JP5099420B2 - Degassing device, pressure receiving valve, and method of stably operating pressure receiving valve - Google Patents

Degassing device, pressure receiving valve, and method of stably operating pressure receiving valve Download PDF

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JP5099420B2
JP5099420B2 JP2007220525A JP2007220525A JP5099420B2 JP 5099420 B2 JP5099420 B2 JP 5099420B2 JP 2007220525 A JP2007220525 A JP 2007220525A JP 2007220525 A JP2007220525 A JP 2007220525A JP 5099420 B2 JP5099420 B2 JP 5099420B2
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巖 森川
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DIEENGINEERING CORP.
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この発明は、ダイカスト金型に用いるガス抜き装置と、そのガス抜き装置に用いる受圧バルブ、及びガス抜き装置における受圧バルブ、及びガス抜き装置における受圧バルブ安定作動方法に関する。 The present invention relates to a gas venting device used in a die casting mold, a pressure receiving valve used in the gas venting device, a pressure receiving valve in the gas venting device, and a stable operation method of the pressure receiving valve in the gas venting device.

2バルブタイプのガス抜き装置として、図8の如く、製品成形金型のキャビティに連通して設けているガス抜き溝10の入口側に溶湯圧力の上昇によって作動する受圧バルブ3を、出口側に閉鎖バルブ6を備えると共に、受圧バルブ3の作動にて閉鎖バルブ6を閉鎖するレバー9を設け、更に、レバー9の開放揺動側に、レバー9を閉鎖方向に押圧する閉鎖ピストン21を、レバー9の閉鎖揺動側に、レバー9を開放方向に押圧する開放ピストン20を備えるものが知られている。
この種のガス抜き装置における受圧バルブは、溶湯圧を受けて閉鎖し、型開きされている間に開状態となり、レバーからも離れ、自由に移動可能になる。
As a two-valve type gas venting device, as shown in FIG. 8, a pressure receiving valve 3 that operates by increasing the molten metal pressure is provided at the outlet side of the gas vent groove 10 provided in communication with the cavity of the product molding die. provided with a closing valve 6, the lever 9 to close the closing valve 6 in operation of the pressure receiving valve 3 provided further on the open swing side of the lever 9, the closing piston 21 for pressing the lever 9 in the closing direction, the lever the closed swinging side of 9, have also the is known comprising an opening piston 20 for pressing the lever 9 in the opening direction.
The pressure receiving valve in this type of degassing device is closed by receiving the molten metal pressure, and is opened while the mold is opened, and is also moved away from the lever.

特開2001−47187号公報JP 2001-47187 A 特開2002−96151号公報JP 2002-96151 A 特開2002−144008号公報JP 2002-144008 A 特開2002−144009号公報JP 2002-144209 A 特開2002−361364号公報JP 2002-361364 A 特開2003−126952号公報JP 2003-126952 A

従来ガス抜き装置におけるレバーと受圧バルブを構成する受圧弁棒とは、型開きされている間に自由に移動可能となる為、型閉めの振動が加わると、振動により受圧弁棒が閉まる不都合があった。又、高速、高圧でキャビティより受圧バルブに侵入してきた溶湯の一部が、受圧弁棒と受圧ブッシュとの隙間に侵入し、その一部が固化して堆積し、受圧弁棒の作動性を低下させることもあった。 Since the lever in the conventional gas venting device and the pressure receiving valve rod constituting the pressure receiving valve can be freely moved while the mold is open, the pressure receiving valve rod closes due to vibration when the mold closing vibration is applied. there were. In addition, a part of the molten metal that has entered the pressure receiving valve from the cavity at high speed and high pressure enters the gap between the pressure receiving valve rod and the pressure receiving bush, and a part thereof solidifies and accumulates, thereby improving the operability of the pressure receiving valve rod. There was also a decrease.

そこでこの発明は、従来技術の有するこのような問題点に鑑みてなされたものであり、その目的とするところは、真空ダイカストに使用されるガス抜き装置と、そのガス抜き装置に用いる受圧バルブの信頼性を改善し、特に受圧バルブの安定作動方法を改善し、真空ダイカストにおける信頼性と生産性を向上することにある。 Accordingly, the present invention has been made in view of such problems of the prior art, and the object of the present invention is to provide a gas venting device used in vacuum die casting and a pressure receiving valve used in the gas venting device. It is to improve the reliability, in particular, to improve the stable operation method of the pressure receiving valve, and to improve the reliability and productivity in vacuum die casting.

上記目的を達成するために、本発明のガス抜き装置は、請求項1として、製品成形金型のキャビティに順次連通して設けているガス抜き溝の入口側に受圧バルブを、出口側に閉鎖バルブを配置し、少なくとも受圧バルブの閉鎖側にレバー室を備え、そのレバー室にガス抜き溝に流入してきた溶湯の衝撃荷重で作動する受圧バルブの動きを閉鎖バルブに伝達するレバーを備え、受圧バルブは受圧ブッシュに沿って往復動する受圧弁棒を、閉鎖バルブは閉鎖ブッシュに沿って往復動する閉鎖弁棒を備え閉鎖ブッシュにレバーの先部が貫通する切欠部を、閉鎖弁棒に切欠部に連通しレバーの先端部と嵌合する横向溝を有するガス抜き装置において、
閉鎖バルブの閉鎖側に、閉鎖弁棒を開放方向に押圧する圧縮空気の接続口を設け、受圧バルブの受圧弁棒は横断面が非円形状を成す胴部を備え、その胴部と受圧ブッシュとの間に連絡路を形成し、型締め時に受圧ブッシュ内に挿入する初期閉鎖状態よりガス抜き溝に流入してきた溶湯圧を受けて後期閉鎖状態となり、型開き時に後期閉鎖状態よりガス抜き溝側に向けて摺動し、その一端部が閉鎖状態より開放され、連絡路の一方側がレバー室と切欠部を介して接続口に順次連通し、他方側がガス抜き溝に向けて開口していることを特徴とする
In order to achieve the above object, a degassing apparatus according to the present invention, as claimed in claim 1 , closes the pressure receiving valve on the inlet side of the degassing groove provided in sequential communication with the cavity of the product mold and closed on the outlet side. the valve is arranged, at least provided with a lever chamber to the closed side of the pressure valve, comprising a lever for transmitting movement of the pressure receiving valves operating at impact load of the molten metal that has flowed into the gas vent groove in the lever chamber in the closed valve, the pressure valve stem receiving valve reciprocating I along with the pressure receiving bush, the closure valve is provided with a closing valve rod which reciprocates along a closed bushing, the notch tip portion of the lever passes through the closed bushing, closing In the gas venting device having a lateral groove that communicates with the notch in the valve stem and engages with the tip of the lever,
A connection port for compressed air that presses the closing valve rod in the opening direction is provided on the closing side of the closing valve, and the pressure receiving valve rod of the pressure receiving valve has a body portion having a non-circular cross section, and the body portion and the pressure receiving bush Is connected to the pressure receiving bush when the mold is clamped and the molten metal pressure flowing into the gas vent groove is received from the initial closed state, and the latter is closed. One end of the communication path is sequentially communicated with the connection port through the lever chamber and the notch, and the other side is opened toward the gas vent groove. It is characterized by that .

