JP5177267B2 - Magnetic sheet - Google Patents

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JP5177267B2
JP5177267B2 JP2011190298A JP2011190298A JP5177267B2 JP 5177267 B2 JP5177267 B2 JP 5177267B2 JP 2011190298 A JP2011190298 A JP 2011190298A JP 2011190298 A JP2011190298 A JP 2011190298A JP 5177267 B2 JP5177267 B2 JP 5177267B2
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sheet
magnetic layer
layer
lower surfaces
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JP2011249850A (en
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浩治 安村
秀次 藤本
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Description

本発明は、ＲＦ−ＩＤアンテナ等の磁気シールド用等に好適に用いられる磁性シートに関するものである。   The present invention relates to a magnetic sheet suitably used for magnetic shielding such as an RF-ID antenna.

携帯電話などの無線通信機器において、コスト削減、及び小型化を図るために部品の小型化、高密度実装化が望まれている。また、ノートブック型パソコンなどの携帯型モバイル電子機器においても、無線ＬＡＮなどを用いたデータ通信を行うものが増えており、これらの電子機器内部部品の小型化、高密度実装化が望まれている。   In wireless communication devices such as mobile phones, miniaturization of parts and high-density mounting are desired for cost reduction and miniaturization. In addition, in portable mobile electronic devices such as notebook computers, data communication using a wireless LAN is increasing, and it is desired to reduce the internal components of these electronic devices and achieve high-density mounting. Yes.

また、これらに用いられる無線通信用アンテナにおいても狭隙間においての付設が要求され、必然的に受発信される電磁波が密接した電子部品や基板、筐体等に与える影響や、あるいは電子部品や基板、筐体等から与えられる影響を防止するための磁性シートが使用されるようになってきている。   In addition, wireless communication antennas used for these are also required to be installed in a narrow gap, and the influence of electromagnetic waves inevitably received and transmitted on close electronic components, boards, cases, etc., or electronic parts and boards In addition, magnetic sheets for preventing the influence given from the housing or the like have been used.

従来においては、これらのアンテナもしくはその他電子機器の必要箇所にこの磁性シートを適当な大きさや形状に合わせて切断加工して貼り付ける等の方法で使用されることが多い。（特許文献１）、（特許文献２）に開示がある。   Conventionally, the magnetic sheet is often used by a method such as cutting and pasting the magnetic sheet in an appropriate size or shape to a necessary portion of these antennas or other electronic devices. There are disclosures in (Patent Document 1) and (Patent Document 2).

図１０、図１１は従来の技術における磁性シートの断面図であり、図１２は従来の技術における磁性層の平面図である。   10 and 11 are sectional views of a magnetic sheet in the conventional technique, and FIG. 12 is a plan view of a magnetic layer in the conventional technique.

特開２０００−３４９４９３号公報JP 2000-349493 A 特開２０００−２４４１７１号公報JP 2000-244171 A

しかしながら、従来の磁性シートでは、後付けされる使い勝手の良さから加工性や取付け性を重視し、図１０、図１１の断面図に示すように磁性シート構成のほとんどを柔軟性等の物理的性能を求めたシート基材３で占有するため、磁性機能が十分に発揮されないという問題があった。   However, in the conventional magnetic sheet, emphasis is placed on workability and mountability from the ease of use attached later, and most of the magnetic sheet configuration has physical properties such as flexibility as shown in the cross-sectional views of FIGS. The occupied sheet base 3 occupies the problem that the magnetic function is not sufficiently exhibited.

