JP5088820B2 - Packaging filling apparatus and packaging filling method - Google Patents

Packaging filling apparatus and packaging filling method Download PDF

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Publication number
JP5088820B2
JP5088820B2 JP2007331233A JP2007331233A JP5088820B2 JP 5088820 B2 JP5088820 B2 JP 5088820B2 JP 2007331233 A JP2007331233 A JP 2007331233A JP 2007331233 A JP2007331233 A JP 2007331233A JP 5088820 B2 JP5088820 B2 JP 5088820B2
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JP
Japan
Prior art keywords
laminate material
packaging
strip
filling
packaging laminate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2007331233A
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Japanese (ja)
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JP2009149364A (en
Inventor
隆人 横手
Original Assignee
日本テトラパック株式会社
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Priority to JP2007331233A priority Critical patent/JP5088820B2/en
Publication of JP2009149364A publication Critical patent/JP2009149364A/en
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Publication of JP5088820B2 publication Critical patent/JP5088820B2/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91221—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5042—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like covering both elements to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/001—Joining in special atmospheres
    • B29C66/0012—Joining in special atmospheres characterised by the type of environment
    • B29C66/0018—Joining in special atmospheres characterised by the type of environment being sterile
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
    • B29C66/024—Thermal pre-treatments
    • B29C66/0242—Heating, or preheating, e.g. drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B29C66/432—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
    • B29C66/4322—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B29C66/7232—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
    • B29C66/72327—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of natural products or their composites, not provided for in B29C66/72321 - B29C66/72324
    • B29C66/72328—Paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B29C66/7234—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a barrier layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/84—Specific machine types or machines suitable for specific applications
    • B29C66/849—Packaging machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/87—Auxiliary operations or devices
    • B29C66/872—Starting or stopping procedures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91211—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods
    • B29C66/91216—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods enabling contactless temperature measurements, e.g. using a pyrometer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91411—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9161—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
    • B29C66/91641—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
    • B29C66/961—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving a feedback loop mechanism, e.g. comparison with a desired value
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/045—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using gas or flames
    • B29C2035/046—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using gas or flames dried air
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2795/00—Printing on articles made from plastics or substances in a plastic state
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/36—Bending and joining, e.g. for making hollow articles
    • B29C53/38—Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges
    • B29C53/48—Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges for articles of indefinite length, i.e. bending a strip progressively
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B29C66/431—Joining the articles to themselves
    • B29C66/4312—Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B29C66/7232—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
    • B29C66/72321—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of metals or their alloys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • B29K2705/02—Aluminium

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
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Description

本発明は、飲料などを充填する包装充填装置及び包装充填方法に関する。 The present invention relates to a packaging and filling apparatus and a packaging and filling method for filling beverages and the like.

牛乳、ミネラルウォーター、茶、ジュース、スープ、アルコール類等の流動食品を収容する包装容器を製造する場合、ウェブ状（帯状）の包装積層材料が使用され、該包装積層材料がヒートシール、超音波シール等によってシールされることにより、包装容器が形成される。例えば、包装充填装置において、帯状包装積層材料の縁部にシーリングテープを前もって接合し、包装積層材料をチューブ状に成形し、チューブの内側から、包装積層材料の両縁部同士を、シーリングテープと共に押し当てて縦シール装置によって長手方向（縦方向）にシールした後、チューブ状の包装積層材料の中に液体食品を充填しながら、横シール装置によって横方向にシールして切断し、枕状の原型容器を形成し、該原型容器を更に所定の形状に成形して包装容器を完成させる。 When manufacturing packaging containers that contain liquid foods such as milk, mineral water, tea, juice, soup, alcohol, etc., a web-like (band-like) packaging laminate material is used, and the packaging laminate material is heat sealed, ultrasonic By being sealed with a seal or the like, a packaging container is formed. For example, in a packaging filling device, a sealing tape is joined in advance to the edge of a strip-shaped packaging laminate material, the packaging laminate material is formed into a tube shape, and both edges of the packaging laminate material are joined together with the sealing tape from the inside of the tube. After pressing and sealing in the longitudinal direction (longitudinal direction) with a vertical sealing device, while filling the tube-shaped packaging laminate material with liquid food, it is sealed and cut in the lateral direction with a horizontal sealing device, An original container is formed, and the original container is further formed into a predetermined shape to complete a packaging container.

