JP5178891B2 - Automatic analyzer - Google Patents

Automatic analyzer Download PDF

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JP5178891B2
JP5178891B2 JP2011181114A JP2011181114A JP5178891B2 JP 5178891 B2 JP5178891 B2 JP 5178891B2 JP 2011181114 A JP2011181114 A JP 2011181114A JP 2011181114 A JP2011181114 A JP 2011181114A JP 5178891 B2 JP5178891 B2 JP 5178891B2
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reagent
reagent container
storage unit
empty position
container storage
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JP2011257427A (en
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正樹 芝
雅明 塙
正治 西田
仁 大竹
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Hitachi High Tech Corp
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Description

本発明は血液,尿等の生体成分の定性・定量分析を自動で行う自動分析装置に係り、特により多くの試薬を搭載でき、かつ時間あたりの処理能力の高い自動分析装置に関する。   The present invention relates to an automatic analyzer that automatically performs qualitative / quantitative analysis of biological components such as blood and urine, and more particularly to an automatic analyzer that can be loaded with more reagents and has high throughput per hour.

自動分析の分野では、複数の反応ラインをランダムに使用するランダムアクセス方式の自動分析装置が開発され、分析の処理能力が飛躍的に向上した。それにともない試薬消費のスピードも速くなり、試薬の切り替え作業の機会が増えてきた。試薬容器は試薬ディスクと呼ばれる回転する円板上に複数個載置し、該試薬ディスクを回転させることにより目的の試薬容器から目的の試薬を試薬分注プローブを用いて分取する方式が一般的である。この場合、多く使われる試薬種の試薬容器を複数個試薬ディスク上にセットし、一方の試薬容器中の試薬が不足した時に他の試薬容器から試薬を分取することができるようにして、試薬不足による分析の中段を防止した自動分析装置が特許文献1に記載されている。また、試薬の交換に当たって、試薬の使用開始後の有効期間を示す情報を設定し、試薬が使用開始されてからの経過時間が、該有効期間を超過した場合には、警告を発する自動分析装置が特許文献2に記載されている。   In the field of automatic analysis, a random access type automatic analyzer that uses a plurality of reaction lines at random has been developed, and the processing capacity of analysis has been dramatically improved. As a result, the speed of reagent consumption has increased, and the opportunity for reagent switching has increased. A method in which a plurality of reagent containers are placed on a rotating disk called a reagent disk, and the target reagent is dispensed from the target reagent container using a reagent dispensing probe by rotating the reagent disk. It is. In this case, set a plurality of reagent containers of frequently used reagent types on the reagent disk so that when the reagent in one reagent container is insufficient, the reagent can be separated from the other reagent container. An automatic analyzer that prevents the middle stage of analysis due to shortage is described in Patent Document 1. In addition, when replacing the reagent, information indicating an effective period after the start of use of the reagent is set, and an automatic analyzer that issues a warning when the elapsed time after the start of use of the reagent exceeds the effective period Is described in Patent Document 2.

実用新案登録公報第2503751号Utility Model Registration Gazette No. 2503751 特開2000−310643号公報JP 2000-310443 A

従来の技術では、分析前の試薬のセット,残量のチェック,試薬がバーコード管理されていない場合は試薬の登録等様々な作業をオペレータがしなければならない。また、試薬バーコード管理により試薬保管庫内に試薬をセットすれば、後は装置が試薬を管理してくれるシステムを使用したとしても、分析中に試薬切れを起こした場合、オペレータは分析を中断し、新しい試薬ボトルを用意し試薬保管庫にセット、必要があれば試薬登録の作業をしなければならない。更に搭載可能な試薬量を増やす為に複数の試薬保管庫を有する装置や試薬保管庫内の試薬の配置によって分析処理能力が変わるようなシステムの場合、オペレータは試薬の配置についても管理しなければならないという問題がある。   In the conventional technique, an operator must perform various operations such as setting of a reagent before analysis, checking of a remaining amount, and registration of a reagent when the reagent is not barcode-managed. In addition, if a reagent is set in the reagent storage by reagent barcode management, the operator interrupts the analysis if the reagent runs out during the analysis even if the system manages the reagent later. Then, new reagent bottles must be prepared and set in the reagent storage, and if necessary, reagent registration must be performed. In addition, in the case of a system that has multiple reagent storages to increase the amount of reagents that can be loaded, or a system in which the analysis processing capacity changes depending on the placement of reagents in the reagent storages, the operator must also manage the placement of reagents. There is a problem of not becoming.

本発明の目的は、試薬登録,試薬交換等の作業によるオペレータの負担を軽減するとともに、分析中の試薬不足を発生させず、分析中断を最小化する自動分析装置を提供することにある。   An object of the present invention is to provide an automatic analyzer that reduces the burden on an operator due to operations such as reagent registration and reagent replacement, and minimizes interruption of analysis without causing a shortage of reagents during analysis.

上記目的を達成する為の本発明の構成は以下の通りである。   The configuration of the present invention for achieving the above object is as follows.

複数の試薬容器を保管可能な第1の試薬容器保管部と、該第1の試薬容器保管部に保管された試薬容器から試薬を分取する試薬分取機構と、複数の試薬容器を保管可能な第2の試薬容器保管部と、前記第2の試薬容器保管部に保管されている試薬容器の中から選択された試薬容器を前記第1の試薬容器保管部に移送可能な試薬容器移送機構と、を備えた自動分析装置であって、予め定められた優先順位に基づいて、前記試薬容器移送機構が前記第2の試薬容器保管部から前記第1の試薬容器保管部へと試薬容器を移送する機構を備えた自動分析装置。   A first reagent container storage unit that can store a plurality of reagent containers, a reagent sorting mechanism that separates reagents from the reagent containers stored in the first reagent container storage unit, and a plurality of reagent containers can be stored A second reagent container storage unit and a reagent container transfer mechanism capable of transferring a reagent container selected from the reagent containers stored in the second reagent container storage unit to the first reagent container storage unit The reagent container transfer mechanism moves the reagent container from the second reagent container storage unit to the first reagent container storage unit based on a predetermined priority order. Automatic analyzer with a mechanism to transport.

前記予め定められた試薬移動優先順位は予め記憶させた分析開始に必要な試薬量と前記試薬保管手段にある試薬残数との差が順に決定されても良い。   In the predetermined reagent movement priority order, the difference between the reagent amount necessary for starting the analysis stored in advance and the remaining reagent number in the reagent storage means may be sequentially determined.

また、優先順位はオペレータによって登録させる機能を備えても良い。この場合、登録画面を表示できる表示装置があることが好ましい。   Moreover, you may provide the function in which a priority is registered by an operator. In this case, there is preferably a display device that can display a registration screen.

以上に示したように、本発明においては分析用試薬保管手段の他に、補充用の試薬保管手段と、試薬ボトル搬送手段をもつことにより、試薬管理によるオペレータの負担を軽減するとともに、試薬登録,交換による分析中断を最小にし、多くの試薬を搭載し、時間あたりの処理能力の高い自動分析装置を提供することが可能である。   As described above, according to the present invention, in addition to the reagent storage means for analysis, the reagent storage means for replenishment and the reagent bottle transport means are provided, thereby reducing the burden on the operator due to reagent management and registering the reagent. , It is possible to provide an automatic analyzer that minimizes interruption of analysis due to replacement, is loaded with many reagents, and has a high throughput per hour.

実施例の分析装置の上面図。The top view of the analyzer of an example. 実施例の試薬投入優先度。Reagent input priority of the example. 実施例の試薬投入フロー図。The reagent injection | flow_flow diagram of an Example. 試薬残量の計算例を示す図。The figure which shows the example of calculation of reagent residual amount.

以下、図面を用いて本発明の実施の形態を説明する。図1は本発明の第1実施例の上面図である。筐体62上の反応ディスク36には反応容器35が円周上に並んでいる。反応ディスク36の内側に試薬ディスク42が、外側に試薬ディスク41が配置されている。試薬ディスク41,42にはそれぞれ複数の試薬容器40が円周上に載置可能である。1つの試薬容器40には2つの試薬が入る。反応ディスク36の近くにサンプル容器10を載せたラック11を移動する搬送機構12が設置されている。試薬ディスク41と試薬ディスク42の上にレール25,26が配置され、レール25にはレールと平行な方向および上下方向に移動可能な試薬プローブ20,21が、レール26にはレールと3軸方向に移動可能な試薬プローブ22,23が設置されている。試薬プローブ20,21,22,23はそれぞれ図には明示されていない試薬用ポンプと接続している。反応容器35と搬送機構12の間には、回転及び上下動可能なサンプルプローブ15,16が設置されている。サンプルプローブ15,16はそれぞれ図には明示されていないサンプル用ポンプに接続している。36の周囲には、攪拌装置30,31,光源50,検出光学装置51,容器洗浄機構45が配置されている。容器洗浄機構45は図には明示されていない洗浄用ポンプに接続している。サンプルプローブ15,16,試薬プローブ20,21,22,23,攪拌装置30,31のそれぞれの動作範囲に洗浄ポート54が設置されている。試薬ディスク41の上に補充用試薬保管庫71が設置されている。補充用試薬保管庫71には、複数個の試薬容器40が搭載可能である。補充用試薬保管庫71の上にレール72が配置され、レール72にはレール72と3軸方向に移動可能な試薬保持機構73と試薬キャップ開栓機構74が設置されている。補充用試薬保管庫71の手前には試薬容器40架設口75が設置されている。試薬容器40架設口75の近傍には、試薬バーコードを読み取るためにバーコードリーダ76が設置されている。補充用試薬保管庫71近傍には試薬キャップ及び使用済試薬容器40を廃棄するための廃棄口77が設置されている。図には明示されていないサンプル用ポンプ,試薬用ポンプ,洗浄用ポンプ,検出光学装置51,反応容器35,試薬ディスク41,試薬プローブ20,21,22,23,サンプルプローブ15,16,試薬保持機構73,試薬キャップ開栓機構74,試薬容器架設口75はそれぞれコントローラ60に接続している。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a top view of a first embodiment of the present invention. The reaction vessels 35 are arranged on the circumference of the reaction disk 36 on the housing 62. A reagent disk 42 is disposed inside the reaction disk 36 and a reagent disk 41 is disposed outside. A plurality of reagent containers 40 can be placed on the circumference of each of the reagent disks 41 and 42. Two reagents enter one reagent container 40. A transport mechanism 12 for moving the rack 11 on which the sample container 10 is placed is installed near the reaction disk 36. Rails 25 and 26 are arranged on the reagent disk 41 and the reagent disk 42. The rail 25 includes reagent probes 20 and 21 movable in a direction parallel to the rail and in the vertical direction. Removable reagent probes 22 and 23 are installed. The reagent probes 20, 21, 22, and 23 are connected to reagent pumps not shown in the figure. Between the reaction vessel 35 and the transport mechanism 12, sample probes 15 and 16 that can be rotated and moved up and down are installed. Each of the sample probes 15 and 16 is connected to a sample pump not explicitly shown in the figure. Around 36, stirring devices 30 and 31, a light source 50, a detection optical device 51, and a container cleaning mechanism 45 are arranged. The container cleaning mechanism 45 is connected to a cleaning pump not explicitly shown in the figure. A cleaning port 54 is installed in each operation range of the sample probes 15 and 16, the reagent probes 20, 21, 22 and 23, and the stirring devices 30 and 31. A replenishing reagent storage 71 is installed on the reagent disk 41. A plurality of reagent containers 40 can be mounted in the replenishment reagent storage 71. A rail 72 is disposed on the reagent storage 71 for replenishment. The rail 72 is provided with a reagent holding mechanism 73 and a reagent cap opening mechanism 74 that are movable in three axial directions. A reagent container 40 erection port 75 is installed in front of the replenishment reagent storage 71. In the vicinity of the reagent container 40 installation port 75, a barcode reader 76 is installed to read the reagent barcode. In the vicinity of the replenishing reagent storage 71, a disposal port 77 for discarding the reagent cap and the used reagent container 40 is provided. Sample pump, reagent pump, washing pump, detection optical device 51, reaction vessel 35, reagent disk 41, reagent probe 20, 21, 22, 23, sample probe 15, 16 and reagent holding not shown in the figure The mechanism 73, the reagent cap opening mechanism 74, and the reagent container installation port 75 are connected to the controller 60, respectively.

この装置を用いての分析手順を説明する。   An analysis procedure using this apparatus will be described.

分析に入る前にまず装置のメンテナンスを実施する。メンテナンスには、検出光学装置51の点検,反応容器35の洗浄,サンプルプローブ15,16等各種プローブの洗浄等の他に最も重要なのは、試薬ディスク41,42に搭載されている試薬容器40内の試薬の点検である。試薬容器40の情報は試薬ディスク41,42内の試薬の搭載位置,ロット,使用期限,試薬残量等が図には明示されていない制御コンピュータ内に記憶されている。オペレータは図には明記されていないCRT等により試薬ディスク41,42内の試薬容器40の状態を点検する。試薬残量がわずかで、1日の分析中に無くなる恐れのある試薬は、試薬容器40架設口75にセットする。セットされた試薬は、バーコードリーダ76にて試薬情報が読み取られ、試薬保持機構73にて補充用試薬保管庫71に搬送される。読み取られた試薬情報と補充用試薬保管庫71に搭載された搭載位置は図には明示されていない制御コンピュータに出力される。   Before starting the analysis, the equipment is first maintained. For maintenance, in addition to inspection of the detection optical device 51, cleaning of the reaction container 35, cleaning of various probes such as the sample probes 15 and 16, and the like, the most important thing is the inside of the reagent container 40 mounted on the reagent disks 41 and 42. This is a reagent check. Information on the reagent container 40 is stored in a control computer in which reagent mounting positions, lots, expiration dates, reagent remaining amounts, etc. in the reagent disks 41 and 42 are not clearly shown in the figure. The operator checks the state of the reagent container 40 in the reagent disks 41 and 42 by a CRT or the like not explicitly shown in the figure. A reagent that has a small remaining amount of reagent and is likely to be lost during one day of analysis is set in the reagent container 40 installation port 75. The reagent information of the set reagent is read by the barcode reader 76 and conveyed to the replenishment reagent storage 71 by the reagent holding mechanism 73. The read reagent information and the loading position loaded in the replenishment reagent storage 71 are output to a control computer not shown in the figure.

続いて補充用試薬保管庫71から試薬ディスク41,42に試薬を搬送する方法を図2および図3に示す。補充用試薬保管庫71には複数の試薬を搭載することが可能である。当該装置は予め装置に記憶された分析開始に必要な試薬および試薬量を、予め分析開始に必須な試薬および試薬量を図には明示されていない制御コンピュータに記憶させておく。記憶させる手段はオペレータが、明示されていない制御コンピュータから入力しても構わないし、外部記憶媒体によって記憶させても良い。また、装置の使用頻度に応じて装置の判断で記憶された試薬及び試薬量を自動的に変更することも出来る。当該装置は予め装置に記憶された試薬および試薬量に対して、例えば、図2に示した優先順位に従って試薬を投入する。図4に分析開始に必須な試薬の優先順位の計算に関する一例を示す。図4において最初にオペレータが投入を指示する(109)。装置は、予め記憶させておいた分析開始に必要な試薬量と試薬ディスク41,42にある試薬量の差分を計算する(110,111)。図3に投入のフロー図を示す。当該装置は、試薬の投入を指示された後に補充用試薬保管庫71内の試薬について投入する試薬の優先順位を算出する(102)。続いて、試薬ディスク41,42内の空きポジションの有無を確認する(103)。空きポジションが無い場合には当該試薬は補充用試薬保管庫71内に108の条件が発生するまで留まる(107)。一方、103の条件により試薬ディスク41,42内の試薬配置ポジションに空きがあった場合には当該装置は、試薬保持機構73により試薬を補充用試薬保管庫71から試薬ディスク41もしくは42に搬送する(104)。搬送終了後にも補充用試薬保管庫71内に更に試薬ディスクに搬送すべき試薬があった場合(105)には103以降のフローを繰り返し実行する。補充用試薬保管庫71内に試薬が無い場合には、動作を終了する(106)。   Next, a method of transporting the reagent from the replenishing reagent storage 71 to the reagent disks 41 and 42 is shown in FIGS. A plurality of reagents can be loaded in the replenishment reagent storage 71. The apparatus stores in advance a reagent and reagent amount necessary for starting analysis stored in the apparatus in advance, and a reagent and reagent amount essential for starting analysis stored in a control computer not explicitly shown in the figure. The means for storing may be input by an operator from a control computer not explicitly specified, or may be stored by an external storage medium. Further, the reagent and the reagent amount stored by the determination of the apparatus can be automatically changed according to the frequency of use of the apparatus. The apparatus inputs the reagent in accordance with the priority order shown in FIG. 2, for example, with respect to the reagent and reagent amount stored in advance in the apparatus. FIG. 4 shows an example relating to calculation of the priority order of reagents essential for starting analysis. In FIG. 4, first, the operator gives an input instruction (109). The apparatus calculates the difference between the reagent amount necessary for starting the analysis stored in advance and the reagent amount in the reagent disks 41 and 42 (110, 111). FIG. 3 shows a flow chart of input. The apparatus calculates the priority order of the reagents to be charged for the reagents in the replenishment reagent storage 71 after being instructed to input the reagents (102). Subsequently, the presence / absence of an empty position in the reagent disks 41 and 42 is confirmed (103). If there is no empty position, the reagent stays in the replenishing reagent storage 71 until the condition of 108 occurs (107). On the other hand, if there is an empty reagent arrangement position in the reagent disks 41 and 42 due to the condition 103, the apparatus transports the reagent from the replenishing reagent storage 71 to the reagent disk 41 or 42 by the reagent holding mechanism 73. (104). If there are more reagents to be transferred to the reagent disk in the replenishment reagent storage 71 even after the transfer is completed (105), the flow after 103 is repeated. If there is no reagent in the replenishment reagent storage 71, the operation is terminated (106).