図１０の断面図で示す磁性シート６は、定形、あるいは不定形の磁性体粒子１ａをシート基材３の中に分散して構成したものであり、この構成による磁性機能を向上させる方法は、磁性シート６中の磁性体粒子１ａ含有率を増加することで実現するが、磁性粒子１ａの含有率を増加することで、シート基材３の柔軟性等の物理的性能を損なうことや、分散が困難となるため磁性体粒子１ａの凝集密度の隔たりを生じることにより、気孔や亀裂等損傷や、機械的強度劣化や耐候性劣化等の課題があるため、十分に磁性体粒子１ａの含有率を増やせず磁性機能が高められないという問題があった。   The magnetic sheet 6 shown in the cross-sectional view of FIG. 10 is configured by dispersing regular or irregular shaped magnetic particles 1a in the sheet base material 3, and a method for improving the magnetic function by this configuration is as follows. This is realized by increasing the content of the magnetic particles 1a in the magnetic sheet 6, but by increasing the content of the magnetic particles 1a, the physical performance such as flexibility of the sheet base material 3 may be impaired or dispersed. Since there is a problem of damage such as pores and cracks, mechanical strength deterioration, weather resistance deterioration, and the like due to separation of the agglomeration density of the magnetic particles 1a due to difficulty in the magnetic particles 1a, the content of the magnetic particles 1a is sufficiently high There was a problem that the magnetic function could not be improved without increasing the magnetic field.

図１１の断面図、図１２の平面図で示す磁性シート６は、シート基材３の中の磁性体形状を薄片１ｂとし、磁性体薄片１ｂ同士を重ね合わせる、もしくは密着させて面方向にほとんど隙間なく敷き詰めることで磁性体層２ｂの面密度を高め、磁性機能を向上させている。また、この薄い磁性層２ｂをシート基材３で挟み込んだ構成としたことにより、磁性機能を高めた状態でシート基材３の物理的性能をほとんど損なうことなく構成されている
。 The magnetic sheet 6 shown in the cross-sectional view of FIG. 11 and the plan view of FIG. 12 has the magnetic body shape in the sheet base material 3 as the thin piece 1b, and the magnetic thin pieces 1b are overlapped or closely adhered to each other in the plane direction. By spreading without gaps, the surface density of the magnetic layer 2b is increased and the magnetic function is improved. In addition, the thin magnetic layer 2b is sandwiched between the sheet base materials 3, so that the physical performance of the sheet base material 3 is hardly impaired while the magnetic function is enhanced.

図１０の断面図で示す磁性シート６に対し、図１１の断面図で示す磁性シート６は、磁性体薄片１ｂを層状に集合させているため、シート基材３の中の磁性体含有率をより少なくして、高い磁性機能を有することができるが、更にこの磁性機能を向上させるためには磁性体薄片１ｂで形成される磁性層２ｂを増加しなければならず、同様にシート基材３の柔軟性等の物理的性能を損なうことや、機械的強度劣化や耐候性劣化等の課題があるため、十分に磁性体薄片１ｂの含有率を増やせず磁性機能が高められないという問題があった。   Compared to the magnetic sheet 6 shown in the cross-sectional view of FIG. 10, the magnetic sheet 6 shown in the cross-sectional view of FIG. The magnetic layer 2b formed of the magnetic thin film 1b must be increased in order to further improve the magnetic function. There is a problem that the magnetic function cannot be increased without sufficiently increasing the content of the magnetic thin film 1b because there are problems such as deterioration in physical performance such as flexibility and deterioration of mechanical strength and weather resistance. It was.

また、これら従来の技術による磁性シートは、磁性粉や磁性片をシート基材原材料と混合し成形して得られるため、磁気性能は磁性体そのものよりも極めて劣化するという問題があった。   In addition, these conventional magnetic sheets are obtained by mixing magnetic powder and magnetic pieces with a sheet base material and molding, so that there is a problem that the magnetic performance is extremely deteriorated compared to the magnetic material itself.

本発明は、シートとしての必要限の物理的性能を有しつつ、磁性体機能を最大限に発揮する構造の磁性シートを提供することを目的とする。   An object of the present invention is to provide a magnetic sheet having a structure that exerts the function of a magnetic body to the maximum while having the physical performance necessary for the sheet.

本発明は、上記目的を達成するため、シートの厚み方向において単一の磁性層を備え、前記磁性層がフェライト焼結体で構成される略同一形状の複数の固片によって形成され、前記固片の全てが前記磁性層上下面を同時に形成すると共に各固片を互いに隙間をもって整列配置し、前記磁性層上下面および前記隙間へシート基材を設けることにより、前記フェライト焼結体の各固片の上下面を保持して、前記磁性層に規則的な隙間を設けたことを特徴とするものである。 In order to achieve the above object, the present invention includes a single magnetic layer in the thickness direction of the sheet, and the magnetic layer is formed of a plurality of solid pieces having substantially the same shape and formed of a ferrite sintered body. All of the pieces simultaneously form the upper and lower surfaces of the magnetic layer, and the solid pieces are aligned with a gap between each other, and a sheet base material is provided on the upper and lower surfaces of the magnetic layer and the gap. The upper and lower surfaces of the piece are held and regular gaps are provided in the magnetic layer .