ここでガス抜き溝とは、キャビティに連通し、キャビティにおいて発生するガスの通過を可能にし、且つ溶湯の流入も規制するものを言う。
ここで閉鎖バルブとは、ガス抜き溝の出口側に配置され、ガス抜き溝の末端部を開閉するもので、キャビティ内から真空装置へのガスの通過を可能にし、溶湯の通過を阻止するものを言い、流動物に直接触れ、しかも摺動抵抗が少なく、且つガスの通過を容易にするものであれば形状は自由である。
ここでレバーとは、受圧バルブの閉鎖作動を閉鎖バルブに伝え、溶湯が閉鎖バルブに到達する前に閉鎖バルブを閉鎖し、型開き工程において、閉鎖バルブが閉鎖状態から開放状態に復帰されるに伴い逆方向に揺動するものを言い、レバー室とは、レバーを揺動自在に納めることができて、しかも空気漏れの少ない空室を言う。
ここで圧縮空気(以下、エアーとする。)とは、空気送圧回路にて送気されているエアーを言い、接続口とは、空気送圧回路をガス抜き装置に繋ぐものを言う。
ここで初期閉鎖状態とは、受圧弁棒の一端部が受圧ブッシュ内に少し挿入する状態を言い、後期閉鎖状態とは、初期閉鎖状態よりガス抜き溝に流入してきた溶湯圧を受けて更に閉鎖方向に摺動した状態を言う。
Here, the gas vent groove refers to one that communicates with the cavity, allows gas generated in the cavity to pass therethrough, and restricts the inflow of the molten metal.
Here, the closing valve is arranged on the outlet side of the gas vent groove and opens and closes the end portion of the gas vent groove, which allows gas to pass from the cavity to the vacuum device and prevents the melt from passing. As long as it is in direct contact with the fluid and has low sliding resistance and facilitates the passage of gas, the shape is arbitrary.
Here, the lever is transmitted to the closing operation of the pressure receiving valve closing the valve, the melt closes the closure valve before reaching the closing valve, in the mold opening process, the closing valve is returned to the open state from the closed state Accordingly, the lever chamber is a vacant chamber in which the lever can be swung freely and the air leak is small.
Here, compressed air (hereinafter referred to as air) refers to the air being fed by the air pressure circuit, and the connection port refers to the one that connects the air pressure circuit to the degassing device.
Here, the initial closed state refers to a state where one end of the pressure receiving valve rod is slightly inserted into the pressure receiving bush, and the late closed state refers to a state where the molten metal pressure flowing into the gas vent groove from the initial closed state is further closed. The state of sliding in the direction.

請求項2は、請求項1記載のガス抜き装置に用いる受圧バルブにおいて、
受圧バルブの受圧弁棒は、胴部の一端側に弁部を、他端側に受圧弁棒の開放を制限する鍔を備え、弁棒胴部は横断面を楕円形や矩形の非円形状と成し、受圧ブッシュとの間に連絡路を形成し受圧バルブの受圧ブッシュは、筒部の一端側にガス抜き溝に向けて末広がりに広口となる湯溜りを設け、他端側にレバー室に連通する連通路を備え、受圧弁棒の弁部が、受圧ブッシュ内に挿入する初期閉鎖状態よりガス抜き溝に流入してきた溶湯圧を受けて後期閉鎖状態となり、型開き時に後期閉鎖状態よりガス抜き溝側に向けて摺動し、ブッシュ筒部内より少なくとも湯溜りに突入し、閉鎖状態より開放され連絡路の一方側が湯溜りに、他方側が連通路とレバー室と切欠部を介して接続口に順次連通しレバー室に送気された圧縮空気が連通路から連絡路を介して湯溜りに順次通り抜けて外部に噴出し、受圧弁棒と受圧ブッシュの隙間に侵入したバリ等を外部に排出し得るようにしたことを特徴とする。
A second aspect of the present invention is the pressure receiving valve used in the degassing device according to the first aspect,
The pressure- receiving valve rod of the pressure-receiving valve has a valve portion on one end side of the body portion, and a flange that restricts the opening of the pressure-receiving valve rod on the other end side, and the valve rod body portion has an elliptical or rectangular non-circular cross section. The pressure receiving bush of the pressure receiving valve is provided with a hot water sump that widens toward the degassing groove on one end side of the cylindrical portion, and a lever on the other end side. It has a communication passage that communicates with the chamber, and the valve part of the pressure- receiving valve rod receives the molten metal pressure flowing into the gas vent groove from the initial closed state that is inserted into the pressure-receiving bush and enters the late-closed state. Slide toward the degassing groove side, enter at least the hot water reservoir from inside the bush cylinder, and open from the closed state. One side of the communication path is the hot water reservoir, and the other side is through the communication path, lever chamber, and notch. passed sequentially with the connection port, the compressed air has been blown to the lever chamber or communicating passage Te Ejected to the outside sequentially through the tundish via a communication path, characterized by being adapted to discharge the burrs that has entered the gap between the pressure valve stem and the pressure bush to the outside.

ここで受圧バルブとは、ガス抜き溝の入口側に配置され、受圧ブッシュ内に受圧弁棒を往復動自在に嵌挿するものを言い、高温の流動物(気体を含む)、特に溶湯金属、溶湯樹脂にて作動するものであり、摺動抵抗が少なく、しかも開放時に受圧ブッシュと受圧弁棒の隙間にエアーを通過するものであれば形状は自由である。
ここで受圧ブッシュの筒部とは、筒状を成す部位を言い、湯溜りとは、ガス抜き溝に向けて末広がりに開口し、ガス抜き溝に流入した溶湯を溜め、溶湯圧の上昇を図り、受圧弁棒の閉方向への押圧を助ける部位を言う。
ここで受圧弁棒の弁部は、閉鎖時に受圧ブッシュの筒部内に挿入し、開放時に少なくとも受圧ブッシュの湯溜りまで突出する部位を言い、胴部とは、横断面を楕円形や矩形の非円形状と成し、受圧ブッシュとの間に連絡路を形成するものを言い、鍔とは、胴部より大径で、開放時に連通路の底面に当接し、開放ストロークを制限するものを言う
ここで横断面が非円形状とは、受圧弁棒の胴部の横断面が楕円形や矩形を成すことを言い、連絡路とは、横断面が非円形状の弁棒胴部と受圧ブッシュとの間に形成されるエアー通路を言う。
Here, the pressure receiving valve refers to a valve that is disposed on the inlet side of the gas vent groove and in which the pressure receiving valve rod is reciprocally inserted in the pressure receiving bush, and includes a high-temperature fluid (including gas), particularly a molten metal, Any shape can be used as long as it operates with molten resin, has low sliding resistance, and allows air to pass through the gap between the pressure receiving bush and the pressure receiving valve rod when opened.
Here, the cylinder part of the pressure-receiving bush means a cylindrical part, and the hot water reservoir is opened wide toward the gas vent groove, and the molten metal flowing into the gas vent groove is stored to increase the melt pressure. The part which helps the pressure-receiving valve rod to be pressed in the closing direction.
Here, the valve portion of the pressure-receiving valve rod means a portion that is inserted into the cylinder portion of the pressure-receiving bush when closed, and protrudes at least to the sump of the pressure-receiving bush when opened, and the trunk portion has an elliptical or rectangular cross section. A non-circular shape that forms a communication path between the pressure-receiving bush and a flange that is larger in diameter than the body and that abuts the bottom surface of the communication path when it is opened, limiting the opening stroke. Say .
Here, the non-circular cross-section means that the cross-section of the body of the pressure-receiving valve rod is an ellipse or a rectangle, and the communication path is a non-circular cross-section of the valve stem body and the pressure-receiving bush. An air passage formed between and.

