JP5117833B2 - Embedded magnet type motor - Google Patents

Embedded magnet type motor Download PDF

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JP5117833B2
JP5117833B2 JP2007307370A JP2007307370A JP5117833B2 JP 5117833 B2 JP5117833 B2 JP 5117833B2 JP 2007307370 A JP2007307370 A JP 2007307370A JP 2007307370 A JP2007307370 A JP 2007307370A JP 5117833 B2 JP5117833 B2 JP 5117833B2
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Japan
Prior art keywords
magnet
radial
type motor
hole
radial direction
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JP2009131140A (en
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博高 伊藤
孝博 中山
義之 ▲高▼部
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Asmo Co Ltd
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Asmo Co Ltd
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Priority to JP2007307370A priority Critical patent/JP5117833B2/en
Priority to US12/277,572 priority patent/US7800272B2/en
Priority to DE200810044127 priority patent/DE102008044127A1/en
Priority to CN201210187181.4A priority patent/CN102738931B/en
Priority to CN201210187108.7A priority patent/CN102738930B/en
Priority to CN201210187106.8A priority patent/CN102738929B/en
Priority to CN200810178386XA priority patent/CN101447705B/en
Publication of JP2009131140A publication Critical patent/JP2009131140A/en
Priority to US12/861,311 priority patent/US7868503B1/en
Priority to US12/962,292 priority patent/US8080915B2/en
Priority to US13/296,720 priority patent/US8232703B2/en
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Publication of JP5117833B2 publication Critical patent/JP5117833B2/en
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Description

本発明は、埋込磁石型モータに関するものである。   The present invention relates to an interior magnet type motor.

従来、埋込磁石型モータは、ロータコアに軸方向に貫通する収容孔が周方向に複数形成されその各収容孔にそれぞれ磁石が配設されたロータを備える。
そして、このような埋込磁石型モータとしては、例えば、特許文献1に開示されたものがある。この埋込磁石型モータにおけるロータコアの収容孔は、略径方向に延びる径方向収容孔と、径方向外側に凸となる略V字形状のV字収容孔とが、磁極数がP極に対して、それぞれP/2個形成されてなるとともにそれらが周方向に交互に形成されてなる。又、磁石は、前記径方向収容孔内に配設されるとともに、前記V字収容孔のV字を形成する各直線に対応した各磁石収容部内にそれぞれ配設される。そして、この埋込磁石型モータでは、径方向収容孔内に配設される磁石と、その周方向の一方に隣り合う磁石収容部内に配設される磁石とで1つの磁極が構成されるとともに、径方向収容孔内に配設される磁石と、その周方向の他方に隣り合う磁石収容部内に配設される磁石とで異なる1つの磁極が構成されるようになっている。
特開2007−195391号公報
2. Description of the Related Art Conventionally, an embedded magnet type motor includes a rotor in which a plurality of housing holes penetrating in the axial direction are formed in the rotor core in the circumferential direction, and a magnet is disposed in each housing hole.
An example of such an embedded magnet type motor is disclosed in Patent Document 1. The housing hole of the rotor core in this embedded magnet type motor has a radial housing hole extending substantially in the radial direction and a substantially V-shaped housing hole protruding outward in the radial direction. Thus, P / 2 pieces are formed, and they are alternately formed in the circumferential direction. The magnets are arranged in the radial accommodation holes and in the magnet accommodation portions corresponding to the straight lines forming the V-shape of the V-shaped accommodation holes. In this embedded magnet type motor, one magnet is constituted by a magnet disposed in the radial accommodation hole and a magnet disposed in the magnet accommodation portion adjacent to one of the circumferential directions. A different magnetic pole is constituted by the magnet disposed in the radial accommodation hole and the magnet disposed in the magnet accommodation portion adjacent to the other in the circumferential direction.
JP 2007-195391 A

ところで、上記のような埋込磁石型モータのロータコアでは、径方向収容孔の径方向内側端部まで磁石が配置され、該径方向内側端部で磁石の径方向内側への移動を規制する構成となっている。しかしながら、径方向収容孔の径方向内側端部を構成する部分(ロータコアの一部)が磁気抵抗の小さい磁路を構成してしまうため、該部分での漏れ磁束が多いという問題がある。尚、このことは、埋込磁石型モータにおける有効磁束を減少させ高トルク化を阻害してしまう原因となる。   By the way, in the rotor core of the embedded magnet type motor as described above, the magnet is arranged up to the radially inner end of the radial accommodation hole, and the radially inner end restricts the movement of the magnet inward in the radial direction. It has become. However, since the part (part of the rotor core) constituting the radially inner end of the radial accommodation hole constitutes a magnetic path with a small magnetic resistance, there is a problem that the leakage magnetic flux in the part is large. This causes the effective magnetic flux in the embedded magnet type motor to be reduced and hinders the increase in torque.

本発明は、上記問題点を解決するためになされたものであって、その目的は、漏れ磁束を低減することができる埋込磁石型モータを提供することにある。   The present invention has been made to solve the above problems, and an object of the present invention is to provide an embedded magnet type motor that can reduce leakage magnetic flux.

請求項1に記載の発明では、コアシートが軸方向に積層されてなり軸方向に貫通する収容孔が周方向に複数形成されたロータコアを有し、磁極数がP極(但し、Pは4以上の偶数)となるように前記収容孔内に磁石が配設されたロータを備えた埋込磁石型モータであって、前記収容孔は、略径方向に延びる径方向収容孔と、径方向外側に凸となる略V字形状のV字収容孔とが、それぞれP/2個形成されてなるとともにそれらが周方向に交互に形成されてなり、前記磁石は、前記径方向収容孔内に配設されるとともに、前記V字収容孔のV字を形成する各直線に対応した各磁石収容部内にそれぞれ配設され、前記径方向収容孔内に配設される前記磁石と、その周方向の一方に隣り合う前記磁石収容部内に配設される前記磁石とで1つの磁極が構成されるとともに、前記径方向収容孔内に配設される前記磁石と、その周方向の他方に隣り合う前記磁石収容部内に配設される前記磁石とで異なる1つの磁極が構成されるものであって、前記コアシートにおける前記径方向収容孔と対応したP/2個の全ての積層前径方向収容孔は、前記磁石より径方向内側に長く形成されるとともに、その少なくとも1つには、前記磁石の径方向内側への移動を規制すべく径方向の直交方向の片側からのみ突出した突出部が形成され、前記ロータコアは、各前記径方向収容孔の軸方向の一部に前記突出部が配置されるように前記コアシートが積層されてなり、積層方向において一のコアシートの上下に隣接して積層される両コアシートには一のコアシートに形成される前記突出部と軸方向で対応する位置に突出部が形成されないように前記コアシートが積層されてなる。 The invention according to claim 1 has a rotor core in which core sheets are laminated in the axial direction and a plurality of receiving holes penetrating in the axial direction are formed in the circumferential direction, and the number of magnetic poles is P poles (where P is 4). An embedded magnet type motor having a rotor in which a magnet is disposed in the accommodation hole so as to be an even number) , wherein the accommodation hole includes a radial accommodation hole extending in a substantially radial direction, and a radial direction. The P-shaped substantially V-shaped receiving holes projecting outward are formed in P / 2 pieces, and they are alternately formed in the circumferential direction, and the magnet is placed in the radial receiving hole. The magnets disposed in the respective magnet housing portions corresponding to the respective straight lines forming the V-shape of the V-shaped housing holes, the magnets disposed in the radial housing holes, and the circumferential direction thereof One magnetic pole is formed by the magnet disposed in the magnet housing portion adjacent to one of the two. One magnetic pole is formed by the magnet disposed in the radial accommodating hole and the magnet disposed in the magnet accommodating portion adjacent to the other in the circumferential direction. a is, the radial receiving hole and the corresponding P / 2 pieces of all before lamination radial receiving hole in the core sheet, while being elongated to the inside in the radial direction than the magnet, at least in part , the projecting portion protruding from only one side of the radial direction perpendicular to the radial direction so as to restrict the inward movement of the magnet is formed, the rotor core, the protruding part of the axial direction of each of said radial housing hole part Ri is name the core sheet to be disposed are stacked, and the protrusion formed on one of the core sheet on both core sheet to be laminated adjacent to the top and bottom of one core sheet in the laminating direction Corresponding position in the axial direction The core sheet so that the projecting portion is not formed ing are stacked.

同構成によれば、径方向収容孔の軸方向の少なくとも一部に突出部が配置され、該突出部で磁石の径方向内側への移動が規制される。そして、径方向収容孔は、磁石より径方向に長く形成され、その径方向内側端部が(突出部によって径方向内側への移動が規制された)磁石と離間するため、該部分での磁気抵抗が大きくなり(磁路が遠くなり)、漏れ磁束を低減することができる。しかも、突出部は径方向の直交方向の片側からのみ突出するため、例えば突出部を径方向の直交方向の両側から突出させる場合に比べて、例えばコアシートの打ち抜き性が良く、容易に製造することができる。   According to this configuration, the protrusion is disposed at least in a part of the radial accommodation hole in the axial direction, and movement of the magnet inward in the radial direction is restricted by the protrusion. The radial accommodation hole is formed longer in the radial direction than the magnet, and the radially inner end thereof is separated from the magnet (the movement inward in the radial direction is restricted by the protruding portion). Resistance increases (magnetic path becomes far), and leakage magnetic flux can be reduced. Moreover, since the protruding portion protrudes only from one side in the radial direction, for example, the core sheet has better punchability than the case where the protruding portion protrudes from both sides in the radial direction, and is easily manufactured. be able to.

請求項2に記載の発明では、請求項1に記載の埋込磁石型モータにおいて、前記突出部は、前記コアシートに1個のみ形成された。
同構成によれば、磁気抵抗を小さくしてしまう突出部をコアシートに1個としたため、全体的に磁気抵抗が最も大きくなり、漏れ磁束を最も低減することができる。
According to a second aspect of the present invention, in the embedded magnet type motor according to the first aspect, only one protrusion is formed on the core sheet.
According to this configuration, since the number of protrusions that reduce the magnetic resistance is one in the core sheet, the overall magnetic resistance is the largest, and the leakage magnetic flux can be reduced most.

請求項3に記載の発明では、請求項1又は2に記載の埋込磁石型モータにおいて、前記径方向収容孔の径方向内側端部は、前記ロータコアの軸中心からの距離が、同軸中心から前記磁石収容部の径方向内側端部までの距離以下に設定された。   According to a third aspect of the present invention, in the interior magnet type motor according to the first or second aspect, the radially inner end of the radial accommodation hole has a distance from the axial center of the rotor core from the coaxial center. The distance was set to be equal to or less than the distance to the radially inner end of the magnet housing portion.

同構成によれば、径方向内側で磁石収容部と径方向収容孔との間に形成されることになる磁路が細くなり、該部分での漏れ磁束を低減することができる。
請求項4に記載の発明では、請求項1乃至3のいずれか1項に記載の埋込磁石型モータにおいて、前記突出部は、前記ロータコアの軸中心からの距離が、同軸中心から前記磁石収容部の径方向内側端部までの距離より大きく設定された。
According to this configuration, the magnetic path to be formed between the magnet housing portion and the radial housing hole on the radially inner side becomes narrow, and the leakage magnetic flux in the portion can be reduced.
According to a fourth aspect of the present invention, in the embedded magnet type motor according to any one of the first to third aspects, the distance between the projecting portion and the axial center of the rotor core is from the coaxial center to the magnet housing. It was set larger than the distance to the radially inner end of the part.

同構成によれば、径方向収容孔内に配設される磁石の径方向内側端部は、前記ロータコアの軸中心からの距離が、同軸中心から前記磁石収容部の径方向内側端部までの距離より大きくなるため、径方向収容孔内に配設した状態で着磁を行う際に、例えば磁石の径方向内側端部と径方向収容孔の径方向内側端部の軸中心からの距離が同じ場合に比べて、容易且つ良好に着磁することができる。よって、磁石の無駄を少なくすることができる。   According to the same configuration, the radially inner end portion of the magnet disposed in the radially accommodating hole has a distance from the axial center of the rotor core from the coaxial center to the radially inner end portion of the magnet accommodating portion. Since the distance is larger than the distance, when magnetizing in a state of being arranged in the radial accommodation hole, for example, the distance from the axial center of the radial inner end of the magnet and the radial inner end of the radial accommodation hole is Compared to the same case, it can be easily and satisfactorily magnetized. Therefore, the waste of the magnet can be reduced.

請求項5に記載の発明では、請求項1乃至4のいずれか1項に記載の埋込磁石型モータにおいて、前記突出部の突出量は、前記径方向収容孔における径方向の直交方向の幅の半分より小さく設定され、前記ロータコアは、前記突出部が前記径方向収容孔における径方向直交方向の両側から同じ数突出するように前記コアシートが積層されてなる。   According to a fifth aspect of the present invention, in the embedded magnet type motor according to any one of the first to fourth aspects, the protruding amount of the protruding portion is a width in a direction perpendicular to the radial direction in the radial receiving hole. The rotor core is formed by laminating the core sheets so that the protruding portions protrude the same number from both sides of the radial accommodation hole in the radial direction.

同構成によれば、突出部は径方向収容孔における径方向直交方向の両側から突出するため、(径方向収容孔における径方向直交方向の片側からのみ突出したものに比べて)磁石をバランス良く支持することができる。又、突出部は径方向収容孔における径方向直交方向の両側から同じ数突出するため、ロータコア自体のバランスが良好となる。又、突出部の突出量は、径方向収容孔における径方向の直交方向の幅の半分より小さく設定されるため、径方向収容孔における径方向直交方向の両側から突出する突出部同士が接触してしまうことがなく、そのことにより磁気抵抗が小さくなる(磁路が短くなる)ことがない。   According to this configuration, since the protruding portions protrude from both sides of the radial accommodation hole in the radial orthogonal direction, the magnets are balanced (compared to those protruding from only one side of the radial accommodation hole in the radial orthogonal direction). Can be supported. In addition, since the same number of protrusions protrude from both sides of the radial accommodation hole in the radial direction, the balance of the rotor core itself is good. Further, since the protruding amount of the protruding portion is set to be smaller than half of the width in the radial direction in the radial direction receiving hole, the protruding portions protruding from both sides of the radial direction receiving hole in the radial direction contact each other. Therefore, the magnetic resistance is not reduced (the magnetic path is not shortened).

本発明によれば、漏れ磁束を低減することができる埋込磁石型モータを提供することができる。   According to the present invention, it is possible to provide an embedded magnet type motor that can reduce leakage magnetic flux.

