JP5105854B2 - Operation control method for inverter-driven compressor and inverter-driven compressor - Google Patents

Operation control method for inverter-driven compressor and inverter-driven compressor Download PDF

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JP5105854B2
JP5105854B2 JP2006341852A JP2006341852A JP5105854B2 JP 5105854 B2 JP5105854 B2 JP 5105854B2 JP 2006341852 A JP2006341852 A JP 2006341852A JP 2006341852 A JP2006341852 A JP 2006341852A JP 5105854 B2 JP5105854 B2 JP 5105854B2
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JP2008151076A (en
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正幸 山後
聡 戸川
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HOKUETSU INDUSTRIES CO., LTD.
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本発明は,三相モータを駆動源とし,インバータによって該三相モータに入力する交流電流の周波数を変化させて圧縮機の運転を制御するインバータ駆動圧縮機の運転制御方法,及び前記運転制御方法が行われるインバータ駆動圧縮機に関する。   The present invention provides an operation control method for an inverter-driven compressor that uses a three-phase motor as a drive source and controls the operation of the compressor by changing the frequency of the alternating current input to the three-phase motor by an inverter, and the operation control method. The present invention relates to an inverter driven compressor.

インバータ駆動圧縮機1は,圧縮機本体10の駆動源として三相モータ15を備えると共に,この三相モータ15と電源間にインバータ30を配し,該インバータ30によって電源からモータ15に入力される交流電流の周波数を変化させて,モータ15の回転数を制御することができるように構成されている(図1参照)。   The inverter-driven compressor 1 includes a three-phase motor 15 as a drive source for the compressor body 10, and an inverter 30 is disposed between the three-phase motor 15 and a power source, and the inverter 30 inputs the power from the power source to the motor 15. The configuration is such that the rotational speed of the motor 15 can be controlled by changing the frequency of the alternating current (see FIG. 1).

このような,インバータ30によるモータの回転数制御は,一例として消費側に圧縮気体を供給する供給配管50に,圧力センサ等の圧力検知手段60を設ける等して,消費側に供給される圧縮気体の圧力Pdを検知すると共に,この圧力検知手段60が検知した圧縮気体の圧力Pdに応じて,前記インバータ30によるモータ15の回転数制御を行うことで,消費側に供給される圧縮気体の圧力Pdが常に一定となるように制御され、また、前記圧縮気体の圧力Pdに応じて吸入弁41を作動させて圧縮機本体10の吸入口10aの開閉制御を行っている。 Such motor rotation speed control by the inverter 30 is, for example, a compression supplied to the consumption side by providing a pressure detection means 60 such as a pressure sensor in a supply pipe 50 for supplying compressed gas to the consumption side. with sensing pressure P d of the gas compressor, according to the pressure P d of the compressed gas pressure detecting means 60 detects, by performing the rotation speed control of the motor 15 by the inverter 30, to be supplied to the consumer the pressure P d of the gas is always controlled to be constant, also performs switching control of the suction port 10a of the compressor body 10 by operating the suction valve 41 in response to the pressure P d of the compressed gas.

一例として,消費側に供給しようとする圧縮気体の圧力を目標圧力Ptとして設定すると共に,この目標圧力Ptに対して所定の高い圧力である無負荷運転開始圧力Pulを設定し,実際に消費側に供給される圧縮気体の圧力である,圧縮機本体10の吐出側圧力Pdを前記目標圧力Ptと一致させるように、前記吐出側圧力Pdが目標圧力Ptを超えたことを圧力検知手段60が検知すると,モータ15に出力する交流電流の周波数を減少させてモータ15を低速運転に移行し,一方,圧縮機本体10の吐出側圧力Pdが前記目標圧力Pt未満に低下すると,モータ15を高速回転させる周波数fmaxの交流電流をモータ15に出力させて,モータ15を高速運転に移行する運転制御が行われている。また、吐出側圧力が前記無負荷運転開始圧力以上になったことを圧力検知手段60が検知すると、前記吸入弁41を作動させて圧縮機本体10の吸入口10aを閉じて無負荷運転に移行し、前記吐出側圧力が前記目標圧力未満に低下したことを圧力検知手段60が検知すると、前記吸入弁41を作動させて圧縮機本体10の吸入口10aを開いて負荷運転に移行する。 As an example, it sets the pressure of the compressed gas to be supplied to the consumer as a target pressure P t, and set the no-load operation start pressure P ul which is a predetermined high pressure to the target pressure P t, the actual is the pressure of the compressed gas supplied to the consumer in the discharge-side pressure P d of the compressor body 10 so as to coincide with the target pressure P t, the discharge-side pressure P d exceeds the target pressure P t When the pressure detecting means 60 detects this, the frequency of the alternating current output to the motor 15 is decreased to shift the motor 15 to low speed operation, while the discharge side pressure P d of the compressor body 10 is the target pressure P t. If it falls below, the alternating current of the frequency fmax which rotates the motor 15 at high speed is output to the motor 15, and the operation control which transfers the motor 15 to high speed operation is performed. When the pressure detection means 60 detects that the discharge side pressure is equal to or higher than the no-load operation start pressure, the suction valve 41 is operated to close the suction port 10a of the compressor body 10 and shift to the no-load operation. When the pressure detection means 60 detects that the discharge side pressure has decreased below the target pressure, the suction valve 41 is operated to open the suction port 10a of the compressor body 10 and shift to load operation.

以上のように構成されたインバータ駆動圧縮機1において,圧縮機本体10はモータ15に対して負荷として作用するものであるところ,圧縮機本体10の吐出側圧力が低下して圧縮機本体10を駆動するに必要な動力が減少すると,モータ15にかかる負荷も減少する。そのため,消費側に供給すべき圧縮気体の圧力(目標圧力Pt)を低下すると,この圧力を低下した分,モータ15の出力に余裕が生じる。 In the inverter-driven compressor 1 configured as described above, the compressor main body 10 acts as a load on the motor 15, and the discharge side pressure of the compressor main body 10 is reduced to reduce the compressor main body 10. When the power required for driving decreases, the load on the motor 15 also decreases. For this reason, when the pressure of the compressed gas to be supplied to the consumer side (target pressure P t ) is lowered, there is a margin in the output of the motor 15 as the pressure is lowered.

しかし従来の圧縮機にあっては,消費側に供給すべき圧縮気体の圧力Ptを低下させた場合においても,モータ15の最高回転数Nmax(従ってこの回転数を発生させる交流電流の周波数fmax)は,これを変化することなく一定に固定されていたために,目標圧力Ptの低下によって生じたモータ15の余裕分,モータ15はその能力を十分に発揮できずに使用されていた。 However, in the case of the conventional compressor, even when the pressure P t of the compressed gas to be supplied to the consumer side is lowered, the maximum rotational speed N max of the motor 15 (therefore, the frequency of the alternating current that generates this rotational speed). f max), to which has been fixed to the fixed without changing this margin of the motor 15 caused by the drop in the target pressure P t, the motor 15 has been used in not sufficiently exhibit its ability .

そこで,モータ15の能力が最大限発揮された状態で運転を行うことができるようにするために,モータの最高回転数Nmaxを可変とし,消費側に供給される圧縮気体の設定圧力(目標圧力Pt)を低下させるに従い,モータの最高回転数Nmaxを高くすることができるようにしたインバータ駆動圧縮機が提案されている(特許文献1参照)。 Therefore, in order to be able to perform the operation with the maximum performance of the motor 15, the maximum rotational speed N max of the motor is made variable, and the set pressure (target) of the compressed gas supplied to the consumption side is set. There has been proposed an inverter-driven compressor in which the maximum rotational speed N max of the motor can be increased as the pressure P t ) is reduced (see Patent Document 1).

この発明の先行技術文献情報としては次のものがある。
特開平9−209949号公報
Prior art document information of the present invention includes the following.
Japanese Patent Laid-Open No. 9-209949

前述の特許文献1に記載の発明によれば,前述したように消費側に供給すべき圧縮気体の圧力の目標値として設定した圧力(目標圧力Pt)を低くすることによりモータ15に生じた出力の余裕分を回転数の増加に回すことで,モータ15がその能力を十分に発揮した状態で運転されるようにしたものであり,設定可能な吐出側圧力の上限値を0.83MPaとしたときに定格動力を発生するモータの回転数を100%とした場合,設定吐出側圧力を0.59MPaに低下したときのモータの回転数を20%上昇して120%の回転数で運転できるようにしている。 According to the invention described in the above-mentioned Patent Document 1, as described above, it is generated in the motor 15 by reducing the pressure (target pressure P t ) set as the target value of the pressure of the compressed gas to be supplied to the consumer side. By rotating the output margin to increase the number of revolutions, the motor 15 is operated in a state where its capacity is fully exhibited, and the upper limit value of the discharge side pressure that can be set is 0.83 MPa. If the rotation speed of the motor that generates the rated power is 100%, the motor rotation speed can be increased by 20% when the set discharge side pressure is reduced to 0.59 MPa, and the motor can be operated at a rotation speed of 120%. I am doing so.

しかし,前述の特許文献1に記載されている圧縮機の制御方法では,吐出側圧力設定値(P)と最高回転数比(x)との関係を,次式,
P=−0.0125x+2.08
によって直線的な変化として捉え(特許文献1の「0027」欄及び同図4),図5に示すように,吐出側圧力設定値Pの最大値PHと,この最大値PHにおいて定格出力となる回転数Nを示す点A,吐出側圧力の最小値PLと,この最小値PLにおいて定格出力となる回転数Nを示す点Cをそれぞれ求め,前記吐出側圧力の最大値PHと最小値PL間において圧縮機の吐出側圧力設定値Pを可変とした際,この設定値Pの変更に従い,モータの最高回転数(比)を,前記点A−Cを結ぶ直線(図5中の二点鎖線)に従って決定するものとしているため,モータが定格出力を越えた状態で運転されることとなる。
However, in the compressor control method described in Patent Document 1, the relationship between the discharge side pressure set value (P) and the maximum rotation speed ratio (x) is expressed by the following equation:
P = −0.0125x + 2.08
By regarded as linear change ( "0027" column and FIG. 4 of Patent Document 1), as shown in FIG. 5, the maximum value P H of the discharge side pressure set value P, the rated output at the maximum value P H A point A indicating the rotational speed N 1 , a minimum value P L of the discharge side pressure, and a point C indicating the rotational speed N 3 at which the rated output is obtained at the minimum value P L are obtained, and the maximum value of the discharge side pressure is obtained. When the discharge pressure setting value P of the compressor is variable between P H and the minimum value P L , the maximum rotational speed (ratio) of the motor according to the change of the setting value P is a straight line connecting the points AC. Since it is determined according to (two-dot chain line in FIG. 5), the motor is operated in a state exceeding the rated output.

すなわち,圧縮機本体10の吐出側圧力Pの変化と,定格出力を発生するモータ15の回転数Nの変化との対応関係は,実際には直線的に変化するものではなく,図5中に実線で示したように下方に向かって僅かに膨出する湾曲形状の曲線に従って変化するものとなっており,点A−Cを結ぶ直線として仮定された,図5中に二点鎖線で示す対応関係との間にはズレが生じている。   That is, the correspondence between the change in the discharge side pressure P of the compressor body 10 and the change in the rotational speed N of the motor 15 that generates the rated output does not actually change linearly. As indicated by the solid line, the curve changes in accordance with a curved line that slightly bulges downward, and is assumed to be a straight line connecting the points A and C. The correspondence indicated by the two-dot chain line in FIG. There is a gap between the relationship.

そのため,モータの回転数を図5中に二点鎖線で示した前記A−C直線に従って制御すると,吐出側圧力設定値Pを最高値PH又は最低値PLに設定した場合を除き,モータ15は定格出力を越えて運転されることとなる。 Therefore, when the rotational speed of the motor is controlled in accordance with the AC line indicated by a two-dot chain line in FIG. 5, the motor is set except for the case where the discharge side pressure set value P is set to the maximum value P H or the minimum value P L. 15 is operated exceeding the rated output.

特に,圧縮機本体10の吐出側圧力の設定値を,吐出側圧力の最高値PHと最低値PLとの間の中間値PM付近に設定した場合には最も出力の超過が著しく,一例として図5では中間値PMとしたときに実際には回転数Nで定格出力を発生するにも拘わらず,モータはこの回転数Nによりも高い,回転数N’で運転されることとなる。 In particular, the set value of the discharge pressure of the compressor body 10, when set in the vicinity of the intermediate value P M between the maximum value P H and the minimum value P L at the discharge side pressure significantly exceeds the highest output, at a rotational speed N 2 is actually when the FIG. 5, the intermediate value P M despite generating a rated output as an example, the motor is higher than the rotational speed N 2 two, are operated at a rotational speed N 2 ' The Rukoto.

ところで,圧縮機本体を駆動する前記モータ15は,出力に余裕を持たせて使用するのが一般的であり,所定の許容範囲(一例として定格出力に対して10%程度の超過)であれば,定格出力を越えて運転がされた場合であっても支障なく運転することができるように設計されている。   By the way, the motor 15 for driving the compressor main body is generally used with a margin for output, and within a predetermined allowable range (for example, exceeding about 10% of the rated output). , It is designed so that it can be operated without any trouble even if it exceeds the rated output.

しかし,モータ15の定格出力に対して前述の許容範囲を超えた運転がされる場合には,例えばインバータ30内に設けた保護装置等が作動して圧縮機を非常停止するように設計されており,前述の制御方法によってモータ15の最高回転数Nmaxを制御する場合,圧縮機を非常停止させてしまうおそれがある。 However, when the motor 15 is operated beyond the above-mentioned allowable range with respect to the rated output of the motor 15, for example, a protection device provided in the inverter 30 is operated and the compressor is designed to make an emergency stop. Therefore, when the maximum number of rotations N max of the motor 15 is controlled by the above-described control method, there is a possibility that the compressor may be brought to an emergency stop.

そこで,このような非常停止を避けるため,モータ15が定格出力を越えて運転されることがないように,図5中に二点鎖線で示した前述の直線A−Cを,下方に平行にシフトさせて,点Bを通るA’−C’直線を求め,これに従ってモータ15の回転数を制御することも考えられる。   Therefore, in order to avoid such an emergency stop, the straight line A-C indicated by a two-dot chain line in FIG. 5 is parallel to the lower side so that the motor 15 is not operated exceeding the rated output. It is also conceivable to shift and obtain the A′-C ′ straight line passing through the point B, and to control the rotational speed of the motor 15 according to this.

しかし,このA’−C’直線に従ってモータ15の最高回転数Nmaxを制御する場合,吐出側圧力の最高値PHでは,定格出力を発生する回転数Nに比較して低い,回転数N’でモータが駆動されており,モータがその出力に必要以上に余裕を持って運転がされることとなる。 However, when controlling the maximum speed N max of the motor 15 in accordance with the A'-C 'lines, the maximum value P H of the discharge pressure, lower than the rotational speed N 1 which generates the rated output, the rotation speed The motor is driven at N 1 ′, and the motor is operated with a margin more than necessary for its output.