請求項3は、請求項2に記載の受圧バルブを備えたガス抜き装置において、
接続口に送気される圧縮空気は、閉鎖バルブの閉鎖弁棒を開放方向に押圧する一方、閉鎖ブッシュの切欠部からレバー室に流入し、受圧バルブの受圧弁棒を開放方向に押圧すると共に、連通路より弁棒胴部とブッシュ筒部との間の連絡路に流入し、開放状態にある弁部の周りから外部に噴出せしめ、受圧弁棒の摺動方向に沿って流出し得るようにすることにより、型締め等の振動があっても受圧弁棒を開放状態に安定維持し得るようにしたことを特徴とする。
A third aspect of the present invention relates to the gas venting device including the pressure receiving valve according to the second aspect,
The compressed air sent to the connection port presses the closing valve rod of the closing valve in the opening direction, flows into the lever chamber from the notch portion of the closing bush, and presses the receiving valve rod of the pressure receiving valve in the opening direction. , So that it can flow from the communication passage into the communication path between the valve stem body and the bush cylinder, and can be ejected from around the open valve portion to flow out along the sliding direction of the pressure-receiving valve stem. Thus, the pressure-receiving valve rod can be stably maintained in an open state even when there is vibration such as mold clamping.

ここで受圧弁棒を開放方向とは、接続口よりレバー室に流入したエアーによって、受圧バルブの受圧弁棒を閉鎖状態から開放方向に押圧し、受圧弁棒の弁部を受圧ブッシュ内に挿入する後期閉鎖状態からガス抜き溝に向けて摺動することを言う。
ここで弁部の周りとは、弁部の周囲を言い、外部に噴出しとは、開放状態にある固定型本体の接合面側から外界に向けてエアー噴出することを言い、この時、受圧弁棒と受圧ブッシュの隙間に侵入したバリ等を外部に排出することを言う
ここで開放状態に安定維持とは、型締め完了まで、エアーによって受圧バルブの受圧弁棒を開放方向に押圧することにより型締めの振動があっても、受圧バルブを開放状態に維持することを言う。
Here, the opening direction of the pressure-receiving valve rod means that the pressure-receiving valve rod of the pressure-receiving valve is pushed in the opening direction from the closed state by the air flowing into the lever chamber from the connection port , and the valve portion of the pressure-receiving valve rod is inserted into the pressure-receiving bush. It refers to sliding toward the gas vent groove from the late closed state .
The around where the valve unit refers to a periphery of the valve portion, and ejected to the outside, means that the ejecting air toward the bonding surface side of the fixed body in the open state to the outside, at this time, This refers to discharging burrs or the like that have entered the gap between the pressure receiving valve rod and the pressure receiving bush.
Here, the stable maintenance in the open state, until the mold clamping completion, by pressing the pressure receiving valve rod of the pressure receiving valve in the opening direction by the air, even if the vibration of the mold clamping, to maintain the pressure valve in the open state Say.

本発明のガス抜き装置は上記構造のとおりであるから、次に記載する効果を奏する。
閉鎖バルブの閉鎖側に空気送圧回路への接続口を設けたことにより、圧縮空気(以後、エアーとする。)により閉鎖状態にある閉鎖弁棒を開放方向に押圧することができる。しかも、エアーは閉鎖ブッシュの切欠部よりレバー室に流入し、閉鎖状態にある受圧バルブの受圧弁棒を開放方向に押出すと共に、受圧弁棒と受圧ブッシュの間の連絡路に沿ってガス抜き溝側に排出するため、例え型締め工程において製品成型金型やガス抜き装置に振動があっても、受圧バルブを開状態に維持することができる。即ち、型締めが完了まで受圧バルブを開放状態に維持し得る。
その結果、受圧バルブの作動の信頼性が著しく改善される。即ち、その分、バルブの使用期間が長くなり、修理や交換頻度が軽減され、低価格化に貢献する。
Since the degassing apparatus of the present invention is as described above, the following effects are achieved.
By providing the connection port to the air pressure supply circuit on the closing side of the closing valve, the closing valve rod in the closed state can be pressed in the opening direction by compressed air (hereinafter referred to as air). In addition, air flows into the lever chamber from the notch of the closed bush, pushes the pressure-receiving valve rod of the pressure- receiving valve in the closed state in the open direction, and degass along the communication path between the pressure-receiving valve rod and the pressure-receiving bush. Since it is discharged to the groove side , the pressure receiving valve can be kept open even if there is vibration in the product molding die or the gas venting device in the mold clamping process. That is, the pressure receiving valve can be kept open until the mold clamping is completed.
As a result, the operation reliability of the pressure receiving valve is significantly improved. That is, the usage period of the valve becomes longer, the frequency of repairs and replacements is reduced, and the cost is reduced.

本発明の受圧バルバは上記構造のとおりであるから、次に記載する効果を奏する。
受圧弁棒は、胴部の横断面を非円形状と成し、その胴部の一方側に鍔を、他方側に弁部を備え、受圧ブッシュは、一方側にレバー室に連通する連通路を、他方側にガス抜き溝に向けて開口する湯溜りを設け、弁棒胴部との間に連通路と連通する連絡路を備えているため、鍔が受圧ブッシュの上端に当接するまで受圧弁棒を開放方向に摺動しても、連絡路が連通状態にある。
しかも受圧バルバの開放時に、受圧弁棒の弁部は受圧ブッシュの湯溜りに突入し、閉鎖状態より開放され、連絡路の一方側が湯溜りに、他方側が連通路を介してレバー室に連通するため、受圧弁棒の摺動方向に沿ってエアーが貫通する。その結果、1サイクル毎に受圧バルブ内をエアーで掃除することができる。
Since the pressure receiving barba of the present invention has the above structure, the following effects can be obtained.
The pressure-receiving valve rod has a non-circular cross section of the body , and has a flange on one side of the body and a valve on the other side, and the pressure-receiving bush communicates with the lever chamber on one side. Is provided on the other side with a hot water reservoir that opens toward the gas vent groove, and is provided with a communication path that communicates with the communication path between the valve stem body and the pipe until it is in contact with the upper end of the pressure-receiving bush. Even if the pressure valve rod is slid in the opening direction, the communication path is in communication.
Moreover, when the pressure receiving barba is opened, the valve portion of the pressure receiving valve rod enters the hot water reservoir of the pressure receiving bush and is released from the closed state, and one side of the communication path communicates with the hot water reservoir and the other side communicates with the lever chamber via the communication passage. Therefore, air penetrates along the sliding direction of the pressure receiving valve rod. As a result, the pressure receiving valve can be cleaned with air every cycle.

本発明のガス抜き装置における受圧バルブ安定作動方法は上記のとおりであるから、次に記載する効果を奏する。
接続口より閉鎖バルブを介してレバー室に流入したエアーは、閉鎖状態にある受圧バルブの受圧弁棒を開放方向に押圧し、即ち、受圧弁棒の摺動方向に沿って送通し、その状態を型締め完了まで維持するので、例え型締め工程において製品成形金型やガス抜き装置に振動があっても、受圧バルブを確実に開放状態に維持することができる。その結果、受圧バルブの作動の信頼性が著しく改善される。
また、受圧バルブに供給されたエアーは、受圧弁棒の全周より外部に向けて噴出するので、その噴出エアーにより受圧弁棒と受圧ブッシュの隙間に侵入したバリ等を外部に排出することができる。その結果、バルブの作動性が著しく改善される。即ち、成形サイクルの高速化が可能となり、しかも歩留まりも向上する。
Since the stable operation method of the pressure receiving valve in the gas venting apparatus of the present invention is as described above, the following effects can be obtained.
The air that flows into the lever chamber from the connection port via the closing valve presses the pressure receiving valve rod of the pressure receiving valve in the closed state in the opening direction, that is, passes along the sliding direction of the pressure receiving valve rod, and the state Is maintained until the completion of mold clamping, so that the pressure-receiving valve can be reliably maintained in an open state even if there is vibration in the product molding die or the gas venting device in the mold clamping process. As a result, the operation reliability of the pressure receiving valve is significantly improved.
In addition, since the air supplied to the pressure receiving valve is ejected outward from the entire circumference of the pressure receiving valve rod, burrs and the like that have entered the gap between the pressure receiving valve rod and the pressure receiving bush can be discharged to the outside. it can. As a result, the operability of the valve is significantly improved. That is, the molding cycle can be speeded up and the yield is improved.

