JP5126125B2 - Exhaust gas purification device - Google Patents

Exhaust gas purification device Download PDF

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JP5126125B2
JP5126125B2 JP2009059410A JP2009059410A JP5126125B2 JP 5126125 B2 JP5126125 B2 JP 5126125B2 JP 2009059410 A JP2009059410 A JP 2009059410A JP 2009059410 A JP2009059410 A JP 2009059410A JP 5126125 B2 JP5126125 B2 JP 5126125B2
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combustion catalyst
catalyst carrier
exhaust pipe
exhaust gas
exhaust
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JP2010209876A (en
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一馬 八尋
大作 森下
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Toyota Motor Corp
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本発明は、排気ガス浄化装置に関し、特に、燃料を燃焼する触媒を担持する燃焼触媒担持体を排気管に保持するための保持手段を有する排気ガス浄化装置に関する。   The present invention relates to an exhaust gas purification device, and more particularly to an exhaust gas purification device having a holding means for holding a combustion catalyst carrier that supports a catalyst for burning fuel in an exhaust pipe.

一般に、ディーゼルエンジンから排出されるパティキュレートは、炭素質から成る煤と、沸点炭化水素成分から成るSOF分(Soluble Organic Fraction:可溶性有機成分)とを主成分とし、さらに微量のサルフェート(ミスト状硫酸成分)を含んだ組成を成すものであるが、この種のパティキュレートを低減するために、排気ガスが流通する排気管上に浄化手段としてのパティキュレートフィルタ(以下、単にDPFという)を装備することが知られている。   In general, particulates discharged from a diesel engine are mainly composed of soot made of carbon and SOF content (soluble organic fraction) consisting of boiling hydrocarbon components, and a trace amount of sulfate (mist-like sulfuric acid). In order to reduce this kind of particulates, a particulate filter (hereinafter simply referred to as DPF) as a purification means is provided on the exhaust pipe through which the exhaust gas flows. It is known.

従来のこの種のDPFは、多孔質のハニカム構造となっており、格子状に区画された各流路の入口が交互に目封じされ、入口が目封じされていない流路については、その出口が目封じされるようになっており、各流路を区画する多孔質薄壁を透過した排気ガスのみが下流側へ排出されるようにしてある。   This type of conventional DPF has a porous honeycomb structure, and the inlets of the flow paths partitioned in a lattice pattern are alternately sealed, and the outlets of the flow paths not sealed with the inlets are the outlets. Is sealed, and only the exhaust gas that has permeated through the porous thin wall that defines each flow path is discharged downstream.

そして、排気ガス中のパティキュレートは、多孔質薄壁の内側表面に捕集されて堆積されるようになっているため、目詰まりにより排気抵抗が増加しないうちにパティキュレートを適宜に燃焼除去してDPFの再生を図る必要がある。   And since the particulates in the exhaust gas are collected and deposited on the inner surface of the porous thin wall, the particulates are appropriately burned and removed before the exhaust resistance increases due to clogging. Therefore, it is necessary to regenerate the DPF.

ところが、通常のディーゼルエンジンの運転状態においては、パティキュレートが自己燃焼するほどの高い排気温度が得られる機会が少ないため、例えば、DPFの上流側に排ガス中のHCやCO等を触媒作用により酸化する浄化手段としての酸化触媒を設け、酸化触媒でHC等を酸化燃焼させたときに発生する反応熱を利用して、DPFに堆積したPMを燃焼させるようにしたものがある。   However, in normal diesel engine operating conditions, there are few opportunities to obtain exhaust temperatures that are high enough for particulates to self-combust. For example, HC and CO in exhaust gas are oxidized by catalytic action upstream of the DPF. An oxidation catalyst is provided as a purifying means, and PM deposited on the DPF is burned by utilizing reaction heat generated when HC or the like is oxidized and burned by the oxidation catalyst.

しかしながら、このような酸化触媒を利用してDPFの再生を図るようにした場合であっても、冷間運転時等のように排気温度の低い運転領域では、パティキュレートの処理量よりも捕集量が上まわってしまうため、このような低い排気温度での運転状態が続くと、DPFの再生が良好に進まずにDPFが過捕集状態に陥るおそれがある。   However, even when such an oxidation catalyst is used to regenerate the DPF, in the operation region where the exhaust gas temperature is low, such as during cold operation, the amount of particulates collected is higher than the particulate processing amount. If the operation state at such a low exhaust temperature continues, there is a risk that the regeneration of the DPF does not proceed well and the DPF falls into an over-collected state.

従来、冷間運転時等のように排気温度の低い運転領域でもDPFの再生を行うことができるものとしては、例えば、DPFの上流に燃焼触媒を設けたものが知られている(例えば、特許文献1参照)。   Conventionally, as a device that can regenerate the DPF even in an operation region where the exhaust gas temperature is low, such as during cold operation, for example, a device in which a combustion catalyst is provided upstream of the DPF is known (for example, patents). Reference 1).

この燃焼触媒は、ハニカム構造を有する隔壁によって囲まれる排気ガスの流通路を有し、隔壁の内周面をコーティング材で被覆し、このコーティング材上に燃料を燃焼させる金属触媒を分散、担持させたものから構成されており、燃焼触媒に燃料と空気の混合ガスを供給して触媒燃焼させるようになっている。   This combustion catalyst has an exhaust gas flow passage surrounded by partition walls having a honeycomb structure, the inner peripheral surface of the partition walls is coated with a coating material, and a metal catalyst that burns fuel is dispersed and supported on the coating material. It is configured to supply a mixed gas of fuel and air to the combustion catalyst for catalytic combustion.

そして、この高温の燃焼触媒に排気ガスを通過させることにより、パティキュレートが燃焼可能な温度(500℃程度)まで排気ガスを昇温させることにより、DPFを再生することができる。   Then, by passing the exhaust gas through this high-temperature combustion catalyst, the DPF can be regenerated by raising the temperature of the exhaust gas to a temperature at which the particulates can be combusted (about 500 ° C.).

この燃焼触媒は、酸化触媒やDPFの上流側に設けられているため、排気ガスの排気抵抗が増大するのを防止するために、排気管の軸線方向中央部に排気管との間で排気ガスが流通する隙間が形成されるように排気管に取付けられており(例えば、特許文献2参照)、燃焼触媒を排気管に取付けるための具体的な構造としては、図19に示すようなものが考えられる。   Since this combustion catalyst is provided on the upstream side of the oxidation catalyst and the DPF, in order to prevent the exhaust resistance of the exhaust gas from increasing, the exhaust gas is provided between the exhaust pipe and the central portion in the axial direction of the exhaust pipe. (See, for example, Patent Document 2), and a specific structure for attaching the combustion catalyst to the exhaust pipe is as shown in FIG. Conceivable.

図19において、燃焼触媒1は、排気管2の軸線方向中央部に設けられており、複数の板状部材3によって排気管2に接続されている。この板状部材3は、底面3aが排気管2の内周面に溶接部4によって固着されており、先端3bが燃焼触媒1の外周部に溶接部5によって固着されている。   In FIG. 19, the combustion catalyst 1 is provided in the central portion in the axial direction of the exhaust pipe 2, and is connected to the exhaust pipe 2 by a plurality of plate-like members 3. The plate-like member 3 has a bottom surface 3 a fixed to the inner peripheral surface of the exhaust pipe 2 by a welded portion 4 and a tip 3 b fixed to the outer peripheral portion of the combustion catalyst 1 by a welded portion 5.

この燃焼触媒1は、円筒状の担持体から構成されており、この担持体の内周部がハニカム構造を有する隔壁1aによって囲まれる排気ガスの流通路1bを備えている。そして、隔壁1aの内周面がコーティング材で被覆されており、このコーティング材上に燃料によって燃焼される金属触媒が分散、担持されている。   The combustion catalyst 1 is formed of a cylindrical carrier, and includes an exhaust gas flow passage 1b in which an inner peripheral portion of the carrier is surrounded by a partition wall 1a having a honeycomb structure. And the inner peripheral surface of the partition 1a is coat | covered with the coating material, and the metal catalyst combusted with a fuel is disperse | distributed and carry | supported on this coating material.

このように複数の板状部材3の間によって燃焼触媒1を排気管2に取付けることにより、板状部材3の間に隙間Sを画成することにより、この隙間Sを通して排気ガスを酸化触媒およびDPSに供給することができるため、排気ガスの排気抵抗が増大するのを防止することができる。   In this way, by attaching the combustion catalyst 1 to the exhaust pipe 2 between the plurality of plate-like members 3, the gap S is defined between the plate-like members 3, so that the exhaust gas is passed through the gap S through the oxidation catalyst and Since it can supply to DPS, it can prevent that the exhaust resistance of exhaust gas increases.

特開平11−169709号公報JP-A-11-169709 特開2005−127257号公報JP 2005-127257 A

しかしながら、このような従来の燃焼触媒1にあっては、板状部材3の先端3bが燃焼触媒1の外周部に溶接部5によって固着されているため、図20(a)に示す状態から燃焼触媒1に燃料が供給され、図20(b)に示すように燃焼触媒1が熱膨張したときに、板状部材3が破損したり、溶接部5が燃焼してしまうおそれがあった。   However, in such a conventional combustion catalyst 1, since the tip 3b of the plate-like member 3 is fixed to the outer peripheral portion of the combustion catalyst 1 by the welded portion 5, the combustion is started from the state shown in FIG. When fuel is supplied to the catalyst 1 and the combustion catalyst 1 is thermally expanded as shown in FIG. 20B, the plate-like member 3 may be damaged or the weld 5 may be burned.

すなわち、燃焼触媒1が熱膨張すると、燃焼触媒1が膨張して表面積が増大するため、板状部材3が燃焼触媒1の表面積の増大に伴って湾曲してしまう。   That is, when the combustion catalyst 1 is thermally expanded, the combustion catalyst 1 is expanded and the surface area is increased, so that the plate-like member 3 is curved as the surface area of the combustion catalyst 1 is increased.

そして、燃焼触媒1が低温状態になって燃焼触媒1が元の状態に復帰すると、板状部材3が直線状態になるため、燃焼触媒1の膨張・収縮により板状部材3が湾曲状態と直線状態を繰り返すことで板状部材3の湾曲部分に熱応力が蓄積されてしまい、最悪の場合には板状部材3が破損してしまうおそれがあった。   Then, when the combustion catalyst 1 becomes a low temperature state and the combustion catalyst 1 returns to the original state, the plate-like member 3 becomes a linear state. By repeating the state, thermal stress is accumulated in the curved portion of the plate-like member 3, and in the worst case, the plate-like member 3 may be damaged.

また、燃焼触媒1が熱膨張して燃焼触媒1の表面積が増大すると、板状部材3の先端3bと燃焼触媒1の外周部の位置ずれが発生する(図21参照)。このため、燃焼触媒1が低温状態と高温状態を繰り返すうちに、板状部材3の先端3bを燃焼触媒1の外周部に固着する溶接部5が剥がれ易くなる。   Further, when the combustion catalyst 1 is thermally expanded and the surface area of the combustion catalyst 1 is increased, a displacement between the tip 3b of the plate member 3 and the outer peripheral portion of the combustion catalyst 1 occurs (see FIG. 21). For this reason, while the combustion catalyst 1 repeats the low temperature state and the high temperature state, the welded portion 5 that fixes the tip 3b of the plate-like member 3 to the outer peripheral portion of the combustion catalyst 1 is easily peeled off.

このように従来の保持構造では、燃焼触媒1の熱膨張によって板状部材3が破損し易いことに加えて、溶接部5が剥がれ易いため、燃焼触媒1を板状部材3によって排気管2に安定して保持することが困難であり、燃焼触媒1の保持構造の信頼性が悪化してしまうという問題があった。   As described above, in the conventional holding structure, the plate-like member 3 is easily damaged by the thermal expansion of the combustion catalyst 1, and the welded portion 5 is easily peeled off, so that the combustion catalyst 1 is attached to the exhaust pipe 2 by the plate-like member 3. There is a problem that it is difficult to stably hold, and the reliability of the holding structure of the combustion catalyst 1 deteriorates.

