JP5116955B2 - Disinfectant gasifier - Google Patents

Description

  The present invention relates to a gasification apparatus that gasifies a sterilizing agent used for sterilizing a container packaging material, for example.

  Conventionally, when filling liquid foods such as milk and soft drinks into plastic containers such as paper containers and PET bottles, the container before filling the food has been used with a disinfectant such as hydrogen peroxide for the purpose of extending the shelf life of the product. And sterilized. As a method of sterilizing the container, a method of immersing the container in a sterilizing agent liquid tank and a method of spraying a gaseous or liquid sterilizing agent on the container are known. When sterilizing or sterilizing packaging materials such as containers by gasifying hydrogen peroxide, a method of gasifying in a high temperature atmosphere by contacting the heating element in the form of fine particles with a spray nozzle or droplets with a dropping nozzle has been proposed. (For example, refer to Patent Document 1).

  The method of spraying the bactericide and bringing it into contact with the heating element has good gasification efficiency, but clogging may occur in the spray nozzle due to the deposition of foreign substances or stabilizers contained in the bactericide. In order to avoid these problems, the present inventors have developed a vertical hot air pipe having an inlet at the upper end and an outlet at the lower end, a hot air generator for supplying hot air at a temperature capable of gasifying the sterilizing liquid, and hot air. A sealed gasification tank is provided with a spray nozzle for spraying a sterilizing liquid in the pipe and a plate heater arranged below the nozzle so as to be opposed to the outlet, and the lower and plate heaters including the outlet of the hot air pipe are connected to the sealed gasification tank. A sterilizing liquid gasification device is proposed that surrounds and has a gas outlet formed in the upper part of the gasification tank (see, for example, Patent Document 2).

JP-A-3-224469 JP 2001-276189 A

  As a means for spraying the sterilizing liquid into the hot air pipe in the sterilizing liquid gasification apparatus described in Patent Document 2, the inventor incorporates cheese piping in the middle, supplies compressed air for atomization from one side, and peroxidizes from the other side. Hydrogen was pumped and mixed with a plunger pump, and a device was developed in which air and hydrogen peroxide were jetted from the tip of the nozzle in the form of a mist that was gasified with hot air. However, it has been found that when compressed air and hydrogen peroxide are mixed by this method, a load higher than the air pressure is applied to the hydrogen peroxide feed pump. For example, in order to form a fine mist capable of instantaneous evaporation in a hot air tube using a nozzle having a tip inner diameter of 2 mm, an air supply of 50 L / min or more is required, and the air pressure at that time is about 0.1 MPa. there were. Hydrogen peroxide is an effervescent liquid that generates and grows bubbles due to in-pipe friction and spontaneous decomposition during liquid feeding. When these bubbles flow into the head of the pump, an air cushion (so-called gas lock phenomenon) occurs and no liquid is fed. As a result, the quantitativeness of the pump is lost, and as a result, there is a risk of poor sterilization. The object of the present invention is to reduce the load of the hydrogen peroxide feeding pump while suppressing the generation of bubbles, stabilize the feeding situation, and improve the gasification efficiency. To provide an apparatus.

  The present inventors can suppress the generation of bubbles, reduce the load of the liquid feeding pump, stabilize the liquid feeding situation, increase the gasification efficiency, and in addition, the flow rate is very small. Even if it exists, the flow volume of a disinfectant can be measured accurately. As a result of diligent research to develop a low-cost disinfectant gasifier, it was found that the load on the liquid feed pump can be reduced by mixing compressed air and hydrogen peroxide at the tip of the atomization nozzle. By suppressing the generation of bubbles by maintaining the inside of the guide pipe at a predetermined pressure by the throttle means, by detecting the pressure using the pressure detection means on the upstream side of the throttle means and monitoring the flow rate of the sterilizer, It has been found that a highly accurate flow rate monitoring function can be obtained in real time, and the present invention has been completed.

That is, the present invention is (1) a hot air pipe having an inlet at one end and an outlet at the other end, a hot air source for supplying hot air at a temperature capable of gasifying the sterilizing liquid, and a sterilizing agent sprayed in the hot air pipe. In the sterilizing gasification apparatus comprising the spraying means, the spraying means has a spray nozzle having a gas-liquid mixing double pipe structure in which a nozzle hole faces the hot air pipe, and the spraying of the gas-liquid mixing double pipe structure The nozzle is an external mixing type spray nozzle, the inner diameter of the outer tube of the gas-liquid mixing double tube structure spray nozzle is 0.7 to 3 mm, and the gas-liquid mixing double tube structure spray nozzle The inner tube tip protrudes 0-3 mm from the outer tube tip, (2) a hot air pipe having an inlet at one end and an outlet at the other end, and a sterilizing liquid at the inlet A hot air source that supplies hot air at a temperature that can be gasified, and a hot air pipe And a spraying means for spraying a germicide, wherein the spraying means has a spray nozzle having a gas-liquid mixing double tube structure with a nozzle port facing the hot air pipe, and is in a liquid state A disinfectant tank for storing disinfectant, transport means for transporting the disinfectant from the disinfectant tank to the spray nozzle via the guide pipe, and upstream of the transport means provided on the guide pipe A bactericide gasification apparatus comprising: a throttle means for maintaining the inside of the guide pipe on the side at a predetermined pressure; and a pressure detection means provided between the transport means and the throttle means; (3) The spray nozzle having a gas-liquid mixing double tube structure is a spray nozzle having an external mixing type , and (4) the gas-liquid mixing double tube structure as described in (2) above, The inner diameter of the outer tube of the spray nozzle is 0.7-3mm And sterilant gasifier according to (2) or (3), characterized in that, (5) a gas-liquid mixed double tube of the spray nozzle of the structure the inner tube tip 0~3mm protrudes from the outer tube distal end It is related with the disinfectant gasification apparatus as described in any one of said (2)-(4) characterized by the above-mentioned .

