JP5144361B2 - Polyamic acid composition and polyimide resin molded body - Google Patents

Polyamic acid composition and polyimide resin molded body Download PDF

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JP5144361B2
JP5144361B2 JP2008119859A JP2008119859A JP5144361B2 JP 5144361 B2 JP5144361 B2 JP 5144361B2 JP 2008119859 A JP2008119859 A JP 2008119859A JP 2008119859 A JP2008119859 A JP 2008119859A JP 5144361 B2 JP5144361 B2 JP 5144361B2
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polyamic acid
acid composition
polyimide resin
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章一 森田
誠司 荻原
昌彦 宮本
洋介 堤
良彰 越後
朗 繁田
猛 吉田
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Unitika Ltd
Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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Description

本発明は、ポリアミック酸組成物、及びポリイミド樹脂成形体に関する。   The present invention relates to a polyamic acid composition and a polyimide resin molded body.

ポリイミド樹脂は、エレクトロニクス分野やOA機器分野への応用に有用なものであり、半導体デバイス上への絶縁フィルムや保護コーティングあるいは、複写機やプリンター用機能部品用のベルトやチューブとして用いられている。特に全芳香族ポリイミド樹脂は、その優れた耐熱性、機械的特性、電気的特性から、上記の用途に選択されて使用されることが多い。上記のポリイミド樹脂を得るためには、従来よりポリイミド前駆体溶液が用いられてきたが、このようなポリイミド前駆体溶液としては、下記式(I)に示すポリアミック酸(R、Rは芳香族基を示し、nは繰り返し数を示す。)を溶質とするポリアミック酸溶液が知られている。 Polyimide resins are useful for applications in the electronics field and OA equipment field, and are used as insulating films and protective coatings on semiconductor devices, or as belts and tubes for functional parts for copying machines and printers. In particular, wholly aromatic polyimide resins are often selected and used for the above applications because of their excellent heat resistance, mechanical properties, and electrical properties. To obtain the above-mentioned polyimide resin has been polyimide precursor solution is conventionally used, as such a polyimide precursor solution, a polyamic acid represented by the following formula (I) (R 1, R 2 is an aromatic A polyamic acid solution having a group as a solute is known.

Figure 0005144361
Figure 0005144361

上記のポリアミック酸等のポリイミド前駆体は、高重合度のポリマー(前記nは重合度を示す。)の溶液である。これらポリマー溶液からポリイミドフィルムを得る際は、一般的にはこのポリマー溶液をアルミやステンレス製の金型に塗工し、加熱することにより溶媒の除去及びイミド化を行い、脱型することによりポリイミド樹脂成形体となる。   The polyimide precursor such as polyamic acid is a solution of a polymer having a high degree of polymerization (where n represents the degree of polymerization). When obtaining a polyimide film from these polymer solutions, in general, this polymer solution is applied to an aluminum or stainless steel mold, heated to remove the solvent and imidize, and then demolded to remove the polyimide. It becomes a resin molding.

また、特定のモノマーを組み合わせて、重合体ではなくそれらのモノマーからなる塩を含む溶液から、良好な物性を有するポリイミドフィルムが得られることが知られている。例えば、下記に示すアミノ基を有する化合物とカルボキシル基を有する化合物とから得られる塩を溶質として含有しているポリイミド前駆体溶液は、モノマーの塩を高濃度で含有しているにもかかわらず、低粘度を示し、しかも、この溶液からは高強度のポリイミド塗膜又はフィルムが得られる(例えば、特許文献1参照)。   Moreover, it is known that a polyimide film having good physical properties can be obtained from a solution containing a salt composed of these monomers instead of a polymer by combining specific monomers. For example, a polyimide precursor solution containing, as a solute, a salt obtained from a compound having an amino group and a compound having a carboxyl group shown below, although containing a high concentration of a monomer salt, A low-strength and high-strength polyimide coating or film is obtained from this solution (see, for example, Patent Document 1).

Figure 0005144361
Figure 0005144361

前記一般式(II)中、Rは少なくとも1つの炭素6員環を含む4価の芳香族残基を示し、4つのカルボニル基はこの残基中異なった炭素原子に直接連結しており、4つのうちの2つずつは対をなし、炭素6員環内の隣接する炭素原子に結合しており、R’は少なくとも1つの炭素6員環を持つ2価の芳香族残基を示す。前記一般式(III)中、R''は少なくとも1つの炭素6員環を含む4価の芳香族残基を示し、4つのカルボニル基はこの残基中異なった炭素原子に直接連結しており、4つのうちの2つずつは対をなし、炭素6員環内の隣接する炭素原子に結合している。R'''は水素及び炭素数1から5までのアルキル基からそれぞれ選ばれる。
特許第3262514号公報
In the general formula (II), R represents a tetravalent aromatic residue containing at least one carbon 6-membered ring, and the four carbonyl groups are directly connected to different carbon atoms in the residue. Two of the two are paired and bonded to adjacent carbon atoms in the carbon 6-membered ring, and R ′ represents a divalent aromatic residue having at least one carbon 6-membered ring. In the general formula (III), R ″ represents a tetravalent aromatic residue containing at least one carbon 6-membered ring, and the four carbonyl groups are directly connected to different carbon atoms in the residue. Two of the four are paired and bonded to adjacent carbon atoms in the carbon six-membered ring. R ′ ″ is each selected from hydrogen and an alkyl group having 1 to 5 carbon atoms.
Japanese Patent No. 3262514

しかしながら、上述のポリイミド前駆体である高重合度のポリマー溶液を金型に塗工後イミド化して、脱型することによりポリイミド樹脂成形体を得る場合に、高重合度のポリマー溶液を塗工可能な粘度にするためには、溶質濃度を低くしなければならないという問題があり、反対に生産性を高めるために、溶質濃度を高くすると溶液の粘度が高くなり、塗工できなくなってしまうという問題があった。また、例え塗工できたとしても、所望の分子量が得られない為に、機械的、熱的特性に優れたフィルムが得られないという問題があった。   However, when a polyimide resin molded body is obtained by applying the above-mentioned polyimide precursor polymer solution having a high polymerization degree to a mold and then imidizing and removing the mold, the polymer solution having a high polymerization degree can be applied. In order to achieve a high viscosity, there is a problem that the solute concentration must be lowered. Conversely, in order to increase the productivity, if the solute concentration is increased, the viscosity of the solution increases and the coating becomes impossible. was there. Moreover, even if the coating can be performed, a film having excellent mechanical and thermal characteristics cannot be obtained because a desired molecular weight cannot be obtained.

また、ポリイミド前駆体として、従来使われている4,4’−ジアミノジフェニルエーテルと3,3’,4,4’−ビフェニルテトラカルボン酸二無水物の化合物の重合体であるポリアミック酸は、前駆体としてはNMP(N−メチル−2−ピロリドン)等の溶媒に可溶だが、イミド化することにより溶媒不溶となり、析出する。ポリイミド樹脂が析出した塗液を用いては、満足なフィルム外観あるいは満足なフィルム強度は得られないという問題があった。   In addition, as a polyimide precursor, a polyamic acid which is a polymer of a compound of 4,4′-diaminodiphenyl ether and 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, which has been conventionally used, is a precursor. Is soluble in a solvent such as NMP (N-methyl-2-pyrrolidone) but becomes insoluble and precipitates upon imidization. There is a problem that satisfactory film appearance or satisfactory film strength cannot be obtained by using a coating liquid on which a polyimide resin is deposited.

特許文献1の技術は、上記の問題を解決する為になされたものである。しかし特許文献1に提案されている方法により、ポリイミド塗膜又はフィルムを得る場合、従来の高重合度ポリイミド前駆体を用いる場合と同様に、金型上でのイミド化に伴う収縮が大きいため、成膜時に部分的な軸方向への不均一な収縮が発生し、膜厚のバラツキを生じたり、導電化処理した場合の抵抗バラツキの原因となっている。また、収縮による金型への緊迫力が高く、脱型が困難である。更に、イミド化に伴い発生する縮合水は、成膜時に気泡等の表面故障を生じさせるため、表面外観が良好な膜を得る事が困難である。
また、100%イミド化した樹脂で溶剤に可溶なポリイミド系樹脂も存在する。例えばポリエーテルイミド(商品名ULTEM100:日本GEプラスチック社製)は、その例であるが、可溶性を確保する為に、分子骨格の自由度を大きくしており、結果として強度特性が低い。
The technique of Patent Document 1 has been made to solve the above problems. However, when a polyimide coating film or film is obtained by the method proposed in Patent Document 1, since the shrinkage accompanying imidization on the mold is large, as in the case of using a conventional high polymerization degree polyimide precursor, When the film is formed, partial non-uniform contraction in the axial direction occurs, resulting in variations in film thickness or resistance variations in the case of conducting a conductive treatment. In addition, the pressing force on the mold due to shrinkage is high, and it is difficult to remove the mold. Furthermore, since the condensed water generated with imidization causes surface failure such as bubbles during film formation, it is difficult to obtain a film having a good surface appearance.
There is also a polyimide resin that is 100% imidized resin and is soluble in a solvent. For example, polyetherimide (trade name ULTEM100: manufactured by GE Plastics, Inc.) is an example, but in order to ensure solubility, the degree of freedom of the molecular skeleton is increased, resulting in low strength characteristics.