本発明では、磁性シートを単一の磁性層であるフェライト焼結体で構成し、しかもこのフェライト焼結体が磁性層上下面を同時に形成するように配置したので、磁性シートの構成範囲においてフェライト焼結体の固片体積を最大限に大きくすることができ、従ってフェライト焼結体の固体性能を最大限に利用することができる。   In the present invention, the magnetic sheet is composed of a ferrite sintered body that is a single magnetic layer, and the ferrite sintered body is disposed so that the upper and lower surfaces of the magnetic layer are formed at the same time. The solid volume of the sintered body can be maximized, so that the solid performance of the ferrite sintered body can be utilized to the maximum.

更に、フェライト焼結体に形成される隙間を整列配置することにより、磁性シートの曲げ、たわみを磁性シートにおいて均一にすることができ、安定した柔軟性の磁性シートを得ることができる。   Furthermore, by arranging the gaps formed in the ferrite sintered body in an aligned manner, the bending and bending of the magnetic sheet can be made uniform in the magnetic sheet, and a stable and flexible magnetic sheet can be obtained.

本発明の実施の形態における磁性シートの断面図Sectional drawing of the magnetic sheet in embodiment of this invention 本発明の実施の形態における磁性シートの断面図Sectional drawing of the magnetic sheet in embodiment of this invention 本発明の実施の形態における磁性シートの断面図Sectional drawing of the magnetic sheet in embodiment of this invention 本発明の実施の形態における磁性シートの断面図Sectional drawing of the magnetic sheet in embodiment of this invention 本発明の実施の形態における磁性シートの断面図Sectional drawing of the magnetic sheet in embodiment of this invention 本発明の実施の形態における磁性シートの断面図Sectional drawing of the magnetic sheet in embodiment of this invention 本発明の実施の形態における磁性層の斜視図The perspective view of the magnetic layer in embodiment of this invention 本発明の実施の形態における磁性層の斜視図The perspective view of the magnetic layer in embodiment of this invention 本発明の実施の形態における磁性層の斜視図The perspective view of the magnetic layer in embodiment of this invention 従来の技術における磁性シートの断面図Cross-sectional view of a magnetic sheet in the prior art 従来の技術における磁性シートの断面図Cross-sectional view of a magnetic sheet in the prior art 従来の技術における磁性層の平面図Plan view of magnetic layer in conventional technology

本発明の請求項１に記載の発明は、シートの厚み方向において単一の磁性層を備え、前記磁性層がフェライト焼結体で構成される略同一形状の複数の固片によって形成され、前記固片の全てが前記磁性層上下面を同時に形成すると共に各固片を互いに隙間をもって整列配置し、前記磁性層上下面および前記隙間へシート基材を設けることにより、前記フェライト焼結体の各固片の上下面を保持して、前記磁性層に規則的な隙間を設けたことを特徴とするものである。 The invention according to claim 1 of the present invention includes a single magnetic layer in the thickness direction of the sheet, and the magnetic layer is formed by a plurality of solid pieces having substantially the same shape made of a ferrite sintered body, All of the solid pieces simultaneously form the upper and lower surfaces of the magnetic layer, and the solid pieces are aligned and arranged with a gap between each other, and a sheet base material is provided on the upper and lower surfaces of the magnetic layer and the gap. The upper and lower surfaces of the solid piece are held and regular gaps are provided in the magnetic layer .

これにより、磁性シートの構成範囲においてフェライト焼結体の固片体積を最大限に大きくすることができ、従ってフェライト焼結体の固体性能を最大限に利用することができる。また、フェライト焼結体に形成される隙間を整列配置することにより磁性シートの曲げ、たわみを磁性シートにおいて均一にすることができ、安定した柔軟性の磁性シートを得ることができる。   Thereby, the solid piece volume of the ferrite sintered body can be maximized in the configuration range of the magnetic sheet, and therefore the solid performance of the ferrite sintered body can be utilized to the maximum. Further, by arranging and arranging the gaps formed in the ferrite sintered body, the bending and bending of the magnetic sheet can be made uniform in the magnetic sheet, and a stable and flexible magnetic sheet can be obtained.