In the present invention, (6) the throttling means includes a tapered introduction portion having a diameter increased toward the upstream side, which is connected to the upstream side of the small-diameter hollow body, (2) to (5) The disinfectant gasifier according to any one of (1) and (7) The small-diameter hollow body is installed with its outlet directed upward, and the disinfectant as described in (6) above (2) The pressure change absorbing means for absorbing pressure fluctuation in the guide pipe is provided in the gasification device and (8) the guide pipe downstream of the transport means and upstream of the throttle means. The disinfectant gasifier according to any one of to (7) , (9) the disinfectant gasifier according to (8) above, wherein the pressure fluctuation absorbing means is an air chamber, , the guide path by comparing the limit setting value set in advance and the detected value by (10) a pressure detecting means And fungicides gasifier according to any one of (2) to (9) the pressure in the flop characterized by comprising a discriminating means for discriminating whether the allowable range, (11 ) The transportation means located downstream from the disinfectant tank or the guide pipe between the disinfectant tank located downstream from the transportation means and the throttling means is installed with the downstream side directed upward. It is related with the disinfectant gasification apparatus as described in any one of said (2)-(10) .

Furthermore, the present invention provides (12) the disinfectant gasifier according to any one of (1) to (11) above, wherein a heating element is provided below the hot air tube outlet , 13) Any one of the above (1) to (12), comprising a sealed gasification tank that surrounds at least the outlet and the heating element of the hot air tube and has a discharge port for sterilization gas. and fungicides gasifier according to a feature that (14) the spray nozzle of the gas-liquid mixed double pipe structure, a fungicide from the inner tube, an outside air type spray nozzle for discharging the air from the outer tube The outer tube of the disinfectant gasifier according to any one of (1) to (13) and (15) a spray nozzle having a gas-liquid mixing double tube structure is tapered at the end. Any one of (1) to (14) above, characterized in that Any or sterilant gasifier (16) the inside diameter of the inner tube of the spray nozzle of the gas-liquid mixed double tube structure is characterized by a 0.5 to 2.0 mm (1) ~ (15) Or a spray nozzle having a gas-liquid mixing double tube structure is inserted from a direction perpendicular to the longitudinal direction of the hot air tube, and the tip of the spray nozzle is the hot air tube The sterilizing agent gasification device according to any one of (1) to (16), or (18) spraying means connected to a sterilizing agent tank, wherein the sterilizing agent gasifying device is bent toward an outlet direction. The guide pipe is connected to the inner pipe of the gas-liquid mixing double pipe structure spray nozzle, and the downstream end of the air supply pipe is connected to the outer pipe of the gas-liquid mixing double pipe structure spray nozzle. The above-mentioned (characterized in that a joint portion having a joint member for connection is provided ( ) Relates to fungicide gasifier according to any one of - (17).

  When using the bactericide gasification apparatus of the present invention, while suppressing the generation of bubbles, the load of the liquid feed pump is reduced, the liquid feed situation can be stabilized, and the gasification efficiency can be increased, In addition, the flow rate of the bactericide can be accurately measured even if the flow rate is very small.

  The sterilizing agent gasification apparatus of the present invention includes a hot air pipe having an inlet at one end and an outlet at the other end, a hot air source supplying hot air at a temperature capable of gasifying the sterilizing liquid, and peroxidation in the hot air pipe. In a sterilizing gasifier having a spraying means for spraying a sterilizing agent such as hydrogen, the spraying means is a device having a spray nozzle of a gas-liquid mixing double tube structure in which a jet nozzle faces a hot air pipe It does not restrict | limit, If the temperature of a hot air is 300 degreeC or more, a disinfectant can be efficiently gasified with a hot air. Further, it is preferable to provide a heating element such as a plate heater below the hot-air tube outlet, because the heating element can effectively gasify the fine particles of the bactericide that has not been gasified with hot air. Furthermore, if at least the outlet and the heating element of the hot air tube are surrounded by a sealed gasification tank, the disinfectant discharged together with the hot air from the hot air tube is brought into contact with the heating element and then discharged after being reversed. As a result, it is possible to increase the contact area with the heating time of the sterilizing agent, hot air, etc., and gasify all large particles of the sterilizing agent. In addition, the sterilizing gas can be discharged from the gasification tank at a high temperature.

  By adopting the spray nozzle of gas-liquid mixing double tube structure in the sterilizing agent gasifier, the sterilizing agent feeding pump is not loaded, and the stability of the feeding condition can be improved, for example, As a means of spraying the sterilizing liquid in the hot air pipe in the sterilizing liquid gasifier, a cheese pipe is built in the middle, compressed air for atomization is supplied from one side, and the sterilizing agent is pumped by a plunger pump from the other side and mixed beforehand In addition, it is possible to prevent a so-called gas lock phenomenon of the liquid feeding pump that occurs when the nozzle tip is ejected in the form of a mist in which air and a sterilizing agent are mixed.

  The spray nozzle of the gas-liquid mixing double tube structure is a liquid sterilizer from the inner tube, an external air spray nozzle that discharges air from the outer tube, or an air from the inner tube, and a sterilizer from the outer tube. It can be configured as an inside-air spray nozzle that discharges. When configured as an inside air type spray nozzle, the passage diameter of the sterilizing agent is large and effective in preventing clogging with liquid, while when configured as an outside air type spray nozzle, the particle diameter of the sterilizing agent is somewhat larger, but the nozzle part There is an advantage that a large amount of micronized germicide can be formed at one time. Also, the spray nozzle with the gas-liquid mixing double tube structure can be mixed with compressed air and liquid sterilizer outside the nozzle, or mixed externally with strong resistance to clogging, or compressed air and liquid sterilizer mixed inside the nozzle. It is also possible to use an internal mixed form suitable for atomization. However, when gasifying a sterilizing agent using a heating element, etc., an external air-fueled gas-liquid mixed double tube structure that can form a large amount of micronized sterilizing agent at once without clogging In this case, in order to increase the pressure of the compressed air and promote atomization, it is preferable to form the outer tube of the spray nozzle into a tapered shape at the end. And, when using a spray nozzle of gas-liquid mixing double tube structure of external air type and external air type, the inner diameter of the inner nozzle of the spray nozzle is 0.5 to 2.0 mm, and the inner diameter of the outer nozzle of the spray nozzle is 0.7 to 3 mm. In order to increase the gasification efficiency, it is preferable to make the inner tube 0 to 3 mm longer than the outer tube. Further, if a spray nozzle having a gas-liquid mixing double tube structure is inserted from a direction perpendicular to the longitudinal direction of the hot air tube, and the tip of the spray nozzle is bent toward the outlet direction of the hot air tube, the gas of the sterilizing agent is obtained. It is preferable from the viewpoint of enhancing the gasification efficiency and simplifying the layout with the spraying means.

  In the present invention, the spray means refers to all means required for spraying the bactericide into the hot air pipe. As such spray means, a bactericide tank for storing a liquid bactericide, Transport means for transporting the sterilizing agent to the spray nozzle via the guide pipe, and throttle means for maintaining the inside of the guide pipe downstream of the transport means and upstream of the transport pipe at a predetermined pressure And a pressure detecting means provided between the transporting means and the throttle means, while maintaining the inside of the guide pipe at a predetermined pressure by the throttle means and suppressing the generation of bubbles, By detecting the pressure with the pressure detector on the upstream side, the flow rate of the disinfectant can be accurately monitored in real time even with a very small flow rate.

  The disinfectant tank is not particularly limited as long as it can store a liquid disinfectant, and may be a large disinfectant tank capable of storing a large amount of disinfectant. It may be a small or medium sterilizer tank of a type in which a sterilizer is continuously or intermittently provided with a detecting means or the like.

    The guide pipe is not particularly limited as long as it is a pipe that communicates the sterilizing agent tank and the spraying means to guide the liquid sterilizing agent in the sterilizing agent tank to the spraying means, and preferably has an inner diameter of 2 to 2. A guide pipe of 15 mm, more preferably 4 to 10 mm, can be mentioned, and it is preferable that part or all of the guide pipe is transparent because the state of bubbles in the pipe can be visually recognized. This guide pipe is installed between the disinfectant tank located on the downstream side of the disinfectant tank or the disinfectant tank located on the downstream side of the disinfectant and the throttling means with the downstream side facing upward. Is preferred. Here, directing the downstream side of the guide pipe upward means partially including a horizontal portion and means excluding that the downstream side is directed downward. In addition, the transport means located downstream from the disinfectant tank or between the disinfectant tank located downstream from the transport means and the throttling means is the one located further downstream of the disinfectant tank or transport means. When the transportation means is located on the downstream side, the disinfectant tank is installed above the transportation means, and the downstream side of the guide pipe between the transportation means and the disinfectant tank is It may be directed downward. Air bubbles stay and grow by directing the downstream side of the guide pipe upward between the transport means located downstream from the disinfectant tank or between the disinfectant tank located downstream from the transport means and the throttling means. Can be suppressed.