前記包装充填装置において、この装置内を帯状包装積層材料が搬送され、その無菌室内で帯状包装積層材料の縁部である縦シール部面に帯状包装材料の他端の縁部が合せられ、これらの材料が接合される。すなわち、チューブ状に成形された包装積層材料の両縁部同士を、縦シール装置によってシーリングテープと共に押し当てて縦シールする。
帯状包装積層材料の縁部面に他端の縁部を合せ接合する際、例えば、帯状包装積層材料の縁部に他端の縁部とを予熱し、これらを挟んで、一方側に、プレッシャローラを回転自在に配設して圧し、他方に、プレッシャローラによる圧力を受け、それに対向し、押さえ支持するようにカウンタローラを回転自在に配設する。 In the packaging and filling device, the belt-shaped packaging laminate material is conveyed in the device, and the edge of the other end of the belt-shaped packaging material is aligned with the vertical seal portion surface which is the edge of the belt-shaped packaging laminate material in the aseptic chamber. The materials are joined. That is, both edges of the packaging laminated material formed into a tube shape are pressed together with the sealing tape by a vertical sealing device to perform vertical sealing.
When joining the edge portion of the other end to the edge surface of the strip-shaped packaging laminate material, for example, preheating the edge portion of the strip-shaped packaging laminate material with the edge of the other end and sandwiching them, the pressure is applied to one side. A counter roller is rotatably disposed so that the roller is rotatably disposed and pressed, and on the other side, receives pressure from the pressure roller, opposes and supports the roller.

したがって、予熱された包装積層材料が搬送されるに伴って、前記プレッシャローラ及びカウンタローラが包装積層材料の両縁部同士を挟んだ状態で押圧されて回転させ、合せて接合する面がヒートシールされ接合される。（例えば、特許文献１参照）。
実公平０４−０５１１３８号公報 Therefore, as the preheated packaging laminate material is conveyed, the pressure roller and the counter roller are pressed and rotated in a state where both edges of the packaging laminate material are sandwiched, and the surfaces to be joined together are heat sealed. And joined. (For example, refer to Patent Document 1).
No. 04-051138

包装充填装置において、縦シールの良否制御パラメータには、例えば、予熱手段の予熱温度、プレッシャローラの押圧力、無菌室内の雰囲気温度及び、無菌室内の陽圧の程度などである。これらのパラメータが相互に関連して、良好な縦シールの条件が形成されている。従って、予熱手段による縦シール部分の加熱温度が低いとして一方的に予熱温度を高く設定すると、他とのバランスが崩れ、良好な縦シールの条件が形成されないことがある。 In the packaging and filling apparatus, the quality control parameters for the vertical seal include, for example, the preheating temperature of the preheating means, the pressure of the pressure roller, the atmospheric temperature in the sterile room, and the degree of positive pressure in the sterile room. These parameters are related to each other to form good longitudinal seal conditions. Therefore, if the heating temperature of the vertical seal portion by the preheating means is low and the preheating temperature is set high unilaterally, the balance with the others may be lost and good vertical sealing conditions may not be formed.

この発明は、良好な縦シールの全体的条件を崩すこと無く、予熱手段の加熱温度を制御することができる包装充填装置及び包装充填方法を提供することである。 The present invention is to provide a packaging and filling apparatus and a packaging and filling method capable of controlling the heating temperature of the preheating means without destroying the overall condition of a good vertical seal.

本発明の包装充填装置は、連続的に搬送される帯状包装積層材料の縁部の縦シール部面に、帯状包装積層材料が筒状に成形され帯状包装積層材料の他方の縁部を合せて接合し、内容物を充填して横シールし、帯状包装積層材料を切断分離して容器に包装充填する装置であって、
少なくとも筒状成形及び合せ接合における包装積層材料を無菌的に収容する無菌室と、
ホットエアーを噴出するノズルを備え、帯状包装積層材料の一方若しくは両方の縁部を、縦シールのために予熱する予熱手段と、
予熱手段へ供給されるホットエアーの流路に設けられ、ホットエアーの一部若しくは全部を、制御信号により、無菌室内に放出するエアー調節手段とを有することを特徴とする。 The packaging and filling apparatus of the present invention is formed by aligning the other edge of the strip-shaped packaging laminate material with the strip-shaped packaging laminate material being formed into a cylindrical shape on the vertical seal portion surface of the edge of the strip-shaped packaging laminate material that is continuously conveyed. Joining, filling the contents, laterally sealing, cutting and separating the strip-shaped packaging laminate material, packaging and filling the container,
An aseptic chamber for aseptically containing packaging laminate material in at least cylindrical molding and lap joining;
A preheating means comprising a nozzle for ejecting hot air, and preheating one or both edges of the strip-shaped packaging laminate material for vertical sealing;
It is provided in the flow path of the hot air supplied to the preheating means, and has an air adjusting means for releasing part or all of the hot air into the aseptic room by a control signal.

