JP5125565B2 - Cross flow fan connecting components, cross flow fan, air conditioner indoor unit - Google Patents

Cross flow fan connecting components, cross flow fan, air conditioner indoor unit Download PDF

Info

Publication number
JP5125565B2
JP5125565B2 JP2008027701A JP2008027701A JP5125565B2 JP 5125565 B2 JP5125565 B2 JP 5125565B2 JP 2008027701 A JP2008027701 A JP 2008027701A JP 2008027701 A JP2008027701 A JP 2008027701A JP 5125565 B2 JP5125565 B2 JP 5125565B2
Authority
JP
Japan
Prior art keywords
plate
blade
support member
welding groove
flow fan
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2008027701A
Other languages
Japanese (ja)
Other versions
JP2009185727A5 (en
JP2009185727A (en
Inventor
祐介 安達
輝 高守
淳 石田
均 望月
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP2008027701A priority Critical patent/JP5125565B2/en
Publication of JP2009185727A publication Critical patent/JP2009185727A/en
Publication of JP2009185727A5 publication Critical patent/JP2009185727A5/ja
Application granted granted Critical
Publication of JP5125565B2 publication Critical patent/JP5125565B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D17/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D17/02Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps having non-centrifugal stages, e.g. centripetal
    • F04D17/04Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps having non-centrifugal stages, e.g. centripetal of transverse-flow type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/02Selection of particular materials
    • F04D29/023Selection of particular materials especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/28Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
    • F04D29/281Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers
    • F04D29/282Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers the leading edge of each vane being substantially parallel to the rotation axis
    • F04D29/283Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers the leading edge of each vane being substantially parallel to the rotation axis rotors of the squirrel-cage type

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Air-Conditioning Room Units, And Self-Contained Units In General (AREA)

Description

この発明は、送風機として使用されるクロスフローファンの連結構成部材およびそれを用いたクロスフローファンおよびそれを用いた空気調和機の室内機に関するものである。   The present invention relates to a connecting component of a cross flow fan used as a blower, a cross flow fan using the same, and an indoor unit of an air conditioner using the cross flow fan.

従来のクロスフローファンの連結構成部材は、板状支持部材の一面側に、複数の羽根が所定の不等ピッチで円筒状に突出して設けられている。羽根が突設している面とは反対側の面には羽根と同間隔な不等ピッチにて、溶着溝が設けられると共に、溶着溝の壁面の内周側に接してテーパ状の突出リングが設けられている。   The connecting member of the conventional cross flow fan is provided with a plurality of blades protruding in a cylindrical shape at a predetermined unequal pitch on one surface side of the plate-like support member. A welding groove is provided on the surface opposite to the surface on which the blade protrudes, at an equal pitch that is the same as the blade, and a tapered protruding ring in contact with the inner peripheral side of the wall surface of the welding groove Is provided.

そして、連結構成部材の溶着溝に別の連結構成部材の羽根先端面を溶着させ、連結構成部材同士を直列に連結してクロスフローファンを構成する。溶着に際し、連結構成部材の成形時に発生した歪により羽根の先端部が内径方向に収縮していても、羽根の先端部が、テーパ状の突出リングにガイドされ、外径方向に拡大することで、溶着溝内に挿入されるようになっている。(例えば、特許文献1参照。)   And the blade | wing front end surface of another connection structural member is welded to the welding groove | channel of a connection structural member, and connection structural members are connected in series and a crossflow fan is comprised. When welding, even if the tip of the blade contracts in the inner diameter direction due to distortion generated during the formation of the connecting component, the tip of the blade is guided by the taper-shaped projecting ring and expanded in the outer diameter direction. It is designed to be inserted into the welding groove. (For example, refer to Patent Document 1.)

実開平5−17198(0010〜0012欄、図1〜図3)Japanese Utility Model Laid-Open 5-17198 (columns 0010 to 0012, FIGS. 1 to 3)

従来の溶着溝の壁面内周側に接してテーパ状の突出リングを設けたクロスフローファンの連結構成部材においては、成形時に発生した歪により羽根の先端部が内径方向に収縮した連結構成部材を別の連結構成部材に連結するために、羽根先端部を溶着溝まで突出リングにガイドさせようとした場合、溶着溝底面に対して垂直である溶着溝の壁面内周側とテーパ状の突出リングが接する角部にて引っ掛かりが生じるため、
(1)羽根や突出リングの角部が欠損して、送風時に異常音が発生したり、騒音が大きくなったりする。
(2)羽根の溶着溝への挿入性が悪化して連結構成部材同士を連結する作業の作業効率が低下する。
(3)クロスフローファンの組み立て作業者が羽根を溶着溝の正規の溶着位置まで挿入せずに溶着してしまうという製造不良が起こり易くなる。
という問題点があった。
In the conventional connecting component of the cross flow fan in which a tapered protruding ring is provided in contact with the inner peripheral surface of the wall surface of the welding groove, the connecting component in which the tip end of the blade contracts in the inner diameter direction due to distortion generated during molding is used. When connecting the blade tip to the welding groove to connect to another connecting component, the inner circumferential side of the wall surface of the welding groove that is perpendicular to the bottom surface of the welding groove and the tapered protruding ring Because catching occurs at the corner where the
(1) The corners of the blades and the protruding ring are lost, and abnormal noise is generated during blowing or noise is increased.
(2) The insertion efficiency of the blade into the welding groove is deteriorated, and the work efficiency of the operation of connecting the connecting components is reduced.
(3) A manufacturing defect that the worker who assembles the cross flow fan welds the blade without inserting the blade to the regular welding position of the welding groove is likely to occur.
There was a problem.

また、溶着溝壁面と突出リングとが接する角部において引っ掛かることなく、滑らかに羽根を溶着溝へ挿入させるためには、突出リングのテーパ面を板状支持部材の平面に対してできるだけ直角に近づける、すなわち突出リングの板状支持部材の平面を基準とした傾斜角度をできるだけ大きくしておけばよい。しかし、内径方向に収縮した羽根の先端部を突出リングのテーパ面に沿わして溶着溝まで導くためには、収縮した羽根の内径よりも突出リングのテーパ面上端の内径を小さくする必要があり、テーパ面の傾斜角度を大きくした突出リングでは、収縮した羽根の内径よりも突出リングのテーパ面上端の内径を小さくするために、突出リングの高さをより高くしなければならなかった。そのため、送風路の一部が高さの高い突出リングに遮断されるので、連結構成部材を連結後の羽根の送風面積が小さくなってしまい、クロスフローファンの送風量が低下するという問題点があった。   Further, in order to smoothly insert the blade into the welding groove without being caught at the corner where the welding groove wall surface and the protruding ring are in contact with each other, the tapered surface of the protruding ring is made as close as possible to the plane of the plate-like support member. That is, the inclination angle with respect to the plane of the plate-like support member of the protruding ring may be as large as possible. However, in order to guide the tip of the blade contracted in the inner diameter direction to the welding groove along the taper surface of the protruding ring, it is necessary to make the inner diameter of the upper end of the taper surface of the protruding ring smaller than the inner diameter of the contracted blade. In the projecting ring with the taper surface having a larger inclination angle, the height of the projecting ring has to be made higher in order to make the inner diameter of the upper end of the taper surface of the projecting ring smaller than the inner diameter of the contracted blade. Therefore, since a part of the air passage is blocked by the projecting ring having a high height, the air blowing area of the blades after connecting the connecting components is reduced, and the air flow rate of the cross flow fan is reduced. there were.

この発明は、上記のような課題を解決するためになされたもので、その目的は送風性能を悪化させることなく、連結構成部材を他の連結構成部材に連結させる際に羽根の引っ掛かりが発生せず、滑らかに羽根の先端部を溶着溝へと挿入させることができるクロスフローファンの連結構成部材、およびその連結構成部材を用いて、低騒音で送風量が大きいクロスフローファンを得ることであり、また、このクロスフォローファンを用いて、送風量を低下させずに、クロスフローファンによる異常音の発生のない低騒音な空気調和機を得ることである。   The present invention has been made to solve the above-described problems, and its purpose is to prevent blades from being caught when connecting a connection component to another connection component without deteriorating the air blowing performance. The cross-flow fan can be smoothly inserted into the welding groove and the cross-flow fan can be smoothly inserted and the cross-flow fan can be obtained with low noise and large air flow. Another object of the present invention is to obtain a low-noise air conditioner that does not generate an abnormal sound by using the cross flow fan without reducing the air flow rate by using the cross follow fan.

この発明に係るクロスフローファンの連結構成部材は、円環状の板状支持部材の一面側に周方向に所定の不等ピッチで突設される複数の羽根と、板状支持部材の羽根が突設している面とは反対側の面に周方向に所定の不等ピッチで設けられ、羽根の断面形状と相似な形をなす底面を有するとともに、この底面よりも開口部が拡大するように壁面全周が傾斜した呼び込み壁面をなす複数の溶着溝と、板状支持部材の溶着溝が形成されている面上に設けられ、呼び込み壁面の内周側上端部に下端部が接するとともに板状支持部材の中心方向に傾斜して前記羽根の先端部を溶着溝までガイドする傾斜面を外周に有し、板状支持部材の半径方向幅Eの25%以上となる半径方向幅にてなる円環状の突出リングと、を備えたものである。
The cross-flow fan connecting component according to the present invention includes a plurality of blades protruding at a predetermined unequal pitch in the circumferential direction on one side of an annular plate-shaped support member, and the blades of the plate-shaped support member. The bottom surface is provided on the surface opposite to the surface provided at a predetermined unequal pitch in the circumferential direction, has a bottom surface similar to the cross-sectional shape of the blade, and the opening is larger than the bottom surface. Provided on the surface on which the welding groove of the plate-like support member is formed, and the lower end is in contact with the upper end on the inner peripheral side of the calling wall and the plate shape inclined toward the center of the support member has on the outer circumferential inclined surface of welding groove or in guide the tip of the blade, the radial width a equal to or larger than 25% of the radial width E of the plate-like support member And an annular projecting ring.

この発明に係るクロスフローファンの連結構成部材は、溶着溝壁面と突出リングとが接する角部において羽根の先端部が引っ掛かることなく、従来のものより小さい力で羽根を溶着溝へ滑らかに挿入させることが可能となる。そのため、
(1)連結構成部材の欠損が発生せず、クロスフローファンの送風時に異常音が発生したり、騒音が大きくなったりすることがない。
(2)連結構成部材を連結させて組み立てるクロスフローファンの組み立ての作業性が向上し、組み立て作業時間が短縮できる。
(3)羽根が溶着溝の正規の溶着位置まで挿入されていないことによる製造不良の発生を防止することができる。
という効果を得ることができる。
The connecting component of the crossflow fan according to the present invention smoothly inserts the blade into the welding groove with a smaller force than the conventional one without the tip of the blade being caught at the corner portion where the wall surface of the welding groove and the protruding ring are in contact with each other. It becomes possible. for that reason,
(1) There is no loss of the connecting components, and no abnormal noise is generated or noise is increased when the cross flow fan is blown.
(2) The workability of the assembly of the crossflow fan assembled by connecting the connecting components is improved, and the assembly work time can be shortened.
(3) It is possible to prevent production defects due to the blade not being inserted up to the regular welding position of the welding groove.
The effect that can be obtained.

また、突出リングの高さを低く抑えつつ、羽根の先端部が引っ掛かることなく羽根を溶着溝へ滑らかに挿入させることができるので、突出リングによる羽根の送風面積の減少を抑制することができる。よってクロスフローファンの送風量を従来のものよりも大きくすることができ、送風性能の優れたクロスフローファンが得られる効果がある。   In addition, since the blade can be smoothly inserted into the welding groove without the tip of the blade being caught while suppressing the height of the protruding ring, it is possible to suppress a decrease in the blowing area of the blade due to the protruding ring. Therefore, the air flow of the cross flow fan can be made larger than that of the conventional one, and there is an effect that a cross flow fan having excellent air blowing performance can be obtained.

実施の形態1.
図1および図2はクロスフローファン1の構成部材の一つである連結構成部材2の斜視図、図3は連結構成部材2の溶着溝4周辺の部分断面図、図4はクロスフローファン1の組み立てで連結構成部材2の溶着溝4に別の連結構成部材2の羽根3を挿入する途中の様子を表す部分断面図、図5はクロスフローファン1の組み立てで連結構成部材2の溶着溝4に別の連結構成部材2の羽根3を挿入し終えた状態を表す部分断面図、図6はクロスフローファン1の構成部材の一つであり、クロスフローファン1の一方の端部に設置される端板部材100の斜視図、図7はクロスフローファン1の構成部材の一つであり、クロスフローファン1の他方の端部に設置される端部構成部材200の断面図、図8および図9はクロスフローファン1の斜視図を示すものである。
Embodiment 1 FIG.
1 and 2 are perspective views of a connecting component 2 that is one of the components of the cross flow fan 1, FIG. 3 is a partial cross-sectional view around the welding groove 4 of the connecting component 2, and FIG. FIG. 5 is a partial cross-sectional view showing a state in the middle of inserting the blade 3 of another connection component 2 into the welding groove 4 of the connection component 2 in the assembly of FIG. 4 is a partial cross-sectional view showing a state in which the blade 3 of another connecting component 2 has been inserted. FIG. 6 is one of the components of the cross flow fan 1 and is installed at one end of the cross flow fan 1. 7 is a perspective view of the end plate member 100, FIG. 7 is one of the constituent members of the cross flow fan 1, and a sectional view of the end constituent member 200 installed at the other end of the cross flow fan 1. FIG. FIG. 9 is a perspective view of the cross flow fan 1 It shows a.

図1および図2に示す連結構成部材2は、図8および図9に示すように少なくとも複数が直列に連結することでクロスフローファン1を構成する部材であり、クロスフローファン1の構成要素の一つである。図1に示すように連結構成部材2は円環状の板状支持部材8を有し、その板状支持部材8の一面側(図1においては下方側)には、複数枚の羽根3が周方向に所定の不等ピッチ状態にて円筒状に突出して形成されている。   The connecting component 2 shown in FIGS. 1 and 2 is a member that forms the cross flow fan 1 by connecting at least a plurality of components in series as shown in FIGS. 8 and 9. One. As shown in FIG. 1, the connecting component member 2 has an annular plate-like support member 8, and a plurality of blades 3 surround one surface side (the lower side in FIG. 1) of the plate-like support member 8. It is formed to protrude in a cylindrical shape in a predetermined unequal pitch state in the direction.

図2は、連結構成部材2をその羽根3の先端部の方向から見た斜視図であるが、板状支持部材8とは反対側で自由端となっている羽根3の端面3aには、図示されていないが、羽根3を別の連結構成部材2に溶着にて連結させる際の溶着時の溶け代が設けられており、羽根3はこの端面3aが溶着面となる。   FIG. 2 is a perspective view of the connecting component 2 viewed from the direction of the tip of the blade 3, but the end surface 3 a of the blade 3, which is a free end on the side opposite to the plate-like support member 8, Although not shown, a welding allowance is provided at the time of welding when the blade 3 is connected to another connecting component 2 by welding, and the end surface 3a of the blade 3 serves as a welding surface.

板状支持部材8の羽根3が突設されている面とは反対側の面には、羽根3の断面形状ほぼ同一かわずかに大きい相似な形をなす底面4aを有する複数の溶着溝4が、羽根3の不等ピッチと同様な間隔の不等ピッチであるが、羽根3とは位相を2〜8度ずらして形成されている。そして、溶着溝4の底面4aの周囲には、連結構成部材2同士を連結する際に直列する別の連結構成部材の羽根3を対応する溶着溝4の定位置に誘い込むため、角度αの傾斜角度である呼び込み壁面5が設けてられている。   A plurality of welding grooves 4 having a bottom surface 4a having a shape similar to or slightly larger than the cross-sectional shape of the blade 3 are formed on the surface of the plate-like support member 8 opposite to the surface on which the blade 3 projects. The pitch is the same as the pitch of the blades 3, but the phase of the blades 3 is shifted by 2 to 8 degrees. Then, around the bottom surface 4 a of the welding groove 4, in order to guide the blade 3 of another connecting component member connected in series when the connecting component members 2 are connected to each other to the fixed position of the corresponding welding groove 4, the inclination of the angle α An incoming wall surface 5 which is an angle is provided.

ここで傾斜角度αは、図3に示されるように板状支持部材8の平面と呼び込み壁面5が成す角度のことであり、75度から85度の角度となっている。溶着溝4は、周囲の壁面全周が傾斜角度αを有する呼び込み壁面5となっていて、呼び込み壁面5は、溶着溝4の開口部形状が底面4aの形状よりも拡大される方向に傾斜角度αで傾斜している。すなわち呼び込み壁面5により、溶着溝4の開口部面積は底面4aの面積よりも大きくなっている。   Here, the inclination angle α is an angle formed by the plane of the plate-like support member 8 and the calling wall surface 5 as shown in FIG. 3, and is an angle of 75 to 85 degrees. The welding groove 4 has a calling wall surface 5 having an inclination angle α on the entire circumference of the surrounding wall surface. The calling wall surface 5 has an inclination angle in a direction in which the shape of the opening of the welding groove 4 is larger than the shape of the bottom surface 4a. It is inclined at α. In other words, the opening wall area of the welding groove 4 is larger than the area of the bottom surface 4 a due to the calling wall surface 5.

溶着溝4は、連結構成部材2を連結してクロスフローファン1を製作する際に、直列する別の連結構成部材2の羽根3が正しい位置で溶着されるように、羽根3の位置決め機能を有している。呼び込み壁面5の傾斜角度αを75度以上85度以下にすることで、連結のために溶着溝4に挿入された羽根3が、溶着する前に内径方向に収縮しようとする羽根3の復元力によって溶着溝4から外れようとしても、呼び込み壁面5の角度が大きく羽根3が乗り越えらず、移動しようとする羽根3を呼び込み壁面5が引っ掛けて移動させないため、一度挿入された羽根3の溶着溝4からの外れを防ぐことができる。   The welding groove 4 has a function of positioning the blade 3 so that the blade 3 of another connecting component 2 connected in series is welded at a correct position when the connecting component 2 is connected to manufacture the cross flow fan 1. Have. By setting the inclination angle α of the incoming wall surface 5 to 75 degrees or more and 85 degrees or less, the restoring force of the blade 3 that the blade 3 inserted into the welding groove 4 for connection tends to contract in the inner diameter direction before welding is connected. Even if it is going to come off from the welding groove 4, the angle of the incoming wall surface 5 is large and the blade 3 does not get over and the incoming wall surface 5 is caught by the incoming wall surface 5 so that it does not move. The deviation from 4 can be prevented.

また、クロスフローファン1の組み立て作業者が、連結構成部材2同士を溶着させる前に接続する、すなわち連結構成部材2の羽根3を直列する他の連結構成部材2の溶着溝4に挿入させる際に、呼び込み壁面5の傾斜角度αを75度以上85度以下にすることで、羽根3が呼び込み壁面5を滑って溶着溝底面4aに落下する手応えを作業者が感じることができ、羽根3を溶着溝4の底面まで挿入できたことを認知できる。よって羽根3が正確な溶着位置にセットされない、すなわち溶着溝4の定位置に正しく挿入さていないことによる溶着不良や不正な位置で溶着されてしまう製造不良の発生を防止することができる。   Moreover, when the assembly operator of the crossflow fan 1 connects before connecting the connection component members 2 to each other, that is, when the blades 3 of the connection component members 2 are inserted into the welding grooves 4 of the other connection component members 2 in series. Further, by setting the inclination angle α of the incoming wall surface 5 to 75 degrees or more and 85 degrees or less, the operator can feel the response that the blade 3 slides on the incoming wall surface 5 and falls to the welding groove bottom surface 4a. It can be recognized that the welding groove 4 can be inserted to the bottom surface. Therefore, it is possible to prevent the occurrence of defective manufacturing due to defective welding due to the blade 3 not being set at an accurate welding position, that is, being not correctly inserted into the fixed position of the welding groove 4 or an incorrect position.

板状支持部材8の溶着溝4が形成されている側の面上で溶着溝4の内周側には、溶着溝4の呼び込み壁面5の内周側に接して、板状支持部材8の内径中心方向に傾斜する傾斜角度βの傾斜面7を外周に有した円環状の突出リング6が板状支持部材8と一体的に設けられている。傾斜面7の下端部が、溶着溝4の呼び込み壁面5の内周側上端部に接している。ここで傾斜角度βは、図3に示されるように板状支持部材8の平面と突出リング6の傾斜面7が成す角度である。この傾斜面7が、作業者が羽根3を別の連結構成部材2の対応する溶着溝4に挿入しようとする際に、成形時に発生した変形により内径方向に収縮した羽根3の先端部を拡張させながら溶着溝4までガイドするのである。   On the surface of the plate-like support member 8 on the side where the welding groove 4 is formed, the inner peripheral side of the welding groove 4 is in contact with the inner peripheral side of the calling wall surface 5 of the welding groove 4, and the plate-like support member 8. An annular projecting ring 6 having an inclined surface 7 with an inclination angle β inclined toward the inner diameter center direction is provided integrally with the plate-like support member 8. The lower end portion of the inclined surface 7 is in contact with the inner peripheral side upper end portion of the incoming wall surface 5 of the welding groove 4. Here, the inclination angle β is an angle formed by the plane of the plate-like support member 8 and the inclined surface 7 of the protruding ring 6 as shown in FIG. The inclined surface 7 expands the tip end portion of the blade 3 contracted in the inner diameter direction due to deformation generated during molding when the operator tries to insert the blade 3 into the corresponding welding groove 4 of another connecting component 2. In this way, the welding groove 4 is guided.

連結構成部材2の構成部品である板状支持部材8、羽根3、溶着溝4、突出リング6は、樹脂成形にて一体的に成形されるが、連結構成部材2の樹脂成形時に、板状支持部材8が羽根3の突設している側へとすぼむ、すなわち板状支持部材8は、半径方向に外周側に進むほど羽根3の立設方向へとたわむような変形を起こす。このような板状支持部材8の成形時の変形によって、羽根3の先端部が内径方向へ収縮してしまうのである。   The plate-like support member 8, the blade 3, the welding groove 4, and the protruding ring 6, which are components of the connecting component 2, are integrally formed by resin molding. The support member 8 is recessed toward the projecting side of the blade 3, that is, the plate-like support member 8 is deformed so as to bend in the standing direction of the blade 3 as it proceeds radially outward. Due to the deformation at the time of forming the plate-like support member 8, the tip of the blade 3 contracts in the inner diameter direction.

したがって板状支持部材8の成形時のすぼむ変形を小さくできれば、羽根3の先端部の内径方向への収縮量も小さくできる。板状支持部材8の成形時の変形を小さくするには、板状支持部材8の剛性を高めることが有効である。そこで、板状支持部材8を円環状でなく、内周が存在しない単なる円板で構成すれば板状支持部材8の剛性は高められる。しかし、このように板状支持部材8を円環状から中実円板に変更すると、板状支持部材8の重量は大幅に増加することになる。   Therefore, if the deformation at the time of molding of the plate-like support member 8 can be reduced, the amount of contraction in the inner diameter direction of the tip portion of the blade 3 can also be reduced. Increasing the rigidity of the plate-like support member 8 is effective for reducing deformation during the molding of the plate-like support member 8. Therefore, the rigidity of the plate-like support member 8 can be increased if the plate-like support member 8 is not an annular shape but is constituted by a simple disk having no inner periphery. However, when the plate-like support member 8 is changed from an annular shape to a solid disc in this way, the weight of the plate-like support member 8 is greatly increased.

クロスフローファン1は通常、図8に示すように長手方向、すなわち連結構成部材2の連結方向に長く構成されるものであり、また、空気調和機の室内機などに搭載される場合には、その長手方向が水平になるように配置され、長手方向の両端で回転支持される。このように配置され回転支持されるクロスフローファン1で、板状支持部材8の重量が大幅に増加すると、クロスフローファン1は、両端を支点に中央が重力方向に撓んでしまう変形を起こす。そのように撓んでしまうと、クロスフローファン1は撓んだ状態で回転駆動されることになり、振れ回りによって異常振動や異音が発生する。   As shown in FIG. 8, the cross flow fan 1 is usually configured to be long in the longitudinal direction, that is, in the connecting direction of the connecting component 2, and when mounted in an indoor unit of an air conditioner, It arrange | positions so that the longitudinal direction may become horizontal, and is rotatably supported by the both ends of a longitudinal direction. When the weight of the plate-like support member 8 is greatly increased in the cross flow fan 1 arranged and supported in this manner, the cross flow fan 1 is deformed such that the center is bent in the direction of gravity with both ends as fulcrums. If it bends like that, the cross flow fan 1 will be rotationally driven in a bent state, and abnormal vibrations and abnormal noise will be generated by the whirling.

そのため、板状支持部材8を中実円板化してその剛性を高める方法は、クロスフローファン1が、その長手方向が重力方向と平行となるように、すなわち縦に配置される場合や、水平に配置される場合でもクロスフローファン1の長手方向の距離が短い場合には有効であるが、このように配置や構成が特定された状態の時にしか有効とはならない。   Therefore, a method for increasing the rigidity of the plate-like support member 8 by making it a solid disk is that the cross flow fan 1 is arranged so that its longitudinal direction is parallel to the gravity direction, that is, vertically or horizontally. Even if the cross flow fan 1 is disposed in a distance, it is effective when the distance in the longitudinal direction of the cross flow fan 1 is short. However, it is effective only when the arrangement and configuration are specified in this way.