本発明は、成形体を得る際のイミド化反応に伴う収縮や縮合水の発生を抑えて、均一で機械特性に優れ、良好な外観を有するポリイミド樹脂成形体を得ることが可能なポリアミック酸組成物を提供することを目的とする。また、本発明は、均一で機械特性に優れ、良好な外観を有するポリイミド樹脂成形体を提供することを目的とする。   The present invention is a polyamic acid composition capable of obtaining a polyimide resin molded article having uniform, excellent mechanical properties, and good appearance by suppressing shrinkage and generation of condensed water accompanying an imidization reaction when obtaining a molded article. The purpose is to provide goods. Another object of the present invention is to provide a polyimide resin molded article that is uniform, excellent in mechanical properties, and has a good appearance.

本発明者らは、鋭意検討を重ねた結果、下記の本発明が上記課題を解決できることを見出し、本発明を完成するに至った。
即ち、請求項1に係る発明は、下記一般式(1)で表される化合物及び下記一般式(2)で表される化合物を用いて合成され、90mol%以上99mol%以下がイミド化しているポリアミック酸と、
溶媒と、
を含有することを特徴とするポリアミック酸組成物である。
As a result of intensive studies, the present inventors have found that the following present invention can solve the above problems, and have completed the present invention.
That is, the invention according to claim 1 is synthesized using a compound represented by the following general formula (1) and a compound represented by the following general formula (2), and 90 to 99 mol% is imidized. Polyamic acid,
A solvent,
It is a polyamic acid composition characterized by containing.

Figure 0005144361
Figure 0005144361

(一般式(1)中、Xは2価の連結基を示す。一般式(2)中、Yは2価の連結基を示す。一般式(2)の二つのベンゼン環におけるそれぞれのNHの結合位置は、Yからみて非対称である。) (In general formula (1), X represents a divalent linking group. In general formula (2), Y represents a divalent linking group. Each NH 2 in the two benzene rings of general formula (2). The bonding position of is asymmetric from the viewpoint of Y.)

請求項2に係る発明は、前記一般式(1)で表される化合物が下記一般式(3)で表される化合物であり、前記一般式(2)で表される化合物が下記一般式(4)で表される化合物であることを特徴とする請求項1に記載のポリアミック酸組成物である。   In the invention according to claim 2, the compound represented by the general formula (1) is a compound represented by the following general formula (3), and the compound represented by the general formula (2) is represented by the following general formula ( It is a compound represented by 4), It is a polyamic acid composition of Claim 1 characterized by the above-mentioned.

Figure 0005144361
Figure 0005144361

請求項3に係る発明は、前記ポリアミック酸が、前記一般式(1)で表される化合物及び前記一般式(2)で表される化合物と共に、下記一般式(5)で表される化合物及び下記一般式(6)で表される化合物の少なくとも一方を用いて合成されていることを特徴とする請求項1又は請求項2に記載のポリアミック酸組成物である。   The invention according to claim 3 is characterized in that the polyamic acid is a compound represented by the following general formula (5) together with a compound represented by the general formula (1) and a compound represented by the general formula (2) 3. The polyamic acid composition according to claim 1, wherein the composition is synthesized using at least one of the compounds represented by the following general formula (6).

Figure 0005144361
Figure 0005144361

請求項4に係る発明は、酸に由来する構造として下記一般式(1)で表される化合物に由来する構造を有し、ジアミンに由来する構造として下記一般式(2)で表される化合物に由来する構造を有するシームレス管状物であり、
下記式(1)で示される軸方向の成形収縮率が0.5%以上1.5%以下であることを特徴とするポリイミド樹脂成形体
式(1):収縮率(%)=100×(L0−L1)/L0
式(1)中、L0は、乾燥させた焼成前のシームレス管状物の軸方向に線を引き、その線の両端部及び中央部にマーキングしたときのマーキング間の長さを表す。L1は、前記焼成後のシームレス管状物のマーキング間の長さを表す。)である。
The invention according to claim 4 has a structure derived from a compound represented by the following general formula (1) as a structure derived from an acid, and a compound represented by the following general formula (2) as a structure derived from a diamine. a seamless tubing which have a structure derived from,
A polyimide resin molded article having a molding shrinkage in the axial direction represented by the following formula (1) of 0.5% or more and 1.5% or less .
Formula (1): Shrinkage rate (%) = 100 × (L0−L1) / L0
(In the formula (1), L0 represents the length between markings when a line is drawn in the axial direction of the dried seamless tubular product before firing and marked at both ends and the center of the line. And represents the length between the markings of the seamless tubular product after firing .

Figure 0005144361
Figure 0005144361

(一般式(1)中、Xは2価の連結基を示す。一般式(2)中、Yは2価の連結基を示す。一般式(2)における二つのNHの結合位置は、Yからみて非対称である。) (In general formula (1), X represents a divalent linking group. In general formula (2), Y represents a divalent linking group. The bonding positions of two NH 2 in general formula (2) are as follows. Asymmetrical with respect to Y.)

請求項に係る発明は、マイクロメーターで測定される平均膜厚であって、軸方向の両端部の平均膜厚Aと、軸方向の中央部の平均膜厚Bとの比(A/B)が、1.03以下であることを特徴とする請求項4に記載のポリイミド樹脂成形体である。 The invention according to claim 5 is an average film thickness measured by a micrometer, and is a ratio (A / B) between an average film thickness A at both ends in the axial direction and an average film thickness B at the central portion in the axial direction. ) Is 1.03 or less, the polyimide resin molded article according to claim 4 .

請求項に係る発明は、JISK7161に準拠して引張り速度20mm/分で測定した引張り弾性率が3.5GPa以上であることを特徴とする請求項4又は請求項5に記載のポリイミド樹脂成形体。 The invention according to claim 6 is the polyimide resin molded article according to claim 4 or 5 , wherein the tensile elastic modulus measured at a pulling speed of 20 mm / min in accordance with JISK7161 is 3.5 GPa or more. .

請求項1に係る発明によれば、成形体を得る際のイミド化反応に伴う収縮や縮合水の発生を抑えて、均一で機械特性に優れ、良好な外観を有するポリイミド樹脂成形体を得ることが可能なポリアミック酸組成物を提供することができる。
請求項2に係る発明によれば、成形体を得る際のイミド化反応に伴う収縮や縮合水の発生を抑えるという効果が顕著になる。
請求項3に係る発明によれば、他の材料に比べて、良好な機械強度を持つポリイミド樹脂成形体が得られる。
According to the first aspect of the invention, it is possible to obtain a polyimide resin molded body that is uniform, excellent in mechanical properties, and has a good appearance by suppressing shrinkage and generation of condensed water associated with an imidization reaction when obtaining a molded body. It is possible to provide a polyamic acid composition capable of
According to the invention which concerns on Claim 2, the effect of suppressing shrinkage | contraction accompanying the imidation reaction at the time of obtaining a molded object, and generation | occurrence | production of condensed water becomes remarkable.
According to the invention which concerns on Claim 3, compared with another material, the polyimide resin molding which has favorable mechanical strength is obtained.

請求項4に係る発明によれば、均一で機械特性に優れ、良好な外観を有するポリイミド樹脂成形体を得ることができる。
請求項に係る発明によれば、均一な厚みのシームレス管状物が得られ、更に成形体を作製する際の、円筒状金型等からの成形体の離型が容易に行うことが出来、より良好な外観を有することができる。
According to the invention which concerns on Claim 4, the polyimide resin molded object which is uniform and excellent in a mechanical characteristic, and has a favorable external appearance can be obtained.
According to the invention according to claim 4 , a seamless tubular product having a uniform thickness can be obtained, and further, when the molded body is produced, the molded body can be easily released from the cylindrical mold or the like, It can have a better appearance.

請求項に係る発明によれば、均一な厚みのシームレス管状物が得られ、更に電気抵抗等の機械特性が均一なポリイミド樹脂成形体が得られる。
請求項に係る発明によれば、他の材料に比べて、良好な機械強度を持つポリイミド樹脂成形体が得られる。
According to the invention which concerns on Claim 5 , the seamless tubular thing of uniform thickness is obtained, and also the polyimide resin molded object with uniform mechanical characteristics, such as an electrical resistance, is obtained.
According to the invention which concerns on Claim 6 , compared with another material, the polyimide resin molding which has favorable mechanical strength is obtained.

本発明の実施形態について説明する。
本実施形態のポリアミック酸組成物は、下記一般式(1)で表される化合物及び下記一般式(2)で表される化合物を用いて合成され、90mol%以上99mol%以下がイミド化しているポリアミック酸と、溶媒と、を含有することを特徴とする。なお以下では、上記「90mol%以上99mol%以下がイミド化しているポリアミック酸」を「部分イミド化ポリアミック酸」という場合がある。
An embodiment of the present invention will be described.
The polyamic acid composition of the present embodiment is synthesized using a compound represented by the following general formula (1) and a compound represented by the following general formula (2), and 90 mol% or more and 99 mol% or less is imidized. It contains polyamic acid and a solvent. Hereinafter, the “polyamic acid in which 90 mol% to 99 mol% is imidized” may be referred to as “partially imidized polyamic acid”.

Figure 0005144361
Figure 0005144361

一般式(1)中、Xは2価の連結基を示す。一般式(2)中、Yは2価の連結基を示す。一般式(2)の二つのベンゼン環におけるそれぞれのNHの結合位置は、Yからみて非対称である。 In general formula (1), X represents a divalent linking group. In general formula (2), Y represents a divalent linking group. The bonding positions of NH 2 in the two benzene rings of the general formula (2) are asymmetric from the viewpoint of Y.

本実施形態の部分イミド化ポリアミック酸組成物は、成形体を得る際のイミド化反応に伴う収縮や縮合水の発生を抑えることができる。その結果、均一で機械特性に優れ、良好な外観を有するポリイミド樹脂成形体を得ることが可能となる。
本実施形態の部分イミド化ポリアミック酸組成物に含まれるポリアミック酸は、90mol%以上99mol%以下がイミド化されており、残りの1mol%以上10mol%以下をイミドすることにより、ポリイミド樹脂成形体を得ることができる。このため、イミド化反応に伴う収縮や縮合水の発生を適量に抑えることができ、その結果、得られる成形体は良好な外観を有することができる。例えば、目的の成形体がフィルムの場合、本実施形態の部分イミド化ポリアミック酸組成物は、成膜時に、イミド化反応に伴う収縮や縮合水の発生を適量に抑えられるので、良好な外観のフィルムを得ることができる。
The partially imidized polyamic acid composition of this embodiment can suppress shrinkage and generation of condensed water associated with an imidization reaction when obtaining a molded body. As a result, it is possible to obtain a polyimide resin molded body that is uniform, excellent in mechanical properties, and has a good appearance.
The polyamic acid contained in the partially imidized polyamic acid composition of the present embodiment is 90 to 99 mol% imidized, and the remaining 1 to 10 mol% is imidized to form a polyimide resin molded body. Can be obtained. For this reason, the shrinkage | contraction and generation | occurrence | production of condensed water accompanying an imidation reaction can be suppressed to an appropriate amount, As a result, the molded object obtained can have a favorable external appearance. For example, when the target molded body is a film, the partially imidized polyamic acid composition of the present embodiment can suppress shrinkage and generation of condensed water accompanying the imidization reaction to an appropriate amount during film formation, and thus has a good appearance. A film can be obtained.

また、本実施形態の部分イミド化ポリアミック酸組成物は、分子骨格を工夫することにより、吸湿性の高い分子を用いることなく均一で機械特性に優れ、高強度が維持されたポリイミド樹脂成形体を得ることができる。詳しくは、ポリアミック酸は、部分的でもイミド化すると、固形分として析出するのが一般的であるが、本実施形態の部分イミド化ポリアミック酸組成物は、前記一般式(1)で表される化合物及び前記一般式(2)で表される化合物を用いて合成されたポリアミック酸を用いているので、90mol%以上99mol%以下がイミド化されても、固形分として析出することがない。従って、更にイミド化して得られたポリイミド樹脂成形体は、均一で機械特性に優れ、高強度が維持されたポリイミド樹脂成形体となる。   In addition, the partially imidized polyamic acid composition of the present embodiment is a polyimide resin molded body that is uniform and excellent in mechanical properties and maintains high strength without using molecules with high hygroscopicity by devising a molecular skeleton. Can be obtained. Specifically, when the polyamic acid is partially imidized, it is generally precipitated as a solid content, but the partially imidized polyamic acid composition of the present embodiment is represented by the general formula (1). Since the polyamic acid synthesized using the compound and the compound represented by the general formula (2) is used, even when 90 mol% or more and 99 mol% or less is imidized, it does not precipitate as a solid content. Accordingly, the polyimide resin molded body obtained by further imidization is a polyimide resin molded body that is uniform and excellent in mechanical properties and maintains high strength.

本実施形態の部分イミド化ポリアミック酸組成物における部分イミド化ポリアミック酸について説明する。
前記部分イミド化ポリアミック酸は、前記一般式(1)で表される化合物及び前記一般式(2)で表される化合物を用いて合成される。
前記一般式(1)で表される化合物について説明する。
前記一般式(1)中、Xは2価の連結基を示す。具体的には、酸素原子、CH、C=Oが挙げられ、酸素原子が特に好ましい。
The partially imidized polyamic acid in the partially imidized polyamic acid composition of this embodiment will be described.
The partially imidized polyamic acid is synthesized using the compound represented by the general formula (1) and the compound represented by the general formula (2).
The compound represented by the general formula (1) will be described.
In the general formula (1), X represents a divalent linking group. Specific examples include an oxygen atom, CH 2 and C═O, and an oxygen atom is particularly preferable.

前記一般式(1)で表される化合物は、Xが酸素原子である、つまり下記一般式(3)で表される化合物であることが特に好ましい。   The compound represented by the general formula (1) is particularly preferably a compound in which X is an oxygen atom, that is, a compound represented by the following general formula (3).

Figure 0005144361
Figure 0005144361

前記一般式(2)で表される化合物について説明する。
前記一般式(2)中、Yは2価の連結基を示す。具体的には、酸素原子、CH、C=Oが挙げられ、酸素原子が特に好ましい。
The compound represented by the general formula (2) will be described.
In the general formula (2), Y represents a divalent linking group. Specific examples include an oxygen atom, CH 2 and C═O, and an oxygen atom is particularly preferable.

前記一般式(2)で表される化合物において、二つのベンゼン環におけるそれぞれのNHの結合位置は、Yからみて非対称である。具体的には、二つのベンゼン環におけるそれぞれのNHの結合位置として、−Y−と結合する炭素原子からみて、3,4’、2,3’、2,4’が挙げられ、3,4’が特に好ましい。 In the compound represented by the general formula (2), the bonding positions of the NH 2 in the two benzene rings are asymmetric with respect to Y. Specifically, examples of the bonding position of each NH 2 in the two benzene rings include 3, 4 ′, 2, 3 ′, and 2, 4 ′ when viewed from the carbon atom bonded to —Y— 4 ′ is particularly preferred.

前記一般式(2)で表される化合物は、Yが酸素原子であり、二つのベンゼン環におけるそれぞれのNHの結合位置が−Y−と結合する炭素原子からみて3,4’である、つまり下記一般式(4)で表される化合物であることが特に好ましい。 In the compound represented by the general formula (2), Y is an oxygen atom, and the bonding position of each NH 2 in the two benzene rings is 3,4 ′ as seen from the carbon atom bonded to —Y—. That is, the compound represented by the following general formula (4) is particularly preferable.

Figure 0005144361
Figure 0005144361

前記部分イミド化ポリアミック酸は、後述するように、更にイミド化して得られるポリイミド樹脂成形体の引張り弾性率を3.5GPa以上とするために、前記一般式(1)で表される化合物及び前記一般式(2)で表される化合物と共に、下記一般式(5)で表される化合物及び下記一般式(6)で表される化合物の少なくとも一方を用いて合成したものであることが好ましい。下記一般式(5)で表される化合物及び下記一般式(6)で表される化合物の使用量は、引張り弾性率を3.5GPa以上とするために、適宜調整する。   As described later, the partially imidized polyamic acid has a compound represented by the general formula (1) and a compound represented by the general formula (1) in order to make the tensile elastic modulus of the polyimide resin molded body obtained by further imidization 3.5 GPa or more. It is preferable to synthesize | combine using at least one of the compound represented by following General formula (5) and the compound represented by following General formula (6) with the compound represented by General formula (2). The amount of the compound represented by the following general formula (5) and the compound represented by the following general formula (6) is appropriately adjusted so that the tensile elastic modulus is 3.5 GPa or more.

Figure 0005144361
Figure 0005144361

−溶媒−
前記一般式(1)で表される化合物及び前記一般式(2)で表される化合物を含む材料を用いて、部分イミド化ポリアミック酸組成物を得るためには、該材料を有機極性溶媒中に溶解させてポリアミック酸溶液(本明細書では、部分的にイミド化する前のポリアミック酸組成物を「ポリアミック酸溶液」という場合がある。)を調製することが好ましい。
尚、有機極性溶媒は、前記一般式(1)で表される化合物及び前記一般式(2)で表される化合物、更に前記一般式(5)で表される化合物及び前記一般式(6)で表される化合物の少なくとも一方を用いる場合は、これらの化合物を溶解するものであれば、特に制限はない。
-Solvent-
In order to obtain a partially imidized polyamic acid composition using a material containing the compound represented by the general formula (1) and the compound represented by the general formula (2), the material is used in an organic polar solvent. It is preferable to prepare a polyamic acid solution (in this specification, the polyamic acid composition before being partially imidized may be referred to as a “polyamic acid solution”).
The organic polar solvent includes the compound represented by the general formula (1) and the compound represented by the general formula (2), the compound represented by the general formula (5), and the general formula (6). In the case of using at least one of the compounds represented by the formula, there is no particular limitation as long as these compounds can be dissolved.

前記有機極性溶媒としては、スルホキシド系溶媒のジメチルスルホキシド、ジエチルスルホキシド等、ホルムアミド系溶媒のN,N−ジメチルホルムアミド、N,N−ジエチルホルムアミド等、アセトアミド系溶媒のN,N−ジメチルアセトアミド、N,N−ジエチルアセトアミド等、ピロリドン系溶媒のN−メチル−2−ピロリドン、N−ビニル−2−ピロリドン等、フェノール系溶媒のピロリドンフェノール、o−、m−又はp−クレゾール、キシレノール、ハロゲン化フェノール、カテコール等、エーテル系溶媒のテトラヒドロフラン、ジオキサン、ジオキソラン等、あるいはヘキサメチルホスホルアミド、γ−ブチロラクトン等が挙げられる。   Examples of the organic polar solvent include sulfoxide solvents dimethyl sulfoxide, diethyl sulfoxide, etc., formamide solvents N, N-dimethylformamide, N, N-diethylformamide, etc., acetamide solvents N, N-dimethylacetamide, N, N-diethylacetamide, pyrrolidone solvents N-methyl-2-pyrrolidone, N-vinyl-2-pyrrolidone, etc., phenol solvents pyrrolidonephenol, o-, m- or p-cresol, xylenol, halogenated phenol, Examples thereof include catechol and the like, ether solvents such as tetrahydrofuran, dioxane, dioxolane and the like, or hexamethylphosphoramide, γ-butyrolactone and the like.

これらの有機極性溶媒は単独又は二種類以上組み合わせても使用することができ、更には他の溶剤と混合して用いこともできる。混合して用いる場合にはキシレン、トルエンなどの芳香族炭化水素も使用することができる。   These organic polar solvents can be used singly or in combination of two or more, and can also be used by mixing with other solvents. When used as a mixture, aromatic hydrocarbons such as xylene and toluene can also be used.

上記の溶媒中でポリアミック酸溶液を調製した場合の、ポリアミック酸溶液の固形分濃度は、ポリイミド樹脂成形体の成形に適する量に適宜調整する。例えば、成形体としてシームレス管状物を成形する場合は、円筒状金型等への塗布に適した粘度となるように、ポリアミック酸溶液の固形分濃度が好ましく、具体的には、5質量%以上50質量%以下が好ましく、特に10質量%以上30質量%以下が好適である。   When the polyamic acid solution is prepared in the above solvent, the solid content concentration of the polyamic acid solution is appropriately adjusted to an amount suitable for molding the polyimide resin molded body. For example, when a seamless tubular product is molded as a molded body, the solid content concentration of the polyamic acid solution is preferable so that the viscosity is suitable for application to a cylindrical mold or the like, specifically, 5% by mass or more. 50 mass% or less is preferable, and 10 mass% or more and 30 mass% or less are especially suitable.

−添加剤−
また、前記ポリアミック酸溶液には、ポリイミド樹脂成形体を製造する場合に、導電性を持たせる観点から、他の導電性物質を添加剤として混合してもよい。
前記ポリアミック酸溶液に使用される添加剤としては、電気抵抗値の調整が容易なことから、導電性をもつカーボンブラックが好ましく、特に、分散安定性と電気抵抗の安定性より、酸化処理を施したpH5.0以下の酸化処理カーボンブラックが適している。
-Additives-
Moreover, when manufacturing a polyimide resin molded object, you may mix another electroconductive substance as an additive with the said polyamic acid solution from a viewpoint of giving electroconductivity.
The additive used in the polyamic acid solution is preferably carbon black having conductivity because it is easy to adjust the electric resistance value. In particular, an oxidation treatment is performed because of dispersion stability and stability of electric resistance. An oxidized carbon black having a pH of 5.0 or less is suitable.

酸化処理カーボンブラックとは、酸化処理により、カーボンブラックの表面にカルボキシル基、キノン基、ラクトン基、水酸基等を付与したものである。上記酸化処理としては、高温(270℃以上400℃以下程度)雰囲気下で空気と接触させ反応させる空気酸化法、常温(20℃程度)下で温度酸化する方法、コンタクト法、ファーネスブラック法等がある。   Oxidized carbon black is a carbon black having a carboxyl group, a quinone group, a lactone group, a hydroxyl group, etc. added to the surface of the carbon black by oxidation treatment. Examples of the oxidation treatment include an air oxidation method in which a reaction is caused by contact with air in a high temperature (about 270 ° C. to about 400 ° C.) atmosphere, a temperature oxidation method at room temperature (about 20 ° C.), a contact method, and a furnace black method. is there.

カーボンブラックの種類としては、ケッチエンブラック、アセチレンブラック等が挙げられる。また、所定の電気抵抗を得ることができれば、他の導電性粒子も使用することができる。他の導電性粒子としては、アルミニウム、ニッケル等の金属、酸化イットリウム、酸化錫等の酸化金属化合物、チタン酸カリウム等が挙げられる。また、LiCl等のイオン導電性物質、ポリアニリン、ポリピロール、ポリサルフォン、ポリアセチレン等の導電性高分子材料の添加も可能である。
これらを単独又は二種類以上組み合わせて使用することができる。
Examples of the carbon black include ketchen black and acetylene black. Also, other conductive particles can be used as long as a predetermined electric resistance can be obtained. Examples of other conductive particles include metals such as aluminum and nickel, metal oxide compounds such as yttrium oxide and tin oxide, and potassium titanate. Further, an ion conductive material such as LiCl, or a conductive polymer material such as polyaniline, polypyrrole, polysulfone, or polyacetylene can be added.
These can be used alone or in combination of two or more.

本実施形態の部分イミド化ポリアミック酸組成物は、前記ポリアミック酸溶液に含まれるポリアミック酸を、90mol%以上99mol%以下イミド化させることにより得られる。この場合のイミド化としては、150℃乃至180℃で適切な時間の間撹拌・還流させてから不用な溶剤を分離することが好ましい。   The partially imidized polyamic acid composition of the present embodiment can be obtained by imidizing 90 mol% or more and 99 mol% or less of the polyamic acid contained in the polyamic acid solution. As imidization in this case, it is preferable to separate unnecessary solvent after stirring and refluxing at 150 ° C. to 180 ° C. for an appropriate time.

前記部分イミド化ポリアミック酸は、90mol%以上99mol%以下がイミド化したものであり、95mol%以上99mol%以下がイミド化していることが好ましく、97mol%以上99mol%以下がイミド化していることがより好ましい。前記ポリアミック酸のイミド化率が90mol%未満であると、成形時にイミド化による収縮が大きくなるので、膜厚が不均一となったり、更に金型からの分離が困難となり、99mol%を超えると、成形収縮がなくなり平滑性が不良となる。   The partially imidized polyamic acid is 90 to 99 mol% imidized, preferably 95 to 99 mol% imidized, and preferably 97 to 99 mol% imidized. More preferred. When the imidization ratio of the polyamic acid is less than 90 mol%, shrinkage due to imidization increases at the time of molding, so that the film thickness becomes non-uniform or further difficult to separate from the mold, and exceeds 99 mol%. The molding shrinkage disappears and the smoothness becomes poor.

ここで、ポリアミック酸組成物のイミド化率は以下のようにして求める。
約1gの試料を容器に取り、フェノールフタレイン溶液を用いて0.1規定KOHエタノール溶液にて滴定し、滴定に要したKOHの量(mg)をポリアミック酸組成物の濃度が18質量%の時の値に換算した値を酸価(Av)とする。酸価(Av)の算出には下記式(A)を用いる。
式(A)
Av=x×0.1×56/X×18/NV
式(A)中、xは0.1規定KOH溶液による滴定量(mg)を示し、Xはポリアミック酸組成物の量(g)を示し、NVは:ポリアミック酸組成物の濃度(質量%)を示す。
Here, the imidation ratio of the polyamic acid composition is determined as follows.
About 1 g of a sample is taken in a container, titrated with a 0.1 N KOH ethanol solution using a phenolphthalein solution, and the amount of KOH (mg) required for the titration is 18% by mass of the polyamic acid composition. The value converted to the hour value is defined as the acid value (Av). The following formula (A) is used to calculate the acid value (Av).
Formula (A)
Av = x × 0.1 × 56 / X × 18 / NV
In the formula (A), x represents a titration amount (mg) with a 0.1 N KOH solution, X represents an amount (g) of the polyamic acid composition, and NV represents a concentration (mass%) of the polyamic acid composition. Indicates.

イミド化を行う前のポリイミド前駆体溶液を測定した酸価(Av(PAA))とイミド化を実施した部分イミド化ポリアミック酸溶液を測定した酸価(Av(PI))、を基に、下記式(B)を用いてポリアミック酸組成物のイミド化率を求める。
式(B)
(イミド化率)=100−Av(PI)/Av(PAA)×100
Based on the acid value (Av (PAA)) measured for the polyimide precursor solution before imidization and the acid value (Av (PI)) measured for the partially imidized polyamic acid solution subjected to imidization, The imidation ratio of a polyamic acid composition is calculated | required using Formula (B).
Formula (B)
(Imidization rate) = 100−Av (PI) / Av (PAA) × 100

本実施形態の部分イミド化ポリアミック酸組成物は、粘度が18・s/30℃以上24・s/30℃以下であることが好ましく、20・s/30℃以上23・s/30℃以下であることがより好ましい。   The partially imidized polyamic acid composition of the present embodiment preferably has a viscosity of 18 · s / 30 ° C. or higher and 24 · s / 30 ° C. or lower, and 20 · s / 30 ° C. or higher and 23 · s / 30 ° C. or lower. More preferably.

<ポリイミド樹脂成形体>
本実施形態のポリイミド樹脂成形体は、酸に由来する構造として下記一般式(1)で表される化合物に由来する構造を有し、ジアミンに由来する構造として下記一般式(2)で表される化合物に由来する構造を有することを特徴とする。均一で機械特性に優れ、良好な外観を有する。但し、本実施形態のポリイミド樹脂成形体は、上記構造を有するシームレス管状物であり、下記式(1)で示される軸方向の成形収縮率が0.5%以上1.5%以下であるポリイミド樹脂成形体を適用する。
式(1):収縮率(%)=100×(L0−L1)/L0
式(1)中、L0は、乾燥させた焼成前のシームレス管状物の軸方向に線を引き、その線の両端部及び中央部にマーキングしたときのマーキング間の長さを表す。L1は、前記焼成後のシームレス管状物のマーキング間の長さを表す。
<Polyimide resin molding>
The polyimide resin molded body of this embodiment has a structure derived from a compound represented by the following general formula (1) as a structure derived from an acid, and is represented by the following general formula (2) as a structure derived from a diamine. It has a structure derived from a compound. Uniform, excellent mechanical properties and good appearance. However, the polyimide resin molded body of the present embodiment is a seamless tubular product having the above-described structure, and a polyimide whose axial shrinkage in the axial direction represented by the following formula (1) is 0.5% or more and 1.5% or less. Apply resin molding.
Formula (1): Shrinkage rate (%) = 100 × (L0−L1) / L0
(In the formula (1), L0 represents the length between markings when a line is drawn in the axial direction of the dried seamless tubular product before firing and marked at both ends and the center of the line. And represents the length between markings of the seamless tubular product after firing.

Figure 0005144361
Figure 0005144361

一般式(1)中、Xは2価の連結基を示す。一般式(2)中、Yは2価の連結基を示す。一般式(2)における二つのNHの結合位置は、Yからみて非対称である。一般式(1)及び一般式(2)の好ましい態様は、既述の本実施形態の部分イミド化ポリアミック酸組成物における一般式(1)及び一般式(2)の好ましい態様と同様である。 In general formula (1), X represents a divalent linking group. In general formula (2), Y represents a divalent linking group. The bonding positions of the two NH 2 in the general formula (2) are asymmetric with respect to Y. The preferable aspect of General formula (1) and General formula (2) is the same as the preferable aspect of General formula (1) and General formula (2) in the partial imidation polyamic acid composition of already described this embodiment.

本実施形態のポリイミド樹脂成形体は、他の材料に比べて、良好な機械強度を有する点で、引張り弾性率が3.5GPa以上であることが好ましく、3.7Pa以上であることがより好ましく、3.8Pa以上であることが更に好ましい。   The polyimide resin molded body of the present embodiment preferably has a tensile elastic modulus of 3.5 GPa or more, more preferably 3.7 Pa or more, in terms of having good mechanical strength compared to other materials. More preferably, it is 3.8 Pa or more.

本実施形態のポリイミド樹脂成形体は、その形状は特に限定されないが、フィルムであることが好ましく、シームレス管状物(シームレスフィルム)であることがより好ましい。   The shape of the polyimide resin molded body of the present embodiment is not particularly limited, but is preferably a film, and more preferably a seamless tubular product (seamless film).

本実施形態のポリイミド樹脂成形体がシームレス管状物である場合、軸方向の成形収縮率が0.5%以上1.5%以下であることが好ましく、0.8以上1.3以下であることがより好ましく、1.0以上1.3%以下であることが更に好ましい。前記軸方向の成形収縮率が0.5%以上1.5%以下であると、均一な厚みのシームレス管状物が得られ、更に後述する成形体(シームレス管状物)を作製する際の、円筒状金型等からの成形体の離型が容易に行うことが出来、より良好な外観を有することができる。   When the polyimide resin molding of this embodiment is a seamless tubular product, the axial molding shrinkage is preferably 0.5% or more and 1.5% or less, and is 0.8 or more and 1.3 or less. Is more preferable, and 1.0 to 1.3% is still more preferable. When the molding shrinkage in the axial direction is 0.5% or more and 1.5% or less, a seamless tubular product having a uniform thickness can be obtained, and a cylinder for producing a molded product (seamless tubular product) to be described later. The molded product can be easily released from the metal mold or the like, and can have a better appearance.

また、本実施形態のポリイミド樹脂成形体がシームレス管状物である場合、軸方向の両端部の平均膜厚Aと、軸方向の中央部の平均膜厚Bとの比(A/B)が、1.03以下であることが好ましく、1.02以下であることがより好ましい。前記(A/B)が1.03以下であると、均一な厚みのシームレス管状物が得られ、更に電気抵抗等の機械特性が均一なポリイミド樹脂成形体が得られる。   Moreover, when the polyimide resin molding of this embodiment is a seamless tubular product, the ratio (A / B) between the average film thickness A at both ends in the axial direction and the average film thickness B at the central part in the axial direction is It is preferably 1.03 or less, and more preferably 1.02 or less. When the (A / B) is 1.03 or less, a seamless tubular product having a uniform thickness is obtained, and a polyimide resin molded product having uniform mechanical properties such as electric resistance is obtained.

本実施形態のポリイミド樹脂成形体は、成形体破断耐力の点で、引張り強度が115MPa以上であることが好ましい。   The polyimide resin molded body of this embodiment preferably has a tensile strength of 115 MPa or more from the viewpoint of the molded body breaking strength.

本実施形態のポリイミド樹脂成形体は、成形体の破断伸度の点で、引張り伸度が40%以上であることがより好ましい。   As for the polyimide resin molding of this embodiment, it is more preferable that tensile elongation is 40% or more at the point of the breaking elongation of a molded object.