この発明の好ましい態様において、包装充填装置の運転パラメータ値及び又は包装充填装置の運転モニタリング値から判定して予熱手段に制御信号を送信する制御手段を有する。 In a preferred aspect of the present invention, there is provided control means for judging from the operation parameter value of the package filling apparatus and / or the operation monitoring value of the package filling apparatus and transmitting a control signal to the preheating means.

この発明の好ましい態様において、予熱された縁部の表面を臨み、表面の表面温度を測定して測定値信号の運転モニタリング値を送信する温度計を有する。 In a preferred embodiment of the present invention, a thermometer is provided that faces the surface of the preheated edge, measures the surface temperature of the surface, and transmits an operation monitoring value of the measurement value signal.

この発明の好ましい態様において、制御手段からの制御信号により、包装充填され、不良と判定された容器を排出する。 In a preferred embodiment of the present invention, a container that has been packed and determined to be defective is discharged by a control signal from the control means.

本発明の包装充填方法は、連続的に搬送される帯状包装積層材料の縁部の縦シール部面に、帯状包装積層材料が筒状に成形され帯状包装積層材料の他方の縁部を合せて接合し、内容物を充填して横シールし、帯状包装積層材料を切断分離して容器に包装充填する方法であって、
少なくとも筒状成形のステップ及び合せ接合のステップにおいて、包装積層材料を無菌的に無菌室に収容し、
ホットエアーを噴出するノズルを備える予熱手段によって、帯状包装積層材料の一方若しくは両方の縁部を、縦シールのために予熱し、
包装充填装置の運転パラメータ値及び又は包装充填装置の運転モニタリング値から制御手段が判定して予熱手段に制御信号を送信し、
予熱手段へ供給されるホットエアーの流路に設けられたエアー調節手段によって、ホットエアーの一部若しくは全部を、制御信号により、無菌室内に放出する、
ことを特徴とする。 In the packing and filling method of the present invention, the strip-shaped packaging laminate material is formed into a cylindrical shape and the other edge of the strip-shaped packaging laminate material is aligned with the vertical seal portion surface of the edge of the strip-shaped packaging laminate material that is continuously conveyed. It is a method of joining, filling the contents and laterally sealing, cutting and separating the strip-shaped packaging laminate material, and packaging and filling the container,
At least in the cylindrical molding step and the mating step, the packaging laminate material is aseptically housed in a sterile chamber,
Preheat one or both edges of the strip wrapping laminate material for vertical sealing by preheating means comprising a nozzle that ejects hot air;
The control means determines from the operation parameter value of the packaging filling device and / or the operation monitoring value of the packaging filling device, and transmits a control signal to the preheating means,
A part or all of the hot air is discharged into the sterile room by a control signal by the air adjusting means provided in the flow path of the hot air supplied to the preheating means.
It is characterized by that.

この発明による包装充填装置及び方法は、連続的に搬送される帯状包装積層材料の縁部の縦シール部面に、帯状包装積層材料が筒状に成形され帯状包装積層材料の他方の縁部を合せて接合し、少なくとも筒状成形のステップ及び合せ接合のステップにおいて、包装積層材料を無菌的に無菌室に収容し、内容物を充填して横シールし、帯状包装積層材料を切断分離して容器に包装充填する。
この装置・方法において、帯状包装積層材料が連続的に装置に供給され、連続的に、無菌的に、内容物が充填され成形された容器が製造される。 In the packaging and filling apparatus and method according to the present invention, the strip-shaped packaging laminate material is formed into a cylindrical shape on the longitudinal seal portion surface of the edge of the strip-shaped packaging laminate material that is continuously conveyed. At least in the cylindrical molding step and the mating and joining step, the packaging laminate material is aseptically stored in an aseptic room, filled with the contents, laterally sealed, and the strip packaging laminate material is cut and separated. Pack and fill the container.
In this apparatus / method, the strip-shaped packaging laminate material is continuously supplied to the apparatus, and a container filled with the contents and molded is produced continuously and aseptically.