本発明は、上述のような従来の問題を解決するためになされたもので、燃焼触媒担持体を保持部材によって安定して排気管に保持することができる信頼性の高い排気ガス浄化装置を提供することを目的とする。   The present invention has been made to solve the conventional problems as described above, and provides a highly reliable exhaust gas purifying apparatus capable of stably holding a combustion catalyst carrier in an exhaust pipe by a holding member. The purpose is to do.

本発明に係る排気ガス浄化装置は、上記目的を達成するため、(1)内燃機関の排気管内に配置されて前記内燃機関から排出される排気ガスを浄化する浄化手段と、前記浄化手段に対して排気ガスの排気方向上流に位置して前記排気管内に配置され、燃料を燃焼する触媒を担持する円筒状の燃焼触媒担持体と、前記燃焼触媒に対して排気ガスの排気方向上流に位置し、前記排気管内に燃料を供給する燃料供給手段とを備えた排気ガス浄化装置において、前記燃焼触媒担持体の周囲と前記排気管の内周部の間に隙間が画成されるように前記燃焼触媒担持体を前記排気管に保持する保持部材を有し、前記保持部材が、前記燃焼触媒担持体の熱膨張による変位を吸収するように前記燃焼触媒担持体を保持するものから構成されている。   In order to achieve the above object, an exhaust gas purifying apparatus according to the present invention provides (1) a purifying means that is disposed in an exhaust pipe of an internal combustion engine and purifies exhaust gas discharged from the internal combustion engine; A cylindrical combustion catalyst carrier disposed upstream of the exhaust gas in the exhaust pipe and carrying a catalyst for burning fuel, and positioned upstream of the combustion catalyst in the exhaust gas exhaust direction. In the exhaust gas purifying apparatus comprising a fuel supply means for supplying fuel into the exhaust pipe, the combustion is performed so that a gap is defined between the periphery of the combustion catalyst carrier and the inner periphery of the exhaust pipe. A holding member that holds the catalyst carrier in the exhaust pipe, and the holding member holds the combustion catalyst carrier so as to absorb displacement due to thermal expansion of the combustion catalyst carrier; .

この構成により、排気ガス浄化装置に設けられた保持部材が、燃焼触媒担持体の熱膨張による変位を吸収するように燃焼触媒担持体を保持するので、燃焼触媒担持体の膨張・収縮時に保持部材に熱応力が蓄積されてしまうのを防止することができ、保持部材が損傷してしまうのを防止することができる。   With this configuration, the holding member provided in the exhaust gas purification device holds the combustion catalyst carrier so as to absorb the displacement due to the thermal expansion of the combustion catalyst carrier, so that the holding member during expansion / contraction of the combustion catalyst carrier Therefore, it is possible to prevent thermal stress from being accumulated, and it is possible to prevent the holding member from being damaged.

これに加えて、燃焼触媒担持体に対する保持部材の取付け部位が燃焼触媒担持体から剥がれてしまうのを防止することができる。このため、燃焼触媒担持体を排気管に安定して取付けることができ、排気ガス浄化装置の信頼性を向上させることができる。   In addition to this, it is possible to prevent the portion where the holding member is attached to the combustion catalyst carrier from peeling off from the combustion catalyst carrier. For this reason, the combustion catalyst carrier can be stably attached to the exhaust pipe, and the reliability of the exhaust gas purification device can be improved.

上記(1)に記載の排気ガス浄化装置において、(2)前記保持手段が、底面が前記排気管の内周部に固着される基端部と、前記基端部から前記燃焼触媒担持体に向かって突出し、前記底面と略直交する一側面が前記燃焼触媒担持体の外周部に固着される先端部とを有し、前記燃焼触媒担持体の延在方向に亘って延在する複数の板状部材から構成され、前記複数の板状部材が前記燃焼触媒担持体の中心軸心周りに前記燃焼触媒担持体を取り囲むようにして前記燃焼触媒担持体を保持するものから構成されている。   In the exhaust gas purifying apparatus according to (1) above, (2) the holding means includes a base end portion whose bottom surface is fixed to the inner peripheral portion of the exhaust pipe, and the base end portion to the combustion catalyst carrier. A plurality of plates extending in the extending direction of the combustion catalyst carrier, the one side surface substantially projecting toward the bottom surface and having a tip portion fixed to the outer periphery of the combustion catalyst carrier. The plurality of plate-like members are configured to hold the combustion catalyst carrier so as to surround the combustion catalyst carrier around the center axis of the combustion catalyst carrier.

この構成により、板状部材を燃焼触媒担持体の延在方向に亘って延在させるとともに、板状部材の底板と略直交する板状部材の先端部の一側面を燃焼触媒担持体に溶接等によって固着し、複数の板状部材が燃焼触媒担持体の中心軸心周りに燃焼触媒担持体を取り囲むようにして燃焼触媒担持体を保持するので、燃焼触媒担持体が熱膨張して燃焼触媒担持体の表面積が増大したときに、高温となった燃焼触媒担持体の影響により板状部材が直線状に伸びる。このため、燃焼触媒担持体が回動して板状部材が燃焼触媒担持体の熱膨張による変位を吸収することができる。   With this configuration, the plate member extends in the extending direction of the combustion catalyst carrier, and one side surface of the tip of the plate member substantially orthogonal to the bottom plate of the plate member is welded to the combustion catalyst carrier. Since the plurality of plate-like members hold the combustion catalyst carrier so as to surround the combustion catalyst carrier around the central axis of the combustion catalyst carrier, the combustion catalyst carrier is thermally expanded to support the combustion catalyst. When the surface area of the body increases, the plate-like member extends linearly due to the influence of the combustion catalyst carrier that has reached a high temperature. For this reason, the combustion catalyst carrier rotates and the plate-like member can absorb the displacement due to the thermal expansion of the combustion catalyst carrier.

また、燃焼触媒担持体が低温となって燃焼触媒担持体の表面積が小さくなった(元の状態になった)場合には、板状部材が直線状に収縮するとともに、燃焼触媒担持体が膨張時と反対方向に回動する。このため、燃焼触媒担持体が膨張および収縮を繰り返した場合に板状部材に熱応力が蓄積されることがなく、板状部材が損傷してしまうのを防止することができる。   Further, when the combustion catalyst carrier becomes low temperature and the surface area of the combustion catalyst carrier becomes small (in the original state), the plate-like member contracts linearly and the combustion catalyst carrier expands. It rotates in the opposite direction to the hour. For this reason, when the combustion catalyst carrier repeatedly expands and contracts, thermal stress is not accumulated in the plate member, and the plate member can be prevented from being damaged.

また、板状部材の突出端の一側面が燃焼触媒担持体に固着されるので、板状部材の突出端の一側面が燃焼触媒担持体の外周部の同じ位置に固着された状態で板状部材が伸長および収縮するのに伴って燃焼触媒担持体が回動するので、板状部材の突出端の一側面が燃焼触媒担持体から剥がれてしまうのを防止することができる。   In addition, since one side surface of the protruding end of the plate-like member is fixed to the combustion catalyst carrier, the plate-like member is fixed in the same position on the outer peripheral portion of the combustion catalyst carrier. Since the combustion catalyst carrier rotates as the member expands and contracts, it is possible to prevent one side surface of the protruding end of the plate-like member from being peeled off from the combustion catalyst carrier.

この結果、燃焼触媒担持体を保持部材を介して排気管に安定して取付けることができ、排気ガス浄化装置の信頼性を向上させることができる。   As a result, the combustion catalyst carrier can be stably attached to the exhaust pipe via the holding member, and the reliability of the exhaust gas purification device can be improved.

上記(1)に記載の排気ガス浄化装置において、(3)前記円筒状の燃焼触媒担持体が、大径筒状部と、前記大径筒状部の間に位置し、前記大径筒状部よりも小径の小径筒状部とから一体的に構成され、前記保持手段が、両端部が前記排気管の内周部に固着され、前記両端部の間に前記小径筒状部に嵌合される嵌合部を有する複数の保持部材を有し、前記嵌合部によって前記小径筒状部を挟み込むことにより、前記燃焼触媒担持体を保持するものから構成されている。   In the exhaust gas purifying apparatus according to the above (1), (3) the cylindrical combustion catalyst carrier is located between the large-diameter cylindrical portion and the large-diameter cylindrical portion, and the large-diameter cylindrical shape The holding means is integrally formed with an inner peripheral portion of the exhaust pipe and is fitted to the small diameter cylindrical portion between the both end portions. A plurality of holding members each having a fitting portion to be held, and holding the combustion catalyst carrier by sandwiching the small-diameter cylindrical portion by the fitting portion.

この構成により、複数の保持部材が、燃焼触媒担持体の小径筒状部に嵌合される嵌合部を有し、嵌合部によって小径筒状部を挟み込むことにより、燃焼触媒担持体を保持するので、小径筒状部の上方に位置する大径筒状部の底面が保持部材に当接することにより、燃焼触媒担持体を保持部材によって排気管に保持することができる。   With this configuration, the plurality of holding members have a fitting portion that is fitted to the small-diameter cylindrical portion of the combustion catalyst carrier, and the combustion catalyst carrier is held by sandwiching the small-diameter cylindrical portion by the fitting portion. Therefore, the combustion catalyst carrier can be held in the exhaust pipe by the holding member when the bottom surface of the large diameter cylindrical portion located above the small diameter cylindrical portion comes into contact with the holding member.

また、燃焼触媒担持体が熱膨張して燃焼触媒担持体の小径筒状部の表面積が増大したときに、高温となった燃焼触媒担持体の影響により嵌合部が膨張することにより、燃焼触媒担持体の熱膨張による変位を吸収することができる。   Further, when the surface area of the small-diameter cylindrical portion of the combustion catalyst carrier increases due to thermal expansion of the combustion catalyst carrier, the fitting portion expands due to the influence of the combustion catalyst carrier that has become high temperature. Displacement due to thermal expansion of the carrier can be absorbed.

また、嵌合部によって小径筒状部を挟み込むことにより、燃焼触媒担持体を保持するので、嵌合部を溶接等によって燃焼触媒担持体に固着するのを不要にでき、嵌合部が円筒状小径部から剥がれる事態が生じることがない。
この結果、燃焼触媒担持体を保持部材を介して排気管に安定して取付けることができ、排気ガス浄化装置の信頼性を向上させることができる。
Further, since the combustion catalyst carrier is held by sandwiching the small-diameter cylindrical portion by the fitting portion, it is unnecessary to fix the fitting portion to the combustion catalyst carrier by welding or the like, and the fitting portion is cylindrical. The situation where it peels off from a small diameter part does not arise.
As a result, the combustion catalyst carrier can be stably attached to the exhaust pipe via the holding member, and the reliability of the exhaust gas purification device can be improved.

本発明によれば、燃焼触媒担持体を保持部材によって安定して排気管に保持することができる信頼性の高い排気ガス浄化装置を提供することができる。   According to the present invention, it is possible to provide a highly reliable exhaust gas purifying apparatus capable of stably holding a combustion catalyst carrier in an exhaust pipe by a holding member.