サンプル容器10には血液等の検査対象の試料が入れられ、ラック11に載せられて搬送機構12によって運ばれる。サンプルプローブ15によって採取された試料は、一定量反応ディスク36に並べられている反応容器35に分注され、一定量の試薬が試薬ディスク41又は42に設置された試薬容器40から試薬プローブ21又は22から分注され、攪拌装置30,31にて攪拌し、一定時間反応した後検出光学装置51により測定され、測定結果として、図には明示されていない制御コンピュータに出力される。測定項目がさらに依頼されている場合は上記のサンプリングを繰り返す。同様にラック11上にある全ての試料について、設定されている測定項目のサンプリングが終了するまで繰り返される。   A sample to be inspected, such as blood, is placed in the sample container 10, placed on a rack 11, and carried by a transport mechanism 12. A sample collected by the sample probe 15 is dispensed into a reaction container 35 arranged in a certain amount on the reaction disk 36, and a certain amount of reagent is supplied from the reagent container 40 installed on the reagent disk 41 or 42 to the reagent probe 21 or After being dispensed from No. 22, stirred by the stirring devices 30 and 31, reacted for a predetermined time, measured by the detection optical device 51, and output as a measurement result to a control computer not explicitly shown in the figure. If more measurement items are requested, the above sampling is repeated. Similarly, the process is repeated for all the samples on the rack 11 until sampling of the set measurement items is completed.

10…サンプル容器、11…ラック、12…搬送機構、14…サンプル用ポンプ、15,16…サンプルプローブ、20,21,22,23…試薬プローブ、24…試薬用ポンプ、25,26,72…レール、30,31…攪拌装置、35…反応容器、36…反応ディスク、40…試薬容器、41,42…試薬ディスク、45…容器洗浄機構、46…洗浄用ポンプ、50…光源、51…検出光学装置、54…洗浄ポート、60…コントローラ、62…筐体、71…補充用試薬保管庫、73…試薬保持機構、74…試薬キャップ開栓機構、75…試薬容器架設口、76…バーコードリーダ、77…廃棄口、78…試薬搭載口。   DESCRIPTION OF SYMBOLS 10 ... Sample container, 11 ... Rack, 12 ... Conveyance mechanism, 14 ... Sample pump, 15, 16 ... Sample probe, 20, 21, 22, 23 ... Reagent probe, 24 ... Reagent pump, 25, 26, 72 ... Rail, 30, 31 ... Stirrer, 35 ... Reaction vessel, 36 ... Reaction disc, 40 ... Reagent vessel, 41, 42 ... Reagent disc, 45 ... Container cleaning mechanism, 46 ... Cleaning pump, 50 ... Light source, 51 ... Detection Optical device 54 ... Washing port 60 ... Controller 62 ... Housing 71 ... Replenishing reagent storage 73 ... Reagent holding mechanism 74 ... Reagent cap opening mechanism 75 ... Reagent container installation port 76 ... Bar code Reader, 77 ... Disposal port, 78 ... Reagent loading port.

Claims (3)

複数の試薬容器を保管可能な第1の試薬容器保管部と、
前記第1の試薬容器保管部に保管された試薬容器から試薬を分取する試薬分取機構と、
複数の試薬容器を保管可能な第2の試薬容器保管部と、
前記第2の試薬容器保管部に保管されている試薬容器の中から選択された試薬容器を前記第1の試薬容器保管部に移送可能な試薬容器移送機構と、
を備えた自動分析装置であって、
前記試薬容器移送機構が前記第2の試薬容器保管部から前記第1の試薬容器保管部へと試薬容器を移送するにあたって、有効な検量線結果が既にある試薬を優先して移送するように制御する制御手段を備え、
前記制御手段は、有効な検量線結果が既にある試薬が複数ある場合、それら試薬の有効期限に基づいて優先して移送する試薬を選択することを特徴とする自動分析装置。
A first reagent container storage unit capable of storing a plurality of reagent containers;
A reagent dispensing mechanism for dispensing a reagent from a reagent container stored in the first reagent container storage;
A second reagent container storage unit capable of storing a plurality of reagent containers;
A reagent container transfer mechanism capable of transferring a reagent container selected from among the reagent containers stored in the second reagent container storage unit to the first reagent container storage unit;
An automatic analyzer equipped with
When the reagent container transfer mechanism transfers a reagent container from the second reagent container storage unit to the first reagent container storage unit, control is performed so that a reagent having an effective calibration curve result is transferred with priority. Control means to
The control means, when there are a plurality of reagents already having an effective calibration curve result, selects a reagent to be preferentially transferred based on the expiration date of those reagents.
請求項1記載の自動分析装置において、
前記第1の試薬容器保管部の試薬容器が置かれていない空きポジションの有無をチェックする空きポジションチェック機構を備え、
前記空きポジションチェック機構により検出された空きポジションに、優先して移送される試薬の試薬容器を前記試薬容器移送機構を用いて移送し、更に、前記空きポジションチェック機構により検出された次の空きポジションに、次に優先して移送される試薬の試薬容器を前記試薬容器移送機構を用いて移送し、前記第1の試薬容器保管部に試薬容器を載置することを特徴とする自動分析装置。
The automatic analyzer according to claim 1, wherein
An empty position check mechanism for checking whether there is an empty position in which the reagent container of the first reagent container storage unit is not placed;
The reagent container of the reagent transferred with priority to the empty position detected by the empty position check mechanism is transferred using the reagent container transfer mechanism, and further, the next empty position detected by the empty position check mechanism. The reagent container of the reagent that is transported next is transported using the reagent container transport mechanism, and the reagent container is placed on the first reagent container storage unit.
請求項2記載の自動分析装置において、
前記空きポジションチェック機構が前記第1の試薬容器保管部に空きポジションが無いことを検出した場合、
優先順位の最も高い試薬容器を前記第2の試薬容器保管部に待機させ、
前記空きポジションチェック機構が前記第1の試薬容器保管部に空きポジションが発生したことを検出次第、前記優先順位の最も高い試薬容器を前記試薬容器を前記試薬容器移送機構を用いて前記第1の試薬容器保管部に移送することを特徴とする自動分析装置。
The automatic analyzer according to claim 2,
When the empty position check mechanism detects that there is no empty position in the first reagent container storage unit,
Causing the second reagent container storage unit to wait for the reagent container having the highest priority,
As soon as the empty position check mechanism detects that an empty position has occurred in the first reagent container storage unit, the reagent container having the highest priority is transferred to the first container using the reagent container transfer mechanism. An automatic analyzer characterized by being transferred to a reagent container storage unit.
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