JP5093491B2 - Welding apparatus and welding method for thermoplastic material - Google Patents

Welding apparatus and welding method for thermoplastic material Download PDF

Info

Publication number
JP5093491B2
JP5093491B2 JP2008137185A JP2008137185A JP5093491B2 JP 5093491 B2 JP5093491 B2 JP 5093491B2 JP 2008137185 A JP2008137185 A JP 2008137185A JP 2008137185 A JP2008137185 A JP 2008137185A JP 5093491 B2 JP5093491 B2 JP 5093491B2
Authority
JP
Japan
Prior art keywords
thermoplastic
welding
thermoplastic materials
materials
heater
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2008137185A
Other languages
Japanese (ja)
Other versions
JP2009279910A (en
Inventor
貴 中川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
fukuokakougyoudaigaku
Original Assignee
fukuokakougyoudaigaku
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by fukuokakougyoudaigaku filed Critical fukuokakougyoudaigaku
Priority to JP2008137185A priority Critical patent/JP5093491B2/en
Publication of JP2009279910A publication Critical patent/JP2009279910A/en
Application granted granted Critical
Publication of JP5093491B2 publication Critical patent/JP5093491B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/1429Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface
    • B29C65/1432Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface direct heating of the surfaces to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/1496Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation making use of masks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802Positioning the parts to be joined, e.g. aligning, indexing or centring
    • B29C65/7835Positioning the parts to be joined, e.g. aligning, indexing or centring by using stops
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • B29C65/7847Holding or clamping means for handling purposes using vacuum to hold at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/03After-treatments in the joint area
    • B29C66/034Thermal after-treatments
    • B29C66/0342Cooling, e.g. transporting through welding and cooling zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8181General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
    • B29C66/81815General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/001Joining in special atmospheres
    • B29C66/0012Joining in special atmospheres characterised by the type of environment
    • B29C66/0014Gaseous environments
    • B29C66/00141Protective gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/349Cooling the welding zone on the welding spot
    • B29C66/3494Cooling the welding zone on the welding spot while keeping the welding zone under pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/727General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being porous, e.g. foam

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Electromagnetism (AREA)
  • Toxicology (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To weld even a plastic plate containing void inside such as a foam plastic plate or a cardboard plastic plate at a low cost with excellent working efficiency while the appearance after welding is satisfactorily kept. <P>SOLUTION: A welding apparatus includes: a heater unit 2 arranged between a plurality of the thermoplastic materials P1, P2 to be welded to each other and heating the plurality of the thermoplastic materials P1, P2 in a non-contact manner by radiant heat; and a lower suction table 30 and an upper suction table 40 which hold the plurality of the thermoplastic materials P1, P2 in a state that they face each other when being heated by the heater unit 2 and in which after heating by the heater unit 2, the plurality of the thermoplastic materials P1, P2 are welded to each other with pressure. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、熱可塑性を有するプラスチックにより形成された熱可塑性プラスチック材同士を溶着によって接合する熱可塑性プラスチック材の溶着装置および溶着方法に関する。   The present invention relates to a welding apparatus and a welding method for a thermoplastic material for joining thermoplastic materials formed of plastic having thermoplasticity by welding.

従来、熱可塑性を有するプラスチックにより形成された発泡プラスチック板材や段ボールプラスチック板材等のプラスチック材同士を互いに溶着する方法としては、超音波溶着法、振動溶着法、熱風溶着法やヒータ板挿入による溶着法などが知られている。   Conventionally, as a method of welding plastic materials such as foamed plastic plate material and corrugated plastic plate material formed of thermoplastic plastic, ultrasonic welding method, vibration welding method, hot air welding method or welding method by inserting a heater plate Etc. are known.

超音波溶着法では、2枚のプラスチック板材を重ねて固定台に載せ、上側のプラスチック板材に超音波振動子(ホーン)を強く押し当てて超音波の縦波を加える。こうすると上側のプラスチック板材の中を超音波が伝わり、下側のプラスチック板材との境界面で超音波の振動エネルギが熱エネルギに転じて境界面を溶かし、両者を溶着させる。   In the ultrasonic welding method, two plastic plate materials are stacked and placed on a fixed base, and an ultrasonic vibrator (horn) is strongly pressed against the upper plastic plate material to apply ultrasonic longitudinal waves. In this way, ultrasonic waves are transmitted through the upper plastic plate material, and the ultrasonic vibration energy turns into thermal energy at the boundary surface with the lower plastic plate material to melt the boundary surface and weld them together.

振動溶着法では、2枚のプラスチック板材を重ねて予め滑り防止加工を施した固定台に載せ、上側のプラスチック板材の表面に同じく滑り防止加工を施した音波振動子を強く押し当てて横方向に音波周波数で振動させることにより、プラスチック板材の境界面に摩擦熱を生じさせ、境界面を溶かして両者を溶着させる。   In the vibration welding method, two plastic plates are stacked and placed on a fixed base that has been subjected to anti-slip processing in advance, and the surface of the upper plastic plate is also pressed against the anti-slip acoustic wave vibrator in the lateral direction. By vibrating at the sonic frequency, frictional heat is generated at the boundary surface of the plastic plate material, and the boundary surface is melted to weld both.

熱風溶着法では、溶着する2枚のプラスチック板材の溶着したい表面をそれぞれ同時に熱風で溶かし、互いに押し当てて両者を溶着させる。また、ヒータ板挿入による溶着法では、溶着する2枚のプラスチック板材の溶着したい部分でヒータ板を挟んでおき、ヒータ板の温度を上げて両者が溶けたところでヒータ板を抜き、プラスチック板材を互いに押し当てて両者を溶着させる(例えば、特許文献1参照。)。   In the hot air welding method, the surfaces to be welded of the two plastic plates to be welded are melted simultaneously with hot air and pressed against each other to weld them together. In addition, in the welding method by inserting the heater plate, the heater plate is sandwiched between the two plastic plate materials to be welded, the temperature of the heater plate is raised, the two are melted, the heater plate is pulled out, and the plastic plate materials are attached to each other. The two are pressed and welded together (see, for example, Patent Document 1).

特開平6−1344号公報JP-A-6-1344

発泡プラスチック板材や段ボールプラスチック板材のように内部に空隙を含むプラスチック板材を溶着する場合、超音波溶着法では、超音波がホーンを当てた側のプラスチック板材の中で減衰して熱に転じてしまうので、ホーンがプラスチック板材を溶かして中にめり込んでしまうという問題がある。めり込んだホーンの下には薄い溶融プラスチックの層が発生するが、この溶融プラスチック層が他方のプラスチック板材に十分入り込んだ状態で溶着することになり、プラスチック板材の性状を保ったまま溶着することはできない。   When welding plastic plates with voids inside, such as foam plastic plates and corrugated cardboard plastic plates, the ultrasonic welding method attenuates the ultrasonic waves in the plastic plate on the side where the horn is applied and turns it into heat. Therefore, there is a problem that the horn melts the plastic plate material and gets into the inside. A thin layer of molten plastic is generated under the recessed horn, but this molten plastic layer is welded in a state where it is sufficiently inserted into the other plastic plate, and it is possible to weld while maintaining the properties of the plastic plate. Can not.

振動溶着法では、発泡プラスチック板材や段ボールプラスチック板材の性状を保ったまま溶着することは可能であるが、音波振動子が振動する際に大音響を発するので、防音設備を要することになり、作業性に欠けるとともに、コストが高くなるという問題がある。   In the vibration welding method, it is possible to weld while maintaining the properties of foamed plastic board or corrugated plastic board, but since the sound wave generator emits a loud sound when it vibrates, it requires soundproofing equipment, There is a problem that the cost is high as well as lack of properties.

熱風溶着法では、大量の空気を加熱して強制対流によってプラスチック板材の表面を溶かすので熱エネルギの無駄が多く、また、プラスチック板材の表面の溶融状態を正確にコントロールすることが難しい。ヒータ板挿入による溶着法では、プラスチック板材が溶けてからヒータ板を抜くときに、2枚のプラスチック板材の間から溶けたプラスチックがヒータ板と一緒に飛び出すため、溶着箇所が変形してしまい、溶着後の外観が悪くなってしまうという問題がある。   In the hot air welding method, since a large amount of air is heated and the surface of the plastic plate material is melted by forced convection, there is a lot of waste of heat energy, and it is difficult to accurately control the molten state of the surface of the plastic plate material. In the welding method by inserting the heater plate, when the heater plate is pulled out after the plastic plate material is melted, the melted plastic jumps out with the heater plate between the two plastic plate materials. There is a problem that the appearance afterwards becomes worse.

そこで、本発明においては、発泡プラスチック板材や段ボールプラスチック板材のように内部に空隙を含むプラスチック板材であっても、熱エネルギの無駄が少なく、低コストで作業性良く、かつ溶着後の外観を良好に保ったまま溶着することが可能な熱可塑性プラスチック材の溶着装置および溶着方法を提供することを目的とする。   Therefore, in the present invention, even a plastic plate material including a void inside such as a foamed plastic plate material or a corrugated cardboard plastic plate, there is little waste of heat energy, low cost, good workability, and good appearance after welding. It aims at providing the welding apparatus and welding method of the thermoplastic material which can be welded, keeping it at.

本発明の熱可塑性プラスチック材の溶着装置は、互いに溶着する複数の熱可塑性プラスチック材の間に配置され、輻射熱により非接触で前記複数の熱可塑性プラスチック材を加熱するヒータと、ヒータによる加熱時に複数の熱可塑性プラスチック材を向かい合わせた状態で保持するとともに、ヒータによる加熱後、複数の熱可塑性プラスチック材同士を圧接させる保持装置とを有するものである。   The thermoplastic material welding apparatus of the present invention is disposed between a plurality of thermoplastic materials that are welded to each other, and a heater that heats the plurality of thermoplastic materials in a non-contact manner by radiant heat, and a plurality of heaters when heated by the heater. The thermoplastic plastic material is held in a state of facing each other, and a holding device that presses the plurality of thermoplastic plastic materials together after being heated by the heater is provided.

また、本発明の熱可塑性プラスチック材の溶着方法は、互いに溶着する複数の熱可塑性プラスチック材を向かい合わせた状態で保持し、これらの複数の熱可塑性プラスチック材の間に配置したヒータの輻射熱により複数の熱可塑性プラスチック材を非接触で加熱し、複数の熱可塑性プラスチック材の表面を溶融させること、熱可塑性プラスチック材の表面が溶融した後、複数の熱可塑性プラスチック材同士を圧接することを含む。   The thermoplastic material welding method of the present invention holds a plurality of thermoplastic materials that are welded to each other in a state of facing each other, and a plurality of them are radiated by a heater disposed between the plurality of thermoplastic materials. Heating the thermoplastic material in a non-contact manner to melt the surfaces of the plurality of thermoplastic materials, and pressing the plurality of thermoplastic materials after the surfaces of the thermoplastic materials are melted.

これらの発明によれば、互いに溶着する複数の熱可塑性プラスチック材の間に配置されたヒータの輻射熱により複数の熱可塑性プラスチック材が非接触で加熱され、これらの複数の熱可塑性プラスチック材の表面が短時間で同時に溶融する。そして、これらの表面が溶融した複数の熱可塑性プラスチック材同士が圧接されることにより、熱可塑性プラスチック材同士が溶着される。   According to these inventions, the plurality of thermoplastic materials are heated in a non-contact manner by the radiant heat of the heaters disposed between the plurality of thermoplastic materials that are welded together, and the surfaces of the plurality of thermoplastic materials are Melts simultaneously in a short time. A plurality of thermoplastic plastic materials whose surfaces are melted are pressed together, so that the thermoplastic plastic materials are welded together.

ここで、ヒータは、保持装置により保持される熱可塑性プラスチック材の間に進退可能なものであって、複数の熱可塑性プラスチック材の間に進行させた状態で加熱を行い、複数の熱可塑性プラスチック材同士の圧接の際には複数の熱可塑性プラスチック材の間から退避させるものであることが望ましい。   Here, the heater is capable of advancing and retreating between the thermoplastic plastic materials held by the holding device, and is heated while being advanced between the plurality of thermoplastic plastic materials, so that the plurality of thermoplastic plastics is heated. When the materials are pressed together, it is desirable that they be retracted from between a plurality of thermoplastic materials.

これにより、溶着前の熱可塑性プラスチック材の表面の溶融を、熱可塑性プラスチック材を移動させずにヒータ側を移動させて行うことができるので、熱可塑性プラスチック材の位置合わせが容易となる。また、溶着後の位置ずれを防ぐことができるので、高精度な溶着を行うことが可能となる。   Accordingly, the surface of the thermoplastic material before welding can be melted by moving the heater side without moving the thermoplastic material, so that the alignment of the thermoplastic material is facilitated. In addition, since it is possible to prevent positional displacement after welding, it is possible to perform welding with high accuracy.

また、ヒータは、輻射熱が照射される範囲を限定するマスクを備えたものであることが望ましい。ヒータからの輻射熱は全方向に発せられるので、マスクによってその輻射熱が照射される範囲を限定することで、熱可塑性プラスチック材の表面の所望の部分のみを溶融して溶着することが可能となる。   In addition, the heater is preferably provided with a mask that limits the range to which the radiant heat is irradiated. Since the radiant heat from the heater is emitted in all directions, it is possible to melt and weld only a desired portion of the surface of the thermoplastic material by limiting the range in which the radiant heat is irradiated by the mask.

また、保持装置は、熱可塑性プラスチック材をエアーの吸引によって平板に吸着して保持するものであることが望ましい。エアーの吸引によって平板に吸着して保持することで、熱可塑性プラスチック材の熱膨張に関わらず、熱可塑性プラスチック材の変形を防ぐことができ、高精度な溶着を行うことが可能となる。   The holding device is preferably a device that adsorbs and holds a thermoplastic material on a flat plate by suction of air. By adsorbing and holding on the flat plate by sucking air, the thermoplastic material can be prevented from being deformed regardless of the thermal expansion of the thermoplastic material, and highly accurate welding can be performed.

また、上記保持装置の熱可塑性プラスチック材を吸引する平板には温度センサを備えることが望ましい。これにより熱可塑性プラスチック材の加熱状態を検出し、溶着を最適に制御することが可能となる。   Moreover, it is desirable that the flat plate for sucking the thermoplastic material of the holding device is provided with a temperature sensor. This makes it possible to detect the heating state of the thermoplastic material and optimally control the welding.

また、ヒータは、通電により発熱し、弾性体により所定の引張力が加えられて保持された金属製の帯状板の電熱ヒータであることが望ましい。これにより、加熱の時間的な変化を容易に制御することが可能となるとともに、加熱によって電熱ヒータが膨張変形しても弾性体により引っ張られてその真っ直ぐな状態が維持されるので、狂いのない輻射熱放射を維持することが可能となる。   The heater is preferably a metal belt-shaped electric heater that generates heat when energized and is held by a predetermined tensile force applied by an elastic body. This makes it possible to easily control the temporal change in heating, and even if the electric heater expands and deforms due to heating, it is pulled by the elastic body and its straight state is maintained, so there is no error. It becomes possible to maintain radiant heat radiation.

また、電熱ヒータには、窒素や炭酸ガスなどの酸化を防ぐ気体を供給する構成とすることが望ましい。これにより、発熱により高温となった電熱ヒータの酸化による劣化を抑え、電熱ヒータの寿命を延ばすことができる。   Moreover, it is desirable that the electric heater is configured to supply a gas that prevents oxidation, such as nitrogen or carbon dioxide. Thereby, deterioration due to oxidation of the electric heater that has become high temperature due to heat generation can be suppressed, and the life of the electric heater can be extended.

(1)互いに溶着する複数の熱可塑性プラスチック材を向かい合わせた状態で保持し、これらの複数の熱可塑性プラスチック材の間に配置したヒータの輻射熱により複数の熱可塑性プラスチック材を非接触で加熱し、複数の熱可塑性プラスチック材の表面を溶融させ、熱可塑性プラスチック材の表面が溶融した後、複数の熱可塑性プラスチック材同士を圧接する構成により、熱可塑性プラスチック材の加熱時に、その加熱面には一切何も接触しないので、溶解箇所が変形することがなく、また、輻射熱により短時間で複数の熱可塑性プラスチック材の表面を同時に溶融させることができるので、エネルギの無駄が少なく、低コストで作業性良く、かつ溶着後の外観を良好に保ったまま溶着することが可能となる。 (1) A plurality of thermoplastic materials that are welded to each other are held facing each other, and the plurality of thermoplastic materials are heated in a non-contact manner by the radiant heat of a heater disposed between the plurality of thermoplastic materials. After the surfaces of a plurality of thermoplastic materials are melted and the surfaces of the thermoplastic materials are melted, the plurality of thermoplastic materials are pressed against each other. Since there is no contact at all, the melting point will not be deformed, and the surface of multiple thermoplastic materials can be melted simultaneously in a short time by radiant heat, so there is little waste of energy and work at low cost It becomes possible to perform welding while maintaining good appearance and good appearance after welding.

(2)ヒータが、保持装置により保持される熱可塑性プラスチック材の間に進退可能なものであって、複数の熱可塑性プラスチック材の間に進行させた状態で加熱を行い、複数の熱可塑性プラスチック材同士の圧接の際には複数の熱可塑性プラスチック材の間から退避させるものであることにより、溶着前の熱可塑性プラスチック材の表面の溶融を、熱可塑性プラスチック材を移動させずにヒータ側を移動させて行うことができるので、熱可塑性プラスチック材の位置合わせが容易となり、高精度な溶着を行うことが可能となる。 (2) The heater is capable of advancing and retreating between the thermoplastic materials held by the holding device, and is heated while being advanced between the plurality of thermoplastic materials, and the plurality of thermoplastic plastics. When the materials are pressed against each other, the surface of the thermoplastic material before welding is melted away from the plurality of thermoplastic materials, so that the heater side can be moved without moving the thermoplastic material. Since it can be carried out, the alignment of the thermoplastic material is facilitated, and high-precision welding can be performed.

(3)ヒータが、輻射熱が照射される範囲を限定するマスクを備えたものであることにより、ヒータからの輻射熱は全方向に発せられるが、マスクによってその輻射熱が照射される範囲が限定されることで、熱可塑性プラスチック材の表面の所望の部分のみを溶融して溶着することが可能となる。これにより、互いに溶着したい熱可塑性プラスチック材の表面の余計な部分が溶融することがなくなり、溶着後の外観をより良好にすることが可能となる。 (3) Since the heater is provided with a mask that limits the range in which the radiant heat is irradiated, the radiant heat from the heater is emitted in all directions, but the range in which the radiant heat is irradiated by the mask is limited. Thus, only a desired portion of the surface of the thermoplastic material can be melted and welded. As a result, unnecessary portions of the surfaces of the thermoplastic materials that are desired to be welded to each other are not melted, and the appearance after welding can be improved.

(4)保持装置が、熱可塑性プラスチック材をエアーの吸引によって平板に吸着して保持するものであることにより、熱可塑性プラスチック材の加熱状態に関わらず、熱可塑性プラスチック材の変形を防ぐことができ、高精度な溶着を行うことが可能となる。 (4) Since the holding device adsorbs and holds the thermoplastic material on the flat plate by sucking air, it can prevent deformation of the thermoplastic material regardless of the heating state of the thermoplastic material. It is possible to perform welding with high accuracy.

(5)ヒータが、通電により発熱する電熱ヒータであることにより、加熱の時間変化を正確に制御することが可能となり、溶着対象の熱可塑性プラスチック材の状態に応じて最適に加熱することが可能となる。 (5) Since the heater is an electric heater that generates heat when energized, it is possible to accurately control changes in heating time, and it is possible to optimally heat depending on the state of the thermoplastic material to be welded. It becomes.

(6)ヒータが、弾性体により所定の引張力が加えられて保持された金属製の帯状板であることにより、同じ温度の線状のヒータに比べて熱を放射する面の面積が大きく、それだけ強力な輻射熱を発生することができる。また、加熱によって帯状板が変形しても弾性体により引っ張られてその真っ直ぐな状態が維持されるので、狂いのない輻射熱放射を維持することが可能となり、高精度な溶着を行うことが可能となる。 (6) Since the heater is a metal belt-like plate that is held by a predetermined tensile force applied by an elastic body, the area of the surface that radiates heat is larger than that of a linear heater at the same temperature, It can generate so much radiant heat. Also, even if the belt-like plate is deformed by heating, it is pulled by the elastic body and its straight state is maintained, so that it is possible to maintain radiant heat radiation without any deviation and to perform highly accurate welding. Become.

図1は本発明の実施の形態における熱可塑性プラスチック材の溶着装置の概略構成を示すブロック図、図2は本発明の実施の形態における熱可塑性プラスチック材の溶着装置の概略断面図、図3は図2の溶着装置のヒータユニットの詳細を示す図であって、(a)は上部照射マスクを取り外した状態を示す上面図、(b)は上部照射マスクを取り付けた状態を示す上面図、(c)は(a)のA−A断面図である。   1 is a block diagram showing a schematic configuration of a thermoplastic material welding apparatus according to an embodiment of the present invention, FIG. 2 is a schematic sectional view of a thermoplastic material welding apparatus according to an embodiment of the present invention, and FIG. FIG. 3 is a diagram showing details of the heater unit of the welding apparatus of FIG. 2, wherein (a) is a top view showing a state in which the upper irradiation mask is removed, and (b) is a top view showing a state in which the upper irradiation mask is attached. c) It is AA sectional drawing of (a).

図1に示すように、本発明の実施の形態における熱可塑性プラスチック材の溶着装置1は、熱可塑性プラスチック材(以下、「プラスチック材」と称す。)の溶着面を加熱するためのヒータユニット2と、ヒータユニット2をプラスチック材の溶着面に対して進退させるためのヒータ進退機構3と、互いに溶着する2つのプラスチック材を保持するための保持装置4と、プラスチック剤をエアーの吸引によって保持装置4に吸着するための吸引装置5と、互いに溶着するプラスチック材をガイドして位置決めするためのガイド装置6と、温度、位置、電圧や電流などを検知する各種センサ7と、溶着装置1の動作状態の表示や操作を行うための表示操作盤8と、溶着装置1の状態を記録する記録装置9と、溶着装置1の各部を制御する制御装置10とから構成される。   As shown in FIG. 1, a thermoplastic material welding apparatus 1 according to an embodiment of the present invention is a heater unit 2 for heating a welding surface of a thermoplastic material (hereinafter referred to as “plastic material”). A heater advancing / retracting mechanism 3 for advancing and retracting the heater unit 2 with respect to the welding surface of the plastic material, a holding device 4 for holding the two plastic materials welded to each other, and a holding device for holding the plastic agent by suction of air Operation of the welding apparatus 1, a suction apparatus 5 for adsorbing on the sheet 4, a guide apparatus 6 for guiding and positioning plastic materials to be welded to each other, various sensors 7 for detecting temperature, position, voltage, current, etc. A display / operation panel 8 for displaying and operating the state, a recording device 9 for recording the state of the welding device 1, and a control device for controlling each part of the welding device 1 It consists of 10 Metropolitan.

ヒータユニット2は、互いに溶着する2つのプラスチック材P1,P2(図4F参照。)の間に配置されて、これらの2つのプラスチック材P1,P2を輻射熱により非接触で加熱するものである。ヒータユニット2は、図2に示すように、主に、通電により発熱する電熱ヒータ装置11と、この電熱ヒータ装置11を収容するケースであるとともに電熱ヒータ装置11の輻射熱が照射される範囲を限定するマスク機能を有するケース兼マスク12と、電熱ヒータ装置11に通電して発熱させるための電源装置(図示せず。)と、窒素供給管25とから構成される。 The heater unit 2 is disposed between two plastic materials P 1 and P 2 (see FIG. 4F) that are welded to each other, and heats these two plastic materials P 1 and P 2 in a non-contact manner by radiant heat. It is. As shown in FIG. 2, the heater unit 2 is mainly an electric heater device 11 that generates heat when energized, and a case that houses the electric heater device 11, and limits the range to which the radiant heat of the electric heater device 11 is irradiated. A case and mask 12 having a mask function, a power supply device (not shown) for energizing the electric heater device 11 to generate heat, and a nitrogen supply pipe 25.

ケース兼マスク12は、図3に示すように、下部照射マスク12aと上部照射マスク12bとから構成されている。下部照射マスク12aおよび上部照射マスク12bには、それぞれ照射範囲を限定するための開口部13a,13bが設けられている。   As shown in FIG. 3, the case and mask 12 is composed of a lower irradiation mask 12a and an upper irradiation mask 12b. The lower irradiation mask 12a and the upper irradiation mask 12b are provided with openings 13a and 13b for limiting the irradiation range, respectively.

電熱ヒータ装置11は、図3に示すように、金属製の真っ直ぐな帯状板であるヒータ板14と、ヒータ板14の一端に固定された固定電極用ヒータ板固定金具15と、ヒータ板14の他端に固定されたスライド電極用ヒータ板固定金具16と、下部照射マスク12aに固定されるとともに固定電極用ヒータ板固定金具15が固定される固定電極17と、スライド電極用ヒータ板固定金具16に固定されるスライド電極18と、一端がスライド電極18に連結され、スライド電極18に所定の引張力を加えて保持する弾性体としての引きばね19と、下部照射マスク12aに固定されるとともに引きばね19の他端が連結された固定電極20と、スライド電極18と固定電極20とを電気的接続する多芯リード線21と、固定電極17,20と電源装置とを電気的接続する電源ケーブル22,23とから構成される。   As shown in FIG. 3, the electric heater device 11 includes a heater plate 14 that is a straight strip plate made of metal, a heater plate fixing bracket 15 for a fixed electrode fixed to one end of the heater plate 14, and a heater plate 14. Slide electrode heater plate fixing bracket 16 fixed to the other end, fixed electrode 17 fixed to the lower irradiation mask 12a and fixed electrode heater plate fixing bracket 15 and slide electrode heater plate fixing bracket 16 The slide electrode 18 is fixed to the slide electrode 18, one end is connected to the slide electrode 18, the pulling spring 19 is an elastic body that holds the slide electrode 18 by applying a predetermined tensile force, and the lower irradiation mask 12 a is fixed and pulled. A fixed electrode 20 to which the other end of the spring 19 is connected; a multi-core lead wire 21 that electrically connects the slide electrode 18 and the fixed electrode 20; Source device and composed of power cables 22, 23 for electrically connecting.

この構成の電熱ヒータ装置11では、電源装置から供給される電力が、一方は電源ケーブル22、固定電極17および固定電極用ヒータ板固定金具15を通じて、他方は電源ケーブル23、固定電極20、多芯リード線21、スライド電極18およびスライド電極用ヒータ板固定金具16を通じて、ヒータ板14に通電される。ここで、ヒータ板14が長さ30cm程度幅1〜2cm程度、厚さ0.1mm程度のステンレス鋼製の板の場合、出力数ボルト程度の降圧トランスを介して20〜40Aの電流を加えると、ヒータ板14は黄色に発光し、強烈な輻射熱を発する。このとき、ヒータ板14は温度上昇によって延びるが、引きばね19により所定の引張力が加えられて保持されているため、スライド電極18が固定電極17から離れる方向にスライド(移動)し、真っ直ぐな状態に維持される。   In the electric heater device 11 having this configuration, one of the electric power supplied from the power supply device is through the power cable 22, the fixed electrode 17 and the fixed electrode heater plate fixing bracket 15, and the other is the power cable 23, the fixed electrode 20, and the multicore. The heater plate 14 is energized through the lead wire 21, the slide electrode 18 and the heater plate fixing bracket 16 for the slide electrode. Here, when the heater plate 14 is a stainless steel plate having a length of about 30 cm and a width of about 1 to 2 cm and a thickness of about 0.1 mm, when a current of 20 to 40 A is applied via a step-down transformer of about several volts of output. The heater plate 14 emits yellow light and emits intense radiant heat. At this time, the heater plate 14 is extended by the temperature rise, but since the predetermined tension force is applied and held by the pulling spring 19, the slide electrode 18 slides (moves) away from the fixed electrode 17, and is straight. Maintained in a state.

窒素供給管25は、ヒータの酸化を防ぐ気体として窒素ガスをケース兼マスク12内に供給するものである。供給される窒素ガスは、窒素供給管25に形成されたスリット状の窒素吹き出し口26からヒータ板14の下方へ向けてゆっくりと供給される。ヒータ板14の下方へ供給された窒素ガスは、ヒータ板14の熱による上昇気流でゆっくりとヒータ板14を覆い、ヒータ板14の酸化を抑える。これにより、ヒータ板14の寿命を延ばすことができる。なお、窒素ガスに代えて炭酸ガスなどの他の酸化防止ガスを用いることも可能である。   The nitrogen supply pipe 25 supplies nitrogen gas into the case and mask 12 as a gas that prevents oxidation of the heater. The supplied nitrogen gas is slowly supplied downward from the slit-shaped nitrogen outlet 26 formed in the nitrogen supply pipe 25 toward the lower side of the heater plate 14. The nitrogen gas supplied to the lower side of the heater plate 14 slowly covers the heater plate 14 with the rising airflow due to the heat of the heater plate 14 and suppresses the oxidation of the heater plate 14. Thereby, the lifetime of the heater plate 14 can be extended. In addition, it is also possible to use other antioxidant gas, such as a carbon dioxide gas, instead of nitrogen gas.

図1に戻って、ヒータ進退機構3は、ヒータユニット2を保持装置4により保持されるプラスチック材P1,P2の間に進退させるものである。ヒータ進退機構3は、ヒータユニット2を加熱時には2つのプラスチック材P1,P2の間に進行させた状態とし、圧接時には2つのプラスチック材P1,P2の間から待避させた状態とする。 Returning to FIG. 1, the heater advance / retreat mechanism 3 advances and retracts the heater unit 2 between the plastic materials P 1 and P 2 held by the holding device 4. Heater reciprocating mechanism 3, at the time of heating the heater unit 2 and a state of being advanced between the two plastic materials P 1, P 2, at the time of press-contact so as to be brought into retracted from between the two plastic materials P 1, P 2 .

保持装置4は、下側に配置される下吸着台30と、上側に配置される上吸着台40とから構成される。下吸着台30は、多数の開孔31が設けられた平板32により上面が形成された中空の箱であり、吸引装置5が接続される吸引口33を備える。一方、上吸着台40は、多数の開孔41が設けられた平板42により下面が形成された中空の箱であり、吸引装置5が接続される吸引口43を備える。平板32,42には、保持するプラスチック材P1,P2の温度を測定するためのサーミスタなどの温度センサ(図示せず。)が設けられている。 The holding device 4 includes a lower suction stand 30 disposed on the lower side and an upper suction stand 40 disposed on the upper side. The lower suction table 30 is a hollow box whose upper surface is formed by a flat plate 32 provided with a large number of apertures 31, and includes a suction port 33 to which the suction device 5 is connected. On the other hand, the upper suction table 40 is a hollow box having a lower surface formed by a flat plate 42 provided with a large number of openings 41, and includes a suction port 43 to which the suction device 5 is connected. The flat plates 32 and 42 are provided with a temperature sensor (not shown) such as a thermistor for measuring the temperature of the plastic materials P 1 and P 2 to be held.

吸引装置5は、下吸着台30および上吸着台40の各吸引口33,43からエアーを吸引することにより、それぞれの開孔31,41に陰圧を生じさせ、この陰圧によりプラスチック材P1,P2をそれぞれ下吸着台30の平板32の上面および上吸着台40の平板42の下面に吸着させるものである。 The suction device 5 sucks air from the suction ports 33 and 43 of the lower suction table 30 and the upper suction table 40 to generate a negative pressure in the respective openings 31 and 41, and the plastic material P is generated by this negative pressure. 1 and P 2 are adsorbed on the upper surface of the flat plate 32 of the lower adsorption table 30 and the lower surface of the flat plate 42 of the upper adsorption table 40, respectively.

ガイド装置6は、下吸着台30により保持するプラスチック材P1の位置決めを行うための下ガイド60と、上吸着台40により保持するプラスチック材P2の位置決めを行うための上ガイド61とから構成される。 The guide device 6 includes a lower guide 60 for positioning the plastic material P 1 held by the lower suction table 30 and an upper guide 61 for positioning the plastic material P 2 held by the upper suction table 40. Is done.

次に、上記構成のプラスチック材の溶着装置1の動作について、図4A〜Jを参照して説明する。図4A〜Jは図1の溶着装置1による溶着工程を示す説明図である。   Next, the operation of the plastic material welding apparatus 1 having the above-described configuration will be described with reference to FIGS. 4A to 4J are explanatory views showing a welding process by the welding apparatus 1 of FIG.

まず、図4Aに示すように、下吸着台30の先端部にガイド装置6の下ガイド60を、その上方に上ガイド61を配置する。このとき、下ガイド60の先端部60aは、下吸着台30の上面よりも上に突き出るように配置され、図4Bに示すようにプラスチック材P1は、その先端がこの下ガイド60の先端部60aに突き合わされることで位置決めされるようになっている。また、上ガイド61の先端にはストッパ部61aが形成されており、図4Bに示すようにプラスチック材P2は、その先端がこの上ガイド61上のストッパ部61aに突き合わされることで位置決めされるようになっている。また、この上ガイド61の位置は、下吸着台30上に配置されるプラスチック材P1と、この上ガイド61上に配置されるプラスチック材P2とが、溶着代の分だけ重ね合わさる位置に配置される。 First, as shown in FIG. 4A, the lower guide 60 of the guide device 6 is disposed at the tip of the lower suction table 30, and the upper guide 61 is disposed above the lower guide 60. At this time, the tip portion 60a of the lower guide 60 is disposed so as to protrude above the upper surface of the lower suction table 30, the plastic material P 1 as shown in Figure 4B, the tip end portion of the lower guide 60 Positioning is performed by being abutted against 60a. Further, the tip of the upper guide 61 is formed a stopper portion 61a is, plastic material P 2 as shown in Figure 4B, is positioned by its distal end is abutted to the stopper portion 61a on the upper guide 61 It has become so. Further, the position of the upper guide 61 is such that the plastic material P 1 disposed on the lower suction table 30 and the plastic material P 2 disposed on the upper guide 61 overlap each other by the amount of welding allowance. Be placed.

次に、図4Bに示すように、2つのプラスチック材P1,P2をそれぞれ下吸着台30上および上ガイド61上に配置する。このとき、前述のようにプラスチック材P1は、その先端が下ガイド60の先端部60aに突き合わされるように、プラスチック材P2は、その先端が上ガイド61上のストッパ部61aに突き合わされるように配置される。そして、図4Cに示すように、上ガイド61上に配置されたプラスチック材P2上に、上吸着台40が配置され、図4Dに示すように、吸引装置5により下吸着台30および上吸着台40の各吸引口33,43からエアーを吸引して、プラスチック材P1,P2をそれぞれ下吸着台30の平板32の上面および上吸着台40の平板42の下面に吸着させる。 Next, as shown in FIG. 4B, the two plastic materials P 1 and P 2 are arranged on the lower suction table 30 and the upper guide 61, respectively. At this time, the plastic material P 2 is abutted against the stopper portion 61 a on the upper guide 61 so that the tip of the plastic material P 1 is abutted against the tip portion 60 a of the lower guide 60 as described above. Arranged so that. Then, as shown in FIG. 4C, the upper suction table 40 is arranged on the plastic material P 2 arranged on the upper guide 61, and as shown in FIG. 4D, the lower suction table 30 and the upper suction table are arranged by the suction device 5. Air is sucked from the suction ports 33 and 43 of the table 40, and the plastic materials P 1 and P 2 are adsorbed to the upper surface of the flat plate 32 of the lower adsorption table 30 and the lower surface of the flat plate 42 of the upper adsorption table 40, respectively.

次に、図4Eに示すように、下ガイド60および上ガイド61を退避させ、図4Fに示すように、ヒータユニット2を、プラスチック材P1,P2の間に進行させる。そして、電熱ヒータ装置11に通電し、ヒータ板14から発せられる輻射熱によりプラスチック材P1,P2を例えば5秒程度加熱する。このとき、ヒータ板14は温度上昇によって延びるが、引きばね19によって所定の引張力が加えられて保持されているため、真っ直ぐな状態に維持され、上下のプラスチック材P1,P2との間の距離は一定に保たれる。 Next, the lower guide 60 and the upper guide 61 are retracted as shown in FIG. 4E, and the heater unit 2 is advanced between the plastic materials P 1 and P 2 as shown in FIG. 4F. Then, the electric heater device 11 is energized, and the plastic materials P 1 and P 2 are heated by, for example, about 5 seconds by the radiant heat generated from the heater plate 14. At this time, the heater plate 14 extends by a temperature rise, because it is held is applied a predetermined tension by the tension spring 19 is maintained in a straight state, between the plastic material P 1, P 2 of the upper and lower The distance is kept constant.

その後、ヒータユニット2をプラスチック材P1,P2の間から待避させ、図4Gに示すように、上吸着台40を下降させて圧接する。このとき、下ガイド60の高さを調節しておき、上吸着台40が下ガイド60に当接する位置まで下降させるようにすることで、プラスチック材P1,P2同士のめり込み深さを設定することができる。 Thereafter, the heater unit 2 is retracted from between the plastic materials P 1 and P 2 , and as shown in FIG. 4G, the upper suction table 40 is lowered and pressed. At this time, by adjusting the height of the lower guide 60 and lowering the upper suction stand 40 to a position where it comes into contact with the lower guide 60, the penetration depth between the plastic materials P 1 and P 2 is set. be able to.

そして、図4Hに示すように、下吸着台30および上吸着台40のそれぞれの先端部の扉34,44を解放し、下吸着台30および上吸着台40の内部に外気を通過させて、プラスチック材P1,P2の溶着部を冷却する。プラスチック材P1,P2の溶着箇所が冷えて固まると溶着は完了する。次に、図4Iに示すように、吸引装置5による下吸着台30および上吸着台40の各吸引口33,43からのエアーの吸引を停止し、上吸着台40を除去する。最後に、図4Jに示すように溶着済みのプラスチック材P1,P2を除去する。 Then, as shown in FIG. 4H, the doors 34 and 44 at the front ends of the lower suction table 30 and the upper suction table 40 are released, and the outside air is passed through the lower suction table 30 and the upper suction table 40, The welded portions of the plastic materials P 1 and P 2 are cooled. The welding is completed when the welded portions of the plastic materials P 1 and P 2 are cooled and solidified. Next, as shown in FIG. 4I, suction of air from the suction ports 33 and 43 of the lower suction table 30 and the upper suction table 40 by the suction device 5 is stopped, and the upper suction table 40 is removed. Finally, the welded plastic materials P 1 and P 2 are removed as shown in FIG. 4J.

以上のように、本実施形態における溶着装置1では、互いに溶着する2つのプラスチック材P1,P2の間に配置されたヒータ板14の輻射熱によりこれらのプラスチック材P1,P2が非接触で加熱され、これらのプラスチック材P1,P2の表面が短時間で同時に溶融する。そして、これらの表面が溶融したプラスチック材P1,P2同士が圧接されることにより、プラスチック材P1,P2同士が溶着され、強固に接合される。 As described above, in the welding apparatus 1 according to this embodiment, the plastic materials P 1 and P 2 are not in contact with each other by the radiant heat of the heater plate 14 disposed between the two plastic materials P 1 and P 2 to be welded to each other. The surfaces of these plastic materials P 1 and P 2 are simultaneously melted in a short time. Then, the plastic materials P 1 and P 2 whose surfaces are melted are pressed together, so that the plastic materials P 1 and P 2 are welded together and firmly bonded.

このように本実施形態における溶着装置1では、プラスチック材P1,P2の加熱時に、その加熱面には一切何も接触しないので、溶解箇所が外力で変形することがなく、また、輻射熱により短時間で2つのプラスチック材P1,P2の表面を同時に溶融させることができるので、エネルギの無駄が少なく、低コストで作業性良く、かつ溶着後の外観を良好に保ったまま溶着することが可能である。 As described above, in the welding apparatus 1 according to the present embodiment, when the plastic materials P 1 and P 2 are heated, nothing is brought into contact with the heating surface, so that the melted portion is not deformed by an external force, and is also generated by radiant heat. Since the surfaces of the two plastic materials P 1 and P 2 can be melted simultaneously in a short time, the energy is not wasted, the work cost is low, the workability is good, and the appearance after welding is kept good. Is possible.

また、本実施形態における溶着装置1では、プラスチック材P1,P2を移動させずにヒータユニット2側を移動させて、溶着するプラスチック材P1,P2の表面の溶融を行うので、プラスチック材P1,P2を溶融前に位置合わせするだけで位置合わせが完了する。また、溶着後の位置ずれを防ぐことができるので、高精度な溶着を行うことが可能である。 Further, in the welding apparatus 1 in the present embodiment, the surface of the plastic materials P 1 and P 2 to be welded is moved by moving the heater unit 2 side without moving the plastic materials P 1 and P 2. The alignment is completed only by aligning the materials P 1 and P 2 before melting. Moreover, since position shift after welding can be prevented, highly accurate welding can be performed.

また、本実施形態における溶着装置1では、ヒータユニット2のヒータ板14からの輻射熱は全方向に発せられるが、その輻射熱が照射される範囲はケース兼マスク12によって限定されるので、プラスチック材P1,P2の表面の所望の部分のみを溶融して溶着することが可能である。これにより、互いに溶着したいプラスチック材P1,P2の表面の余計な部分が溶融することがなくなり、溶着後の外観をより良好にすることが可能である。 Further, in the welding apparatus 1 according to the present embodiment, the radiant heat from the heater plate 14 of the heater unit 2 is emitted in all directions, but the range to which the radiant heat is irradiated is limited by the case and mask 12, so the plastic material P It is possible to melt and weld only desired portions of the surface of 1 and P 2 . Thereby, unnecessary portions on the surfaces of the plastic materials P 1 and P 2 to be welded to each other are not melted, and the appearance after welding can be improved.

また、本実施形態における溶着装置1では、保持装置4が、プラスチック材P1,P2をエアーの吸引によって常に下吸着台30および上吸着台40の平板32,42に吸着して保持するので、プラスチック材P1,P2の加熱状態に関わらず、プラスチック材P1,P2の変形を防いでいる。したがって、プラスチック材P1,P2の加熱時の熱膨張による変形を防ぐことができ、高精度な溶着を行うことが可能である。 Further, in the welding apparatus 1 according to the present embodiment, the holding device 4 always holds the plastic materials P 1 and P 2 by adsorbing them to the lower suction table 30 and the flat plates 32 and 42 of the upper suction table 40 by air suction. The plastic materials P 1 and P 2 are prevented from being deformed regardless of the heating state of the plastic materials P 1 and P 2 . Therefore, deformation due to thermal expansion during heating of the plastic materials P 1 and P 2 can be prevented, and high-precision welding can be performed.

また、本実施形態における溶着装置1では、ヒータ板14が、通電により発熱する電熱ヒータであるため、このヒータ板14の加熱の時間変化を正確に制御することが可能であり、プラスチック材P1,P2の状態に応じて最適に加熱することが可能である。 Moreover, in the welding apparatus 1 in this embodiment, since the heater plate 14 is an electric heater that generates heat when energized, it is possible to accurately control the time change of the heating of the heater plate 14, and the plastic material P 1. , P 2 can be optimally heated according to the state of P 2 .

また、本実施形態における溶着装置1では、ヒータ板14が、引きばね19により所定の引張力が加えられて保持されているので、加熱によってヒータ板14が変形しても引きばね19より引っ張られてその真っ直ぐな状態が維持される。これにより、上下のプラスチック材P1,P2との間の距離は一定に保たれるので、狂いのない輻射熱放射を維持することが可能となり、高精度な溶着を行うことが可能である。 Further, in the welding apparatus 1 according to the present embodiment, the heater plate 14 is held by being applied with a predetermined tensile force by the pull spring 19, so that even if the heater plate 14 is deformed by heating, the heater plate 14 is pulled by the pull spring 19. The straight state is maintained. Thereby, since the distance between the upper and lower plastic materials P 1 and P 2 is kept constant, it is possible to maintain radiant heat radiation without any deviation, and it is possible to perform highly accurate welding.

以上のように、本実施形態における溶着装置1では、位置合わせが容易であり、輻射熱の強さや加熱時間、加熱範囲などの溶着条件を制御することが容易であることから、作業性に優れている。例えば、プラスチック材P1,P2のセットと除去に8秒、加熱時間5秒、冷却時間7秒の場合、1回の溶着作業に20秒を要するが、これを現在広く使われている熱風溶着法における1回の溶着作業の約1分以上と比べれば、所要時間が1/3以下となる。また溶着装置1では、プラスチック材P1,P2のセットと除去に人手を想定しているが、溶着開始から冷却までは機械による自動化が容易なので、一人の作業者が同時に2台の自動化した溶着装置1で交互に作業することにすればさらに作業性を高めることができる。 As described above, in the welding apparatus 1 according to the present embodiment, positioning is easy, and it is easy to control welding conditions such as the intensity of radiant heat, the heating time, and the heating range. Yes. For example, if the plastic materials P 1 and P 2 are set and removed for 8 seconds, the heating time is 5 seconds, and the cooling time is 7 seconds, 20 seconds is required for one welding operation. Compared with about 1 minute or more of one welding operation in the welding method, the required time is 1/3 or less. The welding apparatus 1 is assumed to be manual for setting and removing the plastic materials P 1 and P 2 , but since it is easy to automate by machine from the start of welding to cooling, one worker has automated two at the same time. The workability can be further improved by alternately working with the welding apparatus 1.

また、従来の熱風溶着法では1回の溶着作業で1kWのヒートガンを約1分間(60秒)作動させるのが普通であり、60kJのエネルギを消費する。これに対して、本実施形態における溶着装置1では、例えば10V、40A、5秒間の通電の場合、加熱に要するエネルギは400W×5s=2kJに過ぎない。1回の溶着作業に20秒間かかり、加熱以外の各種装置の電力が時間平均500Wとすれば、1回の溶着作業で使う各種装置のエネルギは10kJとなるので、1回の溶着に要するエネルギの総和は12kJとなる。これは上記従来の熱風溶着法に比べて1/5のエネルギに過ぎない。このように、本実施形態における溶着装置1はエネルギの節約にも効果がある。   In the conventional hot-air welding method, it is normal to operate a 1 kW heat gun for about 1 minute (60 seconds) in one welding operation, and consumes 60 kJ of energy. On the other hand, in the welding apparatus 1 according to this embodiment, for example, in the case of energization for 10 V, 40 A, and 5 seconds, the energy required for heating is only 400 W × 5 s = 2 kJ. If one welding operation takes 20 seconds and the power of various devices other than heating is 500 W on average, the energy of various devices used in one welding operation is 10 kJ, so the energy required for one welding is The total is 12 kJ. This is only 1/5 of the energy of the conventional hot air welding method. Thus, the welding apparatus 1 in this embodiment is also effective in saving energy.

本発明は、ポリプロピレンなどの熱可塑性を有するプラスチックにより形成された熱可塑性プラスチック材同士を溶着により接合する熱可塑性プラスチック材の溶着装置および溶着方法として有用である。特に、本発明は、発泡プラスチック板材や段ボールプラスチック板材等のように内部に空隙を含むプラスチック材同士を互いに接合して、その溶着物としてのプラスチック製の容器や器具等を製造するのに適している。   INDUSTRIAL APPLICABILITY The present invention is useful as a welding apparatus and a welding method for a thermoplastic material that joins thermoplastic materials formed of thermoplastic plastic such as polypropylene by welding. In particular, the present invention is suitable for manufacturing plastic containers and instruments as welded materials by joining together plastic materials including voids such as foamed plastic plate materials and corrugated cardboard plastic plates. Yes.

本発明の実施の形態における熱可塑性プラスチック材の溶着装置の概略構成を示すブロック図である。It is a block diagram which shows schematic structure of the welding apparatus of the thermoplastic material in embodiment of this invention. 本発明の実施の形態における熱可塑性プラスチック材の溶着装置の概略断面図である。It is a schematic sectional drawing of the welding apparatus of the thermoplastic material in embodiment of this invention. 図2の溶着装置のヒータユニットの詳細を示す図であって、(a)は上部照射マスクを取り外した状態を示す上面図、(b)は上部照射マスクを取り付けた状態を示す上面図、(c)は(a)のA−A断面図である。FIG. 3 is a diagram showing details of the heater unit of the welding apparatus of FIG. 2, wherein (a) is a top view showing a state in which the upper irradiation mask is removed, and (b) is a top view showing a state in which the upper irradiation mask is attached. c) It is AA sectional drawing of (a). 図1の溶着装置による溶着工程を示す説明図である。It is explanatory drawing which shows the welding process by the welding apparatus of FIG. 図1の溶着装置による溶着工程を示す説明図である。It is explanatory drawing which shows the welding process by the welding apparatus of FIG. 図1の溶着装置による溶着工程を示す説明図である。It is explanatory drawing which shows the welding process by the welding apparatus of FIG. 図1の溶着装置による溶着工程を示す説明図である。It is explanatory drawing which shows the welding process by the welding apparatus of FIG. 図1の溶着装置による溶着工程を示す説明図である。It is explanatory drawing which shows the welding process by the welding apparatus of FIG. 図1の溶着装置による溶着工程を示す説明図である。It is explanatory drawing which shows the welding process by the welding apparatus of FIG. 図1の溶着装置による溶着工程を示す説明図である。It is explanatory drawing which shows the welding process by the welding apparatus of FIG. 図1の溶着装置による溶着工程を示す説明図である。It is explanatory drawing which shows the welding process by the welding apparatus of FIG. 図1の溶着装置による溶着工程を示す説明図である。It is explanatory drawing which shows the welding process by the welding apparatus of FIG. 図1の溶着装置による溶着工程を示す説明図である。It is explanatory drawing which shows the welding process by the welding apparatus of FIG.

符号の説明Explanation of symbols

1 溶着装置
2 ヒータユニット
3 ヒータ進退機構
4 保持装置
5 吸引装置
6 ガイド装置
7 各種センサ
8 表示操作盤
9 記録装置
10 制御装置
11 電熱ヒータ装置
12 ケース兼マスク
12a 下部照射マスク
12b 上部照射マスク
13a,13b 開口部
14 ヒータ板
15 固定電極用ヒータ板固定金具
16 スライド電極用ヒータ板固定金具
17 固定電極
18 スライド電極
19 引きばね
20 固定電極
21 多芯リード線
22,23 電源ケーブル
25 窒素供給管
26 窒素吹き出し口
30 下吸着台
31 開孔
32 平板
33 吸引口
40 上吸着台
41 開孔
42 平板
43 吸引口
60 下ガイド
60a 先端部
61 上ガイド
61a ストッパ部
DESCRIPTION OF SYMBOLS 1 Welding device 2 Heater unit 3 Heater advance / retreat mechanism 4 Holding device 5 Suction device 6 Guide device 7 Various sensors 8 Display operation panel 9 Recording device 10 Control device 11 Electric heater device 12 Case and mask 12a Lower irradiation mask 12b Upper irradiation mask 13a, 13b Opening 14 Heater plate 15 Heater plate fixing bracket for fixed electrode 16 Heater plate fixing bracket for slide electrode 17 Fixed electrode 18 Slide electrode 19 Pulling spring 20 Fixed electrode 21 Multi-core lead wire 22, 23 Power supply cable 25 Nitrogen supply pipe 26 Nitrogen Outlet 30 Lower suction stand 31 Open hole 32 Flat plate 33 Suction port 40 Upper suction stand 41 Open hole 42 Flat plate 43 Suction port 60 Lower guide 60a Tip 61 Upper guide 61a Stopper

Claims (7)

互いに溶着する複数の熱可塑性プラスチック材の間に配置され、輻射熱により非接触で前記複数の熱可塑性プラスチック材を加熱するヒータであり、通電により発熱し、弾性体により所定の引張力が加えられて保持された金属製の帯状板の電熱ヒータと、
前記電熱ヒータによる加熱時に前記複数の熱可塑性プラスチック材を向かい合わせた状態で保持するとともに、前記電熱ヒータによる加熱後、前記複数の熱可塑性プラスチック材同士を圧接させる保持装置と
を有する熱可塑性プラスチック材の溶着装置。
A heater that is disposed between a plurality of thermoplastic materials that are welded to each other and that heats the plurality of thermoplastic materials in a non-contact manner by radiant heat, generates heat when energized, and a predetermined tensile force is applied by an elastic body. An electric heater of a metal strip that is held ;
Holds in a state in which said facing a plurality of thermoplastic material when heated by the electric heater, the rear heating by the electric heater, the thermoplastic material and a holding device for pressing said plurality of thermoplastic materials to each other Welding equipment.
前記電熱ヒータは、前記保持装置により保持される熱可塑性プラスチック材の間に進退可能なものであって、前記複数の熱可塑性プラスチック材の間に進行させた状態で加熱を行い、前記複数の熱可塑性プラスチック材同士の圧接の際には前記複数の熱可塑性プラスチック材の間から退避させるものであることを特徴とする請求項1記載の熱可塑性プラスチック材の溶着装置。 The electric heater is capable of advancing and retreating between the thermoplastic materials held by the holding device, heating the plurality of thermoplastic materials while being advanced between the plurality of thermoplastic materials, 2. The thermoplastic plastic material welding apparatus according to claim 1, wherein the thermoplastic plastic material is retracted from between the plurality of thermoplastic plastic materials when pressed. 前記保持装置は、前記熱可塑性プラスチック材をエアーの吸引によって平板に吸着して保持するものである請求項1または2に記載の熱可塑性プラスチック材の溶着装置。   The thermoplastic resin welding apparatus according to claim 1 or 2, wherein the holding device is configured to adsorb and hold the thermoplastic material on a flat plate by suction of air. 互いに溶着する複数の熱可塑性プラスチック材を向かい合わせた状態で保持し、これらの複数の熱可塑性プラスチック材の間に配置したヒータであり、通電により発熱し、弾性体により所定の引張力が加えられて保持された金属製の帯状板の電熱ヒータの輻射熱により前記複数の熱可塑性プラスチック材を非接触で加熱し、前記複数の熱可塑性プラスチック材の表面を溶融させること、
前記熱可塑性プラスチック材の表面が溶融した後、前記複数の熱可塑性プラスチック材同士を圧接すること
を含む熱可塑性プラスチック材の溶着方法。
A heater that holds a plurality of thermoplastic materials that are welded to each other in a face-to-face relationship and that is placed between these thermoplastic materials, generates heat when energized, and a predetermined tensile force is applied by an elastic body. Heating the plurality of thermoplastic materials in a non-contact manner by radiant heat of an electric heater of a metal strip plate held in a molten state, and melting the surfaces of the plurality of thermoplastic materials;
A method for welding a thermoplastic material, comprising pressing the plurality of thermoplastic materials after the surface of the thermoplastic material is melted.
前記電熱ヒータによる加熱は、前記複数の熱可塑性プラスチック材の間に前記電熱ヒータを進行させた状態で行うこと、
前記複数の熱可塑性プラスチック材同士の圧接の際には、前記電熱ヒータを前記複数の熱可塑性プラスチック材の間から退避させること
を特徴とする請求項記載の熱可塑性プラスチック材の溶着方法。
The heating by the electric heater is performed in a state where the electric heater is advanced between the plurality of thermoplastic materials,
5. The method of welding a thermoplastic material according to claim 4 , wherein the electric heater is retracted from between the plurality of thermoplastic materials when the plurality of thermoplastic materials are pressed together.
前記電熱ヒータによる加熱は、前記輻射熱が照射される範囲をマスクにより限定して行うことを特徴とする請求項またはに記載の熱可塑性プラスチック材の溶着方法。 The method of welding a thermoplastic material according to claim 4 or 5 , wherein the heating by the electric heater is performed by limiting a range irradiated with the radiant heat with a mask. 前記複数の熱可塑性プラスチック材の保持は、エアーの吸引によって平板に吸着して行うことを特徴とする請求項からのいずれかに記載の熱可塑性プラスチック材の溶着方法。 The method for welding thermoplastic materials according to any one of claims 4 to 6 , wherein the holding of the plurality of thermoplastic materials is performed by sucking air on a flat plate.
JP2008137185A 2008-05-26 2008-05-26 Welding apparatus and welding method for thermoplastic material Expired - Fee Related JP5093491B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2008137185A JP5093491B2 (en) 2008-05-26 2008-05-26 Welding apparatus and welding method for thermoplastic material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2008137185A JP5093491B2 (en) 2008-05-26 2008-05-26 Welding apparatus and welding method for thermoplastic material

Publications (2)

Publication Number Publication Date
JP2009279910A JP2009279910A (en) 2009-12-03
JP5093491B2 true JP5093491B2 (en) 2012-12-12

Family

ID=41450873

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2008137185A Expired - Fee Related JP5093491B2 (en) 2008-05-26 2008-05-26 Welding apparatus and welding method for thermoplastic material

Country Status (1)

Country Link
JP (1) JP5093491B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10562234B2 (en) * 2017-09-18 2020-02-18 Dukane Ias, Llc Gas shielded infrared welding and staking system
CN111319269A (en) * 2018-12-13 2020-06-23 财团法人金属工业研究发展中心 Jointing device of thermoplastic composite board and jointing method using same
CN109572068B (en) * 2018-12-29 2024-05-31 苏州工业园区明扬彩色包装印刷有限公司 Positioning device for high-frequency welding

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS501175A (en) * 1973-05-04 1975-01-08
JPS63237918A (en) * 1987-03-26 1988-10-04 Detsuku Kk Hollow vessel and its molding method
CH673433A5 (en) * 1987-09-23 1990-03-15 Fischer Ag Georg
DE4013471A1 (en) * 1990-04-27 1991-10-31 Fischer Ag Georg Jig for butt welding plastic components

Also Published As

Publication number Publication date
JP2009279910A (en) 2009-12-03

Similar Documents

Publication Publication Date Title
JP5093491B2 (en) Welding apparatus and welding method for thermoplastic material
JP5385040B2 (en) Light guide plate manufacturing apparatus, light guide plate manufacturing method, and light guide plate
JP2006231698A (en) Ultrasonic welding device
JP2001179837A (en) Method and apparatus for ultrasonic adhesion
KR101311667B1 (en) Method and apparatus for the force-fitting connection of glass-like components to metals
ATE524299T1 (en) DEVICE AND METHOD FOR ATTACHING A WELD SEAM AND FILM BAG
DE102011009485A1 (en) A heater and method of using the same in a vibration welding process
JP3140503U (en) Ultrasonic welding equipment
JP5801169B2 (en) One-side spot welding equipment
US7879168B2 (en) Ultrasonic welding of resilient layers to plates
JP4847784B2 (en) How to remove wafer from chuck table
JP2013071124A (en) Spot welding method and spot welding equipment
KR101192577B1 (en) Heat fusion apparatus
JP5834013B2 (en) Electromagnetic induction heating bonding device
JP2011031257A (en) Apparatus for supplying filler wire in laser welding and method for supplying the same
US20100071194A1 (en) Ultrasonic system and method for affixing a screen sub-assembly to a plate
JP5521425B2 (en) Filler wire supply apparatus and supply method in laser welding
EP4196310A1 (en) Self leveling stack assembly with front-loaded amplitude uniform ultrasonic welding horn
KR101555176B1 (en) Apparatus and method for manufacturing carrier tape and carrier tape by the same
JP4958632B2 (en) Ultrasonic continuous welding fusing equipment
JP2019051556A (en) Dual cam servo weld splicer
JP2011148212A (en) Press-fitting method and press-fitting apparatus to synthetic resin molding of nut
JP2005307737A (en) Electromagnetic induction heating device for flooring construction
JP3690956B2 (en) Panel member manufacturing method
JP2011092994A (en) Soldering device for lamination type heat exchanger, and method for producing lamination type heat exchanger

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20101221

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A821

Effective date: 20101221

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20120528

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20120605

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20120720

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20120814

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20120904

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150928

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees