JP2007147916A - Developing device and image forming apparatus - Google Patents

Developing device and image forming apparatus Download PDF

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JP2007147916A
JP2007147916A JP2005341043A JP2005341043A JP2007147916A JP 2007147916 A JP2007147916 A JP 2007147916A JP 2005341043 A JP2005341043 A JP 2005341043A JP 2005341043 A JP2005341043 A JP 2005341043A JP 2007147916 A JP2007147916 A JP 2007147916A
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developer
developing device
carrier
toner
control means
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JP4943698B2 (en
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Satoshi Muramatsu
智 村松
Takayuki Koike
孝幸 小池
Eriko Maruyama
絵理子 丸山
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To achieve a developing device constituted to stably yield an excellent image over a long term by restraining the deterioration of developer regardless of a service condition, and also prevent toner scattering. <P>SOLUTION: The developing device 2 using two-component developer comprising a toner and a carrier is provided with: a developer carrier 11; developer conveying members 9 and 10 conveying a developer in the device to the developer carrier; a layer thickness regulating member 14 regulating the layer thickness of the developer on the developer carrier; a developer stirring member 21 provided on a developer conveying path between the developer conveying members and the layer thickness regulating member; and a control means for controlling the start of actuation of the developer stirring member 21 in accordance with image area, whereby stress applied to the developer is varied (adjusted). Therefore, the deterioration of the developer occurring when the service condition (image area rate) differs, the deterioration of image quality caused thereby and the toner scattering or the like are prevented without downtime. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、複写機やプリンタ、プロッタ、ファクシミリ、印刷機、あるいはこれらの複合機等に応用される電子写真方式の画像形成装置に係り、特にトナーとキャリアからなる2成分現像剤を用いて像担持体上に形成された静電潜像をトナー像に可視像化する現像装置と、その現像装置を用いた画像形成装置に関する。   The present invention relates to an electrophotographic image forming apparatus applied to a copying machine, a printer, a plotter, a facsimile machine, a printing machine, or a composite machine thereof, and more particularly to an image using a two-component developer composed of a toner and a carrier. The present invention relates to a developing device that visualizes an electrostatic latent image formed on a carrier as a toner image, and an image forming apparatus using the developing device.

電子写真方式を利用した複写機やプリンタ等の画像形成装置に用いられる現像装置では、トナーとキャリアからなる2成分現像剤を用いるものが多用されている。2成分現像剤を用いる画像形成装置では、トナー像形成時に、トナーのみが消費される。そのため、良好な画像を形成し続けるためには、消費されたトナーの分だけ新しいトナーを補給し、現像装置に収容されている現像剤のトナー濃度を常に適正に保つ必要がある。現像剤はスクリュー等の搬送混合部材によって、補給されたトナーと撹拌混合されながら現像剤担持体である現像ローラ上に搬送され、現像ローラ上に保持されながら層厚規制部材であるドクタブレード等によって層厚が規制された後、現像領域に搬送される。現像領域に搬送されるまでの撹拌混合や層厚規制によってトナーはキャリアと接触及び摺擦して摩擦帯電し、所定の帯電量を確保するので、現像領域における現像電界中にて像担持体(例えば感光体)への移動(現像)が可能となる。   2. Description of the Related Art A developing device used in an image forming apparatus such as a copying machine or a printer using an electrophotographic system often uses a two-component developer composed of a toner and a carrier. In an image forming apparatus using a two-component developer, only toner is consumed when a toner image is formed. Therefore, in order to continue to form a good image, it is necessary to replenish new toner as much as the consumed toner, and always keep the toner concentration of the developer contained in the developing device at an appropriate level. The developer is conveyed to a developing roller as a developer carrying member while being agitated and mixed with the replenished toner by a conveying mixing member such as a screw, and is held by the doctor blade as a layer thickness regulating member while being held on the developing roller. After the layer thickness is regulated, it is conveyed to the development area. The toner is brought into contact with and rubbed with the carrier by friction mixing by stirring and mixing until the development area is conveyed and the layer thickness is regulated, and a predetermined charge amount is ensured, so that the image carrier ( For example, movement (development) to the photosensitive member is possible.

現像剤は前記撹拌や搬送、層厚規制によってストレスを受けるが、長期の使用でこのストレスが継続されると現像剤の帯電能力や流動性が変化し、画質が劣化したり、不安定になる。特に使用条件、特にトナー消費率(画像面積率)によって異なった劣化メカニズムが発生する場合が多い。   The developer is stressed by the agitation, transport and layer thickness regulation, but if this stress is continued after long-term use, the charging ability and fluidity of the developer will change, and the image quality will deteriorate or become unstable. . In particular, there are many cases where different deterioration mechanisms occur depending on the use conditions, particularly the toner consumption rate (image area rate).

画像面積率が大きい場合、つまりトナーの収支速度が早い場合、トナーの添加剤(シリカ、酸化チタン等)がキャリアに多く付着することによって、キャリアの帯電能力が低下する。そして新しく補給されたトナーが十分に帯電されずに、その結果トナーの平均帯電量が低下し、画質変動や劣化を及ぼす。さらには弱帯電や逆帯電のトナー量の増加を招き、これらはキャリアから離脱し易く、現像スリーブの周辺のわずかな開口部等から現像装置外へトナーが流出する、いわゆるトナー飛散の原因になりやすい。このようなトナー飛散が発生すると、画像形成装置内がトナーで汚染され、程度が悪い場合には、感光体上に飛散トナーが付着して画像を汚すこともある。また、帯電量が低いトナーは画像の地肌部(白部)に付着する地肌汚れの問題も引き起こす。さらに、補給トナーが現像剤と十分に混合攪拌されず、凝集体となってしまったまま現像されてしまうと、トナー画像に欠陥が生じてしまう不具合もあった。また、これらは異常画像やトナー飛散、地肌汚れの原因となる。   When the image area ratio is large, that is, when the toner balance speed is high, a large amount of toner additive (silica, titanium oxide, etc.) adheres to the carrier, thereby lowering the charging ability of the carrier. Then, the newly replenished toner is not sufficiently charged, and as a result, the average charge amount of the toner is lowered, resulting in image quality fluctuation and deterioration. In addition, the amount of weakly charged or reversely charged toner increases, which easily detach from the carrier, and causes toner to flow out of the developing device from a slight opening around the developing sleeve, which is the so-called toner scattering. Cheap. When such toner scattering occurs, the inside of the image forming apparatus is contaminated with toner, and if the degree is poor, the scattered toner may adhere to the photosensitive member and stain the image. In addition, a toner having a low charge amount also causes a problem of background stains adhering to the background portion (white portion) of an image. In addition, if the replenishment toner is not sufficiently mixed and stirred with the developer and is developed in the form of agglomerates, the toner image has a defect. Further, these cause abnormal images, toner scattering, and background stains.

一方、画像面積率が小さい場合、つまりトナーの収支速度が遅い場合、同じトナーに多くのストレスがかかり、トナーの添加剤の埋没が起こる。添加剤は帯電量や流動性の調整に用いられているので、添加剤埋没により帯電量の変動、流動性の悪化が起こる。帯電量の変動は前述のような画質変動を招き、また、流動性の悪化は感光体から転写体(記録紙、中間転写ベルト等)への転写率の低下による画質の低下を招く。さらには添加剤が埋没したトナーはキャリアとの付着力が増大し離れにくくなるので、新しく補給されたトナーがキャリア表面に接触されにくくなり、十分に帯電されないので、前述と同様のトナー飛散及びこれによる異常画像の問題を引き起こす。また、キャリアがストレスを受けることによるキャリアのコート層削れが多くなる。なぜなら画像面積が大きい場合は、前述のようにトナーの添加剤のキャリアへの付着量が多いために、これがキャリアのコート層の削れを防止するが、画像面積が小さい場合は、トナーの添加剤のキャリアへの付着量が少ないため、キャリアのコート層削れが多くなる。キャリアのコート層削れが多くなるとキャリアの抵抗が低下し、現像電界中でキャリアが感光体に付着し易くなるので、画像上にキャリア付着し異常画像となる問題を招く。   On the other hand, when the image area ratio is small, that is, when the toner balance speed is low, a lot of stress is applied to the same toner, and the toner additive is buried. Since the additive is used to adjust the charge amount and the fluidity, the charge amount fluctuates and the fluidity deteriorates when the additive is buried. The variation in the charge amount causes the image quality variation as described above, and the deterioration of the fluidity causes the image quality to deteriorate due to the decrease in the transfer rate from the photoconductor to the transfer body (recording paper, intermediate transfer belt, etc.). Furthermore, since the toner in which the additive is buried increases the adhesion with the carrier and is difficult to separate, the newly replenished toner is less likely to come into contact with the carrier surface and is not sufficiently charged. Cause abnormal image problems. In addition, the carrier coat layer is scraped off due to stress on the carrier. This is because when the image area is large, the amount of toner additive attached to the carrier is large as described above, which prevents the carrier coat layer from being scraped. However, when the image area is small, the toner additive Since the amount of adhesion to the carrier is small, the coating layer of the carrier is scraped off. When the coat layer of the carrier is scraped off, the resistance of the carrier decreases, and the carrier easily adheres to the photoconductor in the developing electric field, causing a problem that the carrier adheres to the image and becomes an abnormal image.

現像剤の帯電低下に対して、現像装置内の搬送混合部材に撹拌羽根等を多数設けて混合撹拌性を向上させたものが提案され、使用されてきたが、撹拌ストレスをさらに増加させ、現像剤の経時劣化を促進し、逆に現像剤の寿命を低下させてしまう場合もあった。
そこで、特許文献1(特開平5−19621号公報)においては、螺旋構造のスクリューに現像剤の流れを加速させる方向に傾く攪拌補助部材を設けることにより、現像剤と補給トナーの攪拌混合性能を向上させ、現像剤にかかるストレスを小さくする方法が提案されている。しかし、補助部材の追加自体が現像剤のストレスを増加させ、このストレスを小さくするために補助部材を斜めに付けると混合撹拌性能が低下するという、ストレスと混合撹拌性能のトレードオフ関係の問題が発生する。
In order to reduce the developer charge, it has been proposed and used to improve the mixing and stirring performance by providing a large number of stirring blades on the conveying and mixing member in the developing device. In some cases, the deterioration of the developer with time is promoted, and conversely, the life of the developer is reduced.
Therefore, in Patent Document 1 (Japanese Patent Laid-Open No. 5-19621), a stirring auxiliary member that is inclined in the direction of accelerating the flow of the developer is provided on a screw having a helical structure, thereby improving the stirring and mixing performance of the developer and the replenishment toner. There has been proposed a method for improving and reducing the stress applied to the developer. However, the addition of the auxiliary member itself increases the stress of the developer, and if the auxiliary member is attached at an angle to reduce this stress, the mixing agitation performance decreases. appear.

特許文献2(特開2003−57950号公報)では、画像比率に応じて撹拌スクリューの回転速度を可変とすることでトナー補給時のトナー濃度の局所的な変動を防止することにより画像濃度を安定化することが提案されているが、現像剤劣化の防止には効果が小さく、劣化については言及していない。
また、特許文献3(特開2002−258554号公報)では、像担持体上に作成した基準パターンの反射光量の検知結果をトナー濃度制御に用いるが、画像形成装置の使用状況情報の演算結果に応じて、基準パターンの現像時の現像ポテンシャルの設定値を切り換えることにより、現像剤の劣化に応じてトナー濃度制御を補正しているが、これは現像剤劣化によるトナー濃度低下に起因する画像濃度低下のみを防止するものであり、現像剤劣化そのものを抑制する効果はなかった。
In Patent Document 2 (Japanese Patent Laid-Open No. 2003-57950), the image density is stabilized by preventing the local fluctuation of the toner density at the time of toner replenishment by making the rotation speed of the stirring screw variable according to the image ratio. However, there is little effect in preventing the deterioration of the developer, and no mention is made of the deterioration.
In Patent Document 3 (Japanese Patent Laid-Open No. 2002-258554), the detection result of the reflected light amount of the reference pattern created on the image carrier is used for toner density control, but the calculation result of the usage status information of the image forming apparatus is used. Accordingly, the toner density control is corrected according to the deterioration of the developer by switching the setting value of the development potential at the time of developing the reference pattern. This is the image density caused by the decrease in the toner density due to the deterioration of the developer. It only prevents the decrease, and has no effect of suppressing the developer deterioration itself.

特許文献4(特許第3458881号公報)では、画像面積が大きい時に行う、トナーの帯電量を増加させるトナー補給攪拌モードと、画像面積が小さい時に行う、感光体上の非画像領域にトナーを付着させて、帯電過剰のトナーを除去するモードを何れも現像工程以外で設けているが、トナー補給攪拌モードを行ってもキャリアの帯電能力がひどく低下している場合は、トナーの帯電量が所望の値までにはならない。また、トナー除去モードでは十分に使用できるトナーも一緒に廃棄してしまい(むしろ正常なトナーを優先的に排出してしまい)無駄であり、トナーイールドの減少、ランニングコストの増加、廃トナーの増加による機内スペースの増大や廃トナーボトル交換等のメンテナンス頻度の増加を招く。さらには何れのモードも現像工程以外で設けているために、待ち時間が増えて生産効率の低下を招く。   In Patent Document 4 (Japanese Patent No. 3458888), a toner replenishing stirring mode for increasing the charge amount of toner, which is performed when the image area is large, and a non-image area on the photoreceptor, which is performed when the image area is small, are attached. All the modes to remove the overcharged toner are provided outside of the development process. However, if the chargeability of the carrier is severely reduced even after the toner replenishment stirring mode, the charge amount of the toner is desired. It is not up to the value of. Also, in the toner removal mode, toner that can be sufficiently used is discarded together (rather, normal toner is discharged preferentially), which is wasteful, reducing toner yield, increasing running cost, and increasing waste toner. Causes an increase in the space inside the machine and an increase in maintenance frequency such as replacement of waste toner bottles. Furthermore, since any mode is provided outside of the development process, the waiting time increases and the production efficiency decreases.

特開平5−19621号公報Japanese Patent Laid-Open No. 5-19621 特開2003−57950号公報JP 2003-57950 A 特開2002−258554号公報JP 2002-258554 A 特許第3458881号公報Japanese Patent No. 3458881

本発明は前記従来技術の問題点に鑑みなされたものであり、使用条件によらずキャリアの帯電能力低下や抵抗低下の防止、トナー添加剤の埋没防止等により、現像剤の劣化を抑制し、長期に渡り安定して良好な画像を得ることができ、また、トナー飛散を防止することができる構成の現像装置と、その現像装置を用いた画像形成装置を提供することを課題(目的)とする。   The present invention has been made in view of the above-mentioned problems of the prior art, and suppresses the deterioration of the developer by preventing the charging ability of the carrier and the resistance from being lowered regardless of the use conditions, and preventing the toner additive from being buried, It is an object (object) to provide a developing device having a configuration capable of stably obtaining a good image for a long period of time and preventing toner scattering, and an image forming apparatus using the developing device. To do.

前記課題を解決するため、本発明では以下のような技術的手段を採っている。
本発明の第1の手段は、トナーとキャリアからなる2成分現像剤を用いた現像装置において、現像剤担持体と、装置内の現像剤を前記現像剤担持体へ搬送する現像剤搬送部材と、前記現像剤担持体上の現像剤の層厚を規制する層厚規制部材と、前記現像剤搬送部材と前記層厚規制部材の間の現像剤搬送経路上に設けられた現像剤撹拌部材と、画像面積に応じて前記現像剤攪拌部材の作動開始を制御する制御手段と、を設けたことを特徴とする(請求項1)。
また、本発明の第2の手段は、第1の手段の現像装置において、前記制御手段は前記現像剤撹拌部材の回転速度を制御することを特徴とする(請求項2)。
さらに、本発明の第3の手段は、第1または第2の手段の現像装置において、前記制御手段は前記現像剤撹拌部材の回転方向を制御することを特徴とする(請求項3)。
In order to solve the above problems, the present invention employs the following technical means.
According to a first aspect of the present invention, in a developing device using a two-component developer composed of toner and carrier, a developer carrying member, and a developer carrying member for carrying the developer in the device to the developer carrying member. A layer thickness regulating member that regulates the layer thickness of the developer on the developer carrier, and a developer agitating member provided on a developer conveyance path between the developer conveyance member and the layer thickness regulating member, And a control means for controlling the start of operation of the developer agitating member according to the image area (claim 1).
According to a second means of the present invention, in the developing device of the first means, the control means controls the rotational speed of the developer stirring member.
Further, according to a third means of the present invention, in the developing device of the first or second means, the control means controls the rotation direction of the developer stirring member.

本発明の第4の手段は、トナーとキャリアからなる2成分現像剤を用いた現像装置において、現像剤担持体と、該現像剤担持体内に設けられた磁界発生手段と、該磁界発生手段の磁界を変化させる磁界制御手段と、画像面積に応じて前記磁界制御手段の作動を制御する制御手段と、を設けたことを特徴とする(請求項4)。
また、本発明の第5の手段は、第4の手段の現像装置において、前記磁界制御手段は、電磁石及び該電磁石に流す電流値を制御する制御手段であり、画像面積に応じて該電流値を制御することを特徴とする(請求項5)。
さらに、本発明の第6の手段は、第4または第5の手段の現像装置において、前記磁界発生手段は、複数個設けられた電磁石であることを特徴とする(請求項6)。
さらにまた、本発明の第7の手段は、第6の手段の現像装置において、前記制御手段は、画像面積に応じて前記電磁石の作動個数を変化させることを特徴とする(請求項7)。
According to a fourth means of the present invention, in a developing device using a two-component developer comprising a toner and a carrier, a developer carrier, a magnetic field generator provided in the developer carrier, and the magnetic field generator Magnetic field control means for changing the magnetic field and control means for controlling the operation of the magnetic field control means in accordance with the image area are provided (claim 4).
According to a fifth means of the present invention, in the developing device of the fourth means, the magnetic field control means is a control means for controlling an electromagnet and a current value flowing through the electromagnet, and the current value according to an image area. Is controlled (claim 5).
Further, a sixth means of the present invention is the developing device of the fourth or fifth means, wherein the magnetic field generating means is a plurality of electromagnets provided (claim 6).
Furthermore, a seventh means of the present invention is characterized in that, in the developing device of the sixth means, the control means changes the number of operation of the electromagnet according to the image area.

本発明の第8の手段は、トナーとキャリアからなる2成分現像剤を用いた現像装置において、現像剤担持体と、装置内の現像剤を前記現像剤担持体へ搬送する現像剤搬送部材と、前記現像剤担持体上の現像剤の層厚を規制する層厚規制部材と、前記現像剤搬送部材と前記層厚規制部材の間の現像剤搬送経路上に設けられた現像剤流路幅制御手段と、画像面積に応じて前記現像剤流路幅制御手段の作動を制御する制御手段と、を設けたことを特徴とする(請求項8)。
また、本発明の第9の手段は、第8の手段の現像装置において、前記現像剤流路幅制御手段は、中心軸と、該中心軸から偏心した円弧状の外径を持ち、前記制御手段は、画像面積に応じて前記現像剤流路幅制御手段の回転角度を制御することを特徴とする(請求項9)。
According to an eighth aspect of the present invention, there is provided a developing device using a two-component developer comprising a toner and a carrier, a developer carrying member, and a developer carrying member for carrying the developer in the device to the developer carrying member. , A layer thickness regulating member for regulating the layer thickness of the developer on the developer carrying member, and a developer flow path width provided on the developer carrying path between the developer carrying member and the layer thickness regulating member Control means and control means for controlling the operation of the developer flow path width control means in accordance with the image area are provided (claim 8).
According to a ninth means of the present invention, in the developing device of the eighth means, the developer flow path width controlling means has a central axis and an arcuate outer diameter eccentric from the central axis, and the control The means controls the rotation angle of the developer flow path width control means in accordance with the image area.

本発明の第10の手段は、像担持体と、該像担持体に静電潜像を形成する手段と、前記像担持体上の静電潜像を現像剤で現像して可視像化する現像手段を備えた画像形成装置において、前記現像手段として、第1〜第9のいずれか一つの手段の現像装置を用いたことを特徴とする(請求項10)。   The tenth means of the present invention comprises an image carrier, means for forming an electrostatic latent image on the image carrier, and developing the electrostatic latent image on the image carrier with a developer to make a visible image. In the image forming apparatus provided with the developing means, the developing means of any one of the first to ninth means is used as the developing means.

本発明によれば、第1〜第9のいずれか一つの手段の構成を採用することにより、現像材にかかるストレスを可変することができ、使用条件(画像面積率)が異なった場合の現像剤劣化、これによる画質低下、トナー飛散等を、ダウンタイムなしに防止することができる現像装置と、それを用いた画像形成装置を実現することができる。
また、本発明の現像装置及び画像形成装置では、画像面積が大きい時のトナーの添加剤がキャリアに付着することによるキャリアの帯電能力の低下、これによるトナー飛散、画像形成装置内の汚染、画像上の地肌汚れ等の問題を防止することができる。
According to the present invention, by adopting the configuration of any one of the first to ninth means, it is possible to vary the stress applied to the developer, and the development when the use conditions (image area ratio) are different. It is possible to realize a developing device that can prevent agent deterioration, resulting image quality deterioration, toner scattering, and the like without downtime, and an image forming apparatus using the developing device.
Further, in the developing device and the image forming apparatus of the present invention, the toner additive when the image area is large adheres to the carrier, the charging ability of the carrier is lowered, the toner is scattered, the contamination in the image forming apparatus, the image Problems such as stains on the upper surface can be prevented.

さらに本発明の現像装置及び画像形成装置では、画像面積率が小さい場合のトナーの添加剤埋没、これによる転写率低下、トナー飛散、キャリア付着等の異常画像を防止することができる。
また、本発明の現像装置及び画像形成装置では、現像剤の長寿命化によるメンテナンス回数の低減、ダウンタイム低減による生産効率の向上、ランニングコストの低減、廃現像剤の低減が期待できる。
Furthermore, in the developing device and the image forming apparatus of the present invention, it is possible to prevent abnormal images such as burying of the toner additive when the image area ratio is small, resulting in a decrease in transfer rate, toner scattering, and carrier adhesion.
Further, in the developing device and the image forming apparatus of the present invention, it can be expected that the maintenance frequency is reduced by extending the life of the developer, the production efficiency is improved by reducing the downtime, the running cost is reduced, and the waste developer is reduced.

以下、本発明の構成、動作及び作用効果を、図面を参照して詳細に説明する。
まず、図6は本発明に係る現像装置の基本的な構成例を示す概略構成図であり、この現像装置2は、複写機やプリンタ、プロッタ、ファクシミリ、印刷機、あるいはこれらの複合機等に応用される電子写真方式の画像形成装置に用いられる。また、図7は本発明に係る画像形成装置の一例を示す図であり、画像形成部(プリンタ部)の構成例のみを図示してある。なお、画像形成装置100が複写機やファクシミリ等の場合には、本体上部に原稿画像を読取る原稿読取装置(スキャナ)が付加される。
Hereinafter, the configuration, operation, and effects of the present invention will be described in detail with reference to the drawings.
First, FIG. 6 is a schematic configuration diagram showing a basic configuration example of a developing device according to the present invention. This developing device 2 is used in a copying machine, a printer, a plotter, a facsimile, a printing machine, or a complex machine thereof. Used in electrophotographic image forming apparatuses to be applied. FIG. 7 is a diagram showing an example of an image forming apparatus according to the present invention, and only a configuration example of an image forming unit (printer unit) is shown. When the image forming apparatus 100 is a copying machine, a facsimile, or the like, a document reading device (scanner) that reads a document image is added to the upper part of the main body.

図6、図7において、符号1は像担持体であるドラム状の感光体であり、帯電装置3による帯電と、光書込み装置4による画像情報に応じた光書込みによって感光体1の表面に静電潜像が形成される。現像装置2はトナーとキャリアからなる2成分現像剤を用いた現像装置であり、現像剤担持体である現像ローラ11で現像剤を担持搬送し、感光体1上に形成された静電潜像をトナーによって現像して可視像を形成する。画像形成装置100には、帯電装置3、光書込み装置4の他、感光体1上のトナー像を記録紙等の転写材Pに転写する転写装置5、転写後の感光体表面をクリーニングするクリーニング装置6、感光体表面の残留電荷を除去する除電装置7、さらには記録紙等の転写材Pに転写後の画像を定着する定着装置29、定着後の転写材Pを排紙する排紙ローラ30、排紙された転写材Pがストックされる排紙トレイ31等が含まれる。また、この画像形成装置100には、記録紙等の転写材Pを収納した多段の給紙カセット23−1,23−2と、各給紙カセット23−1,23−2から1枚づつ転写材Pを給紙するための給紙ローラ24と分離ローラ対25と、多段の給紙カセット23−1,23−2のうちの一つから選択的に給紙された転写材Pを搬送する搬送ローラ26,27と、画像形成にタイミングを合わせて転写材Pを感光体1と転写装置5の間の転写部に送り出すレジストローラ28が設けられている。   6 and 7, reference numeral 1 denotes a drum-shaped photoconductor as an image carrier, which is statically applied to the surface of the photoconductor 1 by charging by the charging device 3 and optical writing according to image information by the optical writing device 4. An electrostatic latent image is formed. The developing device 2 is a developing device using a two-component developer composed of a toner and a carrier. The developer is carried and conveyed by a developing roller 11 which is a developer carrying member, and an electrostatic latent image formed on the photoconductor 1 is formed. The toner is developed with toner to form a visible image. In addition to the charging device 3 and the optical writing device 4, the image forming apparatus 100 includes a transfer device 5 that transfers the toner image on the photoreceptor 1 to a transfer material P such as recording paper, and a cleaning that cleans the surface of the photoreceptor after transfer. An apparatus 6; a charge eliminating device 7 that removes residual charge on the surface of the photosensitive member; a fixing device 29 that fixes an image after transfer onto a transfer material P such as recording paper; and a paper discharge roller that discharges the transfer material P after fixing. 30 and a discharge tray 31 on which the discharged transfer material P is stocked. Further, in this image forming apparatus 100, the multi-stage sheet feeding cassettes 23-1 and 23-2 containing the transfer material P such as recording paper and the sheet feeding cassettes 23-1 and 23-2 are transferred one by one. A transfer material P selectively fed from one of a paper feed roller 24 and a separation roller pair 25 for feeding the material P and one of multi-stage paper feed cassettes 23-1 and 23-2 is conveyed. Conveying rollers 26 and 27, and a registration roller 28 that sends the transfer material P to a transfer portion between the photosensitive member 1 and the transfer device 5 in synchronization with image formation are provided.

現像装置2を構成するケーシング12の内部には、現像ローラ11と、装置内の現像剤を現像ローラ11へ搬送する現像剤搬送部材である螺旋状のフィンを持った搬送スクリュー9,10が設けられており、この搬送スクリュー9,10は、図6中の矢印B,C方向にそれぞれ回転しており、この部分にはトナーとキャリアを混合した現像剤が入っている。搬送スクリュー9,10によって、図中の仕切り板13の右側では現像剤が図中奥側から手前に搬送され、仕切り板13の左側では現像剤が手前側から奥側に搬送される。奥側と手前側には中央の仕切り板13の無い部分が設けられており、現像剤は搬送スクリュー9,10によって循環しながら混合攪拌される構成となっている。   In the casing 12 constituting the developing device 2, there are provided a developing roller 11 and conveying screws 9 and 10 having spiral fins as developer conveying members for conveying the developer in the device to the developing roller 11. The conveying screws 9 and 10 rotate in the directions of arrows B and C in FIG. 6, respectively, and a developer containing a mixture of toner and carrier is contained in these portions. On the right side of the partition plate 13 in the figure, the developer is transported forward from the back side in the figure by the transport screws 9 and 10, and on the left side of the partition plate 13, the developer is transported from the near side to the back side. A portion without a central partition plate 13 is provided on the back side and the near side, and the developer is mixed and stirred while being circulated by the conveying screws 9 and 10.

現像ローラ11は、非磁性体を円筒形に形成した現像スリーブ16と、複数の磁極が着磁されたマグネットローラ17からなり、現像スリーブ16の内側にマグネットローラ17が配設されている。前記搬送スクリュー9,10によって循環しながら混合攪拌されている現像剤は、現像ローラ11内のマグネット17の磁力により磁気的に吸着され、現像スリーブ16の矢印A方向への回転に伴い、現像スリーブ表面に設けられた図示しない凹凸により担持搬送される。現像スリーブ16で担持搬送された現像剤は、層厚規制部材であるドクタブレード14で均一に層厚が規制された後、感光体1と対向する現像領域に搬送され、感光体1上の静電潜像を現像剤中のトナーで現像する。   The developing roller 11 includes a developing sleeve 16 in which a nonmagnetic material is formed in a cylindrical shape, and a magnet roller 17 in which a plurality of magnetic poles are magnetized, and the magnet roller 17 is disposed inside the developing sleeve 16. The developer mixed and stirred while being circulated by the conveying screws 9 and 10 is magnetically attracted by the magnetic force of the magnet 17 in the developing roller 11, and the developing sleeve 16 rotates in the direction of arrow A as the developing sleeve 16 rotates. It is carried and conveyed by unevenness (not shown) provided on the surface. The developer carried and conveyed by the developing sleeve 16 is uniformly regulated by a doctor blade 14 which is a layer thickness regulating member, and then conveyed to a developing region facing the photoreceptor 1 to be static on the photoreceptor 1. The electrostatic latent image is developed with toner in the developer.

ここで、感光体1上の静電潜像に付着するのはトナーのみであり、現像されなかったトナー及びトナーを搬送してきたキャリアは現像スリーブ16の回転に伴い、再び現像装置内の攪拌搬送部へ運ばれ、放出される。
また、現像装置内を循環する現像剤中のトナー量を一定に保つ為に、現像に使用された量のトナーが、トナー補給装置(トナーカートリッジ18とトナー搬送ポンプ19)により補給される。
Here, only the toner adheres to the electrostatic latent image on the photosensitive member 1, and the toner that has not been developed and the carrier that has transported the toner are again agitated and conveyed in the developing device as the developing sleeve 16 rotates. It is carried to the department and released.
Further, in order to keep the amount of toner in the developer circulating in the developing device constant, the amount of toner used for development is replenished by the toner replenishing device (toner cartridge 18 and toner transport pump 19).

図中の符号8はトナー濃度センサであり、現像装置11内部の現像剤の透磁率を測定することにより現像剤中のトナーの濃度を検知するセンサである。画像形成装置の制御部(図示せず)は、このトナー濃度センサ8の検出出力の変動によりトナー濃度を検知し、現像装置11内部の現像剤中のトナー濃度を一定に保つようにトナー補給装置を制御し、トナー補給装置によりトナーが補給される。ただし、2成分現像剤の透磁率は、環境変化や現像剤の嵩密度変化などによって変動するため、トナー濃度センサ8の出力目標値は適宜補正される。具体的には、画像形成装置の制御部(図示せず)は、感光体1上に形成した基準トナー像の画像濃度を、光源(発光ダイオード等)と受光素子(フォトダイオード等)からなる光学式の画像濃度センサ15を用いて測定し、その画像濃度センサ15の出力結果に応じてトナー濃度センサ8の出力目標値を補正する。   Reference numeral 8 in the drawing denotes a toner concentration sensor, which is a sensor that detects the toner concentration in the developer by measuring the magnetic permeability of the developer inside the developing device 11. A control unit (not shown) of the image forming apparatus detects the toner density based on the fluctuation of the detection output of the toner density sensor 8 and maintains a constant toner density in the developer inside the developing device 11. The toner is replenished by the toner replenishing device. However, since the magnetic permeability of the two-component developer fluctuates due to changes in the environment, changes in the bulk density of the developer, and the like, the output target value of the toner concentration sensor 8 is corrected as appropriate. Specifically, a control unit (not shown) of the image forming apparatus converts the image density of a reference toner image formed on the photoreceptor 1 into an optical device composed of a light source (such as a light emitting diode) and a light receiving element (such as a photodiode). Measurement is performed using the image density sensor 15 of the equation, and the output target value of the toner density sensor 8 is corrected according to the output result of the image density sensor 15.

感光体1上に現像されたトナーは、多段の給紙カセット23−1,23−2のうちの一つから選択的に給紙・搬送されレジストローラ28により感光体1と転写装置5の間の転写部に送り込まれた転写材Pの上面に転写装置5により転写され、転写後の転写材P上の未定着トナー像は、定着装置29の加熱ローラ29aや加圧ローラ29b等によって定着され、定着後の転写材Pは、排紙ローラ30によって排紙トレイ31上にストックされる。また、画像転写後の感光体表面の残留トナーはクリーニング装置6で除去され、感光体表面の残留電荷は除電装置7で除去される。   The toner developed on the photoconductor 1 is selectively fed and conveyed from one of the multistage paper feed cassettes 23-1 and 23-2 and is transferred between the photoconductor 1 and the transfer device 5 by the registration roller 28. The unfixed toner image on the transfer material P after the transfer is transferred onto the upper surface of the transfer material P sent to the transfer portion of the toner, and is fixed by the heating roller 29a and the pressure roller 29b of the fixing device 29. The fixed transfer material P is stocked on a paper discharge tray 31 by a paper discharge roller 30. Further, the residual toner on the surface of the photoconductor after the image transfer is removed by the cleaning device 6, and the residual charge on the surface of the photoconductor is removed by the static eliminator 7.

トナー補給装置を構成するトナーカートリッジ18内にはトナーが収納されており、トナー濃度センサ8によりトナー補給信号が入ったときのみトナー搬送ポンプ19が作動し、補給経路19aに吸引圧力を発生して、トナーカートリッジ18内のトナーをケーシング12内の現像剤上(搬送スクリュ9上)に補給する。   The toner cartridge 18 constituting the toner replenishing device stores toner, and the toner transport pump 19 operates only when a toner replenishment signal is input by the toner density sensor 8 to generate suction pressure in the replenishment path 19a. Then, the toner in the toner cartridge 18 is replenished onto the developer in the casing 12 (on the conveying screw 9).

以上が、本発明に係る現像装置の基本構成例と、画像形成装置の構成例及び動作の一例を示すものであるが、本発明では、以上のような構成の現像装置を改良し、使用条件によらずキャリアの帯電能力低下や抵抗低下の防止、トナー添加剤の埋没防止等により、現像剤の劣化を抑制し、長期に渡り安定して良好な画像を得ることができるようにし、また、トナー飛散を防止することができるようにしたものである。以下、本発明に係る現像装置の具体的な実施例を説明する。   The above is an example of the basic configuration of the developing device according to the present invention and an example of the configuration and operation of the image forming apparatus. In the present invention, the developing device having the above-described configuration is improved and the use conditions are improved. Regardless of the charging ability of the carrier and the reduction of resistance, the prevention of the embedment of the toner additive, etc., to suppress the deterioration of the developer, so that a good image can be obtained stably over a long period of time, The toner scattering can be prevented. Hereinafter, specific examples of the developing device according to the present invention will be described.

[実施例1]
図1は本発明の一実施例を示す現像装置の概略構成図であり、図6と同じ符号を付したものは同じ構成部材である。なお、トナー補給装置(トナーカートリッジ18とトナー搬送ポンプ19)の図示は省略している。
[Example 1]
FIG. 1 is a schematic configuration diagram of a developing device showing an embodiment of the present invention, and components having the same reference numerals as those in FIG. 6 are the same components. The illustration of the toner supply device (toner cartridge 18 and toner transport pump 19) is omitted.

図1に示す現像装置2では、図6の構成に加えて、搬送スクリュー10とドクタブレード14の間の現像剤搬送経路上に設けられた現像剤撹拌部材21と、画像面積に応じて現像剤撹拌部材21の作動開始を制御する制御手段とを設けたものである。すなわち、本実施例では、現像剤へのストレス付与手段として、現像剤撹拌部材である撹拌羽根21を現像剤搬送領域に新たに設け、画像面積に応じて撹拌羽根21の作動開始を制御手段である画像形成装置の制御部(図示せず)で制御している。   In the developing device 2 shown in FIG. 1, in addition to the configuration of FIG. 6, a developer stirring member 21 provided on the developer transport path between the transport screw 10 and the doctor blade 14, and a developer corresponding to the image area Control means for controlling the start of operation of the stirring member 21 is provided. That is, in this embodiment, as a means for applying a stress to the developer, a stirring blade 21 that is a developer stirring member is newly provided in the developer conveyance region, and the operation of the stirring blade 21 is started by the control means according to the image area. Control is performed by a control unit (not shown) of an image forming apparatus.

例えば原稿の画像面積(あるいは外部から入力された画像データの画像面積)がある所定の値以上のときに、画像形成装置の制御部(図示せず)で制御して、撹拌羽根21を図中の矢印E方向に回転させ、この近傍を通過する現像剤にかかるストレスを増加させる。撹拌羽根21は図4に示す様に平板により構成されており、回転によって現像剤に比較的大きなストレスがかかるようになっており、これにより画像面積が大きい時のキャリアへの付着添加剤を削り取ることができ、キャリアの帯電能力の低下を防止することができる。現像剤にかかるストレスの量は、キャリアへの付着添加剤が削り取れるように、撹拌羽根21の大きさや回転数を設定することにより可変(調整)している。また、逆に回転方向Eと逆方向に撹拌羽根21を回転することによって、ストレスの量を2段階に変えることができる。この場合、ストレスの付与量は小さくなる。また、撹拌羽根21の回転速度を制御できるように、図示しない駆動手段に速度可変モータを用いて画像形成装置の制御部(図示せず)で制御すれば、画像面積に応じて撹拌速度を上げてストレスの量を多くすることで、いかなる画像面積においても最適なストレス量を付与することができる。なお、回転数と画像面積の関係は、キャリアへの添加剤の付着状態を見て適宜設定している。   For example, when the image area of the document (or the image area of the image data input from the outside) exceeds a predetermined value, the stirring blade 21 is controlled by a control unit (not shown) of the image forming apparatus. , And the stress applied to the developer passing through this vicinity is increased. The stirring blade 21 is formed of a flat plate as shown in FIG. 4, and a relatively large stress is applied to the developer by rotation, so that the additive adhering to the carrier when the image area is large is scraped off. It is possible to prevent a decrease in charging ability of the carrier. The amount of stress applied to the developer is varied (adjusted) by setting the size and the rotational speed of the stirring blade 21 so that the additive adhering to the carrier can be removed. Conversely, by rotating the stirring blade 21 in the direction opposite to the rotation direction E, the amount of stress can be changed in two stages. In this case, the amount of stress applied is reduced. Further, if the control unit (not shown) of the image forming apparatus uses a variable speed motor as a driving means (not shown) so that the rotation speed of the stirring blade 21 can be controlled, the stirring speed is increased according to the image area. By increasing the amount of stress, an optimal amount of stress can be applied to any image area. Note that the relationship between the rotational speed and the image area is set as appropriate in view of the state of the additive adhering to the carrier.

[実施例2]
図2は本発明の別の実施例を示す現像装置の概略構成図であり、図6と同じ符号を付したものは同じ構成部材である。なお、トナー補給装置(トナーカートリッジ18とトナー搬送ポンプ19)の図示は省略している。
[Example 2]
FIG. 2 is a schematic configuration diagram of a developing device showing another embodiment of the present invention, and components having the same reference numerals as those in FIG. 6 are the same components. The illustration of the toner supply device (toner cartridge 18 and toner transport pump 19) is omitted.

図2に示す現像装置2では、図6の構成に加えて、現像ローラ11内に設けられた磁界発生手段20aと、該磁界発生手段20aの磁界を変化させる磁界制御手段と、画像面積に応じて前記磁界制御手段の作動を制御する制御手段とを設けている。ここで、磁界発生手段として、マグネットローラ17に電磁石20aが追加して設けられており、この電磁石20aに磁界制御手段である駆動電源(図示せず)によって電流を流すことにより、その近傍の磁束密度が増加するようになっている。例えば原稿の画像面積(あるいは外部から入力された画像データの画像面積)が大きいときには、電磁石20aによって磁束密度を増加させ、通過する現像剤にかかるストレスを増加させる。これにより画像面積が大きい場合には、キャリアへ多く付着した添加剤を剥ぎ取ることができ、キャリアの帯電能力の低下を防止することができる。   In addition to the configuration shown in FIG. 6, the developing device 2 shown in FIG. 2 includes a magnetic field generating means 20a provided in the developing roller 11, a magnetic field control means for changing the magnetic field of the magnetic field generating means 20a, and the image area. Control means for controlling the operation of the magnetic field control means. Here, as a magnetic field generating means, an electromagnet 20a is additionally provided to the magnet roller 17, and a current is supplied to the electromagnet 20a by a driving power source (not shown) as a magnetic field control means, whereby a magnetic flux in the vicinity thereof is provided. The density is increasing. For example, when the image area of the document (or the image area of the image data input from the outside) is large, the magnetic flux density is increased by the electromagnet 20a to increase the stress applied to the developer passing therethrough. As a result, when the image area is large, the additive adhering to the carrier can be peeled off, and the charging ability of the carrier can be prevented from being lowered.

さらに、磁界制御手段である駆動電源(図示せず)に電流の大きさを可変できるものを用い、これを画像形成装置の制御部(図示せず)で制御すれば、磁束密度の増加量を容易に制御することができる。つまり画像面積が大きいほど、電磁石20aに流す電流の大きさを大きくし、磁束密度を大きくしてストレスが多くかかるように制御することができる。また、図2では搬送スクリュー10の近傍から汲み上げられた現像剤がドクタブレード14を通過するまでの間の搬送部分Dの領域にストレスをかけるように電磁石20aを配置しているが、ドクタブレード付近20bや、搬送スクリュー10近傍の剤の汲み上げ部付近20cに電磁石を配置することによってもストレスを増加させることができる。また、これらの位置に電磁石を複数個配置して、その作動(オン、オフ)を画像形成装置の制御部(図示せず)で制御することで作動個数を制御すれば、電流を可変できない電源を装備した場合でも、画像面積に応じて電磁石の作動個数を変えることによってストレスの量を段階的に変化させることが可能である。   Furthermore, if a drive power source (not shown), which is a magnetic field control means, can use a variable current, and this is controlled by a control unit (not shown) of the image forming apparatus, the amount of increase in magnetic flux density can be increased. It can be controlled easily. In other words, the larger the image area, the larger the magnitude of the current flowing through the electromagnet 20a, and the larger the magnetic flux density can be controlled so that more stress is applied. In FIG. 2, the electromagnet 20 a is arranged so as to apply stress to the area of the conveyance part D until the developer pumped from the vicinity of the conveyance screw 10 passes through the doctor blade 14. Stress can also be increased by arranging an electromagnet near 20b or near the pumping portion 20c of the agent near the conveying screw 10. In addition, a power supply that cannot vary the current by arranging a plurality of electromagnets at these positions and controlling the number of operations by controlling the operation (ON / OFF) by a control unit (not shown) of the image forming apparatus. Even if equipped, the amount of stress can be changed stepwise by changing the number of electromagnets operated according to the image area.

[実施例3]
図3は本発明のさらに別の実施例を示す現像装置の概略構成図であり、図6と同じ符号を付したものは同じ構成部材である。なお、トナー補給装置(トナーカートリッジ18とトナー搬送ポンプ19)の図示は省略している。
[Example 3]
FIG. 3 is a schematic configuration diagram of a developing device showing still another embodiment of the present invention, and components having the same reference numerals as those in FIG. 6 are the same components. The illustration of the toner supply device (toner cartridge 18 and toner transport pump 19) is omitted.

図3に示す現像装置2では、図6の構成に加えて、搬送スクリュー10とドクタブレード14の間の現像剤搬送経路上に設けられた現像剤流路幅制御手段22と、画像面積に応じて現像剤流路幅制御手段22の作動を制御する制御手段とを設けたものである。すなわち、本実施例では、ストレス付与手段として現像剤流路幅制御手段である半月ローラ22を現像剤搬送領域に新たに設け、画像面積に応じて半月ローラ22の作動開始を制御手段である画像形成装置の制御部(図示せず)で制御している。   In the developing device 2 shown in FIG. 3, in addition to the configuration of FIG. 6, the developer flow path width control means 22 provided on the developer transport path between the transport screw 10 and the doctor blade 14, and the image area Control means for controlling the operation of the developer flow path width control means 22. That is, in this embodiment, a half-moon roller 22 as a developer flow path width control means is newly provided as a stress applying means in the developer transport region, and the start of operation of the half-moon roller 22 is controlled according to the image area. It is controlled by a control unit (not shown) of the forming apparatus.

半月ローラ22は図のように断面が半月状に構成されており、図示しないステッピングモータ等の駆動手段を制御部(図示せず)で制御することにより回転方向の停止位置が制御できるようになっている。
例えば原稿の画像面積(あるいは外部から入力された画像データの画像面積)がある所定の値以上のときに、画像形成装置の制御部(図示せず)で図示しないステッピングモータ等の駆動手段を制御して半月ローラ22の回転を制御し、半月ローラ22を破線で示す位置22aから例えば180度回転して図の実線の位置にし、ここを通過する現像剤の流路幅を狭くすることで、通過する現像剤にかかるストレスを増加させることができる。これにより前述と同様に、画像面積が大きい時のキャリアへの付着添加剤を削り取ることができ、キャリアの帯電能力の低下を防止することができる。
The half-moon roller 22 has a half-moon shaped cross section as shown in the figure, and the stop position in the rotation direction can be controlled by controlling a driving means such as a stepping motor (not shown) by a control unit (not shown). ing.
For example, when the image area of the document (or the image area of the image data input from the outside) is a predetermined value or more, the driving unit such as a stepping motor (not shown) is controlled by the control unit (not shown) of the image forming apparatus. Then, the rotation of the half-moon roller 22 is controlled, and the half-moon roller 22 is rotated, for example, by 180 degrees from the position 22a indicated by the broken line to the position of the solid line in the figure, and the flow path width of the developer passing therethrough is narrowed, The stress applied to the developer passing therethrough can be increased. As a result, as described above, the additive added to the carrier when the image area is large can be scraped off, and a decrease in the charging ability of the carrier can be prevented.

また、図5に示すように、半月ローラ22を、中心軸と、該中心軸から偏心した円弧状の外径を持つ構成、すなわち、半月ローラ22の回転中心軸を図5に示すように円弧の中心から偏心させた構成にし、画像形成装置の制御部(図示せず)で図示しないステッピングモータ等の駆動手段を制御して、画像面積に応じて半月ローラ22の回転角度を制御(調整)することによって流路の幅を可変する、つまり回転中心軸を偏心させることにより、現像剤にかかるストレスの量を連続的に可変することができる。   Further, as shown in FIG. 5, the meniscal roller 22 has a central axis and an arcuate outer diameter that is eccentric from the central axis, that is, the rotation center axis of the semimoon roller 22 is an arc as shown in FIG. The control unit (not shown) of the image forming apparatus controls a driving unit such as a stepping motor (not shown) to control (adjust) the rotation angle of the meniscal roller 22 according to the image area. Thus, the amount of stress applied to the developer can be continuously varied by varying the width of the flow path, that is, by decentering the rotation center axis.

なお、以上の実施例1〜3において、電磁石(磁界発生手段)、電源(磁界制御手段)、攪拌羽根(現像剤撹拌部材)21、半月ローラ(現像剤流路幅制御手段)22等の制御を行う制御手段としては、現像装置2に専用のコントローラを設けても良い。しかし、既存の画像形成装置の制御部で制御を行うことによりコストを低減することができる。すなわち、図示しないが画像形成装置の制御部は、マイクロコンピュータからなる中央処理装置(CPU)、制御用のプログラムや各種制御情報を格納したメモリ(ROM,RAM)、クロック、タイマー、カウンタ、各種制御回路、画像形成装置の各部に設けた各種センサからの信号を入力する入力装置、画像形成装置の各部の駆動手段に制御信号を出力する出力装置等を備えているので、現像装置2や画像形成装置各部の制御とともに、前記電磁石(磁界発生手段)、電源(磁界制御手段)、攪拌羽根(現像剤撹拌部材)21、半月ローラ(現像剤流路幅制御手段)22等の制御を容易に行わせることができる。   In the first to third embodiments, the electromagnet (magnetic field generating means), the power source (magnetic field control means), the stirring blade (developer stirring member) 21, the half moon roller (developer flow width control means) 22 and the like are controlled. As a control means for performing the above, a dedicated controller may be provided in the developing device 2. However, the cost can be reduced by performing control by the control unit of the existing image forming apparatus. That is, although not shown, the control unit of the image forming apparatus includes a central processing unit (CPU) composed of a microcomputer, a memory (ROM, RAM) storing a control program and various control information, a clock, a timer, a counter, and various controls. Since it includes an input device for inputting signals from various sensors provided in each part of the circuit and the image forming apparatus, an output device for outputting a control signal to the driving means of each part of the image forming apparatus, the developing device 2 and image forming Along with the control of each part of the apparatus, the electromagnet (magnetic field generating means), the power source (magnetic field control means), the stirring blade (developer stirring member) 21, the half moon roller (developer flow path width control means) 22, etc. are easily controlled. Can be made.

以上説明したように、本発明の現像装置2では、実施例1〜3のいずれかの構成を採用することによって、現像剤にかかるストレスを可変(調整)することができるので、使用条件(画像面積率)が異なった場合の現像剤劣化、これによる画質低下、トナー飛散等を、ダウンタイムなしに防止することができる。
また、本発明では、画像面積が大きい時のトナーの添加剤がキャリアに付着することによるキャリアの帯電能力の低下や、これによるトナー飛散、画像形成装置内の汚染、画像上の地肌汚れ等の問題を防止することができる。
As described above, in the developing device 2 of the present invention, the stress applied to the developer can be varied (adjusted) by employing any one of the configurations of the first to third embodiments. It is possible to prevent developer deterioration, image quality deterioration, toner scattering, and the like due to different area ratios without downtime.
In addition, in the present invention, the toner charging ability when the image area is large adheres to the carrier, the charging ability of the carrier is reduced, toner scattering, contamination in the image forming apparatus, background stains on the image, etc. The problem can be prevented.

さらに本発明の現像装置及び画像形成装置では、画像面積率が小さい場合のトナーの添加剤埋没、これによる転写率低下、トナー飛散、キャリア付着等の異常画像を防止することができる。
また、本発明の現像装置及び画像形成装置では、現像剤の長寿命化によるメンテナンス回数の低減、ダウンタイム低減による生産効率の向上、ランニングコストの低減、廃現像剤の低減が期待できる。
Furthermore, in the developing device and the image forming apparatus of the present invention, it is possible to prevent abnormal images such as burying of the toner additive when the image area ratio is small, resulting in a decrease in transfer rate, toner scattering, and carrier adhesion.
Further, in the developing device and the image forming apparatus of the present invention, it can be expected that the maintenance frequency is reduced by extending the life of the developer, the production efficiency is improved by reducing the downtime, the running cost is reduced, and the waste developer is reduced.

本発明の一実施例を示す現像装置の概略構成図である。1 is a schematic configuration diagram of a developing device showing an embodiment of the present invention. 本発明の別の実施例を示す現像装置の概略構成図である。It is a schematic block diagram of the developing device which shows another Example of this invention. 本発明のさらに別の実施例を示す現像装置の概略構成図である。It is a schematic block diagram of the developing device which shows another Example of this invention. 図2の現像装置に用いられる現像剤撹拌部材の一例を示す撹拌羽根の斜視図である。It is a perspective view of the stirring blade which shows an example of the developer stirring member used for the developing device of FIG. 図3の現像装置に用いられる現像剤流路幅制御手段の一例を示す半月ローラの平面図である。FIG. 4 is a plan view of a meniscal roller showing an example of a developer flow path width control means used in the developing device of FIG. 3. 本発明に係る現像装置の基本的な構成例を示す概略構成図である。1 is a schematic configuration diagram illustrating a basic configuration example of a developing device according to the present invention. 本発明に係る画像形成装置の一例を示す概略構成図である。1 is a schematic configuration diagram illustrating an example of an image forming apparatus according to the present invention.

符号の説明Explanation of symbols

1:感光体(像担持体)
2:現像装置
3:帯電装置
4:光書込み装置
5:転写装置
6:クリーニング装置
7:除電装置
8:トナー濃度センサ
9,10:搬送スクリュー(現像剤搬送部材)
11:現像ローラ(現像材担持体)
12:ケーシング
13:仕切り板
14:ドクタブレード(層厚規制部材)
15:画像濃度センサ
16:現像スリーブ
17:マグネットローラ
18:トナーカートリッジ
19:トナー搬送ポンプ(トナー補給装置)
20a:電磁石(磁界発生手段)
21:攪拌羽根(現像剤撹拌部材)
22:半月ローラ(現像剤流路幅制御手段)
23−1,23−2:給紙カセット
24:給紙ローラ
25:分離ローラ対
26,27:搬送ローラ
28:レジストローラ
29:定着装置
30:排紙ローラ
31:排紙トレイ
100:画像形成装置
P:転写材
1: Photoconductor (image carrier)
2: Developing device 3: Charging device 4: Optical writing device 5: Transfer device 6: Cleaning device 7: Static eliminating device 8: Toner concentration sensor 9, 10: Conveying screw (developer conveying member)
11: Development roller (developer carrier)
12: Casing 13: Partition plate 14: Doctor blade (layer thickness regulating member)
15: Image density sensor 16: Developing sleeve 17: Magnet roller 18: Toner cartridge 19: Toner transport pump (toner supply device)
20a: Electromagnet (magnetic field generating means)
21: Stirring blade (developer stirring member)
22: Half-moon roller (developer channel width control means)
23-1, 23-2: paper feed cassette 24: paper feed roller 25: separation roller pair 26, 27: transport roller 28: registration roller 29: fixing device 30: paper discharge roller 31: paper discharge tray 100: image forming apparatus P: Transfer material

Claims (10)

トナーとキャリアからなる2成分現像剤を用いた現像装置において、
現像剤担持体と、
装置内の現像剤を前記現像剤担持体へ搬送する現像剤搬送部材と、
前記現像剤担持体上の現像剤の層厚を規制する層厚規制部材と、
前記現像剤搬送部材と前記層厚規制部材の間の現像剤搬送経路上に設けられた現像剤撹拌部材と、
画像面積に応じて前記現像剤攪拌部材の作動開始を制御する制御手段と、
を設けたことを特徴とする現像装置。
In a developing device using a two-component developer composed of a toner and a carrier,
A developer carrier;
A developer conveying member for conveying the developer in the apparatus to the developer carrying member;
A layer thickness regulating member that regulates the layer thickness of the developer on the developer carrier;
A developer stirring member provided on a developer transport path between the developer transport member and the layer thickness regulating member;
Control means for controlling the start of operation of the developer stirring member according to the image area;
And a developing device.
請求項1記載の現像装置において、
前記制御手段は前記現像剤撹拌部材の回転速度を制御することを特徴とする現像装置。
The developing device according to claim 1,
The developing device according to claim 1, wherein the control means controls a rotation speed of the developer stirring member.
請求項1または2記載の現像装置において、
前記制御手段は前記現像剤撹拌部材の回転方向を制御することを特徴とする現像装置。
The developing device according to claim 1 or 2,
The developing device according to claim 1, wherein the control means controls a rotation direction of the developer stirring member.
トナーとキャリアからなる2成分現像剤を用いた現像装置において、
現像剤担持体と、
該現像剤担持体内に設けられた磁界発生手段と、
該磁界発生手段の磁界を変化させる磁界制御手段と、
画像面積に応じて前記磁界制御手段の作動を制御する制御手段と、
を設けたことを特徴とする現像装置。
In a developing device using a two-component developer composed of a toner and a carrier,
A developer carrier;
Magnetic field generating means provided in the developer carrying body;
Magnetic field control means for changing the magnetic field of the magnetic field generating means;
Control means for controlling the operation of the magnetic field control means according to the image area;
And a developing device.
請求項4記載の現像装置において、
前記磁界制御手段は、電磁石及び該電磁石に流す電流値を制御する制御手段であり、画像面積に応じて該電流値を制御することを特徴とする現像装置。
The developing device according to claim 4.
The magnetic field control means is a control means for controlling an electromagnet and a current value flowing through the electromagnet, and controls the current value according to an image area.
請求項4または5記載の現像装置において、
前記磁界発生手段は、複数個設けられた電磁石であることを特徴とする現像装置。
In the developing device according to claim 4 or 5,
The developing device according to claim 1, wherein the magnetic field generating means is a plurality of electromagnets.
請求項6記載の現像装置において、
前記制御手段は、画像面積に応じて前記電磁石の作動個数を変化させることを特徴とする現像装置。
The developing device according to claim 6.
The developing device according to claim 1, wherein the control unit changes the number of operating electromagnets according to an image area.
トナーとキャリアからなる2成分現像剤を用いた現像装置において、
現像剤担持体と、
装置内の現像剤を前記現像剤担持体へ搬送する現像剤搬送部材と、
前記現像剤担持体上の現像剤の層厚を規制する層厚規制部材と、
前記現像剤搬送部材と前記層厚規制部材の間の現像剤搬送経路上に設けられた現像剤流路幅制御手段と、
画像面積に応じて前記現像剤流路幅制御手段の作動を制御する制御手段と、
を設けたことを特徴とする現像装置。
In a developing device using a two-component developer composed of a toner and a carrier,
A developer carrier;
A developer conveying member for conveying the developer in the apparatus to the developer carrying member;
A layer thickness regulating member that regulates the layer thickness of the developer on the developer carrier;
Developer flow path width control means provided on a developer transport path between the developer transport member and the layer thickness regulating member;
Control means for controlling the operation of the developer flow path width control means according to the image area;
And a developing device.
請求項8記載の現像装置において、
前記現像剤流路幅制御手段は、中心軸と、該中心軸から偏心した円弧状の外径を持ち、前記制御手段は、画像面積に応じて前記現像剤流路幅制御手段の回転角度を制御することを特徴とする現像装置。
The developing device according to claim 8.
The developer flow path width control means has a central axis and an arcuate outer diameter that is eccentric from the central axis, and the control means adjusts the rotation angle of the developer flow path width control means according to the image area. A developing device characterized by controlling.
像担持体と、該像担持体に静電潜像を形成する手段と、前記像担持体上の静電潜像を現像剤で現像して可視像化する現像手段を備えた画像形成装置において、
前記現像手段として、請求項1〜9のいずれか一つに記載の現像装置を用いたことを特徴とする画像形成装置。
Image forming apparatus comprising an image carrier, means for forming an electrostatic latent image on the image carrier, and developing means for developing the electrostatic latent image on the image carrier with a developer to visualize the image In
An image forming apparatus using the developing device according to claim 1 as the developing unit.
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