本発明によるガス抜き装置の概略構造を示す断面図である。It is sectional drawing which shows schematic structure of the degassing apparatus by this invention. ピストンの配置関係を示す断面図である。It is sectional drawing which shows the arrangement | positioning relationship of a piston. 本発明受圧バルブの溶湯圧による作動例を示す断面図である。It is sectional drawing which shows the operation example by the molten metal pressure of this invention pressure receiving valve. 同バルブの型開き時における状態を示す断面図である。It is sectional drawing which shows the state at the time of the mold opening of the valve | bulb. 同バルブのエアー圧による作動状態を示す断面図である。It is sectional drawing which shows the operation state by the air pressure of the valve. 受圧バルブの断面面(イ)と閉鎖バルイブ(ロ)の断面図である。It is sectional drawing of a cross-sectional surface (I) and a closing valve (B) of a pressure receiving valve. 受圧バルブの横断面図である。It is a cross-sectional view of a pressure receiving valve. 固定型の接合側面図(イ)と可動型の接合側面図(ロ)である。They are a fixed-type joining side view (A) and a movable-type joining side view (B). 従来ガス抜き装置における固定型の断面図である。It is sectional drawing of the stationary mold | type in the conventional gas venting apparatus.

先ずガス抜き装置の基本形態を図1−1、図1−2、及び図2乃至図3に基づき説明すれば、製品成形金型の固定金型31に取付ける固定型1と、製品成形金型の可動金型32に取付ける可動型2とから成り、固定型1と可動型2との型合せ側(パーテングライン側)に製品成形金型のキャビティに連続するガス抜き溝10を備え、固定型1はブロック状を成す固定型本体1aと、板状を成す固定型蓋体1bとから成り、固定型本体1aは型合せ側(以下、図面に合わせて下側とする。)の反対側(以下、図面に合わせて上側とする。)に上側に向けて開口するレバー室19を備え、このレバー室19の開口側を固定型蓋体1bにて塞ぎ、ガス抜き溝10に対する入口側に図7(イ)の如く受圧バルブ3を、出口側に閉鎖バルブ6を配置し、レバー室19に受圧バルブ3の作動を閉鎖バルブ6に伝える開閉レバー9を上下揺動可能に備え、閉鎖バルブ6に空吸引装置(図示せず)を連続するパイプ26を取付ている。
可動型2はブロック状を成し、その型合せ側に図7(ロ)の如くガス抜き溝10を備えている。
First, the basic configuration of the gas venting apparatus will be described with reference to FIGS. 1-1, 1-2, and FIGS. 2 to 3. The fixed mold 1 to be attached to the fixed mold 31 of the product molding mold, and the product molding mold The movable mold 2 is attached to the movable mold 32, and a degassing groove 10 continuous to the cavity of the product molding mold is provided on the mold-matching side (parting line side) of the fixed mold 1 and the movable mold 2 and fixed. The mold 1 includes a fixed mold main body 1a having a block shape and a fixed mold lid 1b having a plate shape. The fixed mold main body 1a is opposite to a mold matching side ( hereinafter referred to as a lower side in accordance with the drawings). (Hereinafter, referred to as the upper side in accordance with the drawings) is provided with a lever chamber 19 that opens upward, and the opening side of the lever chamber 19 is closed by the fixed lid 1b , and on the inlet side with respect to the gas vent groove 10 7 the pressure receiving valve 3 as (b), placing the closure valve 6 on the outlet side, Bar chamber 19 includes an opening and closing lever 9 for transmitting the operation of the pressure receiving valve 3 in the closed valve 6 vertically swingably, and attached pipe 26 consecutive empty suction device (not shown) in the closed valve 6.
The movable mold 2 has a block shape and is provided with a gas vent groove 10 as shown in FIG.

次に、本発明によるガス抜き装置の形態を説明すれば、ガス抜き装置Aに組み込む閉鎖バルブ6は図5(ロ)の如く、筒状を成す閉鎖ブッシュ8と、該閉鎖ブッシュ8内で往復動可能となる閉鎖弁棒7とから成り、閉鎖ブッシュ8は、一側に溶湯ガスの排出口16、他側にレバー9が貫通する切欠部18を備え、排出口16に真空吸引装置に接続するパイプ26を取付け、閉鎖弁棒7は、胴体7aの下側に弁体7bを、上側に頭部7cを備え、頭部7cにレバー9と係合する横向溝17を設け、胴体7aと閉鎖ブッシュ8との間に排出口16と連通する排出路15を形成し、閉鎖弁棒7の閉鎖側に送圧回路の接続口12を備え、具体的には図1−1、図2〜図4の如く固定型蓋体1bに接続口12を備え、圧縮空気(以下、エアーとする。)を閉鎖バルブ6に向けて送気するものである
閉鎖弁棒7は、ガス抜き装置Aの型開き時に、図3の如く開放側(図面において下側。)に摺動し、弁体7bが閉鎖ブッシュ8内からガス抜き溝10側に突出し、排出路15が通気が可能となり、ガス抜き装置Aの型締め時に閉鎖側に摺動し、弁体7bが閉鎖ブッシュ8に接近するも、ガス抜き溝10と排出口16と排出路15とが順次連通するため、ガス抜き溝10から真空吸引装置への溶湯ガスの吸引を可能にする。
閉鎖バルブ6まで溶湯Mが達し、溶湯圧にて閉鎖弁棒7の弁体7bを閉鎖ブッシュ8内まで押込むことにより、閉鎖バルブ6は完全に閉鎖して溶湯Mの通過を遮断する。即ち、製品成型金型の型締め後、キャビティ等で発生した溶湯ガスを真空吸引装置にて吸引する際、溶湯Mの通過を阻止するものである。
Next, the form of the degassing apparatus according to the present invention will be described . The closing valve 6 incorporated in the degassing apparatus A is reciprocated within the cylindrical closing bush 8 and the closing bush 8 as shown in FIG. The closing bush 8 comprises a movable gas outlet 16 on one side and a notch 18 through which the lever 9 penetrates on the other side. The outlet 16 is a vacuum suction device. A pipe 26 to be connected is attached, and the closing valve stem 7 includes a valve body 7b on the lower side of the body 7a, a head 7c on the upper side, and a lateral groove 17 that engages with the lever 9 on the head 7c. A discharge passage 15 communicating with the discharge port 16 is formed between the closed bushing 8 and the closing bush 8, and the connection port 12 of the pressure feeding circuit is provided on the closing side of the closing valve rod 7. As shown in FIG. 4, the fixed lid 1b is provided with a connection port 12, and is referred to as compressed air (hereinafter referred to as air). The one in which to air toward the closed valve 6.
When the degassing device A is opened, the closing valve stem 7 slides to the open side (lower side in the drawing) as shown in FIG. 3, and the valve body 7b projects from the closing bush 8 to the degassing groove 10 side. The exhaust passage 15 can be ventilated and slides to the closed side when the gas venting device A is clamped , and the valve body 7b approaches the closing bush 8 but the gas vent groove 10, the exhaust port 16, and the exhaust passage 15 are connected. In order to communicate sequentially, the melt gas can be sucked from the gas vent groove 10 to the vacuum suction device.
The molten metal M reaches the closing valve 6, and the valve body 7 b of the closing valve rod 7 is pushed into the closing bush 8 by the molten metal pressure, whereby the closing valve 6 is completely closed and the passage of the molten metal M is blocked. That is, when the molten metal gas generated in the cavity or the like is sucked by the vacuum suction device after the product molding die is clamped, the passage of the molten metal M is prevented.

