JP5153415B2 - Equipment installation structure in the ship engine room - Google Patents

Equipment installation structure in the ship engine room Download PDF

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Publication number
JP5153415B2
JP5153415B2 JP2008094195A JP2008094195A JP5153415B2 JP 5153415 B2 JP5153415 B2 JP 5153415B2 JP 2008094195 A JP2008094195 A JP 2008094195A JP 2008094195 A JP2008094195 A JP 2008094195A JP 5153415 B2 JP5153415 B2 JP 5153415B2
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unit
engine room
equipment
ship
tank
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JP2009241905A (en
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邦彦 村井
勲 早川
隆 寺沢
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Mitsui Engineering and Shipbuilding Co Ltd
Mitsui E&S Holdings Co Ltd
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Mitsui Engineering and Shipbuilding Co Ltd
Mitsui E&S Holdings Co Ltd
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Description

本発明は船舶の機関室内において、主要機器及びその周辺機器を、該機関室内に設置するタンクを据付架台及び搭載用基礎部材の代用として使用し、その上部に機器を設置するように形成した船舶機関室内における機器設置構造に関するものである。   The present invention relates to a ship formed in such a manner that, in the engine room of a ship, a main device and its peripheral devices are used as a substitute for a mounting base and a mounting base member in place of the tank installed in the engine room, and the device is installed on the upper part thereof. The present invention relates to a device installation structure in an engine room.

船舶の機関室内には燃料清浄機、潤滑油清浄機、ビルジセパレータ等の主要機器とそれに伴う制御盤、始動器盤等の周辺機器が設置されている。前記主要機器及び周辺機器の設置は、単品ごと陸上にて船殻ブロックに取付け、船殻ブロックを船内に搭載した後、船殻ブロック同士の取合い部の調整及び配管配線を、安全性に注意が必要であり、作業性の低い船内作業として行っている。ここで、前記主要機器の載置は船殻ブロックの完成を待って行われる事となる。   Main equipment such as fuel purifiers, lubricant purifiers, and bilge separators and peripheral equipment such as control panels and starter panels are installed in the engine room of the ship. The main equipment and peripheral equipment are installed on the hull block on land individually, and after mounting the hull block in the ship, attention is paid to the safety of adjustment of the connecting part of the hull blocks and piping wiring. It is necessary and is carried out as an inboard work with low workability. Here, the main equipment is placed after the hull block is completed.

上記に対して、図2に示すよう鋼材で製作された共通台盤8を基礎部材とし、該共通台盤上に主要機器の燃料清浄機3及び周辺機器の制御盤4等を載置し、配管配線を行った燃料清浄機ユニット7を前組立した後、船殻ブロックへ一括搭載するユニット艤装が行われている。また、縦走管のユニット艤装方法が提案されている(例えば特許文献1参照。)。   In contrast to the above, the common base 8 made of steel as shown in FIG. 2 is used as a base member, and the fuel purifier 3 of the main equipment and the control panel 4 of the peripheral equipment are placed on the common base, After pre-assembling the fuel purifier unit 7 that has been piped and wired, unit outfitting for batch mounting on the hull block is performed. In addition, a unit mounting method for a longitudinal tube has been proposed (see, for example, Patent Document 1).

前記ユニット艤装により、従来船内で行われていた燃料清浄機等の据付及び配管配線作業が、安全性及び作業性の高い陸上で行える。また、燃料清浄機等を前記共通台盤8上に載置し、配管配線する前組立は、船殻ブロックの製造工程から独立しており、船殻ブロックの製造と、燃料清浄機ユニット7の前組立が同時並行で行えるため、船舶建造期間を短縮することが可能である。さらに、前記燃料清浄機ユニット7は、船殻ブロックへの搭載が一括で行えるため、単品ごとの搭載と比べるとクレーン占有率が低減され、船舶建造期間短縮に寄与する。
特開平5−193552号公報
With the unit outfitting, installation of fuel purifiers and piping wiring work, which has been conventionally performed on board, can be performed on land with high safety and workability. Further, the pre-assembly for placing the fuel purifier or the like on the common base board 8 and piping is independent from the manufacturing process of the hull block. Since pre-assembly can be performed in parallel, the ship construction period can be shortened. Furthermore, since the fuel purifier unit 7 can be mounted on the hull block at a time, the crane occupancy is reduced as compared with mounting on a single item basis, which contributes to shortening the ship construction period.
JP-A-5-193552

上記の燃料清浄機ユニット7等の従来型ユニット艤装は、船舶建造期間の短縮に効果はあったが、クレーン等で載置するに際して、その荷重を支える共通台盤8が必要であったため、船舶重量及び鋼材コストが増加し、それゆえユニット艤装を採用できない場合もあった。   The conventional unit outfitting such as the fuel purifier unit 7 described above was effective in shortening the ship construction period, but when mounting with a crane or the like, the common base plate 8 supporting the load was necessary. In some cases, the weight and steel cost increased, and therefore unit outfitting could not be employed.

以上より、本発明の目的はユニット艤装において、共通台盤8を機関室内に設置されているタンクで代用することにより、船舶重量及び鋼材コストを増加なく船舶建造期間の短縮を実現する、機器設置構造を提供することにある。   From the above, the object of the present invention is to install equipment that realizes shortening of the ship construction period without increasing ship weight and steel material cost by substituting the common base board 8 with a tank installed in the engine room in the unit outfitting. To provide a structure.

上記の目的を達成するための本発明に係る船舶機関室内における機器設置構造は、前記機関室内に架台等の機器の搭載用基礎部材を使用することなく、上部を支持部に加工した中空箱型タンクを基礎部材として、上部に前記機関室内の主要機器及び周辺機器を載置し
たことを特徴とする。
The equipment installation structure in the ship engine room according to the present invention for achieving the above object is a hollow box type in which the upper part is processed into a support part without using a mounting base member for equipment such as a gantry in the engine room. The main equipment and peripheral equipment in the engine room are placed on the upper part with the tank as a base member.

上記の器機設置構造において、前記タンクの上面を、補強部材によって補強し、あるいは、また機器据付用の基礎部を形成したことを特徴とする。 In the equipment installation structure described above, the upper surface of the tank is reinforced by a reinforcing member, or a base part for equipment installation is formed.

本発明の機器設置構造を反映した燃料清浄機ユニット1は図1に示すように、上面を支持部に加工し且つ補強した中空箱型のスラッジタンク2を基礎部材とし、該スラッジタンク上部に燃料清浄機3、制御盤4、温度調整弁コントローラ5、熱交換器6等の周辺機器を載置することで構成されている。   As shown in FIG. 1, the fuel purifier unit 1 reflecting the equipment installation structure of the present invention has a hollow box type sludge tank 2 whose upper surface is processed into a support portion and reinforced, as a base member, and a fuel is disposed above the sludge tank. Peripheral devices such as the cleaner 3, the control panel 4, the temperature control valve controller 5, and the heat exchanger 6 are mounted.

本発明の機器設置構造を反映した燃料清浄機ユニット1は、図2に示すよう従来機関室甲板9の下面に設置されていたスラッジタンク2を、従来型燃料清浄機ユニット7にある共通台盤8の代用とするため、該共通台盤8の利用に伴う、船舶重量及び鋼材コストの増加を発生させずに、ユニット艤装による船舶建造期間の短縮を実現できる。   The fuel purifier unit 1 reflecting the equipment installation structure of the present invention has a sludge tank 2 installed on the lower surface of the engine room deck 9 as shown in FIG. Therefore, the ship construction period can be shortened by the unit outfitting without increasing the ship weight and the steel material cost associated with the use of the common platform 8.

本発明により、ユニット艤装のメリットである船舶建造期間の短縮を実現しながら、従来の問題であった、船舶重量及び鋼材コストの増加を解消することが可能となる。   According to the present invention, it is possible to eliminate the increase in ship weight and steel material cost, which has been a conventional problem, while realizing the shortening of the ship construction period, which is the merit of unit outfitting.

以下、本発明を図1に示す燃料清浄機ユニット1における実施形態を参照して具体的に説明する。   Hereinafter, the present invention will be specifically described with reference to an embodiment in the fuel purifier unit 1 shown in FIG.

スラッジタンク2は、燃料清浄機ユニット1の基礎部材として使用されるため、必要に応じて補強部材を加えておく。前記スラッジタンク2上部に燃料清浄機3等の機器を搭載するための取付け片等の事前加工を行う。   Since the sludge tank 2 is used as a basic member of the fuel purifier unit 1, a reinforcing member is added as necessary. Pre-processing such as a mounting piece for mounting a device such as a fuel purifier 3 on the sludge tank 2 is performed.

安全性及び作業性の高い陸上で、前記スラッジタンク2上部に燃料清浄機3、制御盤4、温度調節弁コントローラ5、熱交換器6等の主要機器及び周辺機器を搭載し、溶接等それぞれの方法で固定していく。同時に、燃料パイプ、蒸気パイプ、清水パイプ等の配管を行い、配線も可能な限り行い、更に油が流出した際の拡大防止のためのコーミング(拡大防止壁)の取付けを行うことで、燃料清浄機ユニット1の前組立が完了する。以上のように、前記燃料清浄機ユニット1の前組立は、船殻工事の日程から独立して行うことが可能である。   On the land with high safety and workability, main equipment and peripheral equipment such as fuel purifier 3, control panel 4, temperature control valve controller 5 and heat exchanger 6 are mounted on the top of the sludge tank 2. It is fixed by the method. At the same time, fuel pipes, steam pipes, fresh water pipes, etc. are installed, wiring is performed as much as possible, and combing (expansion prevention walls) is attached to prevent expansion when oil leaks. The pre-assembly of the machine unit 1 is completed. As described above, the pre-assembly of the fuel purifier unit 1 can be performed independently from the hull schedule.

前記燃料清浄機ユニット1は前組立完了後、一括して船殻ブロックに搭載、固定されるため、クレーン占有率が低減され、船舶建造期間の短縮が実現する。また、安全性及び作業性の高い陸上で、機器設置に関する殆どの作業が行えるため、前記船殻ブロックが船体に搭載された後は、配管等の取合いの調整及び接合のみで機器の設置が完了する。   Since the fuel purifier unit 1 is mounted and fixed to the hull block at once after the pre-assembly is completed, the crane occupation rate is reduced and the ship building period is shortened. In addition, since most of the work related to equipment installation can be performed on land with high safety and workability, after the hull block is mounted on the hull, installation of equipment is completed only by adjusting and joining pipes and the like. To do.

以上より、本発明の機器設置構造を反映した燃料清浄機ユニット1を使用することで、従来の共通台盤8を使用したユニット艤装に見られた、船舶重量及び鋼材コストの増加をすることなく船舶建造期間短縮の実現が可能となる。   From the above, by using the fuel purifier unit 1 reflecting the equipment installation structure of the present invention, without increasing the ship weight and the steel material cost seen in the conventional unit outfitting using the common platform 8. The ship construction period can be shortened.

図3に示すのは、ビルジセパレータユニット10における実施形態の側面図であり、図4は前記ビルジセパレータユニット10の上面図である。   FIG. 3 is a side view of an embodiment of the bilge separator unit 10, and FIG. 4 is a top view of the bilge separator unit 10.

実施例1と同様に、陸上にて、ビルジタンク11上に、ビルジセパレータ12、ビルジポンプ13を載置し、配管を行う。更に、オイルセンサ14、前記オイルセンサによって制御される三方弁15、制御盤16を載置し、配管及び配線を行い、更には油等の流出拡大を防ぐコーミング17の溶接を完了することで、ビルジセパレータユニット10の前組立は完了する。その後、前記ビルジセパレータユニット10を船殻ブロックへ一括で搭載し、ブロックは船体へ搭載される。   Similarly to Example 1, on the land, the bilge separator 12 and the bilge pump 13 are placed on the bilge tank 11 to perform piping. Furthermore, by placing the oil sensor 14, the three-way valve 15 controlled by the oil sensor, and the control panel 16, performing piping and wiring, and further completing the welding of the combing 17 that prevents the oil from flowing out, The pre-assembly of the bilge separator unit 10 is completed. Thereafter, the bilge separator unit 10 is collectively mounted on the hull block, and the block is mounted on the hull.

また、図3、4に示すAは、船底に設置されているウエストオイルタンクへ、Bは船外への排水口へつながっており、この管A及び管Bは船殻ブロックの船体への搭載完了後、接続される。   3 and 4, A is connected to the waist oil tank installed on the bottom of the ship, B is connected to the drainage port to the outside of the ship, and this pipe A and pipe B are mounted on the hull of the hull block. Connected after completion.

以上のようにビルジセパレータ及び周辺機器を、ビルジタンクを利用してユニット化することで、ビルジセパレータに係る作業の大部分が陸上で行え、更にはビルジタンクを基礎部材としてユニット化するため、船舶重量及び鋼材コストの増加はないまま、船舶建造期間短縮が実現する。   As described above, the bilge separator and peripheral devices are unitized using the bilge tank, so that most of the work related to the bilge separator can be performed on land. The ship construction period can be shortened without increasing the steel cost.

以下同様に、船舶機関室内の他の主要機器についてもユニット化が可能となる。   Similarly, other main devices in the ship engine room can be unitized.

図5に示すのは、燃料清浄機ユニット1を例とした、本発明に係る機器の設置方法である。第1工程51は燃料清浄機3及び周辺機器をスラッジタンク2上部に載置し、配管配線を行う燃料清浄機ユニット1の前組立の工程であり、安全性及び作業性の高い陸上での作業となっている。   FIG. 5 shows an apparatus installation method according to the present invention, taking the fuel purifier unit 1 as an example. The first step 51 is a pre-assembly step of the fuel purifier unit 1 in which the fuel purifier 3 and peripheral devices are placed on the upper part of the sludge tank 2 to perform piping wiring, and work on land with high safety and workability. It has become.

第2工程からは2通りの方法を示している。   Two methods are shown from the second step.

一方の第2工程52は前記燃料清浄機ユニット1を船殻ブロック21へ搭載する工程である。第3工程53は前記燃料清浄機ユニット1を搭載した船殻ブロック21を船体22に搭載する工程である。   On the other hand, the second step 52 is a step of mounting the fuel purifier unit 1 on the hull block 21. The third step 53 is a step of mounting the hull block 21 on which the fuel purifier unit 1 is mounted on the hull 22.

他方の第2工程62は前記船殻ブロック21を船体22に搭載する工程である。第3工程63は、前記燃料清浄機ユニット1を機関室内に搭載する工程である。   The other second step 62 is a step of mounting the hull block 21 on the hull 22. The third step 63 is a step of mounting the fuel cleaner unit 1 in the engine room.

本発明の設置構造を反映した燃料清浄機ユニットの側面図である。It is a side view of a fuel cleaner unit reflecting the installation structure of the present invention. 従来の燃料清浄機ユニットの側面図である。It is a side view of the conventional fuel cleaner unit. 本発明の設置構造を反映したビルジセパレータユニットの側面図である。It is a side view of the bilge separator unit reflecting the installation structure of the present invention. 本発明の設置構造を反映したビルジセパレータユニットの上面図である。It is a top view of the bilge separator unit reflecting the installation structure of the present invention. 本発明の機器設置方法を示した工程図である。It is process drawing which showed the apparatus installation method of this invention.

符号の説明Explanation of symbols

1 燃料清浄機ユニット
2 スラッジタンク
3 燃料清浄機
4 制御盤
5 温度調整弁コントローラ
6 熱交換器
7 従来型燃料清浄機ユニット
8 共通台盤
9 機関室甲板
10 ビルジセパレータユニット
11 ビルジタンク
12 ビルジセパレータ
13 ビルジポンプ
14 オイルセンサ
15 三方弁
16 制御盤
17 コーミング
21 船殻ブロック
22 船体
51 第1工程
52、62 第2工程
53、63 第3工程
1 Fuel Purifier Unit 2 Sludge Tank 3 Fuel Purifier 4 Control Panel 5 Temperature Control Valve Controller 6 Heat Exchanger 7 Conventional Fuel Purifier Unit 8 Common Base 9 Engine Room Deck 10 Bilge Separator Unit 11 Bilge Tank 12 Bilge Separator 13 Bilge Pump 14 Oil sensor 15 Three-way valve 16 Control panel 17 Combing 21 Hull block 22 Hull 51 First step 52, 62 Second step 53, 63 Third step

Claims (1)

陸上で共通台盤上に船舶機関室内に配置する予定である主要機器及び周辺機器を設置し、前記共通台盤及び前記共通台盤に設置した前記主要機器及び前記周辺機器を船殻ブロックへ一括搭載する船舶機関室における機器設置方法において、
前記共通台盤の代わりに、少なくともスラッジタンク又はビルジタンクの上面に前記主要機器及び前記周辺機器を設置するステップと、
前記スラッジタンク又は前記ビルジタンクと、前記タンクに設置した前記主要機器及び前記周辺機器を前記船殻ブロックへ一括搭載するステップを有することを特徴とする機器設置方法。
The main equipment and peripheral equipment that are scheduled to be placed in the ship engine room on the common baseboard on land are installed, and the main equipment and the peripheral equipment installed on the common baseboard and the common baseboard are collectively put into a hull block. In the equipment installation method in the ship engine room,
Installing the main device and the peripheral device on at least the upper surface of a sludge tank or a bilge tank instead of the common platform;
The apparatus installation method characterized by having the step which mounts the said sludge tank or the said bilge tank, the said main apparatus installed in the said tank, and the said peripheral apparatus to the said hull block collectively.
JP2008094195A 2008-03-31 2008-03-31 Equipment installation structure in the ship engine room Expired - Fee Related JP5153415B2 (en)

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JP5153415B2 true JP5153415B2 (en) 2013-02-27

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Publication number Priority date Publication date Assignee Title
US4209986A (en) * 1978-04-17 1980-07-01 Cunningham Robert F Method of and apparatus for auxiliary control of fluid operated steering apparatus for ships, boats and the like
JPS55112189U (en) * 1979-01-31 1980-08-07
JPH08238Y2 (en) * 1989-11-21 1996-01-10 石川島播磨重工業株式会社 Turbine drain recovery device
JPH07237580A (en) * 1994-02-28 1995-09-12 Hitachi Zosen Corp Fiber-reinforced resin-made base table and manufacture thereof
JP2001088773A (en) * 1999-09-22 2001-04-03 Mitsubishi Heavy Ind Ltd Beam structural unit and outfitting method using it

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