本発明に係る排気ガス浄化装置の第1の実施の形態を示す図であり、排気ガス浄化装置を備えた内燃機関の概略構成図である。1 is a diagram illustrating a first embodiment of an exhaust gas purification device according to the present invention, and is a schematic configuration diagram of an internal combustion engine including the exhaust gas purification device. 本発明に係る排気ガス浄化装置の第1の実施の形態を示す図であり(a)は、排気管に取付けられる燃焼触媒担持体および板状部材の斜視図、(b)は、排気管に取付けられる燃焼触媒担持体および板状部材の上面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows 1st Embodiment of the exhaust gas purification apparatus which concerns on this invention, (a) is a perspective view of the combustion catalyst support body and plate-shaped member which are attached to an exhaust pipe, (b) is an exhaust pipe. It is a top view of the combustion catalyst support body and plate member to be attached. 本発明に係る排気ガス浄化装置の第1の実施の形態を示す図であり、(a)は、燃焼触媒担持体が低温状態のときの燃焼触媒担持体および板状部材の状態を示す図、(b)は、燃焼触媒担持体が熱膨張したときの燃焼触媒担持体および板状部材の状態を示す図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows 1st Embodiment of the exhaust-gas purification apparatus which concerns on this invention, (a) is a figure which shows the state of a combustion catalyst carrier and a plate-shaped member when a combustion catalyst carrier is a low temperature state, (B) is a figure which shows the state of a combustion catalyst carrier and a plate-shaped member when a combustion catalyst carrier is thermally expanded. 本発明に係る排気ガス浄化装置の第1の実施の形態を示す図であり、燃焼触媒担持体が低温のときと熱膨張したときの保持部材と燃焼触媒担持体の位置関係を示す図である。It is a figure which shows 1st Embodiment of the exhaust-gas purification apparatus which concerns on this invention, and is a figure which shows the positional relationship of a holding member and a combustion catalyst carrier when a combustion catalyst carrier is low-temperature and thermally expanded. . 本発明に係る排気ガス浄化装置の第1の実施の形態を示す図であり、(a)は、排気管に取付けられる燃焼触媒担持体および他の構成の板状部材の斜視図、(b)は、排気管に取付けられる燃焼触媒担持体および他の構成の板状部材の上面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows 1st Embodiment of the exhaust-gas purification apparatus which concerns on this invention, (a) is a perspective view of the plate-shaped member of the combustion catalyst support body and other structure attached to an exhaust pipe, (b) FIG. 5 is a top view of a combustion catalyst carrier attached to an exhaust pipe and a plate member having another configuration. 本発明に係る排気ガス浄化装置の第1の実施の形態を示す図であり、(a)は、排気管に取付けられる燃焼触媒担持体および他の構成の板状部材の斜視図、(b)は、排気管に取付けられる燃焼触媒担持体および他の構成の板状部材の上面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows 1st Embodiment of the exhaust-gas purification apparatus which concerns on this invention, (a) is a perspective view of the plate-shaped member of the combustion catalyst support body and other structure attached to an exhaust pipe, (b) FIG. 5 is a top view of a combustion catalyst carrier attached to an exhaust pipe and a plate member having another configuration. 本発明に係る排気ガス浄化装置の第2の実施の形態を示す図であり、燃焼触媒担持体の外観図である。It is a figure which shows 2nd Embodiment of the exhaust-gas purification apparatus which concerns on this invention, and is an external view of a combustion catalyst carrier. 本発明に係る排気ガス浄化装置の第2の実施の形態を示す図であり、(a)は、排気管に取付けられる燃焼触媒担持体および板状部材の斜視図、(b)は、排気管に取付けられる燃焼触媒担持体および板状部材の上面図である。It is a figure which shows 2nd Embodiment of the exhaust-gas purification apparatus which concerns on this invention, (a) is a perspective view of the combustion catalyst support body and plate-shaped member which are attached to an exhaust pipe, (b) is an exhaust pipe FIG. 3 is a top view of a combustion catalyst carrier and a plate-like member attached to the cylinder. 本発明に係る排気ガス浄化装置の第2の実施の形態を示す図であり、(a)は、燃焼触媒担持体が低温状態のときの燃焼触媒担持体および板状部材の状態を示す図、(b)は、燃焼触媒担持体が熱膨張したときの燃焼触媒担持体および板状部材の状態を示す図である。It is a figure which shows 2nd Embodiment of the exhaust-gas purification apparatus which concerns on this invention, (a) is a figure which shows the state of a combustion catalyst support body and a plate-shaped member when a combustion catalyst support body is a low-temperature state, (B) is a figure which shows the state of a combustion catalyst carrier and a plate-shaped member when a combustion catalyst carrier is thermally expanded. 本発明に係る排気ガス浄化装置の第3の実施の形態を示す図であり、(a)は、排気管に取付けられる燃焼触媒担持体および板状部材の斜視図、(b)は、保持部材の構成図である。It is a figure which shows 3rd Embodiment of the exhaust-gas purification apparatus which concerns on this invention, (a) is a perspective view of the combustion catalyst support body and plate-shaped member which are attached to an exhaust pipe, (b) is a holding member FIG. 本発明に係る排気ガス浄化装置の第3の実施の形態を示す図であり、(a)は、大径筒状部側から見た燃焼触媒担持体および板状部材の上面図、(b)は、大径筒状部の底部と小径筒状部の上部とを切断した面において、小径筒状部を上方から見た燃焼触媒担持体および板状部材の上面図である。It is a figure which shows 3rd Embodiment of the exhaust-gas purification apparatus which concerns on this invention, (a) is a top view of the combustion catalyst carrier and plate-like member seen from the large diameter cylindrical part side, (b) FIG. 3 is a top view of a combustion catalyst carrier and a plate-like member when the small-diameter cylindrical portion is viewed from above on a surface obtained by cutting the bottom portion of the large-diameter cylindrical portion and the upper portion of the small-diameter cylindrical portion. 本発明に係る排気ガス浄化装置の第4の実施の形態を示す図であり、(a)は、排気管に取付けられる燃焼触媒担持体および他の構成の板状部材の斜視図、(b)は、大径筒状部の底部と小径筒状部の上部とを切断した面において、小径筒状部を上方から見た燃焼触媒担持体および板状部材の上面図である。It is a figure which shows 4th Embodiment of the exhaust-gas purification apparatus which concerns on this invention, (a) is a perspective view of the plate-shaped member of the combustion catalyst support body and other structure attached to an exhaust pipe, (b) FIG. 3 is a top view of a combustion catalyst carrier and a plate-like member when the small-diameter cylindrical portion is viewed from above on a surface obtained by cutting the bottom portion of the large-diameter cylindrical portion and the upper portion of the small-diameter cylindrical portion. 本発明に係る排気ガス浄化装置の第4の実施の形態を示す図であり、(a)は、分解された板状部材の外観図、(b)は、板状部材を一体化したときの外観図である。It is a figure which shows 4th Embodiment of the exhaust-gas purification apparatus which concerns on this invention, (a) is an external view of the decomposed | disassembled plate-shaped member, (b) is when a plate-shaped member is integrated. It is an external view. 本発明に係る排気ガス浄化装置の第5の実施の形態を示す図であり、排気管に取付けられる燃焼触媒担持体および他の構成の板状部材の斜視図、(b)は、排気管に取付けられる燃焼触媒担持体および板状部材の上面図である。It is a figure which shows 5th Embodiment of the exhaust gas purification apparatus which concerns on this invention, and is a perspective view of the combustion catalyst carrier attached to an exhaust pipe and the plate-shaped member of another structure, (b) is an exhaust pipe It is a top view of the combustion catalyst support body and plate member to be attached. 本発明に係る排気ガス浄化装置の第5の実施の形態を示す図であり、燃焼触媒担持体、保持部材および網部材の分解斜視図である。It is a figure which shows 5th Embodiment of the exhaust gas purification apparatus which concerns on this invention, and is a disassembled perspective view of a combustion catalyst carrier, a holding member, and a net | network member. 本発明に係る排気ガス浄化装置の第5の実施の形態を示す図であり、(a)は、燃焼触媒担持体が低温状態にあるときの燃焼触媒担持体と保持部材の位置関係を示す図、(b)は、燃焼触媒担持体が熱膨張したときの燃焼触媒担持体と保持部材の位置関係を示す図である。It is a figure which shows 5th Embodiment of the exhaust gas purification apparatus which concerns on this invention, (a) is a figure which shows the positional relationship of a combustion catalyst carrier and a holding member when a combustion catalyst carrier is in a low temperature state. (B) is a figure which shows the positional relationship of a combustion catalyst carrier and a holding member when a combustion catalyst carrier is thermally expanded. 本発明に係る排気ガス浄化装置の第6の実施の形態を示す図であり、排気管に取付けられる燃焼触媒担持体および板状部材の上面図である。It is a figure which shows 6th Embodiment of the exhaust gas purification apparatus which concerns on this invention, and is a top view of the combustion catalyst support body and plate-shaped member which are attached to an exhaust pipe. 本発明に係る排気ガス浄化装置の第6の実施の形態を示す図であり、(a)は、燃焼触媒担持体が低温状態にあるときの図17のX−X方向断面図、(b)は、燃焼触媒担持体が熱膨張したときの図17のX−X方向断面図である。It is a figure which shows 6th Embodiment of the exhaust gas purification apparatus which concerns on this invention, (a) is XX direction sectional drawing of FIG. 17 when a combustion catalyst support body is in a low-temperature state, (b) FIG. 18 is a cross-sectional view in the XX direction of FIG. 17 when the combustion catalyst carrier is thermally expanded. (a)は、排気管に取付けられる従来の燃焼触媒担持体および板状部材の斜視図、(b)は、排気管に取付けられる従来の燃焼触媒担持体および板状部材の上面図である。(A) is a perspective view of the conventional combustion catalyst carrier and plate-like member attached to the exhaust pipe, and (b) is a top view of the conventional combustion catalyst carrier and plate-like member attached to the exhaust pipe. (a)は、燃焼触媒担持体が低温状態のときの従来の燃焼触媒担持体および板状部材の状態を示す図、(b)は、燃焼触媒担持体が熱膨張したときの従来の燃焼触媒担持体および板状部材の状態を示す図である。(A) is a figure which shows the state of the conventional combustion catalyst support body and plate-shaped member when a combustion catalyst support body is a low-temperature state, (b) is the conventional combustion catalyst when a combustion catalyst support body expands thermally. It is a figure which shows the state of a support body and a plate-shaped member. 燃焼触媒担持体が熱膨張したときの従来の板状部材と燃焼触媒担持体の溶接部の状態を示す図である。It is a figure which shows the state of the welding part of the conventional plate-shaped member and combustion catalyst carrier when a combustion catalyst carrier is thermally expanded.

以下、本発明に係る排気ガス浄化装置の実施の形態について、図面を用いて説明する。
(第1の実施の形態)
まず、構成を説明する。
図1において、内燃機関11は、4つの気筒12を有する圧縮着火式の内燃機関(ディーゼルエンジン) であり、内燃機関11には、各気筒12内に直接燃料を噴射する燃料噴射弁13が取付けられている。
Hereinafter, embodiments of an exhaust gas purifying apparatus according to the present invention will be described with reference to the drawings.
(First embodiment)
First, the configuration will be described.
In FIG. 1, an internal combustion engine 11 is a compression ignition type internal combustion engine (diesel engine) having four cylinders 12, and a fuel injection valve 13 for directly injecting fuel into each cylinder 12 is attached to the internal combustion engine 11. It has been.

各気筒12には吸気管14を介して空気が導入されるようになっており、各気筒12に導入された空気は、燃料噴射弁13から噴射された燃料と共に燃焼されるようになっている。   Air is introduced into each cylinder 12 via an intake pipe 14, and the air introduced into each cylinder 12 is combusted together with fuel injected from the fuel injection valve 13. .

また、各気筒12で燃焼された排気ガス(既燃ガス)は、円筒状の排気管15に排出されるようになっており、内燃機関11から排気管15に排出された排気ガスは、触媒ケーシング16を経て大気中に放出されるようになっている。   Further, the exhaust gas (burned gas) burned in each cylinder 12 is discharged to a cylindrical exhaust pipe 15, and the exhaust gas discharged from the internal combustion engine 11 to the exhaust pipe 15 is a catalyst. It is discharged into the atmosphere through the casing 16.

触媒ケーシング16には、酸化触媒17および酸化触媒17の下流に位置するDPF18が収納されている。酸化触媒17は、ストレートフロー構造を有するオープン型のもので、排ガスが直流する複数のストレートセルと、ストレートセル同士を区画するストレートセル隔壁と、ストレートセル隔壁の表面に形成され酸化活性を有する酸化触媒層とから構成されており、酸化触媒層は、アルミナ等の多孔質酸化物から構成されるコート層に白金等の触媒金属を担持され、ストレートセルを直流する排ガス中のHC(炭化水素)やCO(一酸化炭素)等を触媒金属の触媒作用により酸化燃焼させるようになっている。   The catalyst casing 16 houses an oxidation catalyst 17 and a DPF 18 positioned downstream of the oxidation catalyst 17. The oxidation catalyst 17 is an open type having a straight flow structure, and includes a plurality of straight cells in which exhaust gas is DC, straight cell partitions partitioning the straight cells, and an oxidation having oxidation activity formed on the surface of the straight cell partitions. HC (hydrocarbon) in the exhaust gas in which a catalytic metal such as platinum is supported on a coating layer made of a porous oxide such as alumina, and DC is passed through a straight cell. And CO (carbon monoxide) are oxidized and burned by the catalytic action of the catalytic metal.

また、DPF18は、多孔質のハニカム構造となっており、格子状に区画された各流路の入口が交互に目封じされ、入口が目封じされていない流路については、その出口が目封じされるようになっており、各流路を区画する多孔質薄壁を透過した排気ガスのみが下流側に排出されるようにしてある。そして、排気ガス中のパティキュレートは、多孔質薄壁の内側表面に捕集されて堆積されるようになっている。また、浄化手段として、吸蔵還元型NOx触媒を追加してもよい。   Further, the DPF 18 has a porous honeycomb structure, and the inlets of the respective flow paths partitioned in a lattice pattern are alternately sealed, and the outlets of the flow paths in which the inlets are not sealed are sealed. Only the exhaust gas that has permeated through the porous thin wall partitioning each flow path is discharged to the downstream side. The particulates in the exhaust gas are collected and deposited on the inner surface of the porous thin wall. Further, an NOx storage reduction catalyst may be added as a purification means.

また、吸気管14および排気管15にはターボチャージャ19が設けられており、図示しないエアクリーナから吸気管14を通してターボチャージャ19のコンプレッサ19aに送られ、このコンプレッサ19aで加圧された吸入空気がインタークーラ20に送られて冷却された後に、インタークーラ20から吸気マニホールド21に導かれて内燃機関11の各気筒12に分配されるようになっている。   The intake pipe 14 and the exhaust pipe 15 are provided with a turbocharger 19, which is sent from an air cleaner (not shown) to the compressor 19 a of the turbocharger 19 through the intake pipe 14, and the intake air pressurized by the compressor 19 a is intercooled. After being sent to the cooler 20 and cooled, it is led from the intercooler 20 to the intake manifold 21 and distributed to each cylinder 12 of the internal combustion engine 11.

また、内燃機関11の各気筒12から排出された排気ガスは、排気マニホールド22を介してターボチャージャ19のタービン19bに送られ、タービン19bを駆動した排気ガスが排気管15に送られ、触媒ケーシング16を経て大気中に放出される。   Further, the exhaust gas discharged from each cylinder 12 of the internal combustion engine 11 is sent to the turbine 19b of the turbocharger 19 via the exhaust manifold 22, and the exhaust gas that has driven the turbine 19b is sent to the exhaust pipe 15, and the catalyst casing. 16 and then released into the atmosphere.

一方、酸化触媒17の上流には燃焼触媒23が設けられており、この燃焼触媒23は、図2に示すように、円筒状のセラミックス等からなる燃焼触媒担持体24を備えている。この燃焼触媒担持体24の内周部にはハニカム構造を有する隔壁24aが設けられており、隔壁24aによって囲まれる排気ガスの流通路24bが形成されている。   On the other hand, a combustion catalyst 23 is provided upstream of the oxidation catalyst 17, and this combustion catalyst 23 includes a combustion catalyst carrier 24 made of cylindrical ceramics or the like as shown in FIG. A partition wall 24a having a honeycomb structure is provided on the inner peripheral portion of the combustion catalyst carrier 24, and an exhaust gas flow passage 24b surrounded by the partition wall 24a is formed.

そして、隔壁24aの表面がγ−アルミナ等からなるコーティング材で被覆されることにより、コーティング層が形成されており、このコーティング層に燃料によって燃焼される白金、ロジウム等の貴金属触媒が分散、担持されている。   A coating layer is formed by coating the surface of the partition wall 24a with a coating material made of γ-alumina or the like, and a noble metal catalyst such as platinum or rhodium burned by fuel is dispersed and supported on the coating layer. Has been.

この燃焼触媒23の上流側の排気管15には燃料供給手段としての燃料噴射弁25が設けられており、この燃料噴射弁25は、燃焼触媒23に向かって燃料を噴射するようになっている。なお、図示しないが、燃料噴射弁25と燃焼触媒23の間に燃料噴射弁25から噴射された燃料を燃焼触媒23に案内するガイド部材を設けてもよい。   The exhaust pipe 15 upstream of the combustion catalyst 23 is provided with a fuel injection valve 25 as fuel supply means. The fuel injection valve 25 injects fuel toward the combustion catalyst 23. . Although not shown, a guide member that guides the fuel injected from the fuel injection valve 25 to the combustion catalyst 23 may be provided between the fuel injection valve 25 and the combustion catalyst 23.

また、燃焼触媒23の燃焼触媒担持体24は、排気管15の軸線方向中央部に位置しており、燃焼触媒担持体24の周囲と排気管15の内周部の間に隙間が画成されるように保持手段26によって排気管15の内周部に保持されている。   Further, the combustion catalyst carrier 24 of the combustion catalyst 23 is located in the center in the axial direction of the exhaust pipe 15, and a gap is defined between the periphery of the combustion catalyst carrier 24 and the inner peripheral part of the exhaust pipe 15. In this manner, the holding means 26 holds the exhaust pipe 15 on the inner periphery.

この保持手段26は、4枚の直線状の板状部材27から構成されており、この板状部材27は、燃焼触媒担持体24の長手方向に沿って延在している。ここで、燃焼触媒担持体24の長手方向とは、排気ガスの排気方向と同方向である。   The holding means 26 is composed of four linear plate members 27, and the plate members 27 extend along the longitudinal direction of the combustion catalyst carrier 24. Here, the longitudinal direction of the combustion catalyst carrier 24 is the same as the exhaust direction of the exhaust gas.

この板状部材27は、底面27aが排気管15の内周部に溶接部28aによって固着される基端部27Aと、基端部27Aから燃焼触媒担持体24に向かって突出し、底面27aと略直交する一側面27bが燃焼触媒担持体24の外周部に溶接部28bによって固着される先端部27Bとを有している。   The plate-like member 27 has a base end portion 27A whose bottom surface 27a is fixed to the inner peripheral portion of the exhaust pipe 15 by a welded portion 28a, and projects from the base end portion 27A toward the combustion catalyst carrier 24, and is substantially the same as the bottom surface 27a. One orthogonal side surface 27b has a tip end portion 27B fixed to the outer peripheral portion of the combustion catalyst support 24 by a welded portion 28b.

そして、複数の板状部材27が燃焼触媒担持体24の中心軸心Oの周りに燃焼触媒担持体24を取り囲むようにして燃焼触媒担持体24を保持しており、板状部材27の間には隙間Sが形成されている。このため、隙間Sを通して排気ガスを燃焼触媒担持体24の外周部を通して流通させることで排気ガスの排気抵抗を低減することができる。なお、溶接部とは、溶接した結果の状態をいい、以下の説明でも同様である。
なお、本実施の形態では、図1に示すように、酸化触媒17、DPF18、燃焼触媒23および燃料噴射弁25が排気ガス浄化装置31を構成している。
The plurality of plate-like members 27 hold the combustion catalyst carrier 24 around the central axis O of the combustion catalyst carrier 24 so as to surround the combustion catalyst carrier 24. A gap S is formed. For this reason, the exhaust resistance of the exhaust gas can be reduced by allowing the exhaust gas to flow through the outer peripheral portion of the combustion catalyst support 24 through the gap S. In addition, a weld part means the state of the result of welding, and it is the same also in the following description.
In the present embodiment, as shown in FIG. 1, the oxidation catalyst 17, the DPF 18, the combustion catalyst 23, and the fuel injection valve 25 constitute an exhaust gas purification device 31.

本実施の形態では、排気ガス中のパティキュレートが、DPF18の多孔質薄壁の内側表面に捕集されて堆積することにより、パティキュレートが外部に排出されるのを抑制しているが、このパティキュレートの補足量が増大すると、目詰まりにより排気抵抗が増加してしまうので、パティキュレートを適宜に燃焼除去してDPF18の再生を図る必要がある。   In the present embodiment, particulates in the exhaust gas are collected and deposited on the inner surface of the porous thin wall of the DPF 18 to suppress the particulates from being discharged to the outside. When the supplemental amount of particulates increases, exhaust resistance increases due to clogging. Therefore, it is necessary to regenerate the DPF 18 by burning and removing particulates appropriately.

本実施の形態では、DPF18の上流側に、排ガス中のHCやCO等を触媒作用により酸化する酸化触媒17が設けられているため、酸化触媒17でHC等を酸化燃焼させたときに発生する反応熱を利用して、DPF18に堆積したPMを燃焼させることができる。   In the present embodiment, since the oxidation catalyst 17 that oxidizes HC, CO, etc. in the exhaust gas by catalytic action is provided upstream of the DPF 18, this occurs when the oxidation catalyst 17 oxidizes and burns HC, etc. The PM deposited on the DPF 18 can be burned using the reaction heat.

ところが、酸化触媒17を利用してDPF18の再生を図るようにした場合であっても、冷間運転時等のように排気温度の低い運転領域では、パティキュレートの処理量よりも捕集量が上まわってしまうため、このような低い排気温度での運転状態が続くと、DPF18の再生が良好に進まずにDPF18が過捕集状態に陥るおそれがある。   However, even if the oxidation catalyst 17 is used to regenerate the DPF 18, the trapping amount is higher than the particulate processing amount in the operation region where the exhaust temperature is low, such as during cold operation. Therefore, if the operation state at such a low exhaust temperature continues, there is a possibility that the regeneration of the DPF 18 does not proceed well and the DPF 18 falls into an over trapped state.

そこで、本実施の形態では、冷間運転時等のように排気温度の低い運転領域において、燃料噴射弁25から燃焼触媒23に燃料を噴射し、燃焼触媒23に燃料と空気の混合ガスを供給して触媒燃焼させ、高温の燃焼触媒23に排気ガスを通過させることにより、パティキュレートが燃焼可能な温度(500℃程度)まで排気ガスを昇温させることにより、DPF18を再生する。   Therefore, in the present embodiment, fuel is injected from the fuel injection valve 25 to the combustion catalyst 23 and the mixed gas of fuel and air is supplied to the combustion catalyst 23 in an operation region where the exhaust temperature is low, such as during cold operation. Then, the DPF 18 is regenerated by raising the temperature of the exhaust gas to a temperature at which the particulates can be combusted (about 500 ° C.) by passing the exhaust gas through the high-temperature combustion catalyst 23.

ところが、燃焼触媒担持体24が高温になると、燃焼触媒担持体24が膨張して燃焼触媒担持体24の表面積が増大してしまうことになる。   However, when the combustion catalyst carrier 24 becomes high temperature, the combustion catalyst carrier 24 expands and the surface area of the combustion catalyst carrier 24 increases.

本実施の形態では、板状部材27を燃焼触媒担持体24の延在方向、すなわち、排気ガスの排気方向に亘って延在させるとともに、板状部材27の底面27aと略直交する板状部材27の先端部27Bの一側面27bを燃焼触媒担持体24の外周部に溶接部28bによって固着し、複数の板状部材27が燃焼触媒担持体24の中心軸心Oの周りに燃焼触媒担持体24を取り囲むようにして燃焼触媒担持体24を排気管15に保持するので、燃焼触媒担持体24が熱膨張して燃焼触媒担持体24の表面積が増大したときに、図3(a)から図3(b)に示すように、高温となった燃焼触媒担持体24の影響により板状部材27が直線状に伸びる。このため、燃焼触媒担持体24が回動して板状部材27が燃焼触媒担持体の熱膨張による変位を吸収することができる。   In the present embodiment, the plate member 27 extends in the extending direction of the combustion catalyst carrier 24, that is, the exhaust gas exhaust direction, and is substantially orthogonal to the bottom surface 27a of the plate member 27. 27 is fixed to the outer peripheral portion of the combustion catalyst carrier 24 by a welded portion 28b, and a plurality of plate-like members 27 are disposed around the central axis O of the combustion catalyst carrier 24. Since the combustion catalyst carrier 24 is held in the exhaust pipe 15 so as to surround the cylinder 24, when the combustion catalyst carrier 24 is thermally expanded and the surface area of the combustion catalyst carrier 24 is increased, FIG. As shown in FIG. 3B, the plate-like member 27 extends linearly due to the influence of the combustion catalyst carrier 24 that has become high temperature. For this reason, the combustion catalyst carrier 24 rotates and the plate-like member 27 can absorb the displacement due to the thermal expansion of the combustion catalyst carrier.

