JP5177341B2 - Folded plate and its fixing frame and ceiling bracket - Google Patents

Folded plate and its fixing frame and ceiling bracket Download PDF

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JP5177341B2
JP5177341B2 JP2005380955A JP2005380955A JP5177341B2 JP 5177341 B2 JP5177341 B2 JP 5177341B2 JP 2005380955 A JP2005380955 A JP 2005380955A JP 2005380955 A JP2005380955 A JP 2005380955A JP 5177341 B2 JP5177341 B2 JP 5177341B2
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folded plate
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隆 後藤
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この発明は、屋根葺用材で折曲加工した鋼板片からなる所謂折板(以下「折板」という。)とその固定用金具(以下「フレーム」という。)及び天井材の吊り金具に関する。さらに詳しくは、馳締もボルト・ナットをも用いないで且つ、上方から押し込むだけのいわゆるワンタッチ方式で固定ができる折板と、この折板の固定に使用するフレーム及びこの折板で葺いた屋根の梁等のない個所でも配置・固定できる天井材の吊り金具に関する。  The present invention relates to a so-called folded plate (hereinafter referred to as “folded plate”) made of a steel plate piece bent with a roofing material, a fixing bracket (hereinafter referred to as “frame”), and a ceiling bracket. More specifically, a folded plate that can be fixed by a so-called one-touch method that does not use bolting or bolts and nuts and is only pushed in from above, a frame that is used to fix the folded plate, and a roof that is covered with the folded plate It relates to a ceiling bracket that can be placed and fixed even in places where there are no beams.

この折板を複数枚継ぎ合わせて使用すると、いわゆる山部と谷部が交互に連続して形成されて、所望の大きさの山部と谷部のある屋根が葺けるものである。  When a plurality of folded plates are used together, so-called peaks and valleys are formed alternately and continuously, and a roof with peaks and valleys of a desired size can be made.

従来、工場、倉庫及び体育館等の大型建築物の屋根は、長尺の鋼板を折曲加工した折板を、複数枚継ぎ合わせて、屋根が葺かれる。これらは、折板同士の継ぎ合わせに、馳部を設け、馳組みを使用したものが多く見られる。  Conventionally, roofs of large buildings such as factories, warehouses, and gymnasiums are made by joining a plurality of folded plates obtained by bending long steel plates. Many of these are provided with a collar for joining the folded plates and using a braid.

また、折板の固定は、梁上にあらかじめ配置したタイトフレーム(固定枠)にボルト・ナットを使用して、これを固定するものが主流をなしていた。  Also, fixing of folded plates has been mainly performed by fixing bolts and nuts to a tight frame (fixed frame) arranged in advance on the beam.

例えば、両側面を重合させつつ山形部を形成する金属折板で、作業者の荷重、或いは積雪の荷重に耐える構造のものが知られている(特許文献1参照)。  For example, a metal folded plate that forms a chevron while superimposing both side surfaces and has a structure that can withstand the load of an operator or a load of snow (see Patent Document 1).

さらに、施工に専用の支持フレームを必要としない金属折板の提案がなされている(特許文献2参照)。
特開平7−11742号 特開2000−192614号 前記の特許文献1及び2は、本願発明の構成及び効果とは、全く異なるものである。
Furthermore, the proposal of the metal folding plate which does not require a support frame only for construction is made (refer patent document 2).
JP 7-11742 A JP 2000-192614 A Patent Documents 1 and 2 are completely different from the configuration and effects of the present invention.

広い屋根を鋼板で葺く場合、鋼板の生産上の制約等から、継ぎ目ができることが避けられない。そこで、コイル等の鋼板を種々に折曲加工して折板とし、これを継ぎ合わせる方法が広く行われている。  When rolling a wide roof with a steel plate, it is inevitable that a seam is formed due to restrictions in the production of the steel plate. Therefore, a method is widely used in which a steel plate such as a coil is bent in various ways to form a folded plate, which are joined together.

その内、折板の継ぎ合わせ手段として、折板に馳部を設けたものが広く採用されている。しかし乍ら、この方式では馳部に、施工後塵や埃が侵入し、降雨の際に、いわゆるストロー現象が発生し、屋根裏に雨水が侵入する事故等が不可避的に発生していた。  Among them, as a folded plate joining means, a folded plate provided with a flange is widely adopted. However, in this method, dust or dust enters the heel after construction, and a so-called straw phenomenon occurs during rainfall, and an accident such as rainwater entering the attic inevitably occurs.

また、従来提案されている折板では、折板とフレームとの固定に、ボルトを用いる方法が採用され、これの固定作業に多くの時間を要している。
さらに、前記折板の継ぎ合わせに馳部を設けたものは、折板の固定に馳部のカシメ作業を必要とする。
Moreover, in the conventionally proposed folded plate, a method using a bolt is adopted for fixing the folded plate and the frame, and much time is required for the fixing work.
Furthermore, what provided the collar part in the joining of the said folded plate requires the crimping operation | work of a collar part for fixation of a folded plate.

即ち、折板を組合わせた後、馳部を仮締め機で仮締めし、次いで、本締機(電動式シーマ)で本締めをする。このカシメに作業に多大の労力と時間とを要し、全体として、施工時間の短縮が難しかった。  That is, after the folded plates are combined, the collar portion is temporarily tightened with a temporary tightening machine, and then finally tightened with a final tightening machine (electric seamer). This caulking required a lot of labor and time for the work, and it was difficult to shorten the construction time as a whole.

また、長尺の折板では、成形の際の成形ミスに起因するカシメの不具合や、カシメ作業による折板の防錆塗膜の損傷事故を発生させる等の問題点があった。  In addition, the long folded plate has problems such as a caulking defect due to a molding error during molding and a damage accident of the rust preventive coating film of the folded plate due to the caulking operation.

さらに、折板を穿通するボルト孔及び塗膜の損傷は、折板に、早期の発錆を招く原因となり、延いては屋根の耐久性を損なう等の問題点があった。  Further, the bolt holes penetrating the folded plate and the damage to the coating film cause the rusting of the folded plate at an early stage, resulting in problems such as impairing the durability of the roof.

また、従来の構造の折板は、梁のない箇所への天井材の吊り金具の取付けに、馳部のカシメ箇所を利用する方式である。
即ち、カシメ作業の際、同時に吊り金具の端部をカシメ箇所に挟み、吊り金具を挟持させ、吊子を垂下する方式が広く採用されていた。前記方式は、馳部のカシメ箇所に、吊り金具の一端を、単に挟持しただけものであって、堅固に固定されたものではなかった。
Moreover, the folded plate of the conventional structure is a system which uses the caulking part of a collar part for the attachment of the ceiling bracket of the ceiling material to the part without a beam.
That is, at the time of caulking work, a method has been widely adopted in which the end of the hanging metal fitting is simultaneously sandwiched between the caulking locations, the hanging metal fitting is held, and the hanging element is suspended. In the above method, one end of the hanging metal fitting is simply clamped at the crimped portion of the collar portion, and it is not firmly fixed.

また、この方式は、カシメの際、カシメ箇所に吊り金具の端部を挟むので、段差が生じ、この段差が障害となり、本締機(電動シーマ)の脱落事故が生じて、カシメの不具合の発生原因となり、また、多くの手間が掛かり、作業時間を増加させる要因となっていた。  Also, with this method, the end of the hanging bracket is pinched at the caulking location when caulking, resulting in a step, and this step becomes an obstacle, causing the locking machine (electric seamer) to fall off and causing the caulking failure. This is a cause of occurrence, and a lot of time and effort, which increases the working time.

さらに、前記の固定方法は、カシメの挟む弱い保持力(挟持状態)を利用したので、もともと固定力が弱く、地震、台風又は強風等、折板及び吊り下げた天井に強い負荷が掛かった場合、固定した吊り金具のずれ、脱落等の事故が少なからず発生していた。  Furthermore, since the above-mentioned fixing method uses a weak holding force (holding state) sandwiched by caulking, the fixing force is originally weak, and a strong load is applied to the folded plate and the suspended ceiling such as an earthquake, typhoon or strong wind. There were not a few accidents such as slipping and dropping off of fixed brackets.

そこで、発明者は、前記の諸問題点の解決のため、鋭意研究した結果、下記手段により、カシメ作業及びボルト・ナットの使用を省略でき、また、施工が容易であり、且つ、雨水の天井への浸入を完全に阻止でき、維持管理に手間の要らない折板を完成し、前記諸課題を解決した。  Accordingly, as a result of intensive research to solve the above-mentioned problems, the inventor can omit the caulking work and the use of bolts and nuts by the following means, and the construction is easy and the ceiling of rainwater The folded plate that can completely prevent the intrusion into the machine and does not require maintenance is completed, and the above problems are solved.

この発明の折板は、一枚の長尺鋼板を折曲加工したものであり、また、その継ぎ合わせにカシメ作業及び折板に対するボルト・ナット等による固定手段が不要の構造で、且つ折板を継ぎ合わせた場合、屋根の表面に鋼板の切断面(防錆加工等がされてない)を露出させない構成としたので、雨水の浸入を完全に防止すると共に、早期の発錆を防止できる構成にした。  The folded plate of the present invention is obtained by bending a single long steel plate, and has a structure that does not require caulking work and fixing means such as bolts and nuts for the folded plate for joining, and the folded plate When the seams are joined together, the cut surface of the steel sheet (not rust-proofed) is not exposed on the surface of the roof, so it is possible to completely prevent rainwater from entering and prevent early rusting. I made it.

即ち、折板の継ぎ合わせは、折板の山部を形成する傾斜壁面に設けたV字形受溝に、継ぎ合わせる折板に設けてある挿入片を挿入して、継ぎ合わせる構造である。  That is, the joining of the folded plates is a structure in which the inserted pieces provided on the folded plates to be joined are inserted into the V-shaped receiving grooves provided on the inclined wall surfaces forming the ridges of the folded plates.

また、折板を継ぎ合わせる為のV字形受溝が傾斜壁面に形成され、且つ、V字形受溝の口部が、山部の傾斜壁に開口した構造だから、荒天時に該V字形受溝に一時的に雨水が浸入したとしても、雨が止むと、この雨水は、該侵入溝が傾斜しているため、速やかに自然落下し、溝外へ排水されるので、雨水が長時間折板に接触した状態は生じない。  In addition, since the V-shaped receiving groove for joining the folded plates is formed on the inclined wall surface, and the mouth of the V-shaped receiving groove is open to the inclined wall of the mountain portion, the V-shaped receiving groove is temporarily placed in the V-shaped receiving groove during stormy weather. Even if rainwater enters the rainwater, if the rain stops, the rainwater will naturally fall quickly and drain out of the groove because the intrusion groove is inclined. A state does not arise.

折板の継ぎ合わせ作業において、折板の早期発錆の原因となる折板の防錆用被膜を損傷する機会の多いシーマ掛け作業を不要な構造とした。  In the joining work of the folded plates, the seam-hanging work, which often damages the rust-preventing coating on the folded plates, which causes early rusting of the folded plates, is made unnecessary.

また、この発明の折板の折曲加工は、従来の成形機が使用でき、成形機の成形ローラーの交換だけで済み、折板の製造コストを大幅に上昇させない。  The folding plate of the present invention can be bent using a conventional molding machine, and only the molding roller of the molding machine needs to be replaced, and the manufacturing cost of the folded plate is not significantly increased.

また、他の発明の折板の固定用金具のフレームは、この発明の折板の固定に使用する専用固定金具であって、この両者を使用して、新たな構造の折板を提供することができた。  The frame of the folding plate fixing bracket of another invention is a dedicated fixing bracket used for fixing the folded plate of the present invention, and both are used to provide a folded plate having a new structure. I was able to.

さらに他の発明の天井材の吊り金具は、この発明の折板の独自の構造を利用し、梁等の無い箇所でも、任意にこれの取付けを可能にし、且つ十分な強度を備えた安全性の高い天井材の吊り金具である。  Further, the ceiling bracket for the ceiling material according to another invention utilizes the unique structure of the folded plate according to the present invention, and can be arbitrarily attached even in a place without a beam, etc., and has sufficient strength. This is a high ceiling material hanging bracket.