そこでこの実施の形態における連結構成部材2は、羽根3の先端部の内径方向への収縮を抑制させるべく、重量をさほど増やさずに板状支持部材8の高剛性化を図るために、第一の手段として、板状支持部材8と突出リング6の内周部に板状支持部材8および突出リング6の内径中心、すなわち連結構成部材2の中心付近から、突出リング4の高さbと板状支持部材8の高さhを足し合わせた高さ(b+h)と同等かそれより小さい高さの梁9を複数本放射状に設けている。梁9は、板状支持部材8と突出リング6の両方の内周部に位置するように設けてもよいし、どちらか一方の内周部にだけ位置するように設けてもよい。   In view of this, the connecting component 2 in this embodiment is designed to increase the rigidity of the plate-like support member 8 without increasing the weight so as to suppress the contraction of the tip of the blade 3 in the inner diameter direction. As a means, the height b of the protruding ring 4 and the plate from the center of the inner diameter of the plate-shaped supporting member 8 and the protruding ring 6, that is, near the center of the connecting component 2, on the inner periphery of the plate-shaped supporting member 8 and the protruding ring 6. A plurality of beams 9 having a height equal to or smaller than a height (b + h) obtained by adding the heights h of the cylindrical support members 8 are provided radially. The beam 9 may be provided so that it may be located in the inner peripheral part of both the plate-shaped support member 8 and the protrusion ring 6, or may be provided so that it may be located only in any one inner peripheral part.

ここで図3に示すように、突出リング6の高さbは、板状支持部材8の上端面(溶着溝4が形成されている面)から突出リング6の上端面までの距離であり、板状支持部材8の高さhは、板状支持部材8の上端面と下端面(羽根3が突設している面)間の距離である。梁9は少なくとも3本は必要である。複数の梁9は板状支持部材8の内径中心付近で結合し、そこから放射状に延びて、それぞれの梁9の先(外側)が、板状支持部材8や突出リング6の内周面に接合する。梁9も連結構成部材2の構成部品として樹脂成形にて他の構成部品と一体的に形成される。梁9によって、板状支持部材8の剛性を大幅に高めることができる。   Here, as shown in FIG. 3, the height b of the protruding ring 6 is the distance from the upper end surface of the plate-like support member 8 (the surface on which the welding groove 4 is formed) to the upper end surface of the protruding ring 6, The height h of the plate-like support member 8 is the distance between the upper end surface and the lower end surface of the plate-like support member 8 (the surface on which the blades 3 project). At least three beams 9 are necessary. The plurality of beams 9 are coupled in the vicinity of the center of the inner diameter of the plate-like support member 8, and extend radially therefrom, and the tip (outer side) of each beam 9 is on the inner peripheral surface of the plate-like support member 8 or the protruding ring 6. Join. The beam 9 is also integrally formed with other components by resin molding as a component of the connecting component 2. The beam 9 can greatly increase the rigidity of the plate-like support member 8.

そして、第二の手段として、羽根3の先端部を溶着溝4まで拡張させる傾斜面7を有する突出リング6を用いて板状支持部材8の剛性を高めるようにしている。ここで図3に示す寸法Eは、円環状である板状支持部材8の円環の半径方向幅であり、板状支持部材8の外径φDoと内径φDi(いずれも直径)を用いれば、E=(Do−Di)/2にて求められる寸法である。また、図3の寸法aは、円環状の突出リング6の半径方向幅であり、突出リング6の内周から突出リング6の最外周、すなわち傾斜面7が溶着溝4の呼び込み壁面5と接する位置までの水平距離である。板状支持部材8と突出リング6の内径はともにφDiで等しいものである。   As a second means, the rigidity of the plate-like support member 8 is enhanced by using a protruding ring 6 having an inclined surface 7 that extends the tip of the blade 3 to the welding groove 4. Here, the dimension E shown in FIG. 3 is the radial width of the annular shape of the annular plate-shaped support member 8, and if the outer diameter φDo and the inner diameter φDi (both diameters) of the plate-shaped support member 8 are used, E = (Do-Di) / 2. 3 is a radial width of the annular projecting ring 6, and the outermost periphery of the projecting ring 6 from the inner periphery of the projecting ring 6, that is, the inclined surface 7 is in contact with the calling wall surface 5 of the welding groove 4. The horizontal distance to the position. The inner diameters of the plate-like support member 8 and the protruding ring 6 are both equal to φDi.

この連結構成部材2において、所定の高さb(b>0)を有する突出リング6の幅aは、板状支持部材8の高さhよりも2倍以上大きく、板状支持部材8の幅Eの25%以上となるように設けられている。すなわち突出リング6の幅を大きくすることで板状支持部材8の剛性を高めるのである。なお、高さbを高くしても剛性を高められるが、突出リング6の高さは送風路を遮断し、羽根3の送風面積を減少させてしまうので、この連結構成部材2では、突出リング6の高さbをできるだけ低く抑えるようにしている。   In this connecting component 2, the width a of the protruding ring 6 having a predetermined height b (b> 0) is at least twice as large as the height h of the plate-like support member 8, and the width of the plate-like support member 8. It is provided to be 25% or more of E. That is, the rigidity of the plate-like support member 8 is increased by increasing the width of the protruding ring 6. Although the rigidity can be increased even if the height b is increased, the height of the protruding ring 6 blocks the air passage and reduces the air blowing area of the blade 3. The height b of 6 is kept as low as possible.

梁9の形成および突出リング6の幅aを板状支持部材8の幅Eの25%以上とすることにより、板状支持部材8の剛性が高められるので、この連結構成部材2では、板状支持部材8の幅Eを、板状支持部材8の外径φDoに対して25%以下まで小さくすることができ、板状支持部材8の重量増加を抑制して板状支持部材8の高剛性化を図ることができる。これによって、板状支持部材8が樹脂成形される時にすぼんでしまう変形を抑制することができ、板状支持部材8がすぼむことによる羽根3先端部の内径方向への収縮量を小さくすることができる。   Since the rigidity of the plate-like support member 8 is increased by forming the beam 9 and setting the width “a” of the protruding ring 6 to 25% or more of the width E of the plate-like support member 8, The width E of the support member 8 can be reduced to 25% or less with respect to the outer diameter φDo of the plate-like support member 8, and the high rigidity of the plate-like support member 8 is suppressed by suppressing an increase in the weight of the plate-like support member 8. Can be achieved. As a result, deformation that sags when the plate-like support member 8 is resin-molded can be suppressed, and the amount of contraction in the inner diameter direction of the tip of the blade 3 due to the sag of the plate-like support member 8 is reduced. be able to.

突出リング6の傾斜面7の傾斜角度βは、突出リング6の高さbをできるだけ低くして、組み立てを完了したクロスフローファン1の羽根3の送風面積、すなわち羽根3による長手方向の送風路幅ができるだけ大きくなるように、且つ溶着溝4の呼び込み壁面5と突出リング6の傾斜面7とが接する角部において、傾斜面7にガイドされ、傾斜面7をスライドしてきた羽根3の先端部が引っ掛かることなく、滑らかに羽根3を溶着溝4へ挿入できるような角度に設定する必要がある。   The inclination angle β of the inclined surface 7 of the protruding ring 6 is such that the height b of the protruding ring 6 is made as low as possible, and the blowing area of the blade 3 of the cross flow fan 1 that has been assembled, that is, the longitudinal air passage by the blade 3 The tip of the blade 3 that has been guided by the inclined surface 7 and slid on the inclined surface 7 at the corner where the calling wall surface 5 of the welding groove 4 and the inclined surface 7 of the protruding ring 6 contact each other so that the width is as large as possible. It is necessary to set the angle so that the blade 3 can be smoothly inserted into the welding groove 4 without being caught.

図10は、溶着溝4の内周側の呼び込み壁面5と突出リング6の傾斜面7とが接する角部にて、呼び込み壁面5と傾斜面7とが形成する鈍角λについて説明するための模式図である。鈍角λは、図10に示されるように、呼び込み壁面5から、呼び込み壁面5と傾斜面7とが接する点を中心として反時計回りに回って傾斜面7まで進む角度である。鈍角λが小さいほど羽根3の先端部の引っ掛かりが発生し易くなる。   FIG. 10 is a schematic diagram for explaining an obtuse angle λ formed by the calling wall surface 5 and the inclined surface 7 at a corner portion where the calling wall surface 5 on the inner peripheral side of the welding groove 4 and the inclined surface 7 of the protruding ring 6 are in contact with each other. FIG. As shown in FIG. 10, the obtuse angle λ is an angle that travels counterclockwise from the calling wall surface 5 to the inclined surface 7 around the point where the calling wall surface 5 and the inclined surface 7 are in contact with each other. As the obtuse angle λ is smaller, the tip of the blade 3 is more easily caught.

突出リング6の高さbを一定とすれば、傾斜面7の傾斜角度βが小さいほど、傾斜面7の上端がより内側に、すなわち板状支持部材8の内径中心に近づく方向に位置するようになる。羽根3の先端部は内径方向に、すなわち半径方向に板状支持部材8の中心に向かって収縮するが、傾斜面7の上端の位置よりももっと内側に収縮してしまっていたら、傾斜面7は羽根3の先端部をスライドさせて溶着溝4へと誘い込めない。よって、傾斜角度βは小さいほど、傾斜面7の上端がより内側に位置するようになるので、収縮した羽根3の先端部をガイドすることの信頼性が高まる。   If the height b of the protruding ring 6 is constant, the lower the inclination angle β of the inclined surface 7, the more the upper end of the inclined surface 7 is located on the inner side, that is, the direction closer to the inner diameter center of the plate-like support member 8. become. The tip of the blade 3 contracts in the inner diameter direction, that is, in the radial direction, toward the center of the plate-like support member 8, but if it contracts further inward than the position of the upper end of the inclined surface 7, the inclined surface 7 Cannot slide into the welding groove 4 by sliding the tip of the blade 3. Therefore, the smaller the inclination angle β, the more the upper end of the inclined surface 7 is located on the inner side, so that the reliability of guiding the tip of the contracted blade 3 increases.

しかし、鈍角λは、λ=180度−(α−β)で求まるものであり、傾斜角度αを一定とすれば傾斜角度βが小さいほど、鈍角λも小さくなるので、呼び込み壁面5と傾斜面7とが接する角部で、傾斜面7をスライドしてきた羽根3の先端部の引っ掛かりが発生し易くなってしまう。溶着溝4の呼び込み壁面5の傾斜角度αは、上記したように作業者が羽根3の挿入完了を手応えとして感じられたり、挿入後の羽根3の外れを防いだりするために、75度から85度に設定されている。   However, the obtuse angle λ is obtained by λ = 180 degrees− (α−β). If the tilt angle α is constant, the smaller the tilt angle β, the smaller the obtuse angle λ. At the corner where 7 contacts, the tip of the blade 3 that has slid on the inclined surface 7 is likely to be caught. The inclination angle α of the incoming wall surface 5 of the welding groove 4 is 75 ° to 85 ° so that the operator can feel the completion of the insertion of the blade 3 as described above or prevent the blade 3 from being detached after the insertion. Is set to degrees.

本実施の形態の連結構成部材2は、呼び込み壁面5がこのように75度から85度の傾斜角度αを有しているので、溶着溝壁面が垂直状な従来のものに比べて、鈍角λが緩和されることになり、引っ掛かりの発生を防ぐ方向へ有効に作用している。   In the connecting component 2 of the present embodiment, since the incoming wall surface 5 has an inclination angle α of 75 to 85 degrees as described above, the obtuse angle λ is larger than that of the conventional structure in which the welding groove wall surface is vertical. Is mitigated, and effectively acts to prevent the occurrence of catching.

このように呼び込み壁面5の傾斜角度αが先に設定されているので、呼び込み壁面5と傾斜面7とが接する角部における羽根3先端部の引っ掛かり発生を防止する信頼性をより高めるためには、傾斜面7の傾斜角度βをなるべく大きくして、鈍角λをさらに大きくすればよい。しかし傾斜面7の上端の半径方向位置を一定とすれば、傾斜面7の傾斜角度βが大きいほど、突出リング6の高さbが高くなってしまう。   In this way, since the inclination angle α of the calling wall surface 5 is set first, in order to further improve the reliability of preventing the tip of the blade 3 from being caught at the corner portion where the calling wall surface 5 and the inclined surface 7 are in contact with each other. The obtuse angle λ may be further increased by increasing the inclination angle β of the inclined surface 7 as much as possible. However, if the radial position of the upper end of the inclined surface 7 is constant, the height b of the protruding ring 6 increases as the inclination angle β of the inclined surface 7 increases.

突出リング6は、羽根3と重なるようにして羽根3が作り出す風の風路に突出しているので、羽根3の送風面積を減少させることになる。そのため高さbが高いほど羽根3の送風面積の減少量が大きくなってしまう。なお羽根3の送風面積とは、羽根3によって作り出されるクロスフローファン1の長手方向に直交する方向への風の風路面積を意味している。突出リング6は、羽根3の送風方向に羽根3の一部と重なり、この重なった部分では羽根3の作り出す風が突出リング6に遮断されて送風されなくなるため、風路面積がその分減少するのである。   Since the protruding ring 6 protrudes in the air path of the wind created by the blade 3 so as to overlap the blade 3, the blowing area of the blade 3 is reduced. For this reason, as the height b is higher, the amount of decrease in the blowing area of the blades 3 becomes larger. In addition, the ventilation area of the blade | wing 3 means the wind path area of the wind to the direction orthogonal to the longitudinal direction of the crossflow fan 1 produced with the blade | wing 3. FIG. The protruding ring 6 overlaps with a part of the blade 3 in the air blowing direction of the blade 3, and the air generated by the blade 3 is blocked by the protruding ring 6 and is not blown in this overlapping portion, so that the air passage area is reduced accordingly. It is.

しかし、上記したように本実施の形態に示す連結構成部材2は、2つの手段で板状支持部材8の剛性を高めており、そのために羽根3の内径方向への収縮量が従来のものに比べて大きく低減している。よって、突出リング6の傾斜面7の上端位置を従来のものより外側へ位置させることができる。そのため、羽根3先端部の引っ掛かりが生じない鈍角λとなるように傾斜面7の傾斜角度βを設定しても、突出リング6の高さbを低くすることができるようになる。   However, as described above, the connecting component member 2 shown in the present embodiment increases the rigidity of the plate-like support member 8 by two means, so that the contraction amount in the inner diameter direction of the blade 3 is the conventional one. Compared to a large reduction. Therefore, the upper end position of the inclined surface 7 of the protruding ring 6 can be positioned outward from the conventional one. Therefore, even if the inclination angle β of the inclined surface 7 is set so that the obtuse angle λ does not cause the tip of the blade 3 to be caught, the height b of the protruding ring 6 can be lowered.

そこで本実施の形態の連結構成部材2では、傾斜面7の傾斜角度βを45度から60度に設定して、呼び込み壁面5の傾斜角度αと合わせて、それらが接する角部の鈍角λを140度から165度として、角部での羽根3先端部の引っ掛かりを防いでいる。そして突出リング6は、その高さbが板状支持部材8の高さhよりも小さくなるように形成されている。当然のことであるが、突出リング6の高さbは、板状支持部材8の高さhよりも大きい突出リング6の幅aよりも小さいものである。   Therefore, in the connecting component 2 of the present embodiment, the inclination angle β of the inclined surface 7 is set from 45 degrees to 60 degrees, and the obtuse angle λ of the corner portion in contact with the inclination angle α of the incoming wall surface 5 is set. From 140 degrees to 165 degrees, the blade 3 is prevented from being caught at the corners. The protruding ring 6 is formed such that its height b is smaller than the height h of the plate-like support member 8. As a matter of course, the height b of the protruding ring 6 is smaller than the width a of the protruding ring 6 which is larger than the height h of the plate-like support member 8.

傾斜角度βが小さいほど、突出リング6の高さbは低くでき、β=45度(140度≦λ≦150度)の場合では、高さbを板状支持部材8の高さhの半分まで低くでき、突出リング6による羽根3の送風面積の低減を抑え、すなわち従来のものに比べれば羽根3の送風面積が大きくなり、クロスフローファン1の送風量を増加させることができる。そして、溶着溝4と突出リング6とが接する角部において、羽根3の先端部が引っ掛かることなく、従来のものより小さい力で羽根3を溶着溝4へ滑らかに挿入させることが可能となる。   The smaller the inclination angle β, the lower the height b of the protruding ring 6. When β = 45 degrees (140 degrees ≦ λ ≦ 150 degrees), the height b is half the height h of the plate-like support member 8. The reduction of the blowing area of the blade 3 by the protruding ring 6 can be suppressed, that is, the blowing area of the blade 3 can be increased as compared with the conventional one, and the blowing amount of the cross flow fan 1 can be increased. Then, the blade 3 can be smoothly inserted into the welding groove 4 with a smaller force than the conventional one without the tip of the blade 3 being caught at the corner where the welding groove 4 and the protruding ring 6 are in contact with each other.

ここでは、傾斜面7の傾斜角度βが溶着溝4の呼び込み壁面5の傾斜角度αよりも小さく構成している。呼び込み壁面5の傾斜角度αと傾斜面7の傾斜角度βを90度より小さい角度で等しく構成すれば、鈍角λが180度となって、溶着溝4と突出リング6とが接する角部は消滅し、連続した平面となる。   Here, the inclination angle β of the inclined surface 7 is configured to be smaller than the inclination angle α of the incoming wall surface 5 of the welding groove 4. If the inclination angle α of the incoming wall surface 5 and the inclination angle β of the inclined surface 7 are equal to each other at an angle smaller than 90 degrees, the obtuse angle λ becomes 180 degrees, and the corner portion where the welding groove 4 and the protruding ring 6 are in contact disappears. And it becomes a continuous plane.

なお、この連結構成部材2では、羽根3先端部の内側への収縮を抑制すべく、板状支持部材8の剛性を高める手段として、梁9を設け、板状支持部材8の幅Eを、板状支持部材8の外径φDoに対して25%以下まで小さく抑えて板状支持部材8の重量増加を抑制しつつ、板状支持部材8を高剛性化しているが、梁9は必ずしも必要とするものではない。   In addition, in this connection component 2, in order to suppress the shrinkage | contraction to the inner side of the blade | wing 3 front-end | tip, the beam 9 is provided as a means to raise the rigidity of the plate-shaped support member 8, and the width | variety E of the plate-shaped support member 8 is set. Although the plate-like support member 8 is made to be highly rigid while suppressing the increase in the weight of the plate-like support member 8 by reducing it to 25% or less with respect to the outer diameter φDo of the plate-like support member 8, the beam 9 is always necessary. It is not something to do.

梁9を設けずに、板状支持部材8の内径φDiをもっと小さくして、板状支持部材8の幅Eが板状支持部材8の外径φDoの25%を超える大きさにし、それに伴って内径がφDiと等しい突出リング6の幅aも大きくすることで、板状支持部材8の剛性を高めてもよい。この場合では、突出リング6の幅aの板状支持部材8の幅Eに対する割合が、より高くなる。このように構成した場合、梁9を形成した場合と比べると、板状支持部材8の重量が増加することも起こり得るが、水平に設置されたクロスフローファン1が重力方向に撓まない範囲であれば問題はない。   Without providing the beam 9, the inner diameter φDi of the plate-like support member 8 is further reduced so that the width E of the plate-like support member 8 exceeds 25% of the outer diameter φDo of the plate-like support member 8. Thus, the rigidity of the plate-like support member 8 may be increased by increasing the width a of the protruding ring 6 whose inner diameter is equal to φDi. In this case, the ratio of the width a of the protruding ring 6 to the width E of the plate-like support member 8 becomes higher. When configured in this way, the weight of the plate-like support member 8 may increase as compared with the case where the beam 9 is formed, but the range in which the horizontally installed cross-flow fan 1 is not bent in the direction of gravity. If so, there is no problem.

本実施の形態に示すクロスローファン1の連結構成部材2は、羽根3の先端部を挿入する板状支持部材8に形成される溶着溝4の壁面を、開口部が底面4aよりも拡大するように傾斜(本実施においては傾斜角度αが75度から85度)させた呼び込み壁面5を形成しているので、クロスフローファン1の組み立て作業者が、羽根3の溶着溝4への挿入完了を、羽根3が呼び込み壁面5を滑って溶着溝底面4aに落下する手応えが感じられることで認知できたり、挿入後の羽根3の外れを防いだりすることができ、羽根3が溶着溝4の定位置に正しく挿入さていないことによる溶着不良の発生を防止することができる。   In the connecting structural member 2 of the cross low fan 1 shown in the present embodiment, the opening of the welding groove 4 formed in the plate-like support member 8 into which the tip of the blade 3 is inserted is larger than the bottom surface 4a. In this way, since the incoming wall surface 5 is inclined (in this embodiment, the inclination angle α is 75 degrees to 85 degrees), the assembly operator of the cross flow fan 1 completes the insertion of the blade 3 into the welding groove 4 Can be recognized by the feeling that the blade 3 slides on the wall surface 5 and falls to the welding groove bottom surface 4a, or the blade 3 can be prevented from coming off after insertion. Occurrence of poor welding due to incorrect insertion at a fixed position can be prevented.

また、この連結構成部材2は、傾斜角度αを有する呼び込み壁面5の内周側に下端部が接するとともに、板状支持部材8の内径中心方向に傾斜角度β(本実施例においてはβが45度から60度)で傾斜して、内径方向に収縮した羽根3の先端部を溶着溝4まで拡張させる傾斜面7を有する突出リング6を設けたので、呼び込み壁面5内周側と突出リング6の傾斜面7とが接する角部の鈍角λを大きくでき、傾斜面7をスライドしてきた羽根3先端部の上記した角部での引っ掛かりの発生を防止することができる。   The connecting component 2 has a lower end in contact with the inner peripheral side of the incoming wall surface 5 having an inclination angle α, and an inclination angle β (in the present embodiment, β is 45 in the central direction of the inner diameter of the plate-like support member 8). Since the projecting ring 6 having the inclined surface 7 that is inclined at an angle of 60 degrees to expand the tip of the blade 3 contracted in the inner diameter direction to the welding groove 4 is provided, the inner peripheral side of the calling wall surface 5 and the projecting ring 6 are provided. The obtuse angle λ of the corner portion in contact with the inclined surface 7 can be increased, and the occurrence of catching at the corner portion of the tip of the blade 3 that has slid the inclined surface 7 can be prevented.

そのため、従来のものより小さい力で羽根3を溶着溝4へ滑らかに挿入させることが可能となり、連結構成部材2の羽根3や上記した角部の欠損の発生がなくなって、クロスフローファン1の送風時に異常音が発生したり、騒音が大きくなったりせず、またクロスフローファン1の組み立て作業性が向上して組み立て作業時間の短縮が図れ、羽根3が溶着溝4の正規の溶着位置まで挿入されていないことによる製造不良の発生を防止することができる。   Therefore, it becomes possible to smoothly insert the blade 3 into the welding groove 4 with a force smaller than that of the conventional one, and the occurrence of the defect of the blade 3 of the connecting component 2 and the above-described corner portion is eliminated. Abnormal noise is not generated or no noise is increased during blowing, the assembly workability of the cross flow fan 1 is improved, the assembly work time can be shortened, and the blade 3 reaches the proper welding position of the welding groove 4. Occurrence of manufacturing defects due to not being inserted can be prevented.

また、この連結構成部材2は、円環状の突出リング6の半径方向幅aを、板状支持部材8の高さhよりも大きく(本実施例では2倍以上に)し、すなわち、板状支持部材8の高さhよりも大きい半径方向幅a(本実施例ではa≧2*h)にてなる突出リング6を設け、突出リング6により板状支持部材8の剛性を高めたので、連結構成部材2成形時の板状支持部材8の変形を抑制し、羽根3の先端部の内側への収縮変形量を小さくすることができる。   Further, the connecting component member 2 is configured such that the radial width a of the annular projecting ring 6 is larger than the height h of the plate-like support member 8 (twice or more in this embodiment). Since the protruding ring 6 having a radial width a (a ≧ 2 * h in the present embodiment) larger than the height h of the supporting member 8 is provided, and the rigidity of the plate-like supporting member 8 is enhanced by the protruding ring 6, It is possible to suppress deformation of the plate-like support member 8 at the time of forming the coupling component member 2 and to reduce the amount of shrinkage deformation to the inside of the tip end portion of the blade 3.

また、この連結構成部材2は、円環状の突出リング6の半径方向幅aを、円環状の板状支持部材8の半径方向幅Eの25%以上となるように構成し、突出リング6により板状支持部材8の剛性を高めたので、連結構成部材2成形時の板状支持部材8の変形を抑制し、羽根3の先端部の内側への収縮変形量を小さくすることができる。   The connecting component 2 is configured such that the radial width a of the annular projecting ring 6 is 25% or more of the radial width E of the annular plate-shaped support member 8. Since the rigidity of the plate-like support member 8 is increased, deformation of the plate-like support member 8 at the time of forming the connecting component 2 can be suppressed, and the amount of contraction deformation to the inside of the tip portion of the blade 3 can be reduced.

また、この連結構成部材2は、円環状の板状支持部材8の内周部に、板状支持部材8の内径中心付近で結合し、そこから放射状に延びて板状支持部材8の内周面に接合する、少なくとも3本の梁9を形成し、突出リング6とともに板状支持部材8の剛性を高めたので、連結構成部材2成形時の板状支持部材8の変形を抑制し、羽根3の先端部の内側への収縮変形量を小さくすることができる。   Further, the connecting component 2 is coupled to the inner peripheral portion of the annular plate-like support member 8 in the vicinity of the center of the inner diameter of the plate-like support member 8, and extends radially from the inner periphery of the plate-like support member 8. Since at least three beams 9 to be joined to the surface are formed and the rigidity of the plate-like support member 8 is increased together with the protruding ring 6, the deformation of the plate-like support member 8 at the time of forming the connecting component 2 is suppressed, and the blade The amount of contraction deformation to the inside of the tip portion of 3 can be reduced.

