JP5131555B2 - Method and apparatus for sampling sheet rubber - Google Patents

Method and apparatus for sampling sheet rubber Download PDF

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JP5131555B2
JP5131555B2 JP2008264933A JP2008264933A JP5131555B2 JP 5131555 B2 JP5131555 B2 JP 5131555B2 JP 2008264933 A JP2008264933 A JP 2008264933A JP 2008264933 A JP2008264933 A JP 2008264933A JP 5131555 B2 JP5131555 B2 JP 5131555B2
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rubber
sheet
sample piece
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JP2010096511A (en
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雅之 森
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Yokohama Rubber Co Ltd
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Description

本発明は、例えばタイヤの製造工程において、混練工程から搬送されたシート状ゴムからサンプリング用の試料片を採取するシート状ゴムのサンプリング方法及びその装置に関するものである。   The present invention relates to a sheet-like rubber sampling method and apparatus for sampling a sample piece for sampling from a sheet-like rubber conveyed from a kneading step, for example, in a tire manufacturing process.

従来、タイヤの製造工程においては、天然ゴム等の原料ゴム、カーボンブラック、配合剤等を密閉型の混練機に投入して混練する工程があるが、混練されたゴムが仕様通りか否かを各ロットの各バッチごとに判定する必要がある。そこで、従来では、混練機から搬出されたゴムをシート状に圧延してコンベアで搬送する際に、連続して搬送される複数のロットの各バッチごとにそれぞれシート状ゴムから試料片を打抜機で打ち抜いて採取し、試料片を検査して仕様通りか否かを判定するようにしている(例えば、特許文献1参照。)。
特開昭64−50929号公報
Conventionally, in the tire manufacturing process, there is a process in which raw rubber such as natural rubber, carbon black, compounding agent, etc. is put into a closed kneader and kneaded. It is necessary to determine for each batch of each lot. Therefore, conventionally, when the rubber unloaded from the kneading machine is rolled into a sheet and conveyed by a conveyor, a sample piece is punched from the sheet rubber for each batch of a plurality of lots to be continuously conveyed. The sample is punched and collected, and the sample piece is inspected to determine whether or not the specification is satisfied (for example, see Patent Document 1).
Japanese Unexamined Patent Publication No. 64-50929

ところで、各バッチごとにシート状ゴムから採取された試料片は順番に判定室に搬送されるが、例えば打抜機に試料片が残ったまま次の試料片が打ち抜かれるなど、試料片の順番が入れ替わって判定室に搬送された場合には、各ロットの段替え前後では異なった仕様のゴムと誤判定され、仕様通りのゴムであるにも拘わらず後工程に送られなくなるという問題点があった。   By the way, the sample pieces collected from the sheet-like rubber for each batch are sequentially conveyed to the determination chamber. For example, the order of the sample pieces is such that the next sample piece is punched while the sample piece remains in the punching machine. If it is replaced and transported to the judgment chamber, it will be erroneously judged as a rubber with a different specification before and after the change of each lot, and it will not be sent to the subsequent process even though the rubber is as specified. It was.

本発明は前記問題点に鑑みてなされたものであり、その目的とするところは、試料片の順番が入れ替わった場合でも、試料片の仕様が誤判定されることのないシート状ゴムのサンプリング方法及びその装置を提供することにある。   The present invention has been made in view of the above-mentioned problems, and the object of the present invention is to provide a sheet rubber sampling method in which the specifications of the sample pieces are not erroneously determined even when the order of the sample pieces is changed. And providing such a device.

本発明は前記目的を達成するために、混練機から搬出されたゴムをシート状に圧延して搬送する際に、連続して搬送される複数のロットの各バッチごとにそれぞれシート状ゴムから試料片を打ち抜いて採取するシート状ゴムのサンプリング方法において、前記各ロットにおける最後のバッチの試料片のみに、次のロットにおける少なくとも最初または最後のバッチの試料片との相違を判別可能な識別表示を付与するようにしている。 In order to achieve the above object, the present invention provides a sample from a sheet-like rubber for each batch of a plurality of lots to be continuously conveyed when the rubber unloaded from a kneader is rolled into a sheet and conveyed. in the sampling method of the rubber sheet for collecting punched pieces, the only sample piece of the last batch that put on each lot, discernible identify differences between at least first or last sample piece of batch in the next lot A display is given.

これにより、試料片の順番が入れ替わった場合でも、試料片の識別表示の有無により、各ロットの段替え前後の試料片が何れのロットのものかを容易に判別可能となる。この場合、各ロットにおける最後のバッチの試料片のみに識別表示を付与するようにしたので、識別表示3bの付与を最小限にすることができる。 Thereby, even when the order of the sample pieces is changed, it is possible to easily determine which lot the sample pieces before and after the change of each lot are based on the presence or absence of the identification display of the sample pieces. In this case, since the identification display is given only to the sample piece of the last batch in each lot, the provision of the identification display 3b can be minimized.

また、本発明は前記目的を達成するために、混練機から搬出されたゴムをシート状に圧延してコンベアで搬送する際に、連続して搬送される複数のロットの各バッチごとにそれぞれシート状ゴムから試料片を打抜機で打ち抜いて採取するシート状ゴムのサンプリング装置において、前記各ロットにおける最後のバッチの試料片のみに、次のロットにおける少なくとも最初または最後のバッチの試料片との相違を判別可能な識別表示を付与する識別表示付与手段を備えている。 In order to achieve the above object, the present invention provides a sheet for each batch of a plurality of lots that are continuously conveyed when the rubber unloaded from the kneader is rolled into a sheet and conveyed by a conveyor. in the sampling device rubber sheet collecting punched by the punching machine the specimen from Jo rubber, the only sample piece of the last batch that put on each lot, the sample pieces of at least the first or last batch in the next lot There is provided an identification display providing means for providing an identification display capable of discriminating the differences.

これにより、試料片の順番が入れ替わった場合でも、試料片の識別表示の有無により、各ロットの段替え前後の試料片が何れのロットのものかを容易に判別可能となる。この場合、各ロットにおける最後のバッチの試料片のみに識別表示を付与するようにしたので、識別表示3bの付与を最小限にすることができる。 Thereby, even when the order of the sample pieces is changed, it is possible to easily determine which lot the sample pieces before and after the change of each lot are based on the presence or absence of the identification display of the sample pieces. In this case, since the identification display is given only to the sample piece of the last batch in each lot, the provision of the identification display 3b can be minimized.

本発明によれば、試料片の順番が入れ替わった場合でも、試料片の識別表示の有無により、各ロットの段替え前後の試料片が何れのロットのものかを容易に判別することができるので、試料片の仕様が誤判定されることがなく、誤判定によって仕様通りのゴムが後工程に送られないという不具合の発生を効果的に防止することができる。この場合、識別表示の付与を最小限にすることができるので、生産性を低下させることがないという利点がある。 According to the present invention, even when the order of the sample pieces is changed, it is possible to easily determine which lot the sample pieces are before and after the change of each lot depending on the presence or absence of the identification display of the sample pieces. The specification of the sample piece is not erroneously determined, and it is possible to effectively prevent the occurrence of the problem that the rubber according to the specification is not sent to the subsequent process due to the erroneous determination. In this case, since the application of the identification display can be minimized, there is an advantage that productivity is not lowered.

図1及び図6は本発明の一実施形態を示すもので、図1はサンプリング装置の概略側面図、図2は識別表示付与機の側面図、図3は試料片の平面図、図4はシート状ゴムの平面図、図5及び図6はサンプリング装置の動作を示す概略側面図、である。   1 and 6 show an embodiment of the present invention. FIG. 1 is a schematic side view of a sampling device, FIG. 2 is a side view of an identification display imparting machine, FIG. 3 is a plan view of a sample piece, and FIG. FIG. 5 and FIG. 6 are schematic side views showing the operation of the sampling device.

このサンプリング装置は、一対のローラ1で圧延されてコンベア2で搬送されるシート状ゴム3から試料片3aを打ち抜く打抜機10と、試料片3aを採取する直前のシート状ゴム3に識別表示3bを付与する識別表示付与機20とを備え、シート状ゴム3から打ち抜かれた試料片3aは判定室30に搬送されるようになっている。   This sampling apparatus includes a punching machine 10 for punching a sample piece 3a from a sheet rubber 3 rolled by a pair of rollers 1 and conveyed by a conveyor 2, and an identification display 3b on the sheet rubber 3 just before the sample piece 3a is sampled. The sample piece 3 a punched out from the sheet-like rubber 3 is conveyed to the determination chamber 30.

打抜機10は、円筒状の打抜刃11と、打抜刃11を昇降させるシリンダ12とからなり、打抜刃11を上方からシート状ゴム3に下降することにより、図3に示すように円板状の試料片3aを打ち抜くようになっている。また、打抜刃11の下方には、打抜刃11によって打ち抜かれた試料片3aを判定室30に搬送するコンベア13が設けられている。   The punching machine 10 includes a cylindrical punching blade 11 and a cylinder 12 that raises and lowers the punching blade 11. The punching blade 11 is lowered to the sheet-like rubber 3 from above, as shown in FIG. A disk-shaped sample piece 3a is punched out. A conveyor 13 is provided below the punching blade 11 to convey the sample piece 3 a punched by the punching blade 11 to the determination chamber 30.

識別表示付与機20は、シート状ゴム3に識別表示3bを付与可能な回転部材21と、回転部材21を回動自在に支持する支持部材22と、シート状ゴム3に回転部材21を押し付けるように支持部材22を駆動する駆動機構としてのシリンダ23とを備え、支持部材22及び支持部材22は支柱24に取付けられている。回転部材21は外周面に凹凸部21aを有する円形の部材からなり、凹凸部21aによってシート状ゴム3に識別表示3b(凹凸部21aの跡)を付与するようになっている。支持部材22は一端に回転部材21を支持する支軸22aを有し、回転部材21が支軸22aを中心に回転するようになっている。シリンダ23は下端側にシリンダロッド23aを有し、シリンダロッド23aは支持部材22の他端に回動自在に連結されている。支柱24はシリンダ23の上端を回動自在に支持するとともに、支持部材22の一端側と他端側の間が支軸24aを介して回動自在に連結されている。即ち、この識別表示付与機20では、シリンダ23によって支持部材22を上昇させると、回転部材21が上昇してシート状ゴム3から離れ、シリンダ23によって支持部材22を下降させると、回転部材21が下降してシート状ゴム3に押し付けられるようになっている。   The identification display imparting machine 20 presses the rotating member 21 against the sheet-like rubber 3, the rotating member 21 that can give the identification indication 3 b to the sheet-like rubber 3, the support member 22 that rotatably supports the rotating member 21. And a cylinder 23 as a drive mechanism for driving the support member 22, and the support member 22 and the support member 22 are attached to a column 24. The rotating member 21 is formed of a circular member having an uneven portion 21a on the outer peripheral surface, and an identification display 3b (a trace of the uneven portion 21a) is given to the sheet-like rubber 3 by the uneven portion 21a. The support member 22 has a support shaft 22a that supports the rotation member 21 at one end, and the rotation member 21 rotates about the support shaft 22a. The cylinder 23 has a cylinder rod 23 a on the lower end side, and the cylinder rod 23 a is rotatably connected to the other end of the support member 22. The support column 24 rotatably supports the upper end of the cylinder 23, and one end side and the other end side of the support member 22 are rotatably connected via a support shaft 24a. That is, in this identification display assigning machine 20, when the support member 22 is lifted by the cylinder 23, the rotating member 21 is lifted away from the sheet rubber 3, and when the support member 22 is lowered by the cylinder 23, the rotating member 21 is It descends and is pressed against the sheet-like rubber 3.