また、燃焼触媒担持体24が低温(例えば、25℃)となって燃焼触媒担持体24の表面積が小さくなった(元の状態になった)場合には、板状部材27が直線状に収縮するとともに、燃焼触媒担持体24が膨張時と反対方向に回動する。このため、燃焼触媒担持体24が膨張および収縮を繰り返した場合に板状部材27に熱応力が蓄積されることがなく、板状部材27が損傷してしまうのを防止することができる。   In addition, when the combustion catalyst carrier 24 is at a low temperature (for example, 25 ° C.) and the surface area of the combustion catalyst carrier 24 is reduced (becomes the original state), the plate member 27 contracts linearly. At the same time, the combustion catalyst carrier 24 rotates in the opposite direction to that during expansion. For this reason, when the combustion catalyst carrier 24 repeatedly expands and contracts, thermal stress is not accumulated in the plate member 27, and the plate member 27 can be prevented from being damaged.

また、板状部材27の先端部27Bの一側面27bを燃焼触媒担持体24に固着しているため、図4に示すように、板状部材27の一側面27bが燃焼触媒担持体24の外周部の同じ位置に固着された状態で板状部材27が伸長および収縮するのに伴って燃焼触媒担持体24を回動させることができ、板状部材27の一側面27bが燃焼触媒担持体24から剥がれてしまうのを防止することができる。   Further, since one side surface 27b of the tip portion 27B of the plate member 27 is fixed to the combustion catalyst carrier 24, the one side surface 27b of the plate member 27 is the outer periphery of the combustion catalyst carrier 24 as shown in FIG. The combustion catalyst carrier 24 can be rotated as the plate member 27 expands and contracts in a state of being fixed at the same position of the portion, and one side surface 27b of the plate member 27 is the combustion catalyst carrier 24. Can be prevented from being peeled off.

この結果、燃焼触媒担持体24を板状部材27を介して排気管15に安定して取付けることができ、排気ガス浄化装置31の信頼性を向上させることができる。   As a result, the combustion catalyst carrier 24 can be stably attached to the exhaust pipe 15 via the plate-like member 27, and the reliability of the exhaust gas purification device 31 can be improved.

なお、本実施の形態では、板状部材27を4枚設けているが、図5に示すように3枚設けてもよく、図6に示すように5枚、あるいは、6枚以上設けてもよい。   In this embodiment, four plate-like members 27 are provided. However, three plate members 27 may be provided as shown in FIG. 5, or five or six or more members may be provided as shown in FIG. Good.

(第2の実施の形態)
図7において、燃焼触媒40は、円筒状のセラミックス等からなる燃焼触媒担持体41を備えており、この燃焼触媒担持体41は、大径筒状部41a、41cと、大径筒状部41a、41cの間に位置し、大径筒状部41a、41cよりも小径の小径筒状部41bとから一体的に構成されており、大径筒状部41a、41cは、同一径に形成されている。
(Second Embodiment)
In FIG. 7, the combustion catalyst 40 includes a combustion catalyst carrier 41 made of cylindrical ceramics or the like. The combustion catalyst carrier 41 includes large-diameter cylindrical portions 41a and 41c and a large-diameter cylindrical portion 41a. , 41c, and is integrally formed with a small-diameter cylindrical portion 41b having a smaller diameter than the large-diameter cylindrical portions 41a and 41c. The large-diameter cylindrical portions 41a and 41c are formed to have the same diameter. ing.

大径筒状部41a、41cおよび小径筒状部41bの内周部にはハニカム構造を有する隔壁42によって囲まれる排気ガスの流通路43が形成されており、流通路43は、大径筒状部41a、41cおよび小径筒状部41bに亘って延在している。また、流通路43は、小径筒状部41bを除いた大径筒状部41a、41cの放射方向において大径筒状部41a、41cの延在方向、すなわち、排気ガスの排気方向に亘って延在している。   An exhaust gas flow passage 43 surrounded by a partition wall 42 having a honeycomb structure is formed in the inner peripheral portions of the large diameter tubular portions 41a and 41c and the small diameter tubular portion 41b, and the flow passage 43 has a large diameter tubular shape. It extends over the parts 41a and 41c and the small diameter cylindrical part 41b. Further, the flow passage 43 extends in the radial direction of the large-diameter cylindrical portions 41a and 41c excluding the small-diameter cylindrical portion 41b in the extending direction of the large-diameter cylindrical portions 41a and 41c, that is, the exhaust gas exhaust direction. It is extended.

そして、燃焼触媒担持体41は、隔壁42の表面がγ−アルミナ等からなるコーティング材で被覆されることにより、コーティング層が形成されており、このコーティング層に燃料によって燃焼される白金、ロジウム等の貴金属触媒が分散、担持されている。   The combustion catalyst carrier 41 has a coating layer formed by coating the surface of the partition wall 42 with a coating material made of γ-alumina or the like, and platinum, rhodium, etc. burned by the fuel on the coating layer The noble metal catalyst is dispersed and supported.

一方、図8に示すように、燃焼触媒担持体41は、排気管15の軸線方向中央部に位置しており、燃焼触媒担持体41の周囲と排気管15の内周部の間に隙間Sが画成されるように保持手段としての保持部材44、45によって排気管15に保持されている。   On the other hand, as shown in FIG. 8, the combustion catalyst carrier 41 is located in the center in the axial direction of the exhaust pipe 15, and a gap S is formed between the periphery of the combustion catalyst carrier 41 and the inner peripheral part of the exhaust pipe 15. Is held in the exhaust pipe 15 by holding members 44 and 45 as holding means.

保持部材44、45は、両端部である一端部44a、45aおよび他端部44b、45bが排気管15の内周部に溶接部46によって固着されており、一端部44a、45aおよび他端部44b、45bの間に小径筒状部41bに嵌合部としての半円状の湾曲部44c、45cが形成されている(図9(a)参照)。この湾曲部44c、45cは保持部材44、45の延在方向の略中央部に位置しており、この湾曲部44c、45cは、小径筒状部41bの曲面に沿って湾曲している。   The holding members 44 and 45 have one end portions 44a and 45a and other end portions 44b and 45b, which are both ends, fixed to the inner peripheral portion of the exhaust pipe 15 by a welded portion 46, and the one end portions 44a and 45a and the other end portion. Semicircular curved portions 44c and 45c as fitting portions are formed between the small diameter cylindrical portion 41b between 44b and 45b (see FIG. 9A). The curved portions 44c and 45c are located at a substantially central portion in the extending direction of the holding members 44 and 45, and the curved portions 44c and 45c are curved along the curved surface of the small-diameter cylindrical portion 41b.

保持部材44、45の湾曲部44c、45cは、小径筒状部41bを挟み込むようにして小径筒状部41bに嵌合されており、小径筒状部41bに密着するようにして燃焼触媒担持体41を保持している。   The curved portions 44c and 45c of the holding members 44 and 45 are fitted into the small diameter cylindrical portion 41b so as to sandwich the small diameter cylindrical portion 41b, and are in close contact with the small diameter cylindrical portion 41b. 41 is held.

また、保持部材44、45と排気管15の内周部の間には隙間Sが形成されており、この隙間Sを通して排気ガスを燃焼触媒担持体41の外周部を通して流通させることで排気ガスの排気抵抗を低減することができる。   Further, a clearance S is formed between the holding members 44 and 45 and the inner peripheral portion of the exhaust pipe 15, and the exhaust gas is allowed to flow through the outer peripheral portion of the combustion catalyst support 41 through the clearance S. The exhaust resistance can be reduced.

本実施の形態では、保持部材44、45が、燃焼触媒担持体41の小径筒状部41bに嵌合される湾曲部44c、45cを有し、湾曲部44c、45cによって小径筒状部41bを挟み込むことにより、燃焼触媒担持体41を保持するようにしたので、小径筒状部41bの上方に位置する大径筒状部41aの底面を保持部材44、45に当接させることにより、燃焼触媒担持体41を保持部材44、45によって排気管15に保持することができる。また、湾曲部44c、45cは、小径筒状部41bに密着しているため、燃焼媒体担持体41が車両の振動等によって保持部材44、45に対して位置ずれしてしまうのを防止することができ、燃焼媒体担持体41を排気管軸線方向中央部に位置させることができる。   In the present embodiment, the holding members 44 and 45 have curved portions 44c and 45c fitted to the small diameter cylindrical portion 41b of the combustion catalyst support 41, and the small diameter cylindrical portion 41b is formed by the curved portions 44c and 45c. Since the combustion catalyst carrier 41 is held by being sandwiched, the bottom surface of the large-diameter cylindrical portion 41a located above the small-diameter cylindrical portion 41b is brought into contact with the holding members 44 and 45, so that the combustion catalyst The carrier 41 can be held on the exhaust pipe 15 by the holding members 44 and 45. Further, since the curved portions 44c and 45c are in close contact with the small-diameter cylindrical portion 41b, the combustion medium carrier 41 is prevented from being displaced with respect to the holding members 44 and 45 due to vehicle vibration or the like. Thus, the combustion medium carrier 41 can be positioned at the center in the exhaust pipe axial direction.

また、燃焼触媒担持体41が熱膨張して燃焼触媒担持体41の小径筒状部41bの表面積が増大したときに、図9(a)から図9(b)に示すように、高温となった燃焼触媒担持体41の影響により、図9(a)から図9(b)に示すように、湾曲部44c、45cが膨張することにより、燃焼触媒担持体41の熱膨張による変位を吸収することができる。   Further, when the surface area of the small-diameter cylindrical portion 41b of the combustion catalyst carrier 41 is increased due to thermal expansion of the combustion catalyst carrier 41, the temperature becomes high as shown in FIGS. 9 (a) to 9 (b). Due to the influence of the combustion catalyst carrier 41, as shown in FIGS. 9A to 9B, the curved portions 44c and 45c expand, so that the displacement due to the thermal expansion of the combustion catalyst carrier 41 is absorbed. be able to.

また、本実施の形態では、湾曲部44c、45cによって小径筒状部41bを挟み込むことにより、燃焼触媒担持体41を保持するので、湾曲部44c、45cを溶接等によって燃焼触媒担持体41に固着するのを不要にでき、湾曲部44c、45cが小径筒状部41bから剥がれる事態が生じることがない。この結果、燃焼触媒担持体41を保持部材44、45を介して排気管15に安定して取付けることができ、排気ガス浄化装置の信頼性を向上させることができる。なお、本実施の形態では、酸化触媒17、DPF18、燃焼触媒40および燃料噴射弁25が排気ガス浄化装置を構成している。   In the present embodiment, the combustion catalyst carrier 41 is held by sandwiching the small-diameter cylindrical portion 41b between the curved portions 44c and 45c, so that the curved portions 44c and 45c are fixed to the combustion catalyst carrier 41 by welding or the like. This eliminates the need for the bending portions 44c and 45c to peel off from the small-diameter cylindrical portion 41b. As a result, the combustion catalyst carrier 41 can be stably attached to the exhaust pipe 15 via the holding members 44 and 45, and the reliability of the exhaust gas purification device can be improved. In the present embodiment, the oxidation catalyst 17, the DPF 18, the combustion catalyst 40, and the fuel injection valve 25 constitute an exhaust gas purification device.

(第3の実施の形態)
図10において、燃焼触媒担持体41は、第2の実施の形態と同一の構成を有しているため、燃焼触媒担持体41の具体的な説明は省略する。燃焼触媒担持体41は、三角形状の保持手段51によって排気管15に保持されており、この保持手段51は、V字形状の保持部材52と、直線状の保持部材53とから構成されている。
(Third embodiment)
In FIG. 10, since the combustion catalyst carrier 41 has the same configuration as that of the second embodiment, a specific description of the combustion catalyst carrier 41 is omitted. The combustion catalyst carrier 41 is held in the exhaust pipe 15 by a triangular holding means 51, and this holding means 51 is composed of a V-shaped holding member 52 and a linear holding member 53. .

保持部材52の一端部52aおよび他端部52bには保持部材53の一端部53aおよび他端部53bが重ね合わされることにより、保持手段51が三角形状になるように構成されており、保持部材52の両端部である一端部52aおよび他端部52bの間および保持部材53の両端部である一端部53aおよび他端部53bの間には、燃焼触媒担持体41の小径筒状部41bに嵌合される嵌合部52c、52d、53cが形成され、嵌合部52c、52d、53cによって小径筒状部41bを挟み込むことにより、燃焼触媒担持体41を排気管15に保持するようになっている。また、嵌合部52c、52d、53cは、燃焼触媒担持体41の小径筒状部41bに当接するようにして小径筒状部41bに嵌合されているため、燃焼媒体担持体41が保持部材52、53に対して位置ずれしてしまうのを防止することができ、燃焼媒体担持体41を排気管軸線方向中央部に位置させることができる。   The holding means 51 is configured to have a triangular shape by overlapping the one end portion 53a and the other end portion 53b of the holding member 53 with the one end portion 52a and the other end portion 52b of the holding member 52. 52 between the one end portion 52a and the other end portion 52b, which are both end portions, and between the one end portion 53a and the other end portion 53b, which are both end portions of the holding member 53, are connected to the small diameter cylindrical portion 41b of the combustion catalyst carrier 41. Fitting parts 52c, 52d, 53c to be fitted are formed, and the small diameter cylindrical part 41b is sandwiched by the fitting parts 52c, 52d, 53c, whereby the combustion catalyst carrier 41 is held in the exhaust pipe 15. ing. Further, since the fitting portions 52c, 52d, and 53c are fitted to the small-diameter cylindrical portion 41b so as to contact the small-diameter cylindrical portion 41b of the combustion catalyst carrier 41, the combustion medium carrier 41 is held by the holding member. Therefore, the combustion medium carrier 41 can be positioned at the center in the exhaust pipe axial direction.

また、保持部材52、53と排気管15の内周部の間には隙間Sが形成されており、この隙間Sを通して排気ガスを燃焼触媒担持体41の外周部を通して流通させることで排気ガスの排気抵抗を低減することができる。   In addition, a gap S is formed between the holding members 52 and 53 and the inner peripheral portion of the exhaust pipe 15, and exhaust gas is circulated through the outer peripheral portion of the combustion catalyst carrier 41 through the gap S. The exhaust resistance can be reduced.

本実施の形態では、V字形状の保持部材52の嵌合部52c、52dを小径筒状部41bに嵌合させた後、保持部材52の一端部52aおよび他端部52bに保持部材53の一端部53aおよび他端部53bを重ね合わせて接着等によって保持部材52、53を一体化した後、保持部材52の一端部52aおよび他端部52bおよび保持部材53の一端部53aおよび他端部53bを排気管15の内周部に溶接部54によって固着する。   In the present embodiment, the fitting portions 52c and 52d of the V-shaped holding member 52 are fitted into the small-diameter cylindrical portion 41b, and then the holding member 53 is attached to the one end 52a and the other end 52b of the holding member 52. After the one end 53a and the other end 53b are overlapped and the holding members 52 and 53 are integrated by bonding or the like, the one end 52a and the other end 52b of the holding member 52 and the one end 53a and the other end of the holding member 53 are integrated. 53 b is fixed to the inner peripheral portion of the exhaust pipe 15 by the welded portion 54.

このように本実施の形態では、保持部材52、53が、燃焼触媒担持体41の小径筒状部41bに嵌合される嵌合部52c、52d、53cを有し、嵌合部52c、52d、53cによって小径筒状部41bを挟み込むことにより、燃焼触媒担持体41を保持するようにしたので、小径筒状部41bの上方に位置する大径筒状部41aの底面を保持部材52、53に当接させることにより、燃焼触媒担持体41を保持部材52、53によって排気管15に保持することができる。   As described above, in the present embodiment, the holding members 52 and 53 have the fitting portions 52c, 52d, and 53c that are fitted into the small-diameter cylindrical portion 41b of the combustion catalyst carrier 41, and the fitting portions 52c and 52d. 53c, the combustion catalyst carrier 41 is held by sandwiching the small diameter cylindrical portion 41b, so that the bottom surface of the large diameter cylindrical portion 41a located above the small diameter cylindrical portion 41b is held by the holding members 52, 53. The combustion catalyst carrier 41 can be held in the exhaust pipe 15 by the holding members 52 and 53.

また、燃焼触媒担持体41が熱膨張して燃焼触媒担持体41の小径筒状部41bの表面積が増大したときに、高温となった燃焼触媒担持体41の影響により嵌合部52c、52d、53cが膨張することにより、燃焼触媒担持体41の熱膨張による変位を吸収することができる。   Further, when the combustion catalyst carrier 41 is thermally expanded and the surface area of the small-diameter cylindrical portion 41b of the combustion catalyst carrier 41 is increased, the fitting portions 52c, 52d, By expanding 53c, the displacement due to the thermal expansion of the combustion catalyst carrier 41 can be absorbed.

また、本実施の形態では、嵌合部52c、52d、53cによって小径筒状部41bを挟み込むことにより、燃焼触媒担持体41を保持するので、嵌合部52c、52d、53cを溶接等によって燃焼触媒担持体41に固着するのを不要にでき、嵌合部52c、52d、53cが小径筒状部41bから剥がれる事態が生じることがない。この結果、燃焼触媒担持体41を保持部材52、53を介して排気管15に安定して取付けることができ、排気ガス浄化装置の信頼性を向上させることができる。   Further, in the present embodiment, the combustion catalyst carrier 41 is held by sandwiching the small-diameter cylindrical portion 41b by the fitting portions 52c, 52d, and 53c, so that the fitting portions 52c, 52d, and 53c are burned by welding or the like It is possible to eliminate the need to adhere to the catalyst carrier 41, and the fitting parts 52c, 52d, and 53c do not peel off from the small diameter cylindrical part 41b. As a result, the combustion catalyst carrier 41 can be stably attached to the exhaust pipe 15 via the holding members 52 and 53, and the reliability of the exhaust gas purification device can be improved.

(第4の実施の形態)
図12において、保持手段61は、4枚の板状部材(保持手段)62、63、64、65から構成されており、図13に示すように、板状部材62、63の高さL1は、板状部材64、65の高さL2よりも高く形成されている。また、板状部材62、63には長方形状の開口部62a、63aが形成されており、この開口部62a、63aは、板状部材64、65の板厚よりも若干大きく、かつ板状部材64、65の高さよりも若干高く形成されている。
(Fourth embodiment)
12, the holding means 61 is composed of four plate-like members (holding means) 62, 63, 64, 65. As shown in FIG. 13, the height L1 of the plate-like members 62, 63 is as follows. The plate-like members 64 and 65 are formed higher than the height L2. Further, rectangular openings 62a and 63a are formed in the plate-like members 62 and 63. The openings 62a and 63a are slightly larger than the plate thickness of the plate-like members 64 and 65, and the plate-like members. It is formed slightly higher than the heights of 64 and 65.

このため、板状部材62、63の開口部62a、63aには板状部材64、65が嵌合できるようになっており、板状部材62、63および板状部材64、65は格子状に一体化される。   Therefore, the plate-like members 64 and 65 can be fitted into the openings 62a and 63a of the plate-like members 62 and 63, and the plate-like members 62 and 63 and the plate-like members 64 and 65 are arranged in a lattice shape. Integrated.

また、板状部材62、63、64、65の延在方向略中央部には嵌合部62b、63b、64a、65aが形成されており、嵌合部62b、63b、64a、65aは、燃焼触媒担持体41の小径筒状部41bを挟み込むようにして小径筒状部41bに嵌合されるようになっている。このとき、板状部材62、63、64、65の嵌合部62b、63b、64a、65aと小径筒状部41bとの間には隙間S1が形成されている。   In addition, fitting parts 62b, 63b, 64a, 65a are formed at approximately the center in the extending direction of the plate-like members 62, 63, 64, 65, and the fitting parts 62b, 63b, 64a, 65a are combusted. The small diameter cylindrical portion 41b of the catalyst carrier 41 is fitted to the small diameter cylindrical portion 41b. At this time, a gap S1 is formed between the fitting portions 62b, 63b, 64a, 65a of the plate-like members 62, 63, 64, 65 and the small-diameter cylindrical portion 41b.

また、板状部材62、63、64、65の一端部62c、63c、64b、65bおよび他端部62d、63d、64c、65cは、排気管15の内周部に溶接部66によって固着されている。   Further, the one end portions 62c, 63c, 64b, 65b and the other end portions 62d, 63d, 64c, 65c of the plate-like members 62, 63, 64, 65 are fixed to the inner peripheral portion of the exhaust pipe 15 by the welding portion 66. Yes.

また、板状部材62、63、64、65と排気管15の内周部の間には隙間Sが形成されており、この隙間Sを通して排気ガスを燃焼触媒担持体41の外周部を通して流通させることで排気ガスの排気抵抗を低減することができる。   Further, a gap S is formed between the plate-like members 62, 63, 64, 65 and the inner peripheral portion of the exhaust pipe 15, and the exhaust gas is circulated through the outer peripheral portion of the combustion catalyst support 41 through the gap S. Thus, the exhaust resistance of the exhaust gas can be reduced.

本実施の形態では、板状部材62、63の嵌合部62b、63bによって小径筒状部41bを挟み込んだ後、開口部62a、63aに板状部材64、65を嵌合させて板状部材64、65の嵌合部64a、65aによって小径筒状部41bを挟み込むことにより、板状部材62、63、64、65を一体化した後、板状部材62、63、64、65の一端部62c、63c、64b、65bおよび他端部62d、63d、64c、65cを排気管15の内周部に溶接部66によって固着する。   In the present embodiment, after the small-diameter cylindrical portion 41b is sandwiched by the fitting portions 62b and 63b of the plate-like members 62 and 63, the plate-like members 64 and 65 are fitted into the openings 62a and 63a, and the plate-like member is inserted. After the plate-like members 62, 63, 64, 65 are integrated by sandwiching the small-diameter cylindrical portion 41b by the fitting portions 64a, 65a of 64, 65, one end of the plate-like members 62, 63, 64, 65 62 c, 63 c, 64 b, 65 b and the other end portions 62 d, 63 d, 64 c, 65 c are fixed to the inner peripheral portion of the exhaust pipe 15 by the welded portion 66.

このように本実施の形態では、板状部材62、63、64、65が、燃焼触媒担持体41の小径筒状部41bに嵌合される嵌合部62b、63b、64a、65aを有し、嵌合部62b、63b、64a、65aによって小径筒状部41bを挟み込むことにより、燃焼触媒担持体41を保持するようにしたので、小径筒状部41bの上方に位置する大径筒状部41aの底面を板状部材62、63、64、65に当接させることにより、燃焼触媒担持体41を板状部材62、63、64、65によって排気管15に保持することができる。   As described above, in the present embodiment, the plate-like members 62, 63, 64, 65 have the fitting portions 62b, 63b, 64a, 65a that are fitted to the small-diameter cylindrical portion 41b of the combustion catalyst support 41. Since the small-diameter cylindrical portion 41b is sandwiched between the fitting portions 62b, 63b, 64a, and 65a, the combustion catalyst carrier 41 is held, so that the large-diameter cylindrical portion located above the small-diameter cylindrical portion 41b. By bringing the bottom surface of 41a into contact with the plate-like members 62, 63, 64, 65, the combustion catalyst carrier 41 can be held in the exhaust pipe 15 by the plate-like members 62, 63, 64, 65.

また、燃焼触媒担持体41が低温のときには、燃焼触媒担持体41の小径筒状部41bと板状部材62、63、64、65の嵌合部62b、63b、64a、65aとの間に隙間S1が形成されているため、この状態から燃焼触媒担持体41が熱膨張して燃焼触媒担持体41の小径筒状部41bの表面積が増大すると、燃焼触媒担持体41の小径筒状部41bが板状部材62、63、64、65の嵌合部62b、63b、64a、65aに接近して小径筒状部41bと嵌合部62b、63b、64a、65aとの隙間S1が小さくなることで小径筒状部41bの熱膨張による変位を吸収することができる。
また、この隙間S1を有するので、板状部材62、63、64、65の板厚が増大するように板状部材62、63、64、65が熱膨張した場合であっても、小径筒状部41bの熱膨張を確実に吸収することができる。
Further, when the combustion catalyst carrier 41 is at a low temperature, there is a gap between the small diameter cylindrical portion 41b of the combustion catalyst carrier 41 and the fitting portions 62b, 63b, 64a, 65a of the plate-like members 62, 63, 64, 65. Since S1 is formed, when the combustion catalyst carrier 41 is thermally expanded from this state and the surface area of the small diameter cylindrical portion 41b of the combustion catalyst carrier 41 is increased, the small diameter cylindrical portion 41b of the combustion catalyst carrier 41 is By approaching the fitting portions 62b, 63b, 64a, and 65a of the plate-like members 62, 63, 64, and 65, the gap S1 between the small-diameter cylindrical portion 41b and the fitting portions 62b, 63b, 64a, and 65a is reduced. Displacement due to thermal expansion of the small diameter cylindrical portion 41b can be absorbed.
Further, since this gap S1 is provided, even if the plate-like members 62, 63, 64, 65 are thermally expanded so that the plate thickness of the plate-like members 62, 63, 64, 65 increases, the small-diameter cylindrical shape The thermal expansion of the portion 41b can be reliably absorbed.

また、本実施の形態では、嵌合部62b、63b、64a、65aによって小径筒状部41bを挟み込むことにより、燃焼触媒担持体41を保持するので、嵌合部62b、63b、64a、65aを溶接等によって燃焼触媒担持体41に固着するのを不要にでき、嵌合部62b、63b、64a、65aが小径筒状部41bから剥がれる事態が生じることがない。この結果、燃焼触媒担持体41を板状部材62、63、64、65を介して排気管15に安定して取付けることができ、排気ガス浄化装置の信頼性を向上させることができる。   Further, in the present embodiment, the combustion catalyst carrier 41 is held by sandwiching the small-diameter cylindrical portion 41b by the fitting portions 62b, 63b, 64a, 65a, so the fitting portions 62b, 63b, 64a, 65a are It is unnecessary to adhere to the combustion catalyst carrier 41 by welding or the like, and there is no situation where the fitting portions 62b, 63b, 64a, 65a are peeled off from the small diameter cylindrical portion 41b. As a result, the combustion catalyst carrier 41 can be stably attached to the exhaust pipe 15 via the plate-like members 62, 63, 64, 65, and the reliability of the exhaust gas purification device can be improved.

(第5の実施の形態)
図14、図15において、燃焼触媒担持体24の構成は、第1の実施の形態と同一であるため、具体的な説明を省略する。
(Fifth embodiment)
14 and 15, the configuration of the combustion catalyst carrier 24 is the same as that in the first embodiment, and a specific description thereof will be omitted.

図14、図15に示すように、保持部材71、72は、一端部71a、72aおよび他端部71b、72bが排気管15の内周部に溶接部74によって固着されるようになっており、保持部材71、72の延在方向略中央部には半円状の湾曲部71c、72cが形成されている。   As shown in FIGS. 14 and 15, the holding members 71 and 72 are configured such that one end portions 71 a and 72 a and the other end portions 71 b and 72 b are fixed to the inner peripheral portion of the exhaust pipe 15 by a welding portion 74. The semicircular curved portions 71c and 72c are formed at substantially the center in the extending direction of the holding members 71 and 72.

この湾曲部71c、72cは、燃焼触媒担持体24の軸方向の下方に傾斜するテーパ形状となっており、保持部材71、72が重ね合わされたときに湾曲部71c、72cは、燃焼触媒担持体24の軸方向の下方に向かって徐々に縮径するようになっている。   The curved portions 71c and 72c are tapered so as to incline downward in the axial direction of the combustion catalyst carrier 24, and when the holding members 71 and 72 are overlapped, the curved portions 71c and 72c become the combustion catalyst carrier. The diameter is gradually reduced downward in the axial direction of 24.

また、保持部材71、72の上部には金属製の筒状の網部材73が設けられており、この網部材73は、燃焼触媒担持体24を上方から覆うように湾曲部71c、72cの上部に取付けられることにより、車両の激しい振動等によって燃焼触媒担持体24が湾曲部71c、72cから抜け出るのを防止するようになっている。   In addition, a metal cylindrical mesh member 73 is provided on the upper portions of the holding members 71 and 72, and the mesh member 73 is disposed above the curved portions 71c and 72c so as to cover the combustion catalyst carrier 24 from above. As a result, the combustion catalyst carrier 24 is prevented from coming out of the curved portions 71c and 72c due to severe vibrations of the vehicle.

また、保持部材71、72と排気管15の内周部の間には隙間Sが形成されており、この隙間Sを通して排気ガスを燃焼触媒担持体24の外周部を通して流通させることで排気ガスの排気抵抗を低減することができる。   In addition, a gap S is formed between the holding members 71 and 72 and the inner peripheral portion of the exhaust pipe 15, and exhaust gas is allowed to flow through the outer peripheral portion of the combustion catalyst support 24 through the gap S. The exhaust resistance can be reduced.

このような構成を有する保持部材71、72によって燃焼触媒担持体24を排気管15に保持するには、保持部材71、72を対向させた状態で保持部材71、72の一端部71a、72aおよび他端部71b、72bを排気管15の内周部に溶接によって固着した後、湾曲部71c、72cに燃焼触媒担持体24を嵌合させる。   In order to hold the combustion catalyst carrier 24 in the exhaust pipe 15 by the holding members 71 and 72 having such a configuration, the one end portions 71a and 72a of the holding members 71 and 72 and the holding members 71 and 72 face each other. After the other end portions 71b and 72b are fixed to the inner peripheral portion of the exhaust pipe 15 by welding, the combustion catalyst carrier 24 is fitted to the curved portions 71c and 72c.

このとき、燃焼触媒担持体24が自重Gによって下方に移動し、燃焼触媒担持体24の直径と湾曲部71c、72cの内径とが一致する部分で燃焼触媒担持体24が湾曲部71c、72cに嵌合して下方に移動することが規制され、燃焼触媒担持体24が保持部材71、72を介して排気管15に支持される。   At this time, the combustion catalyst carrier 24 moves downward due to its own weight G, and the combustion catalyst carrier 24 moves to the curved portions 71c and 72c at a portion where the diameter of the combustion catalyst carrier 24 and the inner diameters of the curved portions 71c and 72c coincide. The fitting catalyst is restricted from moving downward, and the combustion catalyst carrier 24 is supported by the exhaust pipe 15 via the holding members 71 and 72.

本実施の形態では、保持部材71、72が重ね合わされたときに湾曲部71c、72cが燃焼触媒担持体24の軸方向の下方に向かって徐々に縮径するようになっているため、DPF18の再生時に燃焼触媒担持体24が熱膨張して燃焼触媒担持体24の表面積が増大した場合に、燃焼触媒担持体24が図16(a)に示す状態から湾曲部71c、72cのテーパ面に沿って図16(b)に示すように上方に移動するため、燃焼触媒担持体24の熱膨張による変位を吸収することができる。   In the present embodiment, when the holding members 71 and 72 are overlapped, the curved portions 71c and 72c are gradually reduced in diameter toward the lower side in the axial direction of the combustion catalyst carrier 24. When the combustion catalyst carrier 24 is thermally expanded during regeneration and the surface area of the combustion catalyst carrier 24 is increased, the combustion catalyst carrier 24 follows the tapered surfaces of the curved portions 71c and 72c from the state shown in FIG. 16 (b), the displacement due to the thermal expansion of the combustion catalyst carrier 24 can be absorbed.

また、燃焼触媒担持体24が低温になった場合には、燃焼触媒担持体24が縮小するため、燃焼触媒担持体24が自重Gによって図16(b)に示す状態から図16(a)に示すように湾曲部71c、72cのテーパ面に沿って下方に移動し、燃焼触媒担持体24の直径と湾曲部71c、72cの内径とが一致する部分で燃焼触媒担持体24が湾曲部71c、72cに嵌合して下方に移動することが規制される。   Further, when the combustion catalyst carrier 24 becomes low in temperature, the combustion catalyst carrier 24 is reduced, so that the combustion catalyst carrier 24 is changed from the state shown in FIG. As shown, the combustion catalyst carrier 24 moves downward along the tapered surfaces of the curved portions 71c, 72c, and the combustion catalyst carrier 24 is curved at the portions 71c, 72c where the diameter of the combustion catalyst carrier 24 and the inner diameter of the curved portions 71c, 72c coincide. It is restricted that it fits in 72c and moves downward.

また、本実施の形態では、湾曲部71c、72cによって燃焼触媒担持体24を挟み込むようにして燃焼触媒担持体24を保持しているので、湾曲部71c、72cを溶接等によって燃焼触媒担持体24に固着するのを不要にでき、湾曲部71c、72cが燃焼触媒担持体24から剥がれる事態が生じることがない。この結果、燃焼触媒担持体24を保持部材71、72を介して排気管15に安定して取付けることができ、排気ガス浄化装置の信頼性を向上させることができる。   In the present embodiment, since the combustion catalyst carrier 24 is held so as to sandwich the combustion catalyst carrier 24 between the curved portions 71c and 72c, the curved catalyst portions 24c and 72c are welded to the combustion catalyst carrier 24. Therefore, the curved portions 71c and 72c are not peeled off from the combustion catalyst carrier 24. As a result, the combustion catalyst carrier 24 can be stably attached to the exhaust pipe 15 via the holding members 71 and 72, and the reliability of the exhaust gas purification device can be improved.

(第6の実施の形態)
図17、図18において、燃焼触媒担持体24の構成は、第1の実施の形態と同一であるため、具体的な説明を省略する。
(Sixth embodiment)
17 and 18, the configuration of the combustion catalyst carrier 24 is the same as that of the first embodiment, and a specific description thereof will be omitted.

図17、図18に示すように、保持部材81、82は、燃焼触媒担持体24が載置される底部81a、82aと、底部81a、82aから上方に延在する周壁部81b、82bとを備えている。   As shown in FIGS. 17 and 18, the holding members 81 and 82 include bottom portions 81a and 82a on which the combustion catalyst carrier 24 is placed, and peripheral wall portions 81b and 82b extending upward from the bottom portions 81a and 82a. I have.

また、周壁部81b、82bの内周部には燃焼触媒担持体24に向かって突出する一対のストッパー部81c、82cが形成されているとともに、周壁部81b、82bの上端には周壁部81b、82bから燃焼触媒担持体24に向かって折り曲げられた折り曲げ部81d、82dが形成されており、車両の激しい振動等によって燃焼触媒担持体24が上下方向および上下方向と直交する方向に過度に移動したときに燃焼触媒担持体24がストッパー部81c、82cおよび折り曲げ部81d、82dに当接することで、燃焼触媒担持体24が保持部材81、82から抜け出てしまうのを防止することができる。   A pair of stopper portions 81c and 82c projecting toward the combustion catalyst carrier 24 are formed on the inner peripheral portions of the peripheral wall portions 81b and 82b, and the peripheral wall portions 81b and 82b are formed on the upper ends of the peripheral wall portions 81b and 82b. Bending portions 81d and 82d that are bent from 82b toward the combustion catalyst carrier 24 are formed, and the combustion catalyst carrier 24 is excessively moved in the vertical direction and the direction perpendicular to the vertical direction due to severe vibration of the vehicle or the like. Occasionally, the combustion catalyst carrier 24 abuts against the stopper portions 81c and 82c and the bent portions 81d and 82d, so that the combustion catalyst carrier 24 can be prevented from coming out of the holding members 81 and 82.