即ち、鋼板製の屋根葺き用材であって、これを継ぎ合わせると山部、谷部が交互に連続的に形成できる折板において、
鋼板の長手方向に谷部を設け、該谷部の両縁端の折線を介してそれぞれ谷折りにして、外側上方向へ右下段傾斜壁面及び左下段傾斜壁面をそれぞれ連設し、前記両傾斜壁面の上縁端の折線を介して、左右の傾斜壁面に開口したV字形受溝を対向してそれぞれ前記山部を形成する左右の傾斜壁面の略中央に連設し且つ、前記左右のV字形受溝の深さを、折板を継ぎ合わせた場合に形成される山部の左右のV字形受溝の下壁面口縁端の間の水平距離の1/4の長さに達する深さに夫々をして、
前記両V字形受溝の上側溝口縁端の折線を介して、山折りし、前記右下段傾斜壁面及び左下段傾斜壁面と同じ傾斜角度にすると共に、壁面を谷部側へそれぞれ僅かに水平移動して左右の下段傾斜壁面よりも突出させた右上段傾斜壁面及び左上段傾斜壁面をそれぞれ連設し、該左上段傾斜壁面の高さを、前記右上段傾斜壁面に前記左上段傾斜壁面が上から嵌装着できる分だけ高くし、前記右上段傾斜壁面及び左上段傾斜壁面の各上縁端の折線を介して、山折りして、それぞれ水平の頂部を連設し、該左頂部の幅は、該右頂部の幅よりやや広くし、該両頂部の外側縁端の折線を介して、山折にして、下方外側に傾斜した右外側傾斜壁面及び左外側傾斜壁面を連設し、前記右外側傾斜壁面の下縁端部を外側に折返して、折返しを形成し、前記左外側傾斜壁面の下縁端の折線を介して、山折りにし、水平の挿入片を連設し、前記挿入片の右縁端を上側に折返して、折返しを形成し、耐漏水性及び耐風圧性に優れたことを特徴とする請求項1記載の折板である。
That is, a roofing material made of a steel plate, and when folded together, a folded plate in which peaks and valleys can be formed alternately and continuously,
A trough is provided in the longitudinal direction of the steel plate, and each trough is folded via a fold line at both edges of the trough, and the lower right inclined wall and the lower left inclined wall are connected to the outer upper direction, respectively. The V-shaped receiving grooves opened to the left and right inclined wall surfaces are opposed to each other through the folding line at the upper edge of the wall surface, and are connected to substantially the center of the left and right inclined wall surfaces forming the peak portions, respectively, and the left and right V The depth of the letter-shaped receiving groove reaches a length that is 1/4 of the horizontal distance between the lower wall edge of the lower wall surface of the left and right V-shaped receiving grooves of the crest formed when the folded plates are joined together To each
Fold the mountain via the fold line at the edge of the upper groove opening of both V-shaped receiving grooves to make the same inclination angle as the lower right slope wall and the lower left slope wall, and move the wall slightly horizontally to the valley side. The upper right slope wall and the upper left slope wall projecting from the left and right lower slope walls are connected in series, and the height of the upper left slope wall is set so that the upper left slope wall is above the upper right slope wall. From the fold line at the upper edge of each of the upper right slope wall and the upper left slope wall, fold the mountain, and connect the horizontal tops to each other, and the width of the left top is The right outer slope wall and the left outer slope wall are connected to each other in a mountain-folded manner through a fold line at the outer edge of the both tops, and the right outer slope wall and the left outer slope wall surface are connected continuously. The lower edge of the inclined wall is folded outward to form a fold, and the left outer Via fold lines underneath the edge of the oblique wall, the mountain fold, consecutively provided a horizontal insert, the right edge of the insert is folded upward to form a folded, the leakproof aqueous and resistance to wind pressure resistance The folded plate according to claim 1, which is excellent .

また、フレームの発明は、請求項1記載の折板で形成される山部の内部に装着して折板を固定するフレームであって、長方形の鋼板の中央部を平坦部とし、その両側を末広がりに折曲して脚とし、前記各脚下部に外側に水平に延びる固定足を設けると共に、前記平坦部の略全長に横長のボルト孔を設けた下部フレームと、長方形の鋼板の中央部に凹陥部を設け、両側部を上押え片とした上板と、前記凹陥部の中心点に支柱を植設し、前記支柱の先端に、偏倚して水平に固定した頂板を設けると共に、前記凹陥部の支柱の両側に対称に一対のボルト孔を螺刻した上部フレームと、前記上部フレームと下部フレームとを螺着する二本のボルトとを備えた請求項1記載の折板を固定するフレームである。  Further, the invention of the frame is a frame for fixing the folded plate by being attached to the inside of the ridge formed by the folded plate according to claim 1, wherein the central portion of the rectangular steel plate is a flat portion, and both sides thereof are At the bottom of each leg, a fixed leg extending horizontally outward is provided at the lower part of each leg, and a lower frame provided with a laterally long bolt hole at substantially the entire length of the flat part, and a rectangular steel plate A concave plate is provided, and an upper plate having upper side pieces on both sides, a support column is implanted at the center of the concave portion, and a top plate that is biased and fixed horizontally is provided at the tip of the support column. 2. A frame for fixing a folded plate according to claim 1, further comprising: an upper frame in which a pair of bolt holes are threaded symmetrically on both sides of the support column; and two bolts for screwing the upper frame and the lower frame together. It is.

請求項1記載の折板に装着固定する天井材の吊り金具であって、中央部に凹陥部を設け、前記凹陥部の両側を押え板とし、中心点に雌螺子孔を螺刻すると共に、下板に対向する面側の両側先端部が、片刃の刃物の如く薄くなるように、前記面側角部をそれぞれ斜めに削いだ形状にした略長方形の上板と、左右の両端部に下方からボルトを螺入する雌螺子孔を螺刻し、中心点に雌螺子孔を螺刻する共に、上板に対向する面側の両側先端部が、片刃の刃物の如く薄くなるように、前記面側角部をそれぞれ斜めに削いだ形状にした長方形の下板と、金属棒の全長にねじ山を螺刻し長ナット下部に螺着する全螺子棒と、前記上下に重ねた上板及び下板の中心点を上方から連穿して、且つ前記下板裏面に配した長ナットの上部に螺合して、上板及び下板とを羅着するボルトと、前記下板の両端部にそれぞれ螺刻した雌螺子に下板の裏面から上方向に螺合し上昇する左右の二本のボルトとを備えた請求項1記載の折板屋根に装着固定する天井材の吊り金具であり、さらに、請求項4記載の折板に装着固定する天井材の吊り金具であって、上板の凹陥部裏面と、下板とをあらかじめ、重ねて固定してあることを特徴とする請求項4記載の折板屋根に装着固定する天井材の吊り金具である。  A ceiling bracket for mounting and fixing to the folded plate according to claim 1, wherein a concave portion is provided at a central portion, both sides of the concave portion are used as a holding plate, and a female screw hole is threaded at a center point. A substantially rectangular upper plate in which the side corners on the surface facing the lower plate are thinned like a single-edged blade, and each corner on the surface is slanted, and below both left and right ends. The female screw hole into which the bolt is screwed from is screwed, the female screw hole is screwed at the center point, and both the front end portions on the surface side facing the upper plate are thinned like a single-edged blade. A rectangular lower plate having a shape in which the surface side corners are cut obliquely, a whole screw rod that is screwed into the entire length of the metal rod and screwed to the lower portion of the long nut, and an upper plate that is stacked above and below The center point of the lower plate is continuously drilled from above, and is screwed onto the upper part of the long nut disposed on the lower surface of the lower plate, so that the upper plate and the lower plate 2. The folding device according to claim 1, further comprising: a bolt for attaching the left and right bolts; and two left and right bolts that are screwed upward from the back surface of the lower plate to female screws respectively screwed at both ends of the lower plate. It is a ceiling metal hanging bracket to be fixed to the plate roof, and further is a ceiling metal hanging bracket to be fixed to the folded plate according to claim 4, wherein the recessed plate back surface of the upper plate and the lower plate in advance, The hanging bracket for a ceiling material to be mounted and fixed to the folded plate roof according to claim 4, wherein the ceiling member is fixed by being overlapped.

この発明の折板の継ぎ合わせは、他の発明である折板の固定用金具のフレームを使用して、馳締やボルト・ナット等の固定手段を用いず、セットした折板を上方から強く押し込む、いわゆるワンタッチ方式で折板の固定作業ができ、作業内容が簡略化され、作業性を著しく向上させた。The folded plates of the present invention are joined together by using the folded plate fixing metal frame according to another invention, and firmly fixing the set folded plates from above without using fastening means such as tightening or bolts / nuts. The so-called one-touch push-in method can be used to fix the folded plate, simplifying the work content and significantly improving workability.

この折板は、馳部を設けない構造だから、シーマ掛けする必要がなく、且つ、馳部への雨水、埃や塵の侵入がないから、毛細管現象による屋根裏への浸水がなく、また、長期間続く雨天でも、雨漏りが発生しない。  Since this folded plate is not provided with a saddle, there is no need to apply a seam, and there is no rainwater, dust or dust intrusion into the saddle, so there is no inundation into the attic due to capillarity. Even if it rains for a long period of time, there will be no leakage.

また、この発明の折板を使用すれば、また、折板の固定に際し、折板自体にボルト・ナット、螺子釘等を使用しないから、ボルト孔等からの雨漏り又は折板の早期の発錆及び腐食を防止し、屋根の寿命を延ばすことができる。  In addition, if the folded plate of the present invention is used, and when the folded plate is fixed, bolts, nuts, screw nails, etc. are not used for the folded plate itself. And prevent corrosion and prolong the life of the roof.

さらに、この折板を継ぎ合わせた屋根は、継ぎ合わせ個所を山部の側面に設けてあるので、全体として水密性が極めて高く、台風又は豪雨の際、雨水等の横からの吹き込みがあっても、雨漏りを完全に防止することができ、漏水の心配がない。  Furthermore, since the roof where the folded plates are joined is provided with seams at the side of the mountain, the watertightness is extremely high as a whole, and in the event of a typhoon or heavy rain, there is blowing from the side such as rainwater. However, it can completely prevent rain leakage and there is no worry of water leakage.

また、保守の手間が殆ど掛からず、維持管理費用が安く済み、経済的である。  Further, the maintenance work is hardly required, the maintenance cost is low, and it is economical.

また、施工作業のうち、多くの部分で専門的技術・知識を必要とせず、施工を指揮監督する専門家が少なくて済み、労務費の節減等、施工コストを低減できる。  In addition, many parts of the construction work do not require specialized technology and knowledge, and there are few specialists who supervise and supervise the construction, and the construction cost can be reduced by reducing labor costs.

この折板を使用して屋根を葺く場合に、作業環境により、右側から左側へ葺く場合と、左側から右側へと葺く場合とがあるが、この折板が左右非対称の形状をしているが、この上部フレームも左右非対称であるから、このフレームを使用すれば、上部フレームの配置位置を左右逆転させることにより、何れの方向からでも自在に屋根が葺けて便利である。
また、フレームを上部フレームと下部フレームとに分離した構成としたので、折板の継ぎ合わせが長尺の折板の場合であっても、上部フレームの位置を左右に移動させることができるので、折板のフレームへの装着作業が、折板に過度の負担を掛けることなく、スムーズにできる効果がある。
Depending on the working environment, there are cases where the folded board is used from the right side to the left side and from the left side to the right side, but this folded board has an asymmetrical shape. However, since this upper frame is also asymmetrical, using this frame is convenient because the roof can be freely opened from any direction by reversing the position of the upper frame left and right.
In addition, since the frame is separated into an upper frame and a lower frame, the position of the upper frame can be moved left and right even when the folded plates are joined together in a long folded plate. There is an effect that the work of attaching the folded plate to the frame can be smoothly performed without imposing an excessive burden on the folded plate.

また、他の発明の天井材の吊り金具を使用すれば、梁の無い個所にも、任意に必要数の取付が可能であり、且つ十分な耐荷重力を持つ安全性の高い天井材の吊り金具が得られる。  In addition, if the ceiling bracket of the ceiling material according to another invention is used, it is possible to mount the required number of parts where there are no beams, and the ceiling bracket of the ceiling material with sufficient load resistance and high safety. Is obtained.

従来、工場、倉庫及び体育館等の大型建築物の屋根葺きは、長尺の金属板を加工した長尺の折板を多数継ぎ合わせて、所定面積の屋根を葺く。  Conventionally, roofing of large buildings such as factories, warehouses, and gymnasiums is performed by joining a large number of long folded plates obtained by processing a long metal plate to spread a roof of a predetermined area.

この発明の折板は、あらかじめ、各種の防錆処理済みの長尺の鋼板を、専用の成形機で、折曲加工して一貫生産する。  The folded plate of the present invention is produced in an integrated manner by bending a long steel plate that has been subjected to various rust prevention treatments in advance with a dedicated molding machine.

また、折板の搬送中の損傷事故を防止し、且つ搬送コストを節約のため、専用の成形機を施工現場の地上に設置して、折板を連続的に生産し、これを即使用する方式を採ることもできる。  Also, in order to prevent damage accidents during the transport of folded plates and save transportation costs, a dedicated molding machine is installed on the ground of the construction site to produce the folded plates continuously and use them immediately. A method can also be adopted.

また、更に作業速度の向上のため、施工現場に隣接して設けたステージに、専用の成形機を屋根の高さにまで引き上げ、これで連続的に折板を成形加工し、これを即施工に使用する方式を採ることもできる。  In order to further improve the work speed, a dedicated molding machine is pulled up to the height of the roof on the stage adjacent to the construction site, and the folded plate is continuously formed and processed immediately. It is also possible to adopt the method used for

この発明に使用する鋼板素材は、いわゆるカラー鋼板等である。例えば、カラー亜鉛鉄板、塩ビ鋼板、アルミメッキ鋼板、カラーステンレス板、フッ素樹脂鋼板、ガルバリュウム鋼板、耐候用アルスター鋼板、その他、折曲加工が可能な各種鋼板が使用できる。  The steel plate material used in this invention is a so-called color steel plate. For example, a color zinc iron plate, a vinyl chloride steel plate, an aluminized steel plate, a color stainless steel plate, a fluororesin steel plate, a gallium steel plate, a weatherproof Alster steel plate, and other various steel plates that can be bent can be used.

鋼板は、板厚0.6mm〜1.00mmのものが使用できる。差し渡す梁間の長さ及びその用途に応じ、適宜選択できる。好ましくは、0.6mm〜0.8mmのものが、折曲成形加工し易くかつ、折板の取扱及び継ぎ合わせ作業がし易い。  A steel plate having a thickness of 0.6 mm to 1.00 mm can be used. It can be appropriately selected according to the length between beams to be passed and its application. Preferably, the one with a thickness of 0.6 mm to 0.8 mm is easy to bend and to handle and join the folded plates easily.

