JP5188309B2 - Flame retardant gear oil composition - Google Patents
Flame retardant gear oil composition Download PDFInfo
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- JP5188309B2 JP5188309B2 JP2008196397A JP2008196397A JP5188309B2 JP 5188309 B2 JP5188309 B2 JP 5188309B2 JP 2008196397 A JP2008196397 A JP 2008196397A JP 2008196397 A JP2008196397 A JP 2008196397A JP 5188309 B2 JP5188309 B2 JP 5188309B2
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- 239000000203 mixture Substances 0.000 title claims description 48
- 239000012208 gear oil Substances 0.000 title claims description 46
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title description 5
- 239000003063 flame retardant Substances 0.000 title description 5
- -1 phosphate ester Chemical class 0.000 claims description 63
- 239000002199 base oil Substances 0.000 claims description 41
- 125000004432 carbon atom Chemical group C* 0.000 claims description 38
- 229910019142 PO4 Inorganic materials 0.000 claims description 34
- 239000003795 chemical substances by application Substances 0.000 claims description 34
- 239000010452 phosphate Substances 0.000 claims description 31
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 23
- 229910052717 sulfur Inorganic materials 0.000 claims description 23
- 239000011593 sulfur Substances 0.000 claims description 23
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 20
- 239000011574 phosphorus Substances 0.000 claims description 20
- 229910052698 phosphorus Inorganic materials 0.000 claims description 20
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 claims description 15
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 12
- 239000000314 lubricant Substances 0.000 claims description 9
- 239000003921 oil Substances 0.000 claims description 7
- QCJQWJKKTGJDCM-UHFFFAOYSA-N [P].[S] Chemical compound [P].[S] QCJQWJKKTGJDCM-UHFFFAOYSA-N 0.000 claims description 6
- 150000001336 alkenes Chemical class 0.000 claims description 5
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 5
- 235000021317 phosphate Nutrition 0.000 description 31
- 150000002430 hydrocarbons Chemical group 0.000 description 23
- 239000002253 acid Substances 0.000 description 9
- 239000000654 additive Substances 0.000 description 8
- 125000001931 aliphatic group Chemical group 0.000 description 8
- 230000001050 lubricating effect Effects 0.000 description 8
- 239000010687 lubricating oil Substances 0.000 description 7
- 230000003647 oxidation Effects 0.000 description 7
- 238000007254 oxidation reaction Methods 0.000 description 7
- RYYWUUFWQRZTIU-UHFFFAOYSA-K thiophosphate Chemical compound [O-]P([O-])([O-])=S RYYWUUFWQRZTIU-UHFFFAOYSA-K 0.000 description 7
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 6
- 239000003925 fat Substances 0.000 description 5
- 235000019197 fats Nutrition 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Chemical class 0.000 description 5
- 235000019198 oils Nutrition 0.000 description 5
- 239000005077 polysulfide Substances 0.000 description 5
- 229920001021 polysulfide Polymers 0.000 description 5
- 150000008117 polysulfides Polymers 0.000 description 5
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
- 229930195733 hydrocarbon Natural products 0.000 description 4
- 125000003944 tolyl group Chemical group 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- QGLWBTPVKHMVHM-KTKRTIGZSA-N (z)-octadec-9-en-1-amine Chemical class CCCCCCCC\C=C/CCCCCCCCN QGLWBTPVKHMVHM-KTKRTIGZSA-N 0.000 description 2
- ONJROLGQWMBXAP-UHFFFAOYSA-N 2-methyl-1-(2-methylpropyldisulfanyl)propane Chemical compound CC(C)CSSCC(C)C ONJROLGQWMBXAP-UHFFFAOYSA-N 0.000 description 2
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical class CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 description 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 2
- 229920002367 Polyisobutene Polymers 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 125000003158 alcohol group Chemical group 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 125000001117 oleyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])/C([H])=C([H])\C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 2
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 2
- 150000003014 phosphoric acid esters Chemical class 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 2
- 150000005691 triesters Chemical class 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- QWUWMCYKGHVNAV-UHFFFAOYSA-N 1,2-dihydrostilbene Chemical group C=1C=CC=CC=1CCC1=CC=CC=C1 QWUWMCYKGHVNAV-UHFFFAOYSA-N 0.000 description 1
- HYZJCKYKOHLVJF-UHFFFAOYSA-N 1H-benzimidazole Chemical compound C1=CC=C2NC=NC2=C1 HYZJCKYKOHLVJF-UHFFFAOYSA-N 0.000 description 1
- LIAWCKFOFPPVGF-UHFFFAOYSA-N 2-ethyladamantane Chemical compound C1C(C2)CC3CC1C(CC)C2C3 LIAWCKFOFPPVGF-UHFFFAOYSA-N 0.000 description 1
- MDWVSAYEQPLWMX-UHFFFAOYSA-N 4,4'-Methylenebis(2,6-di-tert-butylphenol) Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 MDWVSAYEQPLWMX-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- MEESPVWIOBCLJW-KTKRTIGZSA-N [(z)-octadec-9-enyl] dihydrogen phosphate Chemical compound CCCCCCCC\C=C/CCCCCCCCOP(O)(O)=O MEESPVWIOBCLJW-KTKRTIGZSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 235000015278 beef Nutrition 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 125000004369 butenyl group Chemical group C(=CCC)* 0.000 description 1
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000010725 compressor oil Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- KZNICNPSHKQLFF-UHFFFAOYSA-N dihydromaleimide Natural products O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 1
- DSGBMMNDXFQXBM-KTKRTIGZSA-N dihydroxy-[(z)-octadec-9-enoxy]-sulfanylidene-$l^{5}-phosphane Chemical compound CCCCCCCC\C=C/CCCCCCCCOP(O)(O)=S DSGBMMNDXFQXBM-KTKRTIGZSA-N 0.000 description 1
- HTDKEJXHILZNPP-UHFFFAOYSA-N dioctyl hydrogen phosphate Chemical compound CCCCCCCCOP(O)(=O)OCCCCCCCC HTDKEJXHILZNPP-UHFFFAOYSA-N 0.000 description 1
- KUMNEOGIHFCNQW-UHFFFAOYSA-N diphenyl phosphite Chemical compound C=1C=CC=CC=1OP([O-])OC1=CC=CC=C1 KUMNEOGIHFCNQW-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- NAGJZTKCGNOGPW-UHFFFAOYSA-N dithiophosphoric acid Chemical compound OP(O)(S)=S NAGJZTKCGNOGPW-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- DQCOURVTDJUHQM-UHFFFAOYSA-N hydroxy-dioctoxy-sulfanylidene-$l^{5}-phosphane Chemical compound CCCCCCCCOP(O)(=S)OCCCCCCCC DQCOURVTDJUHQM-UHFFFAOYSA-N 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 150000005002 naphthylamines Chemical class 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- WRXFONORSZHETC-UHFFFAOYSA-N phenyl propan-2-yl hydrogen phosphate Chemical compound CC(C)OP(O)(=O)OC1=CC=CC=C1 WRXFONORSZHETC-UHFFFAOYSA-N 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-M phosphinate Chemical compound [O-][PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-M 0.000 description 1
- 125000005538 phosphinite group Chemical group 0.000 description 1
- UEZVMMHDMIWARA-UHFFFAOYSA-M phosphonate Chemical compound [O-]P(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-M 0.000 description 1
- XRBCRPZXSCBRTK-UHFFFAOYSA-N phosphonous acid Chemical compound OPO XRBCRPZXSCBRTK-UHFFFAOYSA-N 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical class O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 125000003107 substituted aryl group Chemical group 0.000 description 1
- 229960002317 succinimide Drugs 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- MDDUHVRJJAFRAU-YZNNVMRBSA-N tert-butyl-[(1r,3s,5z)-3-[tert-butyl(dimethyl)silyl]oxy-5-(2-diphenylphosphorylethylidene)-4-methylidenecyclohexyl]oxy-dimethylsilane Chemical compound C1[C@@H](O[Si](C)(C)C(C)(C)C)C[C@H](O[Si](C)(C)C(C)(C)C)C(=C)\C1=C/CP(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 MDDUHVRJJAFRAU-YZNNVMRBSA-N 0.000 description 1
- PPEZWDDRWXDXOQ-UHFFFAOYSA-N tributoxy(sulfanylidene)-$l^{5}-phosphane Chemical compound CCCCOP(=S)(OCCCC)OCCCC PPEZWDDRWXDXOQ-UHFFFAOYSA-N 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- JQMQIRDMGUZAOM-UHFFFAOYSA-N tris(4-butylphenyl) phosphate Chemical compound C1=CC(CCCC)=CC=C1OP(=O)(OC=1C=CC(CCCC)=CC=1)OC1=CC=C(CCCC)C=C1 JQMQIRDMGUZAOM-UHFFFAOYSA-N 0.000 description 1
- 239000010723 turbine oil Substances 0.000 description 1
- 238000012065 two one-sided test Methods 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 235000019871 vegetable fat Nutrition 0.000 description 1
- 239000010698 whale oil Substances 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Description
本発明は、難燃性ギヤ油組成物に関する。 The present invention relates to a flame retardant gear oil composition.
近年、機械技術が益々発展する中で、機器は高速・高温・高荷重条件下で運転されるようになってきている。このような箇所に使用する潤滑油は、高温部との接触を想定しなければならない。また、火元のあるような苛酷な条件下で潤滑油の使用や充填作業が行われるような場合もある。そこで、このような箇所へ用いる潤滑油は、より難燃性であるとともに、例え着火したとしても継続燃焼しないこと、すなわち自己消火性に優れていることが望まれる。
このため、従来より潤滑油の難燃性の向上を目的に検討がなされ、例えば、油圧作動油の難燃性を向上させるため、含水系や脂肪酸エステル、リン酸エステル等の配合が試みられている(例えば、特許文献1〜3参照)。
一方、ギヤ油においても難燃性の向上が検討されている(例えば、特許文献4参照)。
For this reason, studies have been made for the purpose of improving the flame retardancy of lubricating oils. For example, in order to improve the flame retardancy of hydraulic fluids, attempts have been made to incorporate water-containing systems, fatty acid esters, phosphate esters, and the like. (For example, refer to Patent Documents 1 to 3).
On the other hand, improvement in flame retardancy has also been studied for gear oil (see, for example, Patent Document 4).
しかしながら、ギヤ油においては優れた潤滑性が求められるため油圧作動油よりも高い粘度が必要とされる。そのため、上記リン酸エステル等のみでは、ギヤ油で必要とされる粘度を得ることが難しい。
また、ギヤ油における難燃性の向上は検討されているものの、実用化された例は少なく、ギヤ油における難燃性及び自己消火性については更なる向上が要求されている。
However, since the gear oil is required to have excellent lubricity, a higher viscosity than that of the hydraulic fluid is required. For this reason, it is difficult to obtain the viscosity required for gear oil only with the phosphoric acid ester and the like.
Moreover, although improvement of the flame retardance in gear oil is examined, there are few examples put into practical use and the further improvement is requested | required about the flame retardance and self-extinguishing property in gear oil.
本発明は、このような実情に鑑みてなされたものであり、着火の可能性のある種々の用途に使用できる、難燃性及び自己消火性を有し、かつ、熱酸化安定性及び極圧性にも優れた難燃性ギヤ油組成物を提供することを目的とする。 The present invention has been made in view of such circumstances, has flame retardancy and self-extinguishing properties that can be used in various applications that may be ignited, and has thermal oxidation stability and extreme pressure properties. Another object of the present invention is to provide a flame retardant gear oil composition which is excellent in the above.
本発明者らは、上記目的を達成するために、鋭意検討を重ねた結果、基油として特定の縮合リン酸エステルと、極圧剤として硫黄を含有する極圧剤を使用することにより、難燃性及び自己消火性に優れるとともに、熱酸化安定性及び極圧性も優れるギヤ油組成物が得られることを見出した。さらに、硫黄を含有する極圧剤として特定の極圧剤を配合することにより、極圧性をより一層向上させることを見出した。すなわち、本発明では、以下のギヤ油組成物が提供される。 As a result of intensive studies to achieve the above object, the present inventors have found it difficult to use a specific condensed phosphate ester as a base oil and an extreme pressure agent containing sulfur as an extreme pressure agent. It has been found that a gear oil composition having excellent flammability and self-extinguishing properties, as well as excellent thermal oxidation stability and extreme pressure properties can be obtained. Furthermore, it discovered that extreme pressure property was improved further by mix | blending a specific extreme pressure agent as an extreme pressure agent containing sulfur. That is, in the present invention, the following gear oil composition is provided.
<1> 基油と極圧剤を含有するギヤ油組成物であって、
前記基油として、下記一般式(1)で表される縮合リン酸エステルを前記基油全量に対し20質量%以上含有し、
前記極圧剤として、硫黄を含有する極圧剤を前記ギヤ組成物全量に対し0.2〜10質量%含有し、
かつ、前記ギヤ油組成物の40℃における動粘度が50〜1000mm2/sであることを特徴とするギヤ油組成物。
<1> A gear oil composition containing a base oil and an extreme pressure agent,
As said base oil, 20 mass% or more of condensed phosphate ester represented with the following general formula (1) is contained with respect to the said base oil whole quantity,
As the extreme pressure agent, containing 0.2 to 10% by mass of an extreme pressure agent containing sulfur with respect to the total amount of the gear composition,
And the kinematic viscosity in 40 degreeC of the said gear oil composition is 50-1000 mm < 2 > / s, The gear oil composition characterized by the above-mentioned.
一般式(1)中、R1、R2、R4及びR5はそれぞれ独立に炭素数1〜22の炭化水素基、R3は炭素数1〜6の炭化水素基、R6及びR7はそれぞれ独立に水素原子又は炭素数1〜15の炭化水素基を表し、nは1〜5の整数である。
<2> 前記一般式(1)中、R1、R2、R4及びR5は炭素数6〜15の芳香族炭化水素基、R3は炭素数3の炭化水素基、R6及びR7はそれぞれ水素原子を表し、nは1〜4の整数であることを特徴とする<1>に記載のギヤ油組成物。
<3> 前記硫黄を含有する極圧剤が、硫化オレフィン、及び硫黄−リン系から選ばれる少なくとも1種以上の極圧剤であることを特徴とする<1>又は<2>に記載のギヤ油組成物。
<4> 前記基油として、40℃動粘度が1〜2000mm2/sであり、前記一般式(1)で表される縮合リン酸エステル以外のリン含有系潤滑油基油をさらに含有することを特徴とする<1>〜<3>のいずれかに記載のギヤ油組成物。
<5> 前記一般式(1)で表される縮合リン酸エステル以外のリン含有系潤滑油基油が、下記一般式(2)で表される群の中から選ばれる少なくとも1種であることを特徴とする<4>に記載のギヤ油組成物。
(R8O)(R9O)(R10O)P(O)a (2)
(一般式(2)中、R8、R9及びR10は、それぞれ独立に水素原子又は炭素数1〜24の炭化水素基を表し、aは0又は1である。)
In general formula (1), R 1 , R 2 , R 4 and R 5 are each independently a hydrocarbon group having 1 to 22 carbon atoms, R 3 is a hydrocarbon group having 1 to 6 carbon atoms, R 6 and R 7 Each independently represents a hydrogen atom or a hydrocarbon group having 1 to 15 carbon atoms, and n is an integer of 1 to 5.
<2> In the general formula (1), R 1 , R 2 , R 4 and R 5 are aromatic hydrocarbon groups having 6 to 15 carbon atoms, R 3 is a hydrocarbon group having 3 carbon atoms, R 6 and R Each of 7 represents a hydrogen atom, and n is an integer of 1 to 4, wherein the gear oil composition according to <1>.
<3> The gear according to <1> or <2>, wherein the sulfur-containing extreme pressure agent is at least one extreme pressure agent selected from sulfurized olefins and sulfur-phosphorus. Oil composition.
<4> As the base oil, a 40 ° C. kinematic viscosity is 1 to 2000 mm 2 / s, and further contains a phosphorus-containing lubricant base oil other than the condensed phosphate ester represented by the general formula (1). the features <1> to formic ya oil composition according to any one of <3>.
<5> The phosphorus-containing lubricating base oil other than the condensed phosphate represented by the general formula (1) is at least one selected from the group represented by the following general formula (2). <4> The gear oil composition according to <4> .
(R 8 O) (R 9 O) (R 10 O) P (O) a (2)
(In General Formula (2), R 8 , R 9 and R 10 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 24 carbon atoms, and a is 0 or 1.)
本発明によれば、着火の可能性のある種々の用途に使用できる、難燃性及び自己消火性に優れ、かつ熱酸化安定性及び極圧性にも優れたギヤ油組成物が提供される。 ADVANTAGE OF THE INVENTION According to this invention, the gear oil composition which is excellent in a flame retardance and self-extinguishing property, and excellent in thermal oxidation stability and extreme pressure property which can be used for the various uses with the possibility of ignition is provided.
以下、本発明に係るギヤ油組成物について具体的に説明する。
1.基油
(1)縮合リン酸エステル
本発明に係るギヤ油組成物は、基油として、下記一般式(1)で表される縮合リン酸エステル(以下、「本発明に係る縮合リン酸エステル」、あるいは単に「縮合リン酸エステル」という場合がある。)を含む。
Hereinafter, the gear oil composition according to the present invention will be specifically described.
1. Base oil (1) Condensed phosphate ester The gear oil composition according to the present invention comprises, as a base oil, a condensed phosphate ester represented by the following general formula (1) (hereinafter, "condensed phosphate ester according to the present invention"). Or simply “condensed phosphate ester”).
一般式(1)中、R1、R2、R4及びR5はそれぞれ独立に炭素数が1〜22の炭化水素基であり、好ましくは炭素数が2〜18、より好ましくは6〜15である炭化水素基である。R1、R2、R4及びR5の炭素数が多すぎると自己消火性及び難燃性が低下する傾向にあり、少なすぎると潤滑油本来の性能である流動性が低下する傾向にある。 In general formula (1), R 1 , R 2 , R 4 and R 5 are each independently a hydrocarbon group having 1 to 22 carbon atoms, preferably 2 to 18 carbon atoms, more preferably 6 to 15 carbon atoms. Is a hydrocarbon group. If R 1 , R 2 , R 4 and R 5 have too many carbon atoms, the self-extinguishing properties and flame retardancy tend to decrease, and if too small, the fluidity, which is the inherent performance of the lubricating oil, tends to decrease. .
また、R1、R2、R4及びR5でそれぞれ表される炭化水素基の種類としては、脂肪族炭化水素基、脂環族炭化水素基、及び芳香族炭化水素基が挙げられる。
熱酸化安定性の観点からは、炭素数6〜15の芳香族炭化水素基が好ましい。芳香族炭化水素基の具体例としては、フェニル基、メチルフェニル基、エチルフェニル基、プロピルフェニル基、イソプロピルフェニル基、n−ブチルフェニル基、sec−フェニルブチル基、tert−ブチルフェニル基、ジメチルフェニル基、ジエチルフェニル基、ジプロピルフェニル基、ジイソプロピルフェニル基、ジブチルフェニル基、トリメチルフェニル基、トリエチルフェニル基、トリプロピルフェニル基、トリイソプロピルフェニル基、トリブチルフェニル基等が挙げられるが、熱酸化安定性の観点からフェニル基が特に好ましい。
In addition, examples of the hydrocarbon group represented by R 1 , R 2 , R 4, and R 5 include an aliphatic hydrocarbon group, an alicyclic hydrocarbon group, and an aromatic hydrocarbon group.
From the viewpoint of thermal oxidation stability, an aromatic hydrocarbon group having 6 to 15 carbon atoms is preferred. Specific examples of the aromatic hydrocarbon group include phenyl group, methylphenyl group, ethylphenyl group, propylphenyl group, isopropylphenyl group, n-butylphenyl group, sec-phenylbutyl group, tert-butylphenyl group, dimethylphenyl group. Group, diethylphenyl group, dipropylphenyl group, diisopropylphenyl group, dibutylphenyl group, trimethylphenyl group, triethylphenyl group, tripropylphenyl group, triisopropylphenyl group, tributylphenyl group, etc., but thermal oxidation stability From this viewpoint, a phenyl group is particularly preferable.
一般式(1)中、R3は炭素数1〜6の炭化水素基であり、好ましくは炭素数2〜4、より好ましくは炭素数3の炭化水素基である。R3は炭素数が多すぎても少なすぎても所定の自己消火性及び難燃性を得られない傾向にある。
R3として、例えば、エチレン基、プロピレン基、ブチレン基、フェニレン基などが挙げられる。
In general formula (1), R 3 is a hydrocarbon group having 1 to 6 carbon atoms, preferably a hydrocarbon group having 2 to 4 carbon atoms, and more preferably a hydrocarbon group having 3 carbon atoms. R 3 tends to fail to obtain a predetermined self-extinguishing property and flame retardancy even if the number of carbon atoms is too large or too small.
Examples of R 3 include an ethylene group, a propylene group, a butylene group, and a phenylene group.
一般式(1)中、R6及びR7はそれぞれ独立に水素原子又は炭素数1〜15の炭化水素基であり、水素原子又は炭素数1〜5の炭化水素基が好ましく、特に好ましいのは水素原子の場合である。R6及びR7の炭素数が多すぎると所定の自己消火性及び難燃性を得られない傾向にある。
R6及びR7で表される炭化水素基としては、芳香族炭化水素基、脂環族炭化水素基又は脂肪族炭化水素基のいずれでもよく、直鎖又は分岐鎖のいずれでもよい。脂肪族炭化水素基の具体例としては、メチル基、エチル基、プロピル基、ブチル基、オクチル基、イソデシル基、ドデシル基、トリデシル基等が挙げられる。また、上記芳香族炭化水素基の具体例としては、フェニル基、キシリル基、エチルフェニル基、プロピルフェニル基、ブチルフェニル基等が挙げられる。
In general formula (1), R 6 and R 7 are each independently a hydrogen atom or a hydrocarbon group having 1 to 15 carbon atoms, preferably a hydrogen atom or a hydrocarbon group having 1 to 5 carbon atoms, particularly preferably This is the case for hydrogen atoms. When the number of carbon atoms in R 6 and R 7 is too large, there is a tendency that predetermined self-extinguishing properties and flame retardancy cannot be obtained.
The hydrocarbon group represented by R 6 and R 7 may be an aromatic hydrocarbon group, an alicyclic hydrocarbon group, or an aliphatic hydrocarbon group, and may be either a straight chain or a branched chain. Specific examples of the aliphatic hydrocarbon group include a methyl group, an ethyl group, a propyl group, a butyl group, an octyl group, an isodecyl group, a dodecyl group, and a tridecyl group. Specific examples of the aromatic hydrocarbon group include a phenyl group, a xylyl group, an ethylphenyl group, a propylphenyl group, and a butylphenyl group.
一般式(1)中、nは1〜5の整数であり、好ましくは1〜4、より好ましくは1〜3である。nが多すぎても少なすぎても潤滑油本来の性能である流動性が低下する傾向にある。なお、流動性の観点からは、nが異なる縮合リン酸エステルの混合物であることが好ましい。 In general formula (1), n is an integer of 1-5, Preferably it is 1-4, More preferably, it is 1-3. If n is too much or too little, the fluidity, which is the original performance of the lubricating oil, tends to decrease. From the viewpoint of fluidity, a mixture of condensed phosphates having different n is preferable.
また、本発明のギヤ油組成物に配合する縮合リン酸エステルは、40℃の動粘度が100〜5000mm2/sであることが好ましく、より好ましくは200〜4000mm2/s、特に好ましくは500〜3000mm2/sである。基油として配合する縮合リン酸エステルの動粘度が小さすぎると難燃性及び自己消火性が低くなる傾向にあり、またギヤ油として必要とされる動粘度を適度に調整できない場合がある。前記縮合リン酸エステルの動粘度が大きすぎると流動性が悪くなり、ギヤ油組成物としたときの動粘度が大きくなり、撹拌抵抗が大きくなる傾向にあり、ギヤを駆動するのに必要な力が大きくなる傾向にある。 Further, the condensed phosphate ester blended in the gear oil composition of the present invention preferably has a kinematic viscosity at 40 ° C. of 100 to 5000 mm 2 / s, more preferably 200 to 4000 mm 2 / s, and particularly preferably 500. -3000mm < 2 > / s. When the kinematic viscosity of the condensed phosphate compound blended as the base oil is too small, the flame retardancy and the self-extinguishing property tend to be low, and the kinematic viscosity required for the gear oil may not be adjusted appropriately. If the kinematic viscosity of the condensed phosphate ester is too large, the fluidity is deteriorated, the kinematic viscosity when the gear oil composition is made tends to increase, and the stirring resistance tends to increase, and the force required to drive the gear Tend to be larger.
また、本発明のギヤ油組成物に配合する縮合リン酸エステルの配合量は、基油全量に対し20質量%以上であり、好ましくは40質量%以上含有する。配合量が少なすぎると、難燃性及び自己消火性が十分ではなく、また熱酸化安定性も低下する傾向にある。一方、縮合リン酸エステルの配合量の上限値は特になく、基油全量に対し100質量%が縮合リン酸エステルであってもよい。 Moreover, the compounding quantity of the condensed phosphate ester mix | blended with the gear oil composition of this invention is 20 mass% or more with respect to the base oil whole quantity, Preferably it contains 40 mass% or more. If the blending amount is too small, flame retardancy and self-extinguishing properties are not sufficient, and thermal oxidation stability tends to be lowered. On the other hand, there is no particular upper limit on the amount of the condensed phosphate ester, and 100 mass% of the total amount of the base oil may be the condensed phosphate ester.
(2)縮合リン酸エステル以外のリン含有系潤滑油基油
基油として一般式(1)の縮合リン酸エステルだけでは本発明のギヤ油組成物の動粘度の範囲内としづらい場合には、一般式(1)の縮合リン酸エステル以外の潤滑油基油を配合することもできる。このような潤滑油基油としては、難燃性及び自己消火性を低下させないものが望ましく、そのような観点からはリン含有系潤滑油基油を使用することが好ましい。リン含有系潤滑油基油を配合する場合、前記一般式(1)の縮合リン酸エステルの配合量は基油全量に対し20〜80質量%、好ましくは40〜80質量%とし、残りをリン含有系潤滑油基油とすることが好ましい。なお、本発明に係るギヤ油の特性に対して悪影響(例えば難燃性の低下)を与えない程度の微量であれば、リン含有系基油以外の基油を含むこともできる。
(2) Phosphorus-containing lubricant base oil other than condensed phosphate ester If the condensed phosphate ester of the general formula (1) alone is difficult to be within the kinematic viscosity range of the gear oil composition of the present invention as the base oil, Lubricating base oils other than the condensed phosphate ester of the general formula (1) can also be blended. As such a lubricating base oil, those which do not lower the flame retardancy and self-extinguishing properties are desirable, and from such a viewpoint, it is preferable to use a phosphorus-containing lubricating base oil. When the phosphorus-containing lubricating base oil is blended, the blended amount of the condensed phosphate ester of the general formula (1) is 20 to 80% by weight, preferably 40 to 80% by weight, and the rest is phosphorus. It is preferable to use a contained lubricating base oil. It should be noted that a base oil other than the phosphorus-containing base oil can be included as long as it is a trace amount that does not adversely affect the characteristics of the gear oil according to the present invention (for example, a reduction in flame retardancy).
配合し得るリン含有系潤滑油基油としては、例えば、ホスフィン、ホスフィナイト、ホスホナイト、ホスファイト、ホスフィンオキサイド、ホスフィネート、ホスホネート、ホスフェート、アシッドホスフェート、チオホスフェート等が挙げられる。
これらの中でも、本発明のギヤ油組成物において基油として配合してもよいリン含有系潤滑油基油としては、下記一般式(2)で表される群の中から選ばれる少なくとも1種のリン酸類化合物が好ましい。
(R8O)(R9O)(R10O)P(O)a (2)
一般式(2)中、R8、R9及びR10は、それぞれ独立に水素原子又は炭素数1〜24の炭化水素基を表し、aは0又は1である。
Examples of the phosphorus-containing lubricant base oil that can be blended include phosphine, phosphinite, phosphonite, phosphite, phosphine oxide, phosphinate, phosphonate, phosphate, acid phosphate, thiophosphate, and the like.
Among these, the phosphorus-containing lubricant base oil that may be blended as the base oil in the gear oil composition of the present invention is at least one selected from the group represented by the following general formula (2). Phosphoric acid compounds are preferred.
(R 8 O) (R 9 O) (R 10 O) P (O) a (2)
In general formula (2), R < 8 >, R < 9 > and R < 10 > represent a hydrogen atom or a C1-C24 hydrocarbon group each independently, and a is 0 or 1.
一般式(2)中、R8、R9及びR10で表される炭化水素基の炭素数がそれぞれ24以下であると、基油の流動性がより向上する。流動性の向上の観点から、上記炭化水素基R8、R9及びR10の各炭素数としては、好ましくは1〜18であり、より好ましくは2〜15である。また、R8、R9及びR10の炭素数の合計量は、好ましくは4〜45であり、より好ましくは6〜40である。 In General Formula (2), when the carbon number of the hydrocarbon group represented by R 8 , R 9 and R 10 is 24 or less, the fluidity of the base oil is further improved. From the viewpoint of improving fluidity, the number of carbon atoms of the hydrocarbon groups R 8 , R 9 and R 10 is preferably 1-18, more preferably 2-15. Moreover, the total amount of carbon atoms of R 8 , R 9 and R 10 is preferably 4 to 45, more preferably 6 to 40.
一般式(2)中、R8、R9及びR10で表される炭化水素基は、芳香族炭化水素基、脂環族炭化水素基、及び脂肪族炭化水素基のいずれであってもよいが、好ましくは脂肪族炭化水素基、芳香族炭化水素基、又はこれらを組み合わせた基であり、より好ましくは芳香族炭化水素基、又は脂肪族炭化水素基と芳香族炭化水素基とを組み合わせた基であり、特に好ましくは芳香族炭化水素基である。 In the general formula (2), the hydrocarbon group represented by R 8 , R 9 and R 10 may be any of an aromatic hydrocarbon group, an alicyclic hydrocarbon group, and an aliphatic hydrocarbon group. Is preferably an aliphatic hydrocarbon group, an aromatic hydrocarbon group, or a combination thereof, more preferably an aromatic hydrocarbon group, or a combination of an aliphatic hydrocarbon group and an aromatic hydrocarbon group Group, particularly preferably an aromatic hydrocarbon group.
一般式(2)で表されるリン含有系潤滑油基油の具体例としては、クレジルジフェニルホスフェート、トリクレジルホスフェート、トリキシリルホスフェート、フェニル・イソプロピルホスフェート、ブチルフェニルホスフェート等が挙げられる。 Specific examples of the phosphorus-containing lubricant base oil represented by the general formula (2) include cresyl diphenyl phosphate, tricresyl phosphate, trixyl phosphate, phenyl isopropyl phosphate, butyl phenyl phosphate and the like.
上記リン含有系潤滑油基油の動粘度は、40℃において1〜2000mm2/sであり、好ましくは2〜1000mm2/s、さらに好ましくは5〜600mm2/sである。配合するリン含有系潤滑油基油の動粘度が低すぎると所定の難燃性及び自己消火性が得られない傾向にあり、またギヤ油として必要とされる動粘度を適度に調整できない場合がある。一方、添加するリン含有系潤滑油基油の動粘度が高すぎると、ギヤ油組成物としたときの動粘度が大きくなりすぎ、撹拌抵抗が大きくなる傾向にあり、ギヤを駆動するのに必要な力が大きくなる傾向にある。 The dynamic viscosity of the phosphorus-containing lubricating base oil is 1 to 2000 mm 2 / s at 40 ° C., preferably 2 to 1000 mm 2 / s, and more preferably 5 to 600 mm 2 / s. If the kinematic viscosity of the phosphorus-containing lubricant base oil to be blended is too low, the prescribed flame retardancy and self-extinguishing properties tend not to be obtained, and the kinematic viscosity required as gear oil may not be adjusted appropriately. is there. On the other hand, if the kinematic viscosity of the phosphorus-containing lubricant base oil to be added is too high, the kinematic viscosity of the gear oil composition tends to be too high and the stirring resistance tends to increase, which is necessary for driving the gear. Tend to increase.
本発明のギヤ油組成物に配合し得るリン含有系潤滑油基油の量は、要求特性に応じて適宜選定することができるが、本発明で規定するギヤ油組成物の動粘度を適度に調整しやすいという観点からは、全基油量に対して10〜80質量%であることが好ましく、20〜60質量%であることがさらに好ましい。 The amount of the phosphorus-containing lubricating base oil that can be blended in the gear oil composition of the present invention can be appropriately selected according to the required characteristics, but the kinematic viscosity of the gear oil composition defined in the present invention is appropriately set. From the viewpoint of easy adjustment, it is preferably 10 to 80% by mass, more preferably 20 to 60% by mass, based on the total amount of base oil.
2.硫黄を含有する極圧剤
本発明のギヤ油組成物は、極圧剤として、硫黄を含有する極圧剤を含有する。
上記硫黄を含有する極圧剤としては、例えば、硫黄系極圧剤や硫黄−リン系極圧剤が挙げられる。
2. Extreme Pressure Agent Containing Sulfur The gear oil composition of the present invention contains an extreme pressure agent containing sulfur as the extreme pressure agent.
Examples of the extreme pressure agent containing sulfur include a sulfur-based extreme pressure agent and a sulfur-phosphorus-based extreme pressure agent.
(1)硫黄系極圧剤
硫黄系極圧剤としては、炭化水素硫化物、硫化油脂等が挙げられる。
上記炭化水素硫化物としては、下記一般式(3)又は一般式(4)で表される炭化水素硫化物が挙げられる。
(1) Sulfur-based extreme pressure agent Examples of the sulfur-based extreme pressure agent include hydrocarbon sulfides and sulfurized fats and oils.
Examples of the hydrocarbon sulfide include hydrocarbon sulfides represented by the following general formula (3) or general formula (4).
一般式(3)及び一般式(4)中、R11は、1価の炭化水素基(例えば、アルキル基やアルケニル基のような、炭素数2〜20個の直鎖もしくは分岐の飽和もしくは不飽和の脂肪族炭化水素基、又は炭素数6〜26の芳香族炭化水素基)を表し、R12は、2価の炭化水素基(例えば、炭素数2〜20の直鎖もしくは分岐の飽和もしくは不飽和の脂肪族炭化水素基、又は炭素数6〜26の芳香族炭化水素基)を表す。
また、一般式(3)及び一般式(4)中、bは1以上の整数で、繰り返し単位中において各々のbは同じでも異なっていてもよく、cは0又は1以上の整数を表す。
In the general formula (3) and the general formula (4), R 11 represents a monovalent hydrocarbon group (for example, a linear or branched saturated or unsaturated group having 2 to 20 carbon atoms such as an alkyl group or an alkenyl group). Represents a saturated aliphatic hydrocarbon group or an aromatic hydrocarbon group having 6 to 26 carbon atoms, and R 12 represents a divalent hydrocarbon group (for example, a linear or branched saturated or 2 to 20 carbon atom) An unsaturated aliphatic hydrocarbon group or an aromatic hydrocarbon group having 6 to 26 carbon atoms).
Moreover, in General formula (3) and General formula (4), b is an integer greater than or equal to 1, Each b may be the same or different in a repeating unit, and c represents 0 or an integer greater than or equal to 1.
R11で表される1価の炭化水素基の具体例としては、エチル基、プロピル基、ブチル基、ノニル基、ドデシル基、プロペニル基、ブテニル基、フェニル基、トリル基、へキシルフェニル基、ベンジル基などが挙げられる。
R12で表される2価の炭化水素基の具体例としては、エチレン基、プロピレン基、ブチレン基、フェニレン基などが挙げられる。
Specific examples of the monovalent hydrocarbon group represented by R 11 include ethyl group, propyl group, butyl group, nonyl group, dodecyl group, propenyl group, butenyl group, phenyl group, tolyl group, hexylphenyl group, A benzyl group etc. are mentioned.
Specific examples of the divalent hydrocarbon group represented by R 12 include an ethylene group, a propylene group, a butylene group, and a phenylene group.
これら炭化水素硫化物の具体的な化合物例としては、ジイソブチルジサルファイド、ジオクチルポリサルファイド、ジ−tert−ブチルポリサルファイド、ジ−tert−ノニルポリサルファイド、ジベンジルポリサルファイドなどのポリサルファイド化合物、及びポリイソブチレン、テルペン類などのオレフィン類を、硫黄などの硫化物で硫化した硫化オレフィン類、イソブチレンと硫黄との反応生成物で、下記一般式(5)又は一般式(6)の化学式を有するものと推測される化合物などが挙げられる。 Specific examples of these hydrocarbon sulfides include polysulfide compounds such as diisobutyl disulfide, dioctyl polysulfide, di-tert-butyl polysulfide, di-tert-nonyl polysulfide and dibenzyl polysulfide, and polyisobutylene and terpenes. Sulfurized olefins obtained by sulfurizing sulfur such as sulfur, and reaction products of isobutylene and sulfur, which are presumed to have the following general formula (5) or general formula (6) Is mentioned.
一般式(5)中、b及びcは、一般式(3)におけるb及びcと同じである。 In general formula (5), b and c are the same as b and c in general formula (3).
一般式(6)中、b及びcは、一般式(4)におけるb及びcと同じである。 In general formula (6), b and c are the same as b and c in general formula (4).
一方、前記硫化油脂としては、油脂と硫黄の反応生成物が挙げられる。
ここで、油脂としては、ラード、牛脂、鯨油、パーム油、ヤシ油、ナタネ油などの動植物油脂が挙げられる。
本発明では、上記の硫黄化合物などを硫黄系極圧剤として用いることができるが、極圧性向上の観点からは硫化オレフィンを使用することがより好ましい。
On the other hand, the sulfurized fats and oils include reaction products of fats and fats.
Here, as fats and oils, animal and vegetable fats and oils such as lard, beef tallow, whale oil, palm oil, coconut oil, rapeseed oil and the like can be mentioned.
In the present invention, the above sulfur compounds and the like can be used as a sulfur-based extreme pressure agent, but it is more preferable to use a sulfurized olefin from the viewpoint of improving extreme pressure.
(2)硫黄−リン系極圧剤
硫黄−リン系極圧剤としては、上記の硫黄系極圧剤とリン系極圧剤とを組みあわせて配合したものや、硫黄−リン系化合物が挙げられる。
硫黄系極圧剤と組み合わせるリン系極圧剤としては、ホスフェート、ホスファイト、及びこれらの誘導体が挙げられる。ホスフェート、ホスファイトは、モノ、ジ、トリエステルのいずれでもよく、そのアルコール残基としては、ブチル、オクチル、ラウリル、ステアリル、オレイル基などの炭素数4〜30のアルキル基、フェニル基などの炭素数6〜30のアリール基、メチルフェニル、オクチルフェニル基などの炭素数7〜30のアルキル置換アリール基などが挙げられる。上記リン系極圧剤の具体的化合物の例としては、トリブチルホスフェート、モノオレイルホスフェート、ジオクチルホスフェート、ジオレイルホスファイト、ジフェニルホスファイト、トリクレジルホスファイトなどが挙げられる。これらの誘導体としては、上記モノエステルすなわちアシッドホスフェートやアシッドホスファイトのアミン塩があり、例えばステアリルアミン塩、オレイルアミン塩、ココナッツアミン塩などが挙げられる。
(2) Sulfur-phosphorus extreme pressure agent Examples of the sulfur-phosphorus extreme pressure agent include those obtained by combining the above-mentioned sulfur extreme pressure agent and phosphorus extreme pressure agent, and sulfur-phosphorus compounds. It is done.
Phosphorus extreme pressure agents combined with sulfur extreme pressure agents include phosphates, phosphites, and derivatives thereof. The phosphate and phosphite may be any of mono, di and triester, and the alcohol residue thereof is an alkyl group having 4 to 30 carbon atoms such as butyl, octyl, lauryl, stearyl or oleyl group, carbon such as phenyl group, etc. Examples include an aryl group having 6 to 30 carbon atoms, an alkyl-substituted aryl group having 7 to 30 carbon atoms such as methylphenyl and octylphenyl groups. Specific examples of the phosphorus extreme pressure agent include tributyl phosphate, monooleyl phosphate, dioctyl phosphate, dioleyl phosphite, diphenyl phosphite, tricresyl phosphite and the like. Examples of these derivatives include the above monoesters, ie, acid phosphates and amine salts of acid phosphites, and examples thereof include stearylamine salts, oleylamine salts, and coconutamine salts.
硫黄−リン系化合物としては、チオホスファイト、チオホスフェート及びこれらの誘導体が挙げられる。チオホスファイトは、モノ、ジ、トリチオホスファイトのいずれでもよい。チオホスフェートは、モノ、ジ、トリ、テトラチオホスフェートのいずれでもよい。またチオホスファイト、チオホスフェートは、モノ、ジ、トリエステルのいずれでもよく、そのアルコール残基としては、ブチル、オクチル、ラウリル、ステアリル、オレイル基などの炭素数4〜30のアルキル基、フェニル基などの炭素数6〜30のアリール基、メチルフェニル、オクチルフェニル基などの炭素数7〜30のアルキル置換アリール基などが挙げられる。具体的化合物の例としては、トリブチルチオホスフェート、モノオレイルチオホスフェート、ジオクチルチオホスフェート、トリクレジルチオホスフェートなどが挙げられる。これらのアミン塩としては、ステアリルアミン塩、オレイルアミン塩、ココナッツアミン塩などが挙げられる。チオホスファイト及びチオホスフェートの誘導体としては、上記アシッドチオホスファイト及びアシッドチオホスフェートとのアミン塩、金属塩、脂肪酸との反応物等が挙げられ、下記一般式(7)で表されるジチオリン酸エステル系化合物等も用いることができる。 Examples of the sulfur-phosphorus compound include thiophosphite, thiophosphate, and derivatives thereof. The thiophosphite may be mono, di, or trithiophosphite. The thiophosphate may be mono, di, tri, or tetrathiophosphate. Thiophosphite and thiophosphate may be mono-, di- or triester, and the alcohol residue thereof is an alkyl group having 4 to 30 carbon atoms such as butyl, octyl, lauryl, stearyl or oleyl group, or phenyl group. And aryl groups having 6 to 30 carbon atoms such as alkyl substituted aryl groups having 7 to 30 carbon atoms such as methylphenyl and octylphenyl groups. Examples of specific compounds include tributyl thiophosphate, monooleyl thiophosphate, dioctyl thiophosphate, tricresyl thiophosphate, and the like. Examples of these amine salts include stearylamine salts, oleylamine salts, and coconut amine salts. Examples of the derivatives of thiophosphite and thiophosphate include amine salts, metal salts, reaction products with fatty acids, and the like with the above acid thiophosphite and acid thiophosphate, and dithiophosphoric acid represented by the following general formula (7) An ester compound or the like can also be used.
一般式(7)中、R13、R14は、いずれも炭素数2〜20の炭化水素基を表し、それぞれ同一であっても異なっていてもよい。R15は、炭素数1〜17の2価の脂肪族炭化水素を表し、直鎖でも分岐鎖でもよい。Xは、水素またはカルボキシル基を示す。 In general formula (7), R 13 and R 14 each represent a hydrocarbon group having 2 to 20 carbon atoms, and may be the same or different. R 15 represents a divalent aliphatic hydrocarbon having 1 to 17 carbon atoms, and may be linear or branched. X represents hydrogen or a carboxyl group.
上記の硫黄を含有する極圧剤の含有量は、本発明のギヤ油組成物の全量に対し、0.2〜10質量%であることが必要である。より好ましくは0.2〜8質量%であり、特に好ましくは0.2〜5質量%であり、さらに好ましくは0.5〜3質量%であり、最も好ましくは0.8〜2質量%である。上記極圧剤の含有量が0.2質量%未満であると、ギヤ油組成物として求められる極圧性能が得られず、10質量%を超えると、難燃性や自己消火性に寄与する縮合リン酸エステルの含有量が相対的に低下して難燃性や自己消火性が低下してしまう。
上記の硫黄を含有する極圧剤は、1種単独または2種以上を組み合わせて用いることができる。
The content of the extreme pressure agent containing sulfur must be 0.2 to 10% by mass with respect to the total amount of the gear oil composition of the present invention. More preferably, it is 0.2-8 mass%, Most preferably, it is 0.2-5 mass%, More preferably, it is 0.5-3 mass%, Most preferably, it is 0.8-2 mass% is there. If the content of the extreme pressure agent is less than 0.2% by mass, the extreme pressure performance required as a gear oil composition cannot be obtained, and if it exceeds 10% by mass, it contributes to flame retardancy and self-extinguishing properties. The content of the condensed phosphate ester is relatively lowered, and the flame retardancy and the self-extinguishing property are lowered.
The above-mentioned extreme pressure agent containing sulfur can be used singly or in combination of two or more.
3.その他の添加剤
本発明のギヤ油組成物は、必要に応じて、各種添加剤を適宜配合することができる。
添加剤としては、例えば、アルカリ土類金属スルホネート、アルカリ土類金属フェネート、アルカリ土類金属サリシレートなどの金属系清浄剤;アルケニルこはく酸イミド、アルケニルこはく酸イミド硼素化変性物、ベンジルアミン、アルキルポリアミンなどの分散剤;亜鉛系、リン系、硫黄系、アミン系、エステル系などの各種摩耗防止剤;ポリメタクリレート系、エチレンプロピレン共重合体、スチレン−イソプレン共重合体、スチレン−イソプレン共重合体の水素化物あるいはポリイソブチレン等の各種粘度指数向上剤;2,6−ジ−tert−ブチル−p−クレゾールなどのアルキルフェノール類、4,4’−メチレンビス−(2,6−ジ−t−ブチルフェノール)などのビスフェノール類、n−オクタデシル−3−(4’−ヒドロキシ−3’,5’−ジ−tert−ブチルフェノール)プロピオネートなどのフェノール系化合物、ナフチルアミン類やジアルキルジフェニルアミン類などの芳香族アミン化合物などの各種酸化防止剤;ステアリン酸などのカルボン酸、ジカルボン酸、金属石鹸、カルボン酸アミン塩、重質スルホン酸の金属塩、多価アルコールのカルボン酸部分エステルなどの各種錆止め剤;ベンゾトリアゾール、ベンゾイミダゾールなどの各種腐食防止剤;シリコーン油などの各種消泡剤などが挙げられる。添加剤は、1種単独又は2種以上を組み合わせて用いることができる。
3. Other Additives The gear oil composition of the present invention can contain various additives as needed.
Examples of additives include metal detergents such as alkaline earth metal sulfonates, alkaline earth metal phenates, alkaline earth metal salicylates; alkenyl succinimides, alkenyl succinimide boronated modified products, benzylamine, alkylpolyamines Dispersants such as zinc, phosphorus, sulfur, amine, ester, and other antiwear agents; polymethacrylate, ethylene propylene copolymer, styrene-isoprene copolymer, styrene-isoprene copolymer Various viscosity index improvers such as hydride or polyisobutylene; alkylphenols such as 2,6-di-tert-butyl-p-cresol, 4,4′-methylenebis- (2,6-di-t-butylphenol), etc. Bisphenols, n-octadecyl-3- (4′-hydroxy) -3 ', 5'-di-tert-butylphenol) propionate and other antioxidants such as phenolic compounds, aromatic amine compounds such as naphthylamines and dialkyldiphenylamines; carboxylic acids such as stearic acid, dicarboxylic acids, metals Various rust inhibitors such as soaps, carboxylic acid amine salts, heavy sulfonic acid metal salts, carboxylic acid partial esters of polyhydric alcohols; various corrosion inhibitors such as benzotriazole and benzimidazole; various antifoaming agents such as silicone oil Is mentioned. An additive can be used individually by 1 type or in combination of 2 or more types.
4.ギヤ油組成物の動粘度
本発明のギヤ油組成物の動粘度は、JIS K2283動粘度試験方法(40℃)において、50〜1000mm2/sであり、好ましくは50〜800mm2/sであり、より好ましくは100〜600mm2/sであり、最も好ましくは150〜500mm2/sである。ギヤ油組成物の40℃動粘度が50mm2/s未満であると、難燃性および自己消火性が低くなる傾向にあり、またギヤ油として求められる潤滑性が低くなる傾向にある。一方、ギヤ油組成物の40℃動粘度が1000mm2/sを超えると、攪拌抵抗が大きくなる傾向にあり、ギヤを駆動するのに必要な力が大きくなる傾向にある。
4). The kinematic viscosity of the gear oil composition kinematic viscosity invention of the gear oil composition, in JIS K2283 Kinematic Viscosity Test Method (40 ° C.), a 50 to 1000 mm 2 / s, there preferably 50~800mm 2 / s More preferably, it is 100-600 mm < 2 > / s, Most preferably, it is 150-500 mm < 2 > / s. When the 40 ° C. kinematic viscosity of the gear oil composition is less than 50 mm 2 / s, flame retardancy and self-extinguishing properties tend to be low, and lubricity required for gear oil tends to be low. On the other hand, when the 40 ° C. kinematic viscosity of the gear oil composition exceeds 1000 mm 2 / s, the stirring resistance tends to increase, and the force required to drive the gear tends to increase.
5.用途
本発明のギヤ油組成物は、着火の可能性があり難燃性を求められる種々の用途において使用することが可能である。例えば、産業機械の軸受や歯車、金属加工、特に好ましくは圧延機、搬送用ベルトコンベア、発電所のタービン、建設機械、工作機械、船舶等のギヤ部分に用いることができる。なお、本発明の組成物はギヤ油に好適に使用されるが、作動油、タービン油、コンプレッサー油等の工業用潤滑油に使用することも可能である。
5. Applications The gear oil composition of the present invention can be used in various applications where there is a possibility of ignition and flame retardancy is required. For example, it can be used for bearings and gears of industrial machines, metal processing, particularly preferably for gear parts of rolling mills, conveyor belt conveyors, turbines of power plants, construction machines, machine tools, ships and the like. In addition, although the composition of this invention is used suitably for gear oil, it can also be used for industrial lubricating oils, such as hydraulic oil, turbine oil, and compressor oil.
次に、本発明を実施例によりさらに具体的に説明する。なお、本発明は、これらの例によって何ら制限されるものではない。
表1(実施例1〜10)及び表2(比較例1〜5)において、基油については基油全体に対する質量%、添加剤については組成物全体に対する質量%で配合し、潤滑油組成物を調製した。
各実施例、各比較例において組成物の調製に用いた基油および添加剤は次のとおりである。
Next, the present invention will be described more specifically with reference to examples. In addition, this invention is not restrict | limited at all by these examples.
In Table 1 (Examples 1 to 10) and Table 2 (Comparative Examples 1 to 5), the base oil is blended in mass% with respect to the entire base oil, and the additive is blended in mass% with respect to the entire composition. Was prepared.
The base oils and additives used for preparing the compositions in each Example and each Comparative Example are as follows.
<基油>
・縮合リン酸エステル:(商品名;大八化学社製「CR−741」 前記一般式(1)中、R1、R2、R4、R5はそれぞれ炭素数6の芳香族炭化水素基、R3は炭素数3の炭化水素基、R6、R7はそれぞれ水素原子、nは1〜3の混合物である。また、この縮合リン酸エステルの40℃動粘度は、1300mm2/sである。)
・リン酸エステル:トリキシリルホスフェート、40℃動粘度:46mm2/s
・鉱油A:40℃動粘度:100mm2/s
・鉱油B:40℃動粘度:460mm2/s
<Base oil>
-Condensed phosphate ester: (trade name; “CR-741” manufactured by Daihachi Chemical Co., Ltd. In the general formula (1), R 1 , R 2 , R 4 and R 5 are each an aromatic hydrocarbon group having 6 carbon atoms. , R 3 is a hydrocarbon group having 3 carbon atoms, R 6 and R 7 are each a hydrogen atom, and n is a mixture of 1 to 3. The 40 ° C. kinematic viscosity of this condensed phosphate ester is 1300 mm 2 / s. .)
Phosphate ester: trixyl phosphate, 40 ° C. kinematic viscosity: 46 mm 2 / s
Mineral oil A: 40 ° C. kinematic viscosity: 100 mm 2 / s
Mineral oil B: 40 ° C. kinematic viscosity: 460 mm 2 / s
<添加剤>
(C−1) 硫化オレフィン(硫黄含有量19%)
(C−2) アシッドホスフェートのアミン塩
(C−3) β−ジチオホスホリル化プロピオン酸(一般式(7)においてR13,R14がイソブチル基、R15が炭素数2、Xがカルボキシル基)
(C−4) 硫化エステル(硫黄含有量15%)
<Additives>
(C-1) Sulfurized olefin (19% sulfur content)
(C-2) Acid phosphate amine salt (C-3) β-dithiophosphorylated propionic acid (in general formula (7), R 13 and R 14 are isobutyl groups, R 15 is carbon number 2 and X is a carboxyl group)
(C-4) Sulfurized ester (sulfur content 15%)
<その添加剤>
・酸化防止剤:オクチル化ジフェニルアミン
<Additives>
・ Antioxidant: Octylated diphenylamine
なお、40℃動粘度はJIS K2283動粘度試験方法により測定した。 The 40 ° C. kinematic viscosity was measured by the JIS K2283 kinematic viscosity test method.
−燃焼試験−
医療用ガーゼ(綿100%素材、7cm×15cm)の半分に試料を染込ませた後、試料のついていない側から着火し、燃焼継続の有無(難燃性及び自己消火性)を以下の基準で評価した。
◎:燃焼せず
○:30秒未満で燃焼が終了(自己消火性あり)
×:燃焼し、30秒以上燃焼が継続(自己消火性なし)
-Combustion test-
After soaking the sample in half of medical gauze (100% cotton material, 7cm x 15cm), ignite from the side without the sample, and whether to continue combustion (flame retardant and self-extinguishing) It was evaluated with.
◎: No combustion ○: Combustion is completed in less than 30 seconds (with self-extinguishing)
X: Burned and continued for more than 30 seconds (no self-extinguishing)
−熱酸化安定性試験−
JIS K 2514.4準拠のTOSTにおける水混入無しの条件で実施した。評価は、90℃で500hr試験後の酸価増加を測定し、以下の基準で行った。
○:酸価増加が2.0mgKOH/g未満である。
×:酸価増加が2.0mgKOH/g以上である。
-Thermal oxidation stability test-
The test was performed under the condition of no water mixing in TOST in accordance with JIS K 2514.4. The evaluation was performed by measuring the acid value increase after the 500 hr test at 90 ° C. and based on the following criteria.
○: Increase in acid value is less than 2.0 mgKOH / g.
X: An acid value increase is 2.0 mgKOH / g or more.
−極圧性試験−
JIS K 2519準拠チムケン法で実施した。
○:OK耐荷重値60Lb以上である
△:OK耐荷重値50〜60Lb未満である
×:OK耐荷重値50Lb未満である
-Extreme pressure test-
It was carried out by the Timken method according to JIS K 2519.
○: OK load resistance value of 60 Lb or more Δ: OK load resistance value of 50 to less than 60 Lb ×: OK load resistance value of less than 50 Lb
Claims (5)
前記基油として、下記一般式(1)で表される縮合リン酸エステルを前記基油全量に対し20質量%以上含有し、
前記極圧剤として、硫黄を含有する極圧剤を前記ギヤ組成物全量に対し0.2〜10質量%含有し、
かつ、前記ギヤ油組成物の40℃における動粘度が50〜1000mm2/sであることを特徴とするギヤ油組成物。
(一般式(1)中、R1、R2、R4及びR5はそれぞれ独立に炭素数1〜22の炭化水素基、R3は炭素数1〜6の炭化水素基、R6及びR7はそれぞれ独立に水素原子又は炭素数1〜15の炭化水素基を表し、nは1〜5の整数である。) A gear oil composition containing a base oil and an extreme pressure agent,
As said base oil, 20 mass% or more of condensed phosphate ester represented with the following general formula (1) is contained with respect to the said base oil whole quantity,
As the extreme pressure agent, containing 0.2 to 10% by mass of an extreme pressure agent containing sulfur with respect to the total amount of the gear composition,
And the kinematic viscosity in 40 degreeC of the said gear oil composition is 50-1000 mm < 2 > / s, The gear oil composition characterized by the above-mentioned.
(In the general formula (1), R 1 , R 2 , R 4 and R 5 are each independently a hydrocarbon group having 1 to 22 carbon atoms, R 3 is a hydrocarbon group having 1 to 6 carbon atoms, R 6 and R 5 7 represents a hydrogen atom or a C1-C15 hydrocarbon group each independently, and n is an integer of 1-5.)
(R8O)(R9O)(R10O)P(O)a (2)
(一般式(2)中、R8、R9及びR10は、それぞれ独立に水素原子又は炭素数1〜24の炭化水素基を表し、aは0又は1である。) The phosphorus-containing lubricant base oil other than the condensed phosphate ester represented by the general formula (1) is at least one selected from the group represented by the following general formula (2). The gear oil composition according to claim 4 .
(R 8 O) (R 9 O) (R 10 O) P (O) a (2)
(In General Formula (2), R 8 , R 9 and R 10 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 24 carbon atoms, and a is 0 or 1.)
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