また、この連結構成部材2は、突出リング6と梁9を設けることで円環状の板状支持部材8の半径方向幅Eを、板状支持部材8の外径φDoに対して25%以下に抑えて、板状支持部材8の重量増加を抑制しながら板状支持部材8の剛性を高めて、連結構成部材2成形時の板状支持部材8の変形を抑制し、羽根3の先端部の内側への収縮変形量を小さくすることができる。   Further, the connecting component 2 is provided with the protruding ring 6 and the beam 9 so that the radial width E of the annular plate-like support member 8 is 25% or less with respect to the outer diameter φDo of the plate-like support member 8. The rigidity of the plate-like support member 8 is increased while suppressing the increase in the weight of the plate-like support member 8, the deformation of the plate-like support member 8 at the time of forming the connecting component 2 is suppressed, and the tip of the blade 3 is The amount of shrinkage deformation inward can be reduced.

また、この連結構成部材2は、梁9は設けず、円環状の板状支持部材8の幅Eが、板状支持部材8の外径φDoに対して25%よりも大きくなるように内径φDiを小さくし、円環状の突出リング6の内径も板状支持部材8と同一にして突出リング6の幅aを増加させたので板状支持部材8の剛性を高めて、連結構成部材2成形時の板状支持部材8の変形を抑制し、羽根3の先端部の内側への収縮変形量を小さくすることができる。   Further, the connecting component 2 is not provided with the beam 9, and the inner diameter φDi is set such that the width E of the annular plate-like support member 8 is larger than 25% with respect to the outer diameter φDo of the plate-like support member 8. The width of the projecting ring 6 is increased by making the inner diameter of the annular projecting ring 6 the same as that of the plate-like support member 8, so that the rigidity of the plate-like support member 8 is increased, and the connecting component 2 is formed. The deformation of the plate-like support member 8 can be suppressed, and the amount of contraction deformation to the inside of the tip portion of the blade 3 can be reduced.

また、この連結構成部材2は、板状支持部材8の剛性を高めて羽根3先端部の内側への収縮変形を小さく抑えることにより、突出リング6の高さbを、突出リング6の幅aよりも小さく、また板状支持部材8の高さよりも小さく(本実施例においてはb≒1/2*hまで対応可能と)し、突出リング6による羽根3の送風面積の低減を抑え、すなわち従来のものに比べれば羽根3の送風面積が大きくなり、クロスフローファン1の送風量を増加させることができ、送風性能に優れたクロスフローファン1を構成することができる。 Further, the connecting component member 2 increases the rigidity of the plate-like support member 8 and suppresses shrinkage deformation to the inside of the tip end portion of the blade 3, thereby reducing the height b of the protruding ring 6 and the width a of the protruding ring 6. Is smaller than the height h of the plate-like support member 8 (in this embodiment, b≈1 / 2 * h can be supported), and the reduction of the blowing area of the blades 3 by the protruding ring 6 is suppressed. That is, as compared with the conventional one, the blowing area of the blades 3 is increased, the blowing amount of the cross flow fan 1 can be increased, and the cross flow fan 1 having excellent blowing performance can be configured.

図6に示される端板部材100は、図8、9に示すクロスフローファン1の長手方向の一方の端部(図8、9においては左端)に配置される部材である。端板部材100自身は羽根を有しておらず、その一方の端部側に配置される連結構成部材2の羽根3を挿入し溶着する溶着溝4を板状支持部材108の一面側に形成している。なおこの溶着溝4は、符号が同一である通り、連結構成部材2に形成される溶着溝4と同様なものであり、羽根3の不等ピッチと同様な間隔の不等ピッチで配置され、壁面全周には傾斜角度αの呼び込み壁面5が構成されている。   The end plate member 100 shown in FIG. 6 is a member arranged at one end portion (left end in FIGS. 8 and 9) in the longitudinal direction of the cross flow fan 1 shown in FIGS. The end plate member 100 itself does not have a blade, and a welding groove 4 is formed on one surface side of the plate-like support member 108 to insert and weld the blade 3 of the connecting component 2 disposed on one end side thereof. doing. In addition, this welding groove | channel 4 is the same as the welding groove | channel 4 formed in the connection structural member 2 as the code | symbol is the same, and is arrange | positioned by the unequal pitch of the space | interval similar to the unequal pitch of the blade | wing 3, A calling wall surface 5 having an inclination angle α is formed on the entire circumference of the wall surface.

また、連結構成部材2と同様に、溶着溝4まで連結構成部材2の羽根3先端部を拡開させる傾斜角度βの傾斜面7が、呼び込み壁面5の内周側と接して設けられているが、その傾斜面7を有する突出リング106は、連結構成部材2の突出リング6よりも幅aが小さく形成されている。これは、端板部材100が羽根を備えないので、羽根の内径方向への収縮変形を防ぐ必要がないことと、板状支持部材108が中央に板状支持部材108の外径に比べると十分に小さい回動軸10を固定しただけのほぼ中実円板に近く、剛性が高いものであることからである。   Similarly to the connecting component 2, an inclined surface 7 having an inclination angle β that expands the tip of the blade 3 of the connecting component 2 to the welding groove 4 is provided in contact with the inner peripheral side of the incoming wall 5. However, the protruding ring 106 having the inclined surface 7 is formed with a width a smaller than the protruding ring 6 of the connecting component 2. This is because the end plate member 100 does not have blades, so that it is not necessary to prevent shrinkage deformation in the inner diameter direction of the blades, and the plate-like support member 108 is sufficiently larger than the outer diameter of the plate-like support member 108 at the center. This is because it is close to a solid disk with only a small rotation shaft 10 fixed and has high rigidity.

なお、突出リング106の高さは、連結構成部材2の突出リング6の高さbと同じ高さとしており、端板部材100と連結する連結構成部材2の羽根3の送風面積の低下を抑制している。この点は連結構成部材2と同じである。   Note that the height of the protruding ring 106 is the same as the height b of the protruding ring 6 of the connecting component member 2, and suppresses a reduction in the blowing area of the blades 3 of the connecting component member 2 connected to the end plate member 100. doing. This is the same as the connecting component 2.

端板部材100の板状部材108は樹脂製であり、その中心には、金属製の回動軸10が取り付けられる。この端板部材100では、回動軸10はアルミニウムを材料としており、インサート成形により板状支持部材108に固定されている。なお、インサート成形とは、板状支持部材108の樹脂成形の金型内にインサート品である金属製の回動軸10を装填した後に樹脂を注入し、回動軸10を所定の位置にて溶融樹脂で包んで固化させ、回動軸10を板状支持部材108に固定するものである。これにより異種材料同士が一体化した端板部材100が形成される。   The plate-like member 108 of the end plate member 100 is made of resin, and the metal rotation shaft 10 is attached to the center thereof. In this end plate member 100, the rotating shaft 10 is made of aluminum and is fixed to the plate-like support member 108 by insert molding. In the insert molding, a resin-made rotating shaft 10 as an insert product is loaded into a resin-molding die of the plate-like support member 108, and then the resin is injected, and the rotating shaft 10 is placed at a predetermined position. The rotating shaft 10 is fixed to the plate-like support member 108 by being wrapped with a molten resin and solidified. Thereby, the end plate member 100 in which different materials are integrated is formed.

なお、回動軸10の固定方法はインサート成形に限定されるものではなく、圧入やボルト固定、キーとキー溝を用いた固定など、板状支持部材108と回動軸10が、回動軸10を中心として一体に回転できるものであれば、他のどのような方法であってもよい。なお、回動軸10は、回転を軸受等で支持されるべく、少なくとも板状支持部材108の溶着溝4が形成される面とは反対側の面から突出するように構成されている。   Note that the method of fixing the rotating shaft 10 is not limited to insert molding, and the plate-like support member 108 and the rotating shaft 10 may be connected to the rotating shaft, such as press-fitting, bolt fixing, or fixing using a key and a key groove. Any other method may be used as long as it can rotate integrally around 10. The rotating shaft 10 is configured to protrude at least from the surface opposite to the surface on which the welding groove 4 of the plate-like support member 108 is formed so that the rotation is supported by a bearing or the like.

図7に示される端部構成部材200は、図8、9に示すクロスフローファン1の長手方向の他方の端部(図8、9においては右端)に配置される部材であり、上記の端板部材100の配置される端部とは逆の端部に配置されるものである。端部構成部材200は、連結構成部材2と同様な不等ピッチ間隔の羽根3を一方の面から一体樹脂成形により突設させているが、羽根3の突設面とは反対側の面には、連結構成部材2とは異なり、溶着溝は形成されておらず、そのため突出リングも設けられていない。   7 is a member disposed at the other end portion in the longitudinal direction of the crossflow fan 1 shown in FIGS. 8 and 9 (the right end in FIGS. 8 and 9). The plate member 100 is disposed at the end opposite to the end where the plate member 100 is disposed. The end component member 200 has the blades 3 with unequal pitch intervals similar to those of the connecting component member 2 protruding from one surface by integral resin molding, but on the surface opposite to the protruding surface of the blade 3. Unlike the connecting component 2, no welding groove is formed, and therefore no protruding ring is provided.

端部構成部材200の板状支持部材208の中心には、クロスフローファン1を駆動する図示されないファンモータの駆動軸を連結し固定するボス12が設けられている。ボス12は、金属製であり、その外周の一部の高さ範囲をゴム等で成形された弾性体11に固定されている。ここではボス12の材料としてアルミニウムが用いられている。   At the center of the plate-like support member 208 of the end component member 200, a boss 12 for connecting and fixing a drive shaft of a fan motor (not shown) that drives the cross flow fan 1 is provided. The boss 12 is made of metal, and a part of the height range of the outer periphery thereof is fixed to an elastic body 11 formed of rubber or the like. Here, aluminum is used as the material of the boss 12.

板状支持部材208は、連結構成部材2の板状支持部材8と同様に円環状ではあるが、上記したように溶着溝が形成されておらず、内周の径は板状支持部材8の内径φDiより小さい。この板状支持部材208の内周である嵌合穴14にゴム等の弾性体11を介してボス12が固定される。この弾性体11により、ファンモータの振動が吸収され、クロスフローファン1への、ひいてはこのクロスフローファン1を搭載する機器の他の部品へのファンモータの振動の伝達を防いでいる。また、ここでは樹脂製である板状支持部材208とゴム材である弾性体11との連結力を強化させるため、その間に板状支持部材208にインサート成形されたアルミニウム製の連結円環板13を設け、両者を連結させている。   The plate-like support member 208 is annular like the plate-like support member 8 of the connecting component 2, but no welding groove is formed as described above, and the inner circumference diameter is the same as that of the plate-like support member 8. It is smaller than the inner diameter φDi. The boss 12 is fixed to the fitting hole 14 which is the inner periphery of the plate-like support member 208 via the elastic body 11 such as rubber. The elastic body 11 absorbs the vibration of the fan motor, and prevents the vibration of the fan motor from being transmitted to the cross flow fan 1 and thus to other parts of the device on which the cross flow fan 1 is mounted. Here, in order to reinforce the connection force between the plate-like support member 208 made of resin and the elastic body 11 made of a rubber material, the connection ring plate 13 made of aluminum insert-molded on the plate-like support member 208 therebetween. And connecting them.

弾性体11等が板状支持部材208の嵌合穴14に取り付け固定された状態において、ボス12の内径中心は、端板部材100の回動軸10の中心と略同心となる。ボス12は、羽根3側へ突出するように設置され、板状支持部材208の羽根3の突設面とは反対側の面では、弾性体11とボス12の端面が板状支持部材208の面とほぼ同一な面上となるように設置されている。   In a state where the elastic body 11 or the like is attached and fixed to the fitting hole 14 of the plate-like support member 208, the inner diameter center of the boss 12 is substantially concentric with the center of the rotating shaft 10 of the end plate member 100. The boss 12 is installed so as to protrude toward the blade 3, and the end surface of the elastic body 11 and the boss 12 is the surface of the plate-like support member 208 on the surface of the plate-like support member 208 opposite to the projecting surface of the blade 3. It is installed so as to be on the same surface as the surface.

ボス12の内周にファンモータの駆動軸が嵌入されてボルト等で固定され、ファンモータの駆動により駆動軸が回転すると、ボス12に回転駆動力が伝達されて、ファンモータ駆動軸の回転と同期してクロスフローファン1が回転する。クロスフローファン1の回転時は、端部構成部材200の側では、ファンモータ駆動軸が、反対側の端板部材100の側では、端板部材100に固定された回動軸10が、それぞれ図示されない軸受によって回転支持される。なおクロスフローファン1が水平に設置される場合には、それらの軸受によって、回転していない静止状態も含めてクロスフローファン1の重量も支持される。   When the drive shaft of the fan motor is fitted on the inner periphery of the boss 12 and fixed with bolts or the like, and the drive shaft rotates by driving the fan motor, the rotational drive force is transmitted to the boss 12 and the rotation of the fan motor drive shaft The cross flow fan 1 rotates in synchronization. When the cross flow fan 1 is rotated, the fan motor drive shaft is on the end component member 200 side, and the rotation shaft 10 fixed to the end plate member 100 is on the opposite end plate member 100 side. It is rotatably supported by a bearing (not shown). In addition, when the crossflow fan 1 is installed horizontally, the weight of the crossflow fan 1 including the stationary state which is not rotating is also supported by those bearings.

