JP5095306B2 - Developing device and image forming apparatus - Google Patents

Developing device and image forming apparatus Download PDF

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JP5095306B2
JP5095306B2 JP2007214766A JP2007214766A JP5095306B2 JP 5095306 B2 JP5095306 B2 JP 5095306B2 JP 2007214766 A JP2007214766 A JP 2007214766A JP 2007214766 A JP2007214766 A JP 2007214766A JP 5095306 B2 JP5095306 B2 JP 5095306B2
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developing
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JP2009047989A (en
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加藤菜摘
松本純一
岩田信夫
大村知也
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Ricoh Co Ltd
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本発明はプリンタ、複写機、ファックス等、画像記録装置の現像装置、特に現像剤を供給スクリュによって現像ローラに与えて現像処理を行う現像装置に関するものである。   The present invention relates to a developing device for an image recording apparatus such as a printer, a copying machine, a fax machine, and the like, and more particularly to a developing device that applies a developer to a developing roller by a supply screw to perform a developing process.

電子写真式現像装置において、例えば、磁性キャリアと非磁性トナーを有する2成分現像剤が用いられている。このような現像装置では、内部に複数の磁極を有する磁石体から成る磁界発生手段を備え、その外側に回転可能に支持された円筒状の現像スリーブを配置して現像ローラを構成している。現像剤はスクリュから磁力によって汲み上げられ、現像剤規制部材(ドクタ)によって一定の層厚にされ、現像領域に搬送されて、潜像担持体である感光体上の潜像を現像する。このような磁気ブラシ方式現像において、ムラのない均一の画像を得るには、現像領域に搬送される現像剤の帯電量を安定させることが重要である。   In an electrophotographic developing apparatus, for example, a two-component developer having a magnetic carrier and a nonmagnetic toner is used. In such a developing device, a developing roller is configured by including a magnetic field generating means comprising a magnet body having a plurality of magnetic poles inside, and a cylindrical developing sleeve supported rotatably on the outside thereof. The developer is pumped up by a magnetic force from the screw, is made to have a constant layer thickness by a developer regulating member (doctor), is transported to the development area, and develops the latent image on the photoconductor as a latent image carrier. In such magnetic brush system development, in order to obtain a uniform image without unevenness, it is important to stabilize the charge amount of the developer conveyed to the development area.

水平に2本のスクリュを並置し、現像剤を攪拌搬送しながら現像ローラに現像剤を供給する従来型の現像装置では、一度現像を終えた現像剤は供給部材であるスクリュに沿って搬送される間に、数回現像ローラ(現像スリーブ)に汲み上げられ現像に使用される。現像ローラのスクリュ長手方向現像剤移送上流部では、現像剤は適切なトナー濃度と帯電量に調整されているが、現像剤移送下流に向かうにつれて汲み上げられる現像剤のトナー濃度は低下する。その結果、現像ローラの長手方向において汲み上げられる現像剤のトナー濃度に差が生まれ、その差によって画像に濃度ムラが現れる。   In a conventional developing apparatus in which two screws are juxtaposed horizontally and developer is supplied to the developing roller while agitating and conveying the developer, the developer once developed is conveyed along the screw as a supply member. In the meantime, it is pumped up several times by the developing roller (developing sleeve) and used for development. The developer is adjusted to an appropriate toner concentration and charge amount in the upstream portion of the developer roller in the longitudinal direction of the screw, but the toner concentration of the developer pumped down decreases toward the downstream of the developer transfer. As a result, a difference occurs in the toner density of the developer pumped up in the longitudinal direction of the developing roller, and density unevenness appears in the image due to the difference.

またトナー濃度の違いによって現像剤の嵩密度も変動する。トナー濃度が低いほど貯留現像剤の嵩が減少するが、特に現像ローラ(スリーブ)に現像剤を供給する供給スクリュの外径部分の高さより貯留現像剤の粉面の高さが低くなる(したがって供給スクリュの最頂部分は貯留現像剤から出ている状態となる)と、スクリュからスリーブに汲み上げられる現像剤の量が場所によって変わり、スクリュピッチの間隔で濃度ムラが発生する。   The bulk density of the developer also varies depending on the toner concentration. The lower the toner concentration, the smaller the bulk of the stored developer. In particular, the powder level of the stored developer is lower than the height of the outer diameter portion of the supply screw that supplies the developer to the developing roller (sleeve). When the topmost portion of the supply screw comes out of the stored developer), the amount of developer pumped from the screw to the sleeve varies depending on the location, and density unevenness occurs at intervals of the screw pitch.

上記のように、現像スリーブの長手方向剤移送下流部では、汲み上げられる現像剤のトナー濃度、嵩の低下による濃度ムラが起こり易い。
そして、現像剤への帯電付与は、主に現像剤が現像剤規制部材と現像スリーブとの隙間を通過する際に行われる。現像スリーブの長手方向で汲み上げ量にムラがあると、規制部材通過後に帯電量のムラができ、濃度ムラにつながる。
As described above, in the downstream portion of the developer sleeve in the longitudinal direction where the agent is transported, density unevenness is likely to occur due to a decrease in toner concentration and bulk of the developer to be pumped up.
The charging of the developer is mainly performed when the developer passes through the gap between the developer regulating member and the developing sleeve. If there is unevenness in the pumping amount in the longitudinal direction of the developing sleeve, unevenness in the charge amount will occur after passing through the regulating member, leading to density unevenness.

安定した汲み上げ量を得るために既に提案がある。例えば特許文献1には、現像剤容器と、現像剤の撹拌・搬送手段と、現像剤担持体と、当該現像剤担持体の内部に固定配置された磁界発生手段と、現像剤担持体上の現像剤量を規制するための規制部材とを有する二成分系現像装置において、規制部材に上記現像剤担持体の搬送する現像剤の余剰分を滞留させるための現像剤保留部を形成することが提案されている。また特許文献2では、非磁性スリーブの内部に磁石ローラを配置した現像ローラと、スクリュ状攪拌部材を有する現像装置において、現像ローラとスクリュ状攪拌部材の間に磁性体からなる汲み上げ補助部材を配置することが提案されている。特許文献3では、現像剤担持体に現像剤を供給する第2搬送手段が外径24mm以上30mm以下、ピッチ30mm以上40mm以下であり、毎分300回以上500回以下の回転速度で回転し、キャッチ極を、現像剤担持体の回転中心と第2搬送手段の回転中心とを結ぶ直線に対して下流側25°以上50°以下の位置に配置し、剥離極を、上記直線に対して上流側60°以上80°以下に配置し、第1搬送手段の搬送力Aと、第2搬送手段の搬送力Bとの比A/Bを1.04以上1.20以下とすることが提案されている。   There are already proposals to obtain a stable pumping volume. For example, Patent Document 1 discloses a developer container, a developer agitating / conveying means, a developer carrying body, a magnetic field generating means fixedly arranged inside the developer carrying body, and a developer carrying body. In a two-component developing device having a regulating member for regulating the amount of developer, a developer retaining portion for retaining an excess of developer conveyed by the developer carrying member may be formed in the regulating member. Proposed. In Patent Document 2, in a developing device having a developing roller having a magnet roller disposed inside a non-magnetic sleeve and a screw-like stirring member, a pumping auxiliary member made of a magnetic material is placed between the developing roller and the screw-like stirring member. It has been proposed to do. In Patent Document 3, the second conveying means for supplying the developer to the developer carrying member has an outer diameter of 24 mm to 30 mm, a pitch of 30 mm to 40 mm, and rotates at a rotation speed of 300 times to 500 times per minute, The catch pole is disposed at a position that is 25 ° to 50 ° downstream of the straight line connecting the rotation center of the developer carrier and the rotation center of the second transport unit, and the peeling pole is upstream of the straight line. It is proposed that the ratio A / B between the conveying force A of the first conveying means and the conveying force B of the second conveying means is 1.04 to 1.20. ing.

しかしながら、特許文献1の構成では、供給スクリュ下流において現像剤の嵩が減少していると、現像スリーブに汲み上げられる量も減少するため、スリーブの長手方向現像剤移送下流部においては、現像剤を滞留させる効果が殆ど期待できない。特許文献2では、スクリュと現像スリーブ間の磁束密度が大きくなるために安定した汲み上げ量を得ることができるが、小型の現像装置ではこのような補助部材を設置するためのスペースを確保することが困難である。特許文献3の構成では、制御が複雑になり汎用性に欠けている。   However, in the configuration of Patent Document 1, if the volume of the developer is reduced downstream of the supply screw, the amount pumped up to the developing sleeve also decreases. Almost no retention effect can be expected. In Patent Document 2, since the magnetic flux density between the screw and the developing sleeve increases, a stable pumping amount can be obtained. However, in a small developing device, it is possible to secure a space for installing such an auxiliary member. Have difficulty. In the configuration of Patent Document 3, control is complicated and lacks versatility.

特開2004−184941号公報JP 2004-184941 A 特開2005−292301号公報Japanese Patent Laid-Open No. 2005-292301 特開2006−126545号公報JP 2006-126545 A

本発明は、現像剤担持体へ現像剤を供給する供給部材の長手方向現像剤移送上・下流側において、現像スリーブに汲み上げられる現像剤の量のばらつきを減らして、画像の濃度ムラを低減することを課題とする。   The present invention reduces unevenness in image density by reducing variations in the amount of developer pumped up to the developing sleeve on the upstream and downstream sides of the developer supply in the longitudinal direction of the supply member that supplies the developer to the developer carrying member. This is the issue.

また、帯電量の立ち上がった現像剤を現像部に供給することで、現像剤規制部材通過後の帯電量のばらつきをなくすことを課題とする。   It is another object of the present invention to eliminate variations in the charge amount after passing through the developer regulating member by supplying the developer having a rising charge amount to the developing unit.

上記課題は、本発明にしたがって、複数の磁極を有する磁界発生手段を内蔵する現像剤担持体と当該現像剤担持体に現像剤を供給する供給部材と現像剤担持体上の現像剤の厚みを規制する現像剤規制部材とを備えて構成される現像部と、当該現像部とは独立したトナー/現像剤を攪拌する外部攪拌部と、これら現像部と外部攪拌部を接続する現像剤循環手段とを含んで成る現像装置において、水平に配置された前記供給部材の回りに堆積・搬送される現像剤の粉面が供給部材の長手方向下流側で、形成されるべき画像情報に無関係に一定になるように、外部攪拌部から現像部への現像剤供給量を制御する手段として、回転する複数の羽根を有したロータと、当該ロータを覆うステータから成るロータリフィーダを外部攪拌部と現像部の間に設け、現像部のトナー濃度検知手段のトナー濃度検知結果を参照し、検知されたトナー濃度が所定値より高い場合にはロータリフィーダの回転を遅くし、低い場合にはロータリフィーダの回転を早くすることで現像剤供給量を制御することで、解決される。また、複数の磁極を有する磁界発生手段を内蔵する現像剤担持体と当該現像剤担持体に現像剤を供給する供給部材と現像剤担持体上の現像剤の厚みを規制する現像剤規制部材とを備えて構成される現像部と、当該現像部とは独立したトナー/現像剤を攪拌する外部攪拌部と、これら現像部と外部攪拌部を接続する現像剤循環手段とを含んで成る現像装置において、水平に配置された前記供給部材の回りに堆積・搬送される現像剤の粉面が供給部材の長手方向下流側で、形成されるべき画像情報に無関係に一定になるように、外部攪拌部から現像部への現像剤供給量を制御する手段として、回転する複数の羽根を有したロータと、当該ロータを覆うステータから成るロータリフィーダを外部攪拌部と現像部の間に設け、形成する画像の画像面積率が所定値より低い場合にはロータリフィーダの回転を遅くし、高い場合にはロータリフィーダの回転を早くすることで現像剤供給量を制御することによっても、上記課題は解決される。 According to the present invention, there is provided a developer carrier having a magnetic field generating means having a plurality of magnetic poles, a supply member for supplying the developer to the developer carrier, and a thickness of the developer on the developer carrier. A developing unit configured to include a developer regulating member for regulating, an external stirring unit for stirring the toner / developer independent of the developing unit, and a developer circulation means for connecting the developing unit and the external stirring unit In the developing device, the powder level of the developer deposited and conveyed around the supply member arranged horizontally is constant on the downstream side in the longitudinal direction of the supply member regardless of the image information to be formed. As a means for controlling the amount of developer supplied from the external stirring unit to the developing unit, a rotary feeder comprising a rotor having a plurality of rotating blades and a stator covering the rotor is connected to the external stirring unit and the developing unit. Between Referring to the toner density detection result of the toner density detecting means of the developing unit, if the detected toner density is higher than a predetermined value, the rotation of the rotary feeder is slowed, and if it is low, the rotary feeder is rotated faster. This can be solved by controlling the developer supply amount . A developer carrying member having a magnetic field generating means having a plurality of magnetic poles; a supply member for supplying the developer to the developer carrying member; and a developer regulating member for regulating the thickness of the developer on the developer carrying member. A developing device comprising: a developing unit configured to include: an external stirring unit that stirs toner / developer independent of the developing unit; and a developer circulation unit that connects the developing unit and the external stirring unit In this case, the external agitation is performed so that the powder level of the developer deposited and transported around the supply member arranged horizontally is constant on the downstream side in the longitudinal direction of the supply member regardless of the image information to be formed. As a means for controlling the amount of developer supplied from the developing unit to the developing unit, a rotary feeder comprising a rotor having a plurality of rotating blades and a stator covering the rotor is provided between the external stirring unit and the developing unit. Image area of the image There is is lower than a predetermined value to slow down the rotation of the rotary feeder, by controlling the developer supply amount by fast rotation of the rotary feeder is higher, the problem is solved.

供給部材の長手方向下流側で、装置稼動中に供給部材が現像剤の粉面に完全に埋没しているのが効果的である。現像剤規制部材通過前後で現像剤の帯電量の差が低減するよう、外部撹拌部で攪拌動作を制御して現像に必要な帯電量まで予め立ち上げれば、効果的である。現像剤規制部材が磁性部材を有しているのが好都合である。現像部から現像剤循環手段への現像剤移送口を供給部材の最頂部分よりも高い位置に設けるのがよい。供給部材における現像剤の粉面が現像剤規制部材の現像剤担持体に最も近い位置よりも高くなるように現像剤供給量を制御すれば、一層効果的である。 It is effective that the supply member is completely buried in the powder surface of the developer during operation of the apparatus on the downstream side in the longitudinal direction of the supply member . As the difference between the charge amount of the developer before and after the current image-regulating member passes is reduced, by raising up in advance to the charge amount necessary for development by controlling the stirring operation with an external stirrer unit it is effective. Conveniently, the developer regulating member has a magnetic member. It is preferable to provide a developer transfer port from the developing section to the developer circulating means at a position higher than the topmost portion of the supply member. It is more effective if the developer supply amount is controlled so that the powder level of the developer on the supply member is higher than the position closest to the developer carrying member of the developer regulating member.

一度現像を終えた現像剤は供給部材に沿って搬送される間に、数回現像スリーブに汲み上げられ現像に使用される。したがってスリーブの現像剤移送方向下流に向かうにつれて汲み上げられる現像剤のトナー濃度が低下する。つまり下流に向かうほど現像剤の嵩が低下し、画像濃度ムラが発生する恐れがある。請求項1や2に係る発明によれば、水平に配置された供給部材の回りに堆積・搬送される現像剤の粉面が供給部材の長手方向下流側で、形成されるべき画像情報に無関係に一定になるように、外部攪拌部から現像部への現像剤供給量を制御する手段として、回転する複数の羽根を有したロータと、当該ロータを覆うステータから成るロータリフィーダを外部攪拌部と現像部の間に設け、現像部において検知されたトナー濃度や形成すべき画像の画像面積率に応じてロータリフィーダの回転を遅くしたり早くすることで現像剤供給量を制御するので、安定した汲み上げ量を得ることができる。 The developer once developed is drawn up to the developing sleeve several times and used for development while being conveyed along the supply member. Therefore, the toner density of the developer pumped down as the developer moves downstream in the developer transfer direction. That is, the developer volume decreases toward the downstream, and image density unevenness may occur. According to the first and second aspects of the present invention, the powder level of the developer deposited and transported around the horizontally arranged supply member is downstream in the longitudinal direction of the supply member, regardless of the image information to be formed. As a means for controlling the amount of developer supplied from the external stirring unit to the developing unit, a rotary feeder comprising a rotor having a plurality of rotating blades and a stator covering the rotor is connected to the external stirring unit. The developer supply amount is controlled by slowing or speeding up the rotation of the rotary feeder according to the toner density detected in the developing unit and the image area ratio of the image to be formed . The pumping amount can be obtained.

部撹拌手段によって現像に必要な帯電量まで予め現像剤の帯電量を立ち上げておくと、現像剤規制部材を通過する前後で現像剤の帯電量変動が抑制され、汲み上げ量が多少変動しても帯電量ばらつきによる濃度ムラを防止できる。現像剤規制部材が磁性部材を有していれば、現像剤規制部材と現像スリーブ内に配置された磁極の間に生じる磁束によって現像剤規制部材通過後の汲み上げ量が安定する。現像部における現像剤移送方向下流部から現像剤循環手段への現像剤移送口を供給部材の最頂部分(供給部材がスクリュの場合、その外径の最も高い箇所)よりも高い位置に設けると、現像部における現像剤移送方向下流部での現像剤の粉面は常に供給部材の最頂部分よりも上になるため、嵩変動による汲み上げ量のムラが起こり難くなる。供給部材における現像剤の粉面が現像剤規制部材の現像剤担持体に最も近い位置よりも高ければ、粉面よりも低い位置で現像剤の層厚規制が行われ、供給部材での現像剤嵩変動による影響を受け難く、安定した汲み上げ量を得ることができる。 Idea launch the charge amount of the advance developer to charge quantity necessary for the developing by an external agitation means, the charge amount variation of the developer before and after passing through the developer regulating member is suppressed, the amount of pumping slightly fluctuates However, it is possible to prevent density unevenness due to variations in charge amount. If the developer regulating member has a magnetic member, the pumping amount after passing the developer regulating member is stabilized by the magnetic flux generated between the developer regulating member and the magnetic pole arranged in the developing sleeve. If the developer transfer port from the downstream part in the developer transfer direction to the developer circulation means in the developing unit is provided at a position higher than the topmost part of the supply member (the highest part of the outer diameter when the supply member is a screw) The developer powder level at the downstream portion in the developer transport direction in the developing unit is always higher than the topmost portion of the supply member, and therefore, the pumping amount unevenness due to the bulk fluctuation is less likely to occur. If the powder surface of the developer on the supply member is higher than the position closest to the developer carrier of the developer restriction member, the developer layer thickness is regulated at a position lower than the powder surface, and the developer on the supply member A stable pumping amount can be obtained without being affected by bulk fluctuations.

図1は本発明に係る現像装置の現像部断面図であり、図2は現像装置全体の斜視図である。なお本発明に係る画像形成装置は、以下に説明する現像装置を装着した画像形成装置であり、全体的な機構としては従来と同じであり、感光体の周囲に画像を形成するために必要な所定の装置、例えば、帯電手段、露光手段、定着装置等が設けられているが、現像装置以外については説明がなくとも十分に知られた構成であるので、全体的な説明は割愛する。   FIG. 1 is a sectional view of a developing portion of a developing device according to the present invention, and FIG. 2 is a perspective view of the entire developing device. The image forming apparatus according to the present invention is an image forming apparatus equipped with a developing device described below. The overall mechanism is the same as the conventional one, and is necessary for forming an image around the photoreceptor. Predetermined devices such as a charging device, an exposure device, and a fixing device are provided. However, since the configuration other than the developing device is sufficiently known even if not described, the entire description is omitted.

現像部10は、主として、感光体ドラム1に対向する現像ローラ2と、当該現像ローラ2に対向する供給部材としての供給スクリュ11と、仕切部材を介して供給スクリュ11に対向し且つ新たに補給されたトナーと現像剤とを撹拌する撹拌スクリュ12と、現像ローラ2に対向し現像剤の厚みを規制する現像剤規制部材としてのドクタ3とを備えて構成される。供給スクリュ11の搬送下流側は攪拌スクリュ12と繋がっている。なお符号13は、供給スクリュ11に堆積、搬送される現像剤の粉面(剤レベル)を示している。   The developing unit 10 mainly includes a developing roller 2 that faces the photosensitive drum 1, a supply screw 11 that serves as a supply member that faces the developing roller 2, and a supply screw 11 that faces the supply screw 11 via a partition member and is newly supplied. A stirring screw 12 that stirs the toner and the developer, and a doctor 3 as a developer regulating member that faces the developing roller 2 and regulates the thickness of the developer. The conveyance downstream side of the supply screw 11 is connected to the stirring screw 12. Reference numeral 13 indicates the powder level (agent level) of the developer deposited and conveyed on the supply screw 11.

現像ローラ2は、内部に固設されローラ周面に磁極を形成するマグネット2aと、非磁性材料から成りマグネット2aの周囲を回転するスリーブ2bとで構成されている。マグネット2aによって現像ローラ2(スリーブ2b)上に複数の磁極(主極S1、搬送極N1,N2、汲み上げ極S3、剤切り極S2)が形成される。   The developing roller 2 includes a magnet 2a that is fixed inside and forms a magnetic pole on the peripheral surface of the roller, and a sleeve 2b that is made of a nonmagnetic material and rotates around the magnet 2a. A plurality of magnetic poles (main pole S1, transport poles N1, N2, pumping pole S3, agent cutting pole S2) are formed on the developing roller 2 (sleeve 2b) by the magnet 2a.

汲み上げ極S2によって供給スクリュ11から汲み上げられた現像剤は、搬送極N1,N2によって現像領域まで搬送される。現像領域では、主極S1の磁力によって、感光体ドラム上の潜像を現像するための磁気ブラシが形成される。現像後の現像剤は剤切り極S2で現像スリーブから離れ、供給スクリュ11に回収される。   The developer pumped from the supply screw 11 by the pumping pole S2 is transported to the developing region by the transporting poles N1 and N2. In the development area, a magnetic brush for developing the latent image on the photosensitive drum is formed by the magnetic force of the main pole S1. The developed developer is separated from the developing sleeve by the agent cutting pole S2 and collected by the supply screw 11.

供給スクリュ11より現像剤搬送方向上流に、撹拌動作を制御可能な現像剤撹拌部40と現像部への供給量を調整するロータリフィーダ50が設けられている(図2)。ロータリフィーダ50は、回転する複数の羽根を有したロータと、当該ローラを覆うステータから成り、定量性、制御性に優れたものである。これらは現像部10とは別体のユニットとして構成されており、各部材に付設されたモータ45,55によって現像動作とは独立して撹拌、排出量を制御可能である。   A developer stirring unit 40 capable of controlling the stirring operation and a rotary feeder 50 for adjusting the supply amount to the developing unit are provided upstream of the supply screw 11 in the developer transport direction (FIG. 2). The rotary feeder 50 includes a rotor having a plurality of rotating blades and a stator that covers the roller, and has excellent quantitativeness and controllability. These units are configured as units separate from the developing unit 10, and the amount of stirring and discharging can be controlled independently of the developing operation by motors 45 and 55 attached to the respective members.

現像部10からの現像剤排出路30が、撹拌スクリュ12の長手方向現像剤移送最下流側に接続されており、現像後の現像剤を外部現像剤攪拌部40に向けて排出する。なお、従来の現像装置において攪拌スクリュ12と供給スクリュ11では直接、剤循環するが、本例では、撹拌スクリュ12から供給スクリュ11へ現像剤は直接循環せず、現像後の現像剤はすべて現像剤撹拌部40に搬送される。現像剤撹拌部40では、現像剤とトナーを撹拌し、適切な帯電量、トナー濃度に調整する。その調整は主に攪拌部の部材回転数によって行う。攪拌羽根の回転数を上げると帯電量は上がる傾向にある。したがって環境変動に応じて(湿度を検知して)回転数を上下させることで、帯電量を調整し、適切な範囲に収めることができる。攪拌羽根の回転数はトナー補給量や画像面積に応じて変化させる。具体的には画像面積率が高く、トナー補給量が多い時は回転数を上げて、よくかき混ぜ、画像面積率が低く、トナー補給量が少ない時は回転数を下げる。   A developer discharge path 30 from the developing unit 10 is connected to the most downstream side of the stirring screw 12 in the longitudinal direction of developer transfer, and discharges the developer after development toward the external developer stirring unit 40. In the conventional developing device, the agent is directly circulated between the stirring screw 12 and the supply screw 11, but in this example, the developer is not directly circulated from the agitation screw 12 to the supply screw 11, and all the developed developer is developed. It is conveyed to the agent stirring unit 40. The developer agitation unit 40 agitates the developer and toner, and adjusts the charge amount and toner density to an appropriate level. The adjustment is mainly performed by the number of rotations of the member of the stirring unit. Increasing the rotation speed of the stirring blade tends to increase the charge amount. Therefore, the amount of charge can be adjusted to fall within an appropriate range by increasing or decreasing the rotational speed according to environmental fluctuations (detecting humidity). The number of rotations of the stirring blade is changed according to the toner replenishment amount and the image area. Specifically, when the image area ratio is high and the toner replenishment amount is large, the rotation speed is increased and stirred well. When the image area ratio is low and the toner replenishment amount is small, the rotation speed is decreased.

調整された現像剤は撹拌部40の下方に設けられた排出口を通り、ロータリフィーダ50に入る。ロータリフィーダ内のロータ51(図5)の回転動作によって予め設定された量だけ現像剤循環路31を経由して供給スクリュ11に補給される。ロータリフィーダ50は、ロータ(羽根)51の回転数と排出量(重量)がほぼ比例の関係にあるため、供給量の制御が容易である。現像剤排出路30、現像剤循環路31を現像剤搬送する手段としてエアポンプ60が用いられ、エアにより現像剤が移送される。   The adjusted developer passes through a discharge port provided below the stirring unit 40 and enters the rotary feeder 50. A predetermined amount is supplied to the supply screw 11 via the developer circulation path 31 by the rotation operation of the rotor 51 (FIG. 5) in the rotary feeder. In the rotary feeder 50, since the rotational speed of the rotor (blade) 51 and the discharge amount (weight) are in a substantially proportional relationship, the supply amount can be easily controlled. An air pump 60 is used as a means for conveying the developer through the developer discharge path 30 and the developer circulation path 31, and the developer is transferred by air.

トナー補給は現像剤撹拌部40に行われる。撹拌スクリュ12の下方にトナー濃度検知手段41が設けられており、その検知結果を基にトナー補給量が決定され、トナーボトル20内のトナーTがトナー補給用モータ28によって現像剤撹拌部40に補給される。   Toner replenishment is performed in the developer stirring unit 40. A toner concentration detecting means 41 is provided below the stirring screw 12, and a toner replenishment amount is determined based on the detection result, and the toner T in the toner bottle 20 is transferred to the developer stirring unit 40 by the toner replenishment motor 28. To be replenished.

現像部では一度現像を終えた現像剤は供給部材であるスクリュに沿って搬送される間に、数回現像ローラ(スリーブ)に汲み上げられ現像に使用される。スリーブの長手方向上流部には攪拌部40によって適切なトナー濃度と帯電量に調整された現像剤が供給されるが、スクリュの長手方向下流に向かうにつれて何度も現像に使用された現像剤の割合が増加し、現像剤のトナー濃度が上流側に比べて低下しており、従来の構成では現像剤の嵩が少なくなっている(図3a)。したがって、スリーブの長手方向下流部では、嵩の低下によってスリーブに汲み上げられる現像剤の量が減少し、上流部と比較すると汲み上げ量が減少する恐れがある。汲み上げ量が変動するとドクタギャップ通過時に現像剤が受ける摩擦力が変わり、帯電量がばらつくため画像に濃度ムラが発生する。そこで、供給スクリュの下流部での粉面が一定となるように現像剤の供給量を制御するよう構成されている。したがって画像形成時に使用されるトナーの量が多いほど、図3bのように上流部ほど現像剤の嵩が多くなる。   In the developing section, the developer once developed is pumped up to the developing roller (sleeve) several times while being transported along the screw as the supply member, and used for development. The developer adjusted to an appropriate toner concentration and charge amount by the agitating unit 40 is supplied to the upstream portion in the longitudinal direction of the sleeve, but the developer used for development many times as it goes downstream in the longitudinal direction of the screw. The ratio increases and the toner concentration of the developer decreases compared to the upstream side, and the volume of the developer is reduced in the conventional configuration (FIG. 3a). Therefore, in the downstream portion in the longitudinal direction of the sleeve, the amount of developer pumped up by the sleeve is reduced due to the decrease in the volume, and the pumping amount may be reduced as compared with the upstream portion. When the pumping amount fluctuates, the frictional force received by the developer when passing through the doctor gap changes, and the charge amount varies, resulting in density unevenness in the image. Therefore, the developer supply amount is controlled so that the powder surface at the downstream portion of the supply screw is constant. Therefore, as the amount of toner used at the time of image formation increases, the bulk of the developer increases in the upstream portion as shown in FIG.

現像剤の嵩密度はトナー濃度、劣化状態、環境などによって変動するが、トナーとキャリアでは嵩密度が5倍程度異なるため、トナー濃度変動による嵩の変動は非常に大きい。そこで、書き込みの画素数に基づいてロータリフィーダの排出量を決定するように構成している。   The bulk density of the developer varies depending on the toner concentration, the deterioration state, the environment, and the like. However, since the bulk density differs between the toner and the carrier by about 5 times, the bulk variation due to the toner density variation is very large. Therefore, the discharge amount of the rotary feeder is determined based on the number of pixels to be written.

現像剤供給量の制御の流れを説明する。先ず、像担持体(感光体)への書き込み画素数を元に、現像剤が供給スクリュ上を搬送される間のトナー濃度の低下量を見積もる。その結果を基に、攪拌部40から現像部10への供給量を決定する。書き込みの画総数が多い場合はトナー濃度の低下が大きいと予測されるので、ロータリーフィーダ50の回転を速め、撹拌部40からの排出量を増加させる。現像部10に供給された現像剤の量が増えると、(画像形成時に使用されるトナー量は決まっているため)供給スクリュ11の長手方向下流でのトナー濃度の低下量は、供給量制御を行わない場合に比べると少なくなる。したがって、現像剤の嵩低下も抑制される。さらに、トナー濃度、現像装置の駆動時間(劣化に対応)、トナーの補給量、装置内の環境を検知し、その結果に応じて供給量を制御するといっそう効果が高まる。   The flow of controlling the developer supply amount will be described. First, based on the number of pixels written on the image carrier (photosensitive member), the amount of decrease in toner density while the developer is conveyed on the supply screw is estimated. Based on the result, the supply amount from the stirring unit 40 to the developing unit 10 is determined. When the total number of images to be written is large, it is predicted that the toner density is greatly reduced. Therefore, the rotation of the rotary feeder 50 is accelerated and the discharge amount from the stirring unit 40 is increased. When the amount of developer supplied to the developing unit 10 increases (because the amount of toner used at the time of image formation is determined), the amount of decrease in the toner density downstream in the longitudinal direction of the supply screw 11 is controlled by the supply amount control. Compared to the case where it is not performed, it is less. Therefore, a decrease in the bulk of the developer is also suppressed. Furthermore, it is more effective to detect the toner density, the driving time of the developing device (corresponding to deterioration), the toner replenishment amount, the environment in the device, and control the supply amount according to the result.

次に、トナー濃度の検知結果に基づいてロータリフィーダ50/攪拌部40の排出量を制御する場合について説明する。本例ではトナー濃度センサ41は攪拌スクリュ12の下方にある。現像処理によるトナー濃度低下のために供給スクリュ11の嵩は長手方向下流側に向かうにつれて低下するが攪拌スクリュ12ではトナー補給、消費共に行われないため嵩は一定であり、したがって供給スクリュ11の搬送下流側の嵩は攪拌スクリュ12の嵩に等しく、トナー濃度センサ41をもってトナー濃度の変化を検知する。トナー濃度が高い場合は現像剤の嵩は多くなり、トナー濃度が低い場合は嵩が少なくなる。したがって、現像装置内のトナー濃度検知手段の検知結果を参照し、トナー濃度が高い場合はロータリフィーダ50の回転を遅くし現像部10への供給量を減らし、トナー濃度が低い場合は速く回転させ現像部10への供給量を増やすことで供給スクリュ11上の現像剤の粉面を一定に保つことができる。   Next, a case where the discharge amount of the rotary feeder 50 / stirring unit 40 is controlled based on the toner density detection result will be described. In this example, the toner concentration sensor 41 is below the stirring screw 12. The volume of the supply screw 11 decreases as it goes to the downstream side in the longitudinal direction due to a decrease in toner concentration due to the development process. However, since the toner supply and consumption are not performed in the stirring screw 12, the volume is constant. The volume on the downstream side is equal to the volume of the stirring screw 12, and the toner density sensor 41 detects a change in toner density. When the toner concentration is high, the bulk of the developer increases, and when the toner concentration is low, the bulk decreases. Therefore, referring to the detection result of the toner density detection means in the developing device, when the toner density is high, the rotation of the rotary feeder 50 is slowed down to reduce the supply amount to the developing unit 10, and when the toner density is low, the rotation is fast. By increasing the supply amount to the developing unit 10, the powder level of the developer on the supply screw 11 can be kept constant.

トナー濃度が低いほうがトナーの帯電量が高くなるため、汲み上げ量変動による帯電量のばらつきが大きくなる。したがって、トナー濃度が低いほうが相対的にピッチムラが出易い。そこで、高温高湿の場合など、トナー濃度の低い現像剤が循環している場合は粉面の高さが高くなるように制御すると効果的である。   The lower the toner density, the higher the charge amount of the toner. Therefore, the variation in the charge amount due to fluctuations in the pumping amount increases. Therefore, pitch unevenness is relatively likely to occur when the toner density is low. Therefore, when a developer having a low toner concentration is circulating, such as in the case of high temperature and high humidity, it is effective to control the height of the powder surface to be high.

画像形成を繰り返すことで、現像剤は劣化する。特に画素数の少ない画像を長期にわたりプリントする場合、トナー消費量が少なくなるので現像装置内はトナーの入れ替わりが少なくなり、トナーの劣化によって現像剤の嵩が減少する。したがって現像装置の駆動時間とトナーの補給量を記録しておき、駆動時間に対してトナーの補給量が少ない場合はロータリフィーダ50の回転を速め、供給量を増やすように制御することが望ましい。   By repeating image formation, the developer deteriorates. In particular, when an image with a small number of pixels is printed over a long period of time, the amount of toner consumption is reduced, so the toner in the developing device is less replaced, and the bulk of the developer is reduced due to toner deterioration. Therefore, it is desirable to record the driving time of the developing device and the toner replenishment amount, and to control the rotation of the rotary feeder 50 to increase the supply amount when the toner replenishment amount is small with respect to the driving time.

上記のような供給量の制御を行うことで、供給スクリュ11上の粉面を一定に維持することができ、汲み上げ量の変動を防止できる。供給スクリュ11の長手方向上流側と下流側でトナー濃度や現像剤の嵩が変動するのは作像中のみである。したがって、上記のような攪拌部から現像部への搬送量の制御は作像中のみ行うことで十分である。   By controlling the supply amount as described above, the powder surface on the supply screw 11 can be kept constant, and fluctuations in the pumping amount can be prevented. It is only during image formation that the toner concentration and the bulk of the developer fluctuate between the upstream side and the downstream side of the supply screw 11 in the longitudinal direction. Therefore, it is sufficient to control the conveyance amount from the stirring unit to the developing unit as described above only during image formation.

さらに、現像部10から現像剤循環手段への現像剤排出口を供給部材の外径の高さを超えた現像剤のみが排出されるように撹拌スクリュ12と現像剤排出路30の接続部には内部に仕切り部材18を設ける(図2b)。この部材を設置することで、下流部で嵩を常に一定に保つことができ、効果的である。   Further, the developer discharge port from the developing unit 10 to the developer circulation means is connected to the connecting portion between the stirring screw 12 and the developer discharge path 30 so that only the developer exceeding the height of the outer diameter of the supply member is discharged. Is provided with a partition member 18 (FIG. 2b). By installing this member, the volume can always be kept constant in the downstream portion, which is effective.

現像剤規制部材(ドクタ)の位置について説明する。図1において、ドクタ3はその先端部3aを現像ローラ(スリーブ2b)の表面に接近させ(隙間Gd)、矢印方向に回転している現像ローラ上にある現像剤がこの隙間を通過することで、現像剤層の厚さが一定となり、現像領域に搬送される現像剤の量を一定にすることができる。一方、供給スクリュ11上はスクリュのピッチに沿って現像剤の嵩が変動している。特に供給スクリュ外径の高さに比べ供給スクリュ上の粉面の高さが低くなると、スクリュ11から現像ローラに汲み上げられる現像剤の量が場所によって変動し、スクリュのピッチの間隔で濃度ムラが発生する。   The position of the developer regulating member (doctor) will be described. In FIG. 1, the doctor 3 brings its tip 3a close to the surface of the developing roller (sleeve 2b) (gap Gd), and the developer on the developing roller rotating in the direction of the arrow passes through this gap. The thickness of the developer layer is constant, and the amount of developer conveyed to the development area can be constant. On the other hand, on the supply screw 11, the volume of the developer varies along the pitch of the screw. In particular, when the height of the powder surface on the supply screw is lower than the height of the supply screw outer diameter, the amount of developer pumped from the screw 11 to the developing roller varies depending on the location, and density unevenness occurs at intervals of the screw pitch. appear.

図4a,cは、供給スクリュ11、ドクタ3を図1の右側から見た図である。図4b,dは現像ローラ2を図1の上側から見た図である。図4aのようにドクタ3の先端部3aが粉面13より高い場合は、図4bに示すように場所によって汲み上げ量が変動した状態で現像ローラ2に汲み上げられる。汲み上げられた現像剤が現像領域に搬送されると、画像にはスクリュのピッチに沿ったムラが現れることになる。そこで、図4cに示すように、供給スクリュ上の現像剤の粉面より低い位置にドクタ先端部3aがくるように構成すると、ドクタ先端部は常に現像剤の中に埋まっていることになるため、粉面のばらつきの影響を受けなくなり、図4dのように安定した汲み上げ量が得られる。   4a and 4c are views of the supply screw 11 and the doctor 3 as seen from the right side of FIG. 4B and 4D are views of the developing roller 2 as viewed from the upper side of FIG. When the tip 3a of the doctor 3 is higher than the powder surface 13 as shown in FIG. 4a, the water is pumped up to the developing roller 2 in a state where the pumping amount varies depending on the location as shown in FIG. 4b. When the developer thus pumped up is conveyed to the development area, unevenness along the pitch of the screw appears in the image. Therefore, as shown in FIG. 4c, if the doctor tip 3a is arranged at a position lower than the powder level of the developer on the supply screw, the doctor tip is always buried in the developer. Thus, it is not affected by the dispersion of the powder surface, and a stable pumping amount can be obtained as shown in FIG. 4d.

次にドクタの材質であるが、ドクタはSUSやアルミ等、非磁性の材料から成るドクタブレードを有し、これに磁性板を貼り付けて構成されている。このようにすることで、ドクタ3と現像ローラ内の磁石との間に生じる磁束(磁石から発する磁極線がドクタの磁性部材に向かって延びる)によって磁気穂の向きが揃い易く、現像剤の層厚規制が行い易くなり、ドクタギャップ通過後の層厚が安定する。また、たわみにくい材料で構成すれば、中央部と端部とで発生する磁界の強度差を少なくすることができ、ドクタギャップを通過する現像剤を軸方向に均一にし易くなる。   Next, regarding the material of the doctor, the doctor has a doctor blade made of a nonmagnetic material such as SUS or aluminum, and a magnetic plate is attached to the doctor blade. By doing in this way, the direction of the magnetic spikes is easily aligned by the magnetic flux generated between the doctor 3 and the magnet in the developing roller (the magnetic pole line emanating from the magnet extends toward the magnetic member of the doctor), and the developer layer It becomes easy to regulate the thickness, and the layer thickness after passing through the doctor gap is stabilized. Further, if the material is made of a material that is not easily bent, it is possible to reduce the difference in the strength of the magnetic field generated between the central portion and the end portion, and to easily make the developer passing through the doctor gap uniform in the axial direction.

図5は撹拌部40の断面図である。撹拌部筐体は逆円錐など排出口に向かうほど径が細くなる形状をしており、その上面には現像剤補給口33が、下面には排出口34が設けられている。中心には下から上に現像剤を搬送するスクリュ43、その外側には回転可能な棒状部材44が2本設けられており、これらの撹拌部材の回転動作によって現像剤が混合される。収容部内での補給口から排出口までの搬送は重力を利用している。収容部下部にはバッファとして常に現像剤が存在するため、未混合の現像剤がそのまま排出される危険性はない。またバッファが存在することでロータリフィーダ50の排出量を増減できる。撹拌部40では、複数の撹拌部材を回転させることで新たに補給されるトナーと現像剤とを撹拌し、完全に混合させる。従来の現像装置における2本のスクリュを水平に並列させた撹拌構造に比べて、現像剤の撹拌、混合効果が高い。   FIG. 5 is a cross-sectional view of the stirring unit 40. The stirrer housing has a shape such as an inverted cone that decreases in diameter toward the discharge port. A developer supply port 33 is provided on the upper surface, and a discharge port 34 is provided on the lower surface. A screw 43 that conveys the developer from the bottom to the top is provided at the center, and two rotatable rod-like members 44 are provided on the outside thereof, and the developer is mixed by the rotating operation of these stirring members. Gravity is used for conveyance from the supply port to the discharge port in the storage unit. Since there is always a developer as a buffer in the lower part of the storage unit, there is no risk that unmixed developer is discharged as it is. Also, the presence of the buffer can increase or decrease the discharge amount of the rotary feeder 50. In the agitating unit 40, the newly replenished toner and developer are agitated by rotating a plurality of agitating members, and are completely mixed. Compared with a stirring structure in which two screws in a conventional developing device are arranged in parallel, the developer stirring and mixing effects are higher.

一般に従来の現像装置では、スクリュ上の現像剤の帯電量とドクタギャップ通過後の現像剤の帯電量を比較すると、10μC/g程度スクリュ上の現像剤の帯電量が低い。つまりスクリュ上にある現像剤は帯電量が完全に立ち上がっておらず、ドクタでの帯電付与を行っている。ドクタでの帯電付与量はギャップの広さと汲み上げ量に依存する。ドクタギャップ通過前に僅かな汲み上げ量の差があると、ドクタギャップ通過時に受ける力が異なり帯電量のばらつきが生じる。本例では、この帯電量のムラを低減するために、現像剤への帯電付与をドクタに頼らず、撹拌部40で現像に必要な帯電量まで予め立ち上げている。その結果、ドクタギャップ通過前後で現像剤の帯電量の差が低減され、帯電量のムラによる画像濃度のムラが大きく減少した。   In general, in the conventional developing device, when the charge amount of the developer on the screw is compared with the charge amount of the developer after passing through the doctor gap, the charge amount of the developer on the screw is about 10 μC / g. That is, the developer on the screw is not completely charged, and is charged by a doctor. The amount of charge imparted by the doctor depends on the width of the gap and the amount of pumping. If there is a slight difference in the pumping amount before passing through the doctor gap, the force received when passing through the doctor gap is different, and the amount of charge varies. In this example, in order to reduce the unevenness of the charge amount, the charge to the developer is applied in advance to the charge amount necessary for development by the stirring unit 40 without depending on the doctor. As a result, the difference in developer charge amount before and after passing through the doctor gap was reduced, and the unevenness in image density due to the uneven charge amount was greatly reduced.

図6は、供給スクリュ11上の現像剤の粉面13の高さと記録媒体である用紙上の画像濃度の関係を調べた結果を示している。グラフにおいて、実線は、A3用紙に対する画像面積率が5%の画像を、点線は画像面積率100%の画像を100枚プリントした場合の実験結果を表している。○は濃度ムラがなく十分な濃度を意味する。△は良く観察すればムラ(薄い部分)が存在する程度のものである。×は濃度が薄く濃度ムラが発生している状態である。   FIG. 6 shows the result of examining the relationship between the height of the powder surface 13 of the developer on the supply screw 11 and the image density on the paper as the recording medium. In the graph, the solid line represents an experimental result when an image having an image area ratio of 5% on A3 paper is printed, and the dotted line represents an experimental result when 100 images having an image area ratio of 100% are printed. ○ means a sufficient density without density unevenness. Δ indicates that unevenness (thin portion) is present if observed well. X is a state where the density is low and density unevenness occurs.

図6aは、トナー濃度を基に供給スクリュ11上の長手方向下流部において、形成する画像の画素数を基に現像剤の粉面が一定になるように排出量を制御した実施例である。形成する画像の画像面積率が高い場合は供給量を増やし、逆の場合は減らした。その結果、画像面積率によらず、供給スクリュ下流部の粉面の高さは一定であり、画像上に濃度ムラは発生しなかった。図6bは、供給量の制御を行わなかった場合の比較例である。ロータリフィーダから現像部に供給される現像剤の量(重量)は常に一定である。画像面積率が5%程度の画像面積率の低い画像を形成する場合は下流部において濃度ムラは生じないが、画像面積が多くなると現像スリーブの下流方向に向かうにつれて粉面が低下する。この粉面低下によって、下流部では画像の濃度が薄くなり十分な画像濃度を得られず、ムラが生じた。   FIG. 6A is an embodiment in which the discharge amount is controlled so that the powder level of the developer is constant based on the number of pixels of the image to be formed at the downstream in the longitudinal direction on the supply screw 11 based on the toner concentration. When the image area ratio of the image to be formed was high, the supply amount was increased, and vice versa. As a result, regardless of the image area ratio, the height of the powder surface at the downstream portion of the supply screw was constant, and no density unevenness occurred on the image. FIG. 6b is a comparative example when the supply amount is not controlled. The amount (weight) of developer supplied from the rotary feeder to the developing unit is always constant. When an image with a low image area ratio of about 5% is formed, density unevenness does not occur in the downstream portion. However, as the image area increases, the powder surface decreases in the downstream direction of the developing sleeve. Due to the powder level reduction, the density of the image is reduced in the downstream portion, and a sufficient image density cannot be obtained, resulting in unevenness.

本発明に係る現像装置の現像部断面図である。FIG. 3 is a cross-sectional view of a developing unit of the developing device according to the present invention. 図2aは現像装置全体の斜視図であり、図2bは供給スクリュと現像剤排出路の接続部に内部仕切り部材を設ける様子を説明するための図である。FIG. 2A is a perspective view of the entire developing device, and FIG. 2B is a view for explaining a state in which an internal partition member is provided at a connection portion between the supply screw and the developer discharge path. 供給スクリュの現像剤移送方向下流側に進むにつれて現像剤の嵩が下がる様子を示す図である。It is a figure which shows a mode that the volume of a developer falls as it advances to the developer transfer direction downstream of a supply screw. 図4a,cは、供給スクリュ、ドクタを図1の右側から見た図でり、図4b,dは現像ローラを図1の上側から見た図である。4A and 4C are views of the supply screw and the doctor as viewed from the right side of FIG. 1, and FIGS. 4B and 4D are views of the developing roller as viewed from the upper side of FIG. 外部撹拌部の断面図である。It is sectional drawing of an external stirring part. 供給スクリュ上の現像剤の粉面の高さと記録媒体である用紙上の画像濃度の関係を調べた結果を示しており、図6aは、トナー濃度を基に供給スクリュ11の長手方向下流部において、形成する画像の画素数を基に現像剤の粉面が一定になるように排出量を制御した実施例であり、図6bは、供給量の制御を行わなかった場合の比較例である。FIG. 6A shows the result of investigating the relationship between the height of the developer powder surface on the supply screw and the image density on the recording medium, and FIG. 6A shows the downstream of the longitudinal direction of the supply screw 11 based on the toner concentration. FIG. 6B is an example in which the discharge amount is controlled so that the powder level of the developer is constant based on the number of pixels of the image to be formed, and FIG. 6B is a comparative example when the supply amount is not controlled.

符号の説明Explanation of symbols

2 現像ローラ
10 現像部
11 供給スクリュ
12 攪拌スクリュ
20 トナーボトル
28 トナー補給用モータ
30 現像剤排出路
31 現像剤循環路
40 外部攪拌部
45 モータ
50 ロータリフィーダ
51 ロータ
55 モータ
60 エアポンプ
DESCRIPTION OF SYMBOLS 2 Developing roller 10 Developing part 11 Supply screw 12 Agitation screw 20 Toner bottle 28 Toner replenishing motor 30 Developer discharge path 31 Developer circulation path 40 External stirring part 45 Motor 50 Rotary feeder 51 Rotor 55 Motor 60 Air pump

Claims (8)

複数の磁極を有する磁界発生手段を内蔵する現像剤担持体と当該現像剤担持体に現像剤を供給する供給部材と現像剤担持体上の現像剤の厚みを規制する現像剤規制部材とを備えて構成される現像部と、当該現像部とは独立したトナー/現像剤を攪拌する外部攪拌部と、これら現像部と外部攪拌部を接続する現像剤循環手段とを含んで成る現像装置において、
水平に配置された前記供給部材の回りに堆積・搬送される現像剤の粉面が供給部材の長手方向下流側で、形成されるべき画像情報に無関係に一定になるように、外部攪拌部から現像部への現像剤供給量を制御する手段として、回転する複数の羽根を有したロータと、当該ロータを覆うステータから成るロータリフィーダを外部攪拌部と現像部の間に設け、現像部のトナー濃度検知手段のトナー濃度検知結果を参照し、検知されたトナー濃度が所定値より高い場合にはロータリフィーダの回転を遅くし、低い場合にはロータリフィーダの回転を早くすることで現像剤供給量を制御することを特徴とする現像装置。
A developer carrier having a magnetic field generating means having a plurality of magnetic poles; a supply member for supplying the developer to the developer carrier; and a developer regulating member for regulating the thickness of the developer on the developer carrier. A developing unit comprising: a developing unit configured as described above; an external stirring unit that stirs toner / developer independent of the developing unit; and a developer circulation unit that connects the developing unit and the external stirring unit.
From the external stirrer, the powder level of the developer deposited and transported around the supply member arranged horizontally is constant on the downstream side in the longitudinal direction of the supply member regardless of the image information to be formed. As a means for controlling the amount of developer supplied to the developing unit, a rotary feeder comprising a rotor having a plurality of rotating blades and a stator covering the rotor is provided between the external stirring unit and the developing unit, and the toner in the developing unit Referring to the toner density detection result of the density detecting means, if the detected toner density is higher than a predetermined value, the rotation of the rotary feeder is slowed, and if it is low, the rotation of the rotary feeder is speeded up to supply the developer. developing device and controls the.
複数の磁極を有する磁界発生手段を内蔵する現像剤担持体と当該現像剤担持体に現像剤を供給する供給部材と現像剤担持体上の現像剤の厚みを規制する現像剤規制部材とを備えて構成される現像部と、当該現像部とは独立したトナー/現像剤を攪拌する外部攪拌部と、これら現像部と外部攪拌部を接続する現像剤循環手段とを含んで成る現像装置において、A developer carrier having a magnetic field generating means having a plurality of magnetic poles; a supply member for supplying the developer to the developer carrier; and a developer regulating member for regulating the thickness of the developer on the developer carrier. A developing unit comprising: a developing unit configured as described above; an external stirring unit that stirs toner / developer independent of the developing unit; and a developer circulation unit that connects the developing unit and the external stirring unit.
水平に配置された前記供給部材の回りに堆積・搬送される現像剤の粉面が供給部材の長手方向下流側で、形成されるべき画像情報に無関係に一定になるように、外部攪拌部から現像部への現像剤供給量を制御する手段として、回転する複数の羽根を有したロータと、当該ロータを覆うステータから成るロータリフィーダを外部攪拌部と現像部の間に設け、形成する画像の画像面積率が所定値より低い場合にはロータリフィーダの回転を遅くし、高い場合にはロータリフィーダの回転を早くすることで現像剤供給量を制御することを特徴とする現像装置。From the external stirrer, the powder level of the developer deposited and transported around the supply member arranged horizontally is constant on the downstream side in the longitudinal direction of the supply member regardless of the image information to be formed. As a means for controlling the amount of developer supplied to the developing unit, a rotary feeder comprising a rotor having a plurality of rotating blades and a stator covering the rotor is provided between the external agitating unit and the developing unit. A developing device, wherein the developer supply amount is controlled by slowing the rotation of the rotary feeder when the image area ratio is lower than a predetermined value, and by increasing the rotation of the rotary feeder when the image area ratio is high.
供給部材の長手方向下流側で、装置稼動中に供給部材が現像剤の粉面に完全に埋没していることを特徴とする請求項1又は2に記載の現像装置。 3. The developing device according to claim 1, wherein the supply member is completely buried in the powder surface of the developer during operation of the apparatus on the downstream side in the longitudinal direction of the supply member. 現像剤規制部材通過前後で現像剤の帯電量の差が低減するよう、外部撹拌部で攪拌動作を制御して現像に必要な帯電量まで予め立ち上げることを特徴とする請求項1〜のいずれか一項に記載の現像装置。 As the difference between the charge amount of the developer regulating member passes through the developer before and after is reduced, according to claim 1 to 3, characterized in that launching advance until the charge amount necessary for development by controlling the stirring operation with an external stirrer unit The developing device according to any one of the above. 現像剤規制部材が磁性部材を有することを特徴とする請求項1〜のいずれか一項に記載の現像装置。 An apparatus according to any one of claims 1 to 4, the developer regulating member and having a magnetic member. 現像部から現像剤循環手段への現像剤移送口を供給部材の最頂部分よりも高い位置に設けることを特徴とする請求項1〜のいずれか一項に記載の現像装置。 An apparatus according to any one of claims 1 to 5, characterized in that providing the developer transfer port from the developing unit to the developer circulating means at a position higher than the topmost portion of the feed member. 供給部材における現像剤の粉面が現像剤規制部材の現像剤担持体に最も近い位置よりも高くなるように現像剤供給量を制御することを特徴とする請求項1〜のいずれか一項に記載の現像装置。 Any one of claims 1 to 6, the powder surface of the developer in the supply member and controls the developer supply amount to be higher than the position closest to the developer carrying member of the developer regulating member The developing device according to 1. 請求項1〜のいずれか一項に記載の現像装置を備えた画像形成装置。 Image forming apparatus including a developing device according to any one of claims 1-7.
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