本発明による受圧バルブの最良形態を図5(イ)と図6に基づき説明すれば、受圧バルブ3は受圧ブッシュ5と、該受圧ブッシュ5内で往復動可能に挿入する受圧弁棒4とから構成され、本発明のガス抜き装置Aに用いるものである。
受圧バルブ3を構成する受圧ブッシュ5は、筒状を成す筒部5aの上側に、レバー室19に連通する連通路14を図3の如く形成し、筒部5aの下側にガス抜き溝10に向けて末広がりに開口する湯溜り5bを備えている。
受圧バルブ3を構成する受圧弁棒4は、胴部4aの下側に弁部4bを、上側に胴部4aより大径の鍔4cを有し、弁部4bは、型締めにより図1−1の如く受圧ブッシュ筒部5a内まで挿入して初期閉鎖状態となり、ガス抜き溝10に流入した溶湯Mの圧力を受けて図2の如く更に挿入して後期閉鎖状態となる。反対に、型開きにより受圧バルブ3が開放されると、弁部4bは図4の如く少なくとも受圧ブッシュ湯溜り5bまで突入し、閉鎖状態より開放され、湯溜り5bとの間に隙間を生じ、その隙間が連絡路13を介して連通路14とレバー室19に順次連通し、受圧弁棒4に沿って上下方向に通気可能となる。
鍔4cは、中心部にレバー9に当接する突起部4dを備え、受圧バルブ3の開放完了時に連通路14の底面に当接して開放ストロークを制限し、胴部4aは横断面を楕円形や矩形の非円形状に形成し、受圧ブッシュ筒部5aとの間に連絡路13を形成し、弁部4bの開放状態において、受圧バルバ3の上下方向に通気可能となる。
受圧バルバ3の閉鎖時に、受圧弁棒4の弁部4bは、初期閉鎖状態より更に深く受圧ブッシュ筒部5a内に挿入し、後期閉鎖状態となるので、ガス抜き溝10からの溶湯Mの進入を阻止することができる。
To describe the best mode of the pressure receiving valve according to the invention based on FIG 5 and (b), the pressure receiving valve 3 and the pressure receiving bush 5, the pressure valve stem 4 for inserting reciprocably in the pressure receiving bush within 5 It is comprised and used for the degassing apparatus A of this invention.
The pressure receiving bush 5 constituting the pressure receiving valve 3 is formed with a communication path 14 communicating with the lever chamber 19 on the upper side of the cylindrical portion 5a as shown in FIG. 3, and the gas vent groove 10 on the lower side of the cylindrical portion 5a. A hot water reservoir 5b that opens toward the end is provided.
The pressure-receiving valve rod 4 constituting the pressure-receiving valve 3 has a valve portion 4b on the lower side of the body portion 4a and a flange 4c having a diameter larger than that of the body portion 4a on the upper side . 1 is inserted into the pressure receiving bushing cylinder portion 5a so as to be in an initial closed state . Upon receiving the pressure of the molten metal M flowing into the gas vent groove 10, it is further inserted as shown in FIG. On the contrary, when the pressure receiving valve 3 is opened by mold opening, the valve portion 4b enters at least the pressure receiving bush hot water reservoir 5b as shown in FIG. 4 and is opened from the closed state, creating a gap with the hot water reservoir 5b, The clearance is sequentially communicated with the communication path 14 and the lever chamber 19 via the communication path 13, and can be vented in the vertical direction along the pressure receiving valve rod 4.
The flange 4c has a projection 4d that contacts the lever 9 at the center, and contacts the bottom surface of the communication passage 14 when the pressure receiving valve 3 is opened to limit the opening stroke. The trunk 4a has an elliptical cross section. It is formed in a rectangular non-circular shape , and a communication path 13 is formed between the pressure receiving bushing cylinder part 5a, and the pressure receiving valve 3 can be vented in the vertical direction when the valve part 4b is opened.
When the pressure receiving barba 3 is closed, the valve portion 4b of the pressure receiving valve rod 4 is inserted deeper into the pressure receiving bush cylindrical portion 5a than in the initial closed state, and is in the late closed state. Can be prevented.

本発明の受圧バルブ3を本発明のガス抜き装置Aに組み込み、そのガス抜き装置Aを取付けた製品成型金型を図3の如く型開きすると、受圧バルブ3を構成する受圧弁棒4の弁部4bは、受圧ブッシュ5の筒部5aから少なくとも湯溜り5b内に突入し、更に図4の如く型合せ側より外部に露出し、閉鎖状態より開放され、レバー室19と連通路14と連絡路13と湯溜り5bとが順次連通する。
その結果、接続口12から閉鎖バルブ6に送気されたエアーは閉鎖弁棒7の開放作動を助ける一方閉鎖ブッシュ8の切欠部18を介してレバー室19に流入し、レバー室19より連通路14と連絡路13を経由して湯溜り5bから外部に排出される。
エアーが連絡路13を経由して湯溜り5bから外部に排出される際、弁部4bの周りから排出するため、受圧弁棒4と受圧ブッシュ5との隙間hに付着するバリ等を吹き飛ばす。その結果、受圧バルブ3の滑らかな活動を長期間に亘り可能にする。
尚、受圧バルブ3を開放時に、受圧弁棒4の鍔4cが連通路14の底面に当接するまで摺動した時、受圧弁棒4の弁部4bは図4の如く型合せ側より外側まで突出し、閉鎖状態より開放される
製品成型金型を型締めすると、外部に突出していた受圧バルブ3の受圧弁棒4は、固定型1に当接して押し戻され、図1−1の如く弁部4bが受圧ブッシュ5内に少し挿入する初期閉鎖状態となり、型締め後、ガス抜き溝10に流入した溶湯Mの圧力を受けて図2の如くレバー室19方向に押圧され、弁部4bが初期閉鎖状態より受圧ブッシュ5の筒部5a内に押込まれて後期閉鎖状態となり、溶湯Mの侵入を遮断する。
When the pressure receiving valve 3 of the present invention is incorporated in the gas venting device A of the present invention and the product molding die to which the gas venting device A is attached is opened as shown in FIG. 3, the valve of the pressure receiving valve rod 4 constituting the pressure receiving valve 3. The portion 4b enters at least the hot water reservoir 5b from the cylindrical portion 5a of the pressure receiving bush 5 and is exposed to the outside from the mold matching side as shown in FIG. 4 and is opened from the closed state, and communicates with the lever chamber 19 and the communication passage 14. The path 13 and the hot water reservoir 5b communicate with each other sequentially.
As a result, the air sent from the connection port 12 to the closing valve 6 assists the opening operation of the closing valve rod 7, while flowing into the lever chamber 19 through the notch 18 of the closing bush 8 and from the lever chamber 19. The water is discharged from the hot water reservoir 5b through the communication passage 14 and the communication passage 13.
When the air is discharged from the hot water reservoir 5b to the outside via the communication path 13, it is discharged from around the valve portion 4b, so that burrs and the like attached to the gap h between the pressure receiving valve rod 4 and the pressure receiving bush 5 are blown off. As a result, the smooth operation of the pressure receiving valve 3 is enabled over a long period of time.
When the pressure receiving valve 3 is opened and the rod 4c of the pressure receiving valve rod 4 is slid until it contacts the bottom surface of the communication passage 14, the valve portion 4b of the pressure receiving valve rod 4 extends from the mold matching side to the outside as shown in FIG. It protrudes and is released from the closed state .
When the product molding die is clamped, the pressure-receiving valve rod 4 of the pressure-receiving valve 3 that has protruded to the outside is pushed back against the fixed mold 1, and the valve portion 4b is slightly inserted into the pressure-receiving bush 5 as shown in FIG. After the mold is clamped, the pressure of the molten metal M flowing into the gas vent groove 10 is received and pressed in the direction of the lever chamber 19 as shown in FIG. 2, so that the valve portion 4b is in the cylinder of the pressure-receiving bush 5 from the initial closed state. It is pushed into the portion 5a to be in the late closed state, and the intrusion of the molten metal M is blocked.