また、周壁部81b、82bの外周部には複数の取付け片81e、82eが設けられており、この取付け片81e、82eが排気管15の内周部に溶接部83によって固着されている。このため、保持部材81、82の周壁部81b、82bと排気管15の内周部の間には隙間Sが形成することができ、この隙間Sを通して排気ガスを燃焼触媒担持体24の外周部を通して流通させることで排気ガスの排気抵抗を低減することができる。   A plurality of attachment pieces 81 e and 82 e are provided on the outer peripheral portions of the peripheral wall portions 81 b and 82 b, and the attachment pieces 81 e and 82 e are fixed to the inner peripheral portion of the exhaust pipe 15 by the welding portion 83. Therefore, a gap S can be formed between the peripheral wall portions 81b, 82b of the holding members 81, 82 and the inner peripheral portion of the exhaust pipe 15, and the exhaust gas is passed through the gap S to the outer peripheral portion of the combustion catalyst carrier 24. The exhaust resistance of the exhaust gas can be reduced by allowing the exhaust gas to flow through.

本実施の形態では、保持部材81の取付け片81eを溶接部83によって排気管15の内周部に固着した後、保持部材81に燃焼触媒担持体24を取付ける。次いで、燃焼触媒担持体24を保持するように保持部材82を保持部材81に対向させた後、取付け片82eを排気管15の内周部に溶接部83によって固着することにより、保持部材81、82によって燃焼触媒担持体24を排気管15に保持する。   In the present embodiment, the attachment piece 81 e of the holding member 81 is fixed to the inner peripheral portion of the exhaust pipe 15 by the welding portion 83, and then the combustion catalyst carrier 24 is attached to the holding member 81. Next, the holding member 82 is made to face the holding member 81 so as to hold the combustion catalyst carrier 24, and then the attachment piece 82e is fixed to the inner peripheral portion of the exhaust pipe 15 by the welded portion 83, whereby the holding member 81, The combustion catalyst carrier 24 is held in the exhaust pipe 15 by 82.

また、図18(a)に示す状態から燃焼触媒担持体24が低温のときには、燃焼触媒担持体24と周壁部81b、82bに一定の隙間L3が形成される。この状態から燃焼触媒担持体24が熱膨張して燃焼触媒担持体24の表面積が増大すると、図18(b)に示すように、燃焼触媒担持体24と周壁部81b、82bの隙間L4が小さくなることで燃焼触媒担持体24の熱膨張による変位を吸収することができる。   When the combustion catalyst carrier 24 is at a low temperature from the state shown in FIG. 18A, a constant gap L3 is formed between the combustion catalyst carrier 24 and the peripheral wall portions 81b and 82b. When the combustion catalyst carrier 24 is thermally expanded from this state and the surface area of the combustion catalyst carrier 24 is increased, the gap L4 between the combustion catalyst carrier 24 and the peripheral wall portions 81b and 82b becomes small as shown in FIG. Thus, the displacement due to the thermal expansion of the combustion catalyst carrier 24 can be absorbed.

また、本実施の形態では、燃焼触媒担持体24を保持部材81、82の底部81a、82aに載置することにより、保持部材81、82が燃焼触媒担持体24を保持しているので、底部81a、82aを溶接等によって燃焼触媒担持体24に固着するのを不要にでき、底部81a、82aが燃焼触媒担持体24から剥がれる事態が生じることがない。この結果、燃焼触媒担持体24を保持部材81、82を介して排気管15に安定して取付けることができ、排気ガス浄化装置の信頼性を向上させることができる。   In the present embodiment, since the combustion catalyst carrier 24 is placed on the bottom portions 81a and 82a of the holding members 81 and 82, the holding members 81 and 82 hold the combustion catalyst carrier 24. It is unnecessary to fix the 81a, 82a to the combustion catalyst carrier 24 by welding or the like, and the situation where the bottom portions 81a, 82a are peeled off from the combustion catalyst carrier 24 does not occur. As a result, the combustion catalyst carrier 24 can be stably attached to the exhaust pipe 15 via the holding members 81 and 82, and the reliability of the exhaust gas purification device can be improved.

また、今回開示された実施の形態は、全ての点で例示であってこの実施の形態に制限されるものではない。本発明の範囲は、上記した実施の形態のみの説明ではなくて特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内での全ての変更が含まれることが意図される。   The embodiment disclosed this time is illustrative in all respects and is not limited to this embodiment. The scope of the present invention is shown not by the above description of the embodiments but by the scope of the claims, and is intended to include all modifications within the meaning and scope equivalent to the scope of the claims.

以上のように、本発明に係る排気ガス浄化装置は、燃焼触媒担持体を保持部材によって安定して排気管に保持することができる信頼性の高い排気ガス浄化装置を提供することできるという効果を有し、燃料を燃焼する触媒を担持する燃焼触媒担持体を排気管に保持するための保持手段を有する排気ガス浄化装置等として有用である。   As described above, the exhaust gas purification apparatus according to the present invention has the effect of providing a highly reliable exhaust gas purification apparatus that can stably hold the combustion catalyst carrier in the exhaust pipe by the holding member. It is useful as an exhaust gas purifying apparatus having a holding means for holding a combustion catalyst carrier having a catalyst for burning fuel and holding it in an exhaust pipe.

11 内燃機関
23 燃焼触媒
24 燃焼触媒担持体
26 保持手段
27 板状部材
27A 基端部
27B 先端部
27a 底面
27b 一側面
31 排気ガス浄化装置
40 燃焼触媒
41 燃焼触媒担持体
41a、41c 大径筒状部
41b 小径筒状部
44、45 保持部材(保持手段)
44a、45a 一端部
44b、45b 他端部
44c、45c 湾曲部(嵌合部)
51 保持手段
52、53 保持部材
52a、53a 一端部
52b、53b 他端部
52c、52d、53c 嵌合部
62、63、64、65 板状部材(保持手段)
62b、63b、64a、65a 嵌合部
62c、63c、64b、65b 一端部
62d、63d、64c、65c 他端部
71、72 保持部材(保持手段)
71a、72a 一端部
71b、72b 他端部
71c、72c 湾曲部
81、82 保持部材(保持手段)
DESCRIPTION OF SYMBOLS 11 Internal combustion engine 23 Combustion catalyst 24 Combustion catalyst support body 26 Holding means 27 Plate-like member 27A Base end part 27B Front end part 27a Bottom face 27b One side surface 31 Exhaust gas purifier 40 Combustion catalyst 41 Combustion catalyst support body 41a, 41c Large diameter cylindrical shape Portion 41b Small diameter cylindrical portion 44, 45 Holding member (holding means)
44a, 45a One end 44b, 45b The other end 44c, 45c Bending part (fitting part)
51 holding means 52, 53 holding members 52a, 53a one end 52b, 53b other ends 52c, 52d, 53c fitting parts 62, 63, 64, 65 plate-like members (holding means)
62b, 63b, 64a, 65a Fitting portion 62c, 63c, 64b, 65b One end 62d, 63d, 64c, 65c The other end 71, 72 Holding member (holding means)
71a, 72a One end 71b, 72b The other end 71c, 72c Bending part 81, 82 Holding member (holding means)

Claims (2)

内燃機関の排気管内に配置されて前記内燃機関から排出される排気ガスを浄化する浄化手段と、前記浄化手段に対して排気ガスの排気方向上流に位置して前記排気管内に配置され、燃料を燃焼する触媒を担持する円筒状の燃焼触媒担持体と、前記燃焼触媒に対して排気ガスの排気方向上流に位置し、前記排気管内に燃料を供給する燃料供給手段とを備えた排気ガス浄化装置において、
前記燃焼触媒担持体の周囲と前記排気管の内周部との間に隙間が画成されるように前記燃焼触媒担持体を前記排気管に保持する保持手段を有し、
前記保持手段が、底面が前記排気管の内周部に固着される基端部と、前記基端部から前記燃焼触媒担持体に向かって突出し、前記底面と略直交する一側面が前記燃焼触媒担持体の外周部に固着される先端部とを有し、前記燃焼触媒担持体の延在方向に亘って延在する複数の板状部材から構成され、
前記複数の板状部材が前記燃焼触媒担持体の中心軸心周りに前記燃焼触媒担持体を取り囲むようにして前記燃焼触媒担持体を保持することにより、前記燃焼触媒担持体の熱膨張による変位を吸収することを特徴とする排気ガス浄化装置。
A purifying means disposed in an exhaust pipe of the internal combustion engine for purifying exhaust gas discharged from the internal combustion engine; and disposed in the exhaust pipe upstream of the purifying means in the exhaust direction of the exhaust gas; An exhaust gas purification apparatus comprising a cylindrical combustion catalyst carrier for supporting a burning catalyst, and a fuel supply means that is located upstream of the combustion catalyst in the exhaust gas exhaust direction and supplies fuel into the exhaust pipe In
Holding means for holding the combustion catalyst carrier in the exhaust pipe such that a gap is defined between the periphery of the combustion catalyst carrier and the inner periphery of the exhaust pipe;
The holding means has a base end portion whose bottom surface is fixed to the inner peripheral portion of the exhaust pipe, and a side surface that protrudes from the base end portion toward the combustion catalyst carrier and is substantially orthogonal to the bottom surface. A tip portion fixed to the outer periphery of the carrier, and is composed of a plurality of plate-like members extending in the extending direction of the combustion catalyst carrier,
By holding the combustion catalyst carrier so that the plurality of plate-like members surround the combustion catalyst carrier around the center axis of the combustion catalyst carrier, displacement due to thermal expansion of the combustion catalyst carrier is reduced. An exhaust gas purifying device characterized by absorbing .
内燃機関の排気管内に配置されて前記内燃機関から排出される排気ガスを浄化する浄化手段と、前記浄化手段に対して排気ガスの排気方向上流に位置して前記排気管内に配置され、燃料を燃焼する触媒を担持する円筒状の燃焼触媒担持体と、前記燃焼触媒に対して排気ガスの排気方向上流に位置し、前記排気管内に燃料を供給する燃料供給手段とを備えた排気ガス浄化装置において、
前記燃焼触媒担持体の周囲と前記排気管の内周部との間に隙間が画成されるように前記燃焼触媒担持体を前記排気管に保持する保持手段を有し、
前記円筒状の燃焼触媒担持体が、大径筒状部と、前記大径筒状部の間に位置し、前記大径筒状部よりも小径の小径筒状部とから一体的に構成され、
前記保持手段が、両端部が前記排気管の内周部に固着され、前記両端部の間に前記小径筒状部に嵌合される嵌合部を有する複数の保持部材を有し、前記嵌合部によって前記小径筒状部を挟み込むように前記燃焼触媒担持体を保持することにより、前記燃焼触媒担持体の熱膨張による変位を吸収することを特徴とする排気ガス浄化装置。
A purifying means disposed in an exhaust pipe of the internal combustion engine for purifying exhaust gas discharged from the internal combustion engine; and disposed in the exhaust pipe upstream of the purifying means in the exhaust direction of the exhaust gas; An exhaust gas purification apparatus comprising a cylindrical combustion catalyst carrier for supporting a burning catalyst, and a fuel supply means that is located upstream of the combustion catalyst in the exhaust gas exhaust direction and supplies fuel into the exhaust pipe In
Holding means for holding the combustion catalyst carrier in the exhaust pipe such that a gap is defined between the periphery of the combustion catalyst carrier and the inner periphery of the exhaust pipe;
The cylindrical combustion catalyst carrier is integrally formed with a large-diameter cylindrical portion and a small-diameter cylindrical portion that is located between the large-diameter cylindrical portion and smaller in diameter than the large-diameter cylindrical portion. ,
The holding means has a plurality of holding members having both end portions fixed to the inner peripheral portion of the exhaust pipe, and a fitting portion fitted between the both end portions and fitted into the small-diameter cylindrical portion. by holding the combustion catalyst carrier so as to sandwich the small-diameter cylindrical portion by engagement portion, exhaust gas purification device shall be the feature to absorb the displacement due to thermal expansion of the combustion catalyst carrier.
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