class 0.000 description 8
- 125000003118 aryl group Chemical group 0.000 description 8
- 229910052799 carbon Inorganic materials 0.000 description 8
- 229920006026 co-polymeric resin Polymers 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 8
- 239000004088 foaming agent Substances 0.000 description 8
- 229920002959 polymer blend Polymers 0.000 description 8
- 229910052719 titanium Inorganic materials 0.000 description 8
- 239000010936 titanium Substances 0.000 description 8
- 229930185605 Bisphenol Natural products 0.000 description 7
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- 239000005062 Polybutadiene Substances 0.000 description 7
- 239000004793 Polystyrene Substances 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- 238000005187 foaming Methods 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 229920002857 polybutadiene Polymers 0.000 description 7
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- 229920006324 polyoxymethylene Polymers 0.000 description 7
- 229920001187 thermosetting polymer Polymers 0.000 description 7
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 6
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 229910019142 PO4 Inorganic materials 0.000 description 6
- 239000004698 Polyethylene Substances 0.000 description 6
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 6
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 6
- 229910052804 chromium Inorganic materials 0.000 description 6
- 239000011651 chromium Substances 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000005038 ethylene vinyl acetate Substances 0.000 description 6
- 239000010452 phosphate Substances 0.000 description 6
- 229920000573 polyethylene Polymers 0.000 description 6
- 229920002223 polystyrene Polymers 0.000 description 6
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 6
- 229920003048 styrene butadiene rubber Polymers 0.000 description 6
- 239000004709 Chlorinated polyethylene Substances 0.000 description 5
- 229910000997 High-speed steel Inorganic materials 0.000 description 5
- 229920000459 Nitrile rubber Polymers 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 5
- 239000004743 Polypropylene Substances 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 229920003244 diene elastomer Polymers 0.000 description 5
- 238000010097 foam moulding Methods 0.000 description 5
- 238000010559 graft polymerization reaction Methods 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 5
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 5
- 229920002647 polyamide Polymers 0.000 description 5
- 229920000139 polyethylene terephthalate Polymers 0.000 description 5
- 239000005020 polyethylene terephthalate Substances 0.000 description 5
- 229920000098 polyolefin Polymers 0.000 description 5
- 229920001155 polypropylene Polymers 0.000 description 5
- 239000004800 polyvinyl chloride Substances 0.000 description 5
- 229920000915 polyvinyl chloride Polymers 0.000 description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000004711 α-olefin Substances 0.000 description 5
- BSWWXRFVMJHFBN-UHFFFAOYSA-N 2,4,6-tribromophenol Chemical compound OC1=C(Br)C=C(Br)C=C1Br BSWWXRFVMJHFBN-UHFFFAOYSA-N 0.000 description 4
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 4
- ODJUOZPKKHIEOZ-UHFFFAOYSA-N 4-[2-(4-hydroxy-3,5-dimethylphenyl)propan-2-yl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(C(C)(C)C=2C=C(C)C(O)=C(C)C=2)=C1 ODJUOZPKKHIEOZ-UHFFFAOYSA-N 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 4
- 244000043261 Hevea brasiliensis Species 0.000 description 4
- 229930182556 Polyacetal Natural products 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 4
- 239000004695 Polyether sulfone Substances 0.000 description 4
- 239000004721 Polyphenylene oxide Substances 0.000 description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 4
- 229910001315 Tool steel Inorganic materials 0.000 description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- 150000001335 aliphatic alkanes Chemical class 0.000 description 4
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 4
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 4
- 238000000748 compression moulding Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000011737 fluorine Substances 0.000 description 4
- 229910052731 fluorine Inorganic materials 0.000 description 4
- 150000004820 halides Chemical class 0.000 description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 4
- 229910001105 martensitic stainless steel Inorganic materials 0.000 description 4
- 239000012778 molding material Substances 0.000 description 4
- 229920003052 natural elastomer Polymers 0.000 description 4
- 229920001194 natural rubber Polymers 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 229920000515 polycarbonate Polymers 0.000 description 4
- 239000004417 polycarbonate Substances 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 229920006393 polyether sulfone Polymers 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 229910001868 water Inorganic materials 0.000 description 4
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 3
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- 239000005977 Ethylene Substances 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- 229920001890 Novodur Polymers 0.000 description 3
- 229930040373 Paraformaldehyde Natural products 0.000 description 3
- 239000004734 Polyphenylene sulfide Substances 0.000 description 3
- 239000002174 Styrene-butadiene Substances 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 229920006311 Urethane elastomer Polymers 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 description 3
- 238000005034 decoration Methods 0.000 description 3
- CZZYITDELCSZES-UHFFFAOYSA-N diphenylmethane Chemical compound C=1C=CC=CC=1CC1=CC=CC=C1 CZZYITDELCSZES-UHFFFAOYSA-N 0.000 description 3
- 229920005558 epichlorohydrin rubber Polymers 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
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- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical group 0.000 description 3
- 125000004464 hydroxyphenyl group Chemical group 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
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- 239000000395 magnesium oxide Substances 0.000 description 3
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- 239000010445 mica Substances 0.000 description 3
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- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
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- 239000002904 solvent Substances 0.000 description 3
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- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 3
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- 239000010937 tungsten Substances 0.000 description 3
- QQOMQLYQAXGHSU-UHFFFAOYSA-N 2,3,6-Trimethylphenol Chemical compound CC1=CC=C(C)C(O)=C1C QQOMQLYQAXGHSU-UHFFFAOYSA-N 0.000 description 2
- JHJUYGMZIWDHMO-UHFFFAOYSA-N 2,6-dibromo-4-(3,5-dibromo-4-hydroxyphenyl)sulfonylphenol Chemical compound C1=C(Br)C(O)=C(Br)C=C1S(=O)(=O)C1=CC(Br)=C(O)C(Br)=C1 JHJUYGMZIWDHMO-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- LLUIQISTLAXOHC-UHFFFAOYSA-N 2-chloropropyl dihydrogen phosphate Chemical compound CC(Cl)COP(O)(O)=O LLUIQISTLAXOHC-UHFFFAOYSA-N 0.000 description 2
- GVLZQVREHWQBJN-UHFFFAOYSA-N 3,5-dimethyl-7-oxabicyclo[2.2.1]hepta-1,3,5-triene Chemical compound CC1=C(O2)C(C)=CC2=C1 GVLZQVREHWQBJN-UHFFFAOYSA-N 0.000 description 2
- KQSIVRHDEPHUII-UHFFFAOYSA-N 4-(4-hydroxy-3,5-dimethylphenoxy)-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(OC=2C=C(C)C(O)=C(C)C=2)=C1 KQSIVRHDEPHUII-UHFFFAOYSA-N 0.000 description 2
- SUCTVKDVODFXFX-UHFFFAOYSA-N 4-(4-hydroxy-3,5-dimethylphenyl)sulfonyl-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(S(=O)(=O)C=2C=C(C)C(O)=C(C)C=2)=C1 SUCTVKDVODFXFX-UHFFFAOYSA-N 0.000 description 2
- OWKRQBRCGMUVNV-UHFFFAOYSA-N 4-[(4-hydroxy-3,5-dimethylphenyl)-phenylmethyl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(C(C=2C=CC=CC=2)C=2C=C(C)C(O)=C(C)C=2)=C1 OWKRQBRCGMUVNV-UHFFFAOYSA-N 0.000 description 2
- AZZWZMUXHALBCQ-UHFFFAOYSA-N 4-[(4-hydroxy-3,5-dimethylphenyl)methyl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(CC=2C=C(C)C(O)=C(C)C=2)=C1 AZZWZMUXHALBCQ-UHFFFAOYSA-N 0.000 description 2
- BUGLKPUHRTVBDI-UHFFFAOYSA-N 4-[1-(4-hydroxy-3,5-dimethylphenyl)-1-phenylethyl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(C(C)(C=2C=CC=CC=2)C=2C=C(C)C(O)=C(C)C=2)=C1 BUGLKPUHRTVBDI-UHFFFAOYSA-N 0.000 description 2
- BWCAVNWKMVHLFW-UHFFFAOYSA-N 4-[1-(4-hydroxy-3,5-dimethylphenyl)cyclohexyl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(C2(CCCCC2)C=2C=C(C)C(O)=C(C)C=2)=C1 BWCAVNWKMVHLFW-UHFFFAOYSA-N 0.000 description 2
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- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- 239000004641 Diallyl-phthalate Substances 0.000 description 2
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- 241000156978 Erebia Species 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
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- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 2
- 239000004693 Polybenzimidazole Substances 0.000 description 2
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- 229920001328 Polyvinylidene chloride Polymers 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
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Landscapes
- Scissors And Nippers (AREA)
Abstract
【課題】鋏の柄に中空弾性体を備えていない鋏と比較して、鋏を使用する際の指の疲れを少なくする、鋏を提供することを課題とする。
【解決手段】交差する交点を中心に回転可能に支持した2つの刃体と、外側に溝が形成された環状弾性体における前記溝の開口部を閉じて内部に中空部を形成した中空弾性体と、前記中空弾性体の閉じた開口部を覆うように前記中空弾性体の外側に一体的に形成した枠体とを備え、前記2つの刃体のそれぞれに前記枠体を固定したことにより、鋏の柄に中空弾性体を備えていない鋏と比較して、鋏を使用する際の指の疲れを少なくする、鋏を提供することができる。
【選択図】 図1An object of the present invention is to provide a heel that reduces fatigue of fingers when using the heel compared to a heel that does not have a hollow elastic body on the handle of the heel.
A hollow elastic body in which a hollow portion is formed by closing an opening of the groove in an annular elastic body having a groove formed on the outside and two blade bodies rotatably supported around an intersecting intersection. And a frame body integrally formed outside the hollow elastic body so as to cover the closed opening of the hollow elastic body, and by fixing the frame body to each of the two blade bodies, Compared with a heel that does not have a hollow elastic body in the handle of the heel, it is possible to provide a heel that reduces finger fatigue when using the heel.
[Selection] Figure 1
Description
本発明は、鋏に関するものである。
The present invention relates to scissors.
特開2003−311041号公報には、鋏の柄の部分である指掛環に軟質材料層を設けた鋏が記載されている。 Japanese Patent Application Laid-Open No. 2003-310441 describes a heel in which a soft material layer is provided on a finger ring that is a part of a heel handle.
本発明は、鋏の柄に中空弾性体を備えた鋏を提供することを目的とする。 An object of the present invention is to provide a bag having a hollow elastic body on a handle of the bag.
請求項1の鋏は、交差する交点を中心に回転可能に支持した2つの刃体と、外側に溝が形成された環状弾性体における前記溝の開口部の一方の面に形成した凸部および前記開口部の他方の面に形成した凹部を嵌め合わせることにより前記溝の開口部を閉じて内部に中空部を形成すると共に、前記溝に沿って一対の他の溝を前記環状弾性体の両側面に形成した軟質材料からなる中空弾性体と、前記2つの刃体のそれぞれに固定され、硬質材料を前記一対の他の溝に入れると共に、前記中空弾性体の閉じた開口部を前記硬質材料で覆うように前記中空弾性体の外側に一体的に形成した前記硬質材料からなる枠体と、を備えたことを特徴とする。
The scissors according to claim 1 include two blades that are rotatably supported around intersecting intersections, and a convex portion formed on one surface of the opening of the groove in an annular elastic body having a groove formed outside. By fitting a recess formed on the other surface of the opening, the opening of the groove is closed to form a hollow portion inside, and a pair of other grooves are formed on both sides of the annular elastic body along the groove. A hollow elastic body made of a soft material formed on the surface, and fixed to each of the two blade bodies, and a hard material is put into the pair of other grooves, and a closed opening of the hollow elastic body is formed in the hard material characterized in that and a frame body made of the rigid material formed integrally with the outer side of the hollow resilient body so as to cover at.
請求項1に係る発明によれば、鋏の柄に中空弾性体を備えていない鋏と比較して、鋏を使用する際の指の疲れを少なくすることができる。 According to the invention which concerns on Claim 1, compared with the heel which is not equipped with the hollow elastic body in the heel handle, the fatigue | fatigue of the finger at the time of using a heel can be decreased.
図面を用いて本発明を説明する。なお、本発明は、以下の実施例により何ら限定されるものではない。 The present invention will be described with reference to the drawings. In addition, this invention is not limited at all by the following examples.
図1〜図8を用いて本発明に係る一実施例を説明する。
尚、本実施例1では、鋏として一般的なものを例示して説明する。
また、図5〜図8は、説明を簡単にするため、射出成形金型の主要な部分以外の図示を省略している。
An embodiment according to the present invention will be described with reference to FIGS.
In the first embodiment, a general bag will be described as an example.
5 to 8 omit illustrations other than the main part of the injection mold in order to simplify the description.
〔鋏〕
図1に示すように、鋏10は、金属製の二枚の刃体1および刃体2が、支軸3によって交差する交点を中心に回転可能に支持されている。刃体1および刃体2の一端部には刃部が形成されており、他端部には、鋏10を使用する際に使用者の指を通すための指掛環部6および指掛環部7を備えた柄体4および柄体5がそれぞれ固定されている。
〔scissors〕
As shown in FIG. 1, the scissors 10 are supported so that two metal blades 1 and 2 can be rotated around an intersection where the support shaft 3 intersects. A blade portion is formed at one end of the blade body 1 and the blade body 2, and a finger hook ring portion 6 and a finger ring for passing a user's finger when using the collar 10 at the other end portion. The handle body 4 and the handle body 5 each provided with the portion 7 are fixed.
柄体4は、指掛環部6と、指掛環部6の外側に一体的に形成された硬質材料からなる枠体8とを有する。同様に、柄体5は、指掛環部7と、指掛環部7の外側に一体的に形成された硬質材料からなる枠体9とを有する。本実施例1では、硬質材料として、ABS樹脂を採用している。 The handle 4 has a finger ring 6 and a frame 8 made of a hard material integrally formed on the outside of the finger ring 6. Similarly, the handle 5 has a finger ring 7 and a frame 9 made of a hard material integrally formed on the outside of the finger ring 7. In Example 1, ABS resin is used as the hard material.
図2および図3は、指掛環部6および指掛環部7を構成する環状弾性体11を示した斜視図である。環状弾性体11は、軟質材料からなり、周方向の外側(外周面)に溝12が形成されている。また、環状弾性体11の両側面には、溝12に沿って一対の溝16が形成されている。環状弾性体11を鋏10に取り付ける際には、溝12の開口部13を閉じて、内部に中空部15を形成した中空弾性体17にすると共に、一対の溝16に一体化した硬質材料を入れて一体的に成形する。本実施例では、軟質材料として、熱可塑性エラストマーを採用している。 2 and 3 are perspective views showing the ring-shaped elastic body 11 constituting the finger ring portion 6 and the finger ring portion 7. The annular elastic body 11 is made of a soft material, and has a groove 12 formed on the outer side (outer peripheral surface) in the circumferential direction. A pair of grooves 16 are formed along the grooves 12 on both side surfaces of the annular elastic body 11. When the annular elastic body 11 is attached to the flange 10, the opening 13 of the groove 12 is closed to form a hollow elastic body 17 having a hollow portion 15 formed therein, and a hard material integrated into the pair of grooves 16 is used. Put them together and mold them together. In this embodiment, a thermoplastic elastomer is employed as the soft material.