本発明の請求項２に記載の発明は、前記隙間が形成するそれぞれの長手方向は、前記磁性シートのそれぞれの端部と平行であることを特徴とするものであり、これにより、磁性シートのサイズに係らず安定した柔軟性を得ることができる。   The invention according to claim 2 of the present invention is characterized in that each longitudinal direction formed by the gap is parallel to each end of the magnetic sheet. Stable flexibility can be obtained regardless of size.

以下、図面を用いて説明する。   Hereinafter, it demonstrates using drawing.

図１、図２、図３、図４、図５、図６はそれぞれ本発明の実施の形態における磁性シートの断面図である。図７、図８、図９はそれぞれ本発明の実施の形態における磁性層の斜視図である。   1, FIG. 2, FIG. 3, FIG. 4, FIG. 5, and FIG. 6 are cross-sectional views of magnetic sheets according to embodiments of the present invention, respectively. 7, 8, and 9 are perspective views of the magnetic layer in the embodiment of the present invention, respectively.

図１において、１は磁性体、２は磁性層、３はシート基材である。また４ａ、４ｂは磁性層２の上下２面を示す。   In FIG. 1, 1 is a magnetic body, 2 is a magnetic layer, and 3 is a sheet substrate. Reference numerals 4 a and 4 b denote two upper and lower surfaces of the magnetic layer 2.

また、本発明の実施の形態においては、磁性層２自体は層状ではないが、磁性シート６の上下面７ａ，７ｂ間の磁性範囲を示す表現として磁性層とした。   In the embodiment of the present invention, the magnetic layer 2 itself is not layered, but a magnetic layer is used to express the magnetic range between the upper and lower surfaces 7a and 7b of the magnetic sheet 6.

磁性体１は、フェライトやパーマロイ、センダスト、珪素合板等の金属磁性材料で構成されるところのいずれか単一の固片とする。この磁性体１全ての固片が磁性層２の上下面４ａ，４ｂを同時に形成するように配置したので、磁性シート６に要求される厚み寸法、機械的強度、その他の物理的性能の範囲において磁性体１の最大限の体積を利用することができ、また、磁性体層２全体における磁性体１の比表面積が小さくなるため、シート基材３の量を少なくすることができ、高い磁気性能を得ることができる。   The magnetic body 1 is a single solid piece made of a metal magnetic material such as ferrite, permalloy, sendust, or silicon plywood. Since all the solid pieces of the magnetic body 1 are arranged so as to form the upper and lower surfaces 4a and 4b of the magnetic layer 2 at the same time, in the range of thickness dimension, mechanical strength and other physical performance required for the magnetic sheet 6. Since the maximum volume of the magnetic body 1 can be used, and the specific surface area of the magnetic body 1 in the entire magnetic body layer 2 is reduced, the amount of the sheet base material 3 can be reduced, and high magnetic performance. Can be obtained.

また、図７、図８において示すように、磁性体１を略同一形状としたことで、各々の磁性体１と各々の磁性体の隙間５を整列配置することが可能なため、磁気特性や絶縁特性などの特性や、磁気シートの曲げ、たわみ性等物理的性能や切断等加工性能に対する設計を容易にすることができる。   Further, as shown in FIGS. 7 and 8, since the magnetic bodies 1 have substantially the same shape, the gaps 5 between the magnetic bodies 1 and the magnetic bodies can be aligned, so that the magnetic characteristics and It is possible to facilitate design for characteristics such as insulation characteristics, physical performance such as bending and flexibility of the magnetic sheet, and processing performance such as cutting.

また、図９においては、磁性層２の一部もしくは複数部を略同一形状の磁性体１ｃの集合部で形成し、異形状の磁性体１ｄ，１ｅの集合部を組み合わせることにより、磁性シート６の標準形状、寸法の種類等の自由度を向上することができる。   In FIG. 9, a part or a plurality of parts of the magnetic layer 2 are formed by a collection part of magnetic bodies 1 c having substantially the same shape, and a combination of the collection parts of magnetic bodies 1 d and 1 e having different shapes is used. The degree of freedom such as the standard shape and the type of dimensions can be improved.