レバー9は、受圧バルブ3と閉鎖バルブ6との配置間隔より長く、受圧弁棒4の上側(閉鎖作動側)に位置し、基部をレバー室19の底面と固定型蓋体1bとによって恰も軸支したかのように保持し、先部を閉鎖ブッシュ8の切欠部18に貫通し、先端部を閉鎖弁棒7の横向溝17に係合し、基部を中心にして上下方向に揺動可能となる。
受圧バルブ3の受圧弁棒4が溶湯圧によって押し上げられた時、その押し上げ作動によりレバー9は基部を支点として先部が上方向(閉鎖バルブ6の閉鎖弁棒7の閉鎖方向)に摺動する。
反対に、閉鎖バルブ6の閉鎖弁棒7が開放方向(下向き)に作動した時、閉鎖弁棒7の作動に伴いレバー9が下方向に摺動され、それに伴いレバー9の下側に位置する受圧バルブ3の受圧弁棒4が開放方向(下向き)に作動される。
The lever 9 is longer than the arrangement interval between the pressure receiving valve 3 and the closing valve 6 and is positioned on the upper side (closing operation side) of the pressure receiving valve rod 4, and the base is pivoted by the bottom surface of the lever chamber 19 and the fixed lid 1 b. Holding as if supported, penetrating the notch 18 of the closing bush 8 at the tip, engaging the lateral groove 17 of the closing valve rod 7 at the tip, and swinging up and down around the base It becomes.
When the pressure receiving valve rod 4 of the pressure receiving valve 3 is pushed up by the molten metal pressure, the lever 9 slides upward with the base portion as a fulcrum (the closing direction of the closing valve rod 7 of the closing valve 6) by the pushing operation. .
On the contrary, when the closing valve rod 7 of the closing valve 6 is operated in the opening direction (downward), the lever 9 is slid downward along with the operation of the closing valve rod 7, and accordingly, the lever 9 is positioned below the lever 9. The pressure receiving valve rod 4 of the pressure receiving valve 3 is actuated in the opening direction (downward).

製品成型金型を型開きすれば、同金型に取付けられている本発明ガス抜き装置Aの固定型1と可動型2も型開きされる。
ガス抜き装置Aが型開きされると、ガス抜き溝10内で溶湯Mが凝固した余剰部材は、鋳造製品と共にガス抜き溝10から外部に放出され、或いは押出ピン(図示せず。)によってガス抜き装置Aから外部に突き出される。それに伴い受圧バルブ3と閉鎖バルブ6は閉鎖状態から開放状態に復帰される。
If the product mold is opened, the fixed mold 1 and the movable mold 2 of the gas venting apparatus A of the present invention attached to the mold are also opened.
When the gas venting device A is opened, the surplus member in which the molten metal M has solidified in the gas venting groove 10 is discharged to the outside together with the cast product from the gas venting groove 10 or gas is provided by an extrusion pin (not shown). It is protruded from the punching device A to the outside . Accordingly, the pressure receiving valve 3 and the closing valve 6 are returned from the closed state to the open state.

キャビティから真空吸引装置によって吸引されるガスは、ガス抜き装置Aを通過する際、受圧バルブ3の受圧弁棒4を押し出すことなくガス抜き溝10を通過し、開放状態にある閉鎖バルブ6に達し、閉鎖ブッシュ8と閉鎖弁棒7との隙間である排出路15を通り排出口16に達し、排出口16に取付けたパイプ26を介して真空吸引装置に吸収される。   When the gas sucked from the cavity by the vacuum suction device passes through the gas venting device A, it passes through the gas vent groove 10 without pushing out the pressure receiving valve rod 4 of the pressure receiving valve 3, and reaches the closing valve 6 in the open state. Then, it passes through the discharge path 15 which is a gap between the closing bush 8 and the closing valve rod 7, reaches the discharge port 16, and is absorbed by the vacuum suction device via the pipe 26 attached to the discharge port 16.

接続口12に送気されたエアーは、閉鎖バルブ6の閉鎖弁棒7を開放方向に押圧する一方、閉鎖ブッシュ8の切欠部18からレバー室19に流入し、受圧バルブ3の受圧弁棒4を開放方向に押圧し、受圧弁棒4の弁部4bを閉鎖状態より開放すると共に、連通路14から連絡路13を通り、放状態にある弁部4bの周りから外部に噴出し、型締めが完了するまで受圧弁棒4を開放状態に保持する。即ち、エアーはレバー室19から受圧バルブ3の連通路14と連絡路13とを通り、開放状態にある弁部4bの周りから外部に噴出する。
その結果、型締めによって製品成形金型やガス抜き装置が振動しても受圧バルブ3を確実に開放状態に保持し得るので、作動の信頼性を改善することができる。また、この時、受圧弁棒4と受圧ブッシュ5の隙間に侵入したバリを外部に排出することにより、生産性も改善される。
The air supplied to the connection port 12 presses the closing valve rod 7 of the closing valve 6 in the opening direction, and flows into the lever chamber 19 from the notch 18 of the closing bush 8, and the pressure receiving valve rod 4 of the pressure receiving valve 3. Is pressed in the opening direction to release the valve portion 4b of the pressure-receiving valve rod 4 from the closed state, and from the communication passage 14 through the communication path 13 to be ejected to the outside from around the valve portion 4b in the released state. The pressure receiving valve rod 4 is held in an open state until is completed. That is, air is ejected from the lever chamber 19 through the communication path 14 and the communication path 13 of the pressure receiving valve 3 to the outside from around the valve portion 4b in the open state.
As a result, even if the product molding die or the gas venting device vibrates by clamping, the pressure receiving valve 3 can be reliably held in an open state, so that the operation reliability can be improved. At this time, productivity is also improved by discharging the burr that has entered the gap h between the pressure receiving valve rod 4 and the pressure receiving bush 5 to the outside.

受圧弁棒4の弁部4bが型合せ側より外部に露出する図4の如く開放状態から型締めすると、受圧弁棒4の突出側端が可動型2に当接し、図1−1の如く閉鎖方向(上方向)に押され、型締めの完了時に初期閉鎖状態となる。
型締めの完了後、キャビティに溶湯Mを充填すると同時に、キャビティよりガスを吸引すると、先ずガスがガス抜き装置Aのガス抜き溝10を通過し、次いで溶湯Mがガス抜き溝10に流入する。
ガス抜き溝10に流入した溶湯Mが受圧ブッシュ5の湯溜り6bに達し、溶湯圧が高くなることで受圧弁棒4が閉鎖方向に押出され、初期閉鎖状態より後期閉鎖状態になる一方、その受圧弁棒4の摺動作動によりレバー9が基部を支点として押上げられ、そのことによりレバー9は時計方向に回転し、閉鎖弁棒7を閉鎖方向に摺動し、閉鎖バルブ6を初期閉鎖状態にする。即ち、レバー9にて閉鎖バルブ6を初期閉鎖状態にする。
キャビティとガス抜き溝10内で溶湯Mが固化した後、製品成型金型を型開きすれば、固定型1と可動型2も同時に型開きされので、ガス抜き溝10で固化した余剰部材は固定型1及び可動型2から切り離され、製品と共に放出される。
When the valve portion 4b of the pressure receiving valve rod 4 is exposed to the outside from the mold matching side as shown in FIG. 4, the projecting side end of the pressure receiving valve rod 4 comes into contact with the movable die 2 as shown in FIG. 1-1. It is pushed in the closing direction (upward) and enters the initial closed state when the mold clamping is completed.
When the molten metal M is filled into the cavity after completion of the mold clamping and the gas is sucked from the cavity, the gas first passes through the gas vent groove 10 of the gas venting device A, and then the molten metal M flows into the gas vent groove 10.
While the molten metal M flowing into the gas vent groove 10 reaches the hot water pool 6b of the pressure receiving bush 5 and the molten metal pressure is increased, the pressure receiving valve rod 4 is pushed in the closing direction, and the closed state is later than the initial closed state. By the sliding operation of the pressure-receiving valve rod 4, the lever 9 is pushed up with the base as a fulcrum, so that the lever 9 rotates clockwise, and the closing valve rod 7 slides in the closing direction, and the closing valve 6 is initially closed. Put it in a state. That is, the closing valve 6 is brought into the initial closed state by the lever 9.
If the product mold is opened after the melt M is solidified in the cavity and the gas vent groove 10, the fixed mold 1 and the movable mold 2 are also opened at the same time. Therefore, the surplus member solidified in the gas vent groove 10 is fixed. It is separated from the mold 1 and the movable mold 2 and discharged together with the product.

なお、本発明の形態は実施例に限定されるものではない。例えば、レバー9の基部をピンで軸支することも可能であるし、レバー9と固定型蓋体1bとの間に軸支蓋29を介在し、レバー9の揺動範囲を調整することも可能である。
受圧ブッシュ5と受圧弁棒4との隙間hは、実施可能な範囲として1/1000〜6/1000μ、最適な範囲として1/1000〜3/1000μである。
また、実施形態においてガス抜き溝10を可動型2に形成しているが、固定型1と可動型2とに跨って形成する場合もあるし、図7(ロ)の如くガス抜き溝10の途中に遅延路11を形成することもある。
固定金型31に可動型2を、可動金型32に固定型1を取付けても、略同様の目的を達成するし、余剰部材の排出手段として、可動型2に余剰部材の排出機能部(図示せず)を備えておくことも可能である。
In addition, the form of this invention is not limited to an Example. For example, the base portion of the lever 9 can be pivotally supported by a pin, or the pivoting range of the lever 9 can be adjusted by interposing the pivotal support lid 29 between the lever 9 and the fixed lid 1b. Is possible.
The clearance h between the pressure-receiving bush 5 and the pressure-receiving valve rod 4 is 1/1000 to 6/1000 μ as an operable range, and 1/1000 to 3/1000 μ as an optimal range.
Further, in the embodiment, the gas vent groove 10 is formed in the movable mold 2. However, the gas vent groove 10 may be formed across the fixed mold 1 and the movable mold 2, or the gas vent groove 10 may be formed as shown in FIG. The delay path 11 may be formed on the way.
Even if the movable mold 2 is attached to the fixed mold 31 and the fixed mold 1 is attached to the movable mold 32, substantially the same purpose can be achieved, and as a surplus member discharge means, the surplus member discharge function part ( (Not shown) can be provided.

受圧バルバ3と閉鎖バルブ6は、単体で流通することもあるが、一般に、ガス抜き装置Aに組み込まれて流通する。
レバー9の開放揺動側に、レバー9を閉鎖方向に押圧する閉鎖ピストン21を、レバー9の閉鎖揺動側に、レバー9を開放方向に押圧する開放ピストン20備え、閉鎖ピストン21と開放ピストン20に圧縮空気の送圧回路を各々接続すれば、レバー9の揺動を助けることも可能となる。又、閉鎖ピストン21と開放ピストン20との何れか一方をスプリングにすることも可能であるし、省略することも可能である。
The pressure receiving barba 3 and the closing valve 6 may be circulated as a single unit, but are generally incorporated into the gas venting apparatus A and circulate.
A closing piston 21 that presses the lever 9 in the closing direction is provided on the opening swing side of the lever 9, and an opening piston 20 that presses the lever 9 in the opening direction is provided on the closing swing side of the lever 9. If the compressed air supply circuit is connected to the piston 20, it is possible to assist the swinging of the lever 9. In addition, either one of the closing piston 21 and the opening piston 20 can be a spring or can be omitted.

1 固定型、1a 固定型本体、1b 固定型蓋体
2 可動型
3 受圧バルブ、13 連絡路
4 受圧弁棒、4a 胴部、4b 弁部、4c 鍔、4d 突起部
5 受圧ブッシュ、5a 筒部、5b 湯溜り、14 連通路
6 閉鎖バルブ、15 排出路、16 排出口
7 閉鎖弁棒、7a 胴体7b 弁体、7c 頭部、17 横向溝
8 閉鎖ブッシュ、18 切欠部
9 レバー、19 レバー室、29 軸支蓋
10 ガス抜き溝、11 遅延路
12 接続口
20 開放ピストン
21 閉鎖ピストン
25 固定ボルト
26 パイプ
31 固定金型
32 可動金型
A ガス抜き装置
M 溶湯
受圧ブッシュと受圧弁棒との隙間
DESCRIPTION OF SYMBOLS 1 Fixed type, 1a Fixed type main body, 1b Fixed type lid body 2 Movable type 3 Pressure receiving valve, 13 Connection path 4 Pressure receiving valve rod, 4a Body part, 4b Valve part, 4c collar, 4d Projection part 5 Pressure receiving bush, 5a Tube part 5b Hot water reservoir, 14 communication path 6 Closing valve, 15 discharge path, 16 discharge port 7 Closing valve rod, 7a fuselage , 7b valve body , 7c head, 17 lateral groove 8 closing bush, 18 notch 9 lever, 19 lever Chamber, 29 Shaft support lid 10 Gas vent groove, 11 Delay path 12 Connection port
20 open piston
21 Closed piston 25 Fixing bolt 26 Pipe 31 Fixed mold 32 Movable mold A Degassing device M Molten metal h Clearance between pressure receiving bush and pressure receiving valve rod

Claims (3)

製品成形金型のキャビティに連通して設けているガス抜き溝(10)の入口側に受圧バルブ(3)を、出口側に閉鎖バルブ(6)を配置し、少なくとも受圧バルブ(3)の閉鎖側にレバー室(19)を備え、そのレバー室(19)にガス抜き溝(10)に流入してきた溶湯(M)の衝撃荷重で作動する受圧バルブ(3)の動きを閉鎖バルブ(6)に伝達するレバー(9)を備え、受圧バルブ(3)は受圧ブッシュ(5)に沿って往復動する受圧弁棒(4)を、閉鎖バルブ(6)は閉鎖ブッシュ(8)に沿って往復動する閉鎖弁棒(7)を備え閉鎖ブッシュ(8)にレバー(9)の先部が貫通する切欠部(18)を、閉鎖弁棒(7)に切欠部(18)に連通しレバー(9)の先端部と嵌合する横向溝(17)を有するガス抜き装置において、
閉鎖バルブ(6)の閉鎖側に、閉鎖弁棒(7)を開放方向に押圧する圧縮空気の接続口(12)を設け、
受圧バルブ(3)の受圧弁棒(4)は横断面が非円形状を成す胴部(4a)を備え、その胴部(4a)と受圧ブッシュ(5)との間に連絡路(13)を形成し
型締め時に受圧ブッシュ(5)内に挿入する初期閉鎖状態よりガス抜き溝(10)に流入してきた溶湯圧を受けて後期閉鎖状態となり
型開き時に後期閉鎖状態よりガス抜き溝(10)側に向けて摺動し、その一端部が閉鎖状態より開放され
連絡路(13)の一方側がレバー室(19)と切欠部(18)を介して接続口(12)に順次連通し、他方側がガス抜き溝(10)に向けて開口していることを特徴とするガス抜き装置。
A pressure receiving valve (3) is arranged on the inlet side of the gas vent groove (10) provided in communication with the cavity of the product molding die, and a closing valve (6) is arranged on the outlet side, and at least the pressure receiving valve (3) is closed. with lever chamber (19) on a side, the lever chamber (19) to the gas release groove receiving valves (3) operating at impact load of the molten metal that has flowed into the (10) (M) of the motion closing the valve (6 ) to comprise a lever (9) for transmitting the pressure valve (3) pressure valve rod (4 reciprocating I along the pressure receiving bush (5) is), closing valve (6) is in the closed bushing (8) A closed valve rod (7) that reciprocates along, a notch (18) through which the tip of the lever (9) penetrates the closing bush (8), and a notch (18) in the closing valve rod (7). In the gas venting device having a lateral groove (17) fitted to the tip of the communication lever (9),
On the closing side of the closing valve (6), a compressed air connection port (12) for pressing the closing valve rod (7) in the opening direction is provided,
The pressure receiving valve rod (4) of the pressure receiving valve (3) includes a body (4a) having a non-circular cross section, and a communication path (13) between the body (4a) and the pressure receiving bush (5). Form the
When the mold is clamped, it receives the molten metal pressure flowing into the gas vent groove (10) from the initial closed state inserted into the pressure receiving bush (5), and enters the late closed state .
When the mold is opened, it slides toward the degassing groove (10) side from the late closed state, and one end thereof is opened from the closed state ,
One side of the communication path (13) communicates sequentially with the connection port (12) via the lever chamber (19) and the notch (18), and the other side opens toward the gas vent groove (10). Degassing device.
請求項1記載のガス抜き装置に用いる受圧バルブ(3)において、
受圧バルブ(3)の受圧弁棒(4)は、胴部(4a)の一端側に弁部(4b)を、他端側に受圧弁棒(4)の開放を制限する鍔(4c)を備え、弁棒胴部(4a)は横断面を楕円形や矩形の非円形状と成し、受圧ブッシュ(5)との間に連絡路(13)を形成し、
受圧バルブ(3)の受圧ブッシュ(5)は、筒部(5a)の一端側にガス抜き溝(10)に向けて末広がりに広口となる湯溜り(5b)を設け、他端側にレバー室(19)に連通する連通路(14)を備え、
受圧弁棒(4)の弁部(4b)が、受圧ブッシュ(5)内に挿入する初期閉鎖状態よりガス抜き溝(10)に流入してきた溶湯圧を受けて後期閉鎖状態となり
型開き時に後期閉鎖状態よりガス抜き溝(10)側に向けて摺動し、ブッシュ筒部(5a)内より少なくとも湯溜り(5b)に突入し、閉鎖状態より開放され
連絡路(13)の一方側が湯溜り(5b)に、他方側が連通路(14)とレバー室(19)と切欠部(18)を介して接続口(12)に順次連通し
レバー室(19)に送気された圧縮空気が連通路(14)から連絡路(13)を介して湯溜り(5b)に順次通り抜けて外部に噴出し、受圧弁棒(4)と受圧ブッシュ(5)の隙間(h)に侵入したバリ等を外部に排出し得るようにしたことを特徴とする受圧バルブ。
In the pressure-receiving valve (3) used for the degassing apparatus according to claim 1,
The pressure receiving valve rod (4 ) of the pressure receiving valve (3) has a valve portion (4b) on one end side of the body portion (4a) and a rod (4c) for restricting the opening of the pressure receiving valve rod (4) on the other end side. The valve stem body (4a) has an oval or rectangular non-circular cross section, and forms a communication path (13) between the pressure receiving bush (5),
The pressure receiving bush (5 ) of the pressure receiving valve (3) is provided with a hot water sump (5b) that widens toward the degassing groove (10) on one end side of the cylindrical portion (5a), and a lever chamber on the other end side. A communication passage (14) communicating with (19) ,
The valve portion (4b) of the pressure receiving valve rod (4) receives the molten metal pressure flowing into the gas vent groove (10) from the initial closed state to be inserted into the pressure receiving bush (5), and enters the late closed state .
When the mold is opened, it slides toward the degassing groove (10) from the late closed state, enters at least the hot water reservoir (5b) from the bush cylinder (5a), and is opened from the closed state .
One side of the communication path (13) communicates sequentially with the hot water reservoir (5b), and the other side sequentially communicates with the connection port (12) via the communication path (14), the lever chamber (19), and the notch (18) .
The compressed air sent to the lever chamber (19) passes through the communication passage (14) through the communication passage (13) to the hot water sump (5b) and is ejected to the outside. The pressure receiving valve rod (4) and the pressure receiving bush A pressure receiving valve characterized in that burrs and the like that have entered the gap (h) in (5) can be discharged to the outside.
請求項2に記載の受圧バルブを備えたガス抜き装置において、
接続口(12)に送気される圧縮空気は、閉鎖バルブ(6)の閉鎖弁棒(7)を開放方向に押圧する一方、
閉鎖ブッシュ(8)の切欠部(18)からレバー室(19)に流入し、受圧バルブ(3)の受圧弁棒(4)を開放方向に押圧すると共に、
連通路(14)より弁棒胴部(4a)とブッシュ筒部(5a)との間の連絡路(13)に流入し、開放状態にある弁部(4b)の周りから外部に噴出せしめ
受圧弁棒(4)の摺動方向に沿って流出し得るようにすることにより、型締め等の振動があっても受圧弁棒(4)を開放状態に安定維持し得るようにしたことを特徴とするガス抜き装置における受圧バルブの安定作動方法。
In the degassing apparatus provided with the pressure receiving valve according to claim 2,
The compressed air sent to the connection port (12) presses the closing valve rod (7) of the closing valve (6) in the opening direction,
It flows into the lever chamber (19) from the notch (18) of the closing bush (8) , presses the pressure receiving valve rod (4) of the pressure receiving valve (3) in the opening direction ,
It flows into the communication path (13) between the valve stem body part (4a) and the bush cylinder part (5a) from the communication path (14), and is ejected to the outside from around the valve part (4b) in the open state .
By allowing the pressure-receiving valve rod (4) to flow out along the sliding direction, the pressure-receiving valve rod (4) can be stably maintained in the open state even when there is vibration such as clamping. A method for stably operating a pressure receiving valve in a degassing apparatus.
JP2007220525A 2007-08-28 2007-08-28 Degassing device, pressure receiving valve, and method of stably operating pressure receiving valve Active JP5099420B2 (en)

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