環状弾性体11は柔軟な軟質材料によって形成され、かつ、中空弾性体17にしたときに内部に中空部ができるため、人(使用者)が鋏10を使用する際に、鋏10の把持具合が良くなる。このため、鋏10の作業性を向上させることができる。また、指掛環部6および指掛環部7は、内部が中空になっているため、鋏の軽量化およびコストダウンを図ることができる。 Since the annular elastic body 11 is formed of a soft soft material and has a hollow portion when the hollow elastic body 17 is formed, when the person (user) uses the heel 10, the gripping condition of the heel 10 is increased. Will be better. For this reason, the workability | operativity of the cage | basket 10 can be improved. Moreover, since the finger ring part 6 and the finger ring part 7 are hollow inside, it is possible to reduce the weight and cost of the bag.
図4は、図1の柄体4のA−A断面の拡大図である。尚、柄体5の断面図は示していないが、柄体4と柄体5は左右対称の構成であるため、柄体5の断面図は図4に示したものと略同一と考えて良い。
図4に示すように、枠体8は、指掛環部6を構成する中空弾性体17に形成された一対の溝16に、一体的に形成した柄体4の一部が入り込むようにしている。このため、指掛環部6(中空弾性体17)が枠体8から外れない構造となっている。
FIG. 4 is an enlarged view of the AA cross section of the handle 4 of FIG. Although a cross-sectional view of the handle 5 is not shown, the handle 4 and the handle 5 are symmetrically configured, so that the cross-sectional view of the handle 5 may be considered substantially the same as that shown in FIG. .
As shown in FIG. 4, the frame 8 is configured so that a part of the handle 4 integrally formed enters the pair of grooves 16 formed in the hollow elastic body 17 constituting the finger ring portion 6. Yes. For this reason, the finger ring 6 (hollow elastic body 17) is structured not to be detached from the frame 8.
〔環状弾性体を成形する射出成形金型〕
次に、環状弾性体11を製造(成形)する為の射出成形金型について説明する。
図5は、環状弾性体11を製造する為の射出成形金型を部分断面図である。また、図6は、図5の点線部Aを拡大しN方向より見た(矢視N)、環状弾性体11を成形するための第1のキャビティ面を備えた第1の金型としての固定側金型31に備える入れ子33の部分拡大図である。別言すると、図6は図5に示した射出成形金型をパーティングライン面39にて分離(分割)し、矢視Nで固定側金型31の入れ子33を見た第1のキャビティ面58近傍の部分拡大図である。
[Injection mold for molding annular elastic body]
Next, an injection mold for manufacturing (molding) the annular elastic body 11 will be described.
FIG. 5 is a partial sectional view of an injection mold for manufacturing the annular elastic body 11. FIG. 6 is an enlarged view of the dotted line portion A in FIG. 5 as viewed from the N direction (arrow N), as a first mold having a first cavity surface for molding the annular elastic body 11. 3 is a partially enlarged view of a nesting 33 provided in the fixed side mold 31. FIG. In other words, FIG. 6 shows a first cavity surface in which the injection mold shown in FIG. 5 is separated (divided) at the parting line surface 39 and the nesting 33 of the fixed mold 31 is viewed in the direction of arrow N. 58 is a partially enlarged view in the vicinity of 58. FIG.
図5に示すように、射出成形金型30は、キャビティ38を備えた第1の金型としての固定側金型31と、第2の金型としての可動側金型32が、パーティングライン面39で分割可能に構成されている。 As shown in FIG. 5, the injection mold 30 includes a fixed mold 31 as a first mold having a cavity 38 and a movable mold 32 as a second mold. The surface 39 is configured to be separable.
(入れ子)
図6に示すように、固定側金型31には入れ子(固定側入れ子)33、可動側金型32には入れ子(可動側入れ子)34がそれぞれ固定されており、固定側金型31および可動側金型32を型締めすることで、入れ子33および入れ子34が合わさることにより、環状弾性体11を成形するためのキャビティ38が形成される。
(Nested)
As shown in FIG. 6, a nesting (fixed side nesting) 33 is fixed to the fixed side mold 31, and a nesting (movable side nesting) 34 is fixed to the movable side mold 32. By closing the side mold 32, the insert 33 and the insert 34 are combined to form a cavity 38 for forming the annular elastic body 11.
次に、射出成形金型30の可動側金型32を固定側金型31へ移動させて型締めし、射出成形装置の樹脂注入ノズル(図示せず)から溶融した軟質材料を射出成形金型30に注入する。射出成形金型30に注入された溶融した軟質材料は、固定側金型31に設けられたスプルーブッシュのスプルー35、ランナー36およびゲート37を介して、射出成形金型30を型締めして形成されるキャビティ38に射出される。
本実施例1では、キャビティ38が略円形状に形成されているため、キャビティ38に射出された溶融した軟質材料(熱可塑性エラストマー)をキャビティ38に注入した後、冷却固化することにより、環状弾性体11を成形できる。
Next, the movable mold 32 of the injection mold 30 is moved to the fixed mold 31 and clamped, and the soft material melted from the resin injection nozzle (not shown) of the injection molding apparatus is injected into the injection mold. 30. The molten soft material injected into the injection mold 30 is formed by clamping the injection mold 30 via the sprue 35 of the sprue bush provided on the fixed mold 31, the runner 36 and the gate 37. Is injected into the cavity 38.
In the first embodiment, since the cavity 38 is formed in a substantially circular shape, the molten soft material (thermoplastic elastomer) injected into the cavity 38 is injected into the cavity 38 and then cooled and solidified, whereby an annular elasticity is obtained. The body 11 can be molded.
〔鋏の半体を製造する射出成形金型〕
次に、本発明に係る鋏10の半体を製造する為の射出成形金型について説明する。
図7は、本発明に係る鋏10の半体を製造する為の射出成形金型の部分断面図である。また、図8は、図7の点線部Bを拡大しM方向より見た(矢視M)、枠体4および枠体5を成形するための第1のキャビティ面19を備えた、第1の金型としての固定側金型41に備える入れ子43の部分拡大図である。別言すると、図7は図8に示した射出成形金型をパーティングライン面49にて分離(分割)し、矢視Mで固定側金型41の入れ子43を見た第1のキャビティ面19近傍の部分拡大図である。
[Injection mold for producing halves of cocoons]
Next, an injection mold for manufacturing the half of the bag 10 according to the present invention will be described.
FIG. 7 is a partial cross-sectional view of an injection mold for manufacturing the half of the bag 10 according to the present invention. 8 includes a first cavity surface 19 for forming the frame body 4 and the frame body 5 when the dotted line portion B of FIG. 7 is enlarged and viewed from the M direction (arrow M). It is the elements on larger scale of the insert 43 with which the fixed side metal mold | die 41 as a metal mold | die is equipped. In other words, FIG. 7 shows the first cavity surface in which the injection mold shown in FIG. 8 is separated (divided) by the parting line surface 49 and the nesting 43 of the fixed mold 41 is viewed from the arrow M. It is the elements on larger scale of 19 vicinity.
図7に示すように、本発明に係る鋏10の半体を製造する為の射出成形金型40は、キャビティ48を備えた第1の金型としての固定側金型41と、第2の金型としての可動側金型42が、パーティングライン面49で分割可能に構成されている。 As shown in FIG. 7, an injection mold 40 for manufacturing the half of the bag 10 according to the present invention includes a stationary mold 41 as a first mold having a cavity 48, A movable mold 42 as a mold is configured so as to be divided by a parting line surface 49.
(枠体入れ子)
図8に示すように、固定側金型41には枠体入れ子(固定側入れ子)43、可動側金型42には枠体入れ子(可動側入れ子)44がそれぞれ固定されている。固定側金型41および可動側金型42を型締めすることで、枠体入れ子43および枠体入れ子44が合わさることにより、枠体4および枠体5を成形するためのキャビティ48が形成される。
(Frame nesting)
As shown in FIG. 8, a frame body nest (fixed side nest) 43 is fixed to the fixed side mold 41, and a frame body nest (movable side nest) 44 is fixed to the movable side mold 42. By clamping the fixed side mold 41 and the movable side mold 42, the frame body insert 43 and the frame body insert 44 are combined to form a cavity 48 for forming the frame body 4 and the frame body 5. .
射出成形装置の樹脂注入ノズル(図示せず)は、溶融した硬質材料を、固定側金型41に設けられたスプルーブッシュのスプルー45、ランナー46およびゲート47を介して、射出成形金型40を型締めして形成されるキャビティ48に射出(注入)することができる。 A resin injection nozzle (not shown) of the injection molding apparatus transfers the injection molding die 40 to the molten hard material via a sprue 45 of a sprue bush provided on the fixed side die 41, a runner 46, and a gate 47. It can be injected (injected) into the cavity 48 formed by clamping.
〔鋏の製造方法〕
次に、射出成形金型30および射出成形金型40を使用して、鋏を製造する方法について説明する。
[Manufacturing method of rice cake]
Next, a method for manufacturing a bag using the injection mold 30 and the injection mold 40 will be described.
(成形材料)
本実施例1では、鋏を製造するにあたり、軟質材料で形成される環状弾性体の成形材料である樹脂(ペレット)として、熱可塑性エラストマーを用いた。また、硬質材料で形成される枠体の成形材料である樹脂(ペレット)として、熱可塑性樹脂のABS樹脂「アクリロニトリル (Acrylonitrile)、ブタジエン (Butadiene)、スチレン (Styrene)による共重合合成樹脂の略。」を用いた。
また、刃体は、防食効果の高いSUS(ステンレス鋼「Stainless Used Steel」の略。)を採用した。
(Molding material)
In Example 1, a thermoplastic elastomer was used as a resin (pellet), which is a molding material for a ring-shaped elastic body formed of a soft material, in manufacturing a bag. In addition, as a resin (pellet) that is a molding material for a frame formed of a hard material, it is an abbreviation for a copolymer synthetic resin made of ABS resin “Acrylonitrile”, “Butadiene”, and “Styrene”. Was used.
The blade is made of SUS (short for “Stainless Used Steel”), which has a high anticorrosion effect.
(製造方法)
まず、図5および図6に示す射出成形金型30を準備し、射出成形金型30の可動側金型32を固定側金型31へ移動させて型締めし、射出成形装置の樹脂注入ノズル(図示せず)から溶融した軟質材料を射出成形金型30に注入する。射出成形金型30に注入された溶融した軟質材料は、固定側金型4に設けられたスプルーブッシュのスプルー35、ランナー36およびゲート37を介して、射出成形金型30を型締めして形成されるキャビティ38に射出される。
(Production method)
First, the injection mold 30 shown in FIGS. 5 and 6 is prepared, the movable side mold 32 of the injection mold 30 is moved to the fixed mold 31 and clamped, and the resin injection nozzle of the injection molding apparatus A molten soft material (not shown) is injected into the injection mold 30. The molten soft material injected into the injection mold 30 is formed by clamping the injection mold 30 via the sprue 35 of the sprue bush provided on the stationary mold 4, the runner 36 and the gate 37. Is injected into the cavity 38.
キャビティ38に溶融した軟質材料が満たされた後、溶融した軟質材料を硬化(冷却固化)させ、その後、型開きをして、環状弾性体11を取り出す。そして、射出成形金型30より取り出した環状弾性体11の溝12の開口部13を閉じて、内部に中空部を形成した中空弾性体17を形成する。
中空弾性体17の形成は、環状弾性体11の溝12の開口部13の一方の面と他方の面を接着剤により貼り付けても良い。しかし、図4に示すように、環状弾性体11の溝12の開口部13の一方の面に凸部、他方の面に凹部を形成し、当該凸部および凹部を嵌め合わせるようにする方が環状弾性体11から中空弾性体17を容易に形成できる。この場合、図4に示すように、凸部は基部の幅を狭くし先端部の幅を広くすると共に、凹部は基部(底部)の溝幅を広く先端部の溝幅を狭くする方が良い。このようにすると、凸部と凹部を嵌め合わせた後、中空弾性体17から環状弾性体11に戻り難くすることができる。
After the melted soft material is filled in the cavity 38, the melted soft material is cured (cooled and solidified), and then the mold is opened to take out the annular elastic body 11. And the opening part 13 of the groove | channel 12 of the cyclic | annular elastic body 11 taken out from the injection mold 30 is closed, and the hollow elastic body 17 which formed the hollow part inside is formed.
The hollow elastic body 17 may be formed by attaching one surface and the other surface of the opening 13 of the groove 12 of the annular elastic body 11 with an adhesive. However, as shown in FIG. 4, it is preferable to form a convex portion on one surface of the opening 13 of the groove 12 of the annular elastic body 11 and a concave portion on the other surface, and fit the convex portion and the concave portion together. The hollow elastic body 17 can be easily formed from the annular elastic body 11. In this case, as shown in FIG. 4, it is better that the convex portion has a narrow base portion and a wide tip portion, and the concave portion has a wide base portion (bottom) groove width and a narrow tip portion groove width. . If it does in this way, after fitting a convex part and a crevice, it can be made difficult to return to hollow elastic body 11 from hollow elastic body 17.
次に、図7および図8に示す射出成形金型40を準備し、射出成形金型40の可動側金型42のキャビティ48の内部に、中空弾性体17と刃体を予めセット(インサート)する。その後、射出成形金型30の可動側金型32を固定側金型31へ移動させて型締めし、射出成形装置の樹脂注入ノズル(図示せず)から溶融した硬質材料(溶融樹脂)を射出成形金型40のキャビティ48に注入する。キャビティ48に注入された溶融樹脂は、固定側金型40に設けられたスプルーブッシュのスプルー45、ランナー46およびゲート47を介してキャビティ48に注入(射出)される。 Next, the injection mold 40 shown in FIGS. 7 and 8 is prepared, and the hollow elastic body 17 and the blade body are set in advance (insert) in the cavity 48 of the movable mold 42 of the injection mold 40. To do. Thereafter, the movable mold 32 of the injection mold 30 is moved to the fixed mold 31 and clamped, and a molten hard material (molten resin) is injected from a resin injection nozzle (not shown) of the injection molding apparatus. Injection into the cavity 48 of the molding die 40. The molten resin injected into the cavity 48 is injected (injected) into the cavity 48 through the sprue 45 of the sprue bush provided in the fixed side mold 40, the runner 46 and the gate 47.
キャビティ48に溶融樹脂が満たされた後、溶融樹脂である熱可塑性樹脂のABS樹脂を硬化(冷却固化)させることで、枠体、刃体および中空弾性体17が一体的に成形され、鋏の半体が得られる。その後、型開きをして、成形された鋏の半体を取り出す。ここで、半体とは、刃体1に柄体4を固定したもの、または刃体2に柄体5を固定したものをいう。また、一対の半体とは、刃体1に柄体4を固定したもの、および刃体2に柄体5を固定したものをいう。 After the cavity 48 is filled with the molten resin, the frame resin, the blade body, and the hollow elastic body 17 are integrally formed by curing (cooling and solidifying) the ABS resin of the thermoplastic resin that is the molten resin. A half is obtained. Thereafter, the mold is opened and the molded half of the bag is taken out. Here, the half body means one in which the handle 4 is fixed to the blade 1 or one in which the handle 5 is fixed to the blade 2. Moreover, a pair of half body means what fixed the handle 4 to the blade 1, and what fixed the handle 5 to the blade 2.
そして、得られた鋏の半体および前記の方法で成形した別の鋏の半体(一対の半体)を、それぞれの半体に形成した貫通孔が重なるように重ね合わせ、当該貫通孔に支軸3を通して図1に示される本発明に係る鋏10が得られる。言うまでもないことであるが、支軸3は、鋏としての機能が確保されるように公知の方法で固定される。尚、2つの半体の貫通孔の中心が重なった点が交差する交点である。 Then, the obtained half of the ridge and another half of the ridge formed by the above method (a pair of halves) are overlapped so that the through holes formed in each half overlap, and the through holes are overlapped. The rod 10 according to the present invention shown in FIG. Needless to say, the support shaft 3 is fixed by a known method so as to ensure the function as a rod. The point where the centers of the through holes of the two halves overlap is an intersection.
本発明の他の実施例について説明する。
尚、説明を分かり易くするため、実施例1との相違点のみを説明し、同一の部分は同一の符号を用いて説明を省略する。
Another embodiment of the present invention will be described.
In order to make the description easy to understand, only differences from the first embodiment will be described, and the same portions are denoted by the same reference numerals and the description thereof will be omitted.
本実施例2と実施例1との相違点は、実施例1では刃体を金型内で、枠体と中空弾性体で一体成形する点に対し、本実施例2では、枠体と中空弾性体を射出成形金型40にて一体成形をし、射出成形金型40から射出成形品を取り出した後、射出成形品と刃体を固定する点が異なる。 The difference between the second embodiment and the first embodiment is that in the first embodiment, the blade body is integrally formed with the frame body and the hollow elastic body in the mold, whereas in the second embodiment, the frame body and the hollow body are hollow. The elastic body is integrally molded with the injection mold 40, and after the injection molded product is taken out from the injection mold 40, the injection molded product and the blade body are fixed.
より具体的説明すると、例えば、射出成形金型40から枠体と中空弾性体を一体成形した射出成形品を取り出した後、人作業等にて射出成形品に刃体を組み付け、固定させることで、鋏の半体を形成する。そして、得られた鋏の半体と鋏の半体同士を、二枚の刃体が交差する交点を中心に回転可能に支持する支軸3となる、貫通孔(図示せず)が形成された鋏半体同士を重ね合わせ、螺子14で組み付けることによって、図1に示す本発明に係る鋏1を得られる。
以上の工程により、図1に示す鋏10を製造することができる。
More specifically, for example, after taking out an injection molded product in which a frame body and a hollow elastic body are integrally molded from the injection mold 40, the blade body is assembled and fixed to the injection molded product by human work or the like. , Forming the half of the cocoon. And the through-hole (not shown) used as the spindle 3 which supports the half of the obtained scissors and the scissors half of the scissors so as to be rotatable around the intersection where the two blades intersect is formed. 1 is obtained by superimposing the halves of the heels and assembling them with the screws 14.
Through the above steps, the bag 10 shown in FIG. 1 can be manufactured.
前記した実施例は、説明のために例示したものであって、本発明としてはそれらに限定されるものではなく、特許請求の範囲および明細書の記載から当業者が認識することができる本発明の技術的思想に反しない限り、変更、削除および付加が可能である。 The above-described embodiments have been illustrated for the purpose of explanation, and the present invention is not limited thereto. The present invention can be recognized by those skilled in the art from the scope of the claims and the description. Modifications, deletions, and additions are possible as long as they are not contrary to the technical idea of the above.
例えば、熱可塑性エラストマーによる環状弾性体11の溝12の開口部13を閉じて、中空部を形成した中空弾性体として形成する工程として、射出成形金型内で行っても良い。 For example, the step of closing the opening 13 of the groove 12 of the annular elastic body 11 with a thermoplastic elastomer to form a hollow elastic body having a hollow portion may be performed in an injection mold.
また、前記した実施例1において、固定側金型と可動側金型の開閉方向は、縦方向であっても横方向であっても良い。 In the first embodiment described above, the opening and closing directions of the fixed side mold and the movable side mold may be the vertical direction or the horizontal direction.
また、枠体の表面に装飾を施す成形してもよく、また、金属や宝石等の装飾品をインサートしても良い。装飾として、動物や風景など様々なイラスト(図柄)の他に、企業ロゴマーク、ドメイン、ブランド名、キャッチフレーズなど様々な文字等も採用でき、宣伝広告用とすることも可能である。さらに装飾としての、マイナスイオン効果のあるトルマリン微粒子、竹炭 消臭性材料、白蛇などの芳香性材料を採用しても良い。 Moreover, you may shape | mold which decorates the surface of a frame, and may insert decorations, such as a metal and a jewel. As decoration, in addition to various illustrations (designs) such as animals and landscapes, various characters such as company logo marks, domains, brand names, catchphrases, etc. can be adopted and can be used for advertising purposes. In addition, aromatic materials such as tourmaline fine particles having a negative ion effect, bamboo charcoal deodorant material, and white snake may be used as decorations.
また、枠体の形状は、楕円形状を例示したが、三角形状等の多角形状を鋏の刃体を開き回転する動きに支障がないものであれば、問わない。 Moreover, although the shape of the frame has been illustrated as an elliptical shape, it may be any shape as long as it does not hinder the movement of opening and rotating a polygonal shape such as a triangular shape by opening the blade of the scissors.
また、前記実施例にて、鋏の半体同士に螺子で固定すること例示したが、螺子の代わりに金属材質のピンを挿入して組み立てすることも問題としない。前記ピンや螺子を、射出成形金型内にて、鋏の半体同士を組み合わせて、インサートしても問題ない。右利き用や、左利き用の鋏の製造方法に採用しても問題としない。 Moreover, in the said Example, fixing to the half parts of a collar with a screw was illustrated, However, It does not pose a problem to insert and assemble a metal-made pin instead of a screw. There is no problem even if the pins and screws are inserted by combining the halves of the collar in the injection mold. There is no problem even if it is adopted in the manufacturing method of right-handed and left-handed cocoons.
また、前記例示したピンや螺子の材質が銅、防食効果の高いSUS(ステンレス鋼「Stainless steel」の略。)を使用することにより、ピンの表面の腐食を防ぐことができる。鉄を主成分とする材料の場合は、ニッケル鍍金などの表面処理を施す事で腐食の問題は解決される。 Further, by using copper and SUS (abbreviation of “Stainless steel”) having a high anticorrosion effect as the material of the pin and screw exemplified above, corrosion of the surface of the pin can be prevented. In the case of a material mainly composed of iron, the corrosion problem can be solved by applying a surface treatment such as nickel plating.
また、前記ピンに曲げ強度等を要求する場合、アルミニウムや銅だけでは不足する場合強度の高いもの、例えば、SUSと鉄又は銅との合金とのサンドイッチ構造や、2層構造等に代表される様な複合化をしてもよい。 In addition, when the pin requires bending strength or the like, when aluminum or copper alone is insufficient, the pin has a high strength, for example, a sandwich structure of SUS and an alloy of iron or copper, or a two-layer structure. You may make such a complex.
また、実施例では、枠体に採用された熱可塑性樹脂であるABS樹脂を例示したが、ポリプロピレン、ポリスチレン等その他種々の熱可塑性樹脂や、熱硬化性樹脂、熱可塑性エラストマー等も共に使用可能である。熱硬化性樹脂は耐熱温度が高いこと、後述の熱可塑性樹脂に比べて、幾分かは剛性が高いことなどが特色で、一方熱可塑性樹脂は射出成形加工などに代表される様に大量生産に向く特色がある。ポリプロピレン、エラストマー、ポリプロピレンとエラストマーの混合物、PES(ポリエーテルサルフォン)、ポリアセタール、ポリイミド、ポリアリレートのいずれかの合成樹脂でも問題としない。熱可塑性樹脂であるABS樹脂であるときに、弾性プラスチックがスチレン系エラストマ−、ポリウレタン系エラストマ−、ポリエステル系エラストマ−あるいはポリアミド系エラストマ−などの組合せも好ましい。 In the examples, the ABS resin, which is a thermoplastic resin employed in the frame, is exemplified, but various other thermoplastic resins such as polypropylene and polystyrene, thermosetting resins, thermoplastic elastomers, and the like can be used together. is there. Thermosetting resins are characterized by high heat resistance and somewhat higher rigidity than the thermoplastic resins described below, while thermoplastic resins are mass-produced as represented by injection molding. There is a feature suitable for. Any synthetic resin such as polypropylene, elastomer, a mixture of polypropylene and elastomer, PES (polyethersulfone), polyacetal, polyimide, or polyarylate is not problematic. When the thermoplastic resin is an ABS resin, the elastic plastic is preferably a combination of a styrene elastomer, a polyurethane elastomer, a polyester elastomer or a polyamide elastomer.
ちなみに、熱硬化性樹脂としては、一般的に成形に用いられている熱硬化性樹脂であれば種類を問わない。例示すれば、エポキシ樹脂ジアリルフタレートプレポリマー、ジアリルフタレート樹脂、シリコーン樹脂、フェノール樹脂、不飽和ポリエステル樹脂、ポリイミド樹脂、ポリウレタン樹脂、メラミン樹脂、ユリア樹脂が挙げられる。 Incidentally, the thermosetting resin is not limited as long as it is a thermosetting resin generally used for molding. Examples include epoxy resin diallyl phthalate prepolymer, diallyl phthalate resin, silicone resin, phenol resin, unsaturated polyester resin, polyimide resin, polyurethane resin, melamine resin, and urea resin.
また熱可塑性樹脂として、一般的に成形に用いられている熱可塑性樹脂であれば種類を問わない。例示すれば、ポリスチレン樹脂(PS)、ハイイパクトポリスチレン樹脂(HIPS)、スチレン-マレイン酸共重合樹脂、ブタジエン-スチレン共重合樹脂、アクリルニトリロ・スチレン共重合樹脂(AS)、アクリルニトリロ・ブタジエン・スチレン共重合樹脂(ABS)、ポリフェニレンエーテル樹脂(PPE)、変性ポリフェニレンエーテル樹脂、及び変性ポリフェニレンオキサイド樹脂{PP0(E)}等に代表されるスチレン系樹脂、ポリエチレン(PE)、塩素化ポリエチレン、エチエン-αーオレフィン共重合樹脂、変性ポリオレフィン、透明ポリオレフィン等に代表されるオレフィン系樹脂、6-ナイロン(PA6)、6,6-ナイロン(PA66)、強化ポリアミド、PA-MCX、アモルファスポリアミド、芳香族ポリアミド(アラミド)等に代表されるアミド系樹脂、ポリエチレンテレフタレート(PET)、ポリエチレンテレフタレート(PET)等に代表されるポリエステル系樹脂、塩化ビニル樹脂(PVC)、ポリ酢酸ビニル樹脂(PVAc)、アクリル変性ポリ塩化ビニル等に代表されるビニル系樹脂、酢酸セルロース(CA)、酢酪酸セルロース(CAB)、エチルセルロース、セルロイドセロファン等に代表されるセルロース系樹脂(セルロース誘導体)、その他ポリメタクリレート(PMMA,アクリル樹脂,メタクリル樹脂)、ポリ塩化ビニリデン樹脂(PVDC)、ポリテトラフロロエチレン(PTFE)、エチレンポリテトラフロロエチレン共重合樹脂(ETFE)等に代表されるフッ素樹脂、エチレン酢酸ビニル共重合樹脂(EVA)、アイオノマー(IO)、変性ポリカーボネート、ポリカーボネート樹脂(PC)、ポリアリレート(PAR,Uポリマー)、ポリスルフォン(PSU)、ポリエーテルスルフォン(PES)、ポリチオエーテルスルフォン(PTES)、塩素化ポリエーテル、熱可塑性ポリイミド(TPI)、ポリアミノビスマレイミド(PABM)、ポリケトン、ポリアミドイミド(PAI)、ポリエーテルエーテルケトン(PEEK)、ポリエーテルケトン(PEK)、熱可塑性ポリウレタン(PUR)、ポリビニルアセタール、ポリビニルアルコール、ポリ塩化ビニリデン、ポリエーテルニトリル(PECN)、ポリフェニレンスルフィド(PPS)、ポリエーテルイミド(PEI)、アリル樹脂、エチレン-酢ビー塩ビ共重合樹脂、エチレン-塩化ビニル共重合樹脂、フラン樹脂、メタクリル-スチレン共重合樹脂、ニトリル樹脂、キシレン樹脂、ポリメチルペンテン、ポリアリルスルホン(PASF)、ポリベンゾイミダゾール(PBI)、ポリブタジエン樹脂、ポリブチレン、芳香族ポリエステル、オレフィンビニルアルコール共重合樹脂、石油樹脂、ポリオキシメチレン(POM)、ポリアセタール(POM)、液晶ポリエステル(LCP)、スチレン−ブタジエン系(SBC)、ポレオレフィン系(TPO)、ウレタン系(TPU)、ポリエステル系(TPEE)、ポリアミド系(TPAE)、1,2−ポリブタジエン(PB)、ポリ塩化ビニル系(TPVC)、1,2−ポリブタジエン、トランス1,4−ポリイソプレン、塩素化ポリエチレン等に代表されるエラストマー類、上記樹脂をブレンド、共重合、グラフト重合等を行ってして性質の改質したり、或いは変性したりした、PPE/PS、PPE/HIPS、PPE/PA、PC/ABS、PC/HIPS、PPE/PA、PES/LCP等のポリマーアロイ(ブレンドポリマー)、硝子繊維、炭素繊維、タルク等の充填剤、補強剤によって強化された複合材料等が挙げられる。 The thermoplastic resin is not particularly limited as long as it is a thermoplastic resin generally used for molding. For example, polystyrene resin (PS), high impact polystyrene resin (HIPS), styrene-maleic acid copolymer resin, butadiene-styrene copolymer resin, acrylic nitrilo / styrene copolymer resin (AS), acrylic nitrilo / butadiene / styrene. Styrenic resin represented by copolymer resin (ABS), polyphenylene ether resin (PPE), modified polyphenylene ether resin, and modified polyphenylene oxide resin {PP0 (E)}, polyethylene (PE), chlorinated polyethylene, ethylene- Olefin resins such as α-olefin copolymer resin, modified polyolefin, transparent polyolefin, 6-nylon (PA6), 6,6-nylon (PA66), reinforced polyamide, PA-MCX, amorphous polyamide, aromatic polyamide Amide resins such as aramid), polyethylene terephthalate (PET), polyester resins typified by polyethylene terephthalate (PET), vinyl chloride resin (PVC), polyvinyl acetate resin (PVAc), acrylic modified polychlorinated resin Vinyl-based resins typified by vinyl, cellulose acetate (CA), cellulose acetate butyrate (CAB), cellulose-based resins (cellulose derivatives) typified by ethyl cellulose, celluloid cellophane, and other polymethacrylates (PMMA, acrylic resin, methacrylic) Resin), polyvinylidene chloride resin (PVDC), polytetrafluoroethylene (PTFE), ethylene polytetrafluoroethylene copolymer resin (ETFE), and other fluororesins, ethylene vinyl acetate copolymer resin (EVA), eye Onomer (IO), modified polycarbonate, polycarbonate resin (PC), polyarylate (PAR, U polymer), polysulfone (PSU), polyethersulfone (PES), polythioethersulfone (PTES), chlorinated polyether, thermoplastic Polyimide (TPI), polyamino bismaleimide (PABM), polyketone, polyamideimide (PAI), polyetheretherketone (PEEK), polyetherketone (PEK), thermoplastic polyurethane (PUR), polyvinyl acetal, polyvinyl alcohol, polychlorinated Vinylidene, polyethernitrile (PECN), polyphenylene sulfide (PPS), polyetherimide (PEI), allyl resin, ethylene-vinyl acetate copolymer resin, ethylene-vinyl chloride copolymer Copolymer resin, furan resin, methacryl-styrene copolymer resin, nitrile resin, xylene resin, polymethylpentene, polyallylsulfone (PASF), polybenzimidazole (PBI), polybutadiene resin, polybutylene, aromatic polyester, olefin vinyl alcohol Polymer resin, petroleum resin, polyoxymethylene (POM), polyacetal (POM), liquid crystal polyester (LCP), styrene-butadiene (SBC), polyolefin (TPO), urethane (TPU), polyester (TPEE) Elastomers represented by polyamide-based (TPAE), 1,2-polybutadiene (PB), polyvinyl chloride-based (TPVC), 1,2-polybutadiene, trans 1,4-polyisoprene, chlorinated polyethylene, etc. Resin PPE / PS, PPE / HIPS, PPE / PA, PC / ABS, PC / HIPS, PPE / PA, which have been modified by properties such as render, copolymerization, and graft polymerization. Examples thereof include polymer alloys (blend polymers) such as PES / LCP, fillers such as glass fibers, carbon fibers and talc, and composite materials reinforced with reinforcing agents.
前記スチレン系樹脂とは、重合体中にスチレン系単量体を少なくとも25重量%以上含有する樹脂であり、スチレン系単量体の単独重合体又は該スチレン系単量体の二種以上の共重合体、該スチレン系単量体と該スチレン系単量体と共重合可能な他の単量体の一種又は二種以上との共重合体、前記ジエン系ゴムに前記スチレン系単量体の単独もしくは二種以上をグラフト重合せしめたグラフト共重合体、前記スチレン系樹脂と前記ジエン系ゴムとのミクロブレンド或いはポリマーブレンド等が包含される。 The styrenic resin is a resin containing at least 25% by weight or more of a styrenic monomer in a polymer, and is a homopolymer of a styrenic monomer or two or more kinds of styrenic monomers. A polymer, a copolymer of the styrenic monomer and one or more of other monomers copolymerizable with the styrenic monomer, and the diene rubber with the styrenic monomer. A graft copolymer obtained by graft polymerization of one kind or two or more kinds, a micro blend or a polymer blend of the styrene resin and the diene rubber, and the like are included.
前記スチレン系樹脂の代表的なものとしては、スチレン単独重合体であるポリスチレン(PS)、前記ジエン系ゴム、アクリル系ゴム、オレフィン系ゴムにスチレンをグラフト重合したゴム状重合体とポリスチレンとのブレンドポリマーである耐衝撃性ポリスチレン(HIPS)は、樹脂に機械的物性を付与する目的で添加したゴム材料がブタジエンゴム、又はブタジエンゴムを主成分としたモノ),HIPS(、樹脂に機械的物性を付与する目的で添加したゴム材料がオレフィン系ゴム及び又はアクリル系ゴム、又はこれらの飽和のゴムを主成分としたモノ)、アクリロニトリル・スチレン共重合体(AS)、スチレン・ブタジエン共重合体、スチレン・α―メチルスチレン共重合体、スチレン・無水マレイン酸共重合体、スチレン・メチルメタクリレート共重合体、スチレン・エチレン共重合体、スチレン・エチレン・プロピレン・ブタジエン共重合体に、ジエン系ゴム、アクリル系ゴム、オレフィン系ゴムにアクリロニトリル系モノマーとスチレン系モノマーとをグラフト重合したグラフトゴム重合体とアクリロニトリル・スチレン共重合体とのブレンドポリマー、塩素化ポリエチレンとアクリロニトリル・スチレン共重合体との混合樹脂であるACS、オレフィン系ゴムにアクリロニトリルとスチレンとをグラフト重合したオレフィン系ゴム含有のアクリロニトリルとスチレンとの3元共重合体とアクリロニトリル・スチレン共重合体との混合樹脂であるAES(ABS)、アクリル系ゴムにアクリロニトリルとスチレンとをグラフト重合したアクリル系ゴム含有のアクリロニトリルとスチレンとの3元共重合体とアクリロニトリル・スチレン共重合体との混合樹脂であるAAS(AAS,ABS)、アクリロニトリル・ジメチルシロキサン・スチレン共重合体とアクリロニトリル・ブタジエン・スチレン共重合樹脂との混合樹脂であるASIS等がある。此処でABSは、樹脂に機械的物性を付与する目的で添加したゴム材料がブタジエンゴム、又はブタジエンゴムを主成分としたもので、ABSは樹脂に機械的物性を付与する目的で添加したゴム材料がオレフィン系ゴム及びアクリル系ゴム、又はこれらの飽和のゴムを主成分としたものをいう。 Typical examples of the styrenic resin include polystyrene (PS) which is a styrene homopolymer, a blend of a rubbery polymer obtained by graft-polymerizing styrene to the diene rubber, acrylic rubber and olefin rubber and polystyrene. High impact polystyrene (HIPS), which is a polymer, is a rubber material added for the purpose of imparting mechanical properties to the resin. The rubber material added for the purpose of imparting is olefin rubber and / or acrylic rubber, or mono-based materials of these saturated rubbers), acrylonitrile / styrene copolymer (AS), styrene / butadiene copolymer, styrene・ Α-methylstyrene copolymer, styrene / maleic anhydride copolymer, styrene / methyl Graft rubber obtained by graft polymerization of acrylonitrile monomer and styrene monomer to diene rubber, acrylic rubber, and olefin rubber to tacrylate copolymer, styrene / ethylene copolymer, styrene / ethylene / propylene / butadiene copolymer Blend polymer of polymer and acrylonitrile / styrene copolymer, ACS, which is a mixed resin of chlorinated polyethylene and acrylonitrile / styrene copolymer, Acrylonitrile containing olefin rubber by graft polymerization of acrylonitrile and styrene to olefin rubber AES (ABS), which is a mixed resin of terpolymer of styrene and styrene and acrylonitrile / styrene copolymer, and acrylic rubber-containing acrylo by graft polymerization of acrylonitrile and styrene to acrylic rubber AAS (AAS, ABS), which is a mixed resin of a terpolymer of tolyl and styrene and an acrylonitrile / styrene copolymer, an acrylonitrile / dimethylsiloxane / styrene copolymer and an acrylonitrile / butadiene / styrene copolymer resin There is ASIS which is a mixed resin. Here, ABS is a rubber material added for the purpose of imparting mechanical properties to the resin, and butadiene rubber or butadiene rubber as a main component. ABS is a rubber material added for the purpose of imparting mechanical properties to the resin. Means an olefin rubber and an acrylic rubber, or those having a saturated rubber as a main component.
前記ポリフェニレンエーテル(PPE)系樹脂の代表的なものとしては、2,6−キシレノールを銅触媒で酸化重合して得られるポリ(2,6−ジメチル−1,4−フェニレンエーテル)があるが、更に2,6−ジメチル−1,4−フェニレンエーテルと2,3,6−トリメチル−1,4−フェニレンエーテルとの共重合体、2,6−ジメチルフェノールと2,3,6−トリメチルフェノールとの共重合体等がある。又前記PPE系樹脂にスチレン系樹脂及び/又はアミド系樹脂等で変性したものも本発明の変性PPE系,変性PPe系樹脂に含まれる。
変性PPEとは、前記HIPS及びABSとPPEとのポリマーアロイ・ポリマーブレンド、変性PPEとは前記HIPS及びABSとPPEとのポリマーアロイ・ポリマーブレンドをいう。
A typical example of the polyphenylene ether (PPE) resin is poly (2,6-dimethyl-1,4-phenylene ether) obtained by oxidative polymerization of 2,6-xylenol with a copper catalyst. Further, a copolymer of 2,6-dimethyl-1,4-phenylene ether and 2,3,6-trimethyl-1,4-phenylene ether, 2,6-dimethylphenol and 2,3,6-trimethylphenol There are copolymers of In addition, the PPE resin modified with a styrene resin and / or an amide resin is also included in the modified PPE resin and the modified PPe resin of the present invention.
The modified PPE refers to the polymer alloy / polymer blend of HIPS, ABS, and PPE, and the modified PPE refers to the polymer alloy / polymer blend of HIPS, ABS, and PPE.
前記ポリカーボネート樹脂(PC樹脂)は成形(型)用熱可塑性樹脂として単独に使用される事もできるが、主として前記スチレン系樹脂やPPE系樹脂等と混合してポリマーアロイ・ポリマーブレンドとする材料として使用される。芳香族ジヒドロキシ化合物から誘導されたポリ炭酸エステルであれば特に制限はない。 The polycarbonate resin (PC resin) can be used alone as a molding (mold) thermoplastic resin, but as a material mainly mixed with the styrene resin or PPE resin to form a polymer alloy / polymer blend. used. There is no particular limitation as long as it is a polycarbonate derived from an aromatic dihydroxy compound.
前記芳香族ジヒドロキシ化合物として例示すると、2,2−ビス(4−ヒドロキシフェニル)プロパン(ビスフェノールAとも云う)、テトラメチルビスフェノールA、テトラブロムルビスフェノールA、ビス(4−ヒドロキシフェニル)−p−ジイソプロピルベンゼン、ハイドロキノン、レゾルシノール、4,4'−ジヒドロキシジフェニル等を使用する事が出来るが、通常はビス(4−ヒドロキシフェニル)アルカン系ジヒドロキシ化合物が選択され、特にビスフェノールA、又はビスフェノールAと他の芳香族ジヒドロキシ化合物との組み合わせが好ましい。 Examples of the aromatic dihydroxy compound include 2,2-bis (4-hydroxyphenyl) propane (also referred to as bisphenol A), tetramethylbisphenol A, tetrabromobisphenol A, and bis (4-hydroxyphenyl) -p-diisopropyl. Benzene, hydroquinone, resorcinol, 4,4′-dihydroxydiphenyl, etc. can be used, but bis (4-hydroxyphenyl) alkane dihydroxy compounds are usually selected, and bisphenol A or bisphenol A and other fragrances are particularly preferred. Combinations with group dihydroxy compounds are preferred.
前記ポリオレフィン系樹脂とは、α−オレフィンの一種又は二種以上をラジカル開始剤、金属酸化物系触媒、チグラー・ナッタ触媒、カミンスキー触媒等を使用して重合する事によって得られる樹脂であり、前記樹脂は二種以上混合させても良い。 The polyolefin resin is a resin obtained by polymerizing one or more of α-olefin using a radical initiator, a metal oxide catalyst, a Ziegler-Natta catalyst, a Kaminsky catalyst, etc. Two or more kinds of the resins may be mixed.
前記ポリオレフィン系樹脂には、α−オレフィンと共重合可能な他の単量体が共重合されていても良い。代表的なものは、ポリエチレン、ポリプロピレン、エチレン−酢酸ビニル共重合体、エチレン−アクリル酸共重合体等である。単独又は二種以上の混合物の状態で成形材料として使用されるが、更に前記スチレン系樹脂、例えばPS、HIPS、AS、ABS樹脂、PPE系樹脂等の他の熱可塑性樹脂と混合されても良い。 The polyolefin resin may be copolymerized with another monomer copolymerizable with the α-olefin. Typical examples are polyethylene, polypropylene, ethylene-vinyl acetate copolymer, ethylene-acrylic acid copolymer, and the like. Although it is used as a molding material singly or in the form of a mixture of two or more, it may be further mixed with other thermoplastic resins such as the styrene resin, for example, PS, HIPS, AS, ABS resin, PPE resin, etc. .
前記α−オレフィンはα位に重合性の二重結合を有する直鎖状・分岐状或いは環状オレフィンであって、通常炭素数2〜8のものが選ばれる。α−オレフィンの具体例としてエチレン及びプロピレンがある。 The α-olefin is a linear, branched or cyclic olefin having a polymerizable double bond at the α-position, and usually has 2 to 8 carbon atoms. Specific examples of α-olefins include ethylene and propylene.
前記ポリアリレートは、ビスフェノール系化合物とテレフタル酸及びイソフタル酸に代表されるフタル酸化合物との宿重合によって得られる耐熱性が高く、難燃性を持った樹脂で、2,2−ビス(4−ヒドロキシフェニル)プロパン(ビスフェノールAとも云う)、テトラメチルビスフェノールA、テトラブロムルビスフェノールA、ビス(4−ヒドロキシフェニル)−p−ジイソプロピルベンゼン、ハイドロキノン、レゾルシノール、4,4'−ジヒドロキシジフェニル等を使用する事が出来るが、通常はビス(4−ヒドロキシフェニル)アルカン系ジヒドロキシ化合物が選択され、特にビスフェノールA、又はビスフェノールAと他の芳香族ジヒドロキシ化合物との組み合わせが好ましい。 The polyarylate is a resin having high heat resistance and flame retardancy obtained by polymerization of a bisphenol compound and a phthalic acid compound represented by terephthalic acid and isophthalic acid. Hydroxyphenyl) propane (also referred to as bisphenol A), tetramethylbisphenol A, tetrabromobisphenol A, bis (4-hydroxyphenyl) -p-diisopropylbenzene, hydroquinone, resorcinol, 4,4′-dihydroxydiphenyl, etc. are used. However, bis (4-hydroxyphenyl) alkane dihydroxy compounds are usually selected, and bisphenol A or a combination of bisphenol A and other aromatic dihydroxy compounds is particularly preferred.
前記ビスフェノールの代表的な例として、ビス(3,5−ジメチル−4−ヒドロキシフェニル)メタン、ビス(3,5−ジエチル−4−ヒドロキシフェニル)メタン、ビス(3,5−ジブロモ−4−ヒドロキシフェニル)メタン、1,1−ビス(3,5−ジメチル−4−ヒドロキシフェニル)エタン、1,1−ビス(3,5−ジエチル−4−ヒドロキシフェニル)エタン、ビス(3,5−ジブロモ−4−ヒドロキシフェニル)エタン、1,1−ビス(3,5−ジメチル−4−ヒドロキシフェニル)プロパン、2,2−ビス(3,5−ジメチル−4−ヒドロキシフェニル)プロパン、1,1−ビス(3,5−ジエチル−4−ヒドロキシフェニル)プロパン、2,2−ビス(3,5−ジエチル−4−ヒドロキシフェニル)プロパン、1,1−ビス(3,5−ジブロモ−4−ヒドロキシフェニル)プロパン、2,2−ビス(3,5−ジブロモ−4−ヒドロキシフェニル)プロパン、1,1−ビス(3,5−ジメチル−4−ヒドロキシフェニル)ブタン、2,2−ビス(3,5−ジメチル−4−ヒドロキシフェニル)ブタン、1,1−ビス(3,5−ジエチル−4−ヒドロキシフェニル)ブタン、2,2−ビス(3,5−ジエチル−4−ヒドロキシフェニル)ブタン、1,1−ビス(3,5−ジブロモ−4−ヒドロキシフェニル)ブタン、2,2−ビス(3,5−ジブロモ−4−ヒドロキシフェニル)ブタン、1,1−ビス(3,5−ジメチル−4−ヒドロキシフェニル)シクロヘキサン、1,1−ビス(3,5−ジエチル−4−ヒドロキシフェニル)シクロヘキサン、1,1−ビス(3,5−ジブロモ−4−ヒドロキシフェニル)シクロヘキサン、ビス(3,5−ジメチル−4−ヒドロキシフェニル)フェニルメタン、ビス(3,5−ジエチル−4−ヒドロキシフェニル)フェニルメタン、ビス(3,5−ジブロモ−4−ヒドロキシフェニル)フェニルメタン、1,1−ビス(3,5−ジメチル−4−ヒドロキシフェニル)−1−フェニルエタン、1,1−ビス(3,5−ジエチル−4−ヒドロキシフェニル)−1−フェニルエタン、1,1−ビス(3,5−ジブロモ−4−ヒドロキシフェニル)−1−フェニルエタン、ビス(3,5−ジメチル−4−ヒドロキシ)ジフェニルメタン、ビス(3,5−ジエチル−4−ヒドロキシ)ジフェニルメタン、ビス(3,5−ジブロモ−4−ヒドロキシ)ジフェニルメタン、ビス(3,5−ジメチル−4−ヒドロキシフェニル)エーテル、ビス(3,5−ジエチル−4−ヒドロキシフェニル)エーテル、ビス(3,5−ジブロモ−4−ヒドロキシフェニル)エーテル、ビス(3,5−ジメチル−4−ヒドロキシフェニル)サルファイド、ビス(3,5−ジエチル−4−ヒドロキシフェニル)サルファイド、ビス(3,5−ジブロモ−4−ヒドロキシフェニル)サルファイド、ビス(3,5−ジメチル−4−ヒドロキシフェニル)スルホン、ビス(3,5−ジエチル−4−ヒドロキシフェニル)スルホン、ビス(3,5−ジブロモ−4−ヒドロキシフェニル)スルホン、ビス(3,5−ジメチル−4−ヒドロキシフェニル)ケトン、ビス(3,5−ジエチル−4−ヒドロキシフェニル)ケトン、ビス(3,5−ジブロモ−4−ヒドロキシフェニル)ケトンなどが挙げられる。中でも最も好ましいビスフェノールとしてはビス(3,5−ジメチル−4−ヒドロキシフェニル)メタン、2,2−ビス(3,5−ジメチル−4−ヒドロキシフェニル)プロパン、1,1−ビス(3,5−ジメチル−4−ヒドロキシフェニル)シクロヘキサン、1,1−ビス(3,5−ジメチル−4−ヒドロキシフェニル)−1−フェニルエタン、ビス(3,5−ジメチル−4−ヒドロキシフェニル)フェニルメタン、ビス(3,5−ジメチル−4−ヒドロキシフェニル)スルホン、ビス(3,5−ジメチル−4−ヒドロキシフェニル)エーテル、ビス(3,5−ジメチル−4−ヒドロキシフェニル)ケトンなどが挙げられる。また、前記ビスフエノールのうち、ハロゲンが置換したビスフエノールを用いたポリアリレートは難燃性にも優れたものとなる。 Representative examples of the bisphenol include bis (3,5-dimethyl-4-hydroxyphenyl) methane, bis (3,5-diethyl-4-hydroxyphenyl) methane, and bis (3,5-dibromo-4-hydroxy). Phenyl) methane, 1,1-bis (3,5-dimethyl-4-hydroxyphenyl) ethane, 1,1-bis (3,5-diethyl-4-hydroxyphenyl) ethane, bis (3,5-dibromo- 4-hydroxyphenyl) ethane, 1,1-bis (3,5-dimethyl-4-hydroxyphenyl) propane, 2,2-bis (3,5-dimethyl-4-hydroxyphenyl) propane, 1,1-bis (3,5-diethyl-4-hydroxyphenyl) propane, 2,2-bis (3,5-diethyl-4-hydroxyphenyl) propane, 1,1-bis 3,5-dibromo-4-hydroxyphenyl) propane, 2,2-bis (3,5-dibromo-4-hydroxyphenyl) propane, 1,1-bis (3,5-dimethyl-4-hydroxyphenyl) butane 2,2-bis (3,5-dimethyl-4-hydroxyphenyl) butane, 1,1-bis (3,5-diethyl-4-hydroxyphenyl) butane, 2,2-bis (3,5-diethyl) -4-hydroxyphenyl) butane, 1,1-bis (3,5-dibromo-4-hydroxyphenyl) butane, 2,2-bis (3,5-dibromo-4-hydroxyphenyl) butane, 1,1- Bis (3,5-dimethyl-4-hydroxyphenyl) cyclohexane, 1,1-bis (3,5-diethyl-4-hydroxyphenyl) cyclohexane, 1,1-bis (3 -Dibromo-4-hydroxyphenyl) cyclohexane, bis (3,5-dimethyl-4-hydroxyphenyl) phenylmethane, bis (3,5-diethyl-4-hydroxyphenyl) phenylmethane, bis (3,5-dibromo- 4-hydroxyphenyl) phenylmethane, 1,1-bis (3,5-dimethyl-4-hydroxyphenyl) -1-phenylethane, 1,1-bis (3,5-diethyl-4-hydroxyphenyl) -1 -Phenylethane, 1,1-bis (3,5-dibromo-4-hydroxyphenyl) -1-phenylethane, bis (3,5-dimethyl-4-hydroxy) diphenylmethane, bis (3,5-diethyl-4 -Hydroxy) diphenylmethane, bis (3,5-dibromo-4-hydroxy) diphenylmethane, bis (3,5- Dimethyl-4-hydroxyphenyl) ether, bis (3,5-diethyl-4-hydroxyphenyl) ether, bis (3,5-dibromo-4-hydroxyphenyl) ether, bis (3,5-dimethyl-4-hydroxy) Phenyl) sulfide, bis (3,5-diethyl-4-hydroxyphenyl) sulfide, bis (3,5-dibromo-4-hydroxyphenyl) sulfide, bis (3,5-dimethyl-4-hydroxyphenyl) sulfone, bis (3,5-diethyl-4-hydroxyphenyl) sulfone, bis (3,5-dibromo-4-hydroxyphenyl) sulfone, bis (3,5-dimethyl-4-hydroxyphenyl) ketone, bis (3,5- Diethyl-4-hydroxyphenyl) ketone, bis (3,5-dibromo-4-hydro Shifeniru) and ketone, and the like. Among these, bis (3,5-dimethyl-4-hydroxyphenyl) methane, 2,2-bis (3,5-dimethyl-4-hydroxyphenyl) propane, 1,1-bis (3,5- Dimethyl-4-hydroxyphenyl) cyclohexane, 1,1-bis (3,5-dimethyl-4-hydroxyphenyl) -1-phenylethane, bis (3,5-dimethyl-4-hydroxyphenyl) phenylmethane, bis ( 3,5-dimethyl-4-hydroxyphenyl) sulfone, bis (3,5-dimethyl-4-hydroxyphenyl) ether, bis (3,5-dimethyl-4-hydroxyphenyl) ketone and the like. Among the bisphenols, polyarylate using bisphenol substituted with halogen is excellent in flame retardancy.
その特性を実質的に損なわない範囲で、ビスフェノールの一部をその他のビスフェノール類で置き換えてもよい。このようなビスフェノール類としてはハイドロキノン、レゾルシノール、ジヒドロキシビフェニル、ビス(ヒドロキシフェニル)アルカン、ビス(ヒドロキシフェニル)シクロアルカン、ビス(ヒドロキシフェニル)サルファイド、ビス(ヒドロキシフェニル)スルホン、ビス(ヒドロキシフェニル)エーテル、ビス(ヒドロキシフェニル)ケトンおよびこれらの核ハロゲン化物が挙げられる。 A part of bisphenol may be replaced with other bisphenols as long as the characteristics are not substantially impaired. Such bisphenols include hydroquinone, resorcinol, dihydroxybiphenyl, bis (hydroxyphenyl) alkane, bis (hydroxyphenyl) cycloalkane, bis (hydroxyphenyl) sulfide, bis (hydroxyphenyl) sulfone, bis (hydroxyphenyl) ether, Bis (hydroxyphenyl) ketones and their nuclear halides are mentioned.
テレフタル酸及びイソフタル酸の残基の比は特に制限はなく、目的に応じてその構成成分をそれぞれ単独で用いてもよいし、混合して用いてもよい。その場合テレフタル酸残基が多いほど高い耐熱性を有するポリアリレートが得られる。 The ratio of the residues of terephthalic acid and isophthalic acid is not particularly limited, and the constituent components may be used alone or in combination depending on the purpose. In that case, a polyarylate having higher heat resistance is obtained as the terephthalic acid residue is increased.
また、イソフタル酸の残基を10モル%超える量含むポリアリレートは、靭性が向上する。したがって、エンジニアリングプラスチックとして用いる場合、要求特性に応じてテレフタル酸およびイソフタル酸の残基の比を決めることが好ましい。 Polyarylate containing an amount exceeding 10 mol% of the residue of isophthalic acid has improved toughness. Therefore, when used as an engineering plastic, it is preferable to determine the ratio of terephthalic acid and isophthalic acid residues according to the required properties.
前記ポリアリレートにおいてはその特性を実質的に損なわない範囲でテレフタル酸及びイソフタル酸の一部をその他のジカルボン酸に置き換えてもよい。かかるジカルボン酸としてはナフタレンジカルボン酸、ビス(p−カルボキシフェニル)アルカン、4,4’−ジカルボキシジフェニルエーテルなどの芳香族ジカルボン酸、シクロヘキサンジカルボン酸、アジピン酸、セバシン酸、グルタル酸などの脂環式あるいは脂肪族ジカルボン酸およびこれらのハロゲン化物などが挙げられる。 In the polyarylate, a part of terephthalic acid and isophthalic acid may be replaced with other dicarboxylic acids as long as the properties are not substantially impaired. Examples of the dicarboxylic acid include alicyclic such as naphthalenedicarboxylic acid, bis (p-carboxyphenyl) alkane, aromatic dicarboxylic acid such as 4,4′-dicarboxydiphenyl ether, cyclohexanedicarboxylic acid, adipic acid, sebacic acid, and glutaric acid. Alternatively, aliphatic dicarboxylic acids and halides thereof can be used.
前記テレフタル酸及びイソフタル酸の酸ハロゲン化物としてはテレフタル酸クロライド、テレフタル酸ブロマイド、イソフタル酸クロライド、イソフタル酸ブロマイドなどが挙げられ、テレフタル酸及びイソフタル酸の酸ハロゲン化物を溶解するために用いられる疎水性有機溶媒としては、水と相溶せず、生成するポリアリレートを溶解するものが好ましい。しかし、場合によっては生成するポリアリレートを溶解しない有機溶媒を用いることもでき、この場合にはポリアリレートが一定以上の分子量になると系外に析出する。 Examples of the acid halides of terephthalic acid and isophthalic acid include terephthalic acid chloride, terephthalic acid bromide, isophthalic acid chloride, isophthalic acid bromide, etc., and hydrophobicity used to dissolve acid halides of terephthalic acid and isophthalic acid As the organic solvent, those which are incompatible with water and dissolve the produced polyarylate are preferable. However, in some cases, an organic solvent that does not dissolve the generated polyarylate can be used. In this case, when the polyarylate has a molecular weight of a certain level or more, it precipitates out of the system.
ポリアリレートにはその特性を大きく損なわない限りにおいて顔料、熱安定剤、酸化防止剤、耐候剤、難燃剤、可塑剤、離型剤、強化材などを添加することも可能である。これらの添加剤は重合時に加えてもよいし、ポリアリレートは単離後に加えてもよい。前記熱安定剤や酸化防止剤としてはヒンダードフェノール類、リン化合物、ヒンダードアミン、イオウ化合物、銅化合物あるいはこれらの混合体が挙げられ、特にリン化合物が最も効果的である。かかるリン化合物としては亜リン酸、亜リン酸エステル、正リン酸、正リン酸エステルなどが挙げられる。また、強化材としては、クレー、タルク、炭酸カルシウム、炭酸亜鉛、ワラストナイト、シリカ、アルミナ、酸化マグネシウム、ケイ酸カルシウム、アスベスト、アルミン酸ナトリウム、アルミン酸カルシウム、アルミノ珪酸ナトリウム、珪酸マグネシウム、水酸化アルミニウム、水酸化カルシウム、硫酸バリウム、カリウム明バン、ナトリウム明バン、鉄明バン、ガラスバルーン、カーボンブラック、酸化亜鉛、三酸化アンチモン、ほう酸、ほう砂、ほう酸亜鉛、ゼオライト、ハイドロタルサイド、金属繊維、金属ウイスカー、セラミックウイスカー、チタン酸カリ、チッカホウ素、マイカ、グラファイト、ガラス繊維などが挙げられる。 It is possible to add pigments, heat stabilizers, antioxidants, weathering agents, flame retardants, plasticizers, mold release agents, reinforcing materials and the like to the polyarylate as long as the properties are not significantly impaired. These additives may be added at the time of polymerization, and polyarylate may be added after the isolation. Examples of the heat stabilizer and antioxidant include hindered phenols, phosphorus compounds, hindered amines, sulfur compounds, copper compounds, and mixtures thereof, and phosphorus compounds are particularly effective. Examples of such phosphorus compounds include phosphorous acid, phosphite, orthophosphoric acid, orthophosphoric acid ester and the like. The reinforcing materials include clay, talc, calcium carbonate, zinc carbonate, wollastonite, silica, alumina, magnesium oxide, calcium silicate, asbestos, sodium aluminate, calcium aluminate, sodium aluminosilicate, magnesium silicate, water Aluminum oxide, calcium hydroxide, barium sulfate, potassium light vane, sodium light van, iron light van, glass balloon, carbon black, zinc oxide, antimony trioxide, boric acid, borax, zinc borate, zeolite, hydrotalcide, metal Examples thereof include fiber, metal whisker, ceramic whisker, potassium titanate, ticker boron, mica, graphite, and glass fiber.
さらに、必要に応じて他の重合体をポリアリレートに配合することも可能である。重合体としては、例えば、ポリブタジエン、ブチレン−スチレン共重合体、アクリルゴム、エチレン−プロピレン共重合体、EPDM、天然ゴム、塩素化ブチルゴム、塩素化ポリエチレンなどのゴム状共重合体、スチレン−ブタジエンブロック共重合体、スチレン−ブタジエンブロック共重合体、ブタジエン−スチレンラジアルテレブロック共重合体などのエラストマー、スチレン−無水マレイン酸共重合体、スチレン−フェニルマレイミド共重合体、ナイロン6やナイロン66、ナイロン46、ナイロン12、ナイロン610などのポリアミド、ポリプロピレン、ブタジエン−アクリロニトリル共重合体、ポリ塩化ビニル、PET、PBT、ポリアセタール、ポリフッ化ビニリデン、ポリスルホン、PPS、ポリエーテルスルホン、フェノキシ樹脂、PPO、PMMA、ポリエーテルケトン、ポリカーボネートなどが挙げられる。 Furthermore, it is also possible to mix | blend another polymer with a polyarylate as needed. Examples of the polymer include polybutadiene, butylene-styrene copolymer, acrylic rubber, ethylene-propylene copolymer, EPDM, natural rubber, chlorinated butyl rubber, chlorinated polyethylene, and other rubbery copolymers, styrene-butadiene blocks. Elastomers such as copolymers, styrene-butadiene block copolymers, butadiene-styrene radial teleblock copolymers, styrene-maleic anhydride copolymers, styrene-phenylmaleimide copolymers, nylon 6, nylon 66, nylon 46 , Polyamides such as nylon 12 and nylon 610, polypropylene, butadiene-acrylonitrile copolymer, polyvinyl chloride, PET, PBT, polyacetal, polyvinylidene fluoride, polysulfone, PPS, polyethersulfone, phenol Shi resin, PPO, PMMA, polyether ketones, and polycarbonate.