次に、この発明の折板の構造について説明する。  Next, the structure of the folded plate of the present invention will be described.

この発明の折板は、専用の成形機で、長尺の一枚の鋼板を、そのまま折曲加工し、成形する。従って、折板には、切断、欠切、溶接及び切除等の個所は、一切設けてない。  The folded plate of the present invention is formed by bending a long sheet of steel as it is with a dedicated molding machine. Therefore, the folded plate is not provided with any parts such as cutting, notching, welding, and excision.

鋼板の長手方向に所定幅の谷部(底部)を設け、谷部の両縁端の折線を介して、谷折りにして、それぞれ斜め上方外側方向に傾斜した右下段傾斜壁面及び左下段傾斜壁面を対向して連設し、その前記各傾斜壁面の上縁端の折目を介して、山折りにして、両壁面に開口部を設けた、前記壁面の裏側に突出した状態のV字形受溝をそれぞれ連設し、前記V字形受溝の各上口縁端部の折線を介して、山折りにし、右上段傾斜壁面及び左上段傾斜壁面をそれぞれ連接し、該両傾斜壁面の傾斜角度は、右下段傾斜壁面及び左下段傾斜壁面と同じ傾斜角度にし、且つ該両傾斜壁面は、水平に谷部方向に僅かに突出した構成にする。  A lower right inclined wall and a lower left inclined wall are provided with a valley (bottom) of a predetermined width in the longitudinal direction of the steel sheet, and are valley-folded via folding lines at both edges of the valley, and inclined obliquely upward and outward. V-shaped receivers in a state of projecting on the back side of the wall surface, which are mountain-folded through the folds at the upper edge of each inclined wall surface and provided with openings on both wall surfaces. Grooves are connected to each other, mountain folds are made through the fold lines at the upper edge portions of the V-shaped receiving grooves, and the upper right inclined wall and the upper left inclined wall are connected to each other. Have the same inclination angle as that of the lower right inclined wall and the lower left inclined wall, and both inclined walls protrude slightly in the direction of the valley horizontally.

前記左右の両上段傾斜壁面を、両下段傾斜壁面と同じ傾斜角度にすると共に、両下段傾斜壁面よりもそれぞれ谷部方向へ傾斜壁面全体が、水平移動し若干突出した状態に形成するこの構造は、折板同士を継ぎ合わせを行うため必要不可欠な構造である。  The left and right upper inclined wall surfaces have the same angle of inclination as the lower inclined wall surfaces, and the entire inclined wall surface horizontally moves in the direction of the valley portion from both lower inclined wall surfaces so as to protrude slightly. This is an indispensable structure for joining the folded plates together.

前記右上段傾斜斜面及び左上段傾斜壁面の各上縁端の折線を介して、山折りにして、外側方向に水平の頂部をそれぞれ連設する。前記V字形受溝は、左右の両傾斜壁面の幅の略中間位置に設けてある。  A horizontal top is continuously provided in the outer direction through a fold line through a fold line at each upper edge of the upper right slope and the upper left slope wall. The V-shaped receiving groove is provided at a substantially intermediate position between the widths of the left and right inclined wall surfaces.

次いで、前記両頂部の外側縁端の折線を介して、山折にし、斜め下外側方向に右外側傾斜壁面及び左外側傾斜壁面をそれぞれ連設し、前記右外側傾斜壁面の下縁端の折線を介して、谷折りにし、外側に折返して折返しとする。  Next, a mountain fold is made through the fold lines at the outer edge edges of the two top portions, and the right outer inclined wall surface and the left outer inclined wall surface are connected in a diagonally lower outer direction, and the fold line at the lower edge edge of the right outer inclined wall surface is formed. Through the valley and then folded back to the outside.

次いで、左外側傾斜壁面の下縁端の折線を介して、山折りにし、水平に挿入片を連設し、該挿入片の右縁端の折線を介して、上側に折返して折返しとする。  Next, a mountain fold is made through a fold line at the lower edge of the left outer inclined wall surface, an insertion piece is horizontally arranged, and a fold is made by folding back upward through a fold line at the right edge of the insertion piece.

また、左右の頂部の幅は、左頂部の幅が右頂部の幅よりも、やや広く形成してある。
この構造は、折板同士を継ぎ合わせの操作のため必要な構造である。
Moreover, the width | variety of the right-and-left top part is formed a little wider than the width | variety of the left top part than the width | variety of a right top part.
This structure is necessary for the operation of joining the folded plates together.

継ぎ合わせた折板がV字形受溝からの脱落を、さらにし難くする為、折板を継ぎ合わせた個所、即ち、V字形受溝に挿入片を挿入した箇所に、以下の挿入片の脱落防止手段を設けることもできる。  In order to make it more difficult for the joined folded plates to fall out of the V-shaped receiving groove, the following inserted pieces are removed at the place where the folded plates are joined, that is, where the inserted piece is inserted into the V-shaped receiving groove. Prevention means can also be provided.

折板の継ぎ合わせは、V字形受溝の溝底付近の狭まった箇所に、狭まった箇所を押し拡げて挿入片を押し込んだ状態で行われるから、V字形受溝の溝底では、挿入片がV字形受溝の狭まった溝底付近に両溝側壁によって挟みつけられた状態で挿入され、固定されている。  The folded plate is joined in a state where the narrowed portion is expanded and pushed into the narrowed portion near the bottom of the V-shaped receiving groove, so that the insertion piece is inserted at the bottom of the V-shaped receiving groove. Is inserted and fixed near the bottom of the narrow groove of the V-shaped receiving groove with both side walls sandwiched.

前記のV字形受溝と挿入片との前記の状態を利用して、両V字形受溝の溝底付近と、挿入片のこれに対応する位置に、夫々突条を設け、V字形受溝に挿入片が挿入され固定された状態となった場合、これが相互に掛止できるようにする。  By utilizing the above-described state of the V-shaped receiving groove and the insertion piece, protrusions are provided in the vicinity of the groove bottoms of both V-shaped receiving grooves and at positions corresponding to the insertion piece, respectively. When the inserted piece is inserted into the fixed state, it can be locked to each other.

即ち、左右の両V字形受溝の溝底付近の下側溝側壁に、溝内側方向に上向きに設けた突条と、挿入片先端部付近に前記溝内の突条と対応する位置に下向き設けた突条とが、押し付けられて相互に密着して噛み合い、突条同士が掛止されるから、挿入片がV字形受溝から容易に脱落し難くなる。  That is, on the lower groove side wall near the groove bottom of both the left and right V-shaped receiving grooves, a ridge provided upward in the groove inner direction, and provided downward at a position corresponding to the ridge in the groove near the tip of the insertion piece. Since the protruding ridges are pressed and closely contact each other and engage with each other and the protruding ridges are hooked, the insertion piece is not easily detached from the V-shaped receiving groove.

この掛止する突条の形状は、その断面形状が半円球又は三角状の凸条同士であるが、掛止して脱落を防止できる形状であれば、その他の形状であっても良い。  The shape of the projecting ridge to be hooked is a convex shape having a semicircular or triangular shape in cross section, but may be any other shape as long as it can be hooked and prevented from falling off.

さらに、前記の突条に代えて、凸条とこれに嵌合する凹条をそれぞれに対応する位置に設けて、凸条が凹条に嵌合するようにして、脱落防止手段とすることもできる。  Further, in place of the above-mentioned protrusions, protrusions and recesses fitted to the protrusions may be provided at positions corresponding to the protrusions, and the protrusions may be fitted into the recesses to serve as dropout prevention means. it can.

次に、この折板を固定するフレームについて、説明する。  Next, a frame for fixing the folded plate will be described.

先ず、この発明のフレームの構造を、説明する。  First, the structure of the frame of the present invention will be described.

この発明のフレームは、上部フレームと下部フレームとで構成され、折板の固定には、上部フレームと下部フレームとをボルト・ナットで螺着して使用する。  The frame of the present invention is composed of an upper frame and a lower frame, and is used by fixing the folded plate by screwing the upper frame and the lower frame with bolts and nuts.

このフレームは、折板で形成される山部の内部に収容できる寸法に、あらかじめ設計・製作したものを使用し、折板を継ぎ合わせた場合、折板で形成する山部の内部に当接して収納され、山部に密着した状態となる寸法にする。  This frame is designed and manufactured in advance to a size that can be accommodated inside the crest formed by folded plates. When the folded plates are joined together, the frame abuts the inside of the crest formed by the folded plates. The dimensions are such that they are stored in close contact with the mountain.

この発明のフレームは、この発明の折板の固定に使用するが、下部フレームを所定の個数山と谷が横に連続する形に横設成形して使用すると便利である。  The frame according to the present invention is used for fixing the folded plate according to the present invention. However, it is convenient to use the lower frame by horizontally forming the lower frame so that a predetermined number of peaks and valleys are laterally continuous.

このフレームは、使用する折板で形成される山部及び谷部の形状に合わせて、下部フレームを、あらかじめ所定個数を山と谷が連続的に横に並んだ状態に横設加工したものを、折板を差し渡す梁上に、対向して配置し、これを螺子等で固定して置く。  In this frame, a lower frame is preliminarily processed in a state in which a predetermined number of peaks and valleys are continuously arranged side by side in accordance with the shape of the peaks and valleys formed by the folded plates to be used. Then, they are placed facing each other on the beam passing the folded plate and fixed with screws or the like.

この梁等に固定した下部フレームに上部フレームを連結したフレームの上に、折板を被せて、折板をこのフレームに装着することにより、折板を継ぎ合わせると共に、折板の固定ができ、屋根が葺ける。  The folded frame is put on this frame by putting the folded plate on the frame that connects the upper frame to the lower frame fixed to this beam etc., and the folded plate can be joined together, and the folded plate can be fixed, The roof is open.

帯状の金属板を使用し、平坦且つ水平に中央部を残し平坦部とし、両側部を末広がり状の略山形に折曲して脚を形成し、前記脚の下端にそれぞれ外側に水平に伸ばした固定足を形成する。
前記平坦部の略全長に横長のボルト孔を設け、これを下部フレームとする。
Using a band-shaped metal plate, flat and horizontal, leaving the central part as a flat part, both sides are bent into a broad mountain shape, and legs are formed, and each leg is horizontally extended to the lower end. Form a fixed foot.
A horizontally long bolt hole is provided on the substantially entire length of the flat portion, and this is used as a lower frame.

下部フレームの折曲箇所は、角張ったもの又はやや丸みを帯びた形状の何れでも良い。  The bent portion of the lower frame may be either square or slightly rounded.

下部フレームの折曲角度は、折板を継ぎ合わせた際、形成される山部の左右の下段傾斜壁面と同じ角度にする。  The bending angle of the lower frame is set to the same angle as that of the lower inclined wall surfaces on the left and right sides of the ridge formed when the folded plates are joined together.

次に、前記下部フレームの平坦部の上に配置し、これと螺着して使用する上部フレームは、下部フレームと同じ幅の金属板で、中央部に外側に開いた略U字形に凹陥部を形成すると共に、前記凹陥部の両側を上押え片とする押え板である。  Next, the upper frame disposed on the flat portion of the lower frame and screwed to the lower frame is a metal plate having the same width as that of the lower frame, and has a substantially U-shaped recessed portion opened outward at the center portion. And a pressing plate having upper pressing pieces on both sides of the recessed portion.

次に、該押え板の前記凹陥部の中心点に支柱を植設し、その先端に頂板を水平に載置し、溶接して固定してある。
支柱を介して左右の凹陥部に、ボルトを螺着するボルト孔を対称位置にそれぞれ螺刻する。
Next, a support column is planted at the center point of the recessed portion of the press plate, and a top plate is horizontally placed at the tip, and is fixed by welding.
Bolt holes for screwing bolts are screwed into the left and right recesses through the support posts at symmetrical positions.

前記頂板の大きさは、折板により形成される山部内部の天井の形状に適合させ、当接する大きさとする。山部内側の構造に合わせて、支柱の右側部分が左側部分に比べて、その幅をやや狭くした頂板を、支柱頂部に偏倚した状態に固定してある。  The size of the top plate is adapted to match the shape of the ceiling inside the mountain portion formed by the folded plate, and is set to a size that makes contact. The top plate whose width is slightly narrower than the left side is fixed to the top of the column in a state of being biased to the top of the column in accordance with the structure inside the mountain.

押え板、支柱及び偏倚した状態の頂板とで構成されるこれを、上部フレームとする。  The upper frame is composed of a presser plate, a support column, and a biased top plate.

下部フレームと上部フレームとを分離し、これをボルト・ナットで螺着して使用する構造は、折板を使用して屋根を葺く場合に、作業環境により、右側から左側へ葺く場合と、左側から右側へと葺く場合とがあるが、この折板が左右非対称の形状をしていても、このフレームを使用すれば、上部フレームの配置する位置を左右逆転させることにより、何れの方向からでも屋根が葺ける利点がある。  The structure in which the lower frame and the upper frame are separated and screwed together with bolts and nuts is used when folding the roof using folded plates, depending on the working environment, from the right side to the left side. In some cases, the folded plate has a left-right asymmetric shape, but if this frame is used, any position can be reversed by reversing the position of the upper frame. There is an advantage that the roof can be opened from any direction.

下部フレームと上部フレームとをボルト・ナットで連結すると、下部フレームの左右の水平な平坦部と上部フレームの前記押え板の凹陥部の両端部の上押え片とで、略音叉状をした隙間が形成される。該隙間は、折板を継ぎ合わせた場合、形成される山部の内側に、左右から突出して形成される左右のV字形受溝を、該隙間に挿入する構造に形成する。  When the lower frame and the upper frame are connected with bolts and nuts, a substantially tuning fork-shaped gap is formed between the horizontal flat portions on the left and right of the lower frame and the upper presser pieces at both ends of the recessed portion of the presser plate of the upper frame. It is formed. When the folded plates are joined together, the gap is formed in a structure in which left and right V-shaped receiving grooves formed to protrude from the left and right sides are inserted into the gap.

フレームの全体の高さは、下部フレームの下端から上部フレームの頂板まで、折板で形成する山部の内部の谷部から頂部までとほぼ同じ高さとし、下部フレームの脚部の傾斜角度は、山部の左右の下段傾斜壁面と同じ角度とし、両下段傾斜壁面の裏側に当接して隙間なく密着するようにする。  The overall height of the frame is approximately the same height from the lower end of the lower frame to the top plate of the upper frame, from the valley to the top of the ridge formed by the folded plate, and the inclination angle of the legs of the lower frame is The angle is the same as that of the lower inclined wall surfaces on the left and right sides of the mountain, so that they are in close contact with the back sides of both lower inclined wall surfaces without gaps.

次に、この発明のフレームを使用して、折板を装着・固定する方法について説明する。  Next, a method for mounting and fixing the folded plate using the frame of the present invention will be described.

この折板とこのフレームとにより、折板自体には、ボルト・ナット、螺子、釘等の固定手段を一切使用せず、フレームへの折板の装着によって、簡便で、且つ良質な屋根葺き手段が提供できる。  With this folded plate and this frame, the folded plate itself does not use any fixing means such as bolts, nuts, screws, nails, etc., and it is simple and good quality roofing means by attaching the folded plate to the frame. Can be provided.

折板を右側から左側へ継ぎ合わせて行く場合について、説明する。
使用する折板の山部及び谷部に適合させた下部フレームを、所定の個数山と谷が横に連続する形に横設成形してあらかじめ用意し、これを対向する梁上に、それぞれ固定して置く。下部フレームの固定手段は適宜な方法でよい。さらに、下部フレームに、上部フレームをルーズにボルト・ナットで連結して置く。この固定したフレームの間に折板を差し渡して、折板を装着し継ぎ合わせて行く。
A case where the folded plates are joined from the right side to the left side will be described.
Prepare the lower frame that fits the crests and troughs of the folded plate to be used in advance by laterally shaping the specified number of crests and troughs horizontally, and fix them on the opposing beams. And put. The fixing means for the lower frame may be an appropriate method. Further, the upper frame is loosely connected to the lower frame with bolts and nuts. The folded plate is inserted between the fixed frames, and the folded plate is attached and joined together.

この発明の折板の継ぎ合わせは、一方向から順に折板を継ぎ合わせて行くだけの簡単な作業で、継ぎ合わせができる。  The folded plates according to the present invention can be joined by a simple operation of joining folded plates in order from one direction.

先ず、下部フレームの谷、山に合わせて、始点となる折板の位置を定め、先ず、始点となる下部フレームのボルト孔の中心位置に上部フレームをあらかじめ螺着・固定して置く。
次に、前記以外の始点の左側、即ち下流に位置する総ての上部フレームを、下部フレームにボルト・ナットで緩く螺合して連結して置き、上部フレームが、下部フレームに設けた横長のボルト穴を自由に左右に移動できる状態にして置く。この構成により、折板の固定位置の微調整が可能となり、隣接する折板同士をより適切な関係位置に固定し、折板に無用な力が掛かることを防止できる。
First, the position of the folded plate as the starting point is determined according to the valley and mountain of the lower frame, and first, the upper frame is screwed and fixed in advance at the center position of the bolt hole of the lower frame as the starting point.
Next, all the upper frames located on the left side of the starting point other than the above, that is, downstream, are loosely screwed and connected to the lower frame with bolts and nuts, and the upper frame is installed in the horizontally long shape provided on the lower frame. Place the bolt holes so that they can move freely from side to side. With this configuration, it is possible to finely adjust the fixing position of the folded plates, and it is possible to fix adjacent folded plates to a more appropriate relationship position and prevent unnecessary force from being applied to the folded plates.

2枚の折板の内、幅の狭い方の頂部をフレームの上に置き、次に幅の広い方の頂部が、幅の狭い方の頂部の上にかぶさる状態に配置して、継ぎ合わせを開始する。
この折板の継ぎ合わせは、折板自体が持つ、しなりと弾力性を巧みに利用した、継ぎ合わせ方法である。
Place the narrow top of the two folded plates on the frame, and then place the wide top over the narrow top, Start.
The joining of the folded plates is a joining method that skillfully utilizes the flexibility and elasticity of the folded plates themselves.

従って、この発明の折板のフレームへの固定には、折板自体には、折板をフレームへ固定するための螺子、釘又はボルト・ナット等の固定手段は一切使用する必要がない構造である。
単に折板同士の継ぎ合わせと、これのフレームへの装着とで固定ができ、屋根が葺ける。
Therefore, in order to fix the folded plate of the present invention to the frame, it is not necessary to use any fixing means such as screws, nails or bolts / nuts for fixing the folded plate to the frame. is there.
It can be fixed simply by joining the folded plates and attaching them to the frame, and the roof can be made.

その結果、折板にボルト孔又は螺子・釘穴等が生じないから、釘穴等からの水漏れ、当該個所からの早期の発錆が生じない。  As a result, there are no bolt holes, screws, nail holes, or the like in the folded plate, so that water leaks from the nail holes or the like and premature rusting from the portions does not occur.

また、釘穴等からの発錆又は劣化がないので、屋根の耐用年数が延長できる。
また、継ぎ合わせは、幅の広い方の頂部が、幅の狭い方の頂部の上に、かぶさる状態にして上側の折板を下方へ押し込めば、山部を形成できる構造にして、継ぎ合わせ作業を容易にした。
Moreover, since there is no rusting or deterioration from a nail hole etc., the useful life of a roof can be extended.
In addition, the seaming is a structure in which a peak can be formed by pressing the upper folded plate downward with the top of the wider side covering the top of the narrower side. Made it easier.

次に、2枚の折板で、頂部の幅が広い方で、上側となる折板を、頂部の幅が狭い幅の頂部に重ねた状態に配し、上側の折板を上方から下方に強く押し下げると、双方の折板が全体的に変形し、且つしなり、上側になった折板に設けてある挿入片が、下側になった折板に設けてあるV字形受溝内に挿入され、パチンと嵌合して、2枚の折板の継ぎ合わせが完了する。  Next, with the two folded plates, the folded plate on the upper side with the wider top portion is placed in a state where the folded top portion is stacked on the narrowed top portion, and the upper folded plate is moved downward from above. When pressed down strongly, both folded plates are deformed as a whole, and the inserted piece provided on the upper folded plate is inserted into the V-shaped receiving groove provided on the lower folded plate. Inserted and fitted with snapping, the joining of the two folded plates is completed.

この上側に被せた折板及び下側となった折板の両者は、上方向から力を加えられ、変形し、且つしなっても、前記挿入片がV字形受溝挿入された後、力を加えない状態に戻せば、折板は折曲加工を施してあるので、変形前の元の形状に、直ちに復帰する性質を持っている。  Both the folded plate placed on the upper side and the folded plate on the lower side are subjected to a force from above and deformed. Even if the inserted piece is inserted into the V-shaped receiving groove, If it returns to the state which does not add, since the folded board is bent, it has the property to return to the original shape before a deformation | transformation immediately.

この折板は、薄い鋼板の板厚0.6mm〜1.00mmを、谷折り及び山折りに折曲加工したものであるから、折板自体は全体として、かなりのしなりがあって、多少の曲げ変形に対して耐えられる弾力性を有しているから、前記のしなりや変形を利用し、前記の操作で、折板の継ぎ合わせ作業が容易にできる構造である。  Since this folded plate is obtained by bending a thin steel plate having a thickness of 0.6 mm to 1.00 mm into a valley fold and a mountain fold, the folded plate itself has a considerable bend as a whole. Since it has elasticity that can withstand bending deformation, it is a structure that makes it easy to join folded plates by the above-described operation using the bending and deformation described above.

また、始点となるフレーム以外の下流に位置する総ての上部フレームは、下部フレームに設けられた横長のボルト孔を左右に自在に移動できる状態でルーズに連結してあるから、上部フレームの位置は、折板を継ぎ合わせる際、折板により形成される山部の位置により、その上部フレームが固定されるべき位置が、自然に規定され、その規定された位置に、山部を形成する折板に押されて移動する。そこで正しい位置に移動したものはそのまま、又は正しい位置に移動していない場合には、その位置を移動して調節した後、これを螺着・固定すれば良いこととなる。  In addition, all the upper frames located downstream other than the starting frame are loosely connected in a state where the horizontally long bolt holes provided in the lower frame can be freely moved left and right. When the folded plates are joined, the position where the upper frame is fixed is naturally defined by the position of the ridge formed by the folded plates, and the fold that forms the ridge at the defined position is defined. Moves when pushed by the board. Therefore, what has been moved to the correct position is left as it is or if it has not been moved to the correct position, the position may be moved and adjusted, and then screwed and fixed.

前記の通り、このフレームを上部フレームと、下部フレームとに分離した構成とし、且つ上部フレームが下部フレームの横長のボルト孔を移動して、その固定位置を移動できる構成にしたことにより、長尺の折板であっても、折板の継ぎ合わせに際して、無理な折り曲げ又は押し込み等、折板に過度の負担(ストレス)を掛けることなく継ぎ合わせが正確、且つスムーズにできるようにした。  As described above, this frame is separated into an upper frame and a lower frame, and the upper frame is configured to be able to move its fixed position by moving a horizontally long bolt hole in the lower frame. Even when the folded plates are joined, the joining can be performed accurately and smoothly without imposing excessive load (stress) on the folded plates such as excessive bending or pushing.

また、山部の内部は、この下部フレームが山部の両下段傾斜壁面に内側へピッタリと当接して、山部の横ブレを防止していて、且つ下部フレームの平坦部と上部フレームの押え板の押え片とで形成された両側の隙間が、山部の内側に突出しているV字形受溝が前記の隙間に差し込まれた状態で装着されるから、折板は、山部の左右への移動及び上方向への移動を掣肘され、さらに上部フレームの頂板が山部の内側から山部の頂部に当接して、下方からこれを支持して、山部の左右への移動を防ぎ且つ、山部頂部の耐荷重強度を補強している構成である。  In addition, the inside of the ridge is in contact with both lower slope walls of the ridge inwardly to prevent the lateral shaking of the ridge, and the flat part of the lower frame and the presser of the upper frame Since the gap between both sides formed by the pressing piece of the plate is mounted with the V-shaped receiving groove protruding inside the peak portion being inserted into the gap, the folded plate is moved to the left and right of the peak portion. The top plate of the upper frame is in contact with the top of the mountain from the inside of the mountain and supports it from below to prevent the mountain from moving to the left and right. In this configuration, the load bearing strength of the top of the mountain is reinforced.

その結果、継ぎ合わせた折板同士は、このフレームの装着によって、相互に堅固に固定され、外力を加えても、ずれたり移動することがない。  As a result, the joined folded plates are firmly fixed to each other by the mounting of the frame, and even if an external force is applied, they are not displaced or moved.

山部内側の装着されたこのフレームが山部へ当接する各部が、山部の内側に装着されるので、継ぎ合わされ、フレームに装着された折板に、ガタツキの発生がなく、安定的に固定され、且つ固定状態が長期に亘り維持される。  Each part of the frame that is attached to the inside of the ridge is attached to the inside of the ridge, so that the folded plate attached to the frame is stable and fixed with no rattling. And the fixed state is maintained for a long time.

また、前記フレームの山部内への装着は、あたかも、空洞の山部の内側に頑丈な骨格を入れた構造となるから、外部からの衝撃に対し、折板の凹み等を容易に発生させない耐衝撃性を付与する働きもある。  In addition, the mounting of the frame in the peak portion is as if a strong skeleton is put inside the hollow peak portion, so that it does not easily generate a dent of the folded plate against an external impact. There is also a function to give impact.

この折板のフレームへの固定・装着する操作を順次繰り返せば、屋根が葺ける。  If you repeat the steps of fixing and attaching the folded plate to the frame, you can make a roof.

この発明の折板は、一枚の鋼板を折曲加工したもので、折板に切れ目がなく、且つ、その固定にボルト・ナット又は螺子・釘等を必要とせず、また、継ぎ合わせた折板同士の継ぎ目から水が浸入しない構造にして固定してあるから、雨水の浸入を完全に阻止できる。  The folded plate of the present invention is formed by bending a single steel plate, the folded plate has no breaks, and does not require bolts, nuts, screws, nails, or the like for fixing, and the folded plates are joined together. Since it is fixed so that water does not enter from the joint between the plates, it is possible to completely prevent rainwater from entering.

さらに、この発明の折板を使用すれば、多大な労力と時間とを要する煩雑な仮締め作業及び、シーマーによる本締め作業の2工程を省略でき、作業時間と労力を大幅に短縮できる。  Furthermore, if the folded plate of the present invention is used, two steps of a complicated temporary fastening operation requiring a great amount of labor and time and a final fastening operation by a seamer can be omitted, and the working time and labor can be greatly reduced.

さらに、折板自体は、ボルト・ナット、螺子又は釘等による固定作業を必要としないから、前期の省力化に加え、更に一層の作業時間の短縮が図れる。  Furthermore, since the folded plate itself does not require fixing work with bolts, nuts, screws, nails or the like, in addition to the labor saving in the previous period, the working time can be further shortened.