また,吐出側圧力の最低値PLにおいても,この圧力PLにおける最高回転数Nに対して過剰に低い回転数N’で運転が行われることとなり,いずれの場合においてもモータがその性能を十分に発揮していない。 Further, even at the lowest value P L of the discharge side pressure, the operation is performed at a rotational speed N 3 ′ that is excessively lower than the maximum rotational speed N 3 at this pressure P L. The performance is not fully demonstrated.

以上のように,吐出側圧力の設定値Ptの変化と,モータの最高回転数Nmaxの変化との関係を,直線的な変化と捉えてモータの最高回転数Nmaxを決定する場合,圧縮機の吐出側圧力の設定幅を広くとればとる程,実際の最高回転数Nmaxと,設定される最高回転数Nmax’間のズレ幅が大きくなる。 As described above, the change in the set value P t of the discharge-side pressure, if the relationship between the change of the maximum rotational speed N max of the motor, captures a linear change determining maximum speed N max of the motor, The wider the setting range of the discharge side pressure of the compressor, the larger the gap between the actual maximum rotational speed N max and the set maximum rotational speed N max '.

そこで,モータ15の出力軸や圧縮機本体の入力軸に設けたプーリを交換する等して,モータ15の動力を圧縮機本体10に伝達する際の増速比を可変とすることで,1台の圧縮機を,最高圧力PH〜中間圧力PMまで吐出側圧力を可変とした高圧仕様と,中間圧力PM〜最低圧力PLの範囲で吐出側圧力の設定を可変とした低圧仕様のいずれかの仕様に選択的に設定し得るようにすることも考えられ,この場合,低圧仕様では増速比を高く設定すると共に,高圧仕様では増速比を低く設定して,モータの能力が十分に発揮できるように調整する。 Therefore, by changing the pulley provided on the output shaft of the motor 15 or the input shaft of the compressor main body, the speed increasing ratio when the power of the motor 15 is transmitted to the compressor main body 10 is made variable. the base of the compressor, the maximum pressure P H ~ intermediate pressure and the high-pressure specifications and variable discharge-side pressure to P M, a low-pressure specification that the setting of the discharge pressure variable in a range of intermediate pressure P M ~ minimum pressure P L It is conceivable that the motor speed can be selectively set to any one of the following specifications. In this case, the high speed ratio is set high for the low pressure specifications, and the high speed ratio is set low for the high pressure specifications. Adjust so that can be fully demonstrated.

このように,設定の変更により1台の圧縮機を高圧仕様又は低圧仕様のいずれかの態様で使用可能とした圧縮機でも,図6に示すように、高圧仕様の圧縮機では最高設定圧力PHと中間圧力PM間で,低圧仕様にあっては中間設定圧力PMと最低設定圧力PL間で,圧縮機の吐出側圧力と周波数とが図6中実線で示す直線的に変化するものと仮定してモータを制御するために,この仮定された直線に基づき決定された最高周波数fmax’と,吐出側圧力−最高周波数曲線(図6中二点鎖線)に従った最高周波数fmaxとの間にズレが生じて,モータが定格出力以上で運転される場合があるが,高圧,低圧いずれの仕様の場合にも,前述した最高圧力PHと最低圧力PL間で設定圧力を可変とした圧縮機に比較して変更可能な圧力範囲が1/2に狭まっていることから,想定した圧力−周波数直線と,実際の圧力−周波数曲線との間のズレを比較的小さくすることができ,これにより想定した圧力−周波数直線に基づいてモータを制御してもモータが定格値を大幅に越えることはなく,これをモータの許容出力範囲内に止めることができ,インバータ内に設けた非常停止装置が作動して圧縮機が非常停止することはない。 In this way, even if the compressor can be used in either the high-pressure specification or low-pressure specification mode by changing the setting, as shown in FIG. The pressure and frequency on the discharge side of the compressor change linearly between H and the intermediate pressure P M and between the intermediate set pressure P M and the minimum set pressure P L for the low pressure specification, as shown by the solid line in FIG. In order to control the motor on the assumption, the maximum frequency f max ′ determined based on the assumed straight line and the maximum frequency f according to the discharge side pressure-maximum frequency curve (two-dot chain line in FIG. 6) There may be a deviation from max and the motor may be operated at the rated output or higher. However, the set pressure between the maximum pressure P H and the minimum pressure P L described above is used for both high and low pressure specifications. The changeable pressure range is narrowed to 1/2 compared to a compressor with variable pressure Therefore, the deviation between the assumed pressure-frequency line and the actual pressure-frequency curve can be made relatively small, and even if the motor is controlled based on the assumed pressure-frequency line. The motor does not greatly exceed the rated value, and this can be stopped within the allowable output range of the motor, and the emergency stop device provided in the inverter does not operate and the compressor does not make an emergency stop.

しかし,上記の制御方法では,1台の圧縮機において設定可能な圧力範囲は最高設定圧力PH〜中間設定圧力PMの範囲,又は中間設定圧力PM〜最低設定圧力PLのいずれかの範囲であり,プーリ等の増速装置の設定を変更することなしに最高設定圧力PH〜最低設定圧力PLの全範囲で設定圧力を可変とした前掲の特許文献1に記載の圧縮機に比較して,吐出側圧力の設定幅が制限される。 However, in the above control method, the pressure range that can be set in one compressor is either the maximum set pressure P H to the intermediate set pressure P M or the intermediate set pressure P M to the minimum set pressure P L. In the compressor described in the above-mentioned Patent Document 1, the set pressure is variable in the entire range from the maximum set pressure P H to the minimum set pressure P L without changing the setting of the speed increasing device such as the pulley. In comparison, the setting range of the discharge side pressure is limited.

しかも,高圧仕様と低圧仕様とでは,制御の基準となる吐出側圧力P−最高周波数fmax直線の傾きが異なるために,高圧,低圧のいずれの設定としたかによって組み込む制御プログラムが異なり,共通化が図れない問題がある。 Moreover, since the slope of the discharge-side pressure P-maximum frequency f max line, which is the reference for control, differs between the high-pressure specification and the low-pressure specification, the control program to be incorporated differs depending on whether the setting is high or low. There is a problem that cannot be achieved.

なお,以上説明した従来技術では,いずれも圧縮機の吐出側圧力(目標圧力Pt)の設定変更に対応して,モータの最高回転数Nmax又はこの最高回転数Nmaxを発生する最高周波数fmaxの設定を変更する方法に関するものであり,例えば目標圧力Ptを最高設定圧力PHに設定した場合には、モータを定格出力と成す最高回転数Nmax(最高周波数fmax)は,回転数N(図5において周波数f1,図6において周波数f4)として特定され,モータ15はここで特定された回転数Nmaxを超過することがないように運転がされる。 In each of the conventional techniques described above, the maximum motor speed N max or the maximum frequency at which the maximum engine speed N max is generated in response to the setting change of the discharge side pressure (target pressure P t ) of the compressor. relates to a method for changing the settings of f max, for example in the case of setting the target pressure P t to the maximum set pressure P H is the maximum speed makes the motor rated output N max (maximum frequency f max) is It is specified as the rotational speed N 1 (frequency f 1 in FIG. 5 and frequency f 4 in FIG. 6), and the motor 15 is operated so as not to exceed the rotational speed N max specified here.

しかし,消費側に供給される圧縮気体の圧力,すなわち圧縮機本体10の吐出側圧力Pdは,消費側における圧縮気体の消費量等に応じて常時変化し,前述の例において吐出側圧力Pdが前記最高設定圧力PH未満である場合には,モータは回転数Nで運転しても定格出力には至らず(例えば吐出側圧力Pdが最高設定圧力PHよりも低いPMであれば,モータの回転数をN2まで上昇させて初めて定格出力となる。),その出力に余裕を持って運転がされていることとなる。このようにして生じた出力の余裕分を回転数の増加に利用することができれば,モータ15をさらに効率的に運転でき便利である。 However, the pressure of the compressed gas supplied to the consumption side, that is, the discharge side pressure P d of the compressor body 10 always changes according to the consumption amount of the compressed gas on the consumption side, and in the above example, the discharge side pressure P When d is less than the maximum set pressure P H , the motor does not reach the rated output even when the motor is operated at the rotational speed N 1 (for example, P M where the discharge side pressure P d is lower than the maximum set pressure P H. If this is the case, the rated output is not reached until the motor speed is increased to N 2 ). If the output margin generated in this way can be used to increase the number of revolutions, it is convenient to operate the motor 15 more efficiently.

そこで,本発明の目的は上記従来技術における欠点を解消するためになされたものであり,インバータ駆動圧縮機において,設定可能な圧力範囲を広くすることができると共に,このように設定可能な圧力範囲を広く設定した場合であっても,圧縮機本体の動力が定格動力を超過せず,又は定格動力を超過したとしてもこの超過を所定の許容範囲内で行えるようにするインバータ駆動圧縮機の制御方法及び前記制御方法を実現するインバータ駆動圧縮機を提供することを目的とする。   Accordingly, an object of the present invention is to solve the above-described drawbacks of the prior art, and in the inverter-driven compressor, the settable pressure range can be widened, and the settable pressure range is as described above. Inverter-driven compressor control that ensures that the power of the compressor body does not exceed the rated power, or even if the power exceeds the rated power, can be exceeded within the specified tolerance range It is an object of the present invention to provide an inverter-driven compressor that realizes the method and the control method.

さらに,消費側に供給される圧縮気体の圧力Pd変化に対応して,常にモータがその能力を最大限発揮することとなるインバータ駆動型圧縮機の制御方法,及び前記制御方法を実現するインバータ駆動圧縮機を提供することを目的とする。 Further, in response to the pressure P d changes in the compressed gas supplied to the consumer, always the motor control method of the inverter-driven compressor which becomes possible to maximize the capability, and realizes the control method inverter An object is to provide a drive compressor.

上記目的を達成するために,本発明の第1の運転制御方法を実現するインバータ駆動型圧縮機1は,消費側に供給すべき圧縮気体の目標圧力Ptの変更に従い,モータ15に対して入力する交流電流の最高周波数fmaxの設定を変更可能に構成したものであり,
圧縮機本体10を駆動する三相モータ15と,該三相モータ15に入力する交流電流の周波数を変化させるインバータ30,前記圧縮機本体10のと出側圧力Pdを検知する圧力検知手段(圧力センサ60)を備えると共に,圧力検知手段60の検知圧力に基づいて,圧縮機本体10の吐出側圧力Pdを,所定の目標圧力Ptと一致させるように前記インバータ30を制御して所定周波数の交流電流を出力させる制御装置2を備えたインバータ駆動圧縮機において,
前記制御装置2が,
前記目標圧力Ptとして設定可能な最高値PH及び最低値PLを記憶すると共に,前記最高値PHと最低値PL間における圧力の変化と,該圧力の変化に対応して前記モータを定格出力と成す回転数Nmaxを発生させる周波数fmaxの変化との対応関係を,複数の直線の式を組み合わせることにより所定の許容誤差の範囲内で近似的に表した計算式を記憶する記憶手段と,
設定された前記目標圧力Ptに基づいて,前記計算式によりモータに入力する交流電流の最高周波数fmaxを算出すると共に,該算出された最高周波数(fmax)を上限と成す制御信号を前記インバータ30に出力する速度制御信号出力部22を備えることを特徴とする(請求項1,請求項6)。
In order to achieve the above object, the inverter-driven compressor 1 that realizes the first operation control method of the present invention applies to the motor 15 in accordance with the change in the target pressure P t of the compressed gas to be supplied to the consumer side. It is configured so that the setting of the maximum frequency f max of the input AC current can be changed.
A three-phase motor 15 for driving the compressor body 10, an inverter 30, a pressure detecting means for detecting the compressor body 10 of the outlet-side pressure P d to change the frequency of the alternating current input to the three-phase motor 15 ( provided with a pressure sensor 60), based on the detected pressure of the pressure sensing means 60, the discharge-side pressure P d of the compressor body 10, and controls the inverter 30 so as to match a predetermined target pressure P t given In an inverter driven compressor provided with a control device 2 that outputs an alternating current of a frequency,
The control device 2 is
The maximum value P H and the minimum value P L that can be set as the target pressure P t are stored, the pressure change between the maximum value P H and the minimum value P L, and the motor corresponding to the pressure change storing approximately represents the equation within a predetermined tolerance by the correspondence between the change in frequency f max for generating a rotational speed N max, which forms the rated output, combining multiple linear equation Storage means;
Based on the set target pressure P t , the maximum frequency f max of the alternating current input to the motor is calculated by the calculation formula, and a control signal having the calculated maximum frequency (f max ) as an upper limit is calculated. A speed control signal output unit 22 for outputting to the inverter 30 is provided (claims 1 and 6).

前記記憶手段は,前記複数の直線の式を組み合わせて成る計算式に代えて,前記最高値PHと最低値PL間における圧力の変化と,該圧力の変化に対応して前記モータを定格出力と成す回転数Nmaxを発生させる周波数fmaxの変化との対応関係を所定の許容誤差の範囲内で近似的に表した曲線の計算式を記憶するものとしても良い(請求項2,請求項7)。 The storage means replaces the calculation formula formed by combining the plurality of straight line expressions with a change in pressure between the maximum value P H and the minimum value P L, and the motor is rated according to the change in the pressure. may as storing formulas approximate representation curve the relationship between the change in the frequency f max for generating a rotational speed N max within a predetermined tolerance which forms the output (claim 2, wherein Item 7).

前記構成のインバータ駆動圧縮機1において,前記制御装置2の前記記憶手段23が,前記最高値PHと,該最高値PHにおいてモータ15を定格出力とする周波数f1,前記最低値PLと,該最低値PLにおいてモータ15を定格出力とする周波数f3,及び,前記最高値PHと最低値PLとの中間値PMと,前記中間値PMにおいてモータ15を定格出力とする周波数f2をそれぞれ記憶すると共に,
設定された前記目標圧力Ptに基づいて前記最高周波数fmaxを求める計算式であって,前記目標圧力Ptが,前記中間値PM以上であるときに適用される最高周波数fmaxの計算式

Figure 0005105854
と,前記目標圧力Ptが,前記中間値PM未満であるときに適用される最高周波数fmaxの計算式
Figure 0005105854
を前記複数の直線の式としてそれぞれ記憶すると共に,
前記速度制御信号出力部が,設定された前記目標圧力Ptに基づいて,前記いずれかの計算式により前記最高周波数fmaxを算出する演算処理部(図示せず)を備えるものとして構成しても良い(請求項3,請求項8)。 In the inverter-driven compressor 1 of the arrangement, the storage unit 23 of the controller 2, the a maximum value P H, the frequency f 1 to the motor 15 to the rated output at outermost high P H, the minimum value P L When the frequency f 3 to the motor 15 to the rated output at the minimum value P L, and an intermediate value P M and the maximum value P H and the minimum value P L, the motor 15 rated output in the intermediate value P M And store the frequency f 2
A based on the set the target pressure P t a calculation formula for obtaining the maximum frequency f max, the target pressure P t is, calculation of the maximum frequency f max to be applied when the at intermediate value P M or more formula
Figure 0005105854
And a calculation formula for the maximum frequency f max applied when the target pressure P t is less than the intermediate value P M.
Figure 0005105854
Are respectively stored as the plurality of straight line expressions,
The speed control signal output unit is configured to include an arithmetic processing unit (not shown) that calculates the maximum frequency f max by any one of the calculation formulas based on the set target pressure P t. (Claim 3 and Claim 8).

また,前記制御装置2の前記記憶手段23に,前記最高値PHと,該最高値PHにおいてモータ15を定格出力とする周波数f1,前記最低値PLと,該最低値PLにおいてモータ15を定格出力とする周波数f3をそれぞれ記憶すると共に,
設定された前記目標圧力Ptに基づいて,前記最高周波数fmaxを求める計算式

Figure 0005105854
を前記曲線の計算式として記憶すると共に,
前記速度制御信号出力部22が,設定された前記目標圧力Ptに基づいて,前記計算式により前記最高周波数fmaxを算出する演算処理部(図示せず)を備えるものとして構成しても良い(請求項4,請求項9)。 Further, in the storage unit 23 of the control device 2, the a maximum value P H, the frequency f 1 to the motor 15 to the rated output at outermost high P H, wherein the minimum value P L, in the minimum value P L Each of the frequencies f 3 at which the motor 15 is rated output is stored, and
Formula for obtaining the maximum frequency f max based on the set target pressure P t
Figure 0005105854
Is stored as a formula for calculating the curve,
The speed control signal output unit 22 may be configured to include an arithmetic processing unit (not shown) that calculates the maximum frequency f max by the calculation formula based on the set target pressure P t. (Claims 4 and 9).

さらに別の構成としては,前記制御装置2の前記記憶手段23が,前記最高値PHと,該最高値PHにおいてモータ15を定格出力とする周波数f1,前記最低値PLと,該最低値PLにおいてモータ15を定格出力とする周波数f3,及び,前記最高値PHと最低値PLとの中間値PMと,前記中間値PMにおいてモータ15を定格出力とする周波数f2をそれぞれ記憶すると共に,
設定された前記目標圧力Ptに基づいて,前記最高周波数fmaxを求める計算式

Figure 0005105854
を前記曲線の計算式として記憶すると共に,
前記速度制御信号出力部22が,設定された前記目標圧力Ptに基づいて,前記計算式により前記最高周波数fmaxを算出する演算処理部(図示せず)を備えるもの,として構成しても良い(請求項5,10)。 As still another configuration, the storage means 23 of the controller 2, the a maximum value P H, the frequency f 1 to the motor 15 to the rated output at outermost high P H, and the minimum value P L, the frequency f 3 to the motor 15 to the rated output at the lowest value P L, and an intermediate value P M and the maximum value P H and the minimum value P L, the frequency of the motor 15 to the rated output at the intermediate value P M memorize each f 2 ,
Formula for obtaining the maximum frequency f max based on the set target pressure P t
Figure 0005105854
Is stored as a formula for calculating the curve,
The speed control signal output unit 22 may be configured to include an arithmetic processing unit (not shown) that calculates the maximum frequency f max by the calculation formula based on the set target pressure P t. Good (claims 5 and 10).

また,本発明の第2の運転制御方法を実現するインバータ駆動型圧縮機1は,圧縮機本体10が吐出する圧縮気体の圧力Pdの変化に従い,モータ15に対して入力する交流電流の最高周波数fmaxを変更可能とするもので,
前記同様のインバータ駆動圧縮機1において,該インバータ駆動圧縮機1の前記制御装置2が,前記目標圧力Ptとして設定可能な範囲の最高値PH及び最低値PLを記憶すると共に,前記最高値PHと最低値PL間における圧力の変化と,該圧力の変化に対応して前記モータ15を定格出力と成す回転数を発生させる周波数の変化との対応関係を,複数の直線の式を組み合わせることにより所定の許容誤差の範囲内で近似的に表した計算式を記憶する記憶手段と,
前記圧力検知手段60が検知した前記圧縮機本体10の吐出側圧力Pdに基づいて,前記計算式によりモータ15に入力する交流電流の最高周波数fmaxを算出すると共に,該算出された最高周波数を前記インバータ30に出力させる制御信号を出力する速度制御信号出力部22を備えることを特徴とする(請求項11,16)。
The inverter-driven compressor 1 that realizes the second operation control method of the present invention has the highest AC current input to the motor 15 according to the change in the pressure P d of the compressed gas discharged from the compressor body 10. The frequency f max can be changed.
In the same inverter-driven compressor 1, the control device 2 of the inverter-driven compressor 1 stores the maximum value P H and the minimum value P L in the range that can be set as the target pressure P t , and the maximum the change in pressure between the value P H and the minimum value P L, a corresponding relationship between the change in frequency to generate the rotational speed made by the rated output of the motor 15 in response to a change in pressure, a plurality of straight lines of formula Storage means for storing a calculation expression approximately expressed within a predetermined allowable error range by combining
Based on the discharge side pressure P d of the compressor body 10 detected by the pressure detection means 60, the maximum frequency f max of the alternating current input to the motor 15 is calculated by the calculation formula, and the calculated maximum frequency Is provided with a speed control signal output unit 22 for outputting a control signal for causing the inverter 30 to output the control signal (claims 11 and 16).

前記記憶手段は,前記複数の直線の式を組み合わせて成る計算式に代えて,前記最高値PHと最低値PL間における圧力の変化と,該圧力の変化に対応して前記モータを定格出力と成す回転数Nmaxを発生させる周波数fmaxの変化との対応関係を所定の許容誤差の範囲内で近似的に表した曲線の計算式を記憶するものとしても良い(請求項12,請求項17)。 The storage means replaces the calculation formula formed by combining the plurality of straight line expressions with a change in pressure between the maximum value P H and the minimum value P L, and the motor is rated according to the change in the pressure. may as storing formulas approximate representation curve the relationship between the change in the frequency f max for generating a rotational speed N max within a predetermined tolerance which forms the output (claim 12, wherein Item 17).

さらに,前記構成の制御装置2を備えたインバータ駆動圧縮機1において,前記制御装置2の前記記憶手段23に,前記最高値PHと,該最高値PHにおいてモータを定格出力とする周波数f1,前記最低値PLと,該最低値PLにおいてモータを定格出力とする周波数f3,及び,
前記最高値PHと最低値PLとの中間値PMと,前記中間値PMにおいてモータ15を定格出力とする周波数f2をそれぞれ記憶すると共に,
前記圧力検知手段が検知した前記圧縮機本体の吐出側圧力Pdに基づいて前記最高周波数fmaxを求める計算式であって,前記吐出側圧力Pdが,前記中間値PM以上であるときに適用される最高周波数fmaxの計算式

Figure 0005105854
と,前記吐出側圧力Pdが,前記中間値PM未満であるときに適用される最高周波数fmaxの計算式
Figure 0005105854
を前記複数の直線の式としてそれぞれ記憶すると共に,
前記速度制御信号出力部が,前記圧縮機本体の吐出側圧力Pdに基づいて,前記いずれかの計算式により前記最高周波数fmaxを算出する演算処理部(図示せず)を備えるものとして構成しても良い(請求項13,18)。 Further, in the inverter-driven compressor 1 having a control device 2 of the structure, in the storage unit 23 of the control device 2, the maximum value P H and the frequency to the motor rated output at outermost height P H f 1 , the minimum value P L , the frequency f 3 at which the motor is rated output at the minimum value P L , and
An intermediate value P M between the maximum value P H and the minimum value P L and a frequency f 2 at which the motor 15 is rated output at the intermediate value P M are respectively stored.
A calculation formula for obtaining the maximum frequency f max, based on the discharge side pressure P d of the compressor body, wherein the pressure detection means detects the discharge pressure P d is, when the at intermediate value P M or more Of maximum frequency f max applied to
Figure 0005105854
And a calculation formula for the maximum frequency f max applied when the discharge side pressure P d is less than the intermediate value P M.
Figure 0005105854
Are respectively stored as the plurality of straight line expressions,
The speed control signal output unit includes an arithmetic processing unit (not shown) that calculates the maximum frequency f max by any one of the above formulas based on the discharge side pressure P d of the compressor body. (Claims 13 and 18).

また,前記制御装置2の前記記憶手段23が,前記最高値PHと,該最高値PHにおいてモータを定格出力とする周波数f1,前記最低値PLと,該最低値PLにおいてモータを定格出力とする周波数f3をそれぞれ記憶すると共に,
前記圧力検知手段が検知した前記圧縮機本体10の吐出側圧力Pdに基づいて,前記最高周波数fmaxを求める計算式として,

Figure 0005105854
を前記曲線の計算式として記憶すると共に,
前記速度制御信号出力部が,前記圧縮機本体の吐出側圧力Pdに基づいて,前記計算式により前記最高周波数fmaxを算出する演算処理部(図示せず)を備えるものとしても良い(請求項14,19)。 Motor addition, the storage unit 23 of the controller 2, the a maximum value P H, the frequency f 1 to the motor rated output at outermost high P H, and the minimum value P L, in the minimum value P L And memorize the frequency f 3 for which
Based on the discharge side pressure P d of the compressor body 10 detected by the pressure detection means, a calculation formula for obtaining the maximum frequency f max is as follows:
Figure 0005105854
Is stored as a formula for calculating the curve,
The speed control signal output unit may include an arithmetic processing unit (not shown) that calculates the maximum frequency f max by the calculation formula based on the discharge-side pressure P d of the compressor body. Item 14, 19).

また,前記制御装置2の前記記憶手段23が,前記最高値PHと,該最高値PHにおいてモータ15を定格出力とする周波数f1,前記最低値PLと,該最低値PLにおいてモータ15を定格出力とする周波数f3,及び,前記最高値PHと最低値PLとの中間値PMと,前記中間値PMにおいてモータを定格出力とする周波数f2をそれぞれ記憶すると共に,
前記圧力検知手段が検知した前記圧縮機本体の吐出側圧力Pdに基づいて,前記最高周波数fmaxを求める計算式

Figure 0005105854
を前記曲線の計算式として記憶すると共に,
前記速度制御信号出力部22が,前記圧縮機本体10の吐出側圧力Pdに基づいて,前記計算式により前記最高周波数fmaxを算出する演算処理部(図示せず)を備えるものとして構成しても良い(請求項15,20)。 Also, the storage unit 23 of the controller 2, the a maximum value P H, the frequency f 1 to the motor 15 to the rated output at outermost high P H, wherein the minimum value P L, in the minimum value P L The frequency f 3 at which the motor 15 is rated output, the intermediate value P M between the maximum value P H and the minimum value P L , and the frequency f 2 at which the motor is rated output at the intermediate value P M are stored. Along with
Formula for obtaining the maximum frequency f max based on the discharge side pressure P d of the compressor body detected by the pressure detection means
Figure 0005105854
Is stored as a formula for calculating the curve,
The speed control signal output unit 22 includes an arithmetic processing unit (not shown) that calculates the maximum frequency f max by the calculation formula based on the discharge side pressure P d of the compressor body 10. (Claims 15 and 20).

以上説明した本発明の構成により,目標圧力Ptの設定に従い,インバータ30が出力する最高周波数fmax,従ってモータ15の最高回転数Nmaxの設定を変更可能とした本発明のインバータ駆動圧縮機の制御方法にあっては,目標圧力Ptの設定可能範囲を広くした場合であっても,モータが定格出力を大幅に超えて運転されることがなく,圧縮機が非常停止することを防止できた。 With the configuration of the present invention described above, the inverter-driven compressor according to the present invention can change the maximum frequency f max output from the inverter 30 and thus the maximum rotation speed N max of the motor 15 in accordance with the setting of the target pressure P t. is a of the control method, even when the wide setting range of the target pressure P t, prevent the motor without being operated well beyond the rated output, the compressor is emergency stop did it.

また,目標圧力Ptの低下に応じて,モータの出力を低下させることがないように周波数,従ってモータ回転数を増加させることができるので,モータ15の能力一杯に使用でき経済的であるとともに,消費側へ供給する空気量を増やすことができた。 Further, since the frequency, and hence the motor speed, can be increased so as not to decrease the output of the motor as the target pressure P t decreases, the motor 15 can be used at full capacity and is economical. , The amount of air supplied to the consumer side could be increased.

さらに,圧力設定範囲を広くできたので,高圧仕様と低圧仕様の2種類の圧縮機を1台の圧縮機にして共通化を図ることができた。   Furthermore, since the pressure setting range was widened, two types of compressors, high-pressure specifications and low-pressure specifications, could be shared as a single compressor.

しかも,従来の制御プログラム中における計算式を変更するという比較的簡単な構成の変更のみで,圧力設定範囲を広くすることができ,圧縮機の構造を変更する必要がない。   In addition, the pressure setting range can be widened only by a relatively simple change in the configuration by changing the calculation formula in the conventional control program, and there is no need to change the structure of the compressor.

圧縮機本体10の吐出側圧力Pdによって,消費側に供給される圧縮気体の圧力変化を測定し,モータ15に出力される交流電流の最高周波数fmaxを可変とした本発明のインバータ駆動圧縮機の制御方法にあっては,目標圧力Ptの設定可能範囲を広くした場合であっても,モータが定格出力を大幅に超えて運転されることがなく,圧縮機が非常停止することを防止できた。 Inverter-driven compression of the present invention in which the pressure change of the compressed gas supplied to the consumption side is measured by the discharge side pressure P d of the compressor body 10 and the maximum frequency f max of the alternating current output to the motor 15 is variable. in the control method of the machine, even when the wide setting range of the target pressure P t, without the motor is operated well beyond the rated output, that the compressor emergency stop I was able to prevent it.

また、例えば消費側における圧縮気体の消費量が増加して検知された吐出側圧力Pdが急激に低下した場合であっても,周波数fmaxを増加させてモータ15を高速運転することで,圧縮気体の供給量を増大し,消費側における圧縮気体の消費量増大に即座に対応することができた。 Further, for example, even if the discharge side pressure P d detected by increasing the consumption of compressed gas on the consumption side suddenly decreases, by increasing the frequency f max and operating the motor 15 at high speed, The supply of compressed gas was increased, and it was possible to respond immediately to the increase in compressed gas consumption on the consumer side.