図７、図８、図９においては、成形の容易さによって個々の磁性体１形状を角柱や円柱で代表して示したが、その他三角柱、多角柱、もしくは角錐、円錐、球、あるいは針状であってもよく、また逆に、磁性体１の成形工数を削減するために不定形状の磁性体１を配置してもよい。   7, 8, and 9, the shape of each magnetic body 1 is typically represented by a prism or cylinder for ease of forming, but other triangular prisms, polygonal cylinders, pyramids, cones, spheres, or needles are also illustrated. Inversely, in order to reduce the number of steps for forming the magnetic body 1, the irregularly shaped magnetic body 1 may be disposed.

図１〜図５において、磁性体１とシート基材３の構成例を示す。   In FIGS. 1-5, the structural example of the magnetic body 1 and the sheet | seat base material 3 is shown.

図１においては、磁性体１がシート基材３に埋設された構成を示している。ここにおいても磁性層２を単一層にし、磁性体１の厚みを最大限に構成したこと
で、シート基材３の量を大きく削減することができるが、更に図２においては、磁性層２の上下面４ａ，４ｂの両面でシート基材３によって磁性体１を保持した構成を示している。図２の構成では、磁性体１の側面が隙間５となっており、シート基材３の使用量を更に減らすことができるだけでなく、磁性シート６に曲げ、たわみなどの負荷が加わった場合においても、隙間５が緩衝層となり磁性体１に応力歪を与えることなく安定した性能を発揮することができる。 FIG. 1 shows a configuration in which the magnetic body 1 is embedded in the sheet base material 3. Also in this case, the magnetic layer 2 is made a single layer and the thickness of the magnetic body 1 is maximized, so that the amount of the sheet base material 3 can be greatly reduced. In FIG. The structure which hold | maintained the magnetic body 1 with the sheet | seat base material 3 on both surfaces of the upper and lower surfaces 4a and 4b is shown. In the configuration of FIG. 2, the side surface of the magnetic body 1 is a gap 5, and not only can the amount of use of the sheet base material 3 be further reduced, but also when a load such as bending or bending is applied to the magnetic sheet 6. However, the gap 5 becomes a buffer layer, and stable performance can be exhibited without giving stress strain to the magnetic body 1.

また、図３においては、磁性層２の上下面４ａ，４ｂの両面において、シート基材３を排除し、磁性体１の側面部のみにおいてシート基材３を構成した形態を示した。この場合磁性シート６の上下面７ａ，７ｂに磁性層２の上下面４ａ，４ｂが一致する構成となる。従って、磁性シート６の上下面７ａ，７ｂにおいて、磁性体１が露出するため、直接磁性体１の磁性性能を利用する場合に有効となる。   3 shows a form in which the sheet base material 3 is excluded on both the upper and lower surfaces 4a and 4b of the magnetic layer 2 and the sheet base material 3 is configured only on the side surface of the magnetic body 1. FIG. In this case, the upper and lower surfaces 4a and 4b of the magnetic layer 2 coincide with the upper and lower surfaces 7a and 7b of the magnetic sheet 6. Therefore, since the magnetic body 1 is exposed on the upper and lower surfaces 7a and 7b of the magnetic sheet 6, it is effective when the magnetic performance of the magnetic body 1 is directly used.

同様に、図４は磁性シート６の一方の面７ａと磁性層２の一方の面４ａが一致した構成を示す。   Similarly, FIG. 4 shows a configuration in which one surface 7a of the magnetic sheet 6 and one surface 4a of the magnetic layer 2 coincide.

更に図５においては磁性層２の一方の面４ｂだけで、磁性体１をシート基材３で保持した構成を示した。   Further, FIG. 5 shows a configuration in which the magnetic body 1 is held by the sheet base material 3 only on one surface 4 b of the magnetic layer 2.