以下、本発明を具体化した一実施の形態を図1〜3に従って説明する。図1に示すように、埋込磁石型モータは、ステータ1とロータ2とを備える。
ステータ1は、全体的に略円筒状に形成され、外形を形成する円筒部3の内周面から周方向等角度間隔で軸中心に向かって延びるように形成された複数のティース4を有したステータコア5と、各ティース4にインシュレータ(図示略)を介して集中巻にて巻回された巻線6(図1中、一部のみ2点鎖線で図示)とを備える。尚、本実施の形態では、ティース4は、12個形成されている。
Hereinafter, an embodiment of the present invention will be described with reference to FIGS. As shown in FIG. 1, the embedded magnet type motor includes a stator 1 and a rotor 2.
The stator 1 is formed in a substantially cylindrical shape as a whole, and has a plurality of teeth 4 formed so as to extend from the inner peripheral surface of the cylindrical portion 3 forming the outer shape toward the axial center at equal circumferential intervals. The stator core 5 is provided with a winding 6 (only part of which is shown by a two-dot chain line in FIG. 1) wound around each tooth 4 by concentrated winding via an insulator (not shown). In the present embodiment, twelve teeth 4 are formed.

ロータ2は、回転軸7と、回転軸7に対して固定されるロータコア8と、ロータコア8に形成された収容孔(径方向収容孔8a及びV字収容孔8b)内に配設される磁石9,10とを備える。尚、ロータ2における磁極数はP極であって本実施の形態では8極に設定されている。   The rotor 2 includes a rotating shaft 7, a rotor core 8 fixed to the rotating shaft 7, and magnets disposed in accommodation holes (radial accommodation holes 8 a and V-shaped accommodation holes 8 b) formed in the rotor core 8. 9 and 10. Note that the number of magnetic poles in the rotor 2 is P poles and is set to 8 poles in the present embodiment.

ロータコア8は、コアシート11(図2参照)が軸方向に積層される(図3参照)ことで略円筒状に形成され、その中心孔に回転軸7が嵌着され、ステータ1の内側に回転可能に支持される。又、ロータコア8において磁石9,10を内部に収容すべく軸方向に貫通する収容孔は、径方向に延びる径方向収容孔8aと、径方向外側に凸となる略V字形状のV字収容孔8bとが、それぞれP/2個であって本実施の形態では(8/2=)4個ずつ形成されてなるとともにそれらが周方向に交互であって等角度間隔に形成されてなる。   The rotor core 8 is formed in a substantially cylindrical shape by laminating core sheets 11 (see FIG. 2) in the axial direction (see FIG. 3), and the rotation shaft 7 is fitted in the center hole thereof, and the rotor core 8 is placed inside the stator 1. It is rotatably supported. In addition, the housing hole that penetrates in the axial direction to accommodate the magnets 9 and 10 in the rotor core 8 includes a radial housing hole 8a that extends in the radial direction and a substantially V-shaped V-shaped housing that protrudes radially outward. The number of the holes 8b is P / 2, and in the present embodiment, four (8/2 =) are formed, and they are alternately formed in the circumferential direction at equal angular intervals.

径方向収容孔8aの径方向外側端部には、軸方向から見た(径方向の直交方向の)幅が他の部分(径方向収容孔8a内に配設される前記磁石9の幅)より大きく設定された大幅部8cが軸方向全体に(貫通するように)形成されている。又、径方向収容孔8aの径方向外側において大幅部8cの径方向内側には、磁石9の径方向外側への移動を規制すべく軸方向から見た(径方向の直交方向の)幅が他の部分より小さくなるように径方向の直交方向に突出した外側突出部8d(図3参照)が軸方向の一部に(コアシート11の3枚置きに)形成されている。この外側突出部8dは、周方向両側から一対、同じ量(互いに当接しない量)だけ突出して形成されている。   At the radially outer end of the radial accommodation hole 8a, the width seen in the axial direction (in the direction perpendicular to the radial direction) is another part (the width of the magnet 9 disposed in the radial accommodation hole 8a). The larger portion 8c set larger is formed in the entire axial direction (so as to penetrate). Further, on the radially inner side of the large portion 8c on the radially outer side of the radial housing hole 8a, a width viewed in the axial direction (in a direction orthogonal to the radial direction) is set to restrict the movement of the magnet 9 to the radially outer side. Outer protrusions 8 d (see FIG. 3) that protrude in the radial direction so as to be smaller than the other portions are formed in a part of the axial direction (every three core sheets 11). The outer protrusions 8d are formed as a pair protruding from both sides in the circumferential direction by the same amount (an amount that does not contact each other).

又、径方向収容孔8aの径方向内側端部から若干離間した径方向内側には、磁石9の径方向内側への移動を規制すべく径方向の直交方向の片側(図1中、反時計回り側)からのみ突出した突出部としての内側突出部8e(図3参照)が軸方向の一部に(コアシート11の3枚置きに)形成されている。尚、本実施の形態の内側突出部8eの突出量は、径方向収容孔8aにおける径方向の直交方向の幅の半分より大きく設定されている。   Also, on the radially inner side slightly spaced from the radially inner end of the radial accommodation hole 8a, one side in the orthogonal direction of the radial direction (counterclockwise in FIG. 1) is arranged to restrict the movement of the magnet 9 in the radial direction. Inner protrusions 8e (see FIG. 3) as protrusions protruding only from the rotation side are formed in a part of the axial direction (every three core sheets 11). In addition, the protrusion amount of the inner side protrusion part 8e of this Embodiment is set larger than the half of the width | variety of the orthogonal direction of the radial direction in the radial direction accommodation hole 8a.

V字収容孔8bは、そのV字を形成する2つの直線に対応した一対の磁石収容部8fを備える。本実施の形態の一対の磁石収容部8fは、径方向外側ほど周方向の間隔が近くなるが径方向外側端部でも互いに連通しないようにそれぞれ独立した(軸方向に貫通する)孔として形成されている。又、V字収容孔8bの径方向外側端部、即ち各磁石収容部8fの径方向外側端部には、前記磁石10が配置されないV字側空隙8gが形成されている。本実施の形態のV字側空隙8gは、軸方向から見た幅が他の部分(磁石10を収容する部分)と略同じとなるように形成されている。又、磁石収容部8fの径方向外側においてV字側空隙8gの径方向内側には、磁石10の径方向外側(V字側空隙8g)への移動を規制すべく軸方向から見た幅が他の部分より小さくなるように突出した突出部8hが形成されている。この突出部8hは、一対の磁石収容部8fの対向する側からそれぞれ離間する側へ同じ量だけ突出して形成されている。   The V-shaped accommodation hole 8b includes a pair of magnet housing portions 8f corresponding to two straight lines forming the V-shape. The pair of magnet housing portions 8f of the present embodiment are formed as independent holes (through in the axial direction) so that the distance in the circumferential direction is closer to the outer side in the radial direction but they are not communicated with each other even at the outer end in the radial direction. ing. Further, a V-shaped air gap 8g in which the magnet 10 is not disposed is formed at the radially outer end of the V-shaped receiving hole 8b, that is, at the radially outer end of each magnet receiving portion 8f. The V-shaped side gap 8g of the present embodiment is formed so that the width viewed from the axial direction is substantially the same as other portions (portions that accommodate the magnet 10). In addition, the width viewed from the axial direction to restrict the movement of the magnet 10 to the radially outer side (the V-shaped side gap 8g) is radially inward of the V-shaped side gap 8g on the radially outer side of the magnet housing portion 8f. A protruding portion 8h that protrudes so as to be smaller than the other portions is formed. The projecting portions 8h are formed so as to project the same amount from the opposing sides of the pair of magnet housing portions 8f to the separated sides.

又、本実施の形態における磁石収容部8fの径方向内側端部は、軸方向から見て、径方向収容孔8aの側部、詳しくは径方向収容孔8aの径方向内側において径方向の直交方向を向いた辺(内側突出部8eを除く内壁面)と対向するように形成されている。そして、磁石収容部8fの径方向内側と径方向収容孔8aとの間に形成される内側ブリッジ部8iの軸方向から見た幅は径方向に沿って一定となるように形成されている。尚、これは、磁石収容部8fの径方向内側端部に軸方向から見て略三角形状の延設部8jが延設されることで実現されている。尚、上記形状のロータコア8には、径方向収容孔8aの径方向外側(大幅部8c)とロータコア8の外周面との間に外側ブリッジ部8kが形成され、磁石収容部8fの径方向外側(V字側空隙8g)とロータコア8の外周面との間に外側ブリッジ部8lが形成されることになる。又、上記形状のロータコア8には、一対の磁石収容部8f間における径方向外側に径方向に延びる(前記外側ブリッジ部8lと繋がる)収容部間ブリッジ部8mが形成されることになる。   Further, the radially inner end of the magnet housing portion 8f in the present embodiment is perpendicular to the radial direction on the side portion of the radial housing hole 8a, more specifically on the radially inner side of the radial housing hole 8a, as viewed from the axial direction. It is formed so as to face the side (the inner wall surface excluding the inner protrusion 8e) facing in the direction. And the width | variety seen from the axial direction of the inner side bridge | bridging part 8i formed between the radial direction inner side of the magnet accommodating part 8f and the radial direction accommodating hole 8a is formed so that it may become constant along a radial direction. In addition, this is implement | achieved by extending the substantially triangular extension part 8j seeing from an axial direction at the radial direction inner side edge part of the magnet accommodating part 8f. In the rotor core 8 having the above-described shape, an outer bridge portion 8k is formed between the radially outer side (large portion 8c) of the radial accommodating hole 8a and the outer peripheral surface of the rotor core 8, and the radially outer side of the magnet accommodating portion 8f. An outer bridge portion 8 l is formed between the (V-shaped side gap 8 g) and the outer peripheral surface of the rotor core 8. In addition, the rotor core 8 having the above-described shape is formed with an inter-accommodating portion bridge portion 8m that extends radially outward (connected to the outer bridge portion 8l) between the pair of magnet accommodating portions 8f.

ここで、図2に示すように、上記したロータコア8を構成するコアシート11における前記径方向収容孔8aと対応したP/2個の積層前径方向収容孔11aは、磁石9より径方向に長く形成されるとともに、その少なくとも1つに磁石9の径方向内側への移動を規制すべく径方向の直交方向の片側から突出した前記内側突出部8eが形成されている。本実施の形態では、内側突出部8eは、コアシート11に(即ち4つの積層前径方向収容孔11aの内の1つ)に1個のみ形成されている。又、本実施の形態では、前記外側突出部8dも、内側突出部8eが形成された積層前径方向収容孔11aにのみ形成されている。即ち、本実施の形態では、1枚のコアシート11の3個の積層前径方向収容孔11aには、内側突出部8e及び外側突出部8dが形成されていない。   Here, as shown in FIG. 2, P / 2 pre-stacking radial accommodation holes 11 a corresponding to the radial accommodation holes 8 a in the core sheet 11 constituting the rotor core 8 are arranged in the radial direction from the magnet 9. In addition to being formed long, at least one of the inner protrusions 8e is formed to protrude from one side of the orthogonal direction in the radial direction so as to restrict the movement of the magnet 9 inward in the radial direction. In the present embodiment, only one inner protrusion 8e is formed in the core sheet 11 (that is, one of the four pre-stacking radial accommodation holes 11a). In the present embodiment, the outer protruding portion 8d is also formed only in the pre-lamination radial direction accommodation hole 11a in which the inner protruding portion 8e is formed. That is, in the present embodiment, the inner protrusion 8e and the outer protrusion 8d are not formed in the three pre-stacking radial accommodation holes 11a of the single core sheet 11.

又、本実施の形態における径方向収容孔8a(積層前径方向収容孔11a)の径方向内側端部は、ロータコア8の軸中心からの距離が、同軸中心から前記磁石収容部8f(積層前磁石収容部11b)の径方向内側端部までの距離以下であって、略同じに設定されている。   In the present embodiment, the radially inner end of the radial accommodation hole 8a (the pre-stacking radial accommodation hole 11a) has a distance from the axial center of the rotor core 8 from the coaxial center to the magnet housing 8f (before the lamination). The distance is equal to or less than the distance to the radially inner end of the magnet housing portion 11b) and is set to be substantially the same.

又、本実施の形態における前記内側突出部8eは、ロータコア8の軸中心からの距離が、同軸中心から前記磁石収容部8f(積層前磁石収容部11b)の径方向内側端部までの距離より大きく設定されている。   Further, in the present embodiment, the inner protrusion 8e has a distance from the axial center of the rotor core 8 from the distance from the coaxial center to the radially inner end of the magnet housing portion 8f (pre-lamination magnet housing portion 11b). It is set large.

そして、本実施の形態のロータコア8は、前記コアシート11が軸中心に1枚ずつ360°/(P/2)であって、本実施の形態では90°ずつ回転されながら多数枚積層されてなる。   In the rotor core 8 of the present embodiment, the core sheet 11 is 360 ° / (P / 2) one by one around the shaft center, and in this embodiment, a large number of the core sheets 11 are laminated while being rotated by 90 °. Become.

そして、前記径方向収容孔8a内と前記磁石収容部8f内には、それぞれ略直方体形状の磁石9,10が配設される。尚、本実施の形態の磁石9,10は、径方向収容孔8a及び磁石収容部8f内への挿入し易さを考慮して径方向収容孔8a及び磁石収容部8f内に配設された後に着磁が行われている。   In addition, substantially rectangular parallelepiped magnets 9 and 10 are disposed in the radial accommodation hole 8a and the magnet accommodation portion 8f, respectively. The magnets 9 and 10 of the present embodiment are disposed in the radial accommodation hole 8a and the magnet accommodation portion 8f in consideration of ease of insertion into the radial accommodation hole 8a and the magnet accommodation portion 8f. Magnetization was performed later.

上記のように構成されるロータ2では、径方向収容孔8a内に配設される磁石9と、その周方向の一方(図1中、時計回り方向)に隣り合う磁石収容部8f内に配設される磁石10とで1つの磁極(例えばS極)が構成されるとともに、径方向収容孔8a内に配設される磁石9と、その周方向の他方(図1中、反時計回り方向)に隣り合う磁石収容部8f内に配設される磁石10とで異なる1つの磁極(例えばN極)が構成されている。   In the rotor 2 configured as described above, the magnet 9 is disposed in the radial accommodation hole 8a and the magnet accommodation portion 8f adjacent to one of the circumferential directions (clockwise direction in FIG. 1). The magnet 10 provided constitutes one magnetic pole (for example, S pole), and the magnet 9 disposed in the radial accommodation hole 8a and the other circumferential direction (in FIG. 1, counterclockwise direction). ) Adjacent to the magnet 10 disposed in the magnet housing portion 8f, one magnetic pole (for example, N pole) is configured.

次に、上記実施の形態の特徴的な作用効果を以下に記載する。
(1)径方向収容孔8aの軸方向の一部に内側突出部8eが配置され、該内側突出部8eで磁石9の径方向内側への移動が規制される。そして、径方向収容孔8aは、磁石9より径方向(内側)に長く形成され、その径方向内側端部が(内側突出部8eによって径方向内側への移動が規制された)磁石9と離間するため、該部分での磁気抵抗が大きくなり(磁路が遠くなり)、漏れ磁束を低減することができる。しかも、内側突出部8eは径方向の直交方向の片側からのみ突出するため、例えば内側突出部8eを径方向の直交方向の両側から突出させる場合に比べて、例えばコアシート11の打ち抜き性が良く、容易に製造することができる。
Next, characteristic effects of the above embodiment will be described below.
(1) The inner protrusion 8e is disposed in a part of the radial accommodation hole 8a in the axial direction, and movement of the magnet 9 inward in the radial direction is restricted by the inner protrusion 8e. The radial accommodation hole 8a is formed longer in the radial direction (inward) than the magnet 9, and the radially inner end thereof is separated from the magnet 9 (movement inward in the radial direction is restricted by the inner protruding portion 8e). For this reason, the magnetic resistance in the portion increases (the magnetic path becomes far), and the leakage magnetic flux can be reduced. Moreover, since the inner protrusion 8e protrudes only from one side in the radial direction, for example, the punchability of the core sheet 11 is better than, for example, the case where the inner protrusion 8e protrudes from both sides in the radial direction. Can be manufactured easily.

(2)磁気抵抗を小さくしてしまう内側突出部8eをコアシート11に1個としたため、(2個以上とした場合に比べて)全体的に磁気抵抗が最も大きくなり、漏れ磁束を最も低減することができる。   (2) Since the core sheet 11 has one inner protrusion 8e that reduces the magnetic resistance, the overall magnetic resistance is the largest (compared to two or more), and the leakage flux is reduced most. can do.

(3)径方向収容孔8a(積層前径方向収容孔11a)の径方向内側端部は、ロータコア8の軸中心からの距離が、同軸中心から前記磁石収容部8f(積層前磁石収容部11b)の径方向内側端部までの距離以下であって、略同じに設定される。このようにすると、径方向内側で磁石収容部8fと径方向収容孔8aとの間に形成されることになる磁路(内側ブリッジ部8i)が細くなり、該部分での漏れ磁束を低減することができる。   (3) The radially inner end of the radial accommodation hole 8a (pre-lamination radial accommodation hole 11a) has a distance from the axial center of the rotor core 8 from the coaxial center to the magnet housing 8f (pre-lamination magnet housing 11b). ) And the distance to the radially inner end is set to be substantially the same. If it does in this way, the magnetic path (inner side bridge | bridging part 8i) formed between the magnet accommodating part 8f and the radial direction accommodation hole 8a on the radial inner side will become thin, and the leakage magnetic flux in this part will be reduced. be able to.

(4)内側突出部8eは、ロータコア8の軸中心からの距離が、同軸中心から前記磁石収容部8f(積層前磁石収容部11b)の径方向内側端部までの距離より大きく設定される。このようにすると、径方向収容孔8a内に配設される磁石9の径方向内側端部は、ロータコア8の軸中心からの距離が、同軸中心から前記磁石収容部8f(積層前磁石収容部11b)の径方向内側端部までの距離より大きくなる。よって、径方向収容孔8a内に配設した状態で着磁を行う際に磁石収容部8f内に配設された磁石10の影響を受け難く、容易且つ良好に着磁することができる。よって、磁石9の無駄を少なくすることができる。尚、このことは、実験によって、径方向収容孔内に配設される磁石の径方向内側端部とロータコアの軸中心からの距離が、同軸中心から磁石収容部の径方向内側端部までの距離と略等しい場合に、磁石の径方向内側端部で着磁不良(磁石の無駄)が発生したことから導き出している。   (4) The inner projecting portion 8e is set such that the distance from the axial center of the rotor core 8 is larger than the distance from the coaxial center to the radially inner end of the magnet housing portion 8f (pre-lamination magnet housing portion 11b). In this way, the radially inner end of the magnet 9 disposed in the radial accommodation hole 8a has a distance from the axial center of the rotor core 8 from the coaxial center to the magnet accommodation portion 8f (pre-lamination magnet accommodation portion). 11b) is greater than the distance to the radially inner end. Therefore, when magnetizing in the state of being disposed in the radial accommodation hole 8a, it is difficult to be affected by the magnet 10 disposed in the magnet housing portion 8f, and can be easily and satisfactorily magnetized. Therefore, waste of the magnet 9 can be reduced. Note that this indicates that the distance from the radially inner end of the magnet disposed in the radially accommodating hole and the axial center of the rotor core from the coaxial center to the radially inner end of the magnet accommodating portion is determined by experiments. This is derived from the occurrence of a poor magnetization (magnet waste) at the radially inner end of the magnet when it is substantially equal to the distance.

(5)ロータコア8は、コアシート11が軸中心に1枚ずつ360°/(P/2)であって、本実施の形態では90°ずつ回転されながら多数枚積層されてなる。このようにすると、コアシート11を360°/(P/2)ずつ回転させながら積層するという動作が一定なので容易に製造することができ、例えば、自動化が容易となる。又、コアシート11を多数枚積層すると、内側突出部8eが軸方向に定期的(本実施の形態ではコアシート11の3枚置き)に存在し、磁石9の径方向内側への移動が軸方向に定期的に規制されるため、磁石9をバランス良く支持することができる。   (5) The rotor core 8 is formed by laminating a large number of core sheets 11 at 360 ° / (P / 2) one by one around the axis center while being rotated by 90 ° in this embodiment. If it does in this way, since the operation | movement of laminating | stacking while rotating the core sheet 11 360 degree / (P / 2) is constant, it can manufacture easily, for example, automation becomes easy. When a large number of core sheets 11 are laminated, the inner protrusions 8e are regularly present in the axial direction (in this embodiment, every three core sheets 11), and the movement of the magnet 9 inward in the radial direction is axial. Since the direction is regularly regulated, the magnet 9 can be supported in a balanced manner.

上記実施の形態は、以下のように変更して実施してもよい。
・上記実施の形態では、内側突出部8eは、径方向収容孔8aにおいて径方向の直交方向の片側(図1中、反時計回り側)からのみ突出するとしたが、コアシート11における積層前径方向収容孔11aにおいて片側(時計回り側、又は反時計回り側)からのみ突出していれば、他の構成に変更してもよい。
The above embodiment may be modified as follows.
In the above embodiment, the inner protrusion 8e protrudes only from one side (counterclockwise side in FIG. 1) in the radial direction in the radial accommodation hole 8a. As long as it protrudes only from one side (clockwise side or counterclockwise side) in the direction accommodation hole 11a, you may change into another structure.

例えば、図4〜図6に示すように変更してもよい。この例では、ロータコア21を構成するコアシート22において、径方向収容孔21aと対応したP/2個の積層前径方向収容孔22aは、磁石9より径方向に長く形成されるとともに、その全てに磁石9の径方向内側への移動を規制すべく径方向の直交方向の片側(図5中、反時計回り側)から突出した内側突出部22bが形成されている。尚、この例では、外側突出部22cも全ての積層前径方向収容孔22aに形成されている。又、この例における内側突出部22bの突出量は、径方向収容孔21a(積層前径方向収容孔22a)における径方向の直交方向の幅の半分より小さく設定されている。   For example, you may change as shown in FIGS. In this example, in the core sheet 22 constituting the rotor core 21, P / 2 pre-stacking radial accommodation holes 22 a corresponding to the radial accommodation holes 21 a are formed longer than the magnet 9 in the radial direction, and all of them. In addition, an inner projecting portion 22b projecting from one side (counterclockwise side in FIG. 5) in the radial direction is formed so as to restrict the movement of the magnet 9 inward in the radial direction. In this example, the outer protrusions 22c are also formed in all the pre-stacking radial accommodation holes 22a. Further, the protruding amount of the inner protruding portion 22b in this example is set to be smaller than half the width in the radial direction perpendicular to the radial direction receiving hole 21a (the pre-stacking radial direction receiving hole 22a).

そして、ロータコア21は、内側突出部22bが径方向収容孔21aにおける径方向直交方向の両側から同じ数突出するように前記コアシート22が積層されてなる。詳しくは、この例のロータコア21は、コアシートが1枚ずつ表裏に反転されながら多数枚積層されてなり、図6に示すように、内側突出部22bがコアシート11の1枚毎に異なる側から突出するように(互い違いに)配置されている。   The rotor core 21 is formed by laminating the core sheets 22 so that the same number of inner protrusions 22b protrude from both sides of the radial accommodation hole 21a in the radial direction. Specifically, the rotor core 21 in this example is formed by laminating a large number of core sheets one by one while being turned upside down, and the inner protrusion 22b is different on each side of the core sheet 11 as shown in FIG. It is arranged so that it protrudes from (it is alternately).

このようにすると、内側突出部22bは径方向収容孔21aにおける径方向直交方向の両側から突出するため、(径方向収容孔における径方向直交方向の片側からのみ突出したもの(上記実施の形態)に比べて)磁石9をバランス良く支持することができる。又、内側突出部22bは径方向収容孔21aにおける径方向直交方向の両側から同じ数突出するため、ロータコア21自体のバランスが良好となり、ひいてはロータコア自体のアンバランスに基づく振動を低減することができる。又、内側突出部22bの突出量は、径方向収容孔21a(積層前径方向収容孔22a)における径方向の直交方向の幅の半分より小さく設定されるため、径方向収容孔21aにおける径方向直交方向の両側から突出する内側突出部22b同士が接触してしまうことがなく、そのことにより磁気抵抗が小さくなる(磁路が短くなる)ことがない。   In this case, since the inner protruding portion 22b protrudes from both sides of the radial accommodation hole 21a in the radial direction orthogonal to each other (the one protruding only from one side of the radial accommodation hole in the radial direction (the above embodiment)). The magnet 9 can be supported with a good balance. Further, since the same number of inner protrusions 22b protrude from both sides of the radial accommodation hole 21a in the radial direction, the balance of the rotor core 21 itself is improved, and vibrations based on the unbalance of the rotor core itself can be reduced. . Further, since the protruding amount of the inner protruding portion 22b is set to be smaller than half of the width in the radial direction orthogonal to the radial receiving hole 21a (pre-stacking radial receiving hole 22a), the radial direction in the radial receiving hole 21a The inner projecting portions 22b projecting from both sides in the orthogonal direction are not in contact with each other, so that the magnetic resistance is not reduced (the magnetic path is shortened).

・上記実施の形態では、内側突出部8e(22b)は、径方向収容孔8aの径方向内側端部から若干離間して形成されるとしたが、これに限定されず、例えば、図7に示すコアシート31のように、径方向内側端部と離間せず径方向内側の径方向の直交方向の片側から突出する内側突出部31aとしてもよい。尚、この例では、内側突出部31aはコアシート31の全ての積層前径方向収容孔31bに形成されている。又、この例では、外側突出部31cも全ての積層前径方向収容孔31bに形成されている。そして、この例のロータコアは、コアシート31が単純に(回転されずに)多数枚積層されてなる。このようにすると、上記実施の形態に比べて磁路が短くなるものの、内側突出部31aの剛性が高くなり、その変形が低減されるとともに、磁石の径方向内側への移動を強固に(より確実に)規制することができる。   In the above embodiment, the inner protrusion 8e (22b) is formed slightly apart from the radially inner end of the radial housing hole 8a, but is not limited to this. For example, FIG. It is good also as the inner side protrusion part 31a which protrudes from the one side of the orthogonal | vertical direction of the radial direction inside radial direction, without separating from a radial direction inner edge part like the core sheet 31 to show. In this example, the inner projecting portion 31 a is formed in all the pre-lamination radial direction accommodation holes 31 b of the core sheet 31. In this example, the outer protrusions 31c are also formed in all the pre-stacking radial accommodation holes 31b. The rotor core in this example is formed by simply laminating a large number of core sheets 31 (without rotating). In this way, although the magnetic path is shorter than that in the above embodiment, the rigidity of the inner protrusion 31a is increased, the deformation is reduced, and the movement of the magnet inward in the radial direction is strengthened (more Can be regulated)

・上記実施の形態では、内側突出部8eは、コアシート11に1個のみ形成されるとしたが、これに限定されず、コアシート11に内側突出部8eを2個以上形成してもよい。尚、この場合、内側突出部8eをロータコアにおいて軸方向に定期的に存在するように配置することが望ましい。例えば、内側突出部8eを周方向に2個連続して形成した場合、内側突出部8eがロータコアにおいて軸方向に定期的に存在するように、コアシートを180°ずつ回転させながら多数枚積層してもよいし、コアシートを1枚ずつ表裏に反転させながら多数枚積層してもよい。又、勿論、上記実施の形態を含めて、内側突出部8eをロータコアにおいて軸方向に不定期的に存在するように配置してもよい。   In the above embodiment, only one inner protrusion 8e is formed on the core sheet 11. However, the present invention is not limited to this, and two or more inner protrusions 8e may be formed on the core sheet 11. . In this case, it is desirable to arrange the inner protrusions 8e so as to be regularly present in the axial direction in the rotor core. For example, when two inner protrusions 8e are continuously formed in the circumferential direction, a large number of core sheets are stacked while being rotated by 180 ° so that the inner protrusions 8e are periodically present in the axial direction in the rotor core. Alternatively, a large number of core sheets may be stacked while being reversed one by one on the front and back. Of course, including the above-described embodiments, the inner protrusions 8e may be arranged so as to be irregularly present in the axial direction in the rotor core.

・上記実施の形態では、径方向収容孔8aの径方向内側端部は、ロータコア8の軸中心からの距離が、同軸中心から磁石収容部8f(積層前磁石収容部11c)の径方向内側端部までの距離以下であるとしたが、これに限定されず、同軸中心から磁石収容部8f(積層前磁石収容部11c)の径方向内側端部までの距離より大きく設定してもよい。   In the above embodiment, the radially inner end of the radial housing hole 8a has a distance from the axial center of the rotor core 8 that is the radially inner end of the magnet housing portion 8f (pre-lamination magnet housing portion 11c) from the coaxial center. However, the present invention is not limited to this, and the distance may be set larger than the distance from the coaxial center to the radially inner end of the magnet housing portion 8f (magnet housing portion 11c before lamination).