また、この折板は、継ぎ合わせが簡単にできる構成であるから、屋根葺き作業の専門性を著しく低下させたので、作業を指揮する専門家が少なくて済み、施工コストを低減できる。  In addition, since this folded plate has a configuration that can be easily joined, the expertise of roofing work has been significantly reduced, so that fewer specialists are required to direct the work and construction costs can be reduced.

また、この折板の各部位(例えば、山部と谷部との関係等)の寸法及び割合は、施工する建物の要求に合わせ、あらかじめ設計して成形すれば、適宜寸法を変更したものを採用でき、任意の寸法のものを作り、建物に適合した外観・美観を備えたものが得られる利点がある。  In addition, the dimensions and proportions of each part of this folded plate (for example, the relationship between peak and valley) are designed and molded in advance according to the requirements of the building to be constructed. It has the advantage that it can be adopted and made of any size and can be obtained with an appearance and aesthetics suitable for the building.

次に、他の発明である天井材の吊り金具について、説明する。  Next, a ceiling bracket for a ceiling material according to another invention will be described.

従来、天井材の吊り金具は、梁のある個所では、梁を利用して、天井材の吊り金具を適宜の手段で、これを配置できるから格別問題は生じない。  Conventionally, the ceiling material suspension fittings can be arranged at appropriate places by using the beams, and the ceiling material suspension fittings can be arranged by appropriate means.

然るに、室内に柱を設けない大きな建物では、必然的に梁等の無い個所が多く発生する。
然し乍ら、梁等の無い個所にも、安全上の見地から天井材の吊り金具を均等に配置する必要があり、また、コストの見地から、吊り金具の配置の為に、別途に工事を行うことなく、簡便な手段で吊り金具の配置を可能にすることが従来からの課題であった。
However, a large building without a pillar in the room inevitably has many places without beams.
However, it is necessary to evenly arrange ceiling brackets from a safety standpoint even in places where there are no beams, etc., and from the cost standpoint, separate construction is required for the placement of suspension brackets. However, it has been a conventional problem to enable the arrangement of the hanging metal fittings by simple means.

前記の目的で、従来から、折板の馳部の接合面に吊り金具の一端を挟み、馳部のカシメによって、これを挟持させ、天井材を吊下げる工法が広く採用されていた。  For this purpose, conventionally, a method has been widely adopted in which one end of a hanging metal fitting is sandwiched between the joint surfaces of the ridge portion of the folded plate, and the ceiling member is suspended by caulking the heel portion.

これが、前記の通り、種々問題を生じていたが、この発明の吊り金具は、この課題を解決したものである。  As described above, this has caused various problems, but the hanging bracket of the present invention solves this problem.

即ち、この発明の折板の山部内部に向かって、左右の傾斜壁面から突出して形成されているV字形受溝を利用して、これに発明の吊り金具を装着・固定して、梁等の無い個所であっても、任意に天井材の吊り金具を堅固に配置ができるようにした。  That is, using the V-shaped receiving groove formed to protrude from the left and right inclined wall surfaces toward the inside of the peak portion of the folded plate of the present invention, the suspension bracket of the present invention is attached and fixed thereto, and the beam or the like Even in places where there is no space, the ceiling brackets can be arbitrarily placed.

この発明の天井材の吊り金具の構造を以下に説明する。  The structure of the ceiling bracket of the present invention will be described below.

この吊り金具は、金属板の上板、下板、長ナット(背丈の高いもの)、全螺子棒(金属棒の全長に亘り螺子山を切ってあるもの)からなる各部品を、ボルト・ナット及び全螺子棒を夫々螺着して組み立てて、使用する構成である。  This hanging bracket is made up of a metal plate top plate, bottom plate, long nut (high height), and all screw rods (those that are threaded over the entire length of the metal rod). In addition, the screw rods are assembled and used by screwing all the screw rods.

長方形の金属板を使用し、平板の下板とし、該下板の左右の両端部に対称に、下板の裏から上方向に向って下板を貫通して螺入する雌螺子孔を設ける。この下板の上に、同じ幅の金属板で、中央部を外側に開いた略U字形に凹陥させた凹陥部を形成して、凹陥部の両側部を押え片とした上板とする。上板は、下板と同じ長さにする。
さらに、この吊り金具を装着し易い様に、上板及び下板の対向する面側の先端部が、片刃の刃物のように鋭角で薄くなるように、両側の前記面側の角部をそれぞれ斜めに削いだ形状にした。
A rectangular metal plate is used as the lower plate of the flat plate, and female screw holes are formed in both the left and right ends of the lower plate so as to pass through the lower plate upward from the back of the lower plate. . On the lower plate, a metal plate having the same width is formed to form a concave portion that is recessed in a substantially U shape with the central portion opened outward, and an upper plate having both sides of the concave portion as pressing pieces is formed. The upper plate is the same length as the lower plate.
Furthermore, in order to make it easy to attach the hanging bracket, the corners on the surface side on both sides are respectively set so that the tip portions on the opposite surface side of the upper plate and the lower plate are sharp and thin like a single-edged blade. The shape was cut at an angle.

この構成により、下板と上板との両端部に、略音叉状をした所定の幅の隙間が形成される。
下板と上板の押え片とによって形成されるこの隙間は、山部の内側に突出して形成されている左右に設けられたV字形受溝の溝全体、即ち、溝口部から溝底部までを、前記吊り金具に設けた前記隙間に収容できる長さにする。
With this configuration, a gap having a predetermined width substantially in the shape of a tuning fork is formed at both ends of the lower plate and the upper plate.
This gap formed by the lower plate and the upper plate pressing piece extends from the entire groove of the V-shaped receiving groove provided on the left and right sides protruding from the inside of the peak, that is, from the groove opening to the groove bottom. And a length that can be accommodated in the gap provided in the suspension fitting.

上下に重ねた上板及び下板の中心点に、これを連穿して螺入する雌螺子を螺刻したボルト孔を設け、前記重ねた下板裏面のボルト孔の下側に長ナットを配し、該長ナットの下部に全螺子棒を螺合すると共に、ボルトを上方から上板、下板を連穿して前記長ナットの上部にボルトを螺着する構造である。  At the center point of the upper and lower plates stacked vertically, a bolt hole is formed by threading a female screw that is continuously drilled and screwed, and a long nut is provided below the bolt hole on the back surface of the stacked lower plate. In this structure, all screw rods are screwed into the lower part of the long nut, and bolts are continuously drilled from the upper and lower plates, and the bolt is screwed onto the upper part of the long nut.

前記は、上板及び下板とを、固定してない分離した構成で、ボルト・ナットで組み立てて使用するものであるが、その他に、あらかじめ上板の凹陥部の底裏面と下板とを、溶接(スポット溶接等)等で固定した構造のものとしても良い。  In the above, the upper plate and the lower plate are separated and not fixed and used by assembling with bolts and nuts. Further, a structure fixed by welding (spot welding or the like) may be used.

前記下板は、下板の両端部に設けたボルト孔に螺挿したボルトが、螺回すると下方向から上方向へ上昇して、このボルトの締め付けにより、前記上板の押え片と下板で形成した隙間に挿入された状態のV字形受溝を上板の押え片と、螺回して下板の下方から上方へ上昇するボルトとの締め付けで、吊り金具全体が、左右のV字形受溝を挟持して、吊り金具が固定される構造である。  When the bolt screwed into the bolt holes provided at both ends of the lower plate is screwed, the lower plate rises from the lower direction to the upper direction. By tightening this bolt, the presser piece of the upper plate and the lower plate By tightening the V-shaped receiving groove inserted in the gap formed in Step 2 above with the holding piece of the upper plate and the bolt that is screwed and raised upward from below the lower plate, the entire hanging bracket can be This is a structure in which the hanging metal fitting is fixed by sandwiching the groove.

次に、この天井材の吊り金具の装着及び使用方法を説明する。  Next, how to mount and use the ceiling bracket of the ceiling material will be described.

組み立てて使用するこの吊り金具は、折板を継ぎ合わせて、山部及び谷部が形成された後、梁等がない箇所にでも、つり金具を取り付け可能にすることを目的とした。  The purpose of the hanging metal fitting to be assembled is to enable attachment of a hanging metal fitting even in a place where there are no beams after the folded plates are joined together to form peaks and valleys.

この吊り金具は、継ぎ合わせた折板により形成された山部の内側の左右に突出しているV字形受溝に装着し、ボルトにより前記V字形受溝に固定する構成である。  This hanging metal fitting is configured to be attached to a V-shaped receiving groove projecting to the left and right inside the peak portion formed by the joined folded plates and fixed to the V-shaped receiving groove with a bolt.

従って、この折板で形成される山部には、どの箇所であっても、山部の内部には、必ず内側に突出して形成されたV字形受溝が設けられている構造であるから、この構造を利用した吊り金具によって、この吊り金具は、梁等が無い任意の場所に固定できる。  Therefore, the ridge formed by this folded plate has a structure in which a V-shaped receiving groove formed to protrude inward is always provided inside the ridge at any location. With the suspension bracket using this structure, the suspension bracket can be fixed at any place where there is no beam or the like.

これの装着・固定方法は、あらかじめ組み立てた吊り金具を、上板、下板を、形成されている山部の長手方向に対して平行にして、山部内に挿入し、吊り金具を90度回転させ、山部の長手方向に対して直交する状態にして、吊り金具に設けた下板と上板の押え片とで形成された隙間に、山部の左右の傾斜壁面から突出している両V字形受溝を挿入した又は上下から挟んだ状態にし且つ、両V字形受溝の間に差し渡した状態に配置する。  The mounting / fixing method is as follows: The hanging bracket assembled in advance is inserted into the ridge with the upper and lower plates parallel to the longitudinal direction of the formed ridge, and the hanging bracket is rotated 90 degrees. Both V projecting from the left and right inclined wall surfaces of the mountain portion in the gap formed by the lower plate and the upper plate holding piece provided in the hanging bracket in a state orthogonal to the longitudinal direction of the mountain portion The letter-shaped receiving groove is inserted or sandwiched from above and below, and is arranged in a state of being sandwiched between both V-shaped receiving grooves.

次いで、吊り金具の下板の両端部に設けてある下方から上方に向けて螺入して上昇するボルト孔に、ボルトを螺入して、前記隙間に挿入されているV字形受溝を、前記上板押え片に、ボルトを回転上昇させて押し上げ、押し付けた状態にすると、上板の押え片と前記ボルトとで、V字形受溝を挟み付けた状態となり、吊り金具が、左右のV字形受溝へ装着・固定される。このボルトで固定する際、ボルトの緩みを防止する目的で、各ボルトにスプリングワッシャーを使用しても良い。  Next, the V-shaped receiving groove inserted into the gap by screwing the bolt into the bolt hole that is screwed upward from the lower side provided at both ends of the lower plate of the hanging metal fitting, When the bolt is rotated up and pushed to the upper plate holding piece and pressed, the V-shaped receiving groove is sandwiched between the holding piece on the upper plate and the bolt, and the hanging bracket is attached to the left and right V Attached and fixed to the shape receiving groove When fixing with this bolt, a spring washer may be used for each bolt for the purpose of preventing loosening of the bolt.

これにより、吊り金具は、山部内側に装着・固定され、全螺子棒は下板から長ナットを介して、垂下した状態となるから、この全螺子棒の下端部に適宜天井材の固定手段を設ければよい。
この構成によって、吊り金具の全螺子棒は、相当な荷重に耐え得る強度を持ったものとなる。
As a result, the suspension bracket is mounted and fixed on the inner side of the mountain portion, and the entire screw rod is suspended from the lower plate via the long nut, so that the ceiling member is appropriately fixed to the lower end portion of the entire screw rod. May be provided.
With this configuration, all the threaded rods of the hanging metal fitting have a strength capable of withstanding a considerable load.

全螺子棒の長さは、施工する天井材に合わせて、任意の長さのものを、自由に選択できる。
また、この吊り金具は、梁等のない個所であっても、自在に取り付け可能であるから、天井材の重量等を勘案して、負荷に耐え得る必要本数を、必要個所に適宜配置し、固定すれば、極めて安全に天井材の吊り下げができる。
The length of all the screw rods can be freely selected according to the ceiling material to be constructed.
In addition, since this hanging bracket can be freely attached even in places where there are no beams etc., considering the weight of the ceiling material etc., the necessary number that can withstand the load is appropriately arranged in the necessary places, If fixed, the ceiling material can be suspended very safely.

また、この吊金具を使用して、軒先に雨樋を吊下する場合にも、利用することができる。即ち、長ナットの下部に、別途用意した雨樋の取り付け金具(アタッチメント)を吊下すると、折板にボルト孔等を開けることなく、雨樋の取り付けができる。また、前記の構造なので、優れた耐荷重力を有する雨樋の取り付け金具となる。  Moreover, it can utilize also when hanging a gutter on the eaves edge using this hanging bracket. That is, when a separately prepared rain gutter mounting bracket (attachment) is suspended under the long nut, the gutter can be attached without opening a bolt hole or the like in the folded plate. Moreover, since it is the said structure, it becomes an attachment fitting of the rain gutter which has the outstanding load bearing capacity.

次に、この発明の実施例を図1から図8に基づき、以下に説明する。  Next, an embodiment of the present invention will be described below with reference to FIGS.