次に,本発明の実施例を添付図面を参照しながら以下説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

インバータ駆動圧縮機の全体構成
図1において,符号1はインバータ駆動圧縮機であり,図示の実施形態においてこのインバータ駆動圧縮機1は,圧縮機本体10と,この圧縮機本体10の駆動源であるモータ15,及び電源からの交流電流の周波数を変換して前記モータ15に出力するインバータ30を備え,前記モータ15により圧縮機本体10を駆動することにより,該圧縮機本体10の吸入口10aに連結された吸入弁41を介して圧縮機本体10のシリンダ内に被圧縮気体,図示の例では空気が導入されると共に,このシリンダ内に導入された被圧縮気体がロータの回転により圧縮され,得られた圧縮空気が圧縮機本体10の吐出口10bより吐出されるように構成されている。
1 is an inverter-driven compressor. In the illustrated embodiment, the inverter-driven compressor 1 is a compressor main body 10 and a drive source for the compressor main body 10. A motor 15 and an inverter 30 that converts the frequency of the alternating current from the power source and outputs the same to the motor 15 are provided. By driving the compressor body 10 by the motor 15, the suction port 10a of the compressor body 10 is provided. A compressed gas, that is, air in the illustrated example, is introduced into the cylinder of the compressor body 10 through the connected intake valve 41, and the compressed gas introduced into the cylinder is compressed by the rotation of the rotor. The obtained compressed air is configured to be discharged from the discharge port 10 b of the compressor body 10.

圧縮機本体10として,シリンダ内に潤滑油を注入し,被圧縮気体を圧縮して吐出する油冷式のスクリュ圧縮機を使用した本実施形態にあっては,該圧縮機本体10より前記潤滑油と共に吐出された圧縮気体が導入されるレシーバタンク17を設け,該レシーバタンク17内において圧縮気体と潤滑油とを分離すると共に,分離された圧縮気体を供給配管50を介して消費側に供給すると共に,レシーバタンク17において回収された潤滑油を給油回路を介して圧縮機本体10の給油口10cに供給する。   In this embodiment using an oil-cooled screw compressor that injects lubricating oil into the cylinder and compresses and discharges the compressed gas as the compressor body 10, the lubrication is performed by the compressor body 10. A receiver tank 17 into which compressed gas discharged together with the oil is introduced is provided, the compressed gas and the lubricating oil are separated in the receiver tank 17, and the separated compressed gas is supplied to the consumption side through the supply pipe 50. At the same time, the lubricating oil recovered in the receiver tank 17 is supplied to the oil supply port 10c of the compressor body 10 through the oil supply circuit.

容量制御装置
以上のような基本構成を備えたインバータ駆動型圧縮機1には,モータ15の回転数を制御して圧縮機本体10の回転速度を制御する速度制御手段(インバータ30)と,圧縮機本体10に対する被圧縮気体,本実施形態にあっては空気の吸入量を制御する吸入制御手段40,及び消費側に供給される圧縮気体の圧力を検知する圧力検知手段60からの検知信号に基づいて,前記速度制御手段30及び吸入制御手段40の各部の動作を制御する制御信号を出力する制御装置2から成る容量制御装置が設けられている。
Capacity control device The inverter drive type compressor 1 having the basic configuration as described above includes a speed control means (inverter 30) for controlling the rotational speed of the compressor body 10 by controlling the rotational speed of the motor 15, and a compression The detection signal from the pressure control means 40 for detecting the pressure of the compressed gas supplied to the consumption side and the pressure of the compressed gas supplied to the consumer side in the present embodiment, the suction control means 40 for controlling the amount of air to be compressed. On the basis of this, there is provided a capacity control device comprising a control device 2 for outputting a control signal for controlling the operation of each part of the speed control means 30 and the suction control means 40.

そして前述の速度制御手段30が,圧力センサ等の圧力検知手段60によって検知された前記圧縮機本体10の吐出側圧力Pd(本実施形態にあっては,前述の供給配管50内の圧力)を,予め設定された目標圧力Ptと一致させるように,モータ15の回転数,従ってこのモータ15によって駆動される圧縮機本体10の回転数を制御し,また,吸入制御装置40が,前記圧縮機本体10の吐出側圧力Pdに応じて,前記圧縮機本体10の吸入口10aに設けられた吸入弁41の開閉制御乃至は開度制御を行うことにより,圧縮機本体10に対する被圧縮気体の吸入量を制御し,このような速度制御と吸入制御とによって,圧縮機本体10の吐出側圧力Pdが,目標圧力Ptに近付いて,略一定の圧力の圧縮気体を消費側に供給することができるように構成されている。 The speed control means 30 described above detects the discharge side pressure P d of the compressor body 10 detected by the pressure detection means 60 such as a pressure sensor (in the present embodiment, the pressure in the supply pipe 50 described above). Is controlled so as to coincide with a preset target pressure P t, and thus the rotation speed of the compressor body 10 driven by the motor 15 is controlled. Depending on the discharge side pressure P d of the compressor body 10, opening / closing control or opening degree control of the suction valve 41 provided at the suction port 10 a of the compressor body 10 is performed, so that the compressor body 10 is compressed. and controlling the intake amount of gas, by a such speed control as suction control, the discharge pressure P d of the compressor body 10, closer to the target pressure P t, a substantially consuming the compressed gas constant pressure Can be supplied It is configured so that.

吸入制御手段
前述の容量制御装置を構成する一方の構成要素である前述の吸入制御手段40は,図示の実施形態において,圧縮機本体10の吸入口10aに設けられた吸入弁41と,この吸入弁41の受圧室と前述のレシーバタンク17間を連通する管路42,及び前記管路42を開閉制御する電磁弁43により構成されており,後述する制御装置2からの制御信号を前記電磁弁43に入力することにより電磁弁43を開閉制御して吸入弁41を操作し,圧縮機本体10の吸入量を制御して,圧縮機本体10の吐出側圧力Pd(消費側に供給される圧縮気体の圧力)が設定された目標圧力Ptとなるように制御する。
Suction control means The above-described suction control means 40, which is one of the constituent elements of the above-described capacity control device, includes a suction valve 41 provided in the suction port 10a of the compressor body 10 and the suction valve in the illustrated embodiment. It comprises a conduit 42 communicating between the pressure receiving chamber of the valve 41 and the receiver tank 17 and an electromagnetic valve 43 for controlling the opening and closing of the conduit 42, and a control signal from the control device 2 to be described later is sent to the solenoid valve. 43, the solenoid valve 43 is controlled to open and close to operate the suction valve 41, the suction amount of the compressor body 10 is controlled, and the discharge side pressure P d (supplied to the consumption side) of the compressor body 10 is controlled. controlled so that the pressure of the compressed gas) is set target pressure P t.

本実施形態にあっては,圧縮機本体10の吐出側圧力Pdが,所定の目標圧力Ptに対し所定の高い圧力として設定した無負荷運転開始圧力Pul以上になると,後述の制御装置2が電磁弁43に対して制御信号を出力して前述の電磁弁43を操作し,これにより吸入弁41が圧縮機本体10の吸入口10aを閉じて無吸気の状態で運転(無負荷運転)し,その後,供給配管50内の圧力Pdが記憶手段に記憶された目標圧力Pt未満に下降すると,制御装置2が前記電磁弁43を制御して吸入弁41を開き,これにより圧縮機本体10の吸入口10aが開放されて負荷運転に移行する。 In the present embodiment, the discharge-side pressure P d of the compressor body 10 is equal to or no-load operation start pressure P ul or set as a predetermined high pressure to a predetermined target pressure P t, below the controller 2 outputs a control signal to the electromagnetic valve 43 to operate the above-described electromagnetic valve 43, whereby the intake valve 41 is operated in a no-intake state with the intake port 10a of the compressor body 10 closed (no load operation). Then, when the pressure P d in the supply pipe 50 drops below the target pressure P t stored in the storage means, the control device 2 controls the electromagnetic valve 43 to open the suction valve 41, thereby compressing it. The suction port 10a of the machine body 10 is opened, and the operation shifts to the load operation.

速度制御手段
前述の吸入制御手段40と共に,消費側に供給される圧縮気体の圧力変化に伴って動作してモータ15の回転数を制御して,圧縮機本体10の運転速度を制御する速度制御手段30が設けられている。
Speed control means Speed control for controlling the operating speed of the compressor body 10 by controlling the rotational speed of the motor 15 by operating in accordance with the pressure change of the compressed gas supplied to the consumption side together with the suction control means 40 described above. Means 30 are provided.

この速度制御手段30は,電源からの交流電流を所望の周波数に変換して前記圧縮機本体10を駆動するモータ15に出力するインバータ30により構成されており,消費側に供給される圧縮気体の圧力Pdを,圧力検知手段60によって検知し,この検知信号に従って,圧縮機本体10の吐出側圧力Pdを前記目標圧力Ptと一致させるように、前記吐出側圧力Pdが目標圧力Ptを超えたことを圧力検知手段60が検知すると、後述する制御装置2からの制御信号に基づいてモータ15に出力する交流電流の周波数を減少させてモータ15を低速運転に移行すると共に,消費側に供給される圧縮気体の圧力Pdが,所定の目標圧力Pt未満に低下すると,制御装置2からの制御信号に従って,前記モータ15を高速運転と成す最高周波数fmaxの交流電流を前記モータ15に出力するように構成されている。 This speed control means 30 is composed of an inverter 30 that converts an alternating current from a power source into a desired frequency and outputs it to a motor 15 that drives the compressor body 10. The pressure P d is detected by the pressure detection means 60, and the discharge side pressure P d is set to the target pressure P so that the discharge side pressure P d of the compressor body 10 matches the target pressure P t according to the detection signal. When the pressure detection means 60 detects that t has been exceeded, the frequency of the alternating current output to the motor 15 is reduced based on a control signal from the control device 2 to be described later, and the motor 15 is shifted to low speed operation and consumed. the pressure P d of the compressed gas supplied to the side is, when falls below a predetermined target pressure P t, in accordance with a control signal from the control unit 2, maximum frequency f max which forms the motor 15 and speed operation And is configured to output an alternating current to the motor 15.

制御装置
前述した吸入制御手段40及び速度制御手段30を制御する制御装置2は,所定のプログラムを記憶した電子制御装置等によって構成されるもので,該電子制御装置の中央処理部(図示せず)が,予め記憶された前記プログラムを起動して該プログラムに従い各部を制御することで,圧縮機本体10の吐出側に設けられた圧力検知手段60からの検知信号に基づいて前記吸入制御手段40に対して所定の制御信号を出力する吸入制御信号出力部21と,前記速度制御手段30に対して所定の制御信号を出力する速度制御信号出力部22が実現されている。
Control Device The control device 2 for controlling the inhalation control means 40 and the speed control means 30 is constituted by an electronic control device or the like storing a predetermined program, and a central processing unit (not shown) of the electronic control device. ) Activates the previously stored program and controls each part according to the program, so that the suction control means 40 is based on a detection signal from the pressure detection means 60 provided on the discharge side of the compressor body 10. An inhalation control signal output unit 21 that outputs a predetermined control signal and a speed control signal output unit 22 that outputs a predetermined control signal to the speed control means 30 are realized.

吸入制御信号出力部
前述の吸入制御信号出力部21は,供給配管50内の圧力変化を検知する圧力検知手段(圧力センサ)60からの検知信号に基づいて,検知された圧力が無負荷運転開始圧力Pul以上であるとき,前記吸入制御手段40を制御して圧縮機本体10の吸入口10aを閉塞すると共に,消費側に供給される圧縮気体の圧力が,所定の目標圧力Pt未満になると,前記吸入制御手段40が圧縮機本体10の吸入口10aを開放するように,吸入制御手段40に対する制御信号を出力する。
Suction control signal output unit The above-described suction control signal output unit 21 starts the no-load operation based on a detection signal from a pressure detection means (pressure sensor) 60 that detects a pressure change in the supply pipe 50. When the pressure is equal to or higher than P ul , the suction control means 40 is controlled to close the suction port 10a of the compressor body 10, and the pressure of the compressed gas supplied to the consumption side is less than a predetermined target pressure P t . Then, a control signal is output to the suction control means 40 so that the suction control means 40 opens the suction port 10a of the compressor body 10.

図1に示す吸入制御手段40の構成では,吸入制御信号出力部21は,吸入弁41の作動圧室に対してレシーバタンク17内の圧縮気体の導入開始・停止を制御する電磁弁43に対し,該電磁弁43を開閉制御する制御信号を出力して前記動作を行わせる。   In the configuration of the suction control means 40 shown in FIG. 1, the suction control signal output unit 21 controls the electromagnetic valve 43 that controls the start / stop of introduction of compressed gas in the receiver tank 17 with respect to the working pressure chamber of the suction valve 41. , A control signal for controlling the opening and closing of the electromagnetic valve 43 is output to perform the operation.

速度制御信号出力部
前述の速度制御信号出力部22は,圧力検知手段60からの検知信号に基づいて,圧縮機本体10の吐出側圧力Pdが,前記目標圧力Ptを超えたとき,前述の速度制御手段であるインバータ30に対して,モータ15に出力する交流電流の周波数を減少させる制御信号を出力すると共に,消費側に供給される圧縮気体の圧力が目標圧力Pt未満になると,前記インバータ30に対し,前記モータ15を高速運転と成す最高周波数fmaxの交流電流を出力させる制御信号を出力する。
When the speed control signal output unit foregoing speed control signal output unit 22 based on the detection signal from the pressure sensing means 60, the discharge-side pressure P d of the compressor body 10, which exceeds the target pressure P t, above When the control signal for reducing the frequency of the alternating current output to the motor 15 is output to the inverter 30 that is the speed control means, and the pressure of the compressed gas supplied to the consumption side becomes less than the target pressure P t , A control signal is output to the inverter 30 to output an alternating current of the maximum frequency f max that makes the motor 15 operate at high speed.

この速度制御信号出力部22によってインバータ30が出力する最高周波数fmaxは,次のいずれかの方法によって決定される。 The maximum frequency f max output from the inverter 30 by the speed control signal output unit 22 is determined by one of the following methods.

目標圧力Ptの設定値に基づく最高周波数fmaxの決定
最高周波数fmaxを,目標圧力Ptによって決定する場合,予め制御装置2の記憶手段に,目標圧力Ptとして設定可能な圧力の最大値PH及び最小値PL間における圧力の変化と,この圧力の変化に対してモータに定格出力を発生させる周波数との対応関係を近似的に表した計算式を記憶させておき,圧縮機1の操作パネル等に設けられた操作キーの操作等によって目標圧力Ptが入力・設定されたとき,速度制御信号出力部22の演算処理部(図示せず)が,入力された目標圧力Ptから,前記計算式に基づいて最高周波数fmaxを算出し,この算出したfmaxを前記記憶手段23に記憶すると共に,この計算によって求めたfmaxを,前記インバータ30が出力する最高の周波数として設定して前記インバータを制御する。
Determination of the maximum frequency f max based on the set value of the target pressure P t When the maximum frequency f max is determined by the target pressure P t , the maximum pressure that can be set as the target pressure P t in the storage means of the control device 2 in advance. A calculation formula that approximates the correspondence between the change in pressure between the value P H and the minimum value P L and the frequency at which the motor generates a rated output in response to this change in pressure is stored. When the target pressure Pt is input / set by operating an operation key provided on the operation panel 1 or the like, the arithmetic processing unit (not shown) of the speed control signal output unit 22 receives the input target pressure Pt. From t , the maximum frequency f max is calculated based on the calculation formula, the calculated f max is stored in the storage means 23, and the maximum frequency output from the inverter 30 is calculated from the calculated f max by the calculation. Set as Controlling said inverter Te.

これにより,本発明のインバータ駆動圧縮機1にあっては消費側に供給する圧縮気体の圧力設定の変更(目標圧力Ptの変更)に伴い,最高周波数fmaxが変更されることとなり,目標圧力Ptを低下させる設定の変更を行った場合,この圧力低下によりモータ15に生じた余裕分,最高周波数fmaxの上昇,従ってモータの回転数の上昇を得ることができるものとなっている。 Thereby, in the inverter drive compressor 1 of the present invention, the maximum frequency f max is changed with the change of the pressure setting of the compressed gas supplied to the consumer side (change of the target pressure P t ). When the setting for reducing the pressure Pt is changed, it is possible to obtain a margin generated in the motor 15 due to the pressure drop, an increase in the maximum frequency f max , and thus an increase in the rotational speed of the motor. .

検知圧力Pdに基づく最高周波数fmaxの決定
最高周波数fmaxを,圧縮機本体10の吐出側圧力Pdの測定値に基づいて決定する場合,予め記憶手段23に,圧力Pdの取り得る最大値PH及び最小値PL間における圧力の変化と,この圧力の変化に対してモータ15に定格出力を発生させる周波数との対応関係を近似的に表した計算式を記憶させておき,消費側に圧縮気体を供給する供給配管50内の圧力を検知する圧力検知手段60からの検知信号に従って,速度制御信号出力部22の演算処理部(図示せず)が,受信した検知信号により特定される圧力Pdから,前記計算式に基づいて最高周波数fmaxを算出し,この算出したfmaxに基づいて,前記インバータ30に出力させる交流電流の最高周波数fmaxを随時変化させる(図3(b))。
Determination of the maximum frequency f max based on the detected pressure P d When the maximum frequency f max is determined based on the measured value of the discharge side pressure P d of the compressor body 10, the pressure P d can be previously stored in the storage means 23. A calculation formula that approximates the correspondence between the change in pressure between the maximum value P H and the minimum value P L and the frequency at which the motor 15 generates a rated output in response to this change in pressure is stored. An arithmetic processing unit (not shown) of the speed control signal output unit 22 is identified by the received detection signal in accordance with a detection signal from the pressure detection means 60 that detects the pressure in the supply pipe 50 that supplies compressed gas to the consumption side. Based on the calculated pressure P d , the maximum frequency f max is calculated based on the calculation formula, and based on the calculated f max , the maximum frequency f max of the alternating current output to the inverter 30 is changed as needed (FIG. 3). (B))

これにより,本発明のインバータ駆動圧縮機1にあっては消費側における圧縮気体の消費量が増加した場合等,検知された吐出側圧力Pdが低下した場合には,最高周波数fmaxが上昇してモータ15を高速回転させて,消費側に対する圧縮気体の供給量を増加させることが可能である。 As a result, in the inverter driven compressor 1 of the present invention, the maximum frequency f max increases when the detected discharge side pressure P d decreases, for example, when the consumption of compressed gas on the consumption side increases. Thus, it is possible to increase the supply amount of compressed gas to the consumption side by rotating the motor 15 at a high speed.

目標圧力Pt又は検知圧力Pdと最高回転数fmaxの対応関係
以上のように,モータ15に対して入力される交流電流の最高周波数fmaxを,目標圧力Pt又は圧縮機本体10の吐出側圧力Pdに基づいて導き出すために,目標圧力Pt又は検知圧力Pdの変化と,この圧力の変化に対してモータ15に定格出力を発生させる周波数(最高周波数fmax)との対応関係を近似的に表すものとして,本発明にあっては,以下の計算式を使用した。
Correspondence Relationship between Target Pressure Pt or Detected Pressure Pd and Maximum Speed fmax As described above, the maximum frequency fmax of the alternating current input to the motor 15 is set to the target pressure Pt or the compressor body 10. to derive on the basis of the discharge side pressure P d, correspondence between change in the target pressure P t, or sensed pressure P d, and the frequency for generating the rated output to the motor 15 with respect to the change of the pressure (maximum frequency f max) In the present invention, the following calculation formula is used as an approximate expression of the relationship.

なお,以下の説明では,最高周波数fmaxを,圧力検知手段60が検知した,圧縮機本体10の吐出側圧力Pdに基づいて求める例を示したが,これに代えて目標圧力Ptにより最高周波数fmaxを求める場合には,式中の吐出側圧力Pdに代え,操作パネルの入力キー等を介して入力,設定された目標圧力Ptを代入すれば良い。 In the following description, the example in which the maximum frequency f max is obtained based on the discharge side pressure P d of the compressor body 10 detected by the pressure detection means 60 has been shown, but instead of this, the target pressure P t is used. When the maximum frequency f max is obtained, the target pressure P t that is input and set via the input key or the like on the operation panel may be substituted for the discharge side pressure P d in the equation.

近似的対応関係1
本実施例では,前述の対応関係を近似的に表したものの第1として,図3に示す直線A−Bを表す方程式と,直線B−Cを表す方程式の2つの方程式により,最高周波数fmaxを求めるように構成したものであり,点A,B,Cの各座標は,供給配管50内の圧力Pdの取り得る最高値PH,最低値PL及びこれらの中間値PMと,これらの各圧力においてモータ15に定格出力を発生させる周波数f1,f2,f3によってそれぞれ表される。
Approximate correspondence 1
In the present embodiment, as the first of the approximate representation of the above-mentioned correspondence relationship, the maximum frequency f max is obtained by two equations: an equation representing the straight line AB shown in FIG. 3 and an equation representing the straight line BC. The coordinates of the points A, B, and C are the maximum value P H , the minimum value P L and the intermediate value P M that the pressure P d in the supply pipe 50 can take, Each of these pressures is represented by frequencies f 1 , f 2 , and f 3 that cause the motor 15 to generate a rated output.

本実施形態にあっては,操作パネルに設けた入力キーを操作する等して,最高値PH及びこの最高値PHにおいてモータに定格出力を発生させる周波数f1と,最低値PL及び該最低値PLにおいてモータに定格出力を発生させる周波数f3,並びに前記最高値PHと最低値PLの中間値PM,及びこの中間値PMにおいてモータに定格出力を発生させる周波数f2を入力すると,入力された各数値が前述した制御装置の記憶手段に記憶されると共に,該記憶された各圧力値と,該圧力値における最高周波数f1〜f3,及び,圧力検知手段60が検知した供給配管50内の圧力Pdが下記の「式1」又は「式2」のいずれかに代入されて,該条件において出力すべき最高周波数fmaxが求められる。 In the present embodiment, by example, by operating the input keys provided on the operation panel, the frequency f 1 to generate a rated output of the motor at the highest value P H and the maximum value P H, and the minimum value P L frequency f 3 to generate a rated output of the motor at the minimum value P L, and the maximum value P H and the minimum value P L intermediate value P M, and the frequency f for generating the rated output to the motor in the intermediate value P M When 2 is input, the input numerical values are stored in the storage means of the control device described above, the stored pressure values, the highest frequencies f 1 to f 3 in the pressure values, and the pressure detection means The pressure P d in the supply pipe 50 detected by 60 is substituted into either of the following “Equation 1” or “Equation 2”, and the maximum frequency f max to be output under this condition is obtained.

「式1」及び「式2」のいずれを用いて最高周波数fmaxを決定するかは,圧力検知手段60が検知した圧縮気体の圧力Pdによって決まり,圧力検知手段60が検知した圧縮気体の圧力Pdが中間値PM以上である場合には,「式1」によってインバータ30が出力すべき周波数fmaxが決定され,圧力検知手段60が検知した圧縮気体の圧力Pdが,中間値PM未満である場合には,「式2」によってインバータ30が出力すべき最高周波数fmaxが決定され,運転中,消費側に供給される圧縮気体の圧力Pdを検知する圧力検知手段60からの検知信号に従って,下記のいずれかの式によりfmaxを算出する。 Which of “Expression 1” and “Expression 2” is used to determine the maximum frequency f max is determined by the pressure P d of the compressed gas detected by the pressure detecting means 60, and the compressed gas detected by the pressure detecting means 60 When the pressure P d is equal to or higher than the intermediate value P M , the frequency f max to be output by the inverter 30 is determined by “Equation 1”, and the pressure P d of the compressed gas detected by the pressure detecting means 60 is the intermediate value. If it is less than P M , the maximum frequency f max that the inverter 30 should output is determined by “Equation 2”, and the pressure detection means 60 that detects the pressure P d of the compressed gas supplied to the consumption side during operation. According to the detection signal from, f max is calculated by one of the following formulas.

Figure 0005105854
Figure 0005105854

Figure 0005105854
Figure 0005105854

上記「式1」及び「式2」によって吐出側圧力Pdの変化と最高周波数fmaxの変化との対応関係を近似的に表した線図は,図3に実線で示す通りである。 A diagram schematically representing the correspondence between the change in the discharge side pressure Pd and the change in the maximum frequency f max by the above-described “Expression 1” and “Expression 2” is as shown by a solid line in FIG.

吐出側圧力Pdの変化と最高周波数fmaxの変化の対応関係は,実際には同図3中に点A,B,Cを通る破線として示したように,下方に向かって僅かに膨出する曲線であるため,図5を参照して説明した従来技術のように消費側に供給される圧縮気体の圧力Pdが取り得る最高値PH及びこの圧力においてモータ15に定格出力を発生させる周波数f1を表す点Aと,消費側に供給される圧縮気体の圧力Pdが取り得る最低値PL及びこの圧力においてモータ15に定格出力を発生させる周波数f3を表す点Cを結んだ直線A−Cによって近似的にモータ15の回転数を制御する場合には,中間値PM付近においてモータ15が許容範囲以上に定格動力を越えるおそれがあるものとなっていたが,検知された圧力Pdが中間値PM以上の場合と,中間値PM未満の場合とで最高周波数fmaxを求める計算式を分けたことで,吐出側圧力Pdと最高周波数fmaxとの実際の対応関係を示す曲線に近似した対応関係に従ってモータ15の回転数を制御することが可能となった。 The correspondence between the change in the discharge side pressure P d and the change in the maximum frequency f max is actually slightly swelled downward as shown by the broken lines passing through points A, B and C in FIG. because a curve, generates the rated output to the motor 15 at the maximum value P H and the pressure can take the pressure P d of the compressed gas supplied to the consumer as the prior art described with reference to FIG. 5 The point A representing the frequency f 1 is connected to the minimum value P L that can be taken by the pressure P d of the compressed gas supplied to the consumer side, and the point C representing the frequency f 3 at which the motor 15 generates a rated output at this pressure. When the rotational speed of the motor 15 is approximately controlled by the straight line A-C, the motor 15 may exceed the rated power beyond the allowable range in the vicinity of the intermediate value P M. and when the pressure P d is equal to or higher than the intermediate value P M, medium By parted calculation formula for obtaining the maximum frequency f max and the case of less than a value P M, the motor 15 according to the corresponding relationship approximating a curve showing the actual relationship between the discharge side pressure P d and the maximum frequency f max It became possible to control the rotation speed.

なお,前記式1,式2によって算出される最高周波数fmaxによってモータ15を制御する場合にあっても,この最高周波数fmaxを直線的に変化するものと捉える以上,モータ15が定格出力を超過して運転される場合が生じるが,前述のように中間値PMを境に最高周波数fmaxの算出方法を分けたことから,このような超過が生じたとしても,この超過を所定の許容範囲内に留めることができ,圧縮機が非常停止することを好適に防止できる。 Note that the formula 1, even by the highest frequency f max, which is calculated by Equation 2 when controlling the motor 15, or regarded as varying the maximum frequency f max linearly, motor 15 is rated output Although when operated excess to occur, since the divided a method of calculating the maximum frequency f max the intermediate value P M as a boundary as mentioned above, even this excess occurs, the excess predetermined It is possible to keep within the allowable range, and it is possible to suitably prevent the compressor from being emergency stopped.

また,モータ15を定格出力で運転することができるので,モータ15の能力一杯に使用でき経済的であるとともに,消費側へ供給する空気量を増やすことができる。   In addition, since the motor 15 can be operated at the rated output, the motor 15 can be used to its full capacity and economical, and the amount of air supplied to the consumption side can be increased.

さらに,圧力設定範囲を広くでき,高圧仕様と低圧仕様の2種類の圧縮機を1台の圧縮機にして共通化が図れる。   In addition, the pressure setting range can be widened, and two types of compressors, high-pressure specifications and low-pressure specifications, can be used as a single compressor.

しかも,従来の制御プログラムの最高周波数fmaxを演算する式に代えて,最高周波数fmaxを演算する上記2種類の式を追加し,検出圧力に基づいていずれかの式で演算された周波数を選択する制御プログラムを加えるだけの比較的簡単な構成の変更で,圧力設定範囲を広くすることができ,圧縮機の構造を変更する必要がない。 Moreover, instead of the formula for calculating the maximum frequency f max of the conventional control program, the above two types of formulas for calculating the maximum frequency f max are added, and the frequency calculated by any one of the formulas based on the detected pressure is calculated. By simply changing the configuration by simply adding the control program to be selected, the pressure setting range can be widened and there is no need to change the compressor structure.

なお,上記式1,式2によって求められた最高周波数fmaxが,最低設定圧力PLにおける最高周波数f3を越える場合には,前記式1,2によって求められた最高周波数fmaxに拘わらず,最低設定圧力PLにおける最高周波数f3によって運転するように構成しても良い。 When the maximum frequency f max obtained by the above formulas 1 and 2 exceeds the maximum frequency f 3 at the minimum set pressure P L , regardless of the maximum frequency f max obtained by the above formulas 1 and 2. The operation may be performed at the maximum frequency f 3 at the minimum set pressure P L.

近似的対応関係2
以上のように,図3を参照して説明した式1及び式2にあっては,吐出側圧力Pdが取り得る範囲の中間値PMを境として,前記中間値PM以上の場合における最高周波数fmaxの算出と,中間値PM未満の場合における最高周波数fmaxを算出する式とを分けたことにより,比較的簡単な計算式によって吐出側圧力Pdの変化と最高周波数fmaxとの対応関係を近似的に表すことが可能であったが,これに代え,図4に示すように点Aと点Cを結ぶ双曲線を演算によって求め,この双曲線が圧力検知手段60が検知する圧力Pdの変化と,該圧力Pdの変化に対してモータ15に定格出力を発生させる周波数の変化を近似的に表すものとして,この双曲線に基づいてモータ15の回転数を制御して,モータ15が定格出力を許容範囲以上超えて運転されないようにすることもできる。
Approximate correspondence 2
As described above, in the formulas 1 and 2 described with reference to FIG. 3, the intermediate value P M in the range that the discharge side pressure P d can take is a boundary, and in the case where the value is equal to or greater than the intermediate value P M. maximum frequency f max and the calculation of, by divided the equation for calculating the maximum frequency f max in the case of less than the intermediate value P M, relatively simple changes and the highest frequency f max of the discharge pressure P d by formula However, instead of this, as shown in FIG. 4, a hyperbola connecting points A and C is obtained by calculation, and this hyperbola is detected by the pressure detecting means 60. and changes in pressure P d, as approximately representing a change in the frequency of generating the rated output to the motor 15 with respect to the change of the pressure P d, to control the rotational speed of the motor 15 on the basis of the hyperbola, The motor 15 operates exceeding the rated output beyond the allowable range. It can also be as to not.

このような双曲線を求めるために,制御装置2の記憶手段23が記憶すべき式を,「式3」に示す。   In order to obtain such a hyperbola, an expression to be stored by the storage means 23 of the control device 2 is shown in “Expression 3”.

Figure 0005105854
Figure 0005105854

以上のように,制御装置2の記憶手段23に上記「式3」として示した式を記憶させておくと共に,操作パネルに設けた操作キーを操作する等して圧力Pdの取り得る値の最高値PHと,この圧力においてモータに定格出力を発生させる周波数f1,圧力Pdの取り得る最低値PLとこの圧力においてモータ15に定格出力を発生させる周波数f3を入力することで,制御装置2の速度制御信号出力部22は圧力検知手段60が検知した圧縮気体の圧力Pdに基づいて,モータ15を定格出力で運転することとなる最高周波数fmaxを算出する。 As described above, the expression shown as “Expression 3” is stored in the storage means 23 of the control device 2, and the value of the pressure P d that can be obtained by operating the operation key provided on the operation panel is set. By inputting the maximum value P H , the frequency f 1 at which the rated output is generated in the motor at this pressure, the minimum value P L at which the pressure P d can be taken, and the frequency f 3 at which the rated output is generated in the motor 15 at this pressure. The speed control signal output unit 22 of the control device 2 calculates the maximum frequency f max at which the motor 15 is operated at the rated output, based on the compressed gas pressure P d detected by the pressure detection means 60.

従って,制御装置2の速度制御信号出力部22は,前記算出された最高周波数fmaxをインバータ30に出力させるための制御信号を,該インバータ30に対して出力し,前記入力した最高周波数fmaxによってモータ15に定格出力を発生させる。 Therefore, the speed control signal output unit 22 of the control device 2 outputs a control signal for causing the inverter 30 to output the calculated maximum frequency f max to the inverter 30, and the input maximum frequency f max Thus, the motor 15 generates a rated output.

最高周波数fmaxの入力により,モータ15は定格出力を超過して運転される場合があるとしても,この超過を前述した許容範囲内に納めることができた。 Even if the motor 15 may be operated exceeding the rated output due to the input of the maximum frequency f max , this excess can be kept within the allowable range described above.

なお,モータ15の制御を,設定された最低設定圧力PLに対応した周波数f3を越えることが無いように,上記式3に基づいて算出された最高周波数fmaxが,前記最低圧力PLにおける周波数f3を越える場合には,前記式3による算出結果に拘わらず,前記f3によってモータ15を駆動する。 Incidentally, the control of the motor 15, so that never exceed a frequency f 3 corresponding to the set minimum set pressure P L, the maximum frequency f max, which is calculated based on the equation 3, the minimum pressure P L When the frequency f 3 in the above is exceeded, the motor 15 is driven by the f 3 regardless of the calculation result by the equation 3.

以上のように構成した本実施形態の制御方法にあっては,点Aと点C間を結ぶ『直線』を表す式に基づいてモータ15を制御していた従来の制御方法に代え,点A−C間を結び,下方に向かって僅かに膨出する湾曲形状を成す『曲線』(双曲線)を表す式に基づいて,モータ15に入力すべき最高周波数fmaxを求めると共に,この最高周波数fmaxの交流電流をモータ15に入力してモータ15の回転数を制御したことから,実際の吐出側圧力Pdと最高周波数fmaxとの関係を示す曲線と近似した曲線に基づいて最高周波数fmaxを求めることができ,モータ15の出力が定格出力を許容範囲以上に越えることを防止でき,従って,圧縮機1が非常停止等することを防止できた。 In the control method of the present embodiment configured as described above, instead of the conventional control method in which the motor 15 is controlled based on an expression representing a “straight line” connecting the point A and the point C, the point A The maximum frequency f max to be input to the motor 15 is determined on the basis of an expression representing a “curve” (hyperbola) that forms a curved shape that swells downward and slightly bulges downward, and this maximum frequency f an alternating current of max enter that controls the rotational speed of the motor 15 to the motor 15, the actual discharge pressure P d and the maximum frequency f max, based on the curve approximation and the curve showing the relationship between the maximum frequency f max can be obtained, and the output of the motor 15 can be prevented from exceeding the rated output beyond the allowable range. Therefore, the compressor 1 can be prevented from performing an emergency stop or the like.

また,モータ15の定格出力に対して圧縮機本体10の動力を増加させるように周波数,すなわちモータ15の回転数を増加させることができるので,常にモータ15の能力一杯に使用でき経済的であるとともに,消費側へ供給する空気量を増やすことができる。   Further, since the frequency, that is, the number of revolutions of the motor 15 can be increased so as to increase the power of the compressor body 10 with respect to the rated output of the motor 15, the motor 15 can always be used at its full capacity and is economical. At the same time, the amount of air supplied to the consumer can be increased.

さらに,圧力設定範囲を広くでき,高圧仕様と低圧仕様の2種類の圧縮機を1台の圧縮機にして共通化が図れる。   In addition, the pressure setting range can be widened, and two types of compressors, high-pressure specifications and low-pressure specifications, can be used as a single compressor.

なお,従来の制御プログラムにおいて最高周波数fmaxを演算する式を,前述の双曲線を求める演算式に置き換えるだけの簡単な変更で,圧力設定範囲を広くすることができ,圧縮機の構造を変更する必要がない。 In addition, the pressure setting range can be widened and the structure of the compressor can be changed by simply replacing the equation for calculating the maximum frequency f max in the conventional control program with the aforementioned equation for calculating the hyperbola. There is no need.

近似的対応関係3
前述の第2の近似的対応関係に関する説明では,各グラフ中における点A,Cを通る双曲線を求める式により,吐出側圧力−周波数の対応関係を近似的に求め,これによりモータ15の回転数を制御するものと説明したが,さらに下記の「式4」によって点A,B,Cの全てを通る二次曲線を求める式を,前記制御装置2の記憶手段23に記憶し,これにより吐出側圧力−周波数の対応関係を近似的に求めて,モータ15の回転数を制御するものとしても良い。
Approximate correspondence 3
In the above description of the second approximate correspondence relationship, the correspondence relationship between the discharge side pressure and the frequency is approximately obtained by an equation for obtaining a hyperbola passing through points A and C in each graph, and thereby the rotational speed of the motor 15 is obtained. However, an equation for obtaining a quadratic curve passing through all points A, B, and C according to the following “Equation 4” is stored in the storage means 23 of the control device 2, thereby The correspondence relationship between the side pressure and the frequency may be approximately obtained to control the rotation speed of the motor 15.

Figure 0005105854
Figure 0005105854

以上のように構成した本実施形態の制御方法によれば,点Bを通る二次曲線によって近似的に吐出側圧力Pdと最高周波数fmaxの対応関係を規定したことで,実際の吐出側圧力Pdと最高周波数はfmaxの関係を表す曲線により近似させてモータ15の回転数制御を行うことができ,モータ15の出力をより一層定格出力に近付けることができた。 According to the control method of the present embodiment configured as described above, the correspondence relationship between the discharge side pressure Pd and the maximum frequency fmax is approximately defined by the quadratic curve passing through the point B. The rotation speed of the motor 15 can be controlled by approximating the pressure P d and the maximum frequency by a curve representing the relationship of f max , and the output of the motor 15 can be made closer to the rated output.

インバータ駆動圧縮機の概略説明図。Schematic explanatory drawing of an inverter drive compressor. 制御装置の機能ブロック図。The functional block diagram of a control apparatus. 圧力Pdと最高回転数fmaxの第1の近似的対応関係を示す図表。Table showing the first approximate correspondence between the pressure P d and the maximum rotational speed f max. 圧力Pdと最高回転数fmaxの第2及び第3の近似的対応関係を示す図表。Table showing the second and third approximate correspondence between the pressure P d and the maximum rotational speed f max. 従来の制御で使用していた設定圧力と最高回転数の対応関係を示す図表。The chart which shows the correspondence of the setting pressure and the maximum number of rotations which were used by the conventional control. 従来の制御で使用していた設定圧力と最高回転数の対応関係を示す図表。The chart which shows the correspondence of the setting pressure and the maximum number of rotations which were used by the conventional control.

符号の説明Explanation of symbols

1 インバータ駆動圧縮機
2 制御装置
21 吸入制御信号出力部
22 速度制御信号出力部
221 演算処理部
23 記憶手段
10 圧縮機本体
10a 吸入口
10b 吐出口
10c 給油口
15 モータ
17 レシーバタンク
30 速度制御手段(インバータ)
40 吸入制御手段
41 吸入弁
42 管路
43 電磁弁
50 供給配管
60 圧力検知手段(圧力センサ)
DESCRIPTION OF SYMBOLS 1 Inverter drive compressor 2 Control apparatus 21 Suction control signal output part 22 Speed control signal output part
221 Arithmetic processing unit 23 Storage means 10 Compressor body 10a Suction port 10b Discharge port 10c Refueling port 15 Motor 17 Receiver tank 30 Speed control unit (inverter)
40 Suction control means 41 Suction valve 42 Pipe line 43 Solenoid valve 50 Supply piping 60 Pressure detection means (pressure sensor)

Claims (20)

圧縮機本体を駆動する三相モータと,該三相モータに入力する交流電流の周波数を変化させるインバータ,前記圧縮機本体の吐出側圧力(Pd)を検知する圧力検知手段を備えると共に,圧力検知手段の検知圧力に基づいて,圧縮機本体の吐出側圧力(Pd)を,所定の目標圧力(Pt)と一致させるように前記インバータを制御して所定周波数の交流電流を出力させる制御装置を備えたインバータ駆動圧縮機において,
前記目標圧力(Pt)として設定可能な範囲の最高値(PH)及び最低値(PL)を設定し,
前記最高値(PH)と最低値(PL)間における圧力の変化と,該圧力の変化に対応して前記モータを定格出力と成す回転数を発生させる周波数の変化との対応関係を,複数の直線の式を組み合わせることにより所定の許容誤差の範囲内で近似的に表した計算式を設定し,
前記目標値(Pt)として設定された圧力に基づいて,前記計算式により最高周波数(fmax)を算出すると共に,該算出された最高周波数(f max )を上限となす交流電流を前記インバータに出力させることを特徴とするインバータ駆動圧縮機における運転制御方法。
A three-phase motor for driving the compressor body, an inverter for changing the frequency of the alternating current input to the three-phase motor, pressure detection means for detecting the discharge side pressure (P d ) of the compressor body, Control that outputs an alternating current of a predetermined frequency by controlling the inverter so that the discharge side pressure (P d ) of the compressor body matches a predetermined target pressure (P t ) based on the detection pressure of the detection means. In an inverter driven compressor equipped with a device,
Set the maximum value (P H ) and the minimum value (P L ) of the range that can be set as the target pressure (P t ),
A correspondence relationship between a change in pressure between the maximum value (P H ) and the minimum value (P L ) and a change in frequency that generates a rotation speed that makes the motor a rated output in response to the change in pressure, By combining multiple linear equations, a calculation formula that is approximately expressed within a predetermined tolerance range is set.
Based on the set pressure as the target value (P t), and calculates the calculating formula I Ri highest frequency (f max), the calculated out the maximum frequency (f max) of the upper and eggplant alternating current Is output to the inverter. An operation control method in an inverter drive compressor.
圧縮機本体を駆動する三相モータと,該三相モータに入力する交流電流の周波数を変化させるインバータ,前記圧縮機本体の吐出側圧力(Pd)を検知する圧力検知手段を備えると共に,圧力検知手段の検知圧力に基づいて,圧縮機本体の吐出側圧力(Pd)を,所定の目標圧力(Pt)と一致させるように前記インバータを制御して所定周波数の交流電流を出力させる制御装置を備えたインバータ駆動圧縮機において,
前記目標圧力(Pt)として設定可能な範囲の最高値(PH)及び最低値(PL)を設定し,
前記最高値(PH)と最低値(PL)間における圧力の変化と,該圧力の変化に対応して前記モータを定格出力と成す回転数を発生させる周波数の変化との対応関係を所定の許容誤差の範囲内で近似的に表した曲線の計算式を設定し,
前記目標値(Pt)として設定された圧力に基づいて,前記計算式により最高周波数(fmax)を算出すると共に,該算出された最高周波数(f max )を上限となす交流電流を前記インバータに出力させることを特徴とするインバータ駆動圧縮機における運転制御方法。
A three-phase motor for driving the compressor body, an inverter for changing the frequency of the alternating current input to the three-phase motor, pressure detection means for detecting the discharge side pressure (P d ) of the compressor body, Control that outputs an alternating current of a predetermined frequency by controlling the inverter so that the discharge side pressure (P d ) of the compressor body matches a predetermined target pressure (P t ) based on the detection pressure of the detection means. In an inverter driven compressor equipped with a device,
Set the maximum value (P H ) and the minimum value (P L ) of the range that can be set as the target pressure (P t ),
Predetermined correspondence between the change in pressure between the maximum value (P H ) and the minimum value (P L ) and the change in frequency that generates the rotational speed at which the motor makes a rated output in response to the change in pressure. Set the calculation formula of the curve approximately expressed within the tolerance of
Based on the set pressure as the target value (P t), and calculates the calculating formula I Ri highest frequency (f max), the calculated out the maximum frequency (f max) of the upper and eggplant alternating current Is output to the inverter. An operation control method in an inverter drive compressor.
前記最高値(PH)と,該最高値(PH)においてモータを定格出力とする周波数(f1),
前記最低値(PL)と,該最低値(PL)においてモータを定格出力とする周波数(f3),及び,
前記最高値(PH)と最低値(PL)との中間値(PM)と,前記中間値(PM)においてモータを定格出力とする周波数(f2)をそれぞれ求めると共に,
設定された前記目標圧力(Pt)が,前記中間値(PM)以上であるとき,次式
Figure 0005105854
に従って最高周波数(fmax)を決定すると共に,
前記目標圧力(Pt)が,前記中間値(PM)未満であるとき,次式
Figure 0005105854
に従って最高周波数(fmax)を決定することを特徴とする請求項1記載のインバータ駆動圧縮機における運転制御方法。
Said maximum value (P H), the frequency of the motor rated output at outermost height (P H) (f 1) ,
The minimum value (P L ), the frequency (f 3 ) at which the motor is rated output at the minimum value (P L ), and
An intermediate value (P M ) between the maximum value (P H ) and the minimum value (P L ) and a frequency (f 2 ) at which the motor is rated output at the intermediate value (P M ) are obtained, respectively.
When the set target pressure (P t ) is equal to or greater than the intermediate value (P M )
Figure 0005105854
And determine the maximum frequency (f max ) according to
When the target pressure (P t ) is less than the intermediate value (P M )
Figure 0005105854
The operation control method for an inverter-driven compressor according to claim 1, wherein the maximum frequency (f max ) is determined according to:
前記最高値(PH)と,該最高値(PH)においてモータを定格出力とする周波数(f1),
前記最低値(PL)と,該最低値(PL)においてモータを定格出力とする周波数(f3)をそれぞれ求めると共に,
設定された前記目標圧力(Pt)に基づいて,次式
Figure 0005105854
に従って最高周波数(fmax)を決定することを特徴とする請求項2記載のインバータ駆動圧縮機における運転制御方法。
Said maximum value (P H), the frequency of the motor rated output at outermost height (P H) (f 1) ,
The minimum value (P L ) and the frequency (f 3 ) at which the motor is rated output at the minimum value (P L ) are obtained,
Based on the set target pressure (P t ),
Figure 0005105854
3. The operation control method for an inverter-driven compressor according to claim 2, wherein the maximum frequency (f max ) is determined according to:
前記最高値(PH)と,該最高値(PH)においてモータを定格出力とする周波数(f1),
前記最低値(PL)と,該最低値(PL)においてモータを定格出力とする周波数(f3),及び,
前記最高値(PH)と最低値(PL)との中間値(PM)と,前記中間値(PM)においてモータを定格出力とする周波数(f2)をそれぞれ求めると共に,
設定された前記目標圧力(Pt)に基づいて,次式
Figure 0005105854
に従って最高周波数(fmax)を決定することを特徴とする請求項2記載のインバータ駆動圧縮機における運転制御方法。
Said maximum value (P H), the frequency of the motor rated output at outermost height (P H) (f 1) ,
The minimum value (P L ), the frequency (f 3 ) at which the motor is rated output at the minimum value (P L ), and
An intermediate value (P M ) between the maximum value (P H ) and the minimum value (P L ) and a frequency (f 2 ) at which the motor is rated output at the intermediate value (P M ) are obtained, respectively.
Based on the set target pressure (P t ),
Figure 0005105854
3. The operation control method for an inverter-driven compressor according to claim 2, wherein the maximum frequency (f max ) is determined according to:
圧縮機本体を駆動する三相モータと,該三相モータに入力する交流電流の周波数を変化させるインバータ,前記圧縮機本体の吐出側圧力(Pd)を検知する圧力検知手段を備えると共に,圧力検知手段の検知圧力に基づいて,圧縮機本体の吐出側圧力(Pd)を,所定の目標圧力(Pt)と一致させるように前記インバータを制御して所定周波数の交流電流を出力させる制御装置を備えたインバータ駆動圧縮機において,
前記制御装置が,
前記目標圧力(Pt)として設定可能な範囲の最高値(PH)及び最低値(PL)を記憶すると共に,前記最高値(PH)と最低値(PL)間における圧力の変化と,該圧力の変化に対応して前記モータを定格出力と成す回転数を発生させる周波数の変化との対応関係を,複数の直線の式を組み合わせることにより所定の許容誤差の範囲内で近似的に表した計算式を記憶する記憶手段と,
設定された前記目標圧力(Pt)に基づいて,前記計算式によりモータに入力する交流電流の最高周波数(fmax)を算出すると共に,該算出された最高周波数(fmax)を上限と成す制御信号を前記インバータに出力する速度制御信号出力部を備えることを特徴とするインバータ駆動圧縮機。
A three-phase motor for driving the compressor body, an inverter for changing the frequency of the alternating current input to the three-phase motor, pressure detection means for detecting the discharge side pressure (P d ) of the compressor body, Control that outputs an alternating current of a predetermined frequency by controlling the inverter so that the discharge side pressure (P d ) of the compressor body matches a predetermined target pressure (P t ) based on the detection pressure of the detection means. In an inverter driven compressor equipped with a device,
The control device is
The maximum value (P H ) and the minimum value (P L ) of the settable range are stored as the target pressure (P t ), and the pressure change between the maximum value (P H ) and the minimum value (P L ) Corresponding to the change in pressure and the change in frequency that generates the rotational speed of the motor as a rated output, the approximate relationship can be approximated within a predetermined tolerance by combining a plurality of linear expressions. Storage means for storing the calculation formula expressed in
Based on the set target pressure (P t ), the maximum frequency (f max ) of the alternating current input to the motor is calculated by the calculation formula, and the calculated maximum frequency (f max ) is set as the upper limit. An inverter-driven compressor comprising a speed control signal output unit that outputs a control signal to the inverter.
圧縮機本体を駆動する三相モータと,該三相モータに入力する交流電流の周波数を変化させるインバータ,前記圧縮機本体の吐出側圧力(Pd)を検知する圧力検知手段を備えると共に,圧力検知手段の検知圧力に基づいて,圧縮機本体の吐出側圧力(Pd)を,所定の目標圧力(Pt)と一致させるように前記インバータを制御して所定周波数の交流電流を出力させる制御装置を備えたインバータ駆動圧縮機において,
前記制御装置が,
前記目標圧力(Pt)として設定可能な範囲の最高値(PH)及び最低値(PL)を記憶すると共に,前記最高値(PH)と最低値(PL)間における圧力の変化と,該圧力の変化に対応して前記モータを定格出力と成す回転数を発生させる周波数の変化との対応関係を所定の許容誤差の範囲内で近似的に表した曲線の計算式を記憶する記憶手段と,
設定された前記目標圧力(Pt)に基づいて,前記計算式によりモータに入力する交流電流の最高周波数(fmax)を算出すると共に,該算出された最高周波数(fmax)を上限と成す制御信号を前記インバータに出力する速度制御信号出力部を備えることを特徴とするインバータ駆動圧縮機。
A three-phase motor for driving the compressor body, an inverter for changing the frequency of the alternating current input to the three-phase motor, pressure detection means for detecting the discharge side pressure (P d ) of the compressor body, Control that outputs an alternating current of a predetermined frequency by controlling the inverter so that the discharge side pressure (P d ) of the compressor body matches a predetermined target pressure (P t ) based on the detection pressure of the detection means. In an inverter driven compressor equipped with a device,
The control device is
The maximum value (P H ) and the minimum value (P L ) of the settable range are stored as the target pressure (P t ), and the pressure change between the maximum value (P H ) and the minimum value (P L ) And a calculation formula of a curve that approximately represents a correspondence relationship between a change in frequency and a change in frequency that generates a rotational speed that makes the motor a rated output corresponding to the change in pressure within a predetermined allowable error range. Storage means;
Based on the set target pressure (P t ), the maximum frequency (f max ) of the alternating current input to the motor is calculated by the calculation formula, and the calculated maximum frequency (f max ) is set as the upper limit. An inverter-driven compressor comprising a speed control signal output unit that outputs a control signal to the inverter.
前記制御装置の前記記憶手段が,
前記最高値(PH)と,該最高値(PH)においてモータを定格出力とする周波数(f1),
前記最低値(PL)と,該最低値(PL)においてモータを定格出力とする周波数(f3),及び,
前記最高値(PH)と最低値(PL)との中間値(PM)と,前記中間値(PM)においてモータを定格出力とする周波数(f2)をそれぞれ記憶すると共に,
設定された前記目標圧力(Pt)に基づいて前記最高周波数(fmax)を求める計算式であって,前記目標圧力(Pt)が,前記中間値(PM)以上であるときに適用される最高周波数(fmax)の計算式
Figure 0005105854
と,前記目標圧力(Pt)が,前記中間値(PM)未満であるときに適用される最高周波数(fmax)の計算式
Figure 0005105854
をそれぞれ記憶すると共に,
前記速度制御信号出力部が,設定された前記目標圧力(Pt)に基づいて,前記いずれかの計算式により前記最高周波数(fmax)を算出する演算処理部を備えることを特徴とする請求項6記載のインバータ駆動圧縮機。
The storage means of the control device comprises:
Said maximum value (P H), the frequency of the motor rated output at outermost height (P H) (f 1) ,
The minimum value (P L ), the frequency (f 3 ) at which the motor is rated output at the minimum value (P L ), and
An intermediate value (P M ) between the highest value (P H ) and the lowest value (P L ) and a frequency (f 2 ) at which the motor is rated output at the intermediate value (P M ) are stored respectively.
A calculation formula based on the set the target pressure (P t) obtaining the maximum frequency (f max), applies when the target pressure (P t) is the said intermediate value (P M) or Formula for maximum frequency (f max )
Figure 0005105854
And a calculation formula for the maximum frequency (f max ) applied when the target pressure (P t ) is less than the intermediate value (P M ).
Figure 0005105854
And remember each
The speed control signal output unit includes an arithmetic processing unit that calculates the maximum frequency (f max ) by any one of the calculation formulas based on the set target pressure (P t ). Item 7. The inverter-driven compressor according to item 6.
前記制御装置の前記記憶手段が,
前記最高値(PH)と,該最高値(PH)においてモータを定格出力とする周波数(f1),
前記最低値(PL)と,該最低値(PL)においてモータを定格出力とする周波数(f3)をそれぞれ記憶すると共に,
設定された前記目標圧力(Pt)に基づいて,前記最高周波数(fmax)を求める計算式
Figure 0005105854
を記憶すると共に,
前記速度制御信号出力部が,設定された前記目標圧力(Pt)に基づいて,前記計算式により前記最高周波数(fmax)を算出する演算処理部を備えることを特徴とする請求項7記載のインバータ駆動圧縮機。
The storage means of the control device comprises:
Said maximum value (P H), the frequency of the motor rated output at outermost height (P H) (f 1) ,
The minimum value (P L ) and the frequency (f 3 ) at which the motor is rated output at the minimum value (P L ) are stored respectively.
Formula for obtaining the maximum frequency (f max ) based on the set target pressure (P t )
Figure 0005105854
And remembering
It said speed control signal output unit, based on the set the target pressure (P t), according to claim 7, characterized in that it comprises an arithmetic processing unit for calculating the maximum frequency (f max) by the equation Inverter driven compressor.
前記制御装置の前記記憶手段が,
前記最高値(PH)と,該最高値(PH)においてモータを定格出力とする周波数(f1),
前記最低値(PL)と,該最低値(PL)においてモータを定格出力とする周波数(f3),及び,
前記最高値(PH)と最低値(PL)との中間値(PM)と,前記中間値(PM)においてモータを定格出力とする周波数(f2)をそれぞれ記憶すると共に,
設定された前記目標圧力(Pt)に基づいて,前記最高周波数(fmax)を求める計算式
Figure 0005105854
を記憶すると共に,
前記速度制御信号出力部が,設定された前記目標圧力(Pt)に基づいて,前記計算式により前記最高周波数(fmax)を算出する演算処理部を備えることを特徴とする請求項7記載のインバータ駆動圧縮機。
The storage means of the control device comprises:
Said maximum value (P H), the frequency of the motor rated output at outermost height (P H) (f 1) ,
The minimum value (P L ), the frequency (f 3 ) at which the motor is rated output at the minimum value (P L ), and
An intermediate value (P M ) between the highest value (P H ) and the lowest value (P L ) and a frequency (f 2 ) at which the motor is rated output at the intermediate value (P M ) are stored respectively.
Formula for obtaining the maximum frequency (f max ) based on the set target pressure (P t )
Figure 0005105854
And remembering
It said speed control signal output unit, based on the set the target pressure (P t), according to claim 7, characterized in that it comprises an arithmetic processing unit for calculating the maximum frequency (f max) by the equation Inverter driven compressor.
圧縮機本体を駆動する三相モータと,該三相モータに入力する交流電流の周波数を変化させるインバータ,前記圧縮機本体の吐出側圧力(Pd)を検知する圧力検知手段を備えると共に,圧力検知手段の検知圧力に基づいて,圧縮機本体の吐出側圧力(Pd)を,所定の目標圧力(Pt)と一致させるように前記インバータを制御して所定周波数の交流電流を出力させる制御装置を備えたインバータ駆動圧縮機において,
前記目標圧力(Pt)として設定可能な範囲の最高値(PH)及び最低値(PL)を設定すると共に,
前記最高値(PH)と最低値(PL)間における圧力の変化と,該圧力の変化に対応して前記モータを定格出力と成す回転数を発生させる周波数の変化との対応関係を,複数の直線の式を組み合わせることにより所定の許容誤差の範囲内で近似的に表した計算式を設定し,
前記圧力検知手段が検知した前記圧縮機本体の吐出側圧力(Pd)に基づいて,前記計算式によりモータに入力する交流電流の最高周波数(fmax)を算出すると共に変化させ,該算出された最高周波数(f max )を前記インバータに出力させることを特徴とするインバータ駆動圧縮機における運転制御方法。