なお、この端部構成部材200では、ファンモータの駆動軸を固定するボス12を設けたが、端板部材100のように回動軸を固定させ、この回動軸をファンモータと連結させるようにして、ファンモータの回転駆動力をクロスフローファン1に伝達するようにしてもよい。   In this end member 200, the boss 12 for fixing the drive shaft of the fan motor is provided. However, like the end plate member 100, the rotating shaft is fixed and the rotating shaft is connected to the fan motor. Thus, the rotational driving force of the fan motor may be transmitted to the cross flow fan 1.

次に上記した連結構成部材2等で構成されるクロスフローファン1の組み立て手順について説明する。まず、溶着溝4が形成された面を上に向け、端板部材100を溶着設備内に置く。そして、端板部材100の溶着溝4に、羽根3先端部を挿入して連結構成部材2を端板部材100上に積み上げる。このとき、連結構成部材2の溶着溝4が形成される面が上を向く。次にこの溶着溝4に別の連結構成部材2の羽根3先端部を挿入して別の連結構成部材2を縦に直列に積み上げる。以降この連結構成部材2を所定量まで積み上げる。   Next, a procedure for assembling the cross flow fan 1 composed of the above-described connecting component 2 and the like will be described. First, the end plate member 100 is placed in a welding facility with the surface on which the welding groove 4 is formed facing upward. Then, the tip end portion of the blade 3 is inserted into the welding groove 4 of the end plate member 100 and the connecting component member 2 is stacked on the end plate member 100. At this time, the surface where the welding groove 4 of the connection component 2 is formed faces upward. Next, the tip of the blade 3 of another connecting component 2 is inserted into the welding groove 4 and the other connecting components 2 are stacked vertically in series. Thereafter, the connecting component 2 is stacked up to a predetermined amount.

図8、9に示すクロスフローファン1では、端板部材100上に連結構成部材2が8個積み上げられることになる。そして積み上げの最後として、この時点で最も上部に位置している連結構成部材2の溶着溝4に、端部構成部材200の羽根3先端部を挿入して端部構成部材200を積み上げる。   In the cross flow fan 1 shown in FIGS. 8 and 9, eight connection component members 2 are stacked on the end plate member 100. At the end of stacking, the end component 200 is stacked by inserting the tip of the blade 3 of the end component 200 into the welding groove 4 of the connecting component 2 positioned at the top at this point.

この積み上げにて羽根3を溶着溝4へ挿入する際、羽根3先端部が内径方向に収縮していても、羽根3先端部は突出リング6もしくは突出リング106の傾斜面7を滑りながら外径方向へと拡張される。そして傾斜面7と溶着溝4の呼び込み壁面5内周側とが接する角部にて、羽根3が引っ掛かることなくその角部を滑らかに移動して、呼び込み壁面5を滑り落ち、溶着溝4の底面4aまで到達させることができる。このとき角部での引っ掛かりが発生しないので、小さな力で溶着溝4への羽根3の挿入ができる。また、溶着溝4の呼び込み壁面5によって、クロスフローファン1の組み立て作業者が羽根3の溶着溝4への挿入完了を手応えとして感じられたり、挿入後の羽根3の外れを防いだりすることができ、羽根3が溶着溝4の定位置に正しく挿入さていない状態を回避できる。すなわちクロスフローファン1の組み立て作業の作業性と信頼性が優れたものとなる。   When the blade 3 is inserted into the welding groove 4 by this stacking, even if the tip of the blade 3 contracts in the inner diameter direction, the tip of the blade 3 slides on the projecting ring 6 or the inclined surface 7 of the projecting ring 106 and has an outer diameter. Expanded in the direction. And at the corner | angular part which the inclined surface 7 and the calling-in wall surface 5 inner periphery side of the welding groove | channel 4 contact | connect, the corner | angular part is smoothly moved without being caught, the sliding-in wall surface 5 is slid down, and the welding groove | channel 4 The bottom surface 4a can be reached. At this time, since the catch at the corner portion does not occur, the blade 3 can be inserted into the welding groove 4 with a small force. Further, the incoming wall surface 5 of the welding groove 4 may make it possible for the operator of the cross flow fan 1 to feel that the blade 3 has been inserted into the welding groove 4 or to prevent the blade 3 from coming off after insertion. It is possible to avoid a state where the blade 3 is not correctly inserted into the fixed position of the welding groove 4. That is, the workability and reliability of the assembly work of the cross flow fan 1 are excellent.

なお、複数の連結構成部材2と端部構成部材200の積み上げの際、それぞれを回転させながら羽根3の突設方向、すなわち重力方向に力を加えて、所定の溶着溝4に羽根3を挿入するようにしてもよく、全体を縦に直列に積み重ねた後で、端部構成部材200を重力方向に加圧して、端部構成部材200と複数の連結構成部材2の各羽根3を溶着溝4に挿入させるようにしてもよい。   In addition, when the plurality of connecting component members 2 and the end component members 200 are stacked, the blades 3 are inserted into the predetermined welding grooves 4 by applying a force in the projecting direction of the blades 3, that is, in the gravitational direction, while rotating each of them. After the whole is stacked vertically in series, the end component member 200 is pressurized in the direction of gravity, and the blades 3 of the end component member 200 and the plurality of connected component members 2 are welded. 4 may be inserted.

端板部材100上に複数の連結構成部材2と最上部に端部構成部材200が縦に直列に積み上げられた状態では、1つの連結構成部材2での羽根3と溶着溝4の位相が2〜8度の所定角度ずれているので、そのずれ分だけ積み上げられる毎に、それぞれの羽根3は、上下に位置する羽根3と位相がずれる。なお、羽根3と溶着溝4の位相ずれはすべての連結構成部材2で同一な角度であり、羽根3の上下に位置する他の羽根3との位相ずれは同一方向へ同じ角度(羽根3と溶着溝4の位相ずれ分)だけずれる。羽根3の不等ピッチと合わせて、この羽根3の位相ずれによってクロスフローファン1の風きり音など運転時の騒音の低減が図られている。   In a state in which the plurality of connecting component members 2 and the end component member 200 are stacked vertically in series on the end plate member 100, the phase of the blade 3 and the welding groove 4 in one connecting component member 2 is 2. Since the angle is shifted by a predetermined angle of ˜8 degrees, each time the blades 3 are stacked, the blades 3 are out of phase with the blades 3 positioned above and below. The phase shift between the blade 3 and the welding groove 4 is the same angle in all the connecting components 2, and the phase shift between the other blades 3 positioned above and below the blade 3 is the same angle in the same direction (the blade 3 and It is shifted by the phase shift of the welding groove 4. Along with the unequal pitches of the blades 3, noise during operation such as wind noise of the cross flow fan 1 is reduced by the phase shift of the blades 3.

また、羽根3が外径方向に拡張するように成形された場合や、板状支持部材8の平面上を前後左右の方向に位置ずれした状態で羽根3が板状支持部材8の面上に載置された場合においても、連結構成部材2を回転させたり、移動させたりしながら押し付けることで、羽根3先端部が溶着溝4の壁面全周に形成されている傾斜角度αを有する呼び込み壁面5に沿って滑り落ち、確実に溶着溝4の底面まで到達させることができ、羽根3が溶着溝4の正しい位置まで挿入されていないことによるクロスフローファン1の溶着不良の発生を防止することができる。   Further, when the blade 3 is formed so as to expand in the outer diameter direction, or when the blade 3 is displaced on the plane of the plate-like support member 8 in the front-rear and left-right directions, the blade 3 is on the surface of the plate-like support member 8. Even when placed, the wall surface having the inclination angle α in which the tip of the blade 3 is formed around the entire wall surface of the welding groove 4 by pressing the connecting component 2 while rotating or moving it. 5, slides down along the bottom of the welding groove 4 and reliably reaches the bottom of the welding groove 4, and prevents the occurrence of poor welding of the cross flow fan 1 due to the blade 3 not being inserted to the correct position of the welding groove 4. Can do.

端板部材100上に複数の連結構成部材2と最上部に端部構成部材200の積み上げが完了した状態において、クロスフローファン1を長手方向に圧縮するように、最上部の端部構成部材200の板状支持板208を加圧し、加圧状態のまま微細な超音波振動を与えて、羽根先端面3aに設けた溶け代を溶融させ羽根先端面3aと溶着溝底面4aを接合する。この接合によってクロスフローファン1が完成する。   In a state where the stacking of the plurality of connecting components 2 on the end plate member 100 and the end component 200 on the uppermost portion is completed, the uppermost end component 200 is compressed so that the cross flow fan 1 is compressed in the longitudinal direction. The plate-like support plate 208 is pressurized and fine ultrasonic vibration is applied in the pressurized state to melt the melting allowance provided on the blade tip surface 3a and join the blade tip surface 3a and the welding groove bottom surface 4a. The cross flow fan 1 is completed by this joining.

ここでは、羽根3と溶着溝4の溶着接合に際して、超音波溶着を使用しているが、微細な振動を超音波によらず、機械的に付与するようにしてもよい。また、摩擦熱を利用しないで、ヒーターやレーザーや誘導加熱等の加熱により溶け代を溶融させて接合するようにしてもよい。   Here, ultrasonic welding is used in the welding joining of the blades 3 and the welding grooves 4, but fine vibrations may be mechanically applied without using ultrasonic waves. Further, the melting allowance may be melted and joined by heating such as a heater, laser, induction heating or the like without using frictional heat.

このように組み立てられたクロスフローファン1は、羽根3の溶着溝4への挿入の際に羽根3先端部が、溶着溝4壁面(呼び込み壁面5)と突出リング6の傾斜面7が接する角部で引っ掛かることがないので、羽根3や上記の角部の欠損が発生せず、クロスフローファンの送風時に異常音が発生したり、騒音が大きくなったりすることがない。また、突出リング6の高さbを低くできるので、羽根3の送風面積の減少を抑制することができ、クロスフローファン1の送風量を従来のものよりも大きくすることができる。すなわち、低騒音で、送風性能の優れたクロスフローファン1が得られる。   In the cross flow fan 1 assembled in this way, when the blade 3 is inserted into the welding groove 4, the tip of the blade 3 is the angle at which the wall surface of the welding groove 4 (calling wall surface 5) and the inclined surface 7 of the protruding ring 6 contact. Therefore, the blades 3 and the corners are not damaged, and no abnormal noise is generated or noise is increased when the crossflow fan is blown. Moreover, since the height b of the protrusion ring 6 can be made low, the reduction | decrease of the ventilation area of the blade | wing 3 can be suppressed, and the ventilation volume of the crossflow fan 1 can be made larger than the conventional one. That is, the cross flow fan 1 with low noise and excellent blowing performance can be obtained.

また、クロスフローファン1の組み立て作業において羽根3の溶着溝4への挿入の際に、羽根3先端部が、呼び込み壁面5と突出リング6の傾斜面7が接する角部で引っ掛かることがないので、小さい力で羽根3を溶着溝4へ滑らかに挿入させることが可能となり、そのため組み立て作業性に優れ、クロスフローファン1の組み立て作業時間が短縮できる。また、羽根3が溶着溝4の正規の溶着位置まで挿入されていないことによる溶着不良や不正な位置で溶着されてしまう製造不良製造不良の発生を防止することができる。さらに、羽根3先端部の引っ掛かりがないことから、ロボット等による組み立て作業の自動化も対応可能となる。   Further, when the blade 3 is inserted into the welding groove 4 in the assembly work of the cross flow fan 1, the tip of the blade 3 is not caught at the corner where the calling wall surface 5 and the inclined surface 7 of the protruding ring 6 contact each other. The blade 3 can be smoothly inserted into the welding groove 4 with a small force, so that the assembly workability is excellent and the assembly work time of the cross flow fan 1 can be shortened. In addition, it is possible to prevent the occurrence of defective manufacturing or defective manufacturing due to the blade 3 not being inserted up to the normal welding position of the welding groove 4 or welding at an illegal position. Further, since the tip of the blade 3 is not caught, the assembly work by a robot or the like can be automated.

以上のように、本実施の形態に示す連結構成部材2は、板状支持部材8の一面側には、溶着溝4の底面の周囲に傾斜角度αが付いた呼び込み壁面5と、呼び込み壁面5の内周面に接して傾斜角度βを有する突出リング6の二段傾斜構造が形成されている。このため、連結構成部材2の羽根3先端部が、連結構成部材2の成形時の歪によって内径方向へ収縮した場合においても、別の連結構成部材2の溶着溝4へ羽根3を挿入する際に、羽根3が突出リング6の傾斜面7を正規の寸法になるまで拡張されながら滑り落ちていき、溶着溝4の呼び込み壁面5と突出リング6の傾斜面7が接する角部において引っ掛かりが生じることなく、滑らかに溶着溝4へと挿入されるようになる。これにより、羽根3の先端部や突出リング6が欠損することがなくなり、且つ、従来のものよりも組み立てに要する作業時間を短縮することができる。   As described above, the connecting component member 2 shown in the present embodiment has the calling wall surface 5 with the inclination angle α around the bottom surface of the welding groove 4 on one surface side of the plate-like support member 8, and the calling wall surface 5. A two-stage inclined structure of the protruding ring 6 having an inclination angle β is formed in contact with the inner peripheral surface of the protrusion ring 6. For this reason, even when the tip of the blade 3 of the connecting component 2 contracts in the inner diameter direction due to distortion during molding of the connecting member 2, the blade 3 is inserted into the welding groove 4 of another connecting member 2. In addition, the blade 3 slides down while the inclined surface 7 of the protruding ring 6 is expanded to a normal size, and a catch occurs at the corner where the incoming wall surface 5 of the welding groove 4 and the inclined surface 7 of the protruding ring 6 contact each other. Without being inserted smoothly into the welding groove 4. Thereby, the front-end | tip part of the blade | wing 3 and the protrusion ring 6 are lost, and the working time required for an assembly can be shortened rather than the conventional thing.

また、溶着溝4の呼び込み壁面5の傾斜角度αを75度から85度にすることによって、一度、溶着溝4に挿入された羽根3が、羽根3の内径方向に収縮しようとする復元力によって溶着溝4から外れてしまうことを防止できる。また、組み立て作業者が連結構成部材2同士を溶着前に仮固定(溶着溝4へ羽根3を挿入)する際に、羽根3を溶着溝4の底面まで挿入できたことを手応えとして認知できるため、羽根3が正確な溶着位置にセットされないことによる溶着不良を低減する効果がある。   Further, by changing the inclination angle α of the incoming wall surface 5 of the welding groove 4 from 75 degrees to 85 degrees, the blade 3 once inserted into the welding groove 4 is restored by a restoring force that tends to contract in the inner diameter direction of the blade 3. It can prevent coming off from the welding groove 4. In addition, when the assembly operator temporarily fixes the connecting components 2 to each other before welding (inserts the blade 3 into the welding groove 4), it can be recognized as a response that the blade 3 has been inserted to the bottom surface of the welding groove 4. There is an effect of reducing poor welding due to the blade 3 not being set at an accurate welding position.

さらに、呼び込み壁面5は角度αの傾斜を有しているため、従来のもののように、溶着溝4と突出リング6とが接する角部における羽根3先端部の引っ掛かりを解消する目的で、突出リング傾斜面7の傾斜角度βを大きくして、突出リング6の高さbを高くしなくとも、溶着溝4への挿入性を高めることが可能となる。これにより、クロスフローファン1組み立て後の羽根3の送風面積を十分に確保でき、従来のものよりも送風量を増加させることが可能である。   Further, since the incoming wall surface 5 has an inclination of an angle α, the protruding ring is used for the purpose of eliminating the hooking of the tip of the blade 3 at the corner where the welding groove 4 and the protruding ring 6 are in contact with each other as in the conventional case. Even if the inclination angle β of the inclined surface 7 is increased and the height b of the protruding ring 6 is not increased, the insertability into the welding groove 4 can be improved. Thereby, the ventilation area of the blade | wing 3 after the assembly | attachment of the crossflow fan 1 can fully be ensured, and it is possible to increase ventilation volume rather than the conventional one.

また、溶着溝4の全周に傾斜角度αの呼び込み壁面5を設けているため、羽根3が外径方向に拡大して成形された場合や、羽根3の先端面3aが連結構成部材2の溶着溝4が形成される平面上を前後左右方向にずれた状態で載置された場合など、種々の原因で羽根3が板状支持部材8上の正規の位置に載置できなかったとしても、連結構成部材2に圧力を加えながら回転させたり前後左右に動かしたりすることで、羽根3が呼び込み壁面5に沿って溶着溝4へ滑り落ち、溶着溝4の溶着面(底面)4aまで羽根3先端面(溶着面)3aを到達させることが可能となる。これらの効果により、従来のクロスフローファンよりも組み立てに要する作業時間が短縮できるとともに、低騒音化と送風性能の改善を図ることが可能となる。   In addition, since the incoming wall surface 5 with the inclination angle α is provided on the entire circumference of the welding groove 4, the blade 3 is enlarged in the outer diameter direction, or the tip surface 3 a of the blade 3 is connected to the connecting component 2. Even if the blade 3 cannot be placed at the proper position on the plate-like support member 8 due to various reasons, such as when it is placed on the plane where the welding groove 4 is formed shifted in the front-rear and left-right directions. By rotating the connecting component 2 while applying pressure to the connecting component member 2 and moving it back and forth and right and left, the blade 3 slides down along the wall surface 5 to the welding groove 4, and reaches the welding surface (bottom surface) 4 a of the welding groove 4. It becomes possible to reach 3 front end surface (welding surface) 3a. Due to these effects, it is possible to shorten the work time required for assembly as compared with the conventional cross flow fan, and to reduce noise and improve the air blowing performance.

実施の形態2.
この実施の形態2では、実施の形態1に示したクロスフローファン1を送風機として用いる応用機器について説明するが、ここでは、空気調和機の室内機へ使用する実施例について述べる。図11は、空気調和機の室内機300の縦断面図である。図11において、筐体15には室内の空気を吸込む吸込み口20が形成されている。吸込み口20は、筐体15の天面側に形成された天面吸込み口20aと、前面下部側に設けられた下部吸込み口20bがあるが、どちらか1箇所だけであってもよい。
Embodiment 2. FIG.
In the second embodiment, application equipment using the cross flow fan 1 shown in the first embodiment as a blower will be described. Here, an example in which the cross flow fan 1 is used for an indoor unit of an air conditioner will be described. FIG. 11 is a longitudinal sectional view of the indoor unit 300 of the air conditioner. In FIG. 11, the housing 15 is formed with a suction port 20 for sucking indoor air. The suction port 20 includes a top surface suction port 20a formed on the top surface side of the housing 15 and a lower suction port 20b provided on the lower front side. However, only one of the suction ports 20 may be provided.

筐体15の内部には実施の形態1に示されたクロスフローファン1が室内機300の長手方向に沿って水平に収納されている。そしてクロスフローファン1の周囲にはフィンアンドチューブ型の熱交換器16がクロスフローファン1を囲うように配置されている。熱交換器16は、筐体15の前面側にくの字状に屈曲した前面熱交換器と、この前面熱交換器の上部に対してハの字状に配置される背面熱交換器とで構成されている。   Inside the housing 15, the cross flow fan 1 shown in the first embodiment is stored horizontally along the longitudinal direction of the indoor unit 300. A fin and tube heat exchanger 16 is disposed around the cross flow fan 1 so as to surround the cross flow fan 1. The heat exchanger 16 includes a front heat exchanger bent in a U shape on the front side of the housing 15 and a rear heat exchanger arranged in a C shape with respect to the upper portion of the front heat exchanger. It is configured.

筐体15の下部には、熱交換された後の調和空気を室内へと吹出す吹出し口21が、室内機300の長手方向に延びるように設けられる。この吹出し口21は、クロスフローファン1の下流側で、下部を筐体15、上部をノズル19にて構成される吹出し風路23の出口となっている。なお、吹出し風路23を構成するノズル19は、熱交換器16の前面熱交換熱の下方に配置され、その上面側で熱交換器16に付着する結露水を受け止め、室外に結露水を排出するためのホースへと結露水を導くドレンパンの役割を担っている。   A blow-out port 21 through which the conditioned air after heat exchange is blown into the room is provided in the lower part of the housing 15 so as to extend in the longitudinal direction of the indoor unit 300. The outlet 21 is the downstream side of the cross flow fan 1 and serves as an outlet of an outlet air passage 23 having a lower portion of the casing 15 and an upper portion of the nozzle 19. In addition, the nozzle 19 which comprises the blowing air path 23 is arrange | positioned under the front heat exchange heat of the heat exchanger 16, receives the condensed water adhering to the heat exchanger 16 on the upper surface side, and discharges condensed water to the outdoors It plays the role of a drain pan that guides the condensed water to the hose.

吹出し風路内23には、吹出し口21から室内へ吹出される調和空気の左右方向の風向を変更可能とする左右風向板17が設けられている。左右風向板17は、吹出し口21の長手方向に沿って、複数が並列されている。また、吹出し風路23の先端、すなわち吹出し口21には、吹出される調和空気の上下方向の風向を変更可能とする上下風向板18が設置されている。これらの風向板17、18の向きを変更する制御がなされ、吹出し口21から室内へ吹出される調和空気の風向が調整される。   In the blowout air passage 23, a left / right airflow direction plate 17 is provided that can change the airflow direction of the conditioned air blown into the room from the air outlet 21 into the room. A plurality of the right and left wind direction plates 17 are arranged in parallel along the longitudinal direction of the outlet 21. Further, an upper and lower airflow direction plate 18 that can change the vertical airflow direction of the conditioned air to be blown out is installed at the tip of the blowout air passage 23, that is, the air outlet 21. Control to change the direction of these wind direction plates 17 and 18 is performed, and the wind direction of the conditioned air blown into the room from the blowout port 21 is adjusted.

吸込み口20の下流側で、熱交換器16の上流側の位置には、フィルター22が設けられており、フィルター22が吸込み口20から吸込まれる室内空気に含まれる塵埃等を取り除くことで、熱交換器16への塵埃等の付着による熱交換器16の熱交換性能の低下を防止している。   A filter 22 is provided at a position downstream of the suction port 20 and upstream of the heat exchanger 16, and the filter 22 removes dust and the like contained in the indoor air sucked from the suction port 20. The deterioration of the heat exchange performance of the heat exchanger 16 due to adhesion of dust or the like to the heat exchanger 16 is prevented.

運転指令に基づき空気調和機が運転されると、熱交換器16の下流側で吹出し口21の上流側に配置されたクロスフローファン1が回転駆動する。クロスフローファン1は、筐体15の一方の側面に配置される図示しないファンモータに連結されており、このファンモータの回転駆動力が伝達されることで回転する。他方の側面では、端板部材100に固定される回動軸10が、筐体15の他方の側面に配置される軸受に回転を支持されている。   When the air conditioner is operated based on the operation command, the cross flow fan 1 disposed on the downstream side of the heat exchanger 16 and the upstream side of the outlet 21 is rotationally driven. The cross flow fan 1 is connected to a fan motor (not shown) disposed on one side surface of the housing 15 and rotates when the rotational driving force of the fan motor is transmitted. On the other side surface, the rotation shaft 10 fixed to the end plate member 100 is supported for rotation by a bearing disposed on the other side surface of the housing 15.

クロスフローファン1の回転による吸込み機能により、室内空気が吸込み口20から筐体15内部に吸込まれる。吸込まれた室内空気は、フィルター22により塵埃等を除去された後で熱交換器16へと導かれ、熱交換器16内部を流れる冷凍サイクルの冷媒と熱交換し、調和空気となる。調和空気は、クロスフローファン1の引き続きの回転による送風機能により、吹出し風路23を通って吹出し口21から室内へと送風される。送風される調和空気の風向は、左右風向板17、上下風向板18にて調整される。   Due to the suction function by the rotation of the cross flow fan 1, room air is sucked into the housing 15 from the suction port 20. The sucked room air is guided to the heat exchanger 16 after dust and the like are removed by the filter 22 and exchanges heat with the refrigerant of the refrigeration cycle flowing inside the heat exchanger 16 to become conditioned air. The conditioned air is blown into the room from the blowout port 21 through the blowout air passage 23 by the blowing function by the continuous rotation of the cross flow fan 1. The wind direction of the conditioned air to be blown is adjusted by the left and right wind direction plates 17 and the upper and lower wind direction plates 18.

クロスフローファン1を駆動するファンモータは、回転数が可変であり、ファンモータの回転数制御により、クロスフローファン1の回転数も変更可能である。実際の室内温度と設定温度との差などに応じて、クロスフローファン1の回転数が変更され、吹出し口21から吹出される調和空気の送風量が調整される。   The fan motor that drives the cross flow fan 1 has a variable rotation speed, and the rotation speed of the cross flow fan 1 can be changed by controlling the rotation speed of the fan motor. The rotational speed of the crossflow fan 1 is changed according to the difference between the actual room temperature and the set temperature, and the amount of conditioned air blown from the blowout port 21 is adjusted.

空気調和機の室内機300は、上記のように実施の形態1に示したクロスフローファン1を用いて構成されているので、突出リング6による羽根3の送風面積の低減を抑制して送風量の改善を果たした送風性能に優れる空気調和機の室内機300が得られる。また、クロスフローファン1の羽根3や突出リング6の欠損がないので、羽根3の枚数(Z)とクロスフローファン1の回転数(N)との積で表される特異音(フエ音)や、クロスフローファン1に高負荷が加えられた時のバサバサという断続的な異常音(バサツキ音)などの異常音の発生を防止するとともに、騒音の低減効果のバラツキが少ない低騒音な空気調和機の室内機300を提供することができる。   Since the indoor unit 300 of the air conditioner is configured using the cross flow fan 1 shown in the first embodiment as described above, it is possible to suppress a reduction in the blowing area of the blades 3 by the protruding ring 6 and to send an air volume. Thus, the indoor unit 300 of the air conditioner excellent in the air blowing performance that achieves this improvement is obtained. Further, since there are no defects in the blade 3 and the protruding ring 6 of the cross flow fan 1, a singular sound (hue sound) represented by the product of the number of blades 3 (Z) and the rotation speed of the cross flow fan 1 (N). And low noise air conditioning that prevents the generation of abnormal noise such as intermittent noise when the high load is applied to the crossflow fan 1 and that reduces noise variation. The indoor unit 300 of the machine can be provided.

なお、実施の形態1に示したクロスフローファン1は、空気調和機の室内機300に限らず、細長い吹出し口から送風する機器に用いることで、その機器の低騒音化と送風性能の高効率化を図ることができる。   In addition, the crossflow fan 1 shown in Embodiment 1 is not limited to the indoor unit 300 of the air conditioner, but is used for a device that blows air from an elongated outlet, thereby reducing the noise of the device and increasing the efficiency of the blowing performance. Can be achieved.

この発明の実施の形態1におけるクロスフローファンの連結構成部材を示す斜視図である。It is a perspective view which shows the connection structural member of the crossflow fan in Embodiment 1 of this invention. 図1に示す連結構成部材の別の視点からの斜視図である。It is a perspective view from another viewpoint of the connection component shown in FIG. 図1に示す連結構成部材の溶着溝周辺を示す部分断面図である。It is a fragmentary sectional view which shows the welding groove periphery of the connection structural member shown in FIG. 図3に示す溶着溝に、別の連結構成部材の羽根3を挿入する途中の様子を表す部分断面図である。It is a fragmentary sectional view showing the mode in the middle of inserting blade 3 of another connection component to the welding slot shown in FIG. 図3に示す溶着溝に、別の連結構成部材の羽根3を挿入し終えた状態を表す部部分断面図である。FIG. 4 is a partial cross-sectional view showing a state where a blade 3 of another connecting component has been inserted into the welding groove shown in FIG. 3. この発明の実施の形態1におけるクロスフローファンの一方の端部に設置される端板部材を示す斜視図である。It is a perspective view which shows the end plate member installed in one edge part of the crossflow fan in Embodiment 1 of this invention. この発明の実施の形態1におけるクロスフローファンの他方の端部に設置される端部構成材の断面図である。It is sectional drawing of the edge part component material installed in the other edge part of the crossflow fan in Embodiment 1 of this invention. この発明の実施の形態1に示すクロスフローファンの斜視図である。It is a perspective view of the crossflow fan shown in Embodiment 1 of this invention. 図8に示すクロスフローファンの別の視点からの斜視図である。It is a perspective view from another viewpoint of the crossflow fan shown in FIG. 図1に示す連結構成部材の溶着溝内周側の呼び込み壁面と突出リングの傾斜面とが接する角部の鈍角λを説明するための模式図である。It is a schematic diagram for demonstrating the obtuse angle (lambda) of the corner | angular part which the calling wall surface of the welding groove inner peripheral side of the connection structural member shown in FIG. 1 and the inclined surface of a protrusion ring contact. この発明の実施の形態1に示すクロスフローファンを使用した空気調和機の室内機の断面図である。It is sectional drawing of the indoor unit of the air conditioner using the crossflow fan shown in Embodiment 1 of this invention.

符号の説明Explanation of symbols

1 クロスフローファン、2 連結構成部材、3 羽根、3a 羽根先端面(溶着面)、4 溶着溝、4a 溶着溝底面(溶着面)、5 呼び込み壁面、6、106 突出リング、7 傾斜面、8、108、208 板状支持部材、9 梁、10 回動軸、11 弾性体、12 ボス、13 連結円環板、14 嵌合穴、15 筐体、16 熱交換器、17 左右風向板、18 上下風向板、19 ノズル、20 吸込み口、20a 天面吸込み口、20b 下部吸込み口、21 吹出し口、22 フィルター、23 吹出し風路、100 端板部材、200 端部構成部材、300 空気調和機の室内機。   DESCRIPTION OF SYMBOLS 1 Cross flow fan, 2 connection component, 3 blade | wing, 3a blade | tip front surface (welding surface), 4 welding groove, 4a welding groove bottom surface (welding surface), 5 call-in wall surface, 6,106 protruding ring, 7 inclined surface, 8 , 108, 208 Plate-like support member, 9 beams, 10 rotating shaft, 11 elastic body, 12 boss, 13 coupling ring plate, 14 fitting hole, 15 housing, 16 heat exchanger, 17 left and right wind direction plate, 18 Up-and-down wind direction plate, 19 nozzle, 20 air inlet, 20a Top surface air inlet, 20b Lower air inlet, 21 Air outlet, 22 Filter, 23 Air outlet, 100 End plate member, 200 End member, 300 Air conditioner Indoor unit.

Claims (5)

円環状の板状支持部材の一面側に周方向に所定の不等ピッチで突設される複数の羽根と、
前記板状支持部材の前記羽根が突設している面とは反対側の面に周方向に前記所定の不等ピッチで設けられ、前記羽根の断面形状と相似な形をなす底面を有するとともに、この底面よりも開口部が拡大するように壁面全周が傾斜した呼び込み壁面をなす複数の溶着溝と、
前記板状支持部材の前記溶着溝が形成されている面上に設けられ、前記呼び込み壁面の内周側上端部に下端部が接するとともに前記板状支持部材の中心方向に傾斜して前記羽根の先端部を前記溶着溝までガイドする傾斜面を外周に有し、前記板状支持部材の半径方向幅Eの25%以上となる半径方向幅にてなる円環状の突出リングと、
を備えたことを特徴とするクロスフローファンの連結構成部材。
A plurality of blades projecting at a predetermined unequal pitch in the circumferential direction on one surface side of the annular plate-shaped support member;
The plate-like support member has a bottom surface that is provided at a predetermined non-uniform pitch in the circumferential direction on a surface opposite to the surface on which the blade projects, and has a shape similar to the cross-sectional shape of the blade. A plurality of welding grooves forming a calling wall whose entire circumference is inclined so that the opening is enlarged from the bottom surface;
Provided on the plate-shaped supporting member the welding groove on the surface formed of, of the vane is inclined toward the center of the plate-shaped support member with the lower end is in contact with the inner peripheral side upper portion of said attracting wall It has a tip on the outer circumferential inclined surface that the welding groove or in guides, an annular protruding ring of at least 25% and comprising radial width a radial width E of the plate-like support member,
A connecting component for a cross flow fan, comprising:
前記板状支持部材の平面と前記傾斜面が成す角度である前記傾斜面の傾斜角度βが、前記板状支持部材の平面と前記呼び込み壁面が成す角度である前記呼び込み壁面の傾斜角度αよりも小さく構成されていることを特徴とする請求項1に記載のクロスフローファンの連結構成部材。 The inclination angle β of the inclined surface, which is the angle formed by the plane of the plate-like support member and the inclined surface, is greater than the inclination angle α of the incoming wall surface, which is the angle formed by the plane of the plate-like support member and the incoming wall surface. The connecting component of the crossflow fan according to claim 1, wherein the connecting component is small . 前記傾斜面の傾斜角度βが45度から60度で、前記呼び込み壁面の傾斜角度αが75度から85度であることを特徴とする請求項2に記載のクロスフローファンの連結構成部材。 60 degrees from the inclination angle β is 45 degrees of the inclined surface, the attracting coupling component of the crossflow fan according to Motomeko 2 you, wherein the inclination angle α is 85 degrees 75 degrees of the wall . 請求項1から請求項のいずれかに記載のクロスフローファンの連結構成部材が、前記溶着溝に別の連結構成部材の前記羽根の先端部が挿入され、前記溶着溝と羽根とが溶着されることにより、少なくとも複数直列に連結されてなることを特徴とするクロスフローファン。 The connecting component of the crossflow fan according to any one of claims 1 to 3 , wherein the tip of the blade of another connecting component is inserted into the welding groove, and the welding groove and the blade are welded. Thus, at least a plurality of cross-flow fans connected in series. 筐体内部に収納され、前記筐体に設けられた吸込み口から吸込まれた室内空気を熱交換して調和空気とする熱交換器と、
前記調和空気を室内に吹出す吹出し口と、
前記筐体内部で前記熱交換器の下流側に配置され、回転駆動されることにより、前記吸込み口から前記室内空気を吸込むとともに、前記吹出し口から前記調和空気を吹出すクロスフローファンと、
を備え、
前記クロスフローファンが、請求項1から請求項のいずれかに記載のクロスフローファンの連結構成部材が少なくとも複数直列に連結されてなることを特徴とする空気調和機の室内機。
A heat exchanger housed in a housing and heat-exchanged indoor air sucked from a suction port provided in the housing into conditioned air;
A blowout port for blowing out the conditioned air into the room;
A cross flow fan that is disposed on the downstream side of the heat exchanger inside the housing and is driven to rotate, thereby sucking the room air from the suction port and blowing the conditioned air from the blow port,
With
An indoor unit of an air conditioner, wherein the cross flow fan is formed by connecting at least a plurality of cross flow fan connecting components according to any one of claims 1 to 3 in series.
JP2008027701A 2008-02-07 2008-02-07 Cross flow fan connecting components, cross flow fan, air conditioner indoor unit Expired - Fee Related JP5125565B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2008027701A JP5125565B2 (en) 2008-02-07 2008-02-07 Cross flow fan connecting components, cross flow fan, air conditioner indoor unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2008027701A JP5125565B2 (en) 2008-02-07 2008-02-07 Cross flow fan connecting components, cross flow fan, air conditioner indoor unit

Publications (3)

Publication Number Publication Date
JP2009185727A JP2009185727A (en) 2009-08-20
JP2009185727A5 JP2009185727A5 (en) 2010-09-09
JP5125565B2 true JP5125565B2 (en) 2013-01-23

Family

ID=41069210

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2008027701A Expired - Fee Related JP5125565B2 (en) 2008-02-07 2008-02-07 Cross flow fan connecting components, cross flow fan, air conditioner indoor unit

Country Status (1)

Country Link
JP (1) JP5125565B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI433992B (en) * 2011-05-19 2014-04-11 Sunonwealth Electr Mach Ind Co Advection-type fan
JP2021014810A (en) * 2019-07-11 2021-02-12 日立ジョンソンコントロールズ空調株式会社 Crossflow fan and air conditioner

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52104104U (en) * 1976-02-05 1977-08-08
JPS5385606U (en) * 1976-12-14 1978-07-14
JP2535784Y2 (en) * 1991-03-07 1997-05-14 太平洋工業株式会社 Components of unequal pitch cylindrical impeller
JPH07151098A (en) * 1992-11-13 1995-06-13 Songhai Zhang Centrifugal fan set
JP3695294B2 (en) * 2000-07-19 2005-09-14 松下電器産業株式会社 Cross flow fan
JP4552381B2 (en) * 2003-02-17 2010-09-29 ダイキン工業株式会社 Blower, blower mechanism, air conditioner, and method of manufacturing blower
JP2006329098A (en) * 2005-05-27 2006-12-07 Daikin Ind Ltd Cross flow fan

Also Published As

Publication number Publication date
JP2009185727A (en) 2009-08-20

Similar Documents

Publication Publication Date Title
US8732948B2 (en) Method of manufacturing impeller for centrifugal blower
US10697474B2 (en) Impeller of centrifugal fan and method and apparatus for manufacturing the same
JP4559472B2 (en) Turbo fan, air conditioner
JP4835585B2 (en) Air conditioner outdoor unit
JP5590081B2 (en) Cross flow fan
JP6065927B2 (en) Air conditioning indoor unit
CN108350893A (en) Cross flow fan
JP5125565B2 (en) Cross flow fan connecting components, cross flow fan, air conditioner indoor unit
JP5704139B2 (en) Cross flow fan
JP2005127208A (en) Cross flow fan and manufacturing method for cross flow fan
JP5633546B2 (en) Blower
JP5664809B2 (en) Cross flow fan
WO2014038467A1 (en) Cross-flow fan
JP6203293B2 (en) Fan, centrifugal fan and air conditioner
JP5590088B2 (en) Cross flow fan
JP4807225B2 (en) Outdoor unit for air conditioner
JP5357610B2 (en) Air conditioner indoor unit
WO2013018359A1 (en) Once through fan
JP2015175567A (en) Ceiling-embedded air conditioner
JP2021014795A (en) Turbo fan
JPWO2020152748A1 (en) Blower, indoor unit and air conditioner
EP3971423A1 (en) Centrifugal fan
JP2010266119A (en) Air conditioner
JPWO2017145220A1 (en) Turbofan and air conditioner indoor unit using the same

Legal Events

Date Code Title Description
A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20100727

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20100727

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20120223

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20120321

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20120419

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20121002

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20121015

R151 Written notification of patent or utility model registration

Ref document number: 5125565

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20151109

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees