JP5186409B2 - Negative electrode active material for secondary battery, secondary battery including the same, and manufacturing method thereof - Google Patents

Negative electrode active material for secondary battery, secondary battery including the same, and manufacturing method thereof Download PDF

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JP5186409B2
JP5186409B2 JP2009031199A JP2009031199A JP5186409B2 JP 5186409 B2 JP5186409 B2 JP 5186409B2 JP 2009031199 A JP2009031199 A JP 2009031199A JP 2009031199 A JP2009031199 A JP 2009031199A JP 5186409 B2 JP5186409 B2 JP 5186409B2
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ジョン−ミン ハン,
ジョン−フン オー,
ジョン−スン キム,
チュル ヨム,
キュン−ヒー ハン,
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ポスコ ケムテック
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/133Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
    • HELECTRICITY
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    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/139Processes of manufacture
    • H01M4/1393Processes of manufacture of electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/362Composites
    • H01M4/366Composites as layered products
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/66Selection of materials
    • H01M4/661Metal or alloys, e.g. alloy coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/021Physical characteristics, e.g. porosity, surface area
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/026Electrodes composed of, or comprising, active material characterised by the polarity
    • H01M2004/027Negative electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Description

本発明は、二次電池用負極活物質に関する。より詳しくは、被覆炭素材料によってエッジの一部または全部が被覆された芯材炭素材料からなる二次電池用負極活物質、これを含む二次電池及びその製造方法に関する。   The present invention relates to a negative electrode active material for a secondary battery. More specifically, the present invention relates to a negative electrode active material for a secondary battery made of a core carbon material in which part or all of an edge is covered with a coated carbon material, a secondary battery including the same, and a method for manufacturing the same.

最近、携帯電話、ノートPC、電気自動車など電池を用いる電子機器の急速な普及に伴い、小型で軽量でありながらも相対的に高容量の二次電池に対する需要が急速に増大している。特にリチウム二次電池は、軽量で高いエネルギー密度を持っているので、携帯器機の駆動源として脚光を浴びている。これによって、リチウム二次電池の性能向上のための研究開発が活発に行われている。   Recently, with the rapid spread of electronic devices using batteries, such as mobile phones, notebook PCs, and electric vehicles, demand for secondary batteries having a relatively high capacity while being small and light is rapidly increasing. In particular, lithium secondary batteries are light and have a high energy density, and thus are attracting attention as driving sources for portable devices. As a result, research and development for improving the performance of lithium secondary batteries has been actively conducted.

リチウム二次電池は、リチウムイオンの挿入(intercalations)及び脱離(deintercalation)が可能な活物質からなる負極と正極との間に有機電解液またはポリマー電解液を充填した状態でリチウムイオンが正極及び負極で挿入/脱離されるときの酸化・還元反応によって電気エネルギーを生産する。   In the lithium secondary battery, the lithium ion is filled with an organic electrolyte or a polymer electrolyte between a negative electrode and a positive electrode made of an active material capable of intercalation and deintercalation of lithium ions. Electric energy is produced by oxidation / reduction reactions when inserted / desorbed at the negative electrode.

リチウム二次電池の正極活物質として、リチウムコバルトオキシド(LiCoO2)、リチウムニッケルオキシド(LiNiO2)、リチウムマンガンオキシド(LiMnO2)などのような遷移金属化合物が主に用いられる。 Transition metal compounds such as lithium cobalt oxide (LiCoO 2 ), lithium nickel oxide (LiNiO 2 ), and lithium manganese oxide (LiMnO 2 ) are mainly used as the positive electrode active material of the lithium secondary battery.

そして、負極活物質として、一般に軟化程度の大きい天然黒鉛や人造黒鉛などの結晶質系炭素材料、または1000〜1500℃の低い温度で炭化水素や高分子などを炭化して得られた擬似黒鉛(pseudo‐graphite)構造または乱層構造(turbostratic structure)を持つ低結晶性(low crystalline)炭素材料が用いられる。   And, as the negative electrode active material, generally, a crystalline carbon material such as natural graphite or artificial graphite with a large degree of softening, or pseudo graphite obtained by carbonizing a hydrocarbon or a polymer at a low temperature of 1000 to 1500 ° C. ( A low crystallinity carbon material having a pseudo-graphite structure or a turbostructural structure is used.

結晶質系炭素材料は、密度が高いので活物質をパッキングするのに有利であり、電位平坦性、初期容量及び充放電可逆性に優れているという長所があるが、この結晶質系炭素材料を含む電池を用いれば用いるほど充放電効率およびサイクル容量が低下する問題がある。このような問題は、電池の充放電サイクルの増加につれて結晶質系炭素材料のエッジ部分で電解液の分解反応が誘発されるからであると分析している。   Crystalline carbon materials are advantageous in packing active materials because of their high density, and have the advantages of excellent potential flatness, initial capacity, and charge / discharge reversibility. There is a problem that the charge / discharge efficiency and the cycle capacity decrease as the used battery is used. It has been analyzed that such a problem is caused by an electrolyte decomposition reaction being induced at the edge of the crystalline carbon material as the charge / discharge cycle of the battery increases.

特開第2002-348109号公報(特許文献1)は、結晶質系炭素材料のエッジ部分で電解液の分解反応が誘発されることを防止するために、炭化物層をコートした炭素材料系負極活物質を開示している。上記炭素材料系負極活物質において、炭化物層は炭素材料の表面に被覆材(ピッチを含む石炭系または石油系重質油である)をコートした後1000℃以上で熱処理を行って形成する。炭素材料に炭化物層をコートすれば、二次電池の初期容量がやや減少するものの、充放電効率と長期サイクルの容量特性とが改善する効果を奏する。特に、高温熱処理で被覆材コーティング層を人造黒鉛化する場合、初期容量の減少量を削減しつつ電解液の分解反応を有効に抑制することができる。   Japanese Patent Laid-Open No. 2002-348109 (Patent Document 1) discloses a carbon material-based negative electrode active coated with a carbide layer in order to prevent a decomposition reaction of an electrolyte solution from being induced at an edge portion of a crystalline carbon material. The substance is disclosed. In the carbon material-based negative electrode active material, the carbide layer is formed by coating the surface of the carbon material with a coating material (which is a coal-based or petroleum heavy oil containing pitch) and then performing a heat treatment at 1000 ° C. or higher. If the carbide layer is coated on the carbon material, the initial capacity of the secondary battery is slightly reduced, but the effect of improving the charge / discharge efficiency and the capacity characteristics of the long-term cycle is exhibited. In particular, when the coating material coating layer is artificially graphitized by high-temperature heat treatment, it is possible to effectively suppress the decomposition reaction of the electrolytic solution while reducing the amount of decrease in the initial capacity.

