JP5069062B2 - Cardboard box - Google Patents

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JP5069062B2
JP5069062B2 JP2007212097A JP2007212097A JP5069062B2 JP 5069062 B2 JP5069062 B2 JP 5069062B2 JP 2007212097 A JP2007212097 A JP 2007212097A JP 2007212097 A JP2007212097 A JP 2007212097A JP 5069062 B2 JP5069062 B2 JP 5069062B2
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plate
insertion piece
receiving plate
slit
insertion slit
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JP2009046130A (en
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隆文 牧内
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Rengo Co Ltd
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Rengo Co Ltd
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この発明は、接着テープやステープルを用いることなく底を閉止することのできる段ボール箱に関する。   The present invention relates to a cardboard box whose bottom can be closed without using adhesive tape or staples.

農産物等を収納する段ボール箱として、各一対の側板および端板と、両端板の底縁から延出する底フラップと、一方の側板の底縁から延出する底差板と、他方の側板の底縁から延出する底受板とを有し、この底差板の先端部両側には差込片を形成し、底受板には差込スリットを形成し、底フラップと底受板と底差板とをこの順に重ね合わせ、前記差込片を前記差込スリットに差し込むことで底組みされるものが知られている(特許文献1参照)。   As a corrugated cardboard box for storing agricultural products, etc., each pair of side plates and end plates, bottom flaps extending from the bottom edges of both end plates, bottom difference plates extending from the bottom edges of one side plate, and the other side plate A bottom receiving plate extending from the bottom edge, forming insertion pieces on both sides of the front end portion of the bottom differential plate, forming insertion slits in the bottom receiving plate, It is known that the bottom plate is overlapped in this order and the bottom piece is assembled by inserting the insertion piece into the insertion slit (see Patent Document 1).

このような段ボール箱は、接着テープやステープルを用いることなく、底差板と底受板の組み上げにより、収納現場で素早く、しかも容易に底を閉止することが可能である。
また、箱を解体する際にも、ステープル等がはね飛ぶことがないため安全でもある。
Such a corrugated cardboard box can be quickly and easily closed at the storage site by assembling the bottom plate and the bottom receiving plate without using adhesive tape or staples.
Also, when the box is dismantled, it is safe because the staples do not fly off.

しかし、従来のこの種の段ボール箱は、差込スリットへの差し込み易さのみを考慮してその形状が定められていたため(例えば特許文献1の第一図では、差込スリットは半円板状)差込強度が弱かった。
そのため、スイカなどの重量の大きな農産物を収納するには適しておらず、このような重量物を収納した場合には、差込片が重量に耐え切れずに差込スリットから抜け出て、箱が底抜けしてしまうおそれがあった。
実用新案登録第356614号公報
However, this type of conventional cardboard box has been determined in consideration of ease of insertion into the insertion slit (for example, in FIG. 1 of Patent Document 1, the insertion slit has a semi-disc shape). ) The insertion strength was weak.
For this reason, it is not suitable for storing heavy agricultural products such as watermelons, and when such heavy objects are stored, the insertion piece does not endure the weight and comes out of the insertion slit, and the box is There was a risk of falling out.
Utility Model Registration No. 356614

そこで、この発明の解決すべき課題は、差込片を差込スリットに差し込むことで底組みする段ボール箱について、差込片の形状を工夫することで、重量物収納時の底抜けを防止することである。   Therefore, the problem to be solved by the present invention is to prevent bottom-out at the time of heavy object storage by devising the shape of the insertion piece for the cardboard box that is assembled by inserting the insertion piece into the insertion slit. It is.

