JP5075751B2 - Method for producing excrement disposal material for pet - Google Patents

Method for producing excrement disposal material for pet Download PDF

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JP5075751B2
JP5075751B2 JP2008168870A JP2008168870A JP5075751B2 JP 5075751 B2 JP5075751 B2 JP 5075751B2 JP 2008168870 A JP2008168870 A JP 2008168870A JP 2008168870 A JP2008168870 A JP 2008168870A JP 5075751 B2 JP5075751 B2 JP 5075751B2
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JP2010004815A (en
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直 渡邉
光史 渡邉
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Description

本発明は、犬や猫など、小動物のペットの糞尿を廃棄処理する場合に使用するペット用排泄物処理材の製造方法に関するものである。   The present invention relates to a method for producing a pet excreta treating material used when discarding feces and urine of small animals such as dogs and cats.

周知のように、一般の家庭で犬や猫など、小動物のペットを飼育している場合、糞尿を廃棄処理するために排泄物処理材が使用されている。   As is well known, when a small animal pet such as a dog or a cat is raised in a general household, an excrement disposal material is used to dispose of manure.

この種の排泄物処理材は、例えば一般家庭で使用されるところから、脱臭力、抗菌性に優れ且つ焼却可能で、衛生的であることが望まれ、ヒノキチオールという殺菌成分を有する檜を主体とした木粉を、小塊状に成形した排泄物処理材が使用されている。   This kind of excrement disposal material is, for example, a place where it is used in general households, and it is desired that it is excellent in deodorizing power, antibacterial properties, incineration, and hygienic. The excrement processing material which shape | molded the done wood flour in the shape of a small lump is used.

例えば、特開2001−204288号公報に記載されている動物用糞尿処理材は、檜を主体とした木粉と、カルボキシメチルセルロースナトリウムを含有した材料とを主成分として、多孔質の粒状体に造粒して成る構成である。   For example, an animal manure treatment material described in Japanese Patent Application Laid-Open No. 2001-204288 is formed into a porous granule mainly composed of wood flour mainly composed of straw and a material containing sodium carboxymethylcellulose. It is the composition which consists of grains.

前記動物用糞尿処理材の製造方法について説明する。まず、檜の間伐材や檜の鋸屑からなる木材を粉砕機に投入する。檜の木材が粉砕機に投入されると、粉砕され木材粉が生成される。そして、生成された檜の木材粉は、ホッパーに貯蔵される。このように木材粉をホッパーに貯蔵することにより水分の吸収を防止するとともに、風による飛散等を防止する。その後、ホッパーから檜の木材粉を取り出し、混合機にて該檜の木材粉と、無機材料、CMC及びその他必要に応じて添加される上記物質を混合して、混合材を形成する。そして、該混合材と水とを混練機に投入し、混練を行うことにより混練材を形成する。   A method for producing the animal excrement disposal material will be described. First, timber made of thinned timber and saw sawdust is put into a grinder. When birch wood is put into a grinder, it is crushed to produce wood powder. Then, the generated wood powder of firewood is stored in a hopper. By storing the wood powder in the hopper in this way, moisture absorption is prevented and scattering by wind is prevented. Thereafter, the wood powder of the firewood is taken out from the hopper, and the wood powder of the firewood is mixed with the inorganic material, CMC, and other substances added as necessary in a mixer to form a mixed material. The mixed material and water are put into a kneader and kneaded to form a kneaded material.

混練機により形成された混練材を押出機に投入し、ペレット状、即ち、円筒状に押出し成形を行って、所定長さで切断して円筒状の粒状体を成形する。押出機から排出された円筒状の粒状体は、加水して混練したものを押出し成形したもので水分を含んでいる。押出機により成形された円筒状の粒状体を乾燥機に投入して、水分を除去する。乾燥時間は、円筒状の粒状体が適切な水分含有量となるようにする。乾燥された円筒状の粒状体は、ふるい機11に送られて、所定径以上のものと所定径未満のものとに選別する処理が行われ、所定径以上のものを袋詰め機に送り、袋詰めを行う。袋詰めされる粒状体の大きさは、直径が3.0mm〜3.5mm、長さ(高さ)が3mm〜7mmである。なお、所定径以下のものは、再度混合機7に戻される。
特開2001−204288号公報
The kneaded material formed by the kneader is put into an extruder, extruded into a pellet shape, that is, a cylindrical shape, and cut into a predetermined length to form a cylindrical granular body. The cylindrical granular material discharged from the extruder is obtained by extruding what is kneaded by adding water and contains moisture. The cylindrical granule formed by the extruder is put into a dryer to remove moisture. The drying time is set so that the cylindrical granular material has an appropriate water content. The dried cylindrical granule is sent to the sieving machine 11 and subjected to a process of sorting into those having a predetermined diameter or larger and those having a predetermined diameter or smaller, and those having a predetermined diameter or larger are sent to the bagging machine, Perform bagging. The size of the granular material to be packed is 3.0 mm to 3.5 mm in diameter and 3 mm to 7 mm in length (height). In addition, the thing below a predetermined diameter is returned to the mixer 7 again.
JP 2001-204288 A

檜は他の木材に比べて油分が多く、粒状に固化させにくいし、押出機により成形された粒状体は、水に濡れても内部に浸透するまでに時間を要し、吸水性が悪いため、小動物のペット用排泄物処理材の改善が望まれていた。   Firewood has a higher oil content than other woods, and it is difficult to solidify into granules. Granules molded by an extruder take time to penetrate into the interior even when wet and have poor water absorption. Therefore, it has been desired to improve the excrement disposal material for pets of small animals.

本発明は、檜を主体とした木粉を使用して吸水性に優れた粒状体を製造できる、ペット用排泄物処理材の製造方法を提供することである。   This invention is providing the manufacturing method of the excrement disposal material for pets which can manufacture the granule excellent in water absorption using the wood flour which made the chiefly rice cake.

請求項1記載の発明は、檜の加工残渣、間伐材及び風倒木を粉砕機によって粉砕した後、振動フルイにかける処理を複数段階に分けて繰り返し、1次粉砕で5mm以下の径に粉砕、選別し、2次粉砕で3mm以下の径に粉砕、選別し、3次粉砕で1mm以下の径に粉砕、選別して、最終粉砕工程の処理後において0.2〜2.0mm程度の木粉に粉砕処理する工程と、前記木粉を密閉式混合装置入れた後、蒸気を30秒間吹きかけて混合し前記木粉の乾燥を促進する工程と、前記粉砕処理した檜の木粉からなる原料に粘結剤及び吸水性ポリマーを添加して攪拌機で攪拌混合することにより混合物を作成する工程と、前記混合物を押し出し成形して粒状体を造粒機で製造する工程と、前記粒状体を50〜200℃で乾燥する工程とを備え、前記混合物を作成する工程において檜の木粉を99.4〜94重量%、粘結剤としてCMCを0.5〜4重量%、吸水性ポリマーを0.1〜2重量%の割合で混合、前記粒状体を造粒機で製造する工程において製造される粉粒体は、粒径3〜8mm、粒長2〜15mmの円柱形で排尿水分により溶解、崩壊し、その部分が連鎖し固まる作用を有することを特徴とするペット用排泄物処理材の製造方法である。 The invention according to claim 1, after pulverizing the processing residue of the firewood, the thinned wood and the wind fallen tree with a pulverizer, the process applied to the vibration sieve is repeated in a plurality of stages, pulverized to a diameter of 5 mm or less by primary pulverization, Sorted , ground and ground to a diameter of 3 mm or less by secondary grinding, ground and sorted to a diameter of 1 mm or less by tertiary grinding, and wood powder of about 0.2 to 2.0 mm after the final grinding process A step of pulverizing into wood, a step of promoting the drying of the wood powder by mixing with steam for 30 seconds after putting the wood powder in a closed mixer, and a raw material comprising the wood powder that has been pulverized 50 a step of creating a mixture by stirring and mixing with a stirrer was added the binder and the water-absorbing polymer, a step of producing a granulate in a granulator and extruding the mixture, the granulate and a step of drying at 200 ° C., the Mixture from 99.4 to 94% by weight of wood flour cypress in the step of creating, 0.5-4 wt% of CMC as a binder, the water-absorbing polymer were mixed at a ratio of 0.1 to 2% by weight, The granular material produced in the step of producing the granular material with a granulator is a columnar shape having a particle size of 3 to 8 mm and a particle length of 2 to 15 mm, which dissolves and disintegrates by urinary water, and the part is linked and solidified. It is a manufacturing method of the excrement disposal material for pets characterized by having .

請求項2記載の発明は、前記原料に蒸気を吹きかけて混合し前記粒状体の乾燥を促進する第5工程を、前記第2工程の前工程に設けた請求項1記載のペット用排泄物処理材の製造方法である。   The invention according to claim 2 is the pet excreta treatment according to claim 1, wherein a fifth step of promoting the drying of the granular material by spraying the raw material with steam is provided in the previous step of the second step. It is a manufacturing method of material.

本発明によれば、檜を主体とした木粉を使用して、吸水性に優れたペット用排泄物処理材を製造できるものである。   ADVANTAGE OF THE INVENTION According to this invention, the excrement disposal material for pets excellent in water absorption can be manufactured using the wood flour mainly made from a cocoon.

以下、本発明の実施例を詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail.

本発明に係るペット用排泄物処理材は、略円柱状の粒状体を呈し、檜の木粉を固めて固形状の粒状体にしたものであり、檜の木粉に粘結材としてカルボキシメチルセルロース(CMC)、吸水性ポリマーを混合し、互いに結合した状態で粒状体を構成したものである。   The excrement disposal material for pets according to the present invention has a substantially cylindrical granular material, which is obtained by solidifying birch wood powder into a solid granular material. Carboxymethyl cellulose as a binder to birch wood powder (CMC) and a water-absorbing polymer are mixed, and a granular body is constituted in a state of being bonded to each other.

また、主な原材料11となる檜の木材は、製材所において、製材の過程で発生した檜の加工残渣(オガ粉及びプレーナ屑)、山林における間伐材又は風倒木を使用している。これら檜の原材料は、原材料ストックタンク12に貯蔵する。   In addition, the wood for firewood, which is the main raw material 11, uses the processing residue of the firewood (oga powder and planar scraps) generated in the lumbering process, thinned wood in the forest, or wind-fall trees at the sawmill. These raw materials are stored in the raw material stock tank 12.

次に、本発明のペット用排泄物処理材の製造方法について図1に示すペット用排泄物処理材の製造工程の概略図を参照しながら説明する。   Next, the manufacturing method of the pet excrement disposal material of this invention is demonstrated, referring the schematic of the manufacturing process of the pet excrement disposal material shown in FIG.

先ず、檜の加工残渣、間伐材又は風倒木による檜の原材料11は、粉砕機に投入されて檜の木材を粉砕処理する第1工程13で数段階に分けて粉砕される。例えば、1次粉砕である程度の大きさ5mm以下の径に粉砕され、次に、2次粉砕で小さい3mm以下の径に粉砕され、続いて、3次粉砕でさらに小さい0.5mm以下の径に粉砕され、原料定量供給装置14に送られる。   First, the processing residue of firewood, the raw material 11 of firewood made by thinned wood or wind-fallen wood is pulverized in several stages in a first step 13 which is put into a pulverizer and crushes the wood of firewood. For example, it is pulverized to a certain size of 5 mm or less by primary pulverization, then pulverized to a small diameter of 3 mm or less by secondary pulverization, and then further reduced to a diameter of 0.5 mm or less by tertiary pulverization. It is pulverized and sent to the raw material quantitative supply device 14.

また、第1工程13において、粉砕が不充分な檜の木材は、振動フルイ12にかけられる。そして、通過できなかった檜の木材は、再度粉砕機11に投入されて、1.5mm以下に粉砕される。檜の木粉は、0.2mm以下だと粘結性が悪く、2.0mm以上だと大きすぎて造粒しにくいので、0.2〜2.0mm程度の檜の木粉が原料として使用できる。そのため、檜の木材を粉砕処理する第1工程13は、0.2〜2.0mm程度の檜の木粉に加工できれば、1次粉砕〜3次粉砕までの3段階に限定されない。   Further, in the first step 13, the cocoon wood that is not sufficiently pulverized is put on the vibration sieve 12. And the wood of the firewood which could not pass is thrown into the grinder 11 again and ground to 1.5 mm or less. If the wood powder is 0.2 mm or less, the caking property is poor, and if it is 2.0 mm or more, it is too large to be granulated. it can. Therefore, the first step 13 for pulverizing the timber wood is not limited to three stages from primary pulverization to tertiary pulverization as long as it can be processed into birch wood powder of about 0.2 to 2.0 mm.

原料定量供給装置14は、0.2〜2.0mm程度の檜の木粉からなる原料を一定量毎に攪拌混合機16に供給する。攪拌混合機16は、混合物を作成する第2工程を担当し、原料50リットルに対し、粘結剤としてCMCが0.5〜4重量%、吸水性ポリマーが0.1〜2重量%の割合で加えられ、原料、CMC及び吸水性ポリマーを攪拌混合して混合物を作成する。こうすることにより、後述する造粒機で成形される製品粒の粘結性、溶解性、水分の吸水性能の向上が図られる。尚、粘結剤として使用されるCMCの混合割合を0.5〜4重量%に選定したのは、CMCの混合割合が0.5重量%以下だと結合しにくく、4重量%以上だと水洗トイレに流せないからであり、また、吸水性ポリマーの混合割合を0.1〜2重量%に選定したのは、吸水性ポリマーの混合割合が0.1重量%以下だと尿の瞬間吸収効率が悪く、2重量%以上だと経済的価値がないからである。   The raw material fixed supply device 14 supplies a raw material made of oak wood powder of about 0.2 to 2.0 mm to the agitating mixer 16 for every fixed amount. The stirring mixer 16 is in charge of the second step of creating a mixture. The proportion of CMC as a binder is 0.5 to 4% by weight and the water-absorbing polymer is 0.1 to 2% by weight with respect to 50 liters of raw material. The raw material, CMC and the water-absorbing polymer are mixed with stirring to make a mixture. By carrying out like this, the improvement of the caking property of the product grain shape | molded with the granulator mentioned later, solubility, and the water absorption performance of a water | moisture content is aimed at. The mixing ratio of CMC used as a binder was selected to be 0.5 to 4% by weight because it was difficult to bond when the mixing ratio of CMC was 0.5% by weight or less, and when it was 4% by weight or more. This is because it cannot be poured into a flush toilet, and the mixing ratio of the water-absorbing polymer was selected to be 0.1 to 2% by weight. This is because the efficiency is poor and if it is 2% by weight or more, there is no economic value.

第2工程において、攪拌混合機16により原料、粘結剤及び吸水性ポリマーが攪拌混合されてなる混合物は、第3工程を担当する造粒機17に供給される。第3工程において、造粒機17に供給された混合物は、押し出し成形されて例えば粒径3〜8mm、粒長2〜15mmの円柱形の粒状体に造粒される。   In the second step, the mixture obtained by stirring and mixing the raw material, the binder and the water-absorbing polymer by the stirring mixer 16 is supplied to the granulator 17 in charge of the third step. In the third step, the mixture supplied to the granulator 17 is extruded and granulated into, for example, a cylindrical granule having a particle size of 3 to 8 mm and a particle length of 2 to 15 mm.

第3工程において、造粒機17で造粒した粒状体は、第4工程を担当する乾燥機18に供給される。乾燥機18において、粒状体は、乾燥温度が50℃以下だと乾燥効率が悪く、また、乾燥温度が、200℃以上だと水分が急激に蒸発し、木粉が加熱されてしまうので、乾燥温度50℃〜200℃の温度で乾燥が行なわれる。   In the third step, the granulate granulated by the granulator 17 is supplied to the dryer 18 in charge of the fourth step. In the dryer 18, when the drying temperature is 50 ° C. or lower, the granular material has poor drying efficiency, and when the drying temperature is 200 ° C. or higher, moisture rapidly evaporates and the wood flour is heated. Drying is performed at a temperature of 50 ° C to 200 ° C.

また、粒状体は、吸水性ポリマーが混合されることで、排尿時、吸水性ポリマーとの相乗効果により、粒状体は、排尿水分により溶解、崩壊し、その部分が連鎖し固まる作用を有するようになる。   In addition, the granular material is mixed with a water-absorbing polymer, so that the granular material dissolves and disintegrates due to urinary water and has a function of chaining and solidifying due to a synergistic effect with the water-absorbing polymer during urination. become.

乾燥機18で乾燥された粒状体は、計量機19に送られて計量され、所定重量単位で袋詰め加工機20に送られて袋詰めされ、製品と成る。   The granular material dried by the dryer 18 is sent to a weighing machine 19 and weighed, and sent to a bagging machine 20 in a predetermined weight unit to be bagged to be a product.

こうして、製品化された檜を主体とする粒状体は、原料がヒノキチオールという殺菌成分を有し、また、水分に接すると芳香して脱臭力、抗菌性に優れて衛生的であるため室内での使用に適するので水洗トイレにそのまま流すことができ、また、焼却可能であるからそのまま家庭ゴミとして廃棄できるので取扱が容易である。   In this way, the granulated product mainly composed of koji has a bactericidal component called hinokitiol as a raw material, and it aromas when it comes into contact with moisture. Since it is suitable for use, it can be used as it is in a flush toilet, and it can be incinerated, so it can be disposed of as household waste and is easy to handle.

前述の説明では、粉砕加工された原料は、原料定量供給装置14からそのまま第2工程に送られて、攪拌混合機16によりCMC、吸水性ポリマーと攪拌混合されて混合物が作成される過程を採用しペット用排泄物処理材を製造したが、第2工程の前工程において、原料の乾燥を促進させる工程を設けるとよい。   In the above description, the pulverized raw material is sent from the raw material supply device 14 to the second step as it is, and is mixed with CMC and the water-absorbing polymer by the stirring mixer 16 to create a mixture. Although the excrement disposal material for pets has been manufactured, it is preferable to provide a step of promoting the drying of the raw material in the previous step of the second step.

即ち、攪拌混合機16により混合物を作成する第2工程の前工程に、第5工程を担当する密閉式混合装置21を設けておく。この場合、原料定量供給装置14は、原料を一定量毎に第5工程を担当する密閉式混合装置21に供給する。密閉式混合装置21は、原料に蒸気(温度60℃)を30秒間を吹きかけて混合し、原料の乾燥が促進される。   That is, the closed mixing device 21 in charge of the fifth step is provided in the previous step of the second step in which the mixture is prepared by the stirring mixer 16. In this case, the raw material fixed supply device 14 supplies the raw material to the hermetic mixing device 21 in charge of the fifth step for every fixed amount. The closed mixer 21 mixes the raw material with steam (temperature 60 ° C.) for 30 seconds to promote the drying of the raw material.

第5工程を実施した原料を使用して造粒した粒状体は、第2工程に供給され前述したように、攪拌混合機16により原料、CMC及び吸水性ポリマーが攪拌混合される。その混合物は、第3工程に供給され造粒機17により押し出し成形されて粒状体に造粒され、第4工程に供給されて乾燥機18により乾燥が行なわれる。   The granulate granulated using the raw material which performed the 5th process is supplied to a 2nd process, and as mentioned above, a raw material, CMC, and a water absorbing polymer are stirred and mixed by the stirring mixer 16. The mixture is supplied to the third step, extruded by the granulator 17 and granulated into granules, supplied to the fourth step, and dried by the dryer 18.

本発明に係るペット用排泄物処理材の製造工程を示す概略図である。It is the schematic which shows the manufacturing process of the excrement disposal material for pets concerning this invention.

符号の説明Explanation of symbols

11 原材料
12 原材料ストックタンク
13 段階的粉砕工程
14 原料定量供給装置
16 攪拌混合機
17 造粒機
18 乾燥機
19 計量機
20 袋詰め加工機
21 密閉式混合装置
11 Raw material 12 Raw material stock tank 13 Stepwise grinding process
14 Raw Material Quantitative Supply Device 16 Agitation Mixer 17 Granulator 18 Dryer 19 Weighing Machine 20 Bagging Machine 21 Sealing Mixer

Claims (1)

檜の加工残渣、間伐材及び風倒木を粉砕機によって粉砕した後、振動フルイにかける処理を複数段階に分けて繰り返し、1次粉砕で5mm以下の径に粉砕、選別し、2次粉砕で3mm以下の径に粉砕、選別し、3次粉砕で1mm以下の径に粉砕、選別して、最終粉砕工程の処理後において0.2〜2.0mm程度の木粉に粉砕処理する工程と、
前記木粉を密閉式混合装置入れた後、蒸気を30秒間吹きかけて混合し前記木粉の乾燥を促進する工程と、
前記粉砕処理した檜の木粉からなる原料に粘結剤及び吸水性ポリマーを添加して攪拌機で攪拌混合することにより混合物を作成する工程と、
前記混合物を押し出し成形して粒状体を造粒機で製造する工程と、
前記粒状体を50〜200℃で乾燥する工程とを備え、
前記混合物を作成する工程において檜の木粉を99.4〜94重量%、粘結剤としてCMCを0.5〜4重量%、吸水性ポリマーを0.1〜2重量%の割合で混合
前記粒状体を造粒機で製造する工程において製造される粉粒体は、粒径3〜8mm、粒長2〜15mmの円柱形で排尿水分により溶解、崩壊し、その部分が連鎖し固まる作用を有することを特徴とするペット用排泄物処理材の製造方法。
The processing residue of the firewood, thinned wood and wind fallen trees are pulverized by a pulverizer, and then subjected to a vibration sieve in multiple stages. The primary pulverization is pulverized to a diameter of 5 mm or less, and the secondary pulverization is 3 mm. following crushing in diameter, sorted, crushed to less diameter 1mm in the tertiary pulverization, and screened, a step of pulverizing the wood flour of about 0.2~2.0mm after processing the final milling step,
After putting the wood powder in a hermetic mixing device, blowing steam for 30 seconds to mix and promote drying of the wood powder;
A step of creating a mixture by adding a binder and a water-absorbing polymer to the raw material consisting of the pulverized oak wood powder and stirring and mixing with a stirrer;
A step of extruding the mixture to produce a granulate with a granulator;
And a step of drying the granulate at 50 to 200 ° C.,
The mixture from 99.4 to 94% by weight of wood flour cypress in the step of creating, 0.5-4 wt% of CMC as a binder, the water-absorbing polymer were mixed at a ratio of 0.1 to 2 wt% ,
The granular material produced in the step of producing the granular material with a granulator is a columnar shape having a particle size of 3 to 8 mm and a particle length of 2 to 15 mm, which dissolves and disintegrates by urinary water, and the part is linked and solidified. The manufacturing method of the excrement disposal material for pets characterized by having .
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