本発明の包装充填装置の特徴において、帯状包装積層材料の一方若しくは両方の縁部を、予熱手段によって縦シールのために予熱する。
ホットエアヒータである予熱手段が、帯状包装積層材料の一方若しくは両方の縁部を加熱し、加熱部分面が、例えば、熱シール性熱可塑性樹脂であれば、軟化若しくは溶融し、別の縦シール面と接合したとき、ヒートシールすることができるようになる。 In the features of the packaging and filling apparatus of the present invention, one or both edges of the strip-shaped packaging laminate material are preheated for vertical sealing by preheating means.
If the preheating means, which is a hot air heater, heats one or both edges of the belt-like packaging laminate material, and the heated part surface is, for example, a heat-sealable thermoplastic resin, it is softened or melted and another longitudinal seal surface Can be heat sealed.

本発明の包装充填装置の特徴において、包装充填装置の運転パラメータ値及び又は包装充填装置の運転モニタリング値から制御手段が判定して予熱手段に制御信号を送信する。
包装充填装置の運転パラメータ値には、運転開始時刻、一時運転中断のショートストップ時刻、帯状包装積層材料の搬送速度などがあり、包装充填装置の運転モニタリング値には、予熱手段のホットエアー温度、予熱された縁部の表面の表面温度、プレッシャローラの押圧力、無菌室内の雰囲気温度及び、無菌室内の陽圧の程度などがある。
制御手段の判定例としては、運転開始直後の包装積層材料の比較的遅い搬送速度の段階において比較的高い予熱縁部の表面温度になり、この段階では、予熱手段へ供給されるホットエアーの流路に設けられたエアー調節手段によって、ホットエアーの一部を無菌室内に放出するように制御信号を送信する。横シールする位置を調整するデザイン調整では、更に搬送速度が遅くなり、表面温度がより高くなる段階においては、更に多くのホットエアーを無菌室内に放出するように制御信号を送信する。 In the feature of the packaging and filling apparatus of the present invention, the control means determines from the operation parameter value of the packaging and filling apparatus and / or the operation monitoring value of the packaging and filling apparatus and transmits the control signal to the preheating means.
The operation parameter value of the packaging filling device includes the operation start time, the short stop time of temporary operation interruption, the transport speed of the belt-like packaging laminate material, and the operation monitoring value of the packaging filling device includes the hot air temperature of the preheating means, There are the surface temperature of the surface of the preheated edge, the pressure of the pressure roller, the atmospheric temperature in the sterile room, and the degree of positive pressure in the sterile room.
As a determination example of the control means, the surface temperature of the preheating edge becomes relatively high at the stage of relatively slow conveyance speed of the packaging laminate material immediately after the start of operation. At this stage, the flow of hot air supplied to the preheating means A control signal is transmitted so that a part of the hot air is discharged into the sterile room by the air adjusting means provided in the road. In the design adjustment for adjusting the position where the side seal is performed, a control signal is transmitted so as to release more hot air into the sterile room at a stage where the conveyance speed is further lowered and the surface temperature is higher.

本発明の包装充填の好ましい態様において、予熱された縁部の表面を臨み、表面の表面温度を測定して測定値信号の運転モニタリング値を送信する温度計、例えば、非接触赤外線放射型温度計を有する。
この非接触赤外線放射型温度計のセンサ面が、予熱された縁部の表面を臨み、その表面の表面温度を測定する。この赤外線放射型温度計とは、全ての物体はその表面から何らかの熱エネルギーを放射することを利用する。放射温度計は、その熱エネルギーの量（強度または輝度）を非接触で測定し、温度換算することで物体の温度を測定する。 In a preferred embodiment of the packaging filling of the present invention, a thermometer that faces the surface of the preheated edge, measures the surface temperature of the surface, and transmits an operation monitoring value of the measurement value signal, for example, a non-contact infrared radiation type thermometer Have
The sensor surface of this non-contact infrared radiation type thermometer faces the preheated edge surface and measures the surface temperature of the surface. This infrared radiation type thermometer utilizes the fact that all objects emit some thermal energy from the surface. A radiation thermometer measures the amount of heat energy (intensity or brightness) in a non-contact manner, and measures the temperature of an object by converting the temperature.

本発明の包装充填の好ましい態様において、更に、制御手段からの制御信号により、包装充填され、不良と判定された容器を排出することもできる。
上述のように、良好な縦シールの全体的条件で予熱手段の加熱温度を制御することができる。 In a preferred embodiment of the packaging and filling of the present invention, it is also possible to discharge a container that has been packaged and determined to be defective by a control signal from the control means.
As described above, the heating temperature of the preheating means can be controlled under the general conditions of good vertical sealing.