  The transport means is not particularly limited as long as it is a means that is provided in the upstream of the sterilizer tank or in the guide pipe and transports the liquid sterilizer from the sterilizer tank to the spraying means through the guide pipe. Examples include pressure supply means for supplying air pressure to a sterilant tank provided upstream of the sterilizer tank, and pumps with adjustable flow rate, such as plunger pumps, tube pumps, diaphragm pumps, and the like provided in guide pipes. However, it is preferable to use a pump rather than a pressure supply means for supplying air pressure to the sterilizer tank because the structure of the spray means can be simplified. Among the pumps, the plunger pump is particularly preferable because it can smoothly send out the bubbles derived from the bactericide, is not easily affected by the bubbles, and has excellent quantitative properties. In the spraying means in the present invention, the flow rate of the liquid sterilizing agent transported in the guide pipe by the transporting means is not particularly limited, and can be, for example, a flow rate of about 1 to 1000 ml / min. In the spraying means in the present invention, even if the flow rate is about 1 to 100 ml / min, the pressure can be detected by the pressure detecting means, and the flow rate of the bactericide can be monitored in real time with high accuracy.

  The throttling means is not particularly limited as long as it is a means for maintaining the inside of the guide pipe downstream of the transport means and provided on the guide pipe at a predetermined pressure, for example, And a means equipped with a variable needle valve, an orifice, and a small-diameter hollow body. Among these, since a pressure difference can be effectively generated even with a simple structure and a very small flow rate, a means having a small-diameter hollow body is preferable, and further, it is connected to the upstream side of the small-diameter hollow body. It is possible to reduce the pressure fluctuation due to the influence of bubbles on the upstream side of the throttle means by allowing the bubbles to pass more smoothly by being a means having a tapered introduction portion whose diameter is increased toward the upstream side. Further, it is more preferable that the predetermined pressure can be generated without reducing the inner diameter of the small hollow body so that the clogging due to the foreign matter is likely to occur.

  The small-diameter hollow body is not particularly limited as long as it is a hollow body having a predetermined length smaller than the inner diameter of the guide pipe, and the length is 5 to 100 mm, preferably 10 to 50 mm. Preferably, a hollow body having a length of about 20 to 40 mm and an inner diameter of 0.05 to 5 mm, preferably 0.05 to 2 mm, more preferably about 0.1 to 2 mm (the length and the inner diameter can be combined with each other) is suitable. As a most preferred specific example, there can be mentioned an injection needle which has a predetermined standard and can be purchased at a low cost and has little variation in processing accuracy. For example, when the flow rate is extremely small such as 1 ml / min, an injection needle (length 30 mm) having an inner diameter of about 0.05 mm may be used, and the flow rate is as small as 1000 ml / min. In that case, the inner diameter may be about 2 mm.

  The small-diameter hollow body is preferably installed with its outlet directed upward, so that the bubbles can pass smoothly through the squeezing means at any time without the bubbles staying and growing. . In addition, directing the exit of the small-diameter hollow body upward means that the exit is oriented within a range of 45 ° on both sides from directly above, and directing the exit within a range of 15 ° on both sides from directly above. Preferably, it is most preferable to direct the outlet directly above.

  The pressure detection means is not particularly limited as long as it is a means capable of detecting the pressure provided between the transport means and the throttle means, and is preferably provided in the vicinity of the upstream side of the throttle means. . The vicinity of the upstream side means the vicinity of the upstream side where the pressure difference due to the flow rate can be measured particularly effectively, and can be determined as appropriate depending on the structure of the throttle means and the flow rate thereof, for example, about 10 to 100 mm upstream from the throttle means. Say the side.

  In addition, it is preferable to include a discriminating unit that compares a value detected by the pressure detecting unit with a preset limit setting value to discriminate whether or not the pressure in the guide pipe is within an allowable range. When exceeding the preset limit set value, it is a case where it is a large amount or a small amount as compared with the allowable flow rate of the disinfectant, and it is determined that it is out of the allowable range. Makes it possible to stop the operation of the spraying means and always perform a stable sterilization treatment. The detection value of the pressure detection means may cause a phenomenon that the detection value fluctuates due to a change in the temperature characteristics of the pressure detection means and the viscosity of the bactericide due to temperature even if the flow rate of the bactericide is constant. However, in such a case, a temperature measuring means such as a resistance temperature detector or a thermocouple is provided in the guide pipe, the liquid temperature is measured in real time, and the detection value of the pressure sensor is corrected based on the measured value. This problem can be avoided by incorporating a means for shifting the permissible range of the detected value of the pressure sensor stored in the determination means into the determination means. In this case, if the temperature measuring means is provided in the main flow of the guide pipe, it may adversely affect the flow of bubbles in the pipe. Therefore, the temperature measuring means is installed near the branch of the guide pipe close to the pressure detecting means or downstream of the throttle means. It is preferable. As an alternative, a heat exchanger or the like can be provided so as to keep the liquid temperature of the bactericide constant.

  The spraying means in the present invention is preferably provided with pressure fluctuation absorbing means for absorbing pressure fluctuation in the guide pipe in the guide pipe downstream of the transport means and upstream of the throttle means. Examples of such pressure fluctuation absorbing means include a pipe having elasticity that expands and contracts according to pressure, and a fluid pressure chamber, and a preferred specific example is an air chamber. The capacity of the air chamber is not particularly limited and can be changed according to the sterilizing agent flow rate (hydraulic pressure). However, increasing the capacity increases the ability to suppress pressure fluctuations, but the initial operation of the apparatus is started. It takes time for the pressure in the guide pipe to stabilize, and on the other hand, if the capacity is reduced, the ability to suppress pressure fluctuations decreases, but the time required for the pressure in the guide pipe to stabilize decreases. It is preferable to appropriately determine in consideration of these matters.

  When air bubbles pass through the pump or throttle means, the pressure in the guide pipe changes rapidly with a short period, and the change in this pressure causes the discrimination means to determine that the sterilizing agent is excessive or too small, and the sterilizing device. However, this can be prevented by providing pressure fluctuation absorbing means. Further, when a pump is used as a transportation means, pulsation (periodic fluctuation of pressure) derived from the pump exists in the guide pipe, and the allowable range of pressure in the pipe is set with a small width by this pulsation. However, it is possible to set the allowable range with a small width by providing the pressure fluctuation absorbing means.

  In the spraying means in the present invention, a guide pipe connected to the disinfectant tank is connected in communication with the inner pipe (outer pipe) of the spray nozzle of the gas-liquid mixing double pipe structure, or on the downstream side of the air supply pipe It is preferable to provide a joint portion having a joint member for connecting one end to the outer tube (inner tube) of the spray nozzle having a gas-liquid mixing double tube structure in communication.

  Hereinafter, the present invention will be described in more detail with reference to the drawings. FIG. 1 is a longitudinal sectional view of a sterilizing agent gasification apparatus of the present invention, FIG. 2 is a schematic view of the sterilizing agent gasification apparatus including the spraying means of the present invention, and FIG. 3 is surrounded by a broken line in FIG. 4 is an enlarged view of the joint portion, FIG. 4 is a view showing a flow rate monitoring portion in the spray means of the disinfectant gasification apparatus of the present invention, FIG. 5 is an enlarged view of the throttle means shown in FIG. These are the enlarged views of the front-end | tip part of the spray nozzle in the spraying means of the disinfectant gasification apparatus of this invention.

  As shown in FIGS. 1 and 2, the sterilizing liquid gasifier includes a gasification tank 1, a hot air pipe 3 for supplying hot air into the gasification tank 1 by a hot air blower 2, and a sterilizing agent in the hot air pipe 3. A spray nozzle 4 having a gas-liquid mixing double tube structure for spraying is provided. The gasification tank 1 includes a vertical short cylindrical large-diameter lower tank 5 and a vertical cylindrical small-diameter upper tank 6 provided upright on the top wall thereof, and a plate heater 7 is provided on the bottom surface of the lower tank 5. ing. A sterilizing gas discharge port 8 is formed at the upper end of the peripheral wall of the upper tank 6. The hot air pipe 3 connected to the lower part of the hot air fan 2 in a communicating state passes through the top plate of the upper tank 6 and is suspended in the upper tank 6, and the lower end thereof reaches the vicinity of the plate heater 7 of the lower tank 5, There is an exit opening.

  The spray nozzle 4 having a gas-liquid mixing double tube structure is inserted into the peripheral wall of the hot air tube from a direction perpendicular to the longitudinal direction of the hot air tube, and the tip portion of the spray nozzle 4 is bent toward the outlet direction of the hot air tube. . As shown in FIG. 6, the tip of the spray nozzle 4 is formed in an external mixing form, and the outer tube 9 of the spray nozzle having a double tube structure has a shape that is tapered at the end, The inner tube 10 of the double-tube structure spray nozzle has an inner diameter of 2.0 mm, the outer tube 9 has an inner diameter of 3 mm, and the tip of the inner tube 10 protrudes 3 mm longer than the tip of the outer tube 9. Further, the spray nozzle 4 having a gas-liquid mixing double pipe structure is configured as an external air type spray nozzle that discharges a bactericide from the inner pipe and air from the outer pipe. On the other hand, the base end part of the spray nozzle 4 is extended in the joint part 11 of the spray means, as FIG. 2 shows.

  As shown in FIG. 2, the spray means according to an embodiment of the present invention includes a sterilizer tank 12 that stores a liquid sterilizer, and a gas that sprays the sterilizer transported from the sterilizer tank 12 into the hot air pipe. Spray nozzle 4 having a liquid mixing double pipe structure, guide pipe 13 communicating with bactericide tank 12 and spray nozzle 4, plunger pump (transport means) 14 provided upstream of guide pipe 13, and plunger The throttle means 15 provided in the guide pipe 13 on the downstream side of the pump 14, the pressure sensor 16 provided in the vicinity of the upstream side of the throttle means 15, and the guide pipe 16 between the plunger pump 14 and the throttle means 15. The air chamber 17 is provided.

  The disinfectant tank 12 is made of, for example, chemically resistant stainless steel, and can store a predetermined amount of disinfectant. The level of the sterilizing agent in the sterilizing agent tank 12 is controlled by a level sensor. When the amount of the sterilizing agent in the sterilizing agent tank 12 decreases, the level sensor detects this, and a strainer that filters out foreign matter is installed. The bactericide is supplied into the bactericide tank 12 from the bactericide source. The guide pipe 13 connected to the sterilizer tank 12 is, for example, a chemical-resistant resin or stainless steel pipe. From the upstream side (the sterilizer tank 12 side), the drain valve 30, the strainer 31, and the plunger pump 14 are provided. The diaphragm valve 32, the air champ 17, the pressure sensor 16, and the throttle means 15 are provided, and the other end is an inner pipe of the spray nozzle 4 having a gas-liquid mixing double pipe structure in the joint portion 11, as shown in FIG. 10 is connected in a communication state. At this time, the guide pipe 13 extending from the plunger pump 14 to the throttle means 15 is installed so that the downstream side thereof is not directed downward but at least horizontally or upward, thereby preventing air bubbles from staying. ing.

  As shown in FIG. 3, one end of the air supply pipe 18 is connected to the outer pipe 9 of the spray nozzle 4 having a gas-liquid mixing double pipe structure at the joint portion 11 as shown in FIG. The end is connected to a pressure air source (not shown), and includes an electromagnetic valve 19, a pressure reducing valve 33, a pressure sensor 20, and a check valve 34 from the air source side. Compressed air for microbicidal microparticles supplied from an air source (not shown) is controlled by a pressure reducing valve, passes through a check valve, passes through an outer tube 9 of the spray nozzle 4, and then passes through an outer pipe 9 of the spray nozzle 4. 13 is mixed with the sterilizing agent which has been transported through the inside of the spray nozzle 4 and passed through the inner tube 10 of the spray nozzle 4 to be microparticulated, and is gasified by the hot air sent by the hot air blower 2 to become a gaseous sterilizing gas.

The plunger pump 14 provided in the guide pipe 13 downstream of the sterilizer tank 12 is a pump that can send out the sterilizer by a plunger that reciprocally rotates in the cylinder. Deliver at 20 ml / min. Further, as shown in FIG. 4, the air chamber 17 provided downstream of the plunger pump 14 is configured by closing the upper and lower ends of the chemical-resistant metal tube with the top wall and the bottom wall, and the internal volume is about 50 cm. ^{About 3} The air chamber 17 is provided at the end of a branch pipe 21 branched from the guide pipe 13. The branch pipe 21 branches from the guide pipe 13 in the horizontal direction so that air bubbles do not flow into the air chamber 17. Yes. The branch pipe 21 may be branched downward (obliquely downward) so that bubbles do not flow in.

  The pressure sensor 16 provided on the downstream side of the air chamber 17 detects the hydraulic pressure in the guide pipe 16. The pressure sensor 16 is connected to a discrimination means (not shown), and the detection value of the pressure sensor 16 is input to the discrimination means, and the discrimination means compares the detection value by the pressure sensor 16 with a preset limit setting value. Thus, it is determined whether or not the detected value is within an allowable range. The discriminating means includes the output (number of rotations) of the plunger pump 14, the hydraulic pressure in the guide pipe 13 between the plunger pump 14 and the throttle means 15 (detected value by the sensor), and the actual pipe 10 in the spray nozzle 4. The relationship between the amount of the sent germicide is measured and stored (set) in advance (it can also be obtained by calculation), and the upper and lower limit set values of the hydraulic pressure are also set. When the hydraulic pressure exceeds the upper and lower limit set value, it is judged that a predetermined amount of disinfectant has not been sent due to some trouble, and an interlock (emergency stop) signal is sent to the spraying means (filling and packaging machine). Yes.