A three-phase motor for driving the compressor body, an inverter for changing the frequency of the alternating current input to the three-phase motor, pressure detection means for detecting the discharge side pressure (P d ) of the compressor body, Control that outputs an alternating current of a predetermined frequency by controlling the inverter so that the discharge side pressure (P d ) of the compressor body matches a predetermined target pressure (P t ) based on the detection pressure of the detection means. In an inverter driven compressor equipped with a device,
A maximum value (P H ) and a minimum value (P L ) of a range that can be set as the target pressure (P t ) are set, and
A correspondence relationship between a change in pressure between the maximum value (P H ) and the minimum value (P L ) and a change in frequency that generates a rotation speed that makes the motor a rated output in response to the change in pressure, By combining multiple linear equations, a calculation formula that is approximately expressed within a predetermined tolerance range is set.
Based on the discharge side pressure (P d ) of the compressor main body detected by the pressure detection means, the maximum frequency (f max ) of the alternating current input to the motor is calculated and changed by the calculation formula, and the calculation is performed. An operation control method for an inverter-driven compressor , wherein the inverter outputs the highest frequency (f max ) .
圧縮機本体を駆動する三相モータと,該三相モータに入力する交流電流の周波数を変化させるインバータ,前記圧縮機本体の吐出側圧力(Pd)を検知する圧力検知手段を備えると共に,圧力検知手段の検知圧力に基づいて,圧縮機本体の吐出側圧力(Pd)を,所定の目標圧力(Pt)と一致させるように前記インバータを制御して所定周波数の交流電流を出力させる制御装置を備えたインバータ駆動圧縮機において,
前記目標圧力(Pt)として設定可能な範囲の最高値(PH)及び最低値(PL)を設定すると共に,
前記最高値(PH)と最低値(PL)間における圧力の変化と,該圧力の変化に対応して前記モータを定格出力と成す回転数を発生させる周波数の変化との対応関係を所定の許容誤差の範囲内で近似的に表した曲線の計算式を設定し,
前記圧力検知手段が検知した前記圧縮機本体の吐出側圧力(Pd)に基づいて,前記計算式によりモータに入力する交流電流の最高周波数(fmax)を算出すると共に変化させ,該算出された最高周波数(f max )を前記インバータに出力させることを特徴とするインバータ駆動圧縮機における運転制御方法。
A three-phase motor for driving the compressor body, an inverter for changing the frequency of the alternating current input to the three-phase motor, pressure detection means for detecting the discharge side pressure (P d ) of the compressor body, Control that outputs an alternating current of a predetermined frequency by controlling the inverter so that the discharge side pressure (P d ) of the compressor body matches a predetermined target pressure (P t ) based on the detection pressure of the detection means. In an inverter driven compressor equipped with a device,
A maximum value (P H ) and a minimum value (P L ) of a range that can be set as the target pressure (P t ) are set, and
Predetermined correspondence between the change in pressure between the maximum value (P H ) and the minimum value (P L ) and the change in frequency that generates the rotational speed at which the motor makes a rated output in response to the change in pressure. Set the calculation formula of the curve approximately expressed within the tolerance of
Based on the discharge side pressure (P d ) of the compressor main body detected by the pressure detection means, the maximum frequency (f max ) of the alternating current input to the motor is calculated and changed by the calculation formula, and the calculation is performed. An operation control method for an inverter-driven compressor , wherein the inverter outputs the highest frequency (f max ) .
前記最高値(PH)と,該最高値(PH)においてモータを定格出力とする周波数(f1),
前記最低値(PL)と,該最低値(PL)においてモータを定格出力とする周波数(f3),及び,
前記最高値(PH)と最低値(PL)との中間値(PM)と,前記中間値(PM)においてモータを定格出力とする周波数(f2)をそれぞれ求めると共に,
前記圧力検知手段が検知した前記圧縮機本体の吐出側圧力(Pd)に基づいて,
前記吐出側圧力(Pd)が,前記中間値(PM)以上であるとき,次式
Figure 0005105854
に従って最高周波数(fmax)を変化させると共に,
前記吐出側圧力(Pd)が,前記中間値(PM)未満であるとき,次式
Figure 0005105854
に従って最高周波数(fmax)を変化させることを特徴とする請求項11記載のインバータ駆動圧縮機における運転制御方法。
Said maximum value (P H), the frequency of the motor rated output at outermost height (P H) (f 1) ,
The minimum value (P L ), the frequency (f 3 ) at which the motor is rated output at the minimum value (P L ), and
An intermediate value (P M ) between the maximum value (P H ) and the minimum value (P L ) and a frequency (f 2 ) at which the motor is rated output at the intermediate value (P M ) are obtained, respectively.
Based on the discharge side pressure (P d ) of the compressor body detected by the pressure detection means,
When the discharge side pressure (P d ) is equal to or higher than the intermediate value (P M )
Figure 0005105854
And changing the maximum frequency (f max ) according to
When the discharge side pressure (P d ) is less than the intermediate value (P M )
Figure 0005105854
The operation control method for an inverter-driven compressor according to claim 11, wherein the maximum frequency (f max ) is changed according to:
前記最高値(PH)と,該最高値(PH)においてモータを定格出力とする周波数(f1),
前記最低値(PL)と,該最低値(PL)においてモータを定格出力とする周波数(f3)をそれぞれ求めると共に,
前記圧力検知手段が検知した前記圧縮機本体の吐出側圧力(Pd)に基づいて,次式
Figure 0005105854
に従って最高周波数(fmax)を変化させることを特徴とする請求項12記載のインバータ駆動圧縮機における運転制御方法。
Said maximum value (P H), the frequency of the motor rated output at outermost height (P H) (f 1) ,
The minimum value (P L ) and the frequency (f 3 ) at which the motor is rated output at the minimum value (P L ) are obtained,
Based on the discharge side pressure (P d ) of the compressor body detected by the pressure detection means,
Figure 0005105854
The operation control method for an inverter-driven compressor according to claim 12, wherein the maximum frequency (f max ) is changed according to:
前記最高値(PH)と,該最高値(PH)においてモータを定格出力とする周波数(f1),
前記最低値(PL)と,該最低値(PL)においてモータを定格出力とする周波数(f3),及び,
前記最高値(PH)と最低値(PL)との中間値(PM)と,前記中間値(PM)においてモータを定格出力とする周波数(f2)をそれぞれ求めると共に,
前記圧力検知手段が検知した前記圧縮機本体の吐出側圧力(Pd)に基づいて,次式
Figure 0005105854
に従って最高周波数(fmax)を変化させることを特徴とする請求項12記載のインバータ駆動圧縮機における運転制御方法。
Said maximum value (P H), the frequency of the motor rated output at outermost height (P H) (f 1) ,
The minimum value (P L ), the frequency (f 3 ) at which the motor is rated output at the minimum value (P L ), and
An intermediate value (P M ) between the maximum value (P H ) and the minimum value (P L ) and a frequency (f 2 ) at which the motor is rated output at the intermediate value (P M ) are obtained, respectively.
Based on the discharge side pressure (P d ) of the compressor body detected by the pressure detection means,
Figure 0005105854
The operation control method for an inverter-driven compressor according to claim 12, wherein the maximum frequency (f max ) is changed according to:
圧縮機本体を駆動する三相モータと,該三相モータに入力する交流電流の周波数を変化させるインバータ,前記圧縮機本体の吐出側圧力(Pd)を検知する圧力検知手段を備えると共に,圧力検知手段の検知圧力に基づいて,圧縮機本体の吐出側圧力(Pd)を,所定の目標圧力(Pt)と一致させるように前記インバータを制御して所定周波数の交流電流を出力させる制御装置を備えたインバータ駆動圧縮機において,
前記制御装置が,
前記目標圧力(Pt)として設定可能な範囲の最高値(PH)及び最低値(PL)を記憶すると共に,前記最高値(PH)と最低値(PL)間における圧力の変化と,該圧力の変化に対応して前記モータを定格出力と成す回転数を発生させる周波数の変化との対応関係を,複数の直線の式を組み合わせることにより所定の許容誤差の範囲内で近似的に表した計算式を記憶する記憶手段と,
前記圧力検知手段が検知した前記圧縮機本体の吐出側圧力(Pd)に基づいて,前記計算式によりモータに入力する交流電流の最高周波数(fmax)を算出すると共に,該算出された最高周波数を前記インバータに出力させる制御信号を出力する速度制御信号出力部を備えることを特徴とするインバータ駆動圧縮機。
A three-phase motor for driving the compressor body, an inverter for changing the frequency of the alternating current input to the three-phase motor, pressure detection means for detecting the discharge side pressure (P d ) of the compressor body, Control that outputs an alternating current of a predetermined frequency by controlling the inverter so that the discharge side pressure (P d ) of the compressor body matches a predetermined target pressure (P t ) based on the detection pressure of the detection means. In an inverter driven compressor equipped with a device,
The control device is
The maximum value (P H ) and the minimum value (P L ) of the settable range are stored as the target pressure (P t ), and the pressure change between the maximum value (P H ) and the minimum value (P L ) Corresponding to the change in pressure and the change in frequency that generates the rotational speed of the motor as a rated output, the approximate relationship can be approximated within a predetermined tolerance by combining a plurality of linear expressions. Storage means for storing the calculation formula expressed in
Based on the discharge side pressure (P d ) of the compressor body detected by the pressure detection means, the maximum frequency (f max ) of the alternating current input to the motor is calculated by the calculation formula, and the calculated maximum An inverter-driven compressor comprising a speed control signal output unit that outputs a control signal for causing the inverter to output a frequency.
圧縮機本体を駆動する三相モータと,該三相モータに入力する交流電流の周波数を変化させるインバータ,前記圧縮機本体の吐出側圧力(Pd)を検知する圧力検知手段を備えると共に,圧力検知手段の検知圧力に基づいて,圧縮機本体の吐出側圧力(Pd)を,所定の目標圧力(Pt)と一致させるように前記インバータを制御して所定周波数の交流電流を出力させる制御装置を備えたインバータ駆動圧縮機において,
前記制御装置が,
前記目標圧力(Pt)として設定可能な範囲の最高値(PH)及び最低値(PL)を記憶すると共に,前記最高値(PH)と最低値(PL)間における圧力の変化と,該圧力の変化に対応して前記モータを定格出力と成す回転数を発生させる周波数の変化との対応関係を所定の許容誤差の範囲内で近似的に表した曲線の計算式を記憶する記憶手段と,
前記圧力検知手段が検知した前記圧縮機本体の吐出側圧力(Pd)に基づいて,前記計算式によりモータに入力する交流電流の最高周波数(fmax)を算出すると共に,該算出された最高周波数を前記インバータに出力させる制御信号を出力する速度制御信号出力部を備えることを特徴とするインバータ駆動圧縮機。
A three-phase motor for driving the compressor body, an inverter for changing the frequency of the alternating current input to the three-phase motor, pressure detection means for detecting the discharge side pressure (P d ) of the compressor body, Control that outputs an alternating current of a predetermined frequency by controlling the inverter so that the discharge side pressure (P d ) of the compressor body matches a predetermined target pressure (P t ) based on the detection pressure of the detection means. In an inverter driven compressor equipped with a device,
The control device is
The maximum value (P H ) and the minimum value (P L ) of the settable range are stored as the target pressure (P t ), and the pressure change between the maximum value (P H ) and the minimum value (P L ) And a calculation formula of a curve that approximately represents a correspondence relationship between a change in frequency and a change in frequency that generates a rotational speed that makes the motor a rated output corresponding to the change in pressure within a predetermined allowable error range. Storage means;
Based on the discharge side pressure (P d ) of the compressor body detected by the pressure detection means, the maximum frequency (f max ) of the alternating current input to the motor is calculated by the calculation formula, and the calculated maximum An inverter-driven compressor comprising a speed control signal output unit that outputs a control signal for causing the inverter to output a frequency.
前記制御装置の前記記憶手段が,
前記最高値(PH)と,該最高値(PH)においてモータを定格出力とする周波数(f1),
前記最低値(PL)と,該最低値(PL)においてモータを定格出力とする周波数(f3),及び,
前記最高値(PH)と最低値(PL)との中間値(PM)と,前記中間値(PM)においてモータを定格出力とする周波数(f2)をそれぞれ記憶すると共に,
前記圧力検知手段が検知した前記圧縮機本体の吐出側圧力(Pd)に基づいて前記最高周波数(fmax)を求める計算式であって,前記吐出側圧力(Pd)が,前記中間値(PM)以上であるときに適用される最高周波数(fmax)の計算式
Figure 0005105854
と,前記吐出側圧力(Pd)が,前記中間値(PM)未満であるときに適用される最高周波数(fmax)の計算式
Figure 0005105854
をそれぞれ記憶すると共に,
前記速度制御信号出力部が,前記圧縮機本体の吐出側圧力(Pd)に基づいて,前記いずれかの計算式により前記最高周波数(fmax)を算出する演算処理部を備えることを特徴とする請求項16記載のインバータ駆動圧縮機。
The storage means of the control device comprises:
Said maximum value (P H), the frequency of the motor rated output at outermost height (P H) (f 1) ,
The minimum value (P L ), the frequency (f 3 ) at which the motor is rated output at the minimum value (P L ), and
An intermediate value (P M ) between the highest value (P H ) and the lowest value (P L ) and a frequency (f 2 ) at which the motor is rated output at the intermediate value (P M ) are stored respectively.
A calculation formula for obtaining the maximum frequency (f max ) based on the discharge side pressure (P d ) of the compressor body detected by the pressure detection means, wherein the discharge side pressure (P d ) is the intermediate value Formula of maximum frequency (f max ) applied when (P M ) or more
Figure 0005105854
And a calculation formula for the maximum frequency (f max ) applied when the discharge side pressure (P d ) is less than the intermediate value (P M ).
Figure 0005105854
And remember each
The speed control signal output unit includes an arithmetic processing unit that calculates the maximum frequency (f max ) by any one of the calculation formulas based on a discharge side pressure (P d ) of the compressor body. The inverter drive compressor according to claim 16.
前記制御装置の前記記憶手段が,
前記最高値(PH)と,該最高値(PH)においてモータを定格出力とする周波数(f1),
前記最低値(PL)と,該最低値(PL)においてモータを定格出力とする周波数(f3)をそれぞれ記憶すると共に,
前記圧力検知手段が検知した前記圧縮機本体の吐出側圧力(Pd)に基づいて,前記最高周波数(fmax)を求める計算式として,
Figure 0005105854
を記憶すると共に,
前記速度制御信号出力部が,前記圧縮機本体の吐出側圧力(Pd)に基づいて,前記計算式により前記最高周波数(fmax)を算出する演算処理部を備えることを特徴とする請求項17記載のインバータ駆動圧縮機。
The storage means of the control device comprises:
Said maximum value (P H), the frequency of the motor rated output at outermost height (P H) (f 1) ,
The minimum value (P L ) and the frequency (f 3 ) at which the motor is rated output at the minimum value (P L ) are stored respectively.
Based on the discharge side pressure (P d ) of the compressor body detected by the pressure detection means, a calculation formula for obtaining the maximum frequency (f max ) is as follows:
Figure 0005105854
And remembering
The said speed control signal output part is provided with the arithmetic processing part which calculates the said highest frequency ( fmax ) by the said calculation formula based on the discharge side pressure ( Pd ) of the said compressor main body. The inverter-driven compressor according to 17.
前記制御装置の前記記憶手段が,
前記最高値(PH)と,該最高値(PH)においてモータを定格出力とする周波数(f1),
前記最低値(PL)と,該最低値(PL)においてモータを定格出力とする周波数(f3),及び,
前記最高値(PH)と最低値(PL)との中間値(PM)と,前記中間値(PM)においてモータを定格出力とする周波数(f2)をそれぞれ記憶すると共に,
前記圧力検知手段が検知した前記圧縮機本体の吐出側圧力(Pd)に基づいて,前記最高周波数(fmax)を求める計算式
Figure 0005105854
を記憶すると共に,
前記速度制御信号出力部が,前記圧縮機本体の吐出側圧力(Pd)に基づいて,前記計算式により前記最高周波数(fmax)を算出する演算処理部を備えることを特徴とする請求項17記載のインバータ駆動圧縮機。
The storage means of the control device comprises:
Said maximum value (P H), the frequency of the motor rated output at outermost height (P H) (f 1) ,
The minimum value (P L ), the frequency (f 3 ) at which the motor is rated output at the minimum value (P L ), and
An intermediate value (P M ) between the highest value (P H ) and the lowest value (P L ) and a frequency (f 2 ) at which the motor is rated output at the intermediate value (P M ) are stored respectively.
Formula for determining the maximum frequency (f max ) based on the discharge side pressure (P d ) of the compressor body detected by the pressure detection means
Figure 0005105854
And remembering
The said speed control signal output part is provided with the arithmetic processing part which calculates the said highest frequency ( fmax ) by the said calculation formula based on the discharge side pressure ( Pd ) of the said compressor main body. The inverter-driven compressor according to 17.
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