以上のように構成されたサンプリング装置においては、図示しない混練機から搬出されたゴムを各ローラ1によりシート状に圧延してコンベア2で搬送する際、図4に示すように連続して搬送される複数のロットL1 ,L2 ,L3 ,…,Ln-1 ,Ln の各バッチB1 ,B2 ,B3 ,…,Bn-1 ,Bn ごとにそれぞれシート状ゴム3の後端側から試料片3aを打抜機10で打ち抜いて採取し、試料片3aを判定室30に搬送して仕様通りか否かを判定する。その際、各ロットの最初のバッチB1 から最後のバッチBn の一つ前のバッチBn-1 までは、図5に示すように打抜機10のみが作動して試料片3aの採取が行われ、各ロットの最後のバッチBn では、試料片3aを採取する直前のシート状ゴム3に識別表示付与機20によって識別表示3bを付与しながら打抜機10が作動して試料片3aの採取が行われる。この場合、作業者がロットの段替え操作を行うと、最後のバッチBn のシート状ゴム3に識別表示3bが付与されるように識別表示付与機20が制御される。   In the sampling apparatus configured as described above, when the rubber carried out from a kneader (not shown) is rolled into a sheet by each roller 1 and conveyed by the conveyor 2, it is continuously conveyed as shown in FIG. .., Ln-1, Ln batches B1, B2, B3,..., Bn-1, Bn for each of a plurality of lots L1, L2, L3,. It is punched and collected by the punching machine 10, and the sample piece 3a is transported to the determination chamber 30 to determine whether or not the specification is satisfied. At that time, from the first batch B1 of each lot to the batch Bn-1 immediately preceding the last batch Bn, only the punching machine 10 is operated as shown in FIG. In the last batch Bn of each lot, the punching machine 10 is operated to collect the sample piece 3a while giving the identification display 3b to the sheet-like rubber 3 immediately before collecting the sample piece 3a by the identification display applying machine 20. . In this case, when the operator performs a lot changing operation, the identification display giving machine 20 is controlled so that the identification display 3b is given to the sheet-like rubber 3 of the last batch Bn.

これにより、試料片3aの順番が入れ替わった場合でも、図3(a)(b)に示すように試料片3aの識別表示3bの有無により、各ロットの段替え前後の試料片3aが何れのロットのものかを容易に判別可能となり、試料片3aが誤った順番で判定されることがなくなる。   Thereby, even when the order of the sample pieces 3a is changed, as shown in FIGS. 3 (a) and 3 (b), the sample pieces 3a before and after the change of each lot are changed depending on the presence / absence of the identification indication 3b of the sample pieces 3a. It is possible to easily determine whether the sample is a lot, and the sample pieces 3a are not determined in the wrong order.

このように、本実施形態によれば、シート状ゴム3の各ロットにおける最後のバッチの試料片3aに、次のロットにおける最初のバッチの試料片3aとの相違を判別可能な識別表示3bを付与するようにしたので、試料片3aの順番が入れ替わった場合でも、試料片3aの識別表示3bの有無により、各ロットの段替え前後の試料片3aが何れのロットのものかを容易に判別することができる。これにより、試料片3aの仕様が誤判定されることがなく、誤判定によって仕様通りのゴムが後工程に送られないという不具合の発生を効果的に防止することができる。   Thus, according to this embodiment, the identification display 3b that can distinguish the difference between the sample piece 3a of the last batch in each lot of the sheet-like rubber 3 and the sample piece 3a of the first batch in the next lot is provided. Even if the order of the sample pieces 3a is changed, it is possible to easily determine which lot the sample piece 3a before and after the change of each lot is based on the presence / absence of the identification display 3b of the sample piece 3a. can do. Thereby, the specification of the sample piece 3a is not erroneously determined, and it is possible to effectively prevent the occurrence of a problem that rubber according to the specification is not sent to the subsequent process due to the erroneous determination.

この場合、各ロットにおける最後のバッチの試料片3aのみに識別表示3bを付与するようにしたので、識別表示3bの付与を最小限にすることができ、生産性を低下させることがないという利点がある。   In this case, since the identification display 3b is given only to the sample piece 3a of the last batch in each lot, the provision of the identification display 3b can be minimized, and the productivity is not lowered. There is.

また、識別表示付与機20を、識別表示3bを付与可能な凹凸部21aを外周面に有する回転部材21と、回転部材21を回動自在に支持する支持部材22と、試料片3aを採取する直前のシート状ゴム3に回転部材21の外周面を押し付けるように支持部材22を駆動するシリンダ23とから構成したので、簡単な構成により確実に識別表示3bを付与することができ、実用化に際して極めて有利である。   Further, the identification display imparting machine 20 collects the rotating member 21 having the uneven portion 21a capable of imparting the identification display 3b on the outer peripheral surface, the support member 22 that rotatably supports the rotating member 21, and the sample piece 3a. Since it comprises the cylinder 23 that drives the support member 22 so as to press the outer peripheral surface of the rotating member 21 against the immediately preceding sheet-like rubber 3, the identification display 3b can be reliably given with a simple configuration, Very advantageous.

また、前記実施形態では、識別表示付与機20の回転部材21により、識別表示3bとして歯車の跡をシート状ゴム3に付与するようにしたものを示したが、番号、記号、刻印等、他の識別表示を付与することも可能であり、各ロットごとに異なった識別表示を付与するようにしてもよい。   Moreover, in the said embodiment, what showed the trace of the gearwheel to the sheet-like rubber 3 as the identification display 3b by the rotation member 21 of the identification display provision machine 20 was shown, but numbers, symbols, inscriptions, etc. It is also possible to give a different identification display for each lot.

本発明の一実施形態を示すサンプリング装置の概略側面図The schematic side view of the sampling device which shows one Embodiment of this invention 識別表示付与機の側面図Side view of identification machine 試料片の平面図Top view of sample piece シート状ゴムの平面図Top view of sheet rubber サンプリング装置の動作を示す概略側面図Schematic side view showing the operation of the sampling device サンプリング装置の動作を示す概略側面図Schematic side view showing the operation of the sampling device

符号の説明Explanation of symbols

2…コンベア、3…シート状ゴム、3a…試料片、3b…識別表示、10…打抜機、20…識別表示付与機、21…回転部材、21a…凹凸部、22…支持部材、23…シリンダ。   DESCRIPTION OF SYMBOLS 2 ... Conveyor, 3 ... Sheet rubber | gum, 3a ... Sample piece, 3b ... Identification display, 10 ... Punching machine, 20 ... Identification display provision machine, 21 ... Rotating member, 21a ... Uneven part, 22 ... Support member, 23 ... Cylinder .

Claims (3)

混練機から搬出されたゴムをシート状に圧延して搬送する際に、連続して搬送される複数のロットの各バッチごとにそれぞれシート状ゴムから試料片を打ち抜いて採取するシート状ゴムのサンプリング方法において、
前記各ロットにおける最後のバッチの試料片のみに、次のロットにおける少なくとも最初または最後のバッチの試料片との相違を判別可能な識別表示を付与する
ことを特徴とするシート状ゴムのサンプリング方法。
Sampling of sheet-like rubber that is sampled by punching a sample piece from sheet-like rubber for each batch of a plurality of lots that are continuously conveyed when the rubber unloaded from a kneader is rolled and conveyed. In the method
The only sample piece of the last batch that put on each lot, at least the first or last sheet rubber sampling, characterized in that confer discernible identification differences between the sample piece of the batch in the next lot Method.
混練機から搬出されたゴムをシート状に圧延してコンベアで搬送する際に、連続して搬送される複数のロットの各バッチごとにそれぞれシート状ゴムから試料片を打抜機で打ち抜いて採取するシート状ゴムのサンプリング装置において、
前記各ロットにおける最後のバッチの試料片のみに、次のロットにおける少なくとも最初または最後のバッチの試料片との相違を判別可能な識別表示を付与する識別表示付与手段を備えた
ことを特徴とするシート状ゴムのサンプリング装置。
When the rubber unloaded from the kneader is rolled into a sheet and transported by a conveyor, a sample piece is punched and collected from the sheet rubber for each batch of a plurality of lots to be transported continuously. In the sheet rubber sampling device,
Wherein the last specimen batch only that put in each lot, with an identification assigning means for assigning distinguishable identification of differences between at least the first or specimen of the last batch of the next lot A sheet rubber sampling device.
前記識別表示付与手段を、識別表示を付与可能な凹凸部を外周面に有する回転部材と、回転部材を回動自在に支持する支持部材と、試料片を採取する直前のシート状ゴムに回転部材の外周面を押し付けるように支持部材を駆動する駆動機構とから構成した
ことを特徴とする請求項2記載のシート状ゴムのサンプリング装置。
The identification display providing means includes a rotating member having an uneven portion capable of providing an identification display on the outer peripheral surface, a support member that rotatably supports the rotating member, and a rotating member on the sheet-like rubber immediately before the sample piece is collected. that the support member is composed of a drive mechanism for driving the sampling device rubber sheet according to claim 2 Symbol mounting characterized so as to press the outer peripheral surface of the.
JP2008264933A 2008-10-14 2008-10-14 Method and apparatus for sampling sheet rubber Expired - Fee Related JP5131555B2 (en)

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