    As shown in FIGS. 4 and 5, the throttle means 15 provided on the downstream side of the pressure sensor 16 includes a commercially available injection needle 22 having an inner diameter of 0.3 mm, which is an example of a small-diameter hollow body whose outlet is directed upward. And an injection needle fixing member 24 having a tapered introduction portion 23 continuously provided upstream of the injection needle 22 and having a diameter increasing toward the upstream side. Referring to FIG. 5, the peripheral portion of the throttle means 15 will be described in detail. The guide pipe 13 is connected to a block 25 downstream of the air chamber 17, and the block 25 includes a through-hole 26 penetrating vertically. A horizontal branch hole 27 extending in the horizontal direction (lateral direction) from the through hole 26 and communicating with the outside of the block 25 is formed. A female screw is cut in the vicinity of the entrance of the horizontal branch hole 27, and the pressure sensor 16 is attached to the female screw. The vertical through-holes 26 are internally threaded at the center and both ends thereof, and the guide pipes 13 are screwed into and connected to the internal threads at both ends. The throttle means 15 is in contact with a lower portion of the guide pipe 13 screwed into the female screw at the upper end portion via an O-ring 28. Below the throttle means 15, a substantially circular shape having a male screw formed on the entire outer periphery thereof. A columnar set bolt 29 is screwed and fixed to a female screw at the center of the through hole 26. That is, the throttle means 15 is fixed to the block 25 so that the injection needle fixing portion 24 is sandwiched between the upper end portion of the set bolt 29 and the lower end portion of the guide pipe 13. The set bolt 29 is provided with a through hole so that the bactericide can pass therethrough, and a hexagonal hole into which a hexagon nut can be fitted is provided at the lower part of the through hole.

  In the spray means according to one embodiment of the present invention configured as described above, even if the flow rate of the sterilizing agent is very small, the flow rate of the sterilizing agent can be monitored in real time with high accuracy, and safety and reliability are ensured. It is possible to sterilize containers and food filling and packaging machines stably. By such spraying means, a mist of the sterilizing liquid is formed in the hot air tube 3 from the spray nozzle 4 and at the same time when hot air is sent from the hot air machine 2, the formed mist-like sterilizing agent first passes through the hot air tube 3. While passing, it is gasified in the first stage by hot air. The gasified disinfectant flows out of the hot air tube 3 and collides with the plate heater 7, whereby the disinfectant is gasified in the second stage. Thus, the sterilizing agent almost completely gasified collides with the plate heater 7, is reversed and raised, and is discharged from the gasification tank 1 through the discharge port 8. Continued to progress. In this case, if the hot air tube 3 is heated by a linear heater (not shown), the hot air tube 3 can always be kept at a high temperature. It is effective for discharging the gas from the gasification tank 1 at a high temperature. The gaseous sterilizing liquid discharged from the discharge port 8 is guided to the container by, for example, a guide tube, and is injected into the container by the nozzle.

  EXAMPLES Hereinafter, although an Example demonstrates this invention more concretely, the technical scope of this invention is not limited to these illustrations.

  5 spray nozzles with gas-liquid mixing double tube structure for atomization (external mixing-external air type; inner tube inner diameter is 2.0 mm, outer tube inner diameter is 3 mm, inner tube protrudes 3 mm longer than outer tube) Using the disinfectant gasifier shown in FIG. 2 which was manufactured and equipped with this spray nozzle, the degree of reduction of the load on the pump and the gasification ability were examined by a method of mixing compressed air and hydrogen peroxide. The case where the same apparatus as the disinfectant gasification apparatus shown in FIG. 2 was used except for mixing compressed air and hydrogen peroxide and providing a single-hole nozzle in advance was used as a control.

  Set the supply air amount (500 L / min) and plate heater temperature (400 ° C.) of the gasification lyister hot air blower, and control the gas temperature with the lyster. The load in the temperature comparison was compared. In addition, gasification ability was compared by comparing the maximum evaporation at the same Leister hot air temperature. The maximum evaporation amount was the amount of water supplied so that no dripping occurred on the plate heater of the gasifier. Hereinafter, the results in the control are shown in Table 1, and the results in each of the five produced are shown in Tables 2-6. In Tables 1 to 6, the Leister set temperature (gas temperature set value) is the value measured with the thermocouple A for gas temperature measurement in FIGS. 1 and 2, and the temperature directly under the Leister is the value measured with the thermocouple B for temperature measurement directly under the Leister. is there.

Situation “○”: The pipe wall is not wet “△”; The pipe wall is wet “X”;

  From the above results, it can be seen that by using a spray nozzle having a gas-liquid mixing double tube structure, the pump load can be reduced and the gasification ability is improved. In contrast, it is necessary to monitor the flow rate of hydrogen peroxide based on the difference between the air pressure for atomization and the hydrogen peroxide line pressure, but by using a spray nozzle with a gas-liquid mixing double tube structure, hydrogen peroxide is monitored. Management is possible with the line pressure value.

It is a longitudinal cross-sectional view of the germicide gasifier of this invention. It is the schematic of the disinfectant gasifier including the spraying means of this invention. It is an enlarged view of the joint part enclosed with the broken line in FIG. It is a figure which shows the flow volume monitoring part in the spraying means of the disinfectant gasification apparatus of this invention. It is an enlarged view of the aperture | diaphragm | squeezing means shown by FIG. It is an enlarged view of the front-end | tip part of the spray nozzle in the spraying means of the disinfectant gasification apparatus of this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Gasification tank 2 Hot air machine 3 Hot air pipe 4 Spray nozzle of gas-liquid mixing double pipe structure 7 Plate heater 8 Disinfecting gas outlet 11 Joint part 12 of spraying means Sterilizer tank 13 Guide pipe 14 Plunger pump 15 Throttle means 16 Pressure sensor 17 Air champ 18 Air supply pipe