折板を、図1及び図2に基づき、説明する。
先ず、この発明の折板1の構造について、説明する。板厚は、0.8mmの鋼板を使用した。コイルは、幅914mm×長さ75メートル、月星商事(株)社製、商品名 GLカラーである。
A folded plate is demonstrated based on FIG.1 and FIG.2.
First, the structure of the folded plate 1 of the present invention will be described. The plate thickness used was a 0.8 mm steel plate. The coil has a width of 914 mm and a length of 75 meters, manufactured by Tsukisei Shoji Co., Ltd., and trade name GL color.

縦長の一枚の鋼板を折曲加工して折板1を作った。折板1の完成時の全体の寸法は、山高146mm、幅500mm(働き幅)、長さ5mである。  A folded plate 1 was made by bending a vertically long steel plate. The overall dimensions of the folded plate 1 upon completion are a peak height of 146 mm, a width of 500 mm (working width), and a length of 5 m.

鋼板の長手方向に幅257mmの谷部2を設け、谷部2の両縁端の折線3、4を介して、これを谷折にして、両側に斜め外側上方向に、谷部2に対する傾斜角度120°にした幅90mmの右側下段傾斜壁面5及び同じく折線4を介して、谷折りにし、谷部2に対する傾斜角度120°にした幅90mmの左側下段傾斜壁面8を連接すると共に、前記各下段傾斜壁面5、8の上縁端の折線5a、8aを介して、前記左右の傾斜壁面7、10に開口した、溝口幅5mm、深さ30mmのV字形受溝11、12を、それぞれ連設する。  A trough portion 2 having a width of 257 mm is provided in the longitudinal direction of the steel plate, and this is made into a trough via the fold lines 3 and 4 at both ends of the trough portion 2. Through the right lower inclined wall 5 with a width of 90 mm at an angle of 120 ° and the folding line 4, the left lower inclined wall 8 with a width of 90mm at an inclination angle of 120 ° with respect to the valley 2 is connected to the valley 2 and The V-shaped receiving grooves 11 and 12 having a groove opening width of 5 mm and a depth of 30 mm opened to the left and right inclined wall surfaces 7 and 10 through the folding lines 5a and 8a at the upper edge of the lower inclined wall surfaces 5 and 8, respectively. Set up.

なお、V字形受溝11、12の下側となる溝側壁は水平状態に設ける。  In addition, the groove side wall which becomes the lower side of the V-shaped receiving grooves 11 and 12 is provided in a horizontal state.

次いで、V字形受溝11、12は溝口上縁端の折線6a、9aを介して、山折りにし、それぞれ右側上段傾斜壁面6及び左側上段傾斜壁面9を連設する。右側上段傾斜壁面6の幅は76mm、左側上段傾斜壁面9の幅は72mmとする。  Next, the V-shaped receiving grooves 11 and 12 are fold-folded via folding lines 6a and 9a at the upper edge of the groove opening, and the right upper inclined wall 6 and the left upper inclined wall 9 are continuously provided. The width of the upper right inclined wall surface 6 is 76 mm, and the width of the upper left inclined wall surface 9 is 72 mm.

前記右側上段傾斜壁面6及び左側上段傾斜壁面9の傾斜角度は、両下段傾斜壁面5、8と同じ傾斜角度とし、且つ、前記右側上段傾斜壁面6及び左側上段傾斜壁面9は、前記の傾斜角度を保ったまま、水平にそれぞれ5mm宛谷部方向へ移動し谷部側に突出した形状に設けてある。  The right upper inclined wall surface 6 and the left upper inclined wall surface 9 are inclined at the same inclination angle as the lower inclined wall surfaces 5 and 8, and the right upper inclined wall surface 6 and the left upper inclined wall surface 9 are inclined as described above. While maintaining the above, each is horizontally moved 5 mm toward the trough portion and provided in a shape protruding to the trough side.

それぞれ右傾斜壁面7の全幅は(V字形受溝15の溝幅5mmを加えて)165mm、左傾斜壁面10の全幅は(V字形受溝16の溝幅5mmを加えて)166mmとする。  The total width of the right inclined wall surface 7 is 165 mm (plus the groove width of 5 mm of the V-shaped receiving groove 15), and the total width of the left inclined wall surface 10 is 166 mm (plus the groove width of 5 mm of the V-shaped receiving groove 16).

右側上段傾斜壁面6の上縁端の折線15を介して、山折りにして、幅40mm右側頂部13を水平に連設し、折線17を介して、山折りにし、外側下方向へ(内角110度)、幅18mmの右外側傾斜壁面19を連接すると共に、右外側傾斜壁面19の縁端23の折線を介して、その端部を折返し、折返し24を形成する。  A fold line 15 is formed through the fold line 15 at the upper edge of the upper right inclined wall surface 6, and the right side top portion 13 having a width of 40 mm is connected horizontally, and a fold line is formed through the fold line 17, and outwardly downward (inner corner 110 The right outer inclined wall surface 19 having a width of 18 mm is concatenated, and the end portion of the right outer inclined wall surface 19 is folded through the folding line of the edge 23 to form a turn 24.

また、同様に左側上段傾斜壁面9の上縁端の折線16を介し、山折りにして、幅50mm左側頂部14を水平に連設すると共に、左側頂部14の縁端の折線18を介して、山折りにし、外側下方向に(内角123度)、幅76mmの左外側傾斜壁面20を連接し、左外側傾斜壁面20の縁端の折線し21を介して、山折りにし、水平に幅25mmの挿入片22を連設し、挿入片22の縁端の折線25を介して、その端部を外側に折返し、折返し25aを形成する。Similarly, the fold line 16 at the upper edge of the left upper inclined wall 9 is folded in a mountain, and the left top 14 is horizontally connected to the width 50 mm, and the fold 18 at the edge of the left top 14 is connected. Mountain-folded, connected to the outer left inclined wall surface 20 with a width of 76 mm in the outward and downward direction (inner angle 123 degrees), and then folded into a mountain via a fold line 21 at the edge of the left outer inclined wall surface 20 and horizontally 25 mm wide The insertion piece 22 is continuously provided, and the end portion is folded outward through the folding line 25 at the edge of the insertion piece 22 to form a folding 25a.

図1、図2、図3、図4に基づき説明する。  This will be described with reference to FIGS. 1, 2, 3, and 4.

この実施例は、折板の継ぎ合わせを堅固に、且つ長期に維持するため、V字形受溝11と、挿入片22とに、挿入後のズレ又は脱落を防止のため両者で相互に掛止する突条26、27、又は28、29をそれぞれに、相互に掛止できるようにした挿入片の脱落防止手段を設けた例である。  In this embodiment, in order to maintain the joining of the folded plates firmly and for a long period of time, the V-shaped receiving groove 11 and the insertion piece 22 are latched to each other in order to prevent displacement or dropping after insertion. In this example, the protrusions 26, 27 or 28, 29 are provided with means for preventing the insertion pieces from dropping off.

折板1には、それぞれV字形受溝11と挿入片22とが設けられていて、これを継ぎ合わせた場合、溝底付近は、両側の溝側壁で先細りに狭められた状態となっているV字形受溝11の溝底部に、継ぎ合わせる他の折板1の挿入片22が挿入され、折板同士が固定される構成となっている。  Each of the folded plates 1 is provided with a V-shaped receiving groove 11 and an insertion piece 22, and when these are joined together, the vicinity of the groove bottom is tapered and narrowed on both side walls of the groove. An insertion piece 22 of another folded plate 1 to be joined is inserted into the groove bottom portion of the V-shaped receiving groove 11, and the folded plates are fixed to each other.

この場合、挿入片22は、先細りとなっているV字形受溝11の溝底近くまで、挿入される。この突状27を設ける位置は、V字形受溝11の下側となっている溝側壁で、V字形受溝11の幅が狭まり、挿入片22を、力を加えて押し込まないと侵入しにくくなる溝側壁付近を割出して、その位置に突条27を、溝内に上向きに設ける。さらに、挿入片22の先端部付近に前記突条26と、対応して相互に掛止できる位置に突条27を下向きに設ける。  In this case, the insertion piece 22 is inserted to the vicinity of the groove bottom of the tapered V-shaped receiving groove 11. The position where the protrusion 27 is provided is the groove sidewall on the lower side of the V-shaped receiving groove 11, and the width of the V-shaped receiving groove 11 is narrowed, and it is difficult to enter unless the insertion piece 22 is pushed in with force. The vicinity of the groove side wall is indexed, and the ridge 27 is provided upward in the groove at that position. Further, a protrusion 27 is provided in the vicinity of the distal end portion of the insertion piece 22 at a position where it can be latched with the protrusion 26 correspondingly.

前記突条27を設けたV字形受溝11に、突条26を設けた挿入片22を、強く押し込むと、折板1自体の持つしなりと弾性によって、前記上下に対応した位置に設けた突状26と27が、溝側壁により、強く押し付けられて、相互に掛止ができ、継ぎ合わせた挿入片の脱落を防止できる。  When the insertion piece 22 provided with the ridge 26 is strongly pressed into the V-shaped receiving groove 11 provided with the ridge 27, the bent plate 1 itself is provided at a position corresponding to the upper and lower sides due to the bending and elasticity of the folded plate 1 itself. The protrusions 26 and 27 are strongly pressed by the groove side wall, and can be latched to each other, so that the inserted piece can be prevented from falling off.

前記の構成により、V字形受溝11には溝幅を狭める力が、常時働いており、突状26、27の掛止個所は、強く押し付けられているから、容易にズレや脱落を生じない。  With the above-described configuration, a force for narrowing the groove width is always applied to the V-shaped receiving groove 11, and the latching portions of the protrusions 26 and 27 are strongly pressed, so that they are not easily displaced or dropped off. .

前記の例は突条の断面を半円形の26、27にしたものであるが、突状の断面形状が三角形の28、29を設けても同じ効果が得られ、相互に掛止できるものであれば、他の形状のものであっても良い。  In the above example, the protrusions have semicircular cross sections 26 and 27, but the same effect can be obtained by providing triangular protrusions 28 and 29 and can be hooked together. Any other shape may be used.

この実施例では、挿入片22先端から16mmの位置に下向きに突出した突条26、V字形受溝11の溝底から20mmの高さの位置に上向きの突条27を、相互に掛止できる位置に設けた。  In this embodiment, a protrusion 26 protruding downward at a position of 16 mm from the distal end of the insertion piece 22 and an upward protrusion 27 at a position of 20 mm from the groove bottom of the V-shaped receiving groove 11 can be latched with each other. Provided in position.

図4(a)は、突条の断面形状を半円形とした例である。
図4(a)は、突条の断面形状を三角形とした例である。
FIG. 4A shows an example in which the cross-sectional shape of the protrusion is a semicircular shape.
FIG. 4A shows an example in which the cross-sectional shape of the ridge is a triangle.

この発明の折板1と共に使用する折板の固定金具であるフレーム30について、図1、図2、図3、図5、図6、図7に基づき、以下に説明する。  A frame 30 that is a fixing member for a folded plate used together with the folded plate 1 of the present invention will be described below with reference to FIGS. 1, 2, 3, 5, 6, and 7.

このフレーム30は、下部フレーム38と、上部フレーム43とから構成され、両者をボルト39c、39d・ナット37、37aで螺着して使用するものである。  The frame 30 is composed of a lower frame 38 and an upper frame 43, which are screwed together with bolts 39c, 39d and nuts 37, 37a.

帯状の厚さ3mm、幅35mm、長さ564mmの金属板を使用し、長さ120mmの平坦な中央部を残し平坦部31とし、両側部を末広がり状の略山形に折曲して脚32、33を形成し、折曲の角度は地上に対し120度とする。脚32、33の両下端部にそれぞれ外側に水平に伸ばした固定足34、35を形成する。
また、前記平坦部31に、ボルト39c、39dを螺入する全長96mm、穴幅12mmの横長のボルト孔36を設けてあり、これを下部フレーム38とする。
A strip-shaped metal plate having a thickness of 3 mm, a width of 35 mm, and a length of 564 mm is used, leaving a flat central portion having a length of 120 mm to be a flat portion 31, and both sides thereof being bent into a substantially chevron shaped like a divergent leg 32, 33 is formed and the bending angle is 120 degrees with respect to the ground. Fixed legs 34 and 35 extending horizontally outward are formed at both lower ends of the legs 32 and 33, respectively.
Further, the flat portion 31 is provided with a horizontally long bolt hole 36 having a total length of 96 mm into which the bolts 39 c and 39 d are screwed and a hole width of 12 mm.

前記下部フレーム38の高さは83mmとし、谷芯から谷芯の幅は500mmとするが、脚32、33の折曲した傾斜角度は、折板1を継ぎ合わせて形成される山部の傾斜壁面7、10と同じ傾斜角度120度にする。  The height of the lower frame 38 is 83 mm, and the width from the valley core to the valley core is 500 mm. The angle of inclination of the legs 32 and 33 is the inclination of the peak portion formed by joining the folded plates 1 together. The same inclination angle as the wall surfaces 7 and 10 is set to 120 degrees.

また、下部フレーム38の高さは、山部の傾斜壁面7、10に設けたV字形受溝11、12の下側の溝側壁と当接する83mmの高さにする。The height of the lower frame 38 is set to 83 mm so as to contact the lower side walls of the V-shaped receiving grooves 11 and 12 provided on the inclined wall surfaces 7 and 10 of the mountain portion.

前記下部フレーム38の平坦部31の上に配し、これとボルト39c、39d・ナット37、37aで螺着して使用する上部フレーム43について説明する。
下部フレーム38と同じ幅の金属板で中央部を外側に開いた略U字形の凹陥部41を形成すると共に、両側を幅30mmの押え片39a、39bとした押え板39とする。これにより、押え板39の押え片39a、39b、と下部平坦部31とで、両側に上下に開いた略音叉状の隙間が形成される。隙間の深さは30mm、隙間幅は5mmにする。
The upper frame 43 disposed on the flat portion 31 of the lower frame 38 and screwed with the bolts 39c, 39d and nuts 37, 37a will be described.
A metal plate having the same width as that of the lower frame 38 is used to form a substantially U-shaped recessed portion 41 having a central portion opened outward, and a pressing plate 39 having pressing pieces 39a and 39b having a width of 30 mm on both sides. As a result, the pressing pieces 39a and 39b of the pressing plate 39 and the lower flat portion 31 form a substantially tuning-fork-shaped gap that opens up and down on both sides. The gap depth is 30 mm and the gap width is 5 mm.

両押え片39a、39bの幅は、35mmとする。また、この凹陥部41の深さは5mmで、凹陥分の内寸は35mmとする。  The width of both pressing pieces 39a and 39b is 35 mm. The depth of the recessed portion 41 is 5 mm, and the inner dimension of the recessed portion is 35 mm.

前記押え片39a、39bは、継ぎ合わせた折板1で形成される山部の内側方向に、左右から突出し折曲形成してあるV字形受溝11、12の上側の溝側壁の上に位置する高さにし、押え片39a、39bと下部フレーム38の平坦部31とで、前記V字形受溝11、12を上下から挟む状態となる構成にする。  The presser pieces 39a and 39b are positioned on the groove sidewalls on the upper side of the V-shaped receiving grooves 11 and 12 that are bent from the left and right sides in the inner direction of the crest formed by the joined folded plate 1. The V-shaped receiving grooves 11 and 12 are sandwiched from above and below by the holding pieces 39a and 39b and the flat portion 31 of the lower frame 38.

前記凹陥部41の中心点に高さ63mmの支柱40を植設し、その先端に縦40mm、横30mmの頂板42を水平に載置し、溶接して固定する。  A support column 40 having a height of 63 mm is planted at the center point of the recessed portion 41, and a top plate 42 having a length of 40 mm and a width of 30 mm is placed horizontally at the tip, and fixed by welding.

図1の折板1に設けてある山部を形成する頂部13、14の幅が右側と左側とが、非対称になっているが、前記理由から、頂板42の大きさは、折板1により形成される山部の内部形状に適合して当接する大きさで、支柱40の右側部分42aが左側部分42b(23mm)に比べて、その幅をやや狭く(17mm)、偏倚した状態に形成してある。また、支柱の左右の凹陥部に、ボルト39c、39dを螺入するボルト孔を設ける。  Although the widths of the top portions 13 and 14 forming the peak portions provided on the folded plate 1 of FIG. 1 are asymmetrical on the right side and the left side, the size of the top plate 42 depends on the folded plate 1 for the above reasons. The right side portion 42a of the support column 40 is slightly narrower (17mm) than the left side portion 42b (23mm) and is formed in a biased size so as to conform to the inner shape of the mountain portion to be formed. It is. In addition, bolt holes into which bolts 39c and 39d are screwed are provided in the left and right concave portions of the support column.

フレーム30は、折板1を継ぎ合わせた場合、2枚の折板1により形成される山部の内部に当接してフレーム30の全体が収納され、ピッタリと隙間なく密着できる寸法にする。  When the folded plate 1 is joined together, the frame 30 is in contact with the inside of the crest formed by the two folded plates 1 so that the entire frame 30 is accommodated so that the frame 30 can be closely attached without any gaps.

フレーム30の高さの146mmは、下部フレーム38の下端から頂板42まで、折板1で形成する山部の内部の谷部2から頂部13、14までと略同じ高さである。
下部フレームの脚32、33の傾斜角度は、山部の左右の下段傾斜壁面5、8の裏側に密着する角度120度にしたので、隙間無く装着できる。
The height of 146 mm of the frame 30 is substantially the same height from the lower end of the lower frame 38 to the top plate 42 and from the valley portion 2 to the top portions 13 and 14 inside the peak portion formed by the folded plate 1.
The inclination angles of the legs 32 and 33 of the lower frame are set to 120 degrees so as to be in close contact with the back sides of the lower inclined wall surfaces 5 and 8 at the left and right of the mountain portion, so that they can be mounted without a gap.

上部フレーム43と下部フレーム38とをボルト・ナットで螺着した場合、このフレーム30の全体の寸法は、高さ146mm、横幅500mm、奥行き35mmである。  When the upper frame 43 and the lower frame 38 are screwed together with bolts and nuts, the overall dimensions of the frame 30 are 146 mm in height, 500 mm in width, and 35 mm in depth.

次に、折板1の継ぎ合わせ方法を、図3、図5、図6に基づき説明する。
この実施例では、右側から左側の方向に屋根を葺いて行く例を示す。
使用する折板1の山部及び谷部に適合させた下部フレーム38を、所定の個数山部と谷部が横に連続する形に横設成形して、あらかじめ用意し、これを対向する梁上に、それぞれ固定して置く。
葺き始めの始点となる箇所のフレーム30は、上部フレーム43を、下部フレーム38のボルト孔36の中心位置に、ボルト39c、39d・ナット37、37aであらかじめ螺着・固定して置く。
このフレーム30の山部及び谷部2に合わせて、折板1を配置して行く。
Next, a method for joining the folded plates 1 will be described with reference to FIGS. 3, 5, and 6.
In this embodiment, an example is shown in which the roof is run from the right side to the left side.
A lower frame 38 adapted to the crests and troughs of the folded plate 1 to be used is formed in a horizontal manner so that a predetermined number of crests and troughs are laterally continuous. Place each one on top.
The frame 30 that is the starting point for starting rolling is placed by screwing and fixing the upper frame 43 at the center of the bolt hole 36 of the lower frame 38 with bolts 39c, 39d, nuts 37, 37a in advance.
The folded plates 1 are arranged in accordance with the peak portions and the valley portions 2 of the frame 30.

2枚の折板で、上側となる折板の頂部の幅の広い方の頂部14を、頂部の幅が狭い方の頂部13に重ねた状態に配し、上側の折板の頂部14を、上方から、下方に矢示20aの如く、強く押し下げると、双方の折板1が全体的に変形し、且つしなり、上側になった折板1に設けてある挿入片22が、下側になった折板1に設けてあるV字形受溝内11に挿入され、パチンと嵌合する。  With the two folded plates, the top 14 of the top of the folded plate on the upper side is arranged in a state of being superimposed on the top 13 of the narrowed top, and the top 14 of the upper folded plate is When pushed down strongly as shown by arrow 20a from above, both folded plates 1 are deformed as a whole, and the inserted piece 22 provided on the folded plate 1 on the upper side is moved downward. It is inserted into the V-shaped receiving groove 11 provided in the folded plate 1 and fits with a snap.

前記始点のフレーム30より左側、即ち下流に位置するフレーム30は、上部フレーム43を下部フレーム38に、ボルト39c、39d・ナット37、37aで緩く(ルーズに)連結し、上部フレーム43は押されると左右に移動できる状態にして、下部フレーム38に設けてあるボルト孔36の左側に片寄せして置く(図6)。  The frame 30 located on the left side, that is, downstream of the frame 30 at the starting point loosely couples the upper frame 43 to the lower frame 38 with bolts 39c, 39d and nuts 37, 37a, and the upper frame 43 is pushed. In such a state that it can move to the left and right, it is shifted to the left side of the bolt hole 36 provided in the lower frame 38 (FIG. 6).

上部フレーム43は、下部フレーム38に設けられた横長のボルト孔36を左右に自在に移動できる状態でルーズにボルト39c、39d・ナット37、37aで、連結してあるから、上部フレーム43の位置は、折板1を継ぎ合わせる際に、継ぎ合わせと同時に、折板1により形成される山部の形状及び位置により、その上部フレーム43が固定されるべき位置が、自然に規定され、その規定された位置に、山部を形成する折板に押されて移動する。  The upper frame 43 is loosely connected with bolts 39c, 39d and nuts 37, 37a in a state where the horizontally long bolt hole 36 provided in the lower frame 38 can be freely moved left and right. When the folded plate 1 is joined, the position at which the upper frame 43 should be fixed is naturally defined by the shape and position of the ridge formed by the folded plate 1 at the same time as the joining. It is pushed and moved by the folded plate that forms the ridge to the position.

そこで正しい位置に移動している上部フレーム43は、そのまま、又は正しい位置に移動していない上部フレーム43は、その位置を矢示43aの方向へ調整して移動(図6参照)させて調節した後、ボルト39c、39d・ナット37、37aを螺着・固定すれば良いこととなる。
これで、2枚の折板1の継ぎ合わせが完了する。これを繰り返すと、屋根が葺ける。
Therefore, the upper frame 43 that has moved to the correct position is adjusted as it is or the upper frame 43 that has not moved to the correct position is adjusted by moving its position in the direction of the arrow 43a (see FIG. 6). Thereafter, the bolts 39c and 39d and the nuts 37 and 37a may be screwed and fixed.
Thus, the joining of the two folded plates 1 is completed. Repeat this to open the roof.

図8及び図9に基づき説明する。  This will be described with reference to FIGS.

この発明の折板1と共に使用する天井材の吊り金具44の構造について説明する。  The structure of the ceiling bracket 44 used with the folded plate 1 of the present invention will be described.

この吊り金具44は、上板46a、下板45、長ナット56、全螺子棒57(金属棒の全長に亘り螺子山を切ってあるもの)からなり、各部品を、ボルト53、54,55で螺着して、組み立てて使用する構成である。ボルト53は、上板46a及び下板45を連通して、長ナット56の上部に螺着し、全螺子棒57は長ナット56の下部に螺着する。  The hanging metal fitting 44 is composed of an upper plate 46a, a lower plate 45, a long nut 56, and a whole screw rod 57 (a screw thread is cut over the entire length of the metal rod), and each component is bolted 53, 54, 55. It is the structure which is screwed and assembled and used. The bolt 53 communicates the upper plate 46 a and the lower plate 45, and is screwed to the upper portion of the long nut 56, and the entire screw rod 57 is screwed to the lower portion of the long nut 56.

上板46a及び下板45は、板厚3mmの平板鋼材を使用した。As the upper plate 46a and the lower plate 45, a plate steel material having a plate thickness of 3 mm was used.

全螺子棒57は、直径10mm、全長300mmのものを使用した。長ナット56の上部には、ボルト53が螺合する。  The whole screw rod 57 had a diameter of 10 mm and a total length of 300 mm. A bolt 53 is screwed onto the upper portion of the long nut 56.

吊り金具44を組み立てた場合、全体の寸法は、高さ336mm、横長112mm、幅35mmである。  When the hanging bracket 44 is assembled, the overall dimensions are a height of 336 mm, a lateral length of 112 mm, and a width of 35 mm.

板厚3mmの鋼板の全長112mm、幅35mmの金属板を下板45とし、該下板45の両端部からそれぞれ16mm(孔芯)の位置に、左右対称に下板45の下方向から上方向に向って下板45を貫通して螺入する直径10mmの雌螺子孔49、51を設けてある。  A metal plate having a total length of 112 mm and a width of 35 mm is used as a lower plate 45, and a steel plate having a thickness of 3 mm is used as a lower plate 45. Female screw holes 49 and 51 having a diameter of 10 mm are provided so as to pass through the lower plate 45 and be threaded.

この下板45の上に、下板45と同じ幅の金属板で中央部をU字形に凹陥させた深さ5 mm、幅35mmの凹陥部48を設け、下板45と同じ長さに、112mmの上板46 aとする。
さらに、この吊り金具を装着し易い様に、上板46a及び下板45の対向する面側の先端部が、片刃の刃物のように鋭角で薄くなるように、両側の前記面側の角部をそれぞれ斜めに削いだ形状にした。
On this lower plate 45, a metal plate having the same width as the lower plate 45 is provided with a recessed portion 48 having a depth of 5 mm and a width of 35 mm that is recessed in a U shape. The upper plate 46a is 112 mm.
Further, in order to make it easy to attach the hanging metal fitting, the corners on the surface side on both sides are arranged such that the tip portions on the opposite surface side of the upper plate 46a and the lower plate 45 become sharp and thin like a single-edged blade. Each was made into a shape that was cut at an angle.

この上板46aを下板45の上に載置する。この構成により、下板45と上板46aとの両端部の間に、隙間幅5mm、奥行き35mmの略音叉状の隙間が形成される。
てある。
This upper plate 46 a is placed on the lower plate 45. With this configuration, a substantially tuning fork-shaped gap having a gap width of 5 mm and a depth of 35 mm is formed between both ends of the lower plate 45 and the upper plate 46a.
It is.

上下に重ねた上板46aと下板45の中心点に、これを上方から下方へ連穿して螺入する雌螺子のボルト孔50、52を設け、長ナット56を、前記重ねた下板45の下面に配し、このボルト孔50、52に、ボルト53を上方から上板46a、下板45を螺通して長ナット56の上部に螺着し、前記全螺子棒57を長ナット56の下部に螺着する構造である。  Female screw bolt holes 50 and 52 are provided at the center point of the upper and lower upper plates 46a and 45 which are vertically stacked and screwed downward from above, and a long nut 56 is attached to the lower plate. The bolt 53 is threaded through the bolt holes 50 and 52 through the upper plate 46a and the lower plate 45 from above and screwed onto the upper portion of the long nut 56, and the entire screw rod 57 is fixed to the long nut 56. This is a structure that is screwed to the lower part.

実施例4は、上板46a及び下板45とを、固定してない構成で、ボルトで組み立てて使用するものであるが、この実施例は、あらかじめ上板46aの凹陥部48の底裏面と下板45とを、溶接(スポット溶接等)等で固定した構造のものとした例である。
その他は、実施例4と同じなので説明を省略する。
In the fourth embodiment, the upper plate 46a and the lower plate 45 are assembled and used with bolts in a configuration in which the upper plate 46a and the lower plate 45 are not fixed. However, in this embodiment, the bottom back surface of the recessed portion 48 of the upper plate 46a is used in advance. In this example, the lower plate 45 is structured to be fixed by welding (spot welding or the like).
Others are the same as those in the fourth embodiment, and thus the description thereof is omitted.

は、この発明の折板の一部を破切した斜視図。These are the perspective views which fractured | ruptured a part of folded plate of this invention. は、同じく折板の横断面図。Is a cross-sectional view of the folded plate. は、同じく折板の継ぎ合わせ方法を示す概念略図。FIG. 3 is a conceptual diagram showing a method for joining folded plates. は、同じく折板を継ぎ合わせた状態の継ぎ合わせ個所の一部拡大図。Fig. 4 is a partially enlarged view of a joining portion in a state where folded plates are joined together. は、同じくフレームの斜視図。The same is a perspective view of the frame. は、同じくフレームの上部フレームの移動する状態を示す断面図。FIG. 6 is a cross-sectional view showing a state in which the upper frame of the frame moves. は、同じくフレームに折板を装着した状態を示す断面図。These are sectional drawings which show the state which mounted | wore with the folded plate in the frame. は、同じく吊り金具を分解した状態を示す正面図。These are front views which show the state which decomposed | disassembled the hanging bracket similarly. は、同じく折板に吊り金具を装着した状態を示す断面図。These are sectional drawings which show the state which similarly attached the hanging metal fitting to the folded plate.

符号の説明Explanation of symbols

1 折板
2 谷部
3 折線
4 折線
5 右側下段傾斜壁面
5a 右側下段傾斜壁面上縁端
6 右側上段傾斜壁面
6a 右側上段傾斜壁面下縁端
7 右側傾斜壁面
8 左側下段傾斜壁面
8a 左側下段傾斜壁面上縁端
9 左側上段傾斜壁面
9a 左側上段傾斜壁面下縁端
10 左側傾斜壁面
11 V字形受溝
12 V字形受溝
13 右側頂部
14 左側頂部
15 折線
16 折線
17 折線
18 折線
19 右外側傾斜壁面
20 左外側傾斜壁面
21 折線
22 挿入片
23 折線
24 折返し
25 折線
25a 折返し
26 挿入片突条
27 V字形受溝突条
28 挿入片突条
29 V字形受溝突条
30 フレーム
31 平坦部
31 平坦部
32 脚
33 脚
34 固定足
35 固定足
36 ボルト孔
37 ナット
37a ナット
38 下部フレーム
39 押え板
39a 押え片
39b 押え片
39c ボルト
39d ボルト
40 支柱
41 凹陥部
42 頂板
42a 頂板右側
42b 頂板左側
43 上部フレーム
44 吊り金具
45 下板
46 押え片
46a 上板
47 押え片
48 凹陥部
49 ボルト穴
50 ボルト穴
51 ボルト穴
52 ボルト穴
53 ボルト
54 ボルト
55 ボルト
56 長ナット
57 全螺子棒
DESCRIPTION OF SYMBOLS 1 Folding plate 2 Valley part 3 Folding line 4 Folding line 5 Right lower slope wall 5a Right lower slope wall upper edge 6 Right upper slope wall 6a Right upper slope wall lower edge 7 Right slope wall 8 Left lower slope wall 8a Left lower slope wall Upper edge 9 Left upper inclined wall 9a Left upper inclined wall lower edge 10 Left inclined wall 11 V-shaped receiving groove 12 V-shaped receiving groove 13 Right top 14 Left top 15 Folding line 16 Folding line 17 Folding line 18 Folding line 19 Right outer inclined wall 20 Left outer inclined wall surface 21 Folded line 22 Inserted piece 23 Folded line 24 Folded line 25 Folded line 25a Folded 26 Inserted piece protrusion 27 V-shaped receiving groove protrusion 28 Inserted piece protrusion 29 V-shaped receiving groove protrusion 30 Frame 31 Flat part 31 Flat part 32 Leg 33 Leg 34 Fixed foot 35 Fixed foot 36 Bolt hole 37 Nut 37a Nut 38 Lower frame 39 Presser plate 39a Presser piece 39b Presser piece 39c Bolt 39 d Bolt 40 Strut 41 Recessed portion 42 Top plate 42a Top plate right side 42b Top plate left side 43 Upper frame 44 Suspension bracket 45 Lower plate 46 Presser piece 46a Upper plate 47 Presser piece 48 Recessed portion 49 Bolt hole 50 Bolt hole 51 Bolt hole 52 Bolt hole 53 Bolt 54 Bolt 55 Bolt 56 Long nut 57 Full thread rod

Claims (5)

鋼板製の屋根葺き用材であって、これを継ぎ合わせると山部、谷部が交互に連続的に形成できる折板において、
鋼板の長手方向に谷部を設け、該谷部の両縁端の折線を介してそれぞれ谷折りにして、外側上方向へ右下段傾斜壁面及び左下段傾斜壁面をそれぞれ連設し、前記両傾斜壁面の上縁端の折線を介して、左右の傾斜壁面に開口したV字形受溝を対向してそれぞれ前記山部を形成する左右の傾斜壁面の略中央に連設し且つ、前記左右のV字形受溝の深さを、折板を継ぎ合わせた場合に形成される山部の左右の 字形受溝の下壁面口縁端の間の水平距離の1/4の長さに達する深さに夫々をして、
前記両V字形受溝の上側溝口縁端の折線を介して、山折りし、前記右下段傾斜壁面及び左下段傾斜壁面と同じ傾斜角度にすると共に、壁面を谷部側へそれぞれ僅かに水平移動して左右の下段傾斜壁面よりも突出させた右上段傾斜壁面及び左上段傾斜壁面をそれぞれ連設し、該左上段傾斜壁面の高さを、前記右上段傾斜壁面に前記左上段傾斜壁面が上から嵌装着できる分だけ高くし、前記右上段傾斜壁面及び左上段傾斜壁面の各上縁端の折線を介して、山折りして、それぞれ水平の頂部を連設し、該左頂部の幅は、該右頂部の幅よりやや広くし、該両頂部の外側縁端の折線を介して、山折にして、下方外側に傾斜した右外側傾斜壁面及び左外側傾斜壁面を連設し、前記右外側傾斜壁面の下縁端部を外側に折返して、折返しを形成し、前記左外側傾斜壁面の下縁端の折線を介して、山折りにし、水平の挿入片を連設し、前記挿入片の右縁端を上側に折返して、折返しを形成し、耐漏水性及び耐風圧性に優れたことを特徴とする折板。
It is a roofing material made of steel plate, and when folded together, it is possible to continuously form peaks and valleys alternately,
A trough is provided in the longitudinal direction of the steel plate, and each trough is folded via a fold line at both edges of the trough, and the lower right inclined wall and the lower left inclined wall are connected to the outer upper direction, respectively. The V-shaped receiving grooves opened to the left and right inclined wall surfaces are opposed to each other through the folding line at the upper edge of the wall surface, and are connected to substantially the center of the left and right inclined wall surfaces forming the peak portions, respectively, and the left and right V The depth of the character- shaped receiving groove is set to a depth that reaches a length of 1/4 of the horizontal distance between the lower wall edge of the lower wall surface of the left and right character- shaped receiving grooves of the crest formed when the folded plates are joined together. Do each one,
Fold the mountain via the fold line at the edge of the upper groove opening of both V-shaped receiving grooves to make the same inclination angle as the lower right slope wall and the lower left slope wall, and move the wall slightly horizontally to the valley side. The upper right slope wall and the upper left slope wall projecting from the left and right lower slope walls are connected in series, and the height of the upper left slope wall is set so that the upper left slope wall is above the upper right slope wall. From the fold line at the upper edge of each of the upper right slope wall and the upper left slope wall, fold the mountain, and connect the horizontal tops to each other, and the width of the left top is The right outer slope wall and the left outer slope wall are connected to each other in a mountain-folded manner through a fold line at the outer edge of the both tops, and the right outer slope wall and the left outer slope wall surface are connected continuously. The lower edge of the inclined wall is folded outward to form a fold, and the left outer Via fold lines underneath the edge of the oblique wall, the mountain fold, consecutively provided a horizontal insert, the right edge of the insert is folded upward to form a folded, the leakproof aqueous and resistance to wind pressure resistance Folded plate, characterized by its superiority .
請求項1記載の折板において、両V字形受溝の溝底付近の下側溝壁面に、溝内側に突出した上向きの突条を設けると共に、挿入片の先端部に前記突条と対応して、相互に掛止できる位置に下向きの突条を設けて、継ぎ合わせた折板の脱落防止手段を設けたことを特徴とする請求項1記載の折板。2. The folded plate according to claim 1, wherein an upward protrusion projecting inward of the groove is provided on the lower groove wall surface near the groove bottom of both V-shaped receiving grooves, and corresponding to the protrusion at the tip of the insertion piece. 2. The folded plate according to claim 1, wherein a downward protrusion is provided at a position where it can be hooked with each other, and means for preventing the joined folded plates from falling off is provided. 請求項1記載の折板で形成される山部の内部に装着して折板を固定するフレームであって、長方形の鋼板の中央部を平坦部とし、その両側を末広がりに折曲しての略全長に横長のボルト孔を設けた下部フレームと、
長方形の鋼板の中央部に凹陥部を設け、両側部を上押え片とした上板と、前記凹陥部の中心点に支柱を植設し、前記支柱の先端に、偏倚して水平に固定した頂板を設けると共に、前記凹陥部の支柱の両側に対称に一対のボルト孔を螺刻した上部フレームと、
前記上部フレームと下部フレームとを螺着する二本のボルト
とを備えた請求項1記載の折板を固定するフレーム。
A frame that is attached to the inside of the ridge formed by the folded plate according to claim 1 and fixes the folded plate, wherein the central portion of the rectangular steel plate is a flat portion, and both sides thereof are bent to the end. A lower frame having a laterally long bolt hole in substantially the entire length;
A rectangular plate is provided with a concave part at the center, an upper plate with both side parts as upper pressing pieces, and a pillar is implanted at the center point of the concave part, and is biased and fixed horizontally at the tip of the pillar. An upper frame provided with a top plate, and a pair of bolt holes screwed symmetrically on both sides of the column of the recessed portion;
The frame for fixing a folded plate according to claim 1, further comprising two bolts for screwing the upper frame and the lower frame.
請求項1記載の折板に装着固定する天井材の吊り金具であって、
中央部に凹陥部を設け、前期凹陥部の両側を押え板とし、中心点に雌螺子孔を螺刻すると共に、下板に対向する両側の両側先端部が、片刃の刃物の如く薄くなるように、前記面側角部をそれぞれ斜めに削いだ形状にした略長方形の上板と、
左右の両端部に下方からボルトを螺入する雌螺子孔を螺刻し、中心点に雌螺子孔を螺刻すると共に、上板に対向する面側の両側先端部が、片刃の刃物の如く薄くなるように、前記面側角部をそれぞれ斜めに削いだ形状にした長方形の下板と、金属棒の全長にねじ山を螺刻し長ナット下部に螺着する全螺子棒と、
前記上下に重ねた上板及び下板お中心点から上方から連穿して、且つ前記下板裏面に配した長ナットの上部に螺合して、上板及び下板とを螺着するボルトと、
前記下板の両端部にそれぞれ螺刻した雌螺子に下板の裏面から上方向に螺合し上昇する左右の二本のボルト
とを備えた請求項1記載の折板屋根に装着固定する天井材の吊り金具。
A ceiling bracket for mounting and fixing to the folded plate according to claim 1,
A concave part is provided in the center part, both sides of the first concave part are used as a presser plate, a female screw hole is threaded at the center point, and the tip parts on both sides facing the lower plate are thinned like a single-edged blade. In addition, a substantially rectangular upper plate in which the surface side corners are each cut obliquely,
Female screw holes for screwing bolts from below are screwed into the left and right ends, and the female screw holes are screwed into the center point, and the tip ends on both sides facing the upper plate are like single-edged blades. A rectangular lower plate having a shape in which the surface side corners are cut obliquely so as to be thinned, and a whole screw rod that is threaded into the entire length of the metal rod and screwed to the lower portion of the long nut,
Bolts that are continuously drilled from the upper and lower plate center points on the upper and lower sides and are screwed onto the upper part of a long nut disposed on the lower surface of the lower plate to screw the upper and lower plates together. When,
The ceiling to be mounted and fixed to the folded-plate roof according to claim 1, comprising: left and right two bolts that are screwed upward from the back surface of the lower plate to female screws respectively screwed at both ends of the lower plate. Suspended metal fittings.
請求項4記載の折板に装着固定する天井材の吊り金具であって、上板の凹陥部裏面と、下板とをあらかじめ、重ねて固定してあることを特徴とする請求項4記載の折板屋根に装着固定する天井の吊り金具。5. The ceiling bracket for mounting and fixing to the folded plate according to claim 4, wherein the back surface of the recessed portion of the upper plate and the lower plate are previously fixed in an overlapping manner. Ceiling hanger that is fixed on the folded roof.
JP2005380955A 2005-12-14 2005-12-14 Folded plate and its fixing frame and ceiling bracket Expired - Fee Related JP5177341B2 (en)

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