以上、本発明で使用可能な樹脂について詳細な説明をおこなったが、前記熱可塑性樹脂は二種以上を混合してポリマーブレンド或いはポリマーアロイとされても良い。 The resin that can be used in the present invention has been described in detail above. However, two or more of the thermoplastic resins may be mixed into a polymer blend or a polymer alloy.
前記ポリマーブレンド或いはポリマーアロイは、たとえば押出成形機におけるスクリュー混練等によって製造される。 The polymer blend or polymer alloy is produced, for example, by screw kneading in an extruder.
更に前記熱可塑性樹脂には、耐衝撃性を改良する為に、前記ジエン系ゴム、オレフィン系ゴム、アクリル系ゴム等例えば、NR、BR、SBR、STR、IR、CR、CBR、IBR、IBBR、IIR、アクリルゴム、多硫化ゴム、ウレタンゴム、ポリエーテルゴム、エピクロルヒドリンゴム、クロロブチルゴム、水素化ニトリルゴム、フッ素系ゴム等のゴム類やエチレン−酢酸ビニル共重合体、アクリル樹脂、エチレン−エチルアクリレート共重合体、塩化ビニル等で代表されるビニル系樹脂、ポリノルボリネン等の他の熱可塑性樹脂が混合されても良い。 Furthermore, in order to improve impact resistance, the thermoplastic resin includes the diene rubber, olefin rubber, acrylic rubber, etc., such as NR, BR, SBR, STR, IR, CR, CBR, IBR, IBBR, Rubbers such as IIR, acrylic rubber, polysulfide rubber, urethane rubber, polyether rubber, epichlorohydrin rubber, chlorobutyl rubber, hydrogenated nitrile rubber, fluorine rubber, ethylene-vinyl acetate copolymer, acrylic resin, ethylene-ethyl acrylate Other thermoplastic resins such as a copolymer, a vinyl resin typified by vinyl chloride, and polynorborinene may be mixed.
更に前記熱可塑性樹脂の耐衝撃性を改良する為には、熱可塑性エラストマー(TPE)を添加しても良い。該熱可塑性エラストマーとは常温で加硫ゴムの性質を有するが熱可塑性で熱成形可能なものであり、ハードセグメントとソフトセグメントとによって構成されるものである。 Furthermore, in order to improve the impact resistance of the thermoplastic resin, a thermoplastic elastomer (TPE) may be added. The thermoplastic elastomer has properties of vulcanized rubber at room temperature but is thermoplastic and can be thermoformed, and is composed of a hard segment and a soft segment.
前記TPEとしては、ウレタン系エラストマー、スチレン系エラストマー、ビニル系エラストマー、エステル系エラストマー等がある。 Examples of the TPE include urethane elastomers, styrene elastomers, vinyl elastomers, and ester elastomers.
前記熱硬化性樹脂や熱可塑性樹脂は、難燃剤を添加する事で難燃される。熱可塑性樹脂であるABSとABS、HIPSの難燃化には、PPE系樹脂及びポリカーボネート樹脂とのポリマーアロイとする事に加え難燃剤(材)の添加によって難燃化が可能である。ポリアリレートは元々難燃性を持つ樹脂であるので、難燃剤の添加によって難燃化が容易である。 The thermosetting resin or thermoplastic resin is flame retardant by adding a flame retardant. Flame retardancy of ABS, ABS, and HIPS, which are thermoplastic resins, can be achieved by adding a flame retardant (material) in addition to a polymer alloy of PPE resin and polycarbonate resin. Since polyarylate is originally a flame retardant resin, it can be easily made flame retardant by adding a flame retardant.
難燃剤の代表的な物を例示すると、三酸化アンチモン、アンチモン系難燃剤、五酸化アンチモン、アンチモン酸ソーダ、水酸化マグネシウム、水酸化アルミニウム、硼酸亜鉛、グァニジン系難燃剤としてスルファミン酸グァニジン、燐酸グァニジン、燐酸グァニール尿素、ジルコニウム系難燃剤、錫化合物、モリブデン化合物、赤燐等、燐酸エステル、及び燐化合物として、トリス(クロロエチル)ホスフェート、トリス(モノクロロプロピル)ホスフェート、トリス・β−クロロプロピルホスフェート、トリス(ジブロモフェニル)ホスフェート、トリス(トリブロモネオペンチル)ホスフェート、ジメチルメチルホスフェート、トリス(ジクロロプロピル)ホスフェート、トリアリルホスフェート、トリス(3−ヒドリシキプロピル)ホスフィンオキシド、トリス(トリブロモフェニル)ホスフェート、テトラキス(2−クロルエチル)エチレン・ジホスフェート、グリシジル−α−メチル−β−ジ(ブトキシ)ホスフェニル・プロピオネート、ジブチルヒドロオキシメチルホスフォネート、ジ(ブトキシ)ホスフィニル・プロピルアニド、ジメチルメチルホスフォネート、トリス(2−クロロエチル)オルト燐酸エステル、芳香族縮合燐酸エステル、含ハロゲン縮合有機燐酸エステル、エチレン・ビス・トリス(2−シアノエチル)ホスフォニウム・ブロミド、ジー(ポリオキシエチレン)−ヒドロキシメチル・ホスフォネート、燐・塩素含有オリゴマー、ポリ燐酸アンモニウム、β−クロロエチルアシッドホスフェート、β−クロロプロピルホスフェート、ブチルピロホスフェート、ブチルアシッドホスフェート、ブトキシエチルアシッドホスフェート、2−エチルヘキシルアシッドホスフェート、メラミン燐酸塩、燐−塩素系、有機燐系、ホスフェート系、赤燐系難燃剤等がある。 Typical examples of flame retardants include antimony trioxide, antimony flame retardant, antimony pentoxide, sodium antimonate, magnesium hydroxide, aluminum hydroxide, zinc borate, guanidine guanidine guanidine phosphate, and guanidine phosphate. , Phosphoric acid guanylurea, zirconium flame retardant, tin compound, molybdenum compound, red phosphorus, etc., phosphoric acid ester, and phosphorus compound, tris (chloroethyl) phosphate, tris (monochloropropyl) phosphate, tris β-chloropropyl phosphate, tris (Dibromophenyl) phosphate, tris (tribromoneopentyl) phosphate, dimethylmethyl phosphate, tris (dichloropropyl) phosphate, triallyl phosphate, tris (3-hydroxypropyl) phosphate Finoxide, tris (tribromophenyl) phosphate, tetrakis (2-chloroethyl) ethylene diphosphate, glycidyl-α-methyl-β-di (butoxy) phosphenyl propionate, dibutylhydroxymethylphosphonate, di (butoxy) Phosphinyl propyl anide, dimethyl methyl phosphonate, tris (2-chloroethyl) orthophosphate, aromatic condensed phosphate, halogen-containing condensed organic phosphate, ethylene bis-tris (2-cyanoethyl) phosphonium bromide, Gee (poly Oxyethylene) -hydroxymethyl phosphonate, phosphorus / chlorine-containing oligomer, ammonium polyphosphate, β-chloroethyl acid phosphate, β-chloropropyl phosphate, butyl pyrophosphate DOO, butyl acid phosphate, butoxyethyl acid phosphate, 2-ethylhexyl acid phosphate, melamine phosphate, phosphorus - chlorine, organic phosphorus, phosphate-based, there is a red phosphorus-based flame retardants.
塩素系難燃剤の代表的なものは、塩素化パラフィン、塩素化ポリオレフィン、塩素化ポリエチレン、パークロロシクロペンタデカン、塩素化パラフィンと三酸化アンモチンの混合品等がある。 Typical examples of the chlorinated flame retardant include chlorinated paraffin, chlorinated polyolefin, chlorinated polyethylene, perchlorocyclopentadecane, and a mixture of chlorinated paraffin and anamottin trioxide.
臭素系難燃剤の代表的な物は、臭素化エポキシ、臭素化ポリカーボネート、ヘキサブロモベンゼン、デカブロモジフォニルオキシド、ポリジブロモフェニレンオキシド、ビス(トリブロモフェノキシ)エタン、エチレンビス・ジブロモノルボルナンジカルボキシイミド、エチレンビス・テトラブロモフタルイミド、ジブロモエチル・ジブロモシクロヘキサン、ジプロモネオペンチルグリコール、2,4,6−トリブロムフェノール、トリブロモフェノールアリルエーテル、テトラブロモ・ビスフェノールA、及びテトラブロモ・ビスフェノールA誘導体、テトラブロモ・ビスフェノールS、テトラデカブロム・ジフェニキシベンゼン、トリス−(2,3−ジブロモプロピル−1)−イソサヌレート、2,2−ビス(4−ヒドロキシ−3,5ジブロモフェニル)プロパン、2,2−ビス(4−ヒドロキシエトキシ−3,5−ジブロモフェニル)プロパン、ポリ(ペンタブロモベンジル・アクリレート)、トリブロモスチレン、ペンタブロモフェノール、臭素化ポリエチレン、ジブロモネオペンチルグリコールテトラカルボナート、ビス(トリブロモフェニル)フマルアニド、N−メチルヘキサブロモジフェニルアミン、含ハロゲンポリホスフェ−ト、芳香族臭素化合物臭素化エポキシ樹脂、臭素化ポリスチレン、臭素系難燃剤(商品名:スイス、サンド
Sandoflam5071 等)ペンタブロモトルエン、ペンタブロモフェニルオキシド、ペンタブロモフェニルオキシドと燐酸エステル、安定剤の混合物、ヘキサブロモシクロドデカン、ヘキサブロモフェニルエーテル、ヘキサブロモフェニルエーテル、ヘキサブロモジフェニルエーテル、オクタブロモジフェニルオキシド、マグネシウムヒドロキシド等がある。
Typical brominated flame retardants are brominated epoxy, brominated polycarbonate, hexabromobenzene, decabromodiphenyl oxide, polydibromophenylene oxide, bis (tribromophenoxy) ethane, ethylene bis-dibromonorbornane dicarboximide , Ethylenebis-tetrabromophthalimide, dibromoethyl-dibromocyclohexane, dipromoneopentyl glycol, 2,4,6-tribromophenol, tribromophenol allyl ether, tetrabromo-bisphenol A, and tetrabromo-bisphenol A derivatives, tetrabromo- Bisphenol S, tetradecabromo diphenoxybenzene, tris- (2,3-dibromopropyl-1) -isosanurate, 2,2-bis (4-hydroxy-3,5 di Lomophenyl) propane, 2,2-bis (4-hydroxyethoxy-3,5-dibromophenyl) propane, poly (pentabromobenzyl acrylate), tribromostyrene, pentabromophenol, brominated polyethylene, dibromoneopentyl glycol tetra Carbonate, bis (tribromophenyl) fumaranide, N-methylhexabromodiphenylamine, halogen-containing polyphosphate, aromatic bromine brominated epoxy resin, brominated polystyrene, brominated flame retardant (trade name: Switzerland, Sand Sandoflam 5071 etc.) Pentabromotoluene, pentabromophenyl oxide, pentabromophenyl oxide and phosphate ester, mixture of stabilizers, hexabromocyclododecane, hexabromophenyl ether, hexabu Mo phenyl ether, hexabromodiphenyl ether, octabromodiphenyl oxide, there are magnesium hydroxide and the like.
反応型難燃剤の代表的な物は、無水クレインド酸、テトラブロモ無水フタル酸、テトラブロモ・ビスフェノールA、ジエトキシ−ビス−(2−ヒドロキシエチル)−アミノエチル・ホスフェート、ジブロモ・クレジル・グリシジルエーテル、ジブロモフェノール、ジブロモクレゾール、トリブロモフェノール、フェニル・ホスフォン酸、フェニル・ホスフォン酸ジクロリド、ジエチルフェニル・ホスフォネート、ジアリル=クロレンデート、反応難燃ポリオール、ジ(イソプロピル)N,N−ビス(2−ヒドロキシエチル)アミノメチル・ホスフォネート、ジブチルビス(2−ヒドロキシプロピル)ピロホスフェート、ジエチルフェニル・ホスフォネート及びジメチルフェニル・ホスフォネート等がある。その他、シリコン樹脂、シリコンオイル、フッ素樹脂、フッ素系のオイル等がある。 Typical examples of reactive flame retardants are: Creinic anhydride, tetrabromophthalic anhydride, tetrabromo-bisphenol A, diethoxy-bis- (2-hydroxyethyl) -aminoethyl phosphate, dibromo-cresyl-glycidyl ether, dibromophenol , Dibromocresol, tribromophenol, phenyl phosphonic acid, phenyl phosphonic acid dichloride, diethyl phenyl phosphonate, diallyl chlorendate, reaction flame retardant polyol, di (isopropyl) N, N-bis (2-hydroxyethyl) aminomethyl -Phosphonate, dibutylbis (2-hydroxypropyl) pyrophosphate, diethylphenyl phosphonate and dimethylphenyl phosphonate. In addition, there are silicone resin, silicone oil, fluorine resin, fluorine-based oil, and the like.
また難燃化安定剤としての代表的なものとして、エポキシ系安定剤(アデカ・アーガス化学の製品:Mark EP−13、EP−17、EP−22、Mark273)、組成不明の難燃化安定剤(アデカ・アーガス化学の製品:Mark−ZS−66、ZS−506)、ABS−PVC系ポリマーブレンド用安定剤(三共有機合成の製品:StanBM(N)、−RC−200S)、ABS、PS系難燃剤添加型安定剤)等がある。 As typical flame retardant stabilizers, epoxy stabilizers (Products of Adeka Argus Chemical: Mark EP-13, EP-17, EP-22, Mark 273), flame retardant stabilizers of unknown composition (Products of Adeka Argus Chemical: Mark-ZS-66, ZS-506), ABS-PVC-based polymer blend stabilizers (Products of three-sharing machine synthesis: StanBM (N), -RC-200S), ABS, PS Type flame retardant added type stabilizer).
難燃化用安定剤としては、エポキシ系の安定剤、例えば旭電化の製品、商品名、及びグレード;アデカ・サイザーEPー13,アデカ・サイザーEPー17,アデカ・サイザーEPー22、組成不明の難燃化用安定剤としては、例えば旭電化の製品、商品名、及びグレード;アデカ・スタブZS−66,アデカ・スタブZS−506、ABS−PVC系ポリマーブレンド用安定剤としては、ブチル・錫・マレート系、オクチル・錫・マレート系、ブチル・錫・含硫黄系、オクチル・錫・含硫黄系、例えば三共有機合成の製品、商品名、及びグレード;Stan
BM(N),Stan OMF,Stan JF−9B,Stan JF−95B,Stan BKー1100L,Stan JF−95B,Stan BK−1100L,Stan
ONZ−20,Stan ONZ−22,Stan ONZ−22P,StanMMS、MC、その他の難燃化用安定剤としては、協和化学の製品、商品名、及びグレード;DHT−4A−2等がある。
Flame retardant stabilizers include epoxy stabilizers such as Asahi Denka products, trade names, and grades; Adeka Sizer EP-13, Adeka Sizer EP-17, Adeka Sizer EP-22, composition unknown Examples of flame retardant stabilizers include Asahi Denka's products, trade names, and grades; Adeka Stub ZS-66, Adeka Stub ZS-506, ABS-PVC polymer blend stabilizers such as butyl Tin / malate series, octyl / tin / malate series, butyl / tin / sulfur-containing series, octyl / tin / sulfur-containing series, for example, three-share machine synthesis products, trade names and grades; Stan
BM (N), Stan OMF, Stan JF-9B, Stan JF-95B, Stan BK-1100L, Stan JF-95B, Stan BK-1100L, Stan
ONZ-20, Stan ONZ-22, Stan ONZ-22P, StanMMS, MC, and other flame retardant stabilizers include Kyowa Chemical's products, trade names, and grades; DHT-4A-2, and the like.
前記熱硬化性樹脂や、熱可塑性樹脂には、ガラス繊維、ガラスビーズ、カーボン繊維、セラミック繊維、金属繊維、マイカ、タルク、炭酸カルシウム、珪酸アルミニウム、カオリン、シリカ、メタ珪酸カルシウム、瀝青質微粉末、ゼオライト、珪藻土、ケイ砂、軽石粉、スレート粉、アルミナ、酸化鉄、硫酸アルミニウム、硫酸バリウム、リトポン、硫酸カルシウム、酸化マグネシウム、二硫化モリブデン、ゴム粉末、エボナイト粉末、セラック、木粉、ココナット椰子殻粉、コルク粉末、セルロースパウダー、木材パルプ、紙、布や、雲母粉、グラファイト、硝子球(GB)、火山硝子中空体、炭素中空球、無煙炭粉末、人造水晶石、シリコーン樹脂微粉末、シリカ球状微粒子等の充填剤や、その他可塑剤、老化防止剤、紫外線吸収剤、難燃剤等が添加されてもよい。 The thermosetting resin and thermoplastic resin include glass fiber, glass bead, carbon fiber, ceramic fiber, metal fiber, mica, talc, calcium carbonate, aluminum silicate, kaolin, silica, calcium metasilicate, and bituminous fine powder. , Zeolite, diatomaceous earth, silica sand, pumice powder, slate powder, alumina, iron oxide, aluminum sulfate, barium sulfate, lithopone, calcium sulfate, magnesium oxide, molybdenum disulfide, rubber powder, ebonite powder, shellac, wood powder, coconut palm Shell powder, cork powder, cellulose powder, wood pulp, paper, cloth, mica powder, graphite, glass sphere (GB), volcanic glass hollow body, carbon hollow sphere, anthracite powder, artificial quartz stone, silicone resin fine powder, silica Fillers such as spherical fine particles, other plasticizers, anti-aging agents, UV absorbers, difficult Agents and the like may be added.
熱硬化性樹脂の成形加工は、圧縮成形法、トランスファー成形、射出成形法、射出圧縮成形が一般的であり、熱可塑性樹脂の場合には、射出成形が一般的には適用され、公知の中実成形法(ソリッド成形法)や、射出圧縮成形法、日本の旭化成工業(株)のAGI、GPI、CGM、出光石油化学(株)のGIM、新日鉄化学(株)のPFP、英国のシンプレス社、米国のGAIN Technology 独国のエアーモールド,コンツールなどに代表されるガスアシスト成形法(中空射出成形法)、及び米国のUCC法、USM法、あるいは、東芝機械と旭ダウとが開発したTAF法、EX−CELL-O社法、ヘッティンガーの発泡成形や、New−SF、GCP法、アライドケミカル社の技法等、更に超臨界状態の気態(体)を用いた米国 トレクセル社のMuCell(ミューセル)や旭化成工業(株)のAMOTECに代表される発泡成形法(発泡射出成形法)や、発泡成形法と前記ガスアシスト成形法と融合された方法、更には(株)住友化学のSPモールド、射出圧縮成形法との前記ガスアシスト成形法及び/又は発泡成形法とを融合させた方法にも適用される。場合によっては真空成形、或いは圧空成形、キャタリスト(注型)によっても可能である。 The molding process of thermosetting resins is generally compression molding, transfer molding, injection molding, or injection compression molding. In the case of thermoplastic resins, injection molding is generally applied, Actual molding method (solid molding method), injection compression molding method, AGI, GPI, CGM of Asahi Kasei Kogyo Co., Ltd., GIM of Idemitsu Petrochemical Co., Ltd., PFP of Nippon Steel Chemical Co., Ltd., UK , US GAIN Technology Developed by gas assisted molding method (hollow injection molding method) represented by German air mold, contool, etc., and UCC method, USM method, or Toshiba Machine and Asahi Dow TAF method, EX-CELL-O method, Hettinger's foam molding, New-SF, GCP method, Allied Chemical's technique, etc. A foam molding method (foaming injection molding method) represented by MuCell (Mucelle) of Japan's Trexel and AMOTEC of Asahi Kasei Kogyo Co., Ltd., a method fused with the foam molding method and the gas assist molding method, ) It is also applied to a method in which the gas assist molding method and / or the foam molding method are combined with Sumitomo Chemical's SP mold and injection compression molding method. In some cases, vacuum forming, pressure forming, or catalyst (casting) is also possible.
発泡性樹脂を製造するに当たり発泡の方法は、物理的な方法と化学的な方法とに大別され、物理的な発泡の方法の例としては、機械的な撹拌によって発泡させたり、溶融樹脂中に揮発性の溶剤を注入し、加熱することで気化させて発泡させる方法で、一方化学的な発泡の例は、化学反応を起こさせ、発生してくるガスを利用する方法などがある。一般的には、取り扱いやすさの観点から、発泡剤を用いる場合が多い。 In producing foamable resins, foaming methods are broadly divided into physical methods and chemical methods. Examples of physical foaming methods include foaming by mechanical stirring or in molten resin. A method of injecting a volatile solvent into the gas and evaporating it by heating to cause foaming. On the other hand, examples of chemical foaming include a method of causing a chemical reaction and utilizing the generated gas. In general, a foaming agent is often used from the viewpoint of ease of handling.
発泡剤は、物理発泡剤と化学発泡剤とに分類され、前者の物理発泡剤の例としては、上述した超臨界状態の炭酸ガスや、気体の炭酸ガス、窒素ガス、空気、水蒸気、水などに代表される無機系の液体や気体、ジクロルエタン、メチレンクロライド、フロンガスなどのハロゲン化炭化水素、ペンタン、ヘキサン、ヘプタン、シクロヘキサン、オクタン、ガソリンなどの炭化水素、エタノール、エタノール、プロパノールなどのアルコール類、エチルエーテル、メチルエチルエーテル等のエーテル類などの代表される低沸点溶剤、あるいは上記低沸点溶剤を熱可塑性樹脂シェル内に封入した発泡性カプセルなど有機系の液体や気体がある。 Foaming agents are classified into physical foaming agents and chemical foaming agents. Examples of the former physical foaming agents include the above-mentioned supercritical carbon dioxide gas, gaseous carbon dioxide gas, nitrogen gas, air, water vapor, and water. Inorganic liquids and gases typified by, halogenated hydrocarbons such as dichloroethane, methylene chloride, and flon gas, hydrocarbons such as pentane, hexane, heptane, cyclohexane, octane, gasoline, alcohols such as ethanol, ethanol, propanol, There are organic liquids and gases such as low-boiling solvents typified by ethers such as ethyl ether and methyl ethyl ether, or foamable capsules in which the low-boiling solvent is enclosed in a thermoplastic resin shell.
後者の化学発泡剤の例としては、重炭酸ナトリウム、重炭酸アンモニウムなどに代表される重炭酸塩、炭酸アンモニウムなどに代表される炭酸塩、亜硝酸アンモニウムなどに代表される亜硝酸塩、Ca(N3)2などに代表されるアジド化合物、ホウ水素化ナトリウムなどに代表される水素化合物、Mg,Alなどの軽金属に水や酸、アルカリを作用させて水素ガスを発生させる組み合わせなどは、無機系化合物の発泡剤である。 Examples of the latter chemical blowing agent include bicarbonates typified by sodium bicarbonate and ammonium bicarbonate, carbonates typified by ammonium carbonate and the like, nitrites typified by ammonium nitrite and the like, Ca (N 3 ) Inorganic compounds such as azide compounds typified by 2 and the like, hydrogen compounds typified by sodium borohydride, etc., and combinations of light metals such as Mg and Al that react with water, acid and alkali to generate hydrogen gas It is a foaming agent.
一方、有機化合物の発泡剤としては、アゾジカルボンアミド、アゾビスイソブチロニトリル、バリウムアゾジカルボシキレート、ジニトロソペンタメチレンテトラミン、P、P’−オキシビス(ベンゼンスルホニルヒドラジッド)、パラトルエンスルホニルヒドラジッド、ジアゾアミノベンゼン、N、N’−ジメチルN、N’−ジニトロソテレフタルアミド、ニトロウレア、アセトン−P−トルエンスルホニルヒドラゾン、P−トルエンスルホニルアジド、2,4−トルエンスルホニルヒドラジド、P−メチルウレタンベンゼンスルホニルヒドラジド、トリニトロソメチレントリアミン、P−トルエンスルホニルセミカルバジド、オキザリルヒドラジド、ニトログアニジン、ヒドラジカルボンアミド、トリヒドラジノトリアジンなど、アゾ化合物、ヒドラジン誘導体、セミカルバジド化合物、アジ化物、ニトロソ化物、トリアゾール化合物などが例示される。 On the other hand, as foaming agents for organic compounds, azodicarbonamide, azobisisobutyronitrile, barium azodicarboxylate, dinitrosopentamethylenetetramine, P, P′-oxybis (benzenesulfonylhydrazide), paratoluenesulfonylhydra Zid, diazoaminobenzene, N, N′-dimethyl N, N′-dinitrosotephthalamide, nitrourea, acetone-P-toluenesulfonyl hydrazone, P-toluenesulfonyl azide, 2,4-toluenesulfonyl hydrazide, P-methylurethane Azolation such as benzenesulfonyl hydrazide, trinitrosomethylene triamine, P-toluenesulfonyl semicarbazide, oxalyl hydrazide, nitroguanidine, hydradicarbonamide, trihydrazinotriazine Things, hydrazine derivatives, semicarbazide compound, azide, nitroso compound, triazole compounds.
射出成形での発泡成形には、発泡剤を熱分解等をさせて起泡させることで、溶融樹脂の圧力が高くなってくること、また溶融樹脂内に発泡ガスを加圧溶解させること、即ち高背圧で可塑化する必要がある。特に超臨界のガスを溶解させる場合、圧力と温度によって超臨界状態を作り出す場合などには、成形機加熱筒先端のノズル部から溶融樹脂が漏れるので、これを防止する目的で、シャットオフノズルをもちいる方が良い。 In foam molding in injection molding, the foaming agent is foamed by pyrolysis or the like, so that the pressure of the molten resin is increased, and the foaming gas is dissolved under pressure in the molten resin. It is necessary to plasticize with high back pressure. In particular, when supercritical gas is dissolved, or when a supercritical state is created by pressure and temperature, the molten resin leaks from the nozzle at the tip of the molding machine heating cylinder. It is better to use.
シャットオフノズルは、油圧作動式のシャットオフノズル、空気圧作動式のシャットオフノズル、油圧作動式のロータリーノズル、空気圧作動式のロータリーノズル、バネ方式のシャットオフノズルや、油圧作動式のホットランナーバルブゲート、空気圧作動式のホットランナーバルブゲート、バネ方式のホットランナーバルブゲートなどが使用可能である。 Shut-off nozzles include hydraulically operated shutoff nozzles, pneumatically operated shutoff nozzles, hydraulically operated rotary nozzles, pneumatically operated rotary nozzles, spring-operated shutoff nozzles, and hydraulically operated hot runner valves. A gate, a pneumatically operated hot runner valve gate, a spring type hot runner valve gate, etc. can be used.
他の単量体としてはアクリル酸、メタクリル酸、マレイン酸、イタコン酸、アクリル酸メチル、アクリル酸エチル、メタクリル酸メチル、無水マレイン酸、アリールマレイン酸イミド、アルキルマレイン酸イミド等のα−β不飽和有機酸又はその誘導体;酢酸ビニル、酪酸ビニル等のビニルエステル;スチレン、メチルスチレン等の芳香族ビニル化合物;ビニルトリメチルメトキシシラン、γ−メタクリロイルオキシプロピルトリメトキシシラン等のビニルシランがあり、更に1,4−ヘキサジエン、4−メチル−1,4−ヘキサジエン、5−4−メチル−1,4−ヘキサジエン、ジシクロペンタジエン、エチリデンノルボルネン(4−エチリデン−2−ノンボルネン)等の非共役ジエンを少量共重合させても良い。 Examples of other monomers include α-β-insoluble monomers such as acrylic acid, methacrylic acid, maleic acid, itaconic acid, methyl acrylate, ethyl acrylate, methyl methacrylate, maleic anhydride, arylmaleimide, and alkylmaleimide. Saturated organic acids or derivatives thereof; vinyl esters such as vinyl acetate and vinyl butyrate; aromatic vinyl compounds such as styrene and methylstyrene; vinyl silanes such as vinyltrimethylmethoxysilane and γ-methacryloyloxypropyltrimethoxysilane; Small amounts of non-conjugated dienes such as 4-hexadiene, 4-methyl-1,4-hexadiene, 5-4-methyl-1,4-hexadiene, dicyclopentadiene, and ethylidene norbornene (4-ethylidene-2-nonbornene). You may let them.
また、実施例では、環状弾性体に採用された熱可塑性エラストマーを例示したが、代表的な材料として、ゴム、プラスチィック、ウレタン、シリコーン等が挙げられ、通常のシリコーンや吸水柔軟性シリコーン、速乾性のあるシリコーン、シリコーン系エラストマー、フッ素系エラストマーを採用しても良い。また、スチレン系熱可塑性エラストマー、ポリオレフィン系熱可塑性エラストマー、ポリウレタン系熱可塑性エラストマーを採用しても良い。また、より詳しく例示すると、ポリエチレン、ポリプロピレン、ポリアミド、ポリアセタール、ポリエチレン、ポリウレタン、ポリウレタンテレフタレート、ポリエーテルブロックアミド、EVA、SBSのような熱可塑性エラストマー、ニトリルゴム(NBR)、水素化ニトリルゴム(HNBR)、フッ素ゴム(FKM、FFKM)、アクリルゴム(ACM)、シリコーンゴム(VMQ、FVMQ)、ウレタンゴム(AU,EU)、クロロプレンゴム(CR)、クロロスルフォン化ポリエチレン(CSM)、エピクロルヒドリンゴム(CO、ECO)、天然ゴム(NR)、イソプレンゴム(IR)、スチレンブタジエンゴム(SBR)、ブタジエンゴム(BR)、多硫化ゴム(T)、ノルボルネンゴム(NOR)、熱可塑性エラストマー(TPE)、およびEPMやEPDM「エチレン・プロピレンゴムの略。」、ニトリルのような加硫エラストマーなどからなる群より選択される熱可塑性エラストマーを採用しても良い。 Further, in the examples, the thermoplastic elastomer employed for the annular elastic body is exemplified, but typical materials include rubber, plastic, urethane, silicone, and the like, such as normal silicone, water-absorbing flexible silicone, and quick-drying property. Some silicones, silicone elastomers, and fluorine elastomers may be used. A styrene thermoplastic elastomer, a polyolefin thermoplastic elastomer, or a polyurethane thermoplastic elastomer may be employed. More specifically, polyethylene, polypropylene, polyamide, polyacetal, polyethylene, polyurethane, polyurethane terephthalate, polyether block amide, EVA, thermoplastic elastomer such as SBS, nitrile rubber (NBR), hydrogenated nitrile rubber (HNBR) , Fluoro rubber (FKM, FFKM), acrylic rubber (ACM), silicone rubber (VMQ, FVMQ), urethane rubber (AU, EU), chloroprene rubber (CR), chlorosulfonated polyethylene (CSM), epichlorohydrin rubber (CO, ECO), natural rubber (NR), isoprene rubber (IR), styrene butadiene rubber (SBR), butadiene rubber (BR), polysulfide rubber (T), norbornene rubber (NOR), thermoplastic elastomer (TPE), and EPM And EPDM "Abbreviation of ethylene / propylene rubber", a group consisting of vulcanized elastomers such as nitrile. It may be employed thermoplastic elastomers selected.
また、実施例では、刃体は、防食効果の高いSUS(ステンレス鋼)を例示したが、金属材料として、低炭素鋼、セラミックス(ジルコニア、アルミナ等)、金、白金、銅、アルミニウム、銀、チタン、タングステン、クロム、またはこれらの合金からなる群より選択しても良い。ジルコニアは、イットリア、カルシア、マグネシア、セリア等の安定化剤を配合していることが好ましい。超硬合金、あるいは、粉末ハイスなどの高硬度の刃物材料でも良い。チタンろう材とニッケルろう材とセラミック粒子を分散させたチタンろう材とセラミック粒子を分散させたろう材、マルテンサイト系ステンレス鋼を、採用しても良い。 In the examples, the blade is exemplified by SUS (stainless steel) having a high anticorrosion effect, but as a metal material, low carbon steel, ceramics (zirconia, alumina, etc.), gold, platinum, copper, aluminum, silver, You may select from the group which consists of titanium, tungsten, chromium, or these alloys. Zirconia preferably contains a stabilizer such as yttria, calcia, magnesia, and ceria. It may be a cemented carbide or a high-hardness blade material such as powder high speed steel. A titanium brazing material, a nickel brazing material, a titanium brazing material in which ceramic particles are dispersed, a brazing material in which ceramic particles are dispersed, and martensitic stainless steel may be employed.
また、前記金属材料として、析出硬化系ステンレスの金属粉末と、プラスチック粒による有機バインダーとを混錬(S1)してコンパウンドを造粒し、コンパウンド中では、金属粉末が均一に分散しており、金属粉末と有機バインダーとは、互いに化学反応しないものであるのが好ましい。金属粉末を構成する金属の化学的組成は、炭素を0.15wt%以下(好ましくは0.07wt%以下)でありかつ銅を2.00〜5.00wt%含むことを特
徴とする。また、ニオブまたはタンタルの少なくとも一方を0.15〜0.45wt%含み、ケイ素を1.00wt%以下、マンガンを1.00wt%以下、リ ンを0.04wt%以下、硫黄を0.03wt%以下、ニッケルを3.0〜5.0wt%、クロムを15.5〜17.5wt%含み、残りの成分が鉄と不可避的
不純物からなる析出硬化系ステンレスである。例えばSUS630やSUS631(いずれもJIS規格品)を採用しても良い。
In addition, as the metal material, a precipitation hardening stainless steel metal powder and an organic binder made of plastic particles are kneaded (S1) to granulate the compound, and the metal powder is uniformly dispersed in the compound, The metal powder and the organic binder are preferably those that do not chemically react with each other. The chemical composition of the metal composing the metal powder is characterized by containing 0.15 wt% or less (preferably 0.07 wt% or less) of carbon and 2.00 to 5.00 wt% of copper. Also, at least one of niobium and tantalum is contained in an amount of 0.15 to 0.45 wt%, silicon is 1.00 wt% or less, manganese is 1.00 wt% or less, phosphorus is 0.04 wt% or less, and sulfur is 0.03 wt%. Hereinafter, precipitation hardened stainless steel containing 3.0 to 5.0 wt% nickel and 15.5 to 17.5 wt% chromium, and the remaining components are iron and inevitable impurities. For example, SUS630 or SUS631 (both JIS standard products) may be employed.
また、前記金属材料として、マルテンサイト系ステンレス鋼、超硬合金、粉末ハイス、工具鋼、高速度鋼などの硬度の高い刃物材料から構成されているものや、刃物材料として具体的には、クロムとニッケルを含有する18ー8ステンレス鋼に代表されるマルテンサイト系のステンレス鋼、 0.6〜1.5%程度の炭素を含む炭素工具鋼、前記炭素工具鋼にマンガン、ニッケル、クロム、モリブデン、ケイ素、タングステン、バナジウムなどの元素を
添加した合金工具鋼と高速度鋼など、タングステンにコバルト、炭素、更には必要に応じてチタンを添加した超硬合金、WC-TiC-TaC(NbC)-Co 系超硬合金、粉末ハイスなど、あるいは、従来からはさみ用の材料として用いられているものを広く使用することができる。
Further, as the metal material, a material composed of a high-hardness blade material such as martensitic stainless steel, cemented carbide, powder high speed steel, tool steel, high-speed steel, or a specific example of the blade material is chromium. And martensitic stainless steel represented by 18-8 stainless steel containing nickel, carbon tool steel containing about 0.6 to 1.5% carbon, manganese, nickel, chromium, molybdenum in the carbon tool steel Alloy tool steel and high-speed steel with addition of elements such as silicon, tungsten, vanadium, etc., cemented carbide with tungsten, cobalt, carbon, and titanium as required, WC-TiC-TaC (NbC)- Co based cemented carbide, powder high speed steel, etc., or those conventionally used as a material for scissors can be widely used.
また、ニッケルろう材、チタンろう材、あるいはこれらにセラミック粒子を分散させたろう材を地鉄部7および刃
金部8に溶融拡散して形成されたものである。ニッケルろう材として具体的には、純ニッケル、Ni-7Cr-3B-4Si-3Fe合金、Ni-15Cr-3B合金、Ni-25Cr合金、Ni-0.5C-3Si-10Cr-2.5Fe-2B-0.1Co合金(商品名:コルモノイNo4)、Ni-0.65C-12Cr-4.25Fe-4.0Si-2.5B 合金(コルモノイNo5)、Ni-1.5C-27Cr-8W-1.6Fe-1.55B-0.5Co合金(コルモノイNo84)、 50Ni-32Mo-15Cr-3Si合金、商品名:トリバロイ700)、あるいは、JIS規定のNiろうである、BNi-2などを用いることができるが これらのろう材に限るものではない。チタンろう材として具体的には、Ti-48Zr-4Be、Ti-30V-4Be、Ti-33Cr、 Ti-13V-11Cr-3Alなどのチタンろう材を例示することができるが、これらに限るものではない。また、前記組成のろう材にセラミック粒子を分散させても良い。
Further, a nickel brazing material, a titanium brazing material, or a brazing material in which ceramic particles are dispersed in the brazing material portion 7 and the blade portion 8 is melted and diffused. Specific examples of the nickel brazing material include pure nickel, Ni-7Cr-3B-4Si-3Fe alloy, Ni-15Cr-3B alloy, Ni-25Cr alloy, Ni-0.5C-3Si-10Cr-2.5Fe-2B. -0.1Co alloy (trade name: Colmonoy No4), Ni-0.65C-12Cr-4.25Fe-4.0Si-2.5B alloy (Colmonoy No5), Ni-1.5C-27Cr-8W-1. 6Fe-1.55B-0.5Co alloy (Colmonoy No 84), 50Ni-32Mo-15Cr-3Si alloy, trade name: Trivalloy 700), or JIS standard Ni brazing, BNi-2, etc. can be used. However, it is not limited to these brazing materials. Specific examples of the titanium brazing material include Ti-48Zr-4Be, Ti-30V-4Be, Ti-33Cr, and Ti-13V-11Cr-3Al, but are not limited thereto. Absent. Further, ceramic particles may be dispersed in the brazing material having the above composition.
ここで用いるセラミック粒子として、TiC、WC、B4C、C-BN、TiN、Si3N4、サイアロン、SiCなどを例示することができる。なお、セラミック粒子として例えばウィスカを混合しても良い。なお、刃金部8の形成材料としてステンレス鋼を用いる場合、ステンレス鋼 に含まれるクロムが主体となって形成される酸化皮膜が接合部に介在すると、接合不良になることがあるので、クロムを主体とする酸化皮膜を接合時に破るか、あるいは、酸化皮膜の形成を抑制する必要がある。そこでろう材には、クロムのゲッタリング元素として知られるチタン、銅、ジルコニウムを含むチタンろう材、ニッケルろう材などを用いることも問題としない。 Examples of the ceramic particles used here include TiC, WC, B 4 C, C-BN, TiN, Si 3 N 4 , sialon, and SiC. For example, whiskers may be mixed as the ceramic particles. When stainless steel is used as the material for forming the blade part 8, if an oxide film formed mainly of chromium contained in the stainless steel is present in the joint, bonding may be poor. It is necessary to break the main oxide film at the time of bonding or to suppress the formation of the oxide film. Therefore, it is not a problem to use a titanium brazing material containing titanium, copper, or zirconium known as a chromium gettering element, or a nickel brazing material.
なお、医療グレードで用いる場合は、低い炭素含量のステンレス鋼316LVM(ASTM138F)、またはニッケル−チタン形状記憶合金、コバルト−クロム合金を採用しても良い。他のステンレス鋼を1つ以上の元素Xと組み合わせ得る。このステンレス鋼は、200系(例えば、201,202)及び300系(例えば、304L,302,308,309,310)などオーステナイト系ステンレス鋼の要素、フェライト系ステンレス鋼(例えば、18−2FM,405,409,429,430,442)の要素、並びにマルテンサイト系ステンレス鋼(403,410,416,420,440C,502,503,504など)の要素であっても良い。 When used in medical grade, stainless steel 316LVM (ASTM 138F) having a low carbon content, nickel-titanium shape memory alloy, or cobalt-chromium alloy may be employed. Other stainless steels can be combined with one or more elements X. This stainless steel is composed of elements of austenitic stainless steel such as 200 series (eg, 201, 202) and 300 series (eg, 304L, 302, 308, 309, 310), ferritic stainless steel (eg, 18-2FM, 405). , 409, 429, 430, 442) and martensitic stainless steel (403, 410, 416, 420, 440C, 502, 503, 504, etc.).
なお、本実施例の鋏のような刃体を備えた部材として、カミソリ、包丁、ナイフ、カッターナイフ、メス等に採用しても良い。 In addition, you may employ | adopt for a razor, a kitchen knife, a knife, a cutter knife, a knife etc. as a member provided with the blade body like the scissors of a present Example.
1、2…刃体、3…支軸、4、5…枠体、6、7…指掛環、8、9…枠体、
10…鋏、11…環状弾性体、12…溝、13…開口部、14…螺子、
15…中空部、16…凹部、17…中空弾性体、
30、40…射出成形機、31、41…固定側金型、32、42…可動側金型、
33、43…固定側入れ子、34、44…可動側入れ子、35、45…スプルー、
36、46…ランナー、37、47…ゲート、38、48…キャビティ、
39、49…パーティングライン(P/L)
58、69…第1のキャビティ面、
1, 2 ... Blade, 3 ... Support shaft, 4, 5 ... Frame, 6, 7 ... Finger ring, 8, 9 ... Frame,
DESCRIPTION OF SYMBOLS 10 ... 鋏, 11 ... Cyclic elastic body, 12 ... Groove, 13 ... Opening part, 14 ... Screw,
15 ... hollow part, 16 ... recessed part, 17 ... hollow elastic body,
30, 40 ... injection molding machine, 31, 41 ... fixed side mold, 32, 42 ... movable side mold,
33, 43 ... fixed side insert, 34, 44 ... movable side insert, 35, 45 ... sprue,
36, 46 ... runner, 37, 47 ... gate, 38, 48 ... cavity,
39, 49 ... Parting line (P / L)
58, 69 ... first cavity surface,
Claims (1)
外側に溝が形成された環状弾性体における前記溝の開口部の一方の面に形成した凸部および前記開口部の他方の面に形成した凹部を嵌め合わせることにより前記溝の開口部を閉じて内部に中空部を形成すると共に、前記溝に沿って一対の他の溝を前記環状弾性体の両側面に形成した軟質材料からなる中空弾性体と、
前記2つの刃体のそれぞれに固定され、硬質材料を前記一対の他の溝に入れると共に、前記中空弾性体の閉じた開口部を前記硬質材料で覆うように前記中空弾性体の外側に一体的に形成した前記硬質材料からなる枠体と、
を備えた鋏。
Two blades supported rotatably about the intersecting intersection;
The groove opening is closed by fitting a protrusion formed on one surface of the opening of the groove and a recess formed on the other surface of the opening in the annular elastic body having a groove formed outside. A hollow elastic body made of a soft material having a hollow portion formed therein and a pair of other grooves formed on both side surfaces of the annular elastic body along the groove ;
It is fixed to each of the two blades, and a hard material is put into the pair of other grooves, and the closed opening of the hollow elastic body is integrated with the hard material so as to be integrated with the outside of the hollow elastic body. A frame made of the hard material formed in
A kite with
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Citations (5)
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US4091539A (en) * | 1977-04-22 | 1978-05-30 | Hayashi Cutlery Company, Limited | Scissors |
JP2010131284A (en) * | 2008-12-08 | 2010-06-17 | Taisei Plas Co Ltd | Scissors |
JP2010247293A (en) * | 2009-04-17 | 2010-11-04 | Kokuyo Co Ltd | Handle of tool |
JP2011072745A (en) * | 2009-10-02 | 2011-04-14 | Kokuyo Co Ltd | Scissors |
JP3171790U (en) * | 2011-09-05 | 2011-11-17 | 株式会社レイメイ藤井 | scissors |
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2012
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4091539A (en) * | 1977-04-22 | 1978-05-30 | Hayashi Cutlery Company, Limited | Scissors |
JP2010131284A (en) * | 2008-12-08 | 2010-06-17 | Taisei Plas Co Ltd | Scissors |
JP2010247293A (en) * | 2009-04-17 | 2010-11-04 | Kokuyo Co Ltd | Handle of tool |
JP2011072745A (en) * | 2009-10-02 | 2011-04-14 | Kokuyo Co Ltd | Scissors |
JP3171790U (en) * | 2011-09-05 | 2011-11-17 | 株式会社レイメイ藤井 | scissors |
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