本発明の実施の形態においては、磁性シートの上下面７ａ，７ｂ間において、単一の磁性層２を備え、磁性層２が同形状もしくは異形状の複数の磁性体１によって形成され、磁性体１全ての固片が磁性層２の上下面４ａ，４ｂを同時に形成するように配置したので、磁性層２の一方の面４ｂだけで、磁性体１をシート基材３で保持することが可能となる。   In the embodiment of the present invention, a single magnetic layer 2 is provided between the upper and lower surfaces 7a and 7b of the magnetic sheet, and the magnetic layer 2 is formed by a plurality of magnetic bodies 1 having the same shape or different shapes. 1 Since all the solid pieces are arranged so as to form the upper and lower surfaces 4a and 4b of the magnetic layer 2 at the same time, the magnetic body 1 can be held by the sheet base material 3 only by one surface 4b of the magnetic layer 2. It becomes.

この構成においては、シート基材３について、磁性体１間の隙間５が開く方向に曲げる、たわませるなどの加工を施した場合においても、磁性体１に対して大きなストレスが加わることなく、磁性体１本来の磁性性能を発揮することができる。例えば図６で示すような屈曲した形状に対応する形態を実現することも容易となる。   In this configuration, even when the sheet base material 3 is subjected to processing such as bending or bending in the direction in which the gap 5 between the magnetic bodies 1 is opened, a large stress is not applied to the magnetic body 1. The magnetic performance inherent in the magnetic body 1 can be exhibited. For example, it becomes easy to realize a form corresponding to a bent shape as shown in FIG.

シート基材３としては、樹脂もしくはゴムを好適に用いるが、曲げやたわみ等に対する柔軟性だけではなく、耐熱性、耐湿性等耐候性を考慮した選定をしてもよい。   A resin or rubber is preferably used as the sheet base material 3, but it may be selected in consideration of weather resistance such as heat resistance and moisture resistance as well as flexibility with respect to bending and bending.

単一の磁性層が同形状もしくは異形状の複数の磁性体によって形成され、かつ磁性体全ての固片が単一の磁性層上下面を同時に形成するように配置し、シート基材により磁性層を保持した構成とし、磁性機能を磁性体によって最大限に発揮した薄型で高性能な磁性シートを提供する。   A single magnetic layer is formed by a plurality of magnetic bodies having the same shape or different shapes, and all the solid pieces of the magnetic body are arranged so that the upper and lower surfaces of the single magnetic layer are formed simultaneously, and the magnetic layer is formed by the sheet base material. A thin, high-performance magnetic sheet that maximizes the magnetic function with a magnetic material is provided.

１、１ａ、１ｂ 磁性体
２、２ａ、２ｂ 磁性層
３ シート基材
４ａ、４ｂ 磁性層の面
５ 隙間
６ 磁性シート
７ａ、７ｂ 磁性シートの面 1, 1a, 1b Magnetic body 2, 2a, 2b Magnetic layer 3 Sheet substrate 4a, 4b Surface of magnetic layer 5 Gap 6 Magnetic sheet 7a, 7b Surface of magnetic sheet

Claims (2)

シートの厚み方向において単一の磁性層を備え、前記磁性層がフェライト焼結体で構成される略同一形状の複数の固片によって形成され、前記固片の全てが前記磁性層上下面を同時に形成すると共に各固片を互いに隙間をもって整列配置し、前記磁性層上下面および前記隙間へシート基材を設けることにより、前記フェライト焼結体の各固片の上下面を保持して、前記磁性層に規則的な隙間を設けたことを特徴とする磁性シート。 A single magnetic layer is provided in the thickness direction of the sheet, and the magnetic layer is formed by a plurality of solid pieces having substantially the same shape formed of a ferrite sintered body, and all of the solid pieces simultaneously have upper and lower surfaces of the magnetic layer. The solid pieces are aligned and arranged with a gap between each other, and a sheet base material is provided on the upper and lower surfaces of the magnetic layer and the gap, thereby holding the upper and lower surfaces of the solid pieces of the ferrite sintered body. A magnetic sheet characterized in that regular gaps are provided in a layer . 前記隙間が形成するそれぞれの長手方向は、前記磁性シートのそれぞれの端部と平行であることを特徴とする請求項１記載の磁性シート。 The magnetic sheet according to claim 1, wherein each longitudinal direction formed by the gap is parallel to each end portion of the magnetic sheet.
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