・上記実施の形態では、内側突出部8eは、ロータコア8の軸中心からの距離が、同軸中心から磁石収容部8f(積層前磁石収容部11c)の径方向内側端部までの距離より大きく設定されるとしたが、これに限定されず、同軸中心から磁石収容部8f(積層前磁石収容部11c)の径方向内側端部までの距離以下に設定してもよい。   In the above embodiment, the inner projecting portion 8e is set such that the distance from the axial center of the rotor core 8 is greater than the distance from the coaxial center to the radially inner end of the magnet housing portion 8f (pre-lamination magnet housing portion 11c). However, the present invention is not limited to this, and it may be set to be equal to or less than the distance from the coaxial center to the radially inner end of the magnet housing portion 8f (pre-lamination magnet housing portion 11c).

・上記実施の形態では、V字収容孔8bを構成する一対の磁石収容部8fは、径方向外側端部が互いに連通しないようにそれぞれ独立した(軸方向に貫通する)孔として形成されるとしたが、これに限定されず、磁石収容部8fの径方向外側同士を連通する頂部を有するように(1つの繋がった孔として)形成してもよい。   -In said embodiment, when a pair of magnet accommodating part 8f which comprises the V-shaped accommodation hole 8b is each formed as an independent hole (passing in an axial direction) so that a radial direction outer edge part may not mutually communicate. However, it is not limited to this, You may form so that it may have a top part which connects the radial direction outer sides of the magnet accommodating part 8f (as one connected hole).

・上記実施の形態では、磁石収容部8fの径方向内側と径方向収容孔8aとの間に形成される内側ブリッジ部8iの軸方向から見た幅が径方向に沿って一定とされるとしたが、これに限定されず、内側ブリッジ部8iの軸方向から見た幅が径方向に沿って変化するように変更してもよい。例えば、上記実施の形態の延設部8jを形成しなくてもよい。   In the above embodiment, when the width of the inner bridge portion 8i formed between the radially inner side of the magnet housing portion 8f and the radial housing hole 8a is constant along the radial direction. However, the present invention is not limited to this, and the width of the inner bridge portion 8i viewed from the axial direction may be changed along the radial direction. For example, the extending portion 8j of the above embodiment need not be formed.

・上記実施の形態では、ロータコア8は、コアシート11が軸中心に1枚ずつ回転されながら積層されてなるとしたが、これに限定されず、他の方法(構造)で略同様のロータコアを構成してもよい。例えば、コアシート11を、複数枚毎に回転させながら積層してもよい。このようにすると、コアシート11を回転させる回数が減るため、その製造が容易となる。   In the above embodiment, the rotor core 8 is laminated while the core sheets 11 are rotated one by one around the axis center. However, the present invention is not limited to this, and a substantially similar rotor core is configured by another method (structure). May be. For example, the core sheets 11 may be stacked while being rotated every plural sheets. If it does in this way, since the frequency | count of rotating the core sheet 11 reduces, the manufacture becomes easy.

・上記実施の形態では、1種類のコアシート11にてロータコア8を構成したが、これに限定されず、複数種類のコアシートにてロータコアを構成してもよい。
・上記実施の形態では、磁石収容部8fは、軸方向から見て直線状であってその幅が一定とされ、磁石収容部8f内に配設される磁石10は、略直方体形状とされるとしたが、これに限定されず、磁石収容部及び磁石の軸方向から見た形状や幅等を変更してもよい。即ち、V字収容孔の略V字形状とは、V字を形成する各直線(一対の直線)がそれぞれ湾曲しているものや、直線の幅が一定ではないもの等を含む形状であって、V字収容孔のV字を形成する各直線に対応した各磁石収容部は、前記直線に対して湾曲しているものや、幅が一定とされていないものを含む。
In the above embodiment, the rotor core 8 is configured with one type of core sheet 11, but the present invention is not limited to this, and the rotor core may be configured with a plurality of types of core sheets.
In the above embodiment, the magnet housing portion 8f is linear when viewed from the axial direction and has a constant width, and the magnet 10 disposed in the magnet housing portion 8f has a substantially rectangular parallelepiped shape. However, the present invention is not limited to this, and the shape, width, and the like of the magnet housing portion and the magnet viewed from the axial direction may be changed. That is, the substantially V-shape of the V-shaped accommodation hole is a shape including those in which each straight line (a pair of straight lines) forming the V-shape is curved, or the width of the straight line is not constant. The magnet housing portions corresponding to the straight lines forming the V-shape of the V-shaped housing holes include those that are curved with respect to the straight lines and those that are not constant in width.

・上記実施の形態の磁石9,10及びロータコア8を軸方向に分割し、それらを周方向にずらして配設してもよい。このようにすると、ステータ1とロータ2間での急激な磁束の流れ(変化)を更に低減することができコギングトルク及びトルクリップルを更に低減することができる。   The magnets 9 and 10 and the rotor core 8 according to the above embodiment may be divided in the axial direction and arranged so as to be shifted in the circumferential direction. In this way, the rapid magnetic flux flow (change) between the stator 1 and the rotor 2 can be further reduced, and the cogging torque and torque ripple can be further reduced.

・上記実施の形態のティース4の数や磁極数(磁石9,10)の数等は、他の数に変更してもよい。
上記各実施の形態から把握できる技術的思想について、以下にその効果とともに記載する。
The number of teeth 4 and the number of magnetic poles (magnets 9 and 10) in the above embodiment may be changed to other numbers.
The technical idea that can be grasped from the above embodiments will be described below together with the effects thereof.

(イ)請求項2に記載の埋込磁石型モータにおいて、前記ロータコアは、前記コアシートが360°/(P/2)ずつ回転されながら積層されてなることを特徴とする埋込磁石型モータ。   (A) The embedded magnet type motor according to claim 2, wherein the rotor core is formed by laminating the core sheet while being rotated by 360 ° / (P / 2). .

同構成によれば、コアシートを360°/(P/2)ずつ回転させながら積層するという動作が一定なので容易に製造することができ、例えば、自動化が容易となる。又、コアシートを多数枚積層すると、突出部が軸方向に定期的に存在し、磁石の径方向内側への移動が軸方向に定期的に規制されるため、磁石をバランス良く支持することができる。   According to this configuration, since the operation of laminating the core sheet while rotating it by 360 ° / (P / 2) is constant, it can be easily manufactured, and for example, automation is facilitated. In addition, when a large number of core sheets are stacked, the protrusions are regularly present in the axial direction, and the movement of the magnet inward in the radial direction is regularly regulated in the axial direction, so that the magnet can be supported in a balanced manner. it can.

本実施の形態における埋込磁石型モータのステータ及びロータの平面図。The top view of the stator and rotor of an embedded magnet type motor in this Embodiment. 本実施の形態におけるコアシートの平面図。The top view of the core sheet in this Embodiment. 本実施の形態におけるロータコアの要部斜視図。The principal part perspective view of the rotor core in this Embodiment. 別例における埋込磁石型モータのステータ及びロータの平面図。The top view of the stator and rotor of an embedded magnet type motor in another example. 別例におけるコアシートの平面図。The top view of the core sheet in another example. 別例におけるロータコアの要部斜視図。The principal part perspective view of the rotor core in another example. 別例におけるコアシートの平面図。The top view of the core sheet in another example.

符号の説明Explanation of symbols

2…ロータ、8,21…ロータコア、8a,21a…径方向収容孔、8b…V字収容孔、8e,22b,31a…内側突出部(突出部)、8f…磁石収容部、9,10……磁石、11,22,31…コアシート、11a,22a,31b…積層前径方向収容孔。   2 ... rotor, 8, 21 ... rotor core, 8a, 21a ... radial accommodation hole, 8b ... V-shaped accommodation hole, 8e, 22b, 31a ... inner protrusion (protrusion), 8f ... magnet accommodation, 9, 10 ... ... Magnets 11, 22, 31 ... Core sheets, 11a, 22a, 31b ... Radial accommodation holes before lamination.