上記先行技術は、電解液の分解反応を有効に抑制するために必要な炭素材料と炭化物層の質量比、炭化物層の被覆及び焼成条件、XRDとラーマン分析を通じた炭化物層の結晶学的物性、炭化物層の比表面積条件などを詳述している。   The above prior art includes the mass ratio of the carbon material and the carbide layer necessary for effectively suppressing the decomposition reaction of the electrolytic solution, the coating and firing conditions of the carbide layer, the crystallographic properties of the carbide layer through XRD and Raman analysis, The specific surface area conditions of the carbide layer are described in detail.

ところで、本発明者は、炭素材料系負極活物質で二次電池の負極を形成するときには、炭化物層そのものの形成条件と炭化物層の多様な物性条件も重要であるが、負極活物質の粉末の粒度分布と容積密度(bulk density)特性が二次電池の電気化学的特性に大きい影響を及ぼすということを新しく見出した。   By the way, when forming a negative electrode of a secondary battery with a carbon material-based negative electrode active material, the present inventor also considers the formation conditions of the carbide layer itself and various physical property conditions of the carbide layer. It was newly found that the particle size distribution and the bulk density characteristics have a great influence on the electrochemical characteristics of the secondary battery.

しかし、上記先行技術は、炭素材料の粉末の粒度分布と容積密度特性が二次電池の電気化学的特性と密接な相関関係を持っているということについては何の言及もしていない。   However, the above prior art makes no mention of the fact that the particle size distribution and volume density characteristics of the carbon material powder have a close correlation with the electrochemical characteristics of the secondary battery.

特開2002-348109号公報JP 2002-348109 A

本発明は、上述した従来技術の問題点を解決するために案出されたものであって、二次電池の良好な電気化学的特性を導き出すことができるように、粒度分布と容積密度特性が最適化された炭素材料系負極活物質とその製造方法を提供することを目的とする。   The present invention has been devised to solve the above-mentioned problems of the prior art, and the particle size distribution and the volume density characteristics are such that good electrochemical characteristics of the secondary battery can be derived. An object of the present invention is to provide an optimized carbon material-based negative electrode active material and a method for producing the same.

本発明の他の目的は、粒度分布と容積密度特性が最適化された炭素材料系負極活物質で製造された電極とこれを含む二次電池を提供することにある。   Another object of the present invention is to provide an electrode made of a carbon material-based negative electrode active material with optimized particle size distribution and volume density characteristics, and a secondary battery including the same.

上記技術的課題を解決するための本発明による二次電池用負極活物質は、粒子形態を持つ芯材炭素材料のエッジの一部または全部が炭化物層からなる被覆炭素材料によって被覆され、PSD(Particle Size Distribution)のd1及びdmaxがそれぞれ0.5μm以上及び60μm以下であり、容積密度が1.0〜1.3g/cm3であることを特徴とする。 The negative electrode active material for a secondary battery according to the present invention for solving the above technical problem is coated with a coated carbon material in which part or all of the edge of the core carbon material having a particle form is formed of a carbide layer, and PSD ( (Particle Size Distribution) has d 1 and d max of 0.5 μm or more and 60 μm or less, respectively, and a volume density of 1.0 to 1.3 g / cm 3 .

ここで、PSDとは、負極活物質の粉末を粒子のサイズ順で並べたときの粒子のサイズ分布を意味する。PSDは、CILAS社の「CILAS920,France」とMARVERN社の「Mastersizer2000,USA」を用いて測定した。「CILAS920,France」は負極活物質の粉末中微粉のPSDを、「Mastersizer2000,USA」は負極活物質の粉末中粗粉のPSDを測定するのに用いた。d1は、PSDでサイズの小さい粒子より求めた粒子の累積体積が全粒子体積を基準として1%となるときの粒子の上限サイズを、dmaxはPSDで最大の粒子サイズを意味する。容積密度は、負極活物質の粉末を200μmのふるいを通じて20cc容量のタッピングセルに落下させタッピングセルを完全に充填したときタッピングセルの中に充填された炭素材料系負極活物質の密度を意味する。 Here, PSD means the particle size distribution when the negative electrode active material powders are arranged in the order of the particle size. PSD was measured using “CILAS920, France” manufactured by CILAS and “Mastersizer2000, USA” manufactured by MARVERN. “CILAS920, France” was used to measure the PSD of the fine powder in the negative electrode active material powder, and “Mastersizer 2000, USA” was used to measure the PSD of the coarse powder in the negative electrode active material powder. d 1 is the upper limit size of particles when the cumulative volume of particles obtained from particles having a smaller size by PSD is 1% based on the total particle volume, and d max is the maximum particle size in PSD. The volume density means the density of the carbon material-based negative electrode active material filled in the tapping cell when the negative electrode active material powder is dropped into a 20 cc capacity tapping cell through a 200 μm sieve and completely filled with the tapping cell.

本発明による負極活物質は、芯材炭素材料より被覆炭素材料の結晶化度が低いことが望ましい。
望ましくは、上記負極活物質のタップ密度は0.7g/cm3以上であり、比表面積は5m2/g以下である。
The negative electrode active material according to the present invention desirably has a lower crystallinity of the coated carbon material than the core carbon material.
Desirably, the tap density of the negative electrode active material is 0.7 g / cm 3 or more, and the specific surface area is 5 m 2 / g or less.

ここで、タップ密度はJIS‐K5101に準するものであって、ホソカワミクロン社製の「パウダーテスターPT‐R」を用いて測定する。すなわち、炭素材料系負極活物質の粉末を目盛間隔が200μmのふるいを通じて20cc容量のタッピングセルに落下させタッピングセルを完全に充填した後、1秒当たり1回でストローク長さ18mmのタッピングを3000回行った後、タッピングされた負極活物質の密度を測定してタップ密度を測定する。また、負極活物質の比表面積は、Micromeritics社製の「窒素吸着BET比表面積測定装置ASAP2400」を用いて測定する。   Here, the tap density conforms to JIS-K5101 and is measured using “Powder Tester PT-R” manufactured by Hosokawa Micron. That is, the carbon material-based negative electrode active material powder is dropped onto a 20 cc capacity tapping cell through a sieve having a graduation interval of 200 μm and completely filled with the tapping cell, and then the tapping with a stroke length of 18 mm is performed 3000 times once per second. Then, the density of the tapped negative electrode active material is measured to determine the tap density. The specific surface area of the negative electrode active material is measured using a “nitrogen adsorption BET specific surface area measuring apparatus ASAP2400” manufactured by Micromeritics.

上記技術的課題を解決するための本発明による二次電池用負極活物質の製造方法は、粒子形態を持つ芯材炭素材料に被覆炭素材料の原料物質をコートする第1段階;原料物質がコートされた芯材炭素材料を焼成して芯材炭素材料のエッジの一部または全部に炭化物層からなる被覆炭素材料を形成する第2段階;及びPSDにおいてd1及びdmaxがそれぞれ0.5μm以上及び60μm以下になるように被覆炭素材料が形成された芯材炭素材料を分級する第3段階;を含むことを特徴とする。 The method for producing a negative electrode active material for a secondary battery according to the present invention for solving the above technical problem is a first step of coating a raw material material of a coated carbon material on a core carbon material having a particle form; A second stage in which the coated carbon material is fired to form a coated carbon material made of a carbide layer on part or all of the edges of the core carbon material; and in PSD, d 1 and d max are each 0.5 μm or more And a third step of classifying the core carbon material on which the covering carbon material is formed so as to be 60 μm or less.