以下、本発明の実施の形態について図面を参照しながら詳細に説明する。
図１は、この発明による一実施例の包装充填装置の予熱手段の概略図である。図２は、この発明に使用できる包装充填装置の一例を示す概略斜視図である。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a schematic view of preheating means of a packaging and filling apparatus according to an embodiment of the present invention. FIG. 2 is a schematic perspective view showing an example of a packaging and filling apparatus that can be used in the present invention.

図２に示されるように、帯状包装積層材料１は、リールの状態で包装充填装置に収容される。包装積層材料１は、紙基材及び紙基材の両面にポリエチレン樹脂が積層された可撓性の積層体から成り、アルミニウム箔、ガスバリヤ性樹脂等から成るバリヤ層が形成され、文字模様等の印刷が施される。 As shown in FIG. 2, the strip-shaped packaging laminate material 1 is accommodated in a packaging and filling apparatus in a reel state. The packaging laminate material 1 is composed of a paper substrate and a flexible laminate in which polyethylene resin is laminated on both sides of the paper substrate, and a barrier layer made of aluminum foil, gas barrier resin or the like is formed, and a character pattern or the like is formed. Printing is performed.

繰り出された包装積層材料１は、搬送手段によって連続的に搬送され、ベンディングローラ、ダンパローラ等を経て、シーリングテープ貼着装置３に送られ、包装積層材料１の一方の縁部に沿ってシーリングテープ２が貼着される。
帯状包装積層材料１の縁部にシーリングテープ２を前もって接着する際、帯状包装積層材料とシーリングテープ２とを挟んで、一方側に、プレッシャローラを回転自在に配設して圧し、他方に、プレッシャローラによる圧力を受け、それに対向し、押さえ支持するようにカウンタローラを回転自在に配設する。
包装積層材料が搬送されるに伴って、プレッシャローラ及びカウンタローラが包装積層材料及びシーリングテープを挟んだ状態で押圧されて回転させ、縦シール部の合せ面がシールされ接着される。 The drawn packaging laminate material 1 is continuously conveyed by a conveying means, passed through a bending roller, a damper roller, etc., and sent to the sealing tape adhering device 3, and the sealing tape along one edge of the packaging laminate material 1. 2 is stuck.
When adhering the sealing tape 2 to the edge of the strip-shaped packaging laminate material 1 in advance, the pressure-roller is rotatably arranged and pressed on one side with the strip-shaped packaging laminate material and the sealing tape 2 sandwiched therebetween, A counter roller is rotatably disposed so as to receive pressure from the pressure roller, face the pressure roller, and support the pressure roller.
As the packaging laminate material is conveyed, the pressure roller and the counter roller are pressed and rotated while sandwiching the packaging laminate material and the sealing tape, and the mating surfaces of the vertical seal portions are sealed and bonded.

続いて、包装積層材料１は、殺菌槽４に送られ、殺菌槽４において過酸化水素等の殺菌液によって殺菌される。包装積層材料１は、エアナイフ５に送られ、エアナイフ５によって乾燥させられた後、無菌室４０に送られる。そして、包装積層材料１は、成形リング６、その他の成形リングによって徐々に変形させられてチューブ状の形状にされる。包装積層材料１は、縦シール装置の予熱手段８からのホットエアーによって予熱されて、縦方向にシールされ、充填パイプ７を介して供給された流動性食品がチューブ状包装積層材料１内に充填される。 Subsequently, the packaging laminate material 1 is sent to the sterilization tank 4 and sterilized with a sterilization liquid such as hydrogen peroxide in the sterilization tank 4. The packaging laminate material 1 is sent to the air knife 5, dried by the air knife 5, and then sent to the sterilization chamber 40. Then, the packaging laminate material 1 is gradually deformed by the forming ring 6 and other forming rings into a tubular shape. The packaging laminate material 1 is preheated by hot air from the preheating means 8 of the longitudinal seal device, sealed in the longitudinal direction, and filled with the fluid food supplied through the filling pipe 7 into the tubular packaging laminate material 1. Is done.

ホットエアーは帯状包装積層材料の縁部を加熱する。筒状成形のステップ及び予熱・シールステップにおいて、包装積層材料を無菌的に無菌室４０で被い一時的に収容する。 Hot air heats the edges of the strip wrap laminate. In the cylindrical molding step and the preheating / sealing step, the packaging laminated material is aseptically covered in the aseptic chamber 40 and temporarily accommodated.

包装積層材料１は、縦シール装置の予熱手段８からのホットエアーによって予熱される。縦シール装置の一例を示す図１の概略図を参照して説明すると、予熱手段８において、ガイドロールで包装積層材料の縁部一端１ａを案内しながら、縁部一端１ａを予熱手段８のホットエアーノズルで加熱し、ホットエアーノズルの裏面で縁部他端も案内する。 The packaging laminate material 1 is preheated by hot air from the preheating means 8 of the vertical seal device. Referring to the schematic diagram of FIG. 1 showing an example of the vertical sealing device, in the preheating means 8, the edge end 1 a is hot of the preheating means 8 while guiding the edge end 1 a of the packaging laminated material with a guide roll. Heat with an air nozzle and guide the other end of the edge on the back of the hot air nozzle.

プレッシャローラとカウンタローラとによって、チューブ状に成形された包装積層材料１の両縁部同士を、縦シール装置のローラによってシーリングテープと共に押し当てる。
プレッシャローラは、予熱手段８により加熱された縦シール部を筒内側から圧する。他方、カウンタローラが、縦シール部を挟んでプレッシャローラと対向し、筒外側から押さえる。その結果、熱と圧力で縦シールを得ることができる。 Both edges of the packaging laminate material 1 formed into a tube shape are pressed together with the sealing tape by the roller of the vertical sealing device by the pressure roller and the counter roller.
The pressure roller presses the vertical seal portion heated by the preheating means 8 from the inside of the cylinder. On the other hand, the counter roller faces the pressure roller with the vertical seal portion interposed therebetween, and is pressed from the outside of the cylinder. As a result, a vertical seal can be obtained with heat and pressure.

図１に示す態様では、包装充填装置の運転パラメータ値及び又は包装充填装置の運転モニタリング値から制御手段２０が判定して予熱手段８側に制御信号Ａを送信する。
包装充填装置の運転パラメータ値には、運転開始時刻、一時運転中断のショートストップ時刻、帯状包装積層材料の搬送速度などがある。
包装充填装置の運転モニタリング値には、予熱手段８のホットエアー温度（測定信号Ｃ）、温度計２１で測定された予熱縁部１ａの表面の表面温度（測定信号Ｂ）、ホットエアー供給源２３の温度（測定信号Ｄ）、プレッシャローラの押圧力、無菌室内の雰囲気温度及び、無菌室内の陽圧の程度などがある。 In the aspect shown in FIG. 1, the control means 20 determines from the operation parameter value of a packaging filling apparatus and / or the operation monitoring value of a packaging filling apparatus, and transmits the control signal A to the preheating means 8 side.
The operation parameter values of the packaging and filling apparatus include an operation start time, a short stop time for temporary operation interruption, and a conveyance speed of the belt-shaped packaging laminate material.
The operation monitoring values of the packaging filling device include the hot air temperature of the preheating means 8 (measurement signal C), the surface temperature of the preheating edge 1a measured by the thermometer 21 (measurement signal B), and the hot air supply source 23. Temperature (measurement signal D), pressure pressure of the pressure roller, atmospheric temperature in the sterile room, and positive pressure in the sterile room.

図１に示す態様では、ホットエアー供給源２３から予熱手段８へ供給されるホットエアーの流路２２に設けられたエアー調節手段２４が設けられている。
エアー調節手段２４としては、ノズルヘッド近辺にバイパスホールを設け、ホットエアー流量を制御信号Ａによって制御するソレノイドバルブがある。このバルブから無菌室内にホットエアーを逃がすことができる。 In the embodiment shown in FIG. 1, an air adjusting means 24 provided in a flow path 22 for hot air supplied from the hot air supply source 23 to the preheating means 8 is provided.
As the air adjusting means 24, there is a solenoid valve in which a bypass hole is provided in the vicinity of the nozzle head and the hot air flow rate is controlled by a control signal A. Hot air can escape from this valve into the sterile room.

