JP5090238B2 - Operation pedal device for vehicle - Google Patents

Operation pedal device for vehicle Download PDF

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Publication number
JP5090238B2
JP5090238B2 JP2008095488A JP2008095488A JP5090238B2 JP 5090238 B2 JP5090238 B2 JP 5090238B2 JP 2008095488 A JP2008095488 A JP 2008095488A JP 2008095488 A JP2008095488 A JP 2008095488A JP 5090238 B2 JP5090238 B2 JP 5090238B2
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operation pedal
notch
reinforcing member
reaction force
flange
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JP2009251689A (en
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美朗 姫谷
光信 法華津
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Toyoda Iron Works Co Ltd
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Toyoda Iron Works Co Ltd
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Priority to JP2008095488A priority Critical patent/JP5090238B2/en
Priority to EP08752229.8A priority patent/EP2249224B1/en
Priority to CN200880126072.3A priority patent/CN101932985B/en
Priority to AU2008349207A priority patent/AU2008349207B2/en
Priority to US12/735,580 priority patent/US8567283B2/en
Priority to PCT/JP2008/058219 priority patent/WO2009096047A1/en
Publication of JP2009251689A publication Critical patent/JP2009251689A/en
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Description

本発明はブレーキペダル装置等の車両用操作ペダル装置に係り、特に、連結ピンを介して操作力を伝達する回動連結部の連結構造に関するものである。   The present invention relates to an operation pedal device for a vehicle such as a brake pedal device, and more particularly to a connection structure of a rotation connection portion that transmits an operation force via a connection pin.

(a) 車両に固設されるペダルサポートに支持軸心まわりに回動可能に配設され、運転者によって踏込み操作される操作ペダルと、(b) その操作ペダルの操作力が伝達されるとともに、その操作力に対応する反力が作用させられる反力部材と、(c) 前記操作ペダルと前記反力部材との間、または操作ペダルと反力部材に前記操作力を伝達する中間部材との間、に介在させられ、それ等を前記支持軸心と平行な連結ピンまわりに相対回動可能に連結するとともに、その連結ピンを介してその操作力を伝達する回動連結部と、を有する車両用操作ペダル装置が、例えば常用ブレーキ用やパーキングブレーキ用のブレーキペダル装置等に広く用いられている。特許文献1および2に記載の装置はその一例で、何れも操作ペダルは中空構造を成しているとともに、その操作ペダルの前記回動連結部には、車両幅方向の両側に位置する一対の側壁に前記支持軸心と略平行な一直線上に一対の連結孔が設けられ、その一対の連結孔に跨がって前記連結ピンが挿通させられるとともに、クレビス等を介して反力部材が連結されるようになっている。
特開2007−122610号公報 特開平11−78817号公報
(a) an operation pedal that is disposed on a pedal support fixed to the vehicle so as to be rotatable about a support axis, and is operated by a driver, and (b) an operation force of the operation pedal is transmitted. A reaction force member to which a reaction force corresponding to the operation force is applied; and (c) an intermediate member that transmits the operation force between the operation pedal and the reaction force member or between the operation pedal and the reaction force member. A rotating connecting portion that is interposed between and connected to each other so as to be relatively rotatable around a connecting pin parallel to the support axis, and that transmits the operating force through the connecting pin. The operation pedal device for vehicles is widely used, for example, for a brake pedal device for a service brake or a parking brake. The devices described in Patent Documents 1 and 2 are examples thereof, and each of the operation pedals has a hollow structure, and the rotation connecting portion of the operation pedal has a pair of positions located on both sides in the vehicle width direction. A pair of connecting holes are provided on a side wall on a straight line substantially parallel to the support shaft, the connecting pin is inserted through the pair of connecting holes, and a reaction member is connected through a clevis or the like. It has come to be.
JP 2007-122610 A Japanese Patent Laid-Open No. 11-78817

しかしながら、このように操作ペダルの一対の側壁に設けられた連結孔に直接連結ピンを挿通させる構造では、反対側の連結孔まで連結ピンを挿通する際の作業性が悪いだけでなく、連結孔の孔縁に反力が集中的に作用するため、摩耗や座屈等の恐れがあり、操作ペダルの板厚を厚くする必要がある。特許文献1では、一方の連結孔にカラーが固設されており、連結ピンを挿通する際の作業性が改善されるとともに強度が高くなるが、反対側の側壁については依然として摩耗や座屈等が問題になる。   However, in the structure in which the connecting pin is directly inserted into the connecting hole provided in the pair of side walls of the operation pedal in this way, not only the workability when inserting the connecting pin to the opposite connecting hole is bad, but also the connecting hole Since reaction force acts intensively on the hole edge, there is a risk of wear and buckling, and it is necessary to increase the thickness of the operation pedal. In Patent Document 1, a collar is fixed to one of the connection holes, which improves workability when inserting the connection pin and increases the strength. However, the opposite side wall is still worn, buckled, or the like. Becomes a problem.

これに対し、例えば図10の(a) 〜(c) に示すような対応策が考えられる。図10の(a) 〜(c) は、何れも操作ペダル100に対して反力部材であるプッシュロッド110を直接連結する場合の回動連結部112を示す断面図で、操作ペダル100は、前記特許文献1と同様に一対の半割体102および104によって構成されており、その側端縁すなわち車両の前後乃至上下に位置する端縁が互いに一体的に溶接接合されているとともに、連結ピン106およびクレビス108を介してプッシュロッド110に相対回動可能に連結されている。そして、(a) は、上記半割体102、104に、連結孔としてそれぞれ穴周縁部が内方に突き出すバーリング穴114、116を設けた場合であるが、そのバーリング穴114、116に反力が集中して作用するため、摩耗や座屈等の問題を十分に解消することはできない。また、一対のバーリング穴114、116の心合わせが難しいなど、寸法精度の管理が困難で製造コストが高くなる。(b) は、上記バーリング穴114、116に跨がって円筒形状のカラー120を配設した場合であり、連結ピン106を挿通する際の作業性が向上するとともに摩耗が改善されるが、バーリング穴114、116の周辺に反力が集中して作用するため、依然として座屈の恐れがあるとともに、一対の半割体102、104を溶接固定したりそれ等に跨がってカラー120を配設したりする際の一対のバーリング穴114、116の心合わせが難しいなど、寸法精度の管理が困難で製造コストが高くなる。また、(c) は、単純な連結孔に鍔付きカラー130、132を配設した場合であるが、依然として孔周縁で座屈の恐れがあるとともに、一対の半割体102、104を溶接固定する際の一対の鍔付きカラー130、132或いは連結孔の心合わせが難しいなど、寸法精度の管理が困難で製造コストが高くなる。   On the other hand, for example, countermeasures as shown in (a) to (c) of FIG. 10 can be considered. 10 (a) to 10 (c) are cross-sectional views showing the rotation connecting portion 112 when the push rod 110, which is a reaction force member, is directly connected to the operation pedal 100. The operation pedal 100 includes: Similar to the above-mentioned Patent Document 1, it is constituted by a pair of halves 102 and 104, and the side edges thereof, that is, the front and rear or upper and lower edges of the vehicle are integrally welded to each other, and the connecting pin 106 and a clevis 108 are coupled to the push rod 110 so as to be relatively rotatable. And (a) is a case where burring holes 114 and 116 in which the peripheral edge portions of the halves 102 and 104 protrude inward as connecting holes are provided in the halves 102 and 104, respectively. Since these act in a concentrated manner, problems such as wear and buckling cannot be solved sufficiently. In addition, since it is difficult to align the pair of burring holes 114 and 116, it is difficult to manage the dimensional accuracy and the manufacturing cost is increased. (b) is a case where the cylindrical collar 120 is disposed across the burring holes 114, 116, and the workability when inserting the connecting pin 106 is improved and the wear is improved. The reaction force concentrates on the periphery of the burring holes 114 and 116, so that there is still a risk of buckling, and the pair of halves 102 and 104 are fixed by welding or the collar 120 is stretched over them. For example, it is difficult to align the pair of burring holes 114 and 116 when they are arranged, which makes it difficult to manage the dimensional accuracy and increases the manufacturing cost. (C) shows the case where the collars 130 and 132 are provided in a simple connection hole, but there is still a risk of buckling at the periphery of the hole, and the pair of halves 102 and 104 are fixed by welding. It is difficult to manage the dimensional accuracy, for example, it is difficult to align the pair of collars 130 and 132 or the connecting holes when the knitting is performed, and the manufacturing cost increases.

本発明は以上の事情を背景として為されたもので、その目的とするところは、中空構造の操作ペダルの板厚を薄く維持しつつ、連結ピンが配設される回動連結部の摩耗や座屈を抑制することにある。   The present invention has been made against the background of the above circumstances, and the object of the present invention is to keep the thickness of the hollow operation pedal thin, while maintaining the thickness of the rotating connecting portion where the connecting pin is disposed, It is in suppressing buckling.

かかる目的を達成するために、第1発明は、(a) 車両に固設されるペダルサポートに支持軸心まわりに回動可能に配設され、運転者によって踏込み操作される操作ペダルと、(b) その操作ペダルの操作力が伝達されるとともに、その操作力に対応する反力が作用させられる反力部材と、(c) 前記操作ペダルと前記反力部材との間、またはその操作ペダルと反力部材に前記操作力を伝達する中間部材との間、に介在させられ、それ等を前記支持軸心と平行な連結ピンまわりに相対回動可能に連結するとともに、その連結ピンを介して操作力を伝達する回動連結部と、を有する車両用操作ペダル装置において、(d) 前記操作ペダルは中空構造を成しているとともに、その操作ペダルの外周部であって前記回動連結部を介して前記反力部材または前記中間部材と連結される部分には、前記支持軸心に対して略直角な板状のフランジが設けられており、且つそのフランジには切欠が設けられている一方、(e) 前記連結ピンが挿通させられるピン挿通孔が設けられるとともに、外周面には前記フランジが嵌め入れられる凹溝が前記切欠に対応して周方向に連続して形成されている補強部材が、その凹溝内にその切欠の内周縁部が嵌め入れられるようにその切欠の開口側からその切欠内に挿入されて前記フランジに一体的に固設されていることを特徴とする。 In order to achieve such an object, the first invention provides: (a) an operation pedal which is disposed on a pedal support fixed to a vehicle so as to be rotatable around a support axis, and is operated by a driver; b) a reaction force member to which an operation force of the operation pedal is transmitted and a reaction force corresponding to the operation force is applied; and (c) between the operation pedal and the reaction force member or the operation pedal. And an intermediate member that transmits the operating force to the reaction force member, and these are connected so as to be capable of relative rotation around a connecting pin parallel to the support axis, and through the connecting pin. (D) The operation pedal has a hollow structure and is an outer peripheral portion of the operation pedal, and the rotation connection portion transmits the operation force. The reaction force member or the intermediate through the part The portion connected to the member is provided with a plate-like flange substantially perpendicular to the support shaft center, and the flange is provided with a notch, while (e) the connecting pin is inserted. And a reinforcing member in which a concave groove into which the flange is fitted is formed continuously on the outer peripheral surface in the circumferential direction corresponding to the notch. It is characterized by being inserted into the notch from the opening side of the notch so as to fit the inner peripheral edge of the notch, and integrally fixed to the flange .

第2発明は、第1発明の車両用操作ペダル装置において、(a) 前記操作ペダルは、車両幅方向に分割された一対の半割体にて構成されており、その一対の半割体の外周部に設けられた互いに平行な板状のフランジが重ね合わされた状態で一体的に接合されることにより中空構造とされるもので、(b) 前記補強部材は、前記一対の半割体のフランジが重ね合わされた寸法よりも大きい肉厚寸法の平板形状を成しているとともに、その外周面に前記凹溝が形成されており、(c) 前記フランジの前記切欠内に前記補強部材が挿入され、前記凹溝内にその切欠の内周縁部が嵌め入れられることにより前記操作ペダルに対して補強部材が位置決めされることを特徴とする。 2nd invention is the operation pedal device for vehicles of the 1st invention, (a) The said operation pedal is comprised by a pair of halves divided | segmented in the vehicle width direction, A hollow structure is formed by integrally joining plate-shaped flanges provided on the outer periphery in a state of being overlapped with each other, and (b) the reinforcing member is formed of the pair of halves. It has a flat plate shape with a wall thickness larger than the dimension in which the flanges are overlapped, and the concave groove is formed on the outer peripheral surface thereof. (C) The reinforcing member is inserted into the notch of the flange. The reinforcing member is positioned with respect to the operation pedal by fitting the inner peripheral edge of the notch into the concave groove.

第3発明は、第1発明または第2発明の車両用操作ペダル装置において、前記切欠および前記補強部材は、その補強部材をその切欠内に挿入する際の挿入方向に対して対称形状を成していることを特徴とする。   According to a third aspect of the present invention, in the vehicle operation pedal device according to the first or second aspect, the notch and the reinforcing member have a symmetrical shape with respect to an insertion direction when the reinforcing member is inserted into the notch. It is characterized by.

このような車両用操作ペダル装置においては、中空構造の操作ペダルの外周部であって回動連結部を介して反力部材または中間部材と連結される部分には、支持軸心に対して略直角な板状のフランジが設けられて切欠が形成されており、連結ピンが挿通させられるピン挿通孔が設けられるとともに外周面に凹溝が形成された補強部材が、凹溝内に切欠の内周縁部が嵌め入れられるようにその切欠内に挿入されてフランジに一体的に固設されているため、連結ピンから補強部材を介してフランジに伝達される反力が分散され、応力集中による座屈や変形が防止されるとともに、板状のフランジの剛性が向上する。また、補強部材を貫通して設けられたピン挿通孔内に連結ピンを挿通すれば良いため、その作業性が向上するとともに、ピン挿通孔に対して連結ピンが相対回転する場合でも、そのピン挿通孔の摩耗が抑制される。
また、補強部材の外周面には、フランジが嵌め入れられる凹溝が前記切欠に対応して形成されており、その凹溝内に切欠の内周縁部が嵌め入れられるように、補強部材を切欠内に挿入すれば良いため、一動作で補強部材を操作ペダルに対して組み付けることが可能で、組立作業が容易になって生産性が向上する。
In such an operation pedal device for a vehicle, the outer peripheral portion of the operation pedal having a hollow structure, which is connected to the reaction force member or the intermediate member via the rotation connecting portion, is approximately the support shaft center. A reinforcing plate with a pin insertion hole through which a connecting pin is inserted and a concave groove formed in the outer peripheral surface is formed in the concave groove. since it is inserted into the peripheral portion fitted into is so that cutout is integrally fixed to the flange, reaction force transmitted to the flange via the reinforcing member from the connecting pin is dispersed, the seat due to stress concentration Bending and deformation are prevented, and the rigidity of the plate-like flange is improved. Further, since it is only necessary to insert the connecting pin into the pin insertion hole provided through the reinforcing member, the workability is improved, and even when the connecting pin rotates relative to the pin insertion hole, the pin Wear of the insertion hole is suppressed.
Further, a concave groove into which the flange is fitted is formed on the outer peripheral surface of the reinforcing member so as to correspond to the notch, and the reinforcing member is notched so that the inner peripheral edge of the notch is fitted into the concave groove. Since the reinforcing member can be assembled to the operation pedal in one operation because it only needs to be inserted into the inside, the assembling work is facilitated and the productivity is improved.

第2発明は、一対の半割体の外周部に設けられたフランジが重ね合わされた状態で一体的に接合される構造の操作ペダルを有する場合で、補強部材の外周部には、そのフランジが嵌め入れられる凹溝が前記切欠に対応して形成されており、その凹溝内に切欠の内周縁部が嵌め入れられることにより操作ペダルに対して補強部材が位置決めされるため、一対の半割体を一体的に接合する前に補強部材を切欠内に挿入する場合には、その補強部材によって一対の半割体が位置決めされるようになる。これにより、一対のバーリング穴を設けたりカラー等を配設したりする場合に比較して心合わせ等の高い寸法精度の管理が不要で、補強部材を含めた操作ペダルの組立作業が容易になり、製造コストが低減される。 2nd invention is a case where it has an operation pedal of the structure joined integrally in the state where the flange provided in the outer peripheral part of a pair of halves was piled up, and the flange is on the outer peripheral part of a reinforcing member. A recessed groove to be fitted is formed corresponding to the notch, and the reinforcing member is positioned with respect to the operation pedal by fitting the inner peripheral edge of the notch into the recessed groove. When the reinforcing member is inserted into the notch before the bodies are joined together, the pair of halves are positioned by the reinforcing member. This eliminates the need for high dimensional accuracy management such as centering, as compared with the case where a pair of burring holes are provided or a collar is provided, and the assembly work of the operation pedal including the reinforcing member is facilitated. , production cost is Ru is reduced.

また、上記一対の半割体のフランジを重ね合わせた状態で、そのフランジの外端縁をアーク溶接等により溶融接合する場合、補強部材の凹溝内にフランジが嵌め入れられた部分で、そのフランジの外端縁と補強部材の外周部とが略一致するように構成すれば、フランジ相互の溶接接合と同時にそのフランジを補強部材の外周部に一体的に溶接接合することができるため、それ等の溶接動作を連続して間断なく実行することが可能で、より一層生産性を向上させることができる。なお、補強部材を切欠内に挿入する前に一対の半割体を一体的に接合することもできるし、半割体の接合と補強部材の固設とを別工程で行なうようにしても良く、また、一対の半割体を抵抗溶接等で接合することもできるなど、その製造方法や一対の半割体の接合手段、補強部材の固設手段は適宜定められる。   In addition, when the flanges of the pair of halves are overlapped and the outer end edges of the flanges are fusion-bonded by arc welding or the like, the portion where the flanges are fitted in the concave grooves of the reinforcing member, If the outer end edge of the flange and the outer peripheral portion of the reinforcing member are configured to substantially coincide with each other, the flange can be integrally welded to the outer peripheral portion of the reinforcing member simultaneously with the welding of the flanges. It is possible to continuously perform welding operations such as these without interruption, and the productivity can be further improved. The pair of halves can be integrally joined before inserting the reinforcing member into the notch, or the joining of the half and the fixing member can be performed in separate steps. Moreover, the manufacturing method, the joining means for the pair of halves, and the fixing means for the reinforcing member are appropriately determined such that the pair of halves can be joined by resistance welding or the like.

第3発明では、切欠および補強部材が、その補強部材を切欠内に挿入する際の挿入方向に対して対称形状を成しているため、対称中心線に対して180°回転した姿勢で補強部材を挿入することも可能で、操作ペダルに対する補強部材の組付け作業性が向上し、生産性が一層高くなる。   In the third invention, since the notch and the reinforcing member have a symmetrical shape with respect to the insertion direction when the reinforcing member is inserted into the notch, the reinforcing member is rotated 180 ° with respect to the symmetrical centerline. Can be inserted, and the workability of assembling the reinforcing member to the operation pedal is improved, and the productivity is further increased.

本発明の車両用操作ペダル装置は、比較的大きな反力が作用する常用ブレーキやパーキングブレーキ用の操作ペダル装置に好適に適用されるが、アクセルペダルやクラッチペダル等の他の車両用操作ペダル装置に適用することも可能である。反力部材は、ブレーキマスタシリンダのプッシュロッドのように出力に対応する反力が機械的に加えられるものでも良いし、操作ペダルの踏込みストローク等を電気的に検出してブレーキ力等を制御する電気式操作ペダル装置において、スプリング等の付勢手段を有するシミュレーション装置により踏込みストロークに応じて所定の反力が加えられるものでも良い。   The vehicle operation pedal device of the present invention is preferably applied to an operation pedal device for a service brake or a parking brake on which a relatively large reaction force acts, but other vehicle operation pedal devices such as an accelerator pedal and a clutch pedal. It is also possible to apply to. The reaction force member may be one that mechanically applies a reaction force corresponding to the output, such as a push rod of a brake master cylinder, and electrically detects the depression stroke of the operation pedal and controls the brake force and the like. In the electric operation pedal device, a predetermined reaction force may be applied according to the depression stroke by a simulation device having a biasing means such as a spring.

上記反力部材は、回動連結部を介して操作ペダルに直接連結されるものでも良いが、中間レバーや連結リンク等を介して操作ペダルに連結されるものでも良く、複数の中間レバーを介在させることもできる。   The reaction force member may be directly connected to the operation pedal via the rotation connecting portion, but may be connected to the operation pedal via an intermediate lever, a connection link or the like, and a plurality of intermediate levers are interposed. It can also be made.

中空構造を成す操作ペダルは、1枚の鋼板等を筒状に曲げ加工したものや角パイプ等でも良いが、鋼板等から成るハット断面形状等の一対の半割体を、互いに対向する姿勢で外周部のフランジが互いに接するように重ね合わせて溶接等により一体的に接合したものでも良いなど、種々の態様が可能である。この中空構造の操作ペダルは、必ずしも全周が袋状に密閉される必要はなく、一部が開口していても良い。   The operation pedal having a hollow structure may be a piece of steel plate bent into a cylindrical shape or a square pipe, etc., but a pair of halves such as a hat cross-sectional shape made of steel plates etc. in a posture facing each other. Various modes are possible, for example, the outer peripheral flanges may be overlapped so as to be in contact with each other and integrally joined by welding or the like. The operation pedal having the hollow structure does not necessarily need to be sealed in a bag shape on the entire circumference, and may be partially opened.

補強部材は、例えば軟鋼等により構成され、切削加工や冷間鍛造加工等により所定形状に加工されるとともに、アーク溶接等による溶融接合で操作ペダルのフランジに一体的に固設されるが、ろう付け等の接着手段など他の種々の固設手段を用いて操作ペダルに固定することが可能で、その材質や加工方法も適宜定められる。   The reinforcing member is made of, for example, mild steel, and is processed into a predetermined shape by cutting, cold forging, or the like, and is integrally fixed to the flange of the operation pedal by fusion bonding by arc welding or the like. It can be fixed to the operation pedal by using various other fixing means such as adhesive means such as attaching, and the material and processing method thereof are also appropriately determined.

第2発明の場合、フランジの外端縁と補強部材の外周部とが略一致する部分では、アーク溶接等によりフランジ相互を溶融接合すると同時にそのフランジを補強部材の外周部に一体的に溶融接合することができるが、隅肉溶接等によりフランジと補強部材とを溶接接合することも可能である。その場合には、フランジの外端縁と補強部材の外周部とが略一致している必要はなく、切欠の開口と反対側の部分などフランジと凹溝との嵌合部の全域で補強部材を操作ペダルに対して溶接固定することができる。 In the second invention, in the portion where the outer edge of the flange and the outer peripheral portion of the reinforcement member substantially coincides, integrally melt the flange at the same time the flange mutual melt bonded to the outer peripheral portion of the reinforcing member by arc welding or the like Although it can join, it is also possible to weld-join a flange and a reinforcement member by fillet welding etc. In that case, it is not necessary that the outer edge of the flange and the outer peripheral portion of the reinforcing member substantially coincide with each other, and the reinforcing member is provided in the entire area of the fitting portion between the flange and the concave groove, such as a portion opposite to the opening of the notch. Can be welded to the operation pedal.

フランジに設けられる切欠は、連結ピンから補強部材に加えられる反力により、その補強部材が切欠の開口と反対側の終端部分に押圧されるように、その切欠の位置および向きが定められることが望ましいが、補強部材を操作ペダルに対し強固に固設できる場合には、反力により補強部材が切欠の開口側へ抜け出す方向の荷重が作用させられるように設けられても良いなど、種々の態様が可能である。   The position and orientation of the notch provided in the flange may be determined so that the reinforcing member is pressed against the terminal portion opposite to the opening of the notch by the reaction force applied to the reinforcing member from the connecting pin. Although it is desirable, when the reinforcing member can be firmly fixed to the operation pedal, various modes such as a load in a direction in which the reinforcing member is pulled out to the opening side of the notch by the reaction force may be applied. Is possible.

補強部材は切欠内に挿入されて位置決めされるように、それ等の寸法を設定することが望ましいが、必ずしも全く遊びが無いように設ける必要はなく、操作ペダルに対するピン挿通孔の位置すなわち補強部材の位置を調整できるように所定の遊びを有するようにしても差し支えない。   It is desirable to set the dimensions of the reinforcing member so that the reinforcing member is inserted into the notch and positioned, but it is not always necessary to provide it with any play. The position of the pin insertion hole with respect to the operation pedal, that is, the reinforcing member It is possible to have a predetermined play so that the position can be adjusted.

前記切欠は、半円弧形状の終端部分と、該終端部分の両端に連続して互いに平行または離間する方向へ傾斜するように延び出す一対の直線部分とを有し、全体としてU字形状乃至はくの字形状を成すように構成される。補強部材は、上記終端部分よりも大径の円板形状を成しているとともに、該円板形状の外周面に設けられる前記凹溝は、前記終端部分と略同じ半径で該円板形状と同心に形成された半円弧形状の回曲部分と、該回曲部分の両端に連続して互いに平行または離間する方向へ傾斜するように設けられた一対の直線部分とを有し、全体としてU字形状乃至はくの字形状を成すように構成される。   The notch has a semicircular arc-shaped end portion and a pair of straight portions extending so as to incline in parallel or away from each other continuously at both ends of the end portion, and are generally U-shaped or It is configured to form a square shape. The reinforcing member has a disk shape having a diameter larger than that of the terminal portion, and the concave groove provided on the outer peripheral surface of the disk shape has the disk shape with substantially the same radius as the terminal portion. A semicircular arc-shaped curved portion formed concentrically, and a pair of linear portions provided so as to incline in parallel or away from each other continuously at both ends of the curved portion. It is comprised so that character shape thru | or character shape may be comprised.

中空の操作ペダルを構成する一対の半割体のうち、前記補強部材が固設される前記切欠の周囲には、その切欠から離間するに従って互いに離間するように斜めに拡開するすり鉢形状の傾斜部が設けられることが望ましい。すなわち、連結ピンから補強部材に加えられる反力により、その補強部材が切欠の終端部分側へ押圧される場合には、その補強部材から一対の半割体に加えられた反力がすり鉢形状の傾斜部により効率良く分散されるようになって剛性が向上し、半割体の板厚を薄く維持しつつ反力による座屈が一層効果的に抑制される。この傾斜部は、部分的なテーパ形状或いは球面形状を成すものでも良いし、複数の平坦面を継ぎ合わせたものでも良いなど、種々の態様が可能である。   Of a pair of halves constituting a hollow operation pedal, a mortar-shaped slope that expands obliquely around the notch where the reinforcing member is fixed is spaced apart from the notch It is desirable that a part is provided. That is, when the reinforcing member is pressed to the end portion side of the notch by the reaction force applied from the connecting pin to the reinforcing member, the reaction force applied from the reinforcing member to the pair of halves is a mortar-shaped. It becomes efficiently dispersed by the inclined portion and the rigidity is improved, and the buckling due to the reaction force is more effectively suppressed while the plate thickness of the halved body is kept thin. The inclined portion may have various shapes such as a partial taper shape or a spherical shape, or a plurality of flat surfaces joined together.

前記操作ペダルには、例えば前記回動連結部を介して直接前記反力部材が連結されるが、(a) 前記操作ペダルには、前記中間部材として連結リンクが前記回動連結部を介して相対回動可能に連結され、(b) その連結リンクは、前記支持軸心と平行な回動軸心まわりに回動可能に配設された中間レバーを介して前記反力部材に連結されるように構成することもできる。   For example, the reaction member is directly connected to the operation pedal via the rotation connecting portion. (A) A connection link as the intermediate member is connected to the operation pedal via the rotation connection portion. (B) The connecting link is connected to the reaction force member via an intermediate lever arranged to be rotatable around a rotation axis parallel to the support axis. It can also be configured as follows.

回動連結部の連結ピンは、例えば補強部材および反力部材(或いは中間部材)の双方に対して相対回転可能に配設されるが、圧入等により何れか一方に相対回転不能に固設することも可能である。   The connecting pin of the rotating connecting portion is disposed so as to be relatively rotatable with respect to, for example, both the reinforcing member and the reaction force member (or the intermediate member). It is also possible.

以下、本発明の実施例を、図面を参照しつつ詳細に説明する。
図1は、本発明の一実施例である常用ブレーキ用のブレーキペダル装置10を示す図で、(a) は左側面図、(b) は正面図である。このブレーキペダル装置10は、車両に一体的に固設される図示しないペダルサポートに略水平な支持軸12の軸心Oまわりに回動可能に操作ペダル14が配設されており、その操作ペダル14の下端に設けられたペダルシート24が運転者によって踏込み操作されることにより、図1の(a) において支持軸12の右回りに回動させられる。操作ペダル14には、支持軸12と略平行な連結ピン26の軸心まわりに相対回動可能にブレーキマスタシリンダのプッシュロッド28がクレビス30を介して連結されており、操作ペダル14の回動に伴ってプッシュロッド28が機械的に図の左方向へ押圧されることにより、操作ペダル14の踏込み操作力に応じてブレーキ油圧を発生させるとともに、その反力がプッシュロッド28に作用させられる。プッシュロッド28は、ブレーキマスタシリンダから突き出すように付勢されており、ペダルシート24の踏込み操作が解除されると、その付勢力によって操作ペダル14は支持軸16の軸心Oの左まわりに戻り回動させられて図1に示す原位置に保持される。本実施例では、操作ペダル14とプッシュロッド28との連結部分が、本発明が適用された回動連結部22で、プッシュロッド28は反力部材に相当し、支持軸12の軸心Oは支持軸心に相当する。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
1A and 1B are diagrams showing a brake pedal device 10 for a service brake according to an embodiment of the present invention, where FIG. 1A is a left side view and FIG. 1B is a front view. In this brake pedal device 10, an operation pedal 14 is disposed on a pedal support (not shown) that is integrally fixed to the vehicle so as to be rotatable around a shaft center O of a substantially horizontal support shaft 12. When the pedal seat 24 provided at the lower end of 14 is depressed by the driver, the support shaft 12 is rotated clockwise in FIG. A push rod 28 of a brake master cylinder is connected to the operation pedal 14 via a clevis 30 so as to be relatively rotatable around an axis of a connection pin 26 substantially parallel to the support shaft 12. Along with this, the push rod 28 is mechanically pressed to the left in the figure, so that brake hydraulic pressure is generated according to the stepping operation force of the operation pedal 14 and the reaction force is applied to the push rod 28. The push rod 28 is urged so as to protrude from the brake master cylinder, and when the depression operation of the pedal seat 24 is released, the operation pedal 14 returns to the left of the axis O of the support shaft 16 by the urging force. It is rotated and held at the original position shown in FIG. In this embodiment, the connecting portion between the operation pedal 14 and the push rod 28 is a rotation connecting portion 22 to which the present invention is applied, the push rod 28 corresponds to a reaction force member, and the axis O of the support shaft 12 is Corresponds to the support axis.

上記操作ペダル14は、図1の(a) におけるII−II断面を拡大して示す図2から明らかなように中空構造を成しており、車両の幅方向すなわち図2における上下方向に分割された形状の一対の半割体32、34にて構成されている。半割体32、34は鋼板をプレスにより曲げ加工したもので、それぞれ断面がハット形状を成しており、ハット形状の開口側が互いに対向する姿勢で、互いに平行な外周部の板状のフランジ32f、34fが密着するように重ね合わされた状態で、そのフランジ32f、34fの外端縁、すなわち車両の前後方向乃至は上下方向に位置する端縁がTIG溶接等のアーク溶接により一体的に溶接接合されている。図2および図6の第1溶接接合部W1は、このフランジ32fおよび34fの相互の溶接接合部を表している。また、一対の半割体32、34のうち支持軸12によって支持される部分には貫通孔が設けられ、両半割体32、34に跨がって円筒形状のボス36が溶接等により一体的に固設されている。   The operation pedal 14 has a hollow structure as apparent from FIG. 2 showing an enlarged II-II cross section in FIG. 1A, and is divided in the vehicle width direction, that is, the vertical direction in FIG. It comprises a pair of halves 32 and 34 of a different shape. The halves 32 and 34 are obtained by bending a steel plate with a press, each of which has a hat-shaped cross section, with the hat-shaped opening sides facing each other, and the plate-like flanges 32f on the outer peripheral portion parallel to each other. , 34f are overlapped so that they are in close contact with each other, the outer edges of the flanges 32f, 34f, that is, the edges located in the longitudinal direction or the vertical direction of the vehicle are integrally welded by arc welding such as TIG welding. Has been. The first weld joint W1 in FIGS. 2 and 6 represents the mutual weld joint of the flanges 32f and 34f. In addition, a through hole is provided in a portion of the pair of halves 32 and 34 that is supported by the support shaft 12, and a cylindrical boss 36 is integrated by welding or the like across the halves 32 and 34. It is fixed.

前記フランジ32f、34fのうち回動連結部22を介してプッシュロッド28に連結される部分、すなわち支持軸12の少し下側であってプッシュロッド28の反力により押圧荷重が加えられる車両前側の部分は、支持軸12の軸心Oに対して略垂直な平坦な板状を成しているとともに、補強部材44が一体的に固設され、その補強部材44に前記連結ピン26を介してプッシュロッド28が連結されるようになっている。図3は、この回動連結部22の操作ペダル14側を示す斜視図で、図4は操作ペダル14に補強部材44が配設される前の状態の斜視図であり、図4から明らかなように操作ペダル14のフランジ32f、34fには、車両の前方側に向かって開口する切欠50が形成されている。切欠50は、半円弧形状の終端部分50aと、その終端部分50の両端に連続して互いに略平行に延び出す一対の直線部分50b、50cとを有し、全体としてU字形状を成すように構成されており、そのU字形状の中心線を挟んで対称形状を成している。   Of the flanges 32f and 34f, a portion connected to the push rod 28 via the rotation connecting portion 22, that is, a little lower side of the support shaft 12 and a vehicle front side to which a pressing load is applied by the reaction force of the push rod 28. The portion has a flat plate shape substantially perpendicular to the axis O of the support shaft 12, and a reinforcing member 44 is integrally fixed to the reinforcing member 44 via the connecting pin 26. A push rod 28 is connected. FIG. 3 is a perspective view showing the operation pedal 14 side of the rotation connecting portion 22, and FIG. 4 is a perspective view showing a state before the reinforcing member 44 is disposed on the operation pedal 14, which is apparent from FIG. 4. Thus, the notches 50 that open toward the front side of the vehicle are formed in the flanges 32 f and 34 f of the operation pedal 14. The notch 50 has a semicircular arc-shaped end portion 50a and a pair of straight portions 50b and 50c extending continuously in parallel with each other at both ends of the end portion 50 so as to form a U-shape as a whole. It is configured and has a symmetric shape across the U-shaped center line.

補強部材44は、前記一対のフランジ32f、34fが重ね合わされた寸法よりも大きい肉厚寸法を有する円板形状を成しており、中心部分には前記連結ピン26が挿通させられるピン挿通孔48が貫通して設けられているとともに、外周面にはフランジ32f、34fが嵌め入れられる幅寸法の凹溝46が前記切欠50に対応して形成されている。この補強部材44は、ピン挿通孔48が前記軸心Oと略平行になる姿勢で操作ペダル14に組み付けられるようになっており、このピン挿通孔48内を前記連結ピン26が挿通させられて前記クレビス30と連結される。連結ピン26は、補強部材44およびクレビス30の双方に対して相対回転可能で、摩擦が小さい方で相対回転させられる。   The reinforcing member 44 has a disk shape having a thickness that is larger than the dimension in which the pair of flanges 32f and 34f are overlapped, and a pin insertion hole 48 through which the connecting pin 26 is inserted in the center portion. And a groove 46 having a width dimension into which the flanges 32 f and 34 f are fitted is formed on the outer peripheral surface corresponding to the notch 50. The reinforcing member 44 is assembled to the operation pedal 14 in a posture in which the pin insertion hole 48 is substantially parallel to the axis O, and the connection pin 26 is inserted through the pin insertion hole 48. Connected to the clevis 30. The connecting pin 26 is relatively rotatable with respect to both the reinforcing member 44 and the clevis 30 and is relatively rotated with less friction.

図5は、上記補強部材44を単独で示す図で、前記切欠50の終端部分50aにおける径寸法よりも大径の略真円の円板形状を成している。また、その円板形状の外周面に設けられる凹溝46は、終端部分50aと略同じ半径で円板形状と同心に形成された半円弧形状の回曲部分46aと、その回曲部分46aの両端に連続して互いに略平行に設けられた一対の直線部分46b、46cとを有し、全体としてU字形状を成すように構成されており、補強部材44は凹溝46のU字形状の中心線を挟んで対称形状とされている。この補強部材44は、例えば軟鋼等により構成され、切削加工や冷間鍛造加工等により図5に示す所定形状に加工される。図5の(a) は(b) の左側面図で、(b) は正面図、(c) は(b) の右側面図、(d) は(c) におけるVD−VD断面を示す図である。   FIG. 5 is a diagram showing the reinforcing member 44 singly, and has a substantially circular disk shape having a larger diameter than the diameter of the terminal portion 50 a of the notch 50. Further, the concave groove 46 provided on the disk-shaped outer peripheral surface includes a semicircular arc-shaped curved portion 46a formed substantially concentrically with the disk shape at the same radius as the terminal portion 50a, and the curved portion 46a. It has a pair of linear portions 46b and 46c provided continuously in parallel at both ends, and is configured to form a U-shape as a whole, and the reinforcing member 44 has a U-shape of the groove 46. It is symmetrical with respect to the center line. The reinforcing member 44 is made of, for example, mild steel, and is processed into a predetermined shape shown in FIG. 5 by cutting or cold forging. 5 (a) is a left side view of (b), (b) is a front view, (c) is a right side view of (b), and (d) is a view showing a VD-VD cross section in (c). It is.

そして、上記補強部材44は、図4に示すように切欠50の開口側から切欠50内に挿入され、凹溝46内に切欠50の内周縁部が嵌め入れられることにより、操作ペダル14に対して位置決めされる。その場合に、切欠50の幅寸法すなわち直線部50bと50cとの間の寸法は、凹溝46の直線部46b、46cとの間に所定の遊びを有するように大きめに設定されており、操作ペダル14に対するピン挿通孔48の位置すなわち補強部材44の配設位置を調整できるようになっている。凹溝46の回曲部分46aは切欠50の終端部分50aに当接させられるようになっており、それ等の間で荷重が伝達される。凹溝46の回曲部分46aと切欠50の終端部分50aとの間に僅かな隙間が存在する状態で補強部材44が操作ペダル14に固設された場合でも、ブレーキ操作時等の反力による各部の弾性変形により、両者が当接させられるようになる。また、補強部材44および切欠50は、U字形状の中心線に対して対称形状を成しており、補強部材44はその中心線方向に切欠50内に挿入されるため、挿入方向に対して対称形状を成していることになり、補強部材44をその中心線まわりに180°回転した反転姿勢でも挿入することが可能である。   Then, the reinforcing member 44 is inserted into the notch 50 from the opening side of the notch 50 as shown in FIG. 4, and the inner peripheral edge of the notch 50 is fitted into the concave groove 46, so that Is positioned. In this case, the width dimension of the notch 50, that is, the dimension between the straight portions 50b and 50c is set to be large so as to have a predetermined play between the straight portions 46b and 46c of the groove 46, The position of the pin insertion hole 48 relative to the pedal 14, that is, the position where the reinforcing member 44 is disposed can be adjusted. The curved portion 46a of the groove 46 is brought into contact with the terminal portion 50a of the notch 50, and a load is transmitted between them. Even when the reinforcing member 44 is fixed to the operation pedal 14 in a state where a slight gap exists between the curved portion 46a of the concave groove 46 and the terminal portion 50a of the notch 50, it is caused by a reaction force during braking operation or the like. Both parts come into contact with each other due to elastic deformation of each part. Further, the reinforcing member 44 and the notch 50 are symmetrical with respect to the U-shaped center line, and the reinforcing member 44 is inserted into the notch 50 in the center line direction. It has a symmetrical shape, and it is possible to insert the reinforcing member 44 in an inverted posture rotated 180 ° around its center line.

ここで、本実施例では図4に示すようにフランジ32f、34fが互いに密着して重ね合わさるように一対の半割体32、34を相対向する姿勢に保持した状態で、それ等を溶接接合する前に、上記のように切欠50内に補強部材44を挿入して凹溝46内に切欠50の内周縁部が嵌め入れられるようにする。これにより、操作ペダル14に対して補強部材44が位置決めされるだけでなく、その操作ペダル14を構成している一対の半割体32、34の相対位置も位置決めされることになり、その状態でフランジ32fおよび34fの外端縁すなわち前記第1溶接接合部W1をアーク溶接により一体的に溶接接合する。また、図6に示すように、フランジ32f、34fのうち前記切欠50の開口部の近傍の所定の範囲では、そのフランジ32f、34fの外端縁と補強部材44の外周部とが略一致しており、厳密にはフランジ32f、34fが凹溝46から僅かに突き出すように構成されていて、そのフランジ32f、34fだけでなく補強部材44の外周部も含めてアーク溶接により同時に一体的に溶接接合することができる。図6(b) の第2溶接接合部W2は、この補強部材44を含む溶接接合部で、アーク溶接の溶接トーチ等をフランジ32f、34fの外周縁に沿って移動させつつ溶接電流等の溶接条件を変更することにより、それ等の第1溶接接合部W1および第2溶接接合部W2の溶接を一連の溶接動作の中で連続的に間断なく実行することができる。図6の(a) は図1の(a) に対応する側面図で、(b) は(a) における VIB−VIB 断面を拡大して示す断面図である。   Here, in the present embodiment, as shown in FIG. 4, the pair of halves 32 and 34 are held in a mutually opposing posture so that the flanges 32f and 34f are in close contact with each other. Before doing so, the reinforcing member 44 is inserted into the notch 50 as described above so that the inner peripheral edge of the notch 50 is fitted into the recessed groove 46. Thereby, not only the reinforcing member 44 is positioned with respect to the operation pedal 14, but also the relative positions of the pair of halves 32, 34 constituting the operation pedal 14 are also positioned. The outer edges of the flanges 32f and 34f, that is, the first weld joint W1 are integrally welded together by arc welding. Further, as shown in FIG. 6, in a predetermined range near the opening of the notch 50 of the flanges 32f and 34f, the outer edges of the flanges 32f and 34f substantially coincide with the outer peripheral portion of the reinforcing member 44. Strictly speaking, the flanges 32f and 34f are configured so as to slightly protrude from the concave groove 46, and not only the flanges 32f and 34f but also the outer peripheral portion of the reinforcing member 44 are simultaneously and integrally welded by arc welding. Can be joined. The second weld joint W2 in FIG. 6 (b) is a weld joint including the reinforcing member 44, and welding current such as a welding current is moved while moving a welding torch or the like of arc welding along the outer peripheral edge of the flanges 32f and 34f. By changing the conditions, the welding of the first weld joint W1 and the second weld joint W2 can be performed continuously and continuously in a series of welding operations. 6A is a side view corresponding to FIG. 1A, and FIG. 6B is an enlarged cross-sectional view taken along the VIB-VIB section in FIG.

また、操作ペダル14を構成する一対の半割体32、34のうち、補強部材44が固設される前記切欠50の周囲には、その切欠50から離間するに従って互いに離間するように斜めに拡開するすり鉢形状の傾斜部32c、34cが設けられている。連結ピン26から補強部材44に加えられる反力により、その補強部材44が切欠50の終端部分50a側へ押圧されるが、その補強部材44から一対の半割体32、34に加えられた反力がすり鉢形状の傾斜部32c、34cにより効率良く分散されるようになる。本実施例の傾斜部32c、34cは、テーパ形状の一部を成すように滑らかに形成されている。   Further, of the pair of halves 32 and 34 constituting the operation pedal 14, the periphery of the notch 50 to which the reinforcing member 44 is fixed is obliquely expanded so as to be separated from each other as the distance from the notch 50 increases. The mortar-shaped inclined parts 32c and 34c which open are provided. The reaction force applied to the reinforcing member 44 from the connecting pin 26 presses the reinforcing member 44 toward the terminal portion 50 a side of the notch 50, but the reaction applied to the pair of halves 32 and 34 from the reinforcing member 44. The force is efficiently dispersed by the mortar-shaped inclined portions 32c and 34c. The inclined portions 32c and 34c of the present embodiment are smoothly formed so as to form a part of a tapered shape.

図7は、本実施例のブレーキペダル装置10において、プッシュロッド28から連結ピン26を介して補強部材44に加えられる反力の伝達経路を説明する図で、図1の(a) に対応する側面図である。大矢印で示す反力F1は、連結ピン26から補強部材44に伝達された反力で、その補強部材44からは、中矢印で示す反力F2のように、第2溶接接合部W2および切欠50の特に終端部分50aを介して操作ペダル14に伝達されて分散される。これにより、フランジ32f、34fに対する応力集中が緩和されて面圧が小さくなり、一対の半割体32、34の剛性が高くなるため、その半割体32、34の板厚を薄く維持しつつ反力による座屈が抑制される。また、一対の半割体32、34のうち補強部材44が固設される部分の周囲には、補強部材44から離間するに従って斜めに拡開するようにすり鉢形状の傾斜部32c、34cが設けられているため、補強部材44から一対の半割体32、34のフランジ32f、34fに伝達された反力F2は、小矢印で示す反力F3のように、傾斜部32c、34cの存在で更に効率良く分散され、一対の半割体32、34に作用する面圧が一層小さくなる。   FIG. 7 is a diagram for explaining a transmission path of a reaction force applied from the push rod 28 to the reinforcing member 44 via the connecting pin 26 in the brake pedal device 10 of the present embodiment, and corresponds to FIG. It is a side view. A reaction force F1 indicated by a large arrow is a reaction force transmitted from the connecting pin 26 to the reinforcing member 44. From the reinforcing member 44, the reaction force F2 indicated by the middle arrow and the second weld joint W2 and the notch 50 is transmitted to the operation pedal 14 through the terminal portion 50a, and distributed. As a result, the stress concentration on the flanges 32f and 34f is relaxed, the surface pressure is reduced, and the rigidity of the pair of halves 32 and 34 is increased, so that the plate thickness of the halves 32 and 34 is kept thin. Buckling due to reaction force is suppressed. In addition, mortar-shaped inclined portions 32 c and 34 c are provided around the portion of the pair of halves 32 and 34 where the reinforcing member 44 is fixed so as to expand obliquely as the distance from the reinforcing member 44 increases. Therefore, the reaction force F2 transmitted from the reinforcing member 44 to the flanges 32f, 34f of the pair of halves 32, 34 is due to the presence of the inclined portions 32c, 34c as the reaction force F3 indicated by the small arrow. Further, the surface pressure that is dispersed efficiently and acts on the pair of halves 32 and 34 is further reduced.

このように、本実施例のブレーキペダル装置10においては、中空構造の操作ペダル14の外周部に設けられたフランジ32f、34fのうち、回動連結部22を介してプッシュロッド28と連結される部分は、支持軸12の軸心Oに対して略垂直な平坦な板状を成しているとともに切欠50が設けられており、連結ピン26が挿通させられるピン挿通孔48が設けられた補強部材44がその切欠50内に挿入されて一体的に固設されているため、連結ピン26から補強部材44を介してフランジ32f、34fに伝達される反力F2が分散され、応力集中による座屈や変形が防止されるとともに、板状のフランジ32f、34fの剛性が向上する。   As described above, in the brake pedal device 10 of the present embodiment, the flanges 32f and 34f provided on the outer peripheral portion of the hollow operation pedal 14 are connected to the push rod 28 via the rotary connecting portion 22. The portion has a flat plate shape substantially perpendicular to the axis O of the support shaft 12 and is provided with a notch 50, and is provided with a pin insertion hole 48 through which the connecting pin 26 is inserted. Since the member 44 is inserted into the notch 50 and is integrally fixed, the reaction force F2 transmitted from the connecting pin 26 to the flanges 32f and 34f via the reinforcing member 44 is dispersed, and the seat is caused by stress concentration. Bending and deformation are prevented, and the rigidity of the plate-like flanges 32f and 34f is improved.

また、補強部材44を貫通して設けられたピン挿通孔48内に連結ピン26を挿通すれば良いため、その作業性が向上するとともに、ピン挿通孔48の内周面全体で反力F1が受け止められるため、連結ピン26が相対回転する場合でもピン挿通孔48の摩耗が抑制される。   In addition, since the connecting pin 26 only needs to be inserted into the pin insertion hole 48 provided through the reinforcing member 44, the workability is improved, and the reaction force F1 is generated over the entire inner peripheral surface of the pin insertion hole 48. Since it is received, wear of the pin insertion hole 48 is suppressed even when the connecting pin 26 rotates relatively.

また、本実施例では、一対の半割体32、34の外周部に設けられたフランジ32f、34fが重ね合わされた状態で一体的に接合される構造の操作ペダル14を有し、補強部材44の外周部には、そのフランジ32f、34fが嵌め入れられる凹溝46が前記切欠50に対応して形成されており、その凹溝46内に切欠50の内周縁部が嵌め入れられることにより操作ペダル14に対して補強部材44が位置決めされるため、一対の半割体32、34を一体的に接合する前に補強部材44を切欠50内に挿入する場合には、その補強部材44によって一対の半割体32、34が位置決めされるようになる。これにより、ボスやカラー等を配設する場合に比較して心合わせ等の高い寸法精度の管理が不要で、補強部材44を含めた操作ペダル14の組立作業が容易になり、製造コストが低減される。特に、凹溝46内に切欠50の内周縁部が嵌め入れられるように、補強部材44を切欠50内に挿入すれば良いため、一動作で補強部材44を操作ペダル14に対して組み付けることが可能で、組立作業が一層容易になって生産性が向上する。   Further, in this embodiment, the reinforcing pedal 44 includes the operation pedal 14 having a structure in which the flanges 32f and 34f provided on the outer peripheral portions of the pair of halves 32 and 34 are joined together in an overlapped state. A concave groove 46 into which the flanges 32f and 34f are inserted is formed in the outer peripheral portion of the outer peripheral portion corresponding to the notch 50, and the inner peripheral edge portion of the notch 50 is inserted into the concave groove 46 to operate. Since the reinforcing member 44 is positioned with respect to the pedal 14, when the reinforcing member 44 is inserted into the notch 50 before the pair of halves 32, 34 are integrally joined, the pair of reinforcing members 44 is formed by the reinforcing member 44. The half halves 32 and 34 are positioned. This eliminates the need for high dimensional accuracy management such as centering as compared with the case where bosses, collars, and the like are disposed, and facilitates assembly of the operation pedal 14 including the reinforcing member 44, thereby reducing manufacturing costs. Is done. In particular, since the reinforcing member 44 may be inserted into the notch 50 so that the inner peripheral edge of the notch 50 is fitted into the recessed groove 46, the reinforcing member 44 can be assembled to the operation pedal 14 in one operation. It is possible, and assembly work becomes easier and productivity is improved.

また、本実施例では上記一対の半割体32、34のフランジ32f、34fを重ね合わせた状態で、そのフランジ32f、34fの外端縁をアーク溶接により溶融接合するが、補強部材44の凹溝46内にフランジ32f、34fが嵌め入れられる切欠50の開口部近傍の所定の範囲、すなわち第2溶接接合部W2では、そのフランジ32f、34fの外端縁と補強部材44の外周部とが略一致するように構成されているため、フランジ32f、34f相互の溶接接合と同時にそのフランジ32f、34fに補強部材44の外周部を一体的に溶接接合することができる。これにより、フランジ32f、34fの外端縁を相互に溶融接合する第1溶接接合部W1の溶接動作と、それ等のフランジ32f、34fの溶融接合と同時に補強部材44をフランジ32f、34fに接合する第2溶接接合部W2の溶接動作とを、一連の動作の中で連続して間断なく実行することが可能で、より一層生産性を向上させることができる。   In the present embodiment, the flanges 32f and 34f of the pair of halves 32 and 34 are overlapped and the outer edges of the flanges 32f and 34f are melt-bonded by arc welding. In a predetermined range in the vicinity of the opening of the notch 50 in which the flanges 32f and 34f are inserted into the groove 46, that is, in the second welded joint W2, the outer edge of the flanges 32f and 34f and the outer peripheral portion of the reinforcing member 44 are Since the flanges 32f and 34f are welded together, the outer peripheral portion of the reinforcing member 44 can be integrally welded to the flanges 32f and 34f. As a result, the reinforcing member 44 is joined to the flanges 32f and 34f simultaneously with the welding operation of the first weld joint W1 that melts and joins the outer edges of the flanges 32f and 34f to each other and the fusion joining of the flanges 32f and 34f. It is possible to continuously perform the welding operation of the second welding joint portion W2 to be performed continuously in a series of operations, and to further improve productivity.

また、本実施例では、切欠50および補強部材44が、その補強部材44を切欠50内に挿入する際の挿入方向に対して対称形状、すなわち切欠50や凹溝46のU字形状の中心線に対して対称形状を成しているため、対称中心線に対して180°回転した姿勢で補強部材44を挿入することも可能で、操作ペダル14に対する補強部材44の組付け作業性が向上し、生産性が一層高くなる。   In the present embodiment, the notch 50 and the reinforcing member 44 are symmetrical with respect to the insertion direction when the reinforcing member 44 is inserted into the notch 50, that is, the U-shaped center line of the notch 50 or the groove 46. Therefore, the reinforcing member 44 can be inserted in a posture rotated by 180 ° with respect to the symmetrical center line, and the workability of assembling the reinforcing member 44 to the operation pedal 14 is improved. , Productivity will be higher.

また、一対の半割体32、34のうち補強部材44が固設される部分の周囲には、補強部材44から離間するに従って斜めに拡開するようにすり鉢形状の傾斜部32c、34cが設けられているため、補強部材44から一対の半割体32、34のフランジ32f、34fに伝達された反力F2は、小矢印で示す反力F3のように傾斜部32c、34cの存在で更に効率良く分散される。これにより、一対の半割体32、34に作用する面圧が一層小さくなって剛性が向上し、半割体32、34の板厚を薄く維持しつつ反力による座屈が一層効果的に抑制される。   In addition, mortar-shaped inclined portions 32 c and 34 c are provided around the portion of the pair of halves 32 and 34 where the reinforcing member 44 is fixed so as to expand obliquely as the distance from the reinforcing member 44 increases. Therefore, the reaction force F2 transmitted from the reinforcing member 44 to the flanges 32f and 34f of the pair of halves 32 and 34 is further increased due to the presence of the inclined portions 32c and 34c as the reaction force F3 indicated by the small arrow. Distributed efficiently. As a result, the surface pressure acting on the pair of halves 32 and 34 is further reduced, the rigidity is improved, and buckling due to the reaction force is more effectively performed while the plate thickness of the halves 32 and 34 is kept thin. It is suppressed.

次に、本発明の他の実施例を説明する。なお、以下の実施例において前記実施例と実質的に共通する部分には同一の符号を付して詳しい説明を省略する。   Next, another embodiment of the present invention will be described. In the following embodiments, parts that are substantially the same as those in the above embodiments are denoted by the same reference numerals, and detailed description thereof is omitted.

図8のブレーキペダル装置60は、前記支持軸12の軸心Oと略平行な第2支持軸62の軸心まわりに回動可能に中間レバー64が配設されており、操作ペダル14と中間レバー64とに跨がって連結リンク66が配設されている。そして、操作ペダル14のペダルシート24が踏込み操作されると、図8において支持軸12の右回りに操作ペダル14が回動させられるとともに、その操作ペダル14に連結された連結リンク66を介して中間レバー64が第2支持軸62の左まわりに機械的に回動させられる。中間レバー64の上端部には、第2支持軸62と略平行な連結ピン26を介して前記プッシュロッド28が連結されており、中間レバー64の回動に伴ってプッシュロッド28が機械的に図の左方向へ押圧されることにより、操作ペダル14の踏込み操作力に応じてブレーキ油圧を発生させるとともに、その反力がプッシュロッド28に作用させられる。   The brake pedal device 60 of FIG. 8 is provided with an intermediate lever 64 so as to be rotatable around the axis of the second support shaft 62 substantially parallel to the axis O of the support shaft 12. A connecting link 66 is disposed across the lever 64. Then, when the pedal seat 24 of the operation pedal 14 is depressed, the operation pedal 14 is rotated clockwise in FIG. 8 via the connection link 66 connected to the operation pedal 14. The intermediate lever 64 is mechanically rotated counterclockwise about the second support shaft 62. The push rod 28 is coupled to the upper end portion of the intermediate lever 64 via a coupling pin 26 substantially parallel to the second support shaft 62, and the push rod 28 is mechanically moved with the rotation of the intermediate lever 64. When pressed in the left direction in the figure, the brake hydraulic pressure is generated according to the depressing operation force of the operation pedal 14 and the reaction force is applied to the push rod 28.

図9は、図8におけるIX−IX断面を拡大して示す図で、前記連結リンク66は、操作ペダル14および中間レバー64の両側に位置するように一対配設されており、前記支持軸12の軸心Oと略平行な第1連結ピン68を介して操作ペダル14に相対回動可能に連結されているとともに、その第1連結ピン68と略平行な第2連結ピン70を介して中間レバー64に相対回動可能に連結されている。これ等の連結ピン68、70は、それぞれ操作ペダル14、中間レバー64を貫通して配設されており、その両側に突き出す端部に一対の連結リンク66が連結されているとともに、スナップリング等により抜止めされている。   FIG. 9 is an enlarged view of the IX-IX cross section in FIG. 8, and a pair of the connecting links 66 are disposed so as to be located on both sides of the operation pedal 14 and the intermediate lever 64, and the support shaft 12. It is connected to the operation pedal 14 through a first connection pin 68 substantially parallel to the axis O of the shaft O and is relatively rotatable, and intermediate through a second connection pin 70 substantially parallel to the first connection pin 68. It is connected to the lever 64 so as to be relatively rotatable. These connecting pins 68 and 70 are disposed through the operation pedal 14 and the intermediate lever 64, respectively, and a pair of connecting links 66 are connected to end portions protruding on both sides thereof, and a snap ring or the like. It is secured by.

本実施例では、操作ペダル14と連結リンク66とが相対回動可能に連結される部分が回動連結部72で、前記実施例と同様にして操作ペダル14に配設された補強部材44に対して、第1連結ピン68の軸心まわりに相対回動可能に連結リンク66が連結されている。第1連結ピン68は回動連結部72の連結ピンに相当し、補強部材44および連結リンク66の双方に対して相対回転可能で、摩擦が小さい方で相対回転させられる。本実施例においても、操作ペダル14に補強部材44が一体的に配設されることにより、前記実施例と同様の効果が得られる。   In the present embodiment, a portion where the operation pedal 14 and the connection link 66 are connected to each other so as to be relatively rotatable is a rotation connection portion 72, and the reinforcing member 44 disposed on the operation pedal 14 is similar to the above-described embodiment. On the other hand, the connection link 66 is connected around the axis of the first connection pin 68 so as to be relatively rotatable. The first connecting pin 68 corresponds to a connecting pin of the rotating connecting portion 72, can be rotated relative to both the reinforcing member 44 and the connecting link 66, and is relatively rotated with less friction. Also in the present embodiment, the reinforcing member 44 is integrally disposed on the operation pedal 14, so that the same effect as in the above embodiment can be obtained.

また、本実施例では、操作ペダル14が中空構造を有している場合について説明したが、中間レバー64を操作ペダル14と同様な中空構造として、連結ピン26や第2連結ピン70に対応する位置の回動連結部に補強部材44を適用することで、本実施例と同様の効果を得ながらさらに装置全体の軽量化を図ることも可能である。   In this embodiment, the case where the operation pedal 14 has a hollow structure has been described. However, the intermediate lever 64 has a hollow structure similar to that of the operation pedal 14 and corresponds to the connection pin 26 and the second connection pin 70. By applying the reinforcing member 44 to the rotational connection portion of the position, it is possible to further reduce the weight of the entire apparatus while obtaining the same effect as in the present embodiment.

以上、本発明の実施例を図面に基づいて詳細に説明したが、これ等はあくまでも一実施形態であり、本発明は当業者の知識に基づいて種々の変更,改良を加えた態様で実施することができる。   As mentioned above, although the Example of this invention was described in detail based on drawing, these are one embodiment to the last, and this invention is implemented in the aspect which added the various change and improvement based on the knowledge of those skilled in the art. be able to.

本発明が適用された車両の常用ブレーキ用のブレーキペダル装置を示す図で、(a) は左側面図、(b) は正面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows the brake pedal apparatus for service brakes of the vehicle to which this invention was applied, (a) is a left view, (b) is a front view. 図1(a) におけるII−II断面の拡大図である。It is an enlarged view of the II-II cross section in Fig.1 (a). 図1のブレーキペダル装置における操作ペダル側の回動連結部の近傍を拡大して示す斜視図である。It is a perspective view which expands and shows the vicinity of the rotation connection part by the side of the operation pedal in the brake pedal apparatus of FIG. 図3において、補強部材が操作ペダルに組み付けられる前の状態を示す斜視図である。In FIG. 3, it is a perspective view which shows the state before a reinforcement member is assembled | attached to an operation pedal. 補強部材を示す図で、(a) は左側面図、(b) は正面図、(c) は右側面図、(d) は(c) におけるVD−VD断面図である。FIG. 5A is a left side view, FIG. 5B is a front view, FIG. 5C is a right side view, and FIG. 6D is a VD-VD cross-sectional view in FIG. 操作ペダル側の回動連結部の近傍を示す図で、(a) は図1の(a) に対応する側面図、(b) は(a) における VIB−VIB 断面の拡大図である。It is a figure which shows the vicinity of the rotation connection part by the side of an operation pedal, (a) is a side view corresponding to (a) of FIG. 1, (b) is an enlarged view of the VIB-VIB cross section in (a). 補強部材に加えられる反力の伝達経路を説明する図で、図1の(a) に対応する側面図である。It is a figure explaining the transmission path | route of the reaction force applied to a reinforcement member, and is a side view corresponding to (a) of FIG. 本発明の他の実施例を示す図で、図1の(a) に対応する側面図である。It is a figure which shows the other Example of this invention, and is a side view corresponding to (a) of FIG. 図8におけるIX−IX断面の拡大図である。It is an enlarged view of the IX-IX cross section in FIG. 反力部材が操作ペダルに直接連結される場合の回動連結部の幾つかの態様を説明する図で、図2に対応する断面図である。It is a figure explaining some aspects of a rotation connection part in case a reaction force member is directly connected with an operation pedal, and is sectional drawing corresponding to FIG.

符号の説明Explanation of symbols

10、60:ブレーキペダル装置(車両用操作ペダル装置) 12:支持軸 14:操作ペダル 22、72:回動連結部 26:連結ピン 28:プッシュロッド(反力部材) 32、34:半割体 32f、34f:フランジ 44:補強部材 46:凹溝 48:ピン挿通孔 50:切欠 66:連結リンク(中間部材) 68:第1連結ピン(連結ピン) O:軸心(支持軸心)   DESCRIPTION OF SYMBOLS 10, 60: Brake pedal apparatus (vehicle operation pedal apparatus) 12: Support shaft 14: Operation pedal 22, 72: Rotation connection part 26: Connection pin 28: Push rod (reaction force member) 32, 34: Half body 32f, 34f: Flange 44: Reinforcement member 46: Concave groove 48: Pin insertion hole 50: Notch 66: Connection link (intermediate member) 68: First connection pin (connection pin) O: Shaft center (support shaft center)

Claims (3)

車両に固設されるペダルサポートに支持軸心まわりに回動可能に配設され、運転者によって踏込み操作される操作ペダルと、
該操作ペダルの操作力が伝達されるとともに、該操作力に対応する反力が作用させられる反力部材と、
前記操作ペダルと前記反力部材との間、または該操作ペダルと該反力部材に前記操作力を伝達する中間部材との間、に介在させられ、それ等を前記支持軸心と平行な連結ピンまわりに相対回動可能に連結するとともに、該連結ピンを介して該操作力を伝達する回動連結部と、
を有する車両用操作ペダル装置において、
前記操作ペダルは中空構造を成しているとともに、該操作ペダルの外周部であって前記回動連結部を介して前記反力部材または前記中間部材と連結される部分には、前記支持軸心に対して略直角な板状のフランジが設けられており、且つ該フランジには切欠が設けられている一方、
前記連結ピンが挿通させられるピン挿通孔が設けられるとともに、外周面には前記フランジが嵌め入れられる凹溝が前記切欠に対応して周方向に連続して形成されている補強部材が、該凹溝内に該切欠の内周縁部が嵌め入れられるように該切欠の開口側から該切欠内に挿入されて前記フランジに一体的に固設されている
ことを特徴とする車両用操作ペダル装置。
An operation pedal disposed on a pedal support fixed to the vehicle so as to be rotatable around a support axis, and operated by a driver;
A reaction force member to which an operation force of the operation pedal is transmitted and a reaction force corresponding to the operation force is applied;
It is interposed between the operation pedal and the reaction force member, or between the operation pedal and an intermediate member that transmits the operation force to the reaction force member, and these are connected in parallel with the support axis. A rotationally connecting portion that is connected to the pin so as to be relatively rotatable, and that transmits the operating force via the connecting pin;
In a vehicle operation pedal device having
The operation pedal has a hollow structure, and the support shaft center is provided on a portion of the outer periphery of the operation pedal that is connected to the reaction force member or the intermediate member via the rotation connection portion. Is provided with a plate-like flange substantially perpendicular to the flange, and the flange is provided with a notch,
There is provided a pin insertion hole through which the connecting pin is inserted, and a reinforcing member in which a concave groove into which the flange is inserted is continuously formed in the outer circumferential surface corresponding to the notch. vehicle operating pedal device characterized in that it is integrally fixed from the opening side of the notch so that the inner peripheral edge portion of the notch is fitted to the flange is inserted into the notch in the groove.
前記操作ペダルは、車両幅方向に分割された一対の半割体にて構成されており、該一対の半割体の外周部に設けられた互いに平行な板状のフランジが重ね合わされた状態で一体的に接合されることにより中空構造とされるもので、
前記補強部材は、前記一対の半割体のフランジが重ね合わされた寸法よりも大きい肉厚寸法の平板形状を成しているとともに、その外周面に前記凹溝が形成されており、
前記フランジの前記切欠内に前記補強部材が挿入され、前記凹溝内に該切欠の内周縁部が嵌め入れられることにより前記操作ペダルに対して該補強部材が位置決めされる
ことを特徴とする請求項1に記載の車両用操作ペダル装置。
The operation pedal is composed of a pair of halves divided in the vehicle width direction, and the parallel plate-like flanges provided on the outer periphery of the pair of halves are overlapped. It is made into a hollow structure by being joined together,
The reinforcing member has a flat plate shape having a wall thickness larger than the dimension in which the flanges of the pair of halves are overlapped, and the concave groove is formed on the outer peripheral surface thereof .
The reinforcing member is inserted into the notch of the flange, and the reinforcing member is positioned with respect to the operation pedal by inserting an inner peripheral edge of the notch into the concave groove. Item 4. The vehicle operation pedal device according to Item 1.
前記切欠および前記補強部材は、該補強部材を該切欠内に挿入する際の挿入方向に対して対称形状を成している
ことを特徴とする請求項1または2に記載の車両用操作ペダル装置。
The vehicle operation pedal device according to claim 1, wherein the notch and the reinforcing member have a symmetrical shape with respect to an insertion direction when the reinforcing member is inserted into the notch. .
JP2008095488A 2008-01-31 2008-04-01 Operation pedal device for vehicle Expired - Fee Related JP5090238B2 (en)

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JP2008095488A JP5090238B2 (en) 2008-04-01 2008-04-01 Operation pedal device for vehicle
EP08752229.8A EP2249224B1 (en) 2008-01-31 2008-04-28 Vehicle operation pedal device
CN200880126072.3A CN101932985B (en) 2008-01-31 2008-04-28 Vehicle operation pedal device
AU2008349207A AU2008349207B2 (en) 2008-01-31 2008-04-28 Vehicle operation pedal device
US12/735,580 US8567283B2 (en) 2008-01-31 2008-04-28 Vehicle operating pedal device
PCT/JP2008/058219 WO2009096047A1 (en) 2008-01-31 2008-04-28 Vehicle operation pedal device

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DE102013218195A1 (en) * 2013-09-11 2015-03-12 Volkswagen Ag Pedal lever, vehicle with such a pedal lever and method for producing a pedal lever
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