Claims (18)

Sterilization provided with a hot air pipe having an inlet at one end and an outlet at the other end, a hot air source for supplying hot air at a temperature capable of gasifying the sterilizing liquid, and a spray means for spraying a sterilizing agent in the hot air pipe In the agent gasifier,
The spraying means has a spray nozzle of a gas-liquid mixing double tube structure in which the injection port faces the hot air tube,
The spray nozzle of the gas-liquid mixing double tube structure is a spray nozzle that is an external mixing type,
The inner diameter of the outer tube of the spray nozzle of the gas-liquid mixing double tube structure is 0.7 to 3 mm,
An inner tube tip of the spray nozzle of the gas-liquid mixing double tube structure protrudes 0 to 3 mm from the outer tube tip. Sterilization provided with a hot air pipe having an inlet at one end and an outlet at the other end, a hot air source for supplying hot air at a temperature capable of gasifying the sterilizing liquid, and a spray means for spraying a sterilizing agent in the hot air pipe In the agent gasifier,
The spraying means has a spray nozzle of a gas-liquid mixing double tube structure with the nozzle hole facing the hot air tube, and
A disinfectant tank for storing a liquid disinfectant, a transport means for transporting the disinfectant from the disinfectant tank to the spray nozzle via the guide pipe, and provided in the guide pipe downstream of the transport means, A disinfectant gasification apparatus comprising a throttle means for maintaining the inside of the guide pipe on the upstream side at a predetermined pressure, and a pressure detection means provided between the transport means and the throttle means. 3. The disinfectant gasification apparatus according to claim 2 , wherein the spray nozzle having a gas-liquid mixing double tube structure is a spray nozzle having an external mixing type. The disinfectant gasifier according to claim 2 or 3 , wherein the inner diameter of the outer tube of the spray nozzle having a gas-liquid mixing double tube structure is 0.7 to 3 mm. Fungicides gasifier according to any one of claims 2-4 in which the inner tube distal end of the spray nozzle of the gas-liquid mixed double tube structure is characterized in that it 0~3mm projects from the outer tube distal end. 6. The bactericide according to any one of claims 2 to 5 , wherein the throttle means includes a tapered introduction portion having a diameter increased toward the upstream side, which is connected to the upstream side of the small-diameter hollow body. Gasifier. 7. The disinfectant gasifier according to claim 6 , wherein the small-diameter hollow body is installed with its outlet directed upward. Upstream of the guide pipe downstream at a by throttle means of the vehicle, according to any one of claims 2-7, characterized in that a pressure fluctuation absorbing means for absorbing the pressure fluctuations in the guide pipe Disinfectant gasifier. The disinfectant gasifier according to claim 8 , wherein the pressure fluctuation absorbing means is an air chamber. Of claim 2-9, characterized in that it comprises a discriminating means for discriminating whether or not the pressure in the guide pipe by comparing the detected value with a preset limit setting by the pressure detecting means is acceptable The disinfectant gasification apparatus of any one of Claims. The transport means located downstream from the disinfectant tank or the guide pipe between the disinfectant tank located downstream from the transport means and the throttling means is installed with its downstream side directed upwards, and The disinfectant gasifier according to any one of claims 2 to 10 . The disinfectant gasifier according to any one of claims 1 to 11 , wherein a heating element is provided below the hot air tube outlet. The disinfectant according to any one of claims 1 to 12 , further comprising a sealed gasification tank that surrounds at least an outlet and a heating element of the hot air tube and has a discharge port for disinfecting gas. Gasifier. Spray nozzle of the gas-liquid mixed double pipe structure, wherein the disinfectant from the inner tube, in any one of claims 1 to 13, characterized in that a fresh air type spray nozzle for discharging the air from the outer tube Disinfectant gasifier. The disinfectant gasifier according to any one of claims 1 to 14 , wherein the outer tube of the spray nozzle having a gas-liquid mixing double tube structure has a shape narrowed in a tapered shape at the end portion. . The disinfectant gasifier according to any one of claims 1 to 15 , wherein the inner diameter of the inner tube of the spray nozzle having a gas-liquid mixing double tube structure is 0.5 to 2.0 mm. The spray nozzle having a gas-liquid mixing double pipe structure is inserted from a direction orthogonal to the longitudinal direction of the hot air tube, and the tip portion of the spray nozzle is bent toward the outlet direction of the hot air tube. The disinfectant gasifier according to any one of 1 to 16 . The spraying means communicates the guide pipe connected to the disinfectant tank with the inner pipe of the spray nozzle of the gas-liquid mixing double pipe structure, and the one end on the downstream side of the air supply pipe is the gas-liquid mixing double pipe structure The disinfectant gasifier according to any one of claims 1 to 17, further comprising a joint portion having a joint member for connecting to the outer tube of the spray nozzle in a communicating state.