図１に示す制御態様では、運転開始直後の比較的遅い搬送速度で比較的高い予熱縁部の表面温度になり、この段階で、ホットエアー供給源２３から予熱手段８へ供給されるホットエアーの流路２２に設けられたエアー調節手段２４によって、制御手段２０がホットエアーの一部を無菌室４０内に放出するように制御信号Ａを送信する。更に搬送速度が遅くなり、表面温度がより高くなると、更に多くのホットエアーを無菌室４０内に放出するように制御信号を送信する。
一方、搬送速度が正常に戻ったとき、ホットエアーの放出を停止するように制御信号を送信する。
上述のように、無菌室４０内に放出されるので、無菌室４０内全体への流量は不変のままであり、陽圧も変化しない。また、予熱手段８のノズルに流れるホットエアーの流量を調節することができるので、予熱手段８のノズルへ流れるホットエアーの流量を制御することでき、このノズル及び予熱縁部の表面の温度を制御することができる。 In the control mode shown in FIG. 1, the surface temperature of the preheating edge becomes relatively high at a relatively slow conveyance speed immediately after the start of operation. At this stage, the hot air supplied from the hot air supply source 23 to the preheating means 8 The control means 20 transmits a control signal A so that part of the hot air is discharged into the aseptic chamber 40 by the air adjusting means 24 provided in the flow path 22. When the conveying speed is further decreased and the surface temperature becomes higher, a control signal is transmitted so as to release more hot air into the sterilization chamber 40.
On the other hand, when the conveyance speed returns to normal, a control signal is transmitted so as to stop the discharge of hot air.
As described above, since it is discharged into the aseptic chamber 40, the flow rate into the entire aseptic chamber 40 remains unchanged, and the positive pressure does not change. Further, since the flow rate of hot air flowing to the nozzle of the preheating means 8 can be adjusted, the flow rate of hot air flowing to the nozzle of the preheating means 8 can be controlled, and the surface temperature of the nozzle and the preheating edge portion can be controlled. can do.

図１に示す好ましい態様において、予熱された縁部１ａの表面を臨み、表面温度を測定して測定値信号Ｂの運転モニタリング値を送信する非接触赤外線放射型温度計２１を有する。この非接触赤外線放射型温度計のセンサ面が、予熱された縁部の表面を臨み、その表面の表面温度を測定する。
上述の実施例から実証されたように、、良好な縦シールの全体的条件で予熱手段の加熱温度を制御することができる。 In the preferred embodiment shown in FIG. 1, it has a non-contact infrared radiation type thermometer 21 that faces the surface of the preheated edge 1a, measures the surface temperature, and transmits the operation monitoring value of the measurement value signal B. The sensor surface of this non-contact infrared radiation type thermometer faces the preheated edge surface and measures the surface temperature of the surface.
As demonstrated from the above examples, the heating temperature of the preheating means can be controlled with good overall longitudinal sealing conditions.

図２に示すように、チューブ状包装積層材料１は、ローラによって案内され、横シール装置１０に送られ、挟まれて横方向にシールされ、横シールされ容器に成形された包装積層材料１２は、ナイフなどで切断されて枕状の原型容器１３が形成される。そして、原型容器１３は、最終成形搬送装置によって搬送されて最終の形状に成形され、流動性食品を収容する包装容器１４が完成する。 As shown in FIG. 2, the tubular packaging laminate material 1 is guided by a roller, sent to a lateral sealing device 10, sandwiched and laterally sealed, and laterally sealed and molded into a container. Then, a pillow-shaped prototype container 13 is formed by cutting with a knife or the like. And the original container 13 is conveyed by the last shaping | molding conveyance apparatus, and is shape | molded by the final shape, and the packaging container 14 which accommodates a fluid food is completed.

なお、本発明は前記実施の形態に限定されるものではなく、本発明の趣旨に基づいて種々変形させることが可能であり、それらを本発明の範囲から排除するものではない。 In addition, this invention is not limited to the said embodiment, It can change variously based on the meaning of this invention, and does not exclude them from the scope of the present invention.

この発明の包装充填装置及び包装充填方法によって、牛乳、ジュース、ミネラルウォーターなどの飲料、流動食品などの包装容器を製造することができる。 By the packaging and filling apparatus and packaging and filling method of the present invention, packaging containers such as beverages such as milk, juice and mineral water, and liquid foods can be produced.

この発明による一実施例の包装充填装置の予熱手段の概略図である。It is the schematic of the preheating means of the packaging filling apparatus of one Example by this invention. 一実施例の包装充填装置を示す概略斜視図である。It is a schematic perspective view which shows the packaging filling apparatus of one Example.