酸に由来する構造として前記一般式(1)で表される化合物に由来する構造を有し、ジアミンに由来する構造として前記一般式(2)で表される化合物に由来する構造を有する本実施形態のポリイミド樹脂成形体は、既述の本実施形態の部分イミド化ポリアミック酸組成物を更にイミド化することにより製造することができる。つまり、前記一般式(1)で表される化合物及び前記一般式(2)で表される化合物を用いて合成された部分イミド化ポリアミック酸を用いて製造することにより、前記一般式(1)及び(2)で表される化合物に由来する構造を有することとなる。   This embodiment has a structure derived from the compound represented by the general formula (1) as a structure derived from an acid, and a structure derived from the compound represented by the general formula (2) as a structure derived from a diamine. The polyimide resin molding of the form can be produced by further imidizing the partially imidized polyamic acid composition of the present embodiment described above. That is, by using a partially imidized polyamic acid synthesized using the compound represented by the general formula (1) and the compound represented by the general formula (2), the general formula (1) And a structure derived from the compound represented by (2).

また、既述の本実施形態の部分イミド化ポリアミック酸組成物は、用いる部分イミド化ポリアミック酸組成物が、前記一般式(1)で表される化合物及び前記一般式(2)で表される化合物と共に、前記一般式(5)で表される化合物及び前記一般式(6)で表される化合物の少なくとも一方を用いて合成されている場合は、前記一般式(5)或いは一般式(6)で表される化合物に由来する構造を有することとなる。   In the partially imidized polyamic acid composition of the present embodiment described above, the partially imidized polyamic acid composition to be used is represented by the compound represented by the general formula (1) and the general formula (2). When synthesized with at least one of the compound represented by the general formula (5) and the compound represented by the general formula (6) together with the compound, the general formula (5) or the general formula (6) It has a structure derived from the compound represented by.

更に、既述の本実施形態の部分イミド化ポリアミック酸組成物を用いることにより、後記金型に塗布後のイミド化が少ないため、引張り弾性率を3.5GPa以上に、軸方向の成形収縮率が0.5%以上1.5%以下に、前記(A/B)を1.03以下にそれぞれ制御することが出来る。更に、引張り強度を115MPa以上に、引張り伸度を40%以上に制御することが出来る。   Further, by using the partially imidized polyamic acid composition of the present embodiment as described above, since there is little imidization after application to the die described later, the tensile elastic modulus is 3.5 GPa or more, the axial molding shrinkage rate Can be controlled to 0.5% or more and 1.5% or less, and (A / B) can be controlled to 1.03 or less. Furthermore, the tensile strength can be controlled to 115 MPa or more, and the tensile elongation can be controlled to 40% or more.

本実施形態のポリイミド樹脂成型体の製造方法を、代表として成型体がシームレス管状物の場合について説明する。
まず、既述の本実施形態の部分イミド化ポリアミック酸組成物を円筒状基材である金型の内面若しくは外面に塗布する。なお、金型の代わりに、樹脂製、ガラス製、セラミック製など、従来既知の様々な素材の円筒状成形型を用いることもできる。また、円筒状金型や円筒状成形型の表面にガラスコートやセラミックコートなどを設けること、また、シリコーン系やフッ素系の剥離剤を使用することも適宜選択されうる。
The manufacturing method of the polyimide resin molded body of this embodiment will be described as a representative case where the molded body is a seamless tubular product.
First, the partially imidized polyamic acid composition of the present embodiment described above is applied to the inner surface or outer surface of a mold that is a cylindrical substrate. In addition, instead of the mold, cylindrical molds made of various known materials such as resin, glass, and ceramic can be used. It is also possible to appropriately select to provide a glass coat or ceramic coat on the surface of the cylindrical mold or cylindrical mold, and to use a silicone-based or fluorine-based release agent.

また、円筒状金型に対するクリアランス調整がなされた膜厚制御用金型を、円筒状金型に通し平行移動させることで、余分な溶液を排除し円筒状金型上の溶液の厚みを均一にする方法を適用してもよい。円筒状金型上への溶液塗布の段階で、溶液の均一な厚み制御がなされていれば、特に膜厚制御用金型を用いなくてもよい。   Also, by moving the film thickness control mold with the clearance adjusted to the cylindrical mold through the cylindrical mold in parallel, the excess solution is eliminated and the thickness of the solution on the cylindrical mold is made uniform. You may apply the method to do. If the uniform thickness control of the solution is performed at the stage of applying the solution onto the cylindrical mold, it is not necessary to use a film thickness control mold.

次に、部分イミド化ポリアミック酸組成物が塗布された円筒状金型を、加熱環境に置き、含有溶媒の30質量%以上好ましくは50質量%以上を揮発させるための乾燥を行う。この際、乾燥温度は50〜200℃の範囲であることが好ましい。
更に、この円筒状金型を温度150℃〜450℃で加熱してイミド転化反応を十分に進行させる。イミド化が不充分であると、機械的特性及び電気的特性に劣るものとなるため、イミド転化が完結する温度に設定して加熱しなければならない。
その後、円筒状金型からポリイミド樹脂を取り外し、無端ベルト状のポリイミドベルト(ポリイミド樹脂成形体)を得ることができる。
Next, the cylindrical mold coated with the partially imidized polyamic acid composition is placed in a heating environment, and drying is performed to volatilize 30% by mass or more, preferably 50% by mass or more, of the contained solvent. At this time, the drying temperature is preferably in the range of 50 to 200 ° C.
Furthermore, this cylindrical mold is heated at a temperature of 150 ° C. to 450 ° C. to sufficiently advance the imide conversion reaction. Insufficient imidization results in poor mechanical and electrical properties, and must be heated to a temperature at which imide conversion is completed.
Thereafter, the polyimide resin can be removed from the cylindrical mold to obtain an endless belt-shaped polyimide belt (polyimide resin molding).

以下、本実施形態を実施例を示してさらに具体的に説明する。但し、これらの実施例に制限されるものではない。   Hereinafter, the present embodiment will be described more specifically with reference to examples. However, it is not limited to these examples.

<実施例1>
(ポリアミック酸組成物の調製)
ディーン・スターク・トラップ、還流管、およびメカニカルスターラーを装着したフラスコ中、乾燥した空気雰囲気下で、3,4’−ジアミノジフェニルエーテル(ODA、一般式(4)で表される化合物)14.40gを、NMP150g、およびトルエン30gからなる混合溶媒に溶解し、10℃に保った。これに3,3’,4,4’−ビフェニルテトラカルボン酸二無水物(BPDA、一般式(5)で表される化合物)11.64g、および4,4’−オキシジフタル酸二無水物(ODPA、一般式(3)で表される化合物)10.04gを徐々に加え、10℃で1時間、ついで25℃で48時間攪拌を続けポリイミド前駆体溶液を得た。この後さらに加熱して、165℃で6時間攪拌・還流させてからトラップの水およびトルエンを抜き、さらに0.5時間攪拌させてから室温まで冷却し、下記2つの構造単位の共重合体である部分イミド化ポリアミック酸組成物を得た。このとき組成物の粘度(東京計器製B型粘度計で測定した30℃における粘度)は21.7Pa・s、既述の方法で測定したイミド化率は95mol%であった。部分イミド化ポリアミック酸組成物の粘度、固形分濃度、イミド化率を表1に示す(以下の実施例、比較例も同様。)。
<Example 1>
(Preparation of polyamic acid composition)
In a flask equipped with a Dean-Stark trap, a reflux tube, and a mechanical stirrer, 14.40 g of 3,4'-diaminodiphenyl ether (ODA, a compound represented by the general formula (4)) in a dry air atmosphere , NMP 150 g, and toluene 30 g in a mixed solvent and kept at 10 ° C. To this, 11.64 g of 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride (BPDA, a compound represented by the general formula (5)) and 4,4′-oxydiphthalic dianhydride (ODPA) The compound represented by the general formula (3)) was gradually added, and stirring was continued at 10 ° C. for 1 hour and then at 25 ° C. for 48 hours to obtain a polyimide precursor solution. After further heating, stirring and refluxing at 165 ° C. for 6 hours, draining water and toluene in the trap, further stirring for 0.5 hour, cooling to room temperature, and a copolymer of the following two structural units: A partially imidized polyamic acid composition was obtained. At this time, the viscosity of the composition (viscosity at 30 ° C. measured with a B-type viscometer manufactured by Tokyo Keiki Co., Ltd.) was 21.7 Pa · s, and the imidization ratio measured by the method described above was 95 mol%. The viscosity, solid content concentration, and imidation ratio of the partially imidized polyamic acid composition are shown in Table 1 (the same applies to the following examples and comparative examples).

Figure 0005144361
Figure 0005144361

(ポリイミドフィルム(ポリイミド樹脂成形体)の作製)
前記得られた部分イミド化ポリアミック酸組成物を、外径Φ168mmの円筒金型に0.44mmの厚さに均一に塗布して、乾燥炉内で金型を10rpmで回転させながら、140℃で30分乾燥した。その後、焼成炉内で、金型を静置し、300℃で30分焼成した。金型冷却後、収縮率を測定の後、金型から脱型して、下記構造(m及びnは繰り返し数を示す。)のポリイミド樹脂からなるポリイミドフィルムを得た。得られたポリイミドフィルムの、以下のようにして測定した軸方向の成形収縮率、前記(A/B)を表1に示す(以下の実施例、比較例も同様。)。
(Preparation of polyimide film (polyimide resin molding))
The obtained partially imidized polyamic acid composition was uniformly applied to a thickness of 0.44 mm on a cylindrical mold having an outer diameter of Φ168 mm, and the mold was rotated at 10 rpm in a drying furnace at 140 ° C. Dry for 30 minutes. Thereafter, the mold was allowed to stand in a firing furnace and fired at 300 ° C. for 30 minutes. After cooling the mold, the shrinkage rate was measured, and then the mold was removed from the mold to obtain a polyimide film made of a polyimide resin having the following structure (m and n represent the number of repetitions). The molding shrinkage in the axial direction and the (A / B) measured as follows for the obtained polyimide film are shown in Table 1 (the same applies to the following examples and comparative examples).

Figure 0005144361
Figure 0005144361

(ポリイミドフィルムの機械特性の測定)
更に、得られたポリイミドフィルムの以下の機械特性を測定したその結果を表1に示す(以下の実施例、比較例も同様。)。
ガラス転移温度(Tg)
PERKIN−ELMER社製示差熱分析装置Pyris1を用いて測定した。昇温速度は2℃/分で測定した。
(Measurement of mechanical properties of polyimide film)
Furthermore, the result of having measured the following mechanical properties of the obtained polyimide film is shown in Table 1 (the same applies to the following Examples and Comparative Examples).
Glass transition temperature (Tg)
It measured using the differential thermal analyzer Pyris1 by PERKIN-ELMER. The heating rate was measured at 2 ° C./min.

線膨張係数(CTE)
TAインスツルメント社製熱機械分析装置TMA2940を用いて測定した。50℃から100℃までの膨張量から線膨張係数を算出した。
Linear expansion coefficient (CTE)
Measurement was performed using a thermomechanical analyzer TMA2940 manufactured by TA Instruments. The linear expansion coefficient was calculated from the amount of expansion from 50 ° C to 100 ° C.

引張り弾性率、引張り強度及び引張り伸度
インテスコ社製精密万能材料試験機2020型を用いて測定した。ダンベル3号試験片(JISK7161)を用い、引張り速度20mm/分で測定した。
Tensile modulus, tensile strength and tensile elongation were measured using an Intesco precision universal material testing machine 2020 type. Using a dumbbell No. 3 test piece (JISK7161), the measurement was performed at a tensile speed of 20 mm / min.

軸方向の成形収縮率
金型上で乾燥フィルムの任意の位置で、油性インキを用いて軸方向に3本の線を引く。その線の略両端部及び中央部にマーキングし、マーキング間を測長する(L0)。焼成後に再度マーキング間を測長する(L1)。
前記L0及びL1より、下記式で軸方向の成形収縮率を求めた(3箇所の平均を求める。)。
収縮率(%)=100×(L0−L1)/L0。
Mold shrinkage in the axial direction Three lines are drawn in the axial direction using oil-based ink at an arbitrary position of the dry film on the mold. Mark the both ends and the center of the line and measure the distance between the markings (L0). The length between the markings is measured again after firing (L1).
From the above L0 and L1, the molding shrinkage rate in the axial direction was determined by the following formula (the average of three locations was determined).
Shrinkage rate (%) = 100 × (L0−L1) / L0.

端部/中央部膜厚比(A/B)
焼成脱型後のフィルムの膜厚をマイクロメーターにより求める。ここに、端部/中央部膜厚比=端部膜厚の平均値/中央部膜厚の平均値(n=5)とした。
Edge / center thickness ratio (A / B)
The film thickness after baking demolding is determined with a micrometer. Here, the ratio of the end portion / center portion film thickness = the average value of the end portion film thickness / the average value of the center portion film thickness (n = 5).

(フィルムの外観特性の評価)
得られたポリイミドフィルムの以下の外観特性を評価したその結果を表2に示す(以下の実施例、比較例も同様。)。
表面光沢
目視判断により評価した。評価基準は、鮮映性が良く、光沢のあるものは○。鮮映性が悪く、マット状なものは×。その中間は△とした。
(Evaluation of film appearance characteristics)
The results of evaluating the following appearance characteristics of the obtained polyimide film are shown in Table 2 (the same applies to the following Examples and Comparative Examples).
Surface gloss It was evaluated by visual judgment. The evaluation criteria are ○ for those with good clarity and gloss. Poor clarity, x for mat-like items. The middle is △.

表面故障
目視判断により評価した。評価基準は、平滑で故障の見られないものは○。有害な突起状の故障や気泡状の故障のあるものは×とした。
Surface failure Evaluated by visual judgment. The evaluation criteria are ○ for smooth and no failure. Those with harmful protrusion-like failure or bubble-like failure were marked with x.

金型離型性
離型の容易さにより評価した。評価基準は、エアによる密着開放により、金型から容易に脱型できるものは○。容易に脱型出来ないものは×とした。
Mold releasability Evaluated by ease of mold release. The evaluation criteria are ○ that can be easily removed from the mold by close contact with air. Those that could not be easily removed were marked with x.

膜厚バラツキ
ベルトの軸方向3点、周方向8点の計24点を等間隔にマイクロメーターで測定した。最大値と最小値の差が、7ミクロン未満のものは○。7ミクロン以上のものは×とした。
Variation in film thickness A total of 24 points in the axial direction of the belt and 8 points in the circumferential direction were measured with a micrometer at equal intervals. The difference between the maximum and minimum values is less than 7 microns. The thing of 7 microns or more was set as x.

<実施例2>
(ポリアミック酸組成物の調製)
実施例1と同様のポリイミド前駆体溶液を用い、165℃で6時間攪拌・還流を165℃で10時間攪拌・還流に変更し、トラップの水およびトルエンを抜き、さらに0.5時間攪拌させてから室温まで冷却したこと以外、実施例1と同様にして、部分イミド化ポリアミック酸組成物を得た。この時の組成物の粘度は22.9Pa・s、イミド化率は97mol%であった。更に実施例1と同様の評価を実施した。
<Example 2>
(Preparation of polyamic acid composition)
Using the same polyimide precursor solution as in Example 1, stirring / refluxing at 165 ° C. for 6 hours was changed to stirring / refluxing at 165 ° C. for 10 hours, water in the trap and toluene were removed, and stirring was continued for 0.5 hour. A partially imidized polyamic acid composition was obtained in the same manner as in Example 1 except that the composition was cooled to room temperature. At this time, the composition had a viscosity of 22.9 Pa · s and an imidization ratio of 97 mol%. Further, the same evaluation as in Example 1 was performed.

<実施例3>
(ポリアミック酸組成物の調製)
実施例1と同様のポリイミド前駆体溶液を用い、165℃で6時間攪拌・還流を165℃で4時間攪拌・還流する以外は、実施例1と同様の方法で部分イミド化ポリアミック組成物を得た。この時の組成物の粘度は20.4Pa・s、イミド化率は92mol%であった。更に実施例1と同様の評価を実施した。
<Example 3>
(Preparation of polyamic acid composition)
A partially imidized polyamic composition was obtained in the same manner as in Example 1 except that the same polyimide precursor solution as in Example 1 was used, and stirring and refluxing were carried out at 165 ° C. for 6 hours and stirring at 165 ° C. for 4 hours. It was. At this time, the composition had a viscosity of 20.4 Pa · s and an imidization ratio of 92 mol%. Further, the same evaluation as in Example 1 was performed.

<比較例1>
市販のポリエーテルイミド樹脂(日本ジーイープラスチックス製 ULTEM1000)180gをNMP820gに溶解(60℃に保った攪拌羽根付き攪拌槽にて行った。)して溶液を得た。得られた溶液の粘度は16.1Pa・s、イミド化率は100mol%であった。更に、実施例1において、この溶液を部分イミド化ポリアミック酸組成物の代わりに用い、300℃で30分焼成の代わりに、250℃で30分の追乾燥を行った以外実施例1と同様にして、ポリイミドフィルムを得た。更に実施例1と同様の評価を実施した。
<Comparative Example 1>
180 g of commercially available polyetherimide resin (ULTEM1000 manufactured by Nippon GE Plastics) was dissolved in 820 g of NMP (performed in a stirring tank with stirring blades maintained at 60 ° C.) to obtain a solution. The obtained solution had a viscosity of 16.1 Pa · s and an imidization ratio of 100 mol%. Furthermore, in Example 1, this solution was used in place of the partially imidized polyamic acid composition, and instead of baking at 300 ° C. for 30 minutes, the sample was further dried at 250 ° C. for 30 minutes, and the same as in Example 1. Thus, a polyimide film was obtained. Further, the same evaluation as in Example 1 was performed.

<比較例2>
(ポリイミド前駆体溶液の調製)
メカニカルスターラーを装着したフラスコ中、乾燥した空気雰囲気下で、4,4’−ジアミノジフェニルエーテル(ODA一般式(6)で表される化合物)14.63gを、NMP150gに溶解し、10℃に保った。これに3,3’,4,4’−ビフェニルテトラカルボン酸二無水物(BPDA、一般式(5)で表される化合物)21.50gを徐々に加え、10℃で1時間、ついで25℃で48時間攪拌を続けポリイミド前駆体溶液を得た。このとき溶液の粘度は24.8Pa・s、イミド化率は0mol%であった。
実施例1において、部分イミド化ポリアミック酸組成物の代わりに、ポリイミド前駆体溶液を用い、300℃で30分焼成を320℃で30分焼成に変更した以外、実施例1と同様にして、ポリイミドフィルムを得た。更に実施例1と同様の評価を実施した。
<Comparative example 2>
(Preparation of polyimide precursor solution)
In a flask equipped with a mechanical stirrer, 14.63 g of 4,4′-diaminodiphenyl ether (compound represented by ODA general formula (6)) was dissolved in 150 g of NMP and kept at 10 ° C. in a dry air atmosphere. . To this was gradually added 21.50 g of 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride (BPDA, a compound represented by the general formula (5)) at 10 ° C. for 1 hour, and then at 25 ° C. Was continued for 48 hours to obtain a polyimide precursor solution. At this time, the viscosity of the solution was 24.8 Pa · s, and the imidization ratio was 0 mol%.
In Example 1, a polyimide precursor solution was used in place of the partially imidized polyamic acid composition, and the polyimide was changed in the same manner as in Example 1 except that the baking at 300 ° C. for 30 minutes was changed to 320 ° C. for 30 minutes. A film was obtained. Further, the same evaluation as in Example 1 was performed.

<比較例3>
実施例1において、165℃で6時間攪拌・還流を165℃で2時間攪拌・還流に変更する以外は、実施例1と同様の方法で部分イミド化ポリアミック溶液を得た。この時の溶液の粘度は16.6Pa・s、イミド化率は83mol%であった。更に実施例1と同様の評価を実施した。
<Comparative Example 3>
In Example 1, a partially imidized polyamic solution was obtained in the same manner as in Example 1 except that stirring and refluxing at 165 ° C. for 6 hours was changed to stirring and refluxing at 165 ° C. for 2 hours. At this time, the viscosity of the solution was 16.6 Pa · s, and the imidization ratio was 83 mol%. Further, the same evaluation as in Example 1 was performed.

<比較例4>
実施例1において、165℃で6時間攪拌・還流を165℃で3時間攪拌・還流に変更する以外は、実施例1と同様の方法で部分イミド化ポリアミック溶液を得た。この時の溶液の粘度は17.9Pa・s、イミド化率は88mol%であった。更に実施例1と同様の評価を実施した。
<Comparative example 4>
In Example 1, a partially imidized polyamic solution was obtained in the same manner as in Example 1 except that stirring and refluxing at 165 ° C. for 6 hours was changed to stirring and refluxing at 165 ° C. for 3 hours. At this time, the viscosity of the solution was 17.9 Pa · s, and the imidization ratio was 88 mol%. Further, the same evaluation as in Example 1 was performed.

Figure 0005144361
Figure 0005144361

Figure 0005144361
Figure 0005144361

Claims (6)

下記一般式(1)で表される化合物及び下記一般式(2)で表される化合物を用いて合成され、90mol%以上99mol%以下がイミド化しているポリアミック酸と、
溶媒と、
を含有することを特徴とするポリアミック酸組成物。
Figure 0005144361


(一般式(1)中、Xは2価の連結基を示す。一般式(2)中、Yは2価の連結基を示す。一般式(2)の二つのベンゼン環におけるそれぞれのNHの結合位置は、Yからみて非対称である。)
A polyamic acid synthesized using a compound represented by the following general formula (1) and a compound represented by the following general formula (2), wherein 90 mol% or more and 99 mol% or less are imidized;
A solvent,
A polyamic acid composition comprising:
Figure 0005144361


(In general formula (1), X represents a divalent linking group. In general formula (2), Y represents a divalent linking group. Each NH 2 in the two benzene rings of general formula (2). The bonding position of is asymmetric from the viewpoint of Y.)
前記一般式(1)で表される化合物が下記一般式(3)で表される化合物であり、前記一般式(2)で表される化合物が下記一般式(4)で表される化合物であることを特徴とする請求項1に記載のポリアミック酸組成物。
Figure 0005144361

The compound represented by the general formula (1) is a compound represented by the following general formula (3), and the compound represented by the general formula (2) is a compound represented by the following general formula (4). The polyamic acid composition according to claim 1, wherein the polyamic acid composition is present.
Figure 0005144361

前記ポリアミック酸が、前記一般式(1)で表される化合物及び前記一般式(2)で表される化合物と共に、下記一般式(5)で表される化合物及び下記一般式(6)で表される化合物の少なくとも一方を用いて合成されていることを特徴とする請求項1又は請求項2に記載のポリアミック酸組成物。
Figure 0005144361

The polyamic acid is represented by the compound represented by the following general formula (5) and the compound represented by the following general formula (6) together with the compound represented by the above general formula (1) and the compound represented by the above general formula (2). The polyamic acid composition according to claim 1, wherein the polyamic acid composition is synthesized using at least one of the compounds.
Figure 0005144361

酸に由来する構造として下記一般式(1)で表される化合物に由来する構造を有し、ジアミンに由来する構造として下記一般式(2)で表される化合物に由来する構造を有するシームレス管状物であり、
下記式(1)で示される軸方向の成形収縮率が0.5%以上1.5%以下であることを特徴とするポリイミド樹脂成形体
式(1):収縮率(%)=100×(L0−L1)/L0
式(1)中、L0は、乾燥させた焼成前のシームレス管状物の軸方向に線を引き、その線の両端部及び中央部にマーキングしたときのマーキング間の長さを表す。L1は、前記焼成後のシームレス管状物のマーキング間の長さを表す。
Figure 0005144361


(一般式(1)中、Xは2価の連結基を示す。一般式(2)中、Yは2価の連結基を示す。一般式(2)における二つのNHの結合位置は、Yからみて非対称である。)
Seamless to have a structure derived from a structure derived from an acid having a structure derived from a compound represented by the following general formula (1), a structure derived from a diamine compound represented by the following general formula (2) A tubular object,
A polyimide resin molded article having a molding shrinkage in the axial direction represented by the following formula (1) of 0.5% or more and 1.5% or less .
Formula (1): Shrinkage rate (%) = 100 × (L0−L1) / L0
(In the formula (1), L0 represents the length between markings when a line is drawn in the axial direction of the dried seamless tubular product before firing and marked at both ends and the center of the line. And represents the length between markings of the seamless tubular product after firing.
Figure 0005144361


(In general formula (1), X represents a divalent linking group. In general formula (2), Y represents a divalent linking group. The bonding positions of two NH 2 in general formula (2) are as follows. Asymmetrical with respect to Y.)
マイクロメーターで測定される平均膜厚であって、軸方向の両端部の平均膜厚Aと、軸方向の中央部の平均膜厚Bとの比(A/B)が、1.03以下であることを特徴とする請求項4に記載のポリイミド樹脂成形体。 The average film thickness measured with a micrometer, and the ratio (A / B) between the average film thickness A at both ends in the axial direction and the average film thickness B at the central portion in the axial direction is 1.03 or less. The polyimide resin molded body according to claim 4 , wherein the polyimide resin molded body is present. JISK7161に準拠して引張り速度20mm/分で測定した引張り弾性率が3.5GPa以上であることを特徴とする請求項4又は請求項5の何れか1項に記載のポリイミド樹脂成形体。 The polyimide resin molded article according to any one of claims 4 and 5 , wherein a tensile elastic modulus measured at a tensile speed of 20 mm / min in accordance with JISK7161 is 3.5 GPa or more.
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