Claims (5)

コアシートが軸方向に積層されてなり軸方向に貫通する収容孔が周方向に複数形成されたロータコアを有し、磁極数がP極(但し、Pは4以上の偶数)となるように前記収容孔内に磁石が配設されたロータを備えた埋込磁石型モータであって、
前記収容孔は、略径方向に延びる径方向収容孔と、径方向外側に凸となる略V字形状のV字収容孔とが、それぞれP/2個形成されてなるとともにそれらが周方向に交互に形成されてなり、
前記磁石は、前記径方向収容孔内に配設されるとともに、前記V字収容孔のV字を形成する各直線に対応した各磁石収容部内にそれぞれ配設され、
前記径方向収容孔内に配設される前記磁石と、その周方向の一方に隣り合う前記磁石収容部内に配設される前記磁石とで1つの磁極が構成されるとともに、前記径方向収容孔内に配設される前記磁石と、その周方向の他方に隣り合う前記磁石収容部内に配設される前記磁石とで異なる1つの磁極が構成されるものであって、
前記コアシートにおける前記径方向収容孔と対応したP/2個の全ての積層前径方向収容孔は、前記磁石より径方向内側に長く形成されるとともに、その少なくとも1つには、前記磁石の径方向内側への移動を規制すべく径方向の直交方向の片側からのみ突出した突出部が形成され、
前記ロータコアは、各前記径方向収容孔の軸方向の一部に前記突出部が配置されるように前記コアシートが積層されてなり、積層方向において一のコアシートの上下に隣接して積層される両コアシートには一のコアシートに形成される前記突出部と軸方向で対応する位置に突出部が形成されないように前記コアシートが積層されてなることを特徴とする埋込磁石型モータ。
The core sheet is laminated in the axial direction and has a rotor core in which a plurality of housing holes penetrating in the axial direction are formed in the circumferential direction, and the number of magnetic poles is P poles (where P is an even number of 4 or more). An embedded magnet type motor including a rotor in which a magnet is disposed in a receiving hole,
The housing hole is formed by forming P / 2 radial housing holes extending in a substantially radial direction and substantially V-shaped housing holes protruding outward in the radial direction. Formed alternately,
The magnets are disposed in the radial accommodating holes and are disposed in the respective magnet accommodating portions corresponding to the respective straight lines forming the V shape of the V-shaped accommodating holes,
The magnet arranged in the radial accommodation hole and the magnet arranged in the magnet accommodation part adjacent to one of the circumferential directions constitute one magnetic pole, and the radial accommodation hole A different magnetic pole is configured by the magnet disposed in the magnet and the magnet disposed in the magnet housing portion adjacent to the other in the circumferential direction,
The radial receiving hole and the corresponding P / 2 pieces of all before lamination radial receiving hole in the core sheet, along with longer formed radially inward of the magnets, at least in part, of the magnet Protruding portions that protrude only from one side in the orthogonal direction of the radial direction are formed in order to restrict movement inward in the radial direction,
Laminating the rotor core, Ri Na is the core sheet is laminated such that the protruded portion is arranged in a part of the axial direction of each of said radial housing hole, adjacent to and below the one core sheet in the laminating direction embedded magnets in which the projection and the core sheet so that the projecting portion is not formed in the corresponding position in the axial direction, characterized in Rukoto such are stacked to be formed on one of the core sheet on both core sheet being Type motor.
請求項1に記載の埋込磁石型モータにおいて、
前記突出部は、前記コアシートに1個のみ形成されたことを特徴とする埋込磁石型モータ。
The interior magnet type motor according to claim 1,
An embedded magnet type motor, wherein only one protrusion is formed on the core sheet.
請求項1又は2に記載の埋込磁石型モータにおいて、
前記径方向収容孔の径方向内側端部は、前記ロータコアの軸中心からの距離が、同軸中心から前記磁石収容部の径方向内側端部までの距離以下に設定されたことを特徴とする埋込磁石型モータ。
The interior magnet type motor according to claim 1 or 2,
The radial inner end of the radial accommodation hole is configured such that the distance from the axial center of the rotor core is set to be equal to or less than the distance from the coaxial center to the radial inner end of the magnet housing. Magnet type motor.
請求項1乃至3のいずれか1項に記載の埋込磁石型モータにおいて、
前記突出部は、前記ロータコアの軸中心からの距離が、同軸中心から前記磁石収容部の径方向内側端部までの距離より大きく設定されたことを特徴とする埋込磁石型モータ。
The interior magnet type motor according to any one of claims 1 to 3,
The protrusion is configured such that the distance from the axial center of the rotor core is set larger than the distance from the coaxial center to the radially inner end of the magnet housing part.
請求項1乃至4のいずれか1項に記載の埋込磁石型モータにおいて、
前記突出部の突出量は、前記径方向収容孔における径方向の直交方向の幅の半分より小さく設定され、
前記ロータコアは、前記突出部が前記径方向収容孔における径方向直交方向の両側から同じ数突出するように前記コアシートが積層されてなることを特徴とする埋込磁石型モータ。
The interior magnet type motor according to any one of claims 1 to 4,
The protrusion amount of the protrusion is set to be smaller than half of the width in the radial direction perpendicular to the radial accommodation hole,
The rotor core is an embedded magnet type motor in which the core sheet is laminated so that the protruding portions protrude the same number from both sides of the radial accommodation hole in the radial direction.
JP2007307370A 2007-11-28 2007-11-28 Embedded magnet type motor Expired - Fee Related JP5117833B2 (en)

Priority Applications (10)

Application Number Priority Date Filing Date Title
JP2007307370A JP5117833B2 (en) 2007-11-28 2007-11-28 Embedded magnet type motor
US12/277,572 US7800272B2 (en) 2007-11-28 2008-11-25 Embedded magnet motor and manufacturing method of the same
DE200810044127 DE102008044127A1 (en) 2007-11-28 2008-11-27 Embedded magnet type motor has protrusion which is formed in accommodation hole of core sheet and is protruded from anticlockwise rotating side along radial direction of magnet
CN201210187108.7A CN102738930B (en) 2007-11-28 2008-11-28 embedded magnet type motor
CN201210187106.8A CN102738929B (en) 2007-11-28 2008-11-28 Magnet-embedding type motor
CN200810178386XA CN101447705B (en) 2007-11-28 2008-11-28 Embedded magnet type motor and manufacturing method thereof
CN201210187181.4A CN102738931B (en) 2007-11-28 2008-11-28 Magnet-embedding type motor
US12/861,311 US7868503B1 (en) 2007-11-28 2010-08-23 Embedded magnet motor and manufacturing method of the same
US12/962,292 US8080915B2 (en) 2007-11-28 2010-12-07 Embedded magnet motor and manufacturing method of the same
US13/296,720 US8232703B2 (en) 2007-11-28 2011-11-15 Embedded magnet motor and manufacturing method of the same

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JP5974672B2 (en) * 2012-06-27 2016-08-23 トヨタ紡織株式会社 Method for manufacturing rotor core
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US12136854B2 (en) * 2021-06-30 2024-11-05 Nidec Corporation Rotating electrical machine

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