符号の説明Explanation of symbols

８ 予熱手段
２０ 制御手段
２２ ホットエアー流路
２４ エアー調節手段 8 Preheating means 20 Control means 22 Hot air flow path 24 Air adjusting means

Claims (5)

連続的に搬送される帯状包装積層材料の縁部の縦シール部面に、該帯状包装積層材料が筒状に成形され該帯状包装積層材料の他方の縁部を合せて接合し、内容物を充填して横シールし、該帯状包装積層材料を切断分離して容器に包装充填する装置であって、
少なくとも前記筒状成形及び前記の合せ接合における前記包装積層材料を無菌的に収容する無菌室と、
ホットエアーを噴出するノズルを備え、前記帯状包装積層材料の一方若しくは両方の縁部を、縦シールのために予熱する予熱手段と、
該予熱手段へ供給される該ホットエアーの流路に設けられ、該ホットエアーの一部若しくは全部を、制御信号により、該無菌室内に放出するエアー調節手段とを有する
ことを特徴とする包装充填装置。 The strip-shaped packaging laminate material is formed into a cylindrical shape on the surface of the longitudinal seal portion of the edge of the strip-shaped packaging laminate material that is continuously conveyed, and the other edge of the strip-shaped packaging laminate material is joined to join the contents. An apparatus for filling and transversely sealing, cutting and separating the strip-shaped packaging laminate material and packaging and filling the container,
An aseptic chamber for aseptically containing the packaging laminated material in at least the cylindrical molding and the lap joint;
A preheating means comprising a nozzle for ejecting hot air, and preheating one or both edges of the strip-shaped packaging laminate material for vertical sealing;
Packing and filling, characterized in that it is provided in a flow path of the hot air supplied to the preheating means, and has air adjusting means for releasing a part or all of the hot air into the aseptic room by a control signal apparatus. 該包装充填装置の運転パラメータ値及び又は該包装充填装置の運転モニタリング値から判定して該予熱手段に制御信号を送信する制御手段とを有する、請求項１記載の包装充填装置。 The package filling apparatus according to claim 1, further comprising a control unit that determines a control parameter value of the package filling apparatus and / or an operation monitoring value of the package filling apparatus and transmits a control signal to the preheating unit. 予熱された該縁部の表面を臨み、該表面の表面温度を測定して測定値信号の該運転モニタリング値を送信する温度計を有する、請求項１記載の包装充填装置。 The packaging and filling apparatus according to claim 1, further comprising a thermometer that faces the preheated surface of the edge, measures the surface temperature of the surface, and transmits the operation monitoring value of a measurement value signal. 前記制御手段からの制御信号により、包装充填され、不良と判定された前記容器を排出する、請求項１記載の包装充填装置。 The packaging and filling apparatus according to claim 1, wherein the packaging and filling and the container determined to be defective are discharged by a control signal from the control means. 連続的に搬送される帯状包装積層材料の縁部の縦シール部面に、該帯状包装積層材料が筒状に成形され該帯状包装積層材料の他方の縁部を合せて接合し、内容物を充填して横シールし、該帯状包装積層材料を切断分離して容器に包装充填する方法であって、
少なくとも前記筒状成形のステップ及び前記の合せ接合のステップにおいて、前記包装積層材料を無菌的に無菌室に収容し、
ホットエアーを噴出するノズルを備える予熱手段によって、前記帯状包装積層材料の一方若しくは両方の縁部を、縦シールのために予熱し、
該包装充填装置の運転パラメータ値及び又は該包装充填装置の運転モニタリング値から制御手段が判定して該予熱手段に制御信号を送信し、
該予熱手段へ供給される該ホットエアーの流路に設けられたエアー調節手段によって、該ホットエアーの一部若しくは全部を、該制御信号により、該無菌室内に放出する、
ことを特徴とする包装充填方法。 The strip-shaped packaging laminate material is formed into a cylindrical shape on the surface of the longitudinal seal portion of the edge of the strip-shaped packaging laminate material that is continuously conveyed, and the other edge of the strip-shaped packaging laminate material is joined to join the contents. Filling and transverse sealing, cutting and separating the strip-shaped packaging laminate material, and packaging and filling the container,
At least in the cylindrical molding step and the mating and joining step, the packaging laminate material is aseptically housed in a sterile chamber,
Preheating means for pre-sealing one or both edges of the strip-shaped packaging laminate material by preheating means comprising a nozzle that ejects hot air,
The control means determines from the operation parameter value of the packaging and filling apparatus and / or the operation monitoring value of the packaging and filling apparatus and transmits a control signal to the preheating means,
A part or all of the hot air is discharged into the aseptic chamber by the control signal by the air adjusting means provided in the flow path of the hot air supplied to the preheating means.
A packaging and filling method characterized by the above.
JP2007331233A 2007-12-23 2007-12-23 Packaging filling apparatus and packaging filling method Expired - Fee Related JP5088820B2 (en)

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