望ましくは、上記第2段階において、原料物質がコートされた芯材炭素材料は、1000〜2500℃の温度で1〜48時間焼成する。
望ましくは、上記第3段階は、空気サイクロン方式による分級機を用いて負極活物質を分級する段階であって、ブロワー(blower)の圧力が10〜200mmHgである条件でPSDのd1が0.5μm以上になるように微粉を除去し、ブロワーの圧力が400〜800mmHgである条件でdmaxが60μm以下になるように負極活物質を分級する段階である。
Desirably, in the second stage, the core carbon material coated with the raw material is fired at a temperature of 1000 to 2500 ° C. for 1 to 48 hours.
Preferably, the third step is a step of classifying the negative electrode active material using an air cyclone classifier, and the d 1 of the PSD is set to be 0.1 on the condition that the pressure of the blower is 10 to 200 mmHg. In this step, the fine powder is removed so as to be 5 μm or more, and the negative electrode active material is classified so that d max is 60 μm or less under the condition that the blower pressure is 400 to 800 mmHg.

本発明のまた他の技術的課題は、上述した二次電池用炭素材料系負極活物質を用いて製作した電極及びこれを含む二次電池によっても解決できる。   The other technical problem of the present invention can also be solved by an electrode manufactured using the above-described carbon material-based negative electrode active material for a secondary battery and a secondary battery including the electrode.

本発明による二次電池用負極活物質を用いて二次電池の負極を製造すれば、工程性と圧着性とが向上し、二次電池の放電容量、効率及び長期サイクルでの放電容量維持率を向上させることができる。   If the negative electrode of the secondary battery is manufactured using the negative electrode active material for the secondary battery according to the present invention, the processability and the press-bonding property are improved, and the discharge capacity and efficiency of the secondary battery and the discharge capacity maintenance rate in the long-term cycle are improved. Can be improved.

以下、本発明の望ましい実施例を詳しく説明する。これに先立って、本明細書及び特許請求の範囲に使われた用語や単語を通常の意味または辞書的な意味に限定して解釈してはならず、発明者は自らの発明を最善の方法で説明するために用語の概念を適切に定義することができるという原則に則して、本発明の技術的思想に符合する意味と概念とによって解釈しなければならない。従って、本明細書に記載された実施例は本発明の最も望ましい一実施例に過ぎず、本発明の技術的思想の全てを代表するものではないため、本出願時点においてこれらに代替できる多様な均等物と変形例があり得ることを理解しなければならない。   Hereinafter, preferred embodiments of the present invention will be described in detail. Prior to this, the terms and words used in this specification and claims should not be construed to be limited to ordinary or lexicographic meanings, and the inventor shall make his invention the best way. In accordance with the principle that the concept of terms can be appropriately defined for the purpose of explanation, the meaning and concept consistent with the technical idea of the present invention should be interpreted. Therefore, the embodiment described in the present specification is only the most preferred embodiment of the present invention, and does not represent all of the technical idea of the present invention. It should be understood that there can be equivalents and variations.

本発明の望ましい実施例による二次電池用負極活物質は、エッジの一部または全部が炭化物層によって被覆された芯材炭素材料を含み、PSDにおいてd1及びdmaxがそれぞれ0.5μm以上及び60μm以下であり、容積密度が1.0〜1.3g/cm3であることが特徴である。 A negative active material for a secondary battery according to a preferred embodiment of the present invention includes a core carbon material in which part or all of an edge is covered with a carbide layer, and d 1 and d max in PSD are 0.5 μm or more, respectively. It is 60 μm or less and is characterized by a volume density of 1.0 to 1.3 g / cm 3 .

望ましくは、上記芯材炭素材料は、球状の高結晶性天然黒鉛である。あるいは、上記芯材炭素材料は、楕円形状、粒子状、破砕状、鱗状、あるいはウィスカー状などの形状を有する天然黒鉛、人造黒鉛、メソカーボンマイクロビーズ( mesocarbon microbead;MCMB)、メソフェーズピッチ(mesophase pitch)の微粉、等方性ピッチの微粉、樹脂炭、及び擬似黒鉛(pseudo‐graphite)構造または乱層構造(turbostratic structure)を持つ低結晶性(low crystalline)炭素の微粉からなる群より選択された何れか一種またはこれらの混合物であってもよい。   Desirably, the core carbon material is spherical highly crystalline natural graphite. Alternatively, the core carbon material may be natural graphite, artificial graphite, mesocarbon microbead (MCMB), mesophase pitch (mesophase pitch) having an elliptical shape, a particulate shape, a crushed shape, a scale shape, or a whisker shape. ) Fine powder, isotropic pitch fine powder, resin charcoal, and low crystalline carbon fine powder having a pseudo-graphite structure or a turbostructural structure. Any one or a mixture thereof may be used.

望ましくは、上記炭化物層は、芯材炭素材料に石炭系または石油系の、ピッチ、タールまたはこれらの混合物をコートした後炭化焼成して形成した低結晶性炭化物層である。ここで、低結晶性とは、芯材炭素材料に比べて炭化物層の結晶化度が低いということを意味する。炭化物層が芯材炭素材料より結晶性が低ければ、芯材炭素材料のエッジ部分で電解液の分解反応が誘発されることを有効に防止することができる。また、電極製造工程時の圧着性などの工程性を向上させることができる。   Preferably, the carbide layer is a low crystalline carbide layer formed by coating a core carbon material with coal-based or petroleum-based pitch, tar, or a mixture thereof and then carbonizing and firing. Here, low crystallinity means that the crystallinity of the carbide layer is lower than that of the core carbon material. If the carbide layer has lower crystallinity than the core carbon material, it is possible to effectively prevent the decomposition reaction of the electrolytic solution from being induced at the edge portion of the core carbon material. In addition, it is possible to improve process properties such as pressure-bonding properties during the electrode manufacturing process.

本発明において、PSDとは、炭素材料系負極活物質の粉末を粒子のサイズ順で並べたときの粒度分布を意味する。PSDは、CILAS社の「CILAS920,France」とMARVERN社の「Mastersizer2000,USA」を用いて測定した。「CILAS920,France」は負極活物質の粉末中微粉のPSDを、「Mastersizer2000,USA」は負極活物質の粉末中粗粉のPSDを測定するのに用いた。ここで、d1は、PSDでサイズの小さい粒子より求めた粒子の累積体積が全粒子体積を基準として1%となるときの粒子の上限サイズを意味する。そして、dmaxは、PSDで最大の粒子サイズを意味する。容積密度は、負極活物質の粉末を目盛間隔が200μmのふるいを通じて20cc容量のタッピングセルに落下させタッピングセルを完全に充填したときタッピングセルの中に充填された負極活物質の密度を意味する。 In the present invention, PSD means a particle size distribution when the carbon material-based negative electrode active material powders are arranged in order of particle size. PSD was measured using “CILAS920, France” manufactured by CILAS and “Mastersizer2000, USA” manufactured by MARVERN. “CILAS920, France” was used to measure the PSD of the fine powder in the negative electrode active material powder, and “Mastersizer 2000, USA” was used to measure the PSD of the coarse powder in the negative electrode active material powder. Here, d 1 means the upper limit size of the particles when the cumulative volume of the particles obtained from the small particles by PSD is 1% based on the total particle volume. D max means the maximum particle size in PSD. The volume density means the density of the negative electrode active material filled in the tapping cell when the powder of the negative electrode active material is dropped into a tapping cell having a capacity of 20 cc through a sieve having a scale interval of 200 μm and completely filled with the tapping cell.

上記d1の数値範囲について、d1が0.5μmより小さいと、負極活物質で電極を製造したとき負極活物質と集電体金属との間の結着力が低下し、二次電池の充放電時に負極活物質が集電体から剥離する問題が発生する恐れがある。このような負極活物質の剥離は、二次電池の充放電容量を低下させる原因になる。また、上記dmaxの数値範囲について、dmaxが60μmより大きいと、負極活物質で電極を製造する際に負極活物質を集電体に塗布した後圧着を充分に行うことができないので電極が厚くなる問題がある。 Regarding the numerical range of d 1 above, if d 1 is smaller than 0.5 μm, the binding force between the negative electrode active material and the current collector metal is reduced when the electrode is produced with the negative electrode active material, and the secondary battery is charged. There is a risk that the negative electrode active material may peel off from the current collector during discharge. Such peeling of the negative electrode active material causes a decrease in charge / discharge capacity of the secondary battery. In addition, in the numerical range of d max described above, if d max is larger than 60 μm, the electrode cannot be sufficiently pressed after the negative electrode active material is applied to the current collector when the electrode is manufactured with the negative electrode active material. There is a problem of thickening.

本発明による炭素材料系負極活物質は、PSDと容積密度だけでなく、タップ密度と比表面積も一定の条件を満すことがさらに望ましい。すなわち、本発明による負極活物質のタップ密度は0.7g/cm3以上であり、比表面積は5m2/g以下である。 It is further desirable that the carbon material-based negative electrode active material according to the present invention satisfies not only PSD and volume density but also tap density and specific surface area satisfying certain conditions. That is, the negative electrode active material according to the present invention has a tap density of 0.7 g / cm 3 or more and a specific surface area of 5 m 2 / g or less.

ここで、タップ密度はJIS‐K5101に準するものであって、ホソカワミクロン社製の「パウダーテスターPT‐R」を用いて測定する。すなわち、炭素材料系負極活物質の粉末を目盛間隔が200μmのふるいを通じて20cc容量のタッピングセルに落下させ、タッピングセルを完全に充填した後、1秒当たり1回でストローク長さ18mmのタッピングを3000回行った後、タッピングされた負極活物質の密度を測定してタップ密度を測定する。   Here, the tap density conforms to JIS-K5101 and is measured using “Powder Tester PT-R” manufactured by Hosokawa Micron. That is, the carbon material-based negative electrode active material powder is dropped onto a tapping cell having a capacity of 20 cc through a sieve having a graduation interval of 200 μm, completely filled with the tapping cell, and then tapped with a stroke length of 18 mm once per second. After tapping, the tap density is measured by measuring the density of the tapped negative electrode active material.

タップ密度は、炭素材料系負極活物質の粉末の直径、断面形状、表面形状などによって影響を受ける。したがって、タップ密度は、負極活物質粒子の平均粒径が同一であっても粒度分布、すなわちPSDによってその値が変わる。概してタップ密度は、芯材炭素材料の被覆によって増加する。その反面、芯材炭素材料の粉末中に鱗形状の粒子が多いか、PSDにおいてd1未満のサイズを持つ微粉が多ければ、タップ密度は高くならない。本発明による炭素材料系負極活物質は、d1未満の微粉がなく、芯材炭素材料のエッジの一部または全部が炭化物層によって被覆されているので、0.7g/cm3以上の比較的高いタップ密度を持つ。負極活物質のタップ密度が上記条件を満足すれば、電解液が負極活物質に浸透することを妨害することなく、集電体金属に負極活物質を圧着するときの充填密度を高めることができる。 The tap density is affected by the diameter, cross-sectional shape, surface shape, etc. of the powder of the carbon material-based negative electrode active material. Therefore, the value of the tap density varies depending on the particle size distribution, that is, PSD even if the average particle size of the negative electrode active material particles is the same. Generally, the tap density is increased by coating the core carbon material. On the other hand, if there are many scale-shaped particles in the powder of the core carbon material, or if there are many fine powders having a size of less than d 1 in the PSD, the tap density does not increase. Since the carbon material-based negative electrode active material according to the present invention has no fine powder of less than d 1 and part or all of the edge of the core carbon material is covered with the carbide layer, the carbon material-based negative electrode active material is comparatively 0.7 g / cm 3 or more. Has a high tap density. If the tap density of the negative electrode active material satisfies the above conditions, the packing density when the negative electrode active material is pressure-bonded to the current collector metal can be increased without hindering the electrolyte from penetrating into the negative electrode active material. .

本発明による負極活物質の比表面積は、Micromeritics社製の「窒素吸着BET比表面積測定装置ASAP2400」を用いて測定する。本発明による負極活物質は、芯材炭素材料の細孔が石炭系または石油系の炭素の付着または被覆によって埋められているので5m2/g以下の比表面積を持つ。このように比表面積が小さいと、電解液の分解反応が起こり得るサイトが減少するので、電解液の分解反応による二次電池の長期サイクル特性低下を防止することができる。 The specific surface area of the negative electrode active material according to the present invention is measured using a “nitrogen adsorption BET specific surface area measuring apparatus ASAP2400” manufactured by Micromeritics. The negative electrode active material according to the present invention has a specific surface area of 5 m 2 / g or less because the pores of the core carbon material are filled with coal-based or petroleum-based carbon adhesion or coating. When the specific surface area is small as described above, the number of sites where the decomposition reaction of the electrolytic solution can occur is reduced, so that it is possible to prevent a long-term cycle characteristic deterioration of the secondary battery due to the decomposition reaction of the electrolytic solution.

上述した本発明による二次電池用負極活物質は、粒子形態の芯材炭素材料と石炭系または石油系の、ピッチ、タールまたはこれらの混合物を湿式または乾式で混合することで芯材炭素材料の表面に被覆炭素材料の原料物質をコートする第1段階;上記原料物質がコートされた芯材炭素材料を焼成して芯材炭素材料のエッジの一部または全部を炭化物層からなる被覆炭素材料に形成する第2段階;及びPSDにおいてd1及びdmaxがそれぞれ0.5μm以上及び60μm以下になるように被覆炭素材料によって被覆された芯材炭素材料を分級する第3段階を行って製造することができる。 The negative electrode active material for a secondary battery according to the present invention described above is obtained by mixing a core carbon material in the form of particles and a coal-based or petroleum-based pitch, tar, or a mixture thereof in a wet or dry manner. A first step of coating a raw material material of the coated carbon material on the surface; firing the core carbon material coated with the raw material material to form part or all of the edge of the core carbon material into a coated carbon material comprising a carbide layer; A second step of forming; and a third step of classifying the core carbon material coated with the coating carbon material so that d 1 and d max in the PSD are 0.5 μm or more and 60 μm or less, respectively. Can do.

上記第2段階において、炭化焼成温度、炭化焼成時間、炭化焼成圧力、炭化焼成雰囲気ガスの種類などを適宜選択して、被覆炭素材料が芯材炭素材料に比べて低い結晶性を持つように工程条件を制御することが望ましい。   In the second stage, the carbonization firing temperature, the carbonization firing time, the carbonization firing pressure, the type of carbonization firing atmosphere gas, and the like are appropriately selected so that the coated carbon material has lower crystallinity than the core carbon material. It is desirable to control the conditions.

一例として、天然黒鉛にピッチを被覆した後炭化焼成工程を行う場合、炭化焼成温度を1000〜2500℃、炭化焼成時間を1〜48時間、炭化焼成圧力を2〜10mmH2Oに制御し、炭化焼成雰囲気ガスとしてはN2、Arなど非酸化性雰囲気の形成が可能な不活性雰囲気ガスを用いることができる。 As an example, when carbonizing and firing is performed after pitching natural graphite, the carbonization and firing temperature is controlled to 1000 to 2500 ° C., the carbonization and firing time is 1 to 48 hours, and the carbonization and firing pressure is controlled to 2 to 10 mmH 2 O. As the firing atmosphere gas, an inert atmosphere gas capable of forming a non-oxidizing atmosphere such as N 2 or Ar can be used.

望ましくは、上記第3段階において、空気サイクロン方式による分級機を用いて負極活物質を分級する。一例として、分級機のブロワー圧力を10〜200mmHgに調節してPSDにおいてd1が0.5μm以上になるように微粉を除去し、分級機のブロワー圧力を400〜800mmHgに調節して負極活物質のdmaxが60μmを超えないように負極活物質を分級させる。 Preferably, in the third step, the negative electrode active material is classified using a classifier using an air cyclone method. As an example, fine powder is removed by adjusting the blower pressure of the classifier to 10 to 200 mmHg so that d 1 becomes 0.5 μm or more in PSD, and the blower pressure of the classifier is adjusted to 400 to 800 mmHg to form a negative electrode active material The negative electrode active material is classified so that d max does not exceed 60 μm.

しかし、本発明は、負極活物質の分級方式と、分級に関連した具体的な工程条件とによって限定されない。
上述した方法に従って製造した二次電池用負極活物質は、導電材、バインダー及び有機溶媒と混合して活物質ペーストとして製造することができる。それから、活物質ペーストを銅ホイルなどの金属集電体に塗布した後、乾燥、熱処理及び圧着して二次電池用電極(負極)を製造することができる。
However, the present invention is not limited by the classification method of the negative electrode active material and the specific process conditions related to classification.
The negative electrode active material for a secondary battery manufactured according to the above-described method can be manufactured as an active material paste by mixing with a conductive material, a binder, and an organic solvent. Then, after applying the active material paste to a metal current collector such as copper foil, the electrode for a secondary battery (negative electrode) can be manufactured by drying, heat treatment and pressure bonding.

また、このように製造された二次電池用電極は、リチウム二次電池の製造のために用いることができる。すなわち、本発明による負極活物質が所定厚さで結着した金属集電体とLi系遷移金属化合物が所定厚さで結着した金属集電体とをセパレーターを挟んで対向させた後、セパレーターにリチウム二次電池用電解液を含浸させれば、繰り返して充放電が可能なリチウム二次電池の製造も可能である。このような二次電池用電極及び二次電池の製造方法は、本発明が属する技術分野において通常の知識を持つ者に広く知られているので詳細な説明は省略する。   Moreover, the electrode for secondary batteries manufactured in this way can be used for manufacture of a lithium secondary battery. That is, after the metal current collector with the negative electrode active material according to the present invention bound at a predetermined thickness and the metal current collector with the Li-based transition metal compound bound at a predetermined thickness are opposed to each other with the separator interposed therebetween, the separator If the battery is impregnated with an electrolyte for a lithium secondary battery, it is possible to manufacture a lithium secondary battery that can be repeatedly charged and discharged. Such an electrode for a secondary battery and a method for manufacturing the secondary battery are widely known to those having ordinary knowledge in the technical field to which the present invention belongs, and thus detailed description thereof is omitted.

なお、本発明は、二次電池用負極活物質の物性に特徴がある。したがって、本発明による負極活物質を用いて二次電池用電極とこれを含む二次電池を製造するときには、本発明が属する技術分野において公知の多様な方式を適用することができる。また、本発明による負極活物質が活用できる二次電池の種類は、リチウム二次電池のみに限定されないことは自明である。   In addition, this invention has the characteristics in the physical property of the negative electrode active material for secondary batteries. Therefore, when manufacturing a secondary battery electrode and a secondary battery including the same using the negative electrode active material according to the present invention, various methods known in the technical field to which the present invention belongs can be applied. Further, it is obvious that the types of secondary batteries that can utilize the negative electrode active material according to the present invention are not limited to lithium secondary batteries.

<実施例及び比較例>
[実施例1]
球状の天然黒鉛に天然黒鉛重量対比20重量%のピッチを高速で約10分間乾式混合して混合物を得た。この混合物を1100℃および2200℃で1次および2次炭化焼成工程をそれぞれ1時間行った後、分級及び微粉除去工程を行って負極活物質を製造した。分級及び微粉除去工程時にPSDにおいてd1は4.4μm、dmaxは45μmになるようにした。製造された負極活物質100gを500mlの反応器に入れ、少量のN‐メチルピロリドン(NMP)と、バインダー(PVDF)を投入した後ミキサーを用いて混合することで、負極製造用スラリーを製造した。上記負極製造用スラリーを8μm厚の銅ホイルに均一に塗布し、120℃で真空乾燥した後圧着して二次電池用負極を製造した。それから、リチウム二次電池の通常の製造工程を行って、上記製造した負極とリチウムホイル(相手電極)とを用いて2016規格(直径:20mm、高さ:16mm)のコインセルを製作した後、コインセルの充放電特性を評価した。コインセルの製作時、セパレーターとして多孔性ポリエチレン膜(Celgard2300、厚さ20μm)を用い、液体電解液としてエチレンカーボネート:ジエチルカーボネート:エチル‐メチルカーボネート=1:1:1(体積比)の混合溶媒に1モル‐LiPF溶液を添加した電解液を用いた。
<Examples and comparative examples>
[Example 1]
A spherical natural graphite was dry-mixed with a pitch of 20% by weight relative to the weight of natural graphite at a high speed for about 10 minutes to obtain a mixture. The mixture was subjected to a primary and secondary carbonization firing step at 1100 ° C. and 2200 ° C. for 1 hour, respectively, followed by a classification and fine powder removal step to produce a negative electrode active material. At the time of classification and fine powder removal, PSD was set so that d 1 was 4.4 μm and d max was 45 μm. 100 g of the produced negative electrode active material was put into a 500 ml reactor, a small amount of N-methylpyrrolidone (NMP) and a binder (PVDF) were added, and then mixed using a mixer to produce a negative electrode production slurry. . The negative electrode manufacturing slurry was uniformly applied to an 8 μm thick copper foil, vacuum-dried at 120 ° C., and then pressure bonded to manufacture a negative electrode for a secondary battery. Then, after performing the normal manufacturing process of the lithium secondary battery and producing a coin cell of 2016 standard (diameter: 20 mm, height: 16 mm) using the manufactured negative electrode and lithium foil (counter electrode), the coin cell The charge / discharge characteristics of were evaluated. At the time of producing the coin cell, a porous polyethylene membrane (Celgard 2300, thickness 20 μm) was used as a separator, and the liquid electrolyte was 1 in a mixed solvent of ethylene carbonate: diethyl carbonate: ethyl-methyl carbonate = 1: 1: 1 (volume ratio). An electrolytic solution to which a molar-LiPF 6 solution was added was used.

[実施例2]
負極活物質の分級及び微粉除去工程において、d1が2.0μm、dmaxが56μmになるように工程条件を設定し、その他の工程については実施例1と同様に行って二次電池用負極活物質を製造した。それから、コインセルを製作して負極活物質の充放電特性を評価した。コインセルは、実施例1と同一の条件を適用して製作した。
[Example 2]
In the negative electrode active material classification and fine powder removal step, the process conditions were set so that d 1 was 2.0 μm and d max was 56 μm, and the other steps were performed in the same manner as in Example 1, and the negative electrode for the secondary battery. An active material was produced. Then, a coin cell was manufactured and the charge / discharge characteristics of the negative electrode active material were evaluated. The coin cell was manufactured by applying the same conditions as in Example 1.

[実施例3]
コークス(Cokes)を3000℃で24時間焼成して人造黒鉛を製造した。それから、PSDにおいてd1及びdmaxがそれぞれ0.7μm及び56μmである条件で分級及び微粉除去工程を行って二次電池用負極活物質を製造した。それから、コインセルを製作して負極活物質の充放電特性を評価した。コインセルは、実施例1と同一の条件を適用して製作した。
[Example 3]
Coke was baked at 3000 ° C. for 24 hours to produce artificial graphite. Then, a classification and fine powder removal step was performed under conditions where d 1 and d max in the PSD were 0.7 μm and 56 μm, respectively, to manufacture a negative electrode active material for a secondary battery. Then, a coin cell was manufactured and the charge / discharge characteristics of the negative electrode active material were evaluated. The coin cell was manufactured by applying the same conditions as in Example 1.

[比較例1]
負極活物質の分級及び微粉除去工程において、d1が0.3μm、dmaxが56μmになるように工程条件を設定し、その他の工程については実施例1と同様に行って二次電池用負極活物質を製造した。それから、コインセルを製作して負極活物質の充放電特性を評価した。コインセルは、実施例1と同一の条件を適用して製作した。
[Comparative Example 1]
In the negative electrode active material classification and fine powder removal step, the process conditions were set so that d 1 was 0.3 μm and d max was 56 μm, and the other steps were performed in the same manner as in Example 1 and the negative electrode for secondary battery. An active material was produced. Then, a coin cell was manufactured and the charge / discharge characteristics of the negative electrode active material were evaluated. The coin cell was manufactured by applying the same conditions as in Example 1.

[比較例2]
負極活物質の分級及び微粉除去工程において、d1が0.9μm、dmaxが85μmになるように工程条件を設定し、その他の工程については実施例1と同様に行って二次電池用負極活物質を製造した。それから、コインセルを製作して負極活物質の充放電特性を評価した。コインセルは、実施例1と同一の条件を適用して製作した。
[Comparative Example 2]
In the negative electrode active material classification and fine powder removal step, the process conditions were set so that d 1 was 0.9 μm and d max was 85 μm, and the other steps were performed in the same manner as in Example 1 to form a negative electrode for a secondary battery. An active material was produced. Then, a coin cell was manufactured and the charge / discharge characteristics of the negative electrode active material were evaluated. The coin cell was manufactured by applying the same conditions as in Example 1.

[比較例3]
負極活物質の分級及び微粉除去工程において、d1が0.4μm、dmaxが86μmになるように工程条件を設定し、その他の工程については実施例3と同様に行って二次電池用負極活物質を製造した。それから、コインセルを製作して負極活物質の充放電特性を評価した。コインセルは、実施例1と同一の条件を適用して製作した。
[Comparative Example 3]
In the negative electrode active material classification and fine powder removal step, the process conditions were set so that d 1 was 0.4 μm and d max was 86 μm, and the other steps were performed in the same manner as in Example 3 to obtain a negative electrode for secondary battery. An active material was produced. Then, a coin cell was manufactured and the charge / discharge characteristics of the negative electrode active material were evaluated. The coin cell was manufactured by applying the same conditions as in Example 1.

[比較例4]
負極活物質の分級及び微粉除去工程において、d1が4.7μm、dmaxが90μmになるように工程条件を設定し、その他の工程については実施例3と同様に行って二次電池用負極活物質を製造した。それから、コインセルを製作して負極活物質の充放電特性を評価した。コインセルは、実施例1と同一の条件を適用して製作した。
[Comparative Example 4]
In the negative electrode active material classification and fine powder removal step, process conditions were set so that d 1 was 4.7 μm and d max was 90 μm, and the other steps were performed in the same manner as in Example 3 to obtain a negative electrode for a secondary battery. An active material was produced. Then, a coin cell was manufactured and the charge / discharge characteristics of the negative electrode active material were evaluated. The coin cell was manufactured by applying the same conditions as in Example 1.

<負極活物質の特性評価>
上記実施例1〜3及び比較例1〜4に従って製造された二次電池用負極活物質をサンプルにして以下のような特性評価実験をした。
<Characteristic evaluation of negative electrode active material>
The following characteristic evaluation experiments were conducted using the negative electrode active materials for secondary batteries manufactured according to Examples 1 to 3 and Comparative Examples 1 to 4 as samples.

1.容積密度(Bulk density:g/cm3
負極活物質のサンプルを目盛間隔が200μmのふるいを通過させ、20cc容量のタッピングセルを完全に充填した後容積密度を測定した。
1. Volume density (Bulk density: g / cm 3 )
A sample of the negative electrode active material was passed through a sieve having a graduation interval of 200 μm, and a volume density was measured after completely filling a 20 cc capacity tapping cell.

2.PSD(Particle Size Distribution)
CILAS社の「CILAS920,France」とMALVERN社の「Mastersizer2000,USA」を用いて負極活物質サンプルのPSDを測定した。
2. PSD (Particle Size Distribution)
The PSD of the negative electrode active material sample was measured using “CILAS920, France” manufactured by CILAS and “Mastersizer2000, USA” manufactured by MALVERN.

3.比表面積
Micromeritics社製の「窒素吸着BET比表面積測定装置ASAP2400」を用いて負極活物質サンプルの比表面積を測定した。
3. Specific surface area The specific surface area of the negative electrode active material sample was measured using a “nitrogen adsorption BET specific surface area measuring device ASAP2400” manufactured by Micromeritics.

4.タップ密度
ホソカワミクロン社製の「パウダーテスターPT‐R」を用いてJIS‐K5101に準じて負極活物質サンプルのタップ密度を測定した。サンプル粉末を通過させるふるいとして目盛間隔が200μmのふるいを用いた。ふるいを通過させたサンプル粉末を20cc容量のタッピングセルに落下させ完全に充填した後、1秒当たり1回の頻度でストローク長18mmのタッピングを3000回行った後、タッピングセルに充填された粉末のタップ密度を測定した。
4). Tap density The tap density of the negative electrode active material sample was measured according to JIS-K5101 using “Powder Tester PT-R” manufactured by Hosokawa Micron. A sieve having a scale interval of 200 μm was used as a sieve through which the sample powder was passed. After the sample powder passed through the sieve is dropped into a 20 cc capacity tapping cell and completely filled, after tapping with a stroke length of 18 mm at a frequency of once per second, 3000 times, the powder of the tapping cell filled The tap density was measured.

5.充放電特性
負極活物質サンプルの充放電特性を評価するために25サイクルにかけてコインセルの充放電実験を行った。コインセルを用いた各サイクルの充放電試験は、電位を0.01〜1.5Vの範囲で規制しながら充電電流0.5mA/cm2で0.01Vになるまで充電し、0.01Vの電圧を維持しながら充電電流が0.02mA/cm2になるまで充電し続けた。そして、放電電流は0.5mA/cm2で1.5Vまでの放電を行った。このような充放電サイクル試験を通じてコインセルの第1サイクルの充放電効率、第2サイクルの放電容量、そして第2サイクルの放電容量を基準にした第25サイクルでの放電容量維持率を計算した。
5. Charging / discharging characteristics In order to evaluate the charging / discharging characteristics of the negative electrode active material sample, the charging / discharging experiment of the coin cell was performed over 25 cycles. The charge / discharge test of each cycle using a coin cell was performed by charging the battery to 0.01 V at a charging current of 0.5 mA / cm 2 while regulating the potential within a range of 0.01 to 1.5 V, and a voltage of 0.01 V. The charging was continued until the charging current reached 0.02 mA / cm 2 . A discharge current of 0.5 mA / cm 2 was discharged up to 1.5 V. Through such a charge / discharge cycle test, the charge / discharge efficiency of the first cycle of the coin cell, the discharge capacity of the second cycle, and the discharge capacity maintenance rate in the 25th cycle based on the discharge capacity of the second cycle were calculated.

6.工程性
負極活物質のサンプル100gを500mlの反応器に入れ、少量のN‐メチルピロリドン(NMP)と、バインダー(PVDF)を投入した後、ミキサーを用いて混合することでスラリーを製造した。上記スラリー35gを目盛間隔が100μmのふるいに投入した後、十分な時間真空ポンピングしてふるいを通過させた。このとき、スラリーの投入量と放出量との比であるOut/In(%)によって工程性を評価した。工程性の評価基準は、Out/In(%)が70%より大きければ工程性が「良好」であると判定し、50〜70%の間は工程性が「普通」であると判定し、50%未満は工程性が「不良」であると判定した。
6). Processability 100 g of a sample of the negative electrode active material was put into a 500 ml reactor, a small amount of N-methylpyrrolidone (NMP) and a binder (PVDF) were added, and then a slurry was produced by mixing using a mixer. 35 g of the slurry was put into a sieve having a scale interval of 100 μm, and then vacuum pumped for a sufficient time to pass through the sieve. At this time, the processability was evaluated by Out / In (%), which is the ratio of the input amount of slurry and the discharge amount. The evaluation criteria for processability are determined that the processability is “good” if Out / In (%) is greater than 70%, and the processability is determined to be “normal” for 50 to 70%. If less than 50%, the processability was determined to be “bad”.

7.圧着性
サンプル粉末100gを500mlの反応器に入れ、少量のN‐メチルピロリドン(NMP)と、バインダー(PVDF)を投入した後ミキサーを用いて混合することでスラリーを製造した。それから、上記スラリーを8μm厚の銅ホイルに均一に塗布し、120℃でスラリーを真空乾燥して圧着前の電極を製造した。それから、電極を数回にわたって圧着した。このとき圧着回数に応じた一定の地点の電極密度を求めて負極活物質の圧着性を評価した。圧着性の評価基準は、1〜3回圧着区間の電極密度が1.7(g/cc)以上であれば圧着性が「良好」であると評価し、1.7(g/cc)未満であれば圧着性が「不良」であると評価した。
7). Crimpability 100 g of sample powder was put into a 500 ml reactor, a small amount of N-methylpyrrolidone (NMP) and a binder (PVDF) were added, and then mixed using a mixer to prepare a slurry. Then, the slurry was uniformly applied to an 8 μm-thick copper foil, and the slurry was vacuum-dried at 120 ° C. to produce an electrode before pressure bonding. The electrode was then crimped several times. At this time, the electrode density at a certain point according to the number of times of crimping was obtained, and the crimping property of the negative electrode active material was evaluated. The evaluation standard of the crimping property is that if the electrode density in the first to third crimping sections is 1.7 (g / cc) or more, the crimping property is evaluated as “good” and less than 1.7 (g / cc). If so, the crimpability was evaluated as “bad”.

下記表1及び表2は、上述した実施例1〜3と比較例1〜4に従って製造した二次電池用負極活物質に対する各種の特性評価の結果を示す。下記表1及び表2において、BDは容積密度を、SSAは比表面積を、TDはタップ密度を示す。   Tables 1 and 2 below show the results of various characteristic evaluations on the negative electrode active materials for secondary batteries manufactured according to Examples 1 to 3 and Comparative Examples 1 to 4 described above. In Tables 1 and 2 below, BD indicates volume density, SSA indicates specific surface area, and TD indicates tap density.

Figure 0005186409
Figure 0005186409

Figure 0005186409
Figure 0005186409

上記表1及び表2を参照すると、実施例1〜3の負極活物質は、比較例1〜4の負極活物質に比べて工程性と圧着性とが両方とも良好であり、第25サイクルでの放電容量維持率が高いことを確認することができる。また、実施例1〜3の負極活物質は、比較例2〜4の負極活物質に比べて容積密度BDが高い。これは、負極活物質の粒子分布の中で微粉と粗粉とが適切な比率で混合していることで、粗粉どうしの空間に微粉が緻密に充填されたからであると分析される。また、実施例3と比較例2を対比すると、PSDのd1のみが多少差を見せるが、d1値が本発明が提案した条件を満たすことで、実施例3の負極活物質が比較例2の負極活物質に比べて第25サイクルでの放電容量維持率特性に優れていることが分かる。第25サイクルでの放電容量維持率特性に優れているということは、二次電池が長期間用いられても電解液の分解反応が有効に抑制されて二次電池の長期特性劣化が顕著にならなかったことを裏付ける。 Referring to Table 1 and Table 2 above, the negative electrode active materials of Examples 1 to 3 are both better in processability and pressure-bonding properties than the negative electrode active materials of Comparative Examples 1 to 4, and in the 25th cycle. It can be confirmed that the discharge capacity retention rate of the is high. Moreover, the negative electrode active materials of Examples 1 to 3 have a higher volume density BD than the negative electrode active materials of Comparative Examples 2 to 4. This is analyzed because the fine powder and the coarse powder are mixed at an appropriate ratio in the particle distribution of the negative electrode active material, so that the fine powder is densely filled in the space between the coarse powders. Further, when Example 3 and Comparative Example 2 are compared, only the d 1 of PSD shows a slight difference, but the d 1 value satisfies the condition proposed by the present invention, so that the negative electrode active material of Example 3 is a comparative example. It can be seen that the discharge capacity retention rate characteristic in the 25th cycle is superior to the negative electrode active material of No. 2. The excellent discharge capacity retention rate characteristic in the 25th cycle means that even when the secondary battery is used for a long time, the decomposition reaction of the electrolyte is effectively suppressed, and the long-term characteristic deterioration of the secondary battery becomes remarkable. Confirm that there was nothing.

以上のように、本発明を実施例によって説明したが、これらの実施例および図面がたとえ限定された内容であっても、本発明はこれらによっては限定されず、また、本発明が属する技術分野において通常の知識を持つ者により、本発明の技術思想および特許請求の範囲と均等な範囲内で多様な修正及び変形が可能であることは言うまでもない。   As described above, the present invention has been described with reference to the embodiments. However, even if the embodiments and drawings are limited, the present invention is not limited thereto, and the technical field to which the present invention belongs. It goes without saying that various modifications and variations can be made by those having ordinary knowledge within the scope of the technical idea of the present invention and the scope of the claims.

Claims (5)

粒子形態を持つ芯材炭素材料の表面に被覆炭素材料の原料物質をコートする第1段階;
前記原料物質がコートされた芯材炭素材料を焼成して、芯材炭素材料のエッジの一部または全部に炭化物層からなる被覆炭素材料を形成する第2段階;及び
PSDにおいてd1及びdmaxがそれぞれ0.5μm以上及び60μm以下になるように被覆炭素材料が形成された芯材炭素材料を分級する第3段階
を含み、
当該第3段階が、空気サイクロン方式による分級機を用いて負極活物質を分級する段階であり、ブロワーの圧力が10〜200mmHgである条件でPSDのd1が0.5μm以上になるように微粉を除去し、ブロワーの圧力が400〜800mmHgである条件でdmaxが60μm以下になるように負極活物質を分級する段階である
ことを特徴とする二次電池用負極活物質の製造方法
(ただし、PSDは、負極活物質の粉末を粒子のサイズ順で並べたときの粒子のサイズ分布であり、d 1 は、サイズの小さい粒子より求めた粒子の累積体積が全粒子体積を基準として1%となるときの粒子の上限サイズであり、d max は最大の粒子サイズである。)
A first step of coating the surface of the core carbon material having a particle form with a raw material of the coated carbon material;
A second step of firing the core carbon material coated with the raw material to form a coated carbon material comprising a carbide layer on part or all of the edge of the core carbon material; and d 1 and d max in PSD Including a third step of classifying the core carbon material on which the coated carbon material is formed such that the carbon material is 0.5 μm or more and 60 μm or less,
The third step is a step of classifying the negative electrode active material using a classifier using an air cyclone method, and fine powder so that PSD d 1 is 0.5 μm or more under the condition that the pressure of the blower is 10 to 200 mmHg. And the negative electrode active material is classified so that d max is 60 μm or less under the condition that the pressure of the blower is 400 to 800 mmHg.
(However, PSD is the size distribution of the particles when the negative electrode active material powders are arranged in the order of the size of the particles, and d 1 is the cumulative volume of particles obtained from the smaller particles based on the total particle volume. It is the upper limit size of the particle when it becomes 1%, and d max is the maximum particle size.)
上記第2段階において、原料物質がコートされた芯材炭素材料を1000〜2500℃の温度で1〜48時間焼成することを特徴とする請求項1に記載の二次電池用負極活物質の製造方法。   2. The production of a negative electrode active material for a secondary battery according to claim 1, wherein in the second step, the core carbon material coated with the raw material is fired at a temperature of 1000 to 2500 ° C. for 1 to 48 hours. Method. 上記芯材炭素材料が、高結晶性の球状天然黒鉛であることを特徴とする請求項1に記載の二次電池用負極活物質の製造方法。   The method for producing a negative electrode active material for a secondary battery according to claim 1, wherein the core carbon material is highly crystalline spherical natural graphite. 上記芯材炭素材料が、楕円形状、粒子状、鱗状、ウィスカー状または破砕状の形状を有する天然黒鉛、人造黒鉛、メソカーボンマイクロビーズ、メソフェーズピッチの微粉、等方性ピッチの微粉、樹脂炭、及び擬似黒鉛構造または乱層構造を持つ低結晶性炭素の微粉からなる群より選択された何れか一種、またはこれらの混合物であることを特徴とする請求項1に記載の二次電池用負極活物質の製造方法。   The core carbon material is oval, particulate, scale, whisker or crushed natural graphite, artificial graphite, mesocarbon microbeads, mesophase pitch fines, isotropic pitch fines, resin charcoal, 2. The negative electrode active for secondary battery according to claim 1, wherein the negative electrode active material is selected from the group consisting of fine powder of low crystalline carbon having a pseudo graphite structure or a turbulent layer structure, or a mixture thereof. A method for producing a substance. 上記被覆炭素材料の原料物質が、石炭系または石油系の、ピッチ、タールまたはこれらの混合物であることを特徴とする請求項1に記載の二次電池用負極活物質の製造方法。   2. The method for producing a negative electrode active material for a secondary battery according to claim 1, wherein the raw material of the coated carbon material is a coal-based or petroleum-based pitch, tar, or a mixture thereof.
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