上記した課題を解決するため、各一対の側板および端板と、両端板の底縁から延出する底フラップと、一方の側板の底縁から延出する底差板と、他方の側板の底縁から延出する底受板とを有し、この底差板の先端部両側には対の差込片を形成し、この底受板には対の差込スリットを形成し、底フラップと底受板と底差板とをこの順に重ね合わせ、差込片を前記差込スリットに差し込むことで底組みされる、この発明の段ボール箱について、以下の構成を採用したのである。
すなわち、前記差込片を、底差板の両側から中央部にかけて、先端側へと向かう斜めの切れ込みを入れることで区画形成し、底差板と底受板を重ね合わせた際に、この切れ込みにより形成される、差込片の傾斜する切れ込み縁部の内端が、差込スリットの底受板先端側の一端と、ほぼ重なり合うようにしたのである。
In order to solve the above-described problems, each pair of side plates and end plates, bottom flaps extending from the bottom edges of both end plates, bottom difference plates extending from the bottom edges of one side plate, and bottoms of the other side plate A bottom receiving plate extending from the edge, a pair of insertion pieces are formed on both sides of the tip of the bottom difference plate, a pair of insertion slits are formed on the bottom receiving plate, and a bottom flap and For the corrugated cardboard box according to the present invention, the following configuration is adopted, in which the bottom receiving plate and the bottom difference plate are overlapped in this order and the insertion piece is inserted into the insertion slit to be bottom assembled.
That is, the insertion piece is partitioned by forming an oblique cut toward the tip side from both sides to the center of the bottom difference plate, and this notch is formed when the bottom difference plate and the bottom receiving plate are overlapped. The inner end of the inclined cutting edge portion of the insertion piece, which is formed by the above, is substantially overlapped with one end of the insertion slit on the front end side of the bottom receiving plate.

このように構成した差込片を差込スリットへ差込んで倒伏させると、差込片の傾斜する切れ込み縁部の外端が、前記差込スリットの一端よりも、さらに底受板の先端寄りに位置することになる。
そのため、この倒伏した状態のままで、差込片を差込スリットから抜こうとしても引っかかって抜けず、簡単な構造で底抜けを防止することができる。
When the insertion piece configured as described above is inserted into the insertion slit and laid down, the outer end of the inclined cutting edge of the insertion piece is further closer to the tip of the bottom receiving plate than one end of the insertion slit. Will be located.
Therefore, even if it tries to pull out an insertion piece from an insertion slit in this lying state, it does not come out and it can prevent a bottom drop with a simple structure.

さらに、底差板および底受板の先端から基端にかけての長さを、それぞれ端板の板幅とほぼ同じ長さとすると、底組みした状態で差込板と底受板とがほぼ完全に重なり合い、底フラップの先端から基端にかけての長さを、側板の板幅の約半分の長さとするのが好ましい。
このようにすると、底組みした状態で底フラップの先端同士が突き合うため、全体として底が三重構造となり、一層底が強化される。
また、差込片が底受板と底フラップに完全に挟み込まれるため、差込スリットからの抜けが一層防止される。
Furthermore, if the length from the front end to the base end of the bottom difference plate and the bottom support plate is approximately the same as the plate width of each end plate, the insertion plate and the bottom support plate are almost completely in the state of being assembled. The length from the front end to the base end of the overlapping and bottom flaps is preferably about half the plate width of the side plate.
If it does in this way, since the front-end | tips of a bottom flap will face each other in the state of bottom assembly, the bottom will become a triple structure as a whole, and the bottom will be strengthened further.
Further, since the insertion piece is completely sandwiched between the bottom receiving plate and the bottom flap, the removal from the insertion slit is further prevented.

底差板の差込片の形状を、底受板の差込スリットに差込んで倒伏させると、スリットから抜け出にくい形状としたので、底抜けが防止されて重量物の収納に好適な段ボール箱となる。   When the shape of the insertion piece of the bottom difference plate is inserted into the insertion slit of the bottom receiving plate and laid down, it has a shape that makes it difficult to escape from the slit, so that the bottom loss is prevented and a cardboard box suitable for storing heavy objects Become.

図1に示す実施形態の段ボール箱10のブランクは、各一対の側板11および端板12が交互に連設され、一方側板11の開放された側縁には継代片13が連設されて構成される。
ここで、それぞれの端板12の上縁寄りには、段ボール箱10を持ち上げる際に指を入れる、指孔12aが設けられている。
In the blank of the cardboard box 10 according to the embodiment shown in FIG. 1, each pair of side plates 11 and end plates 12 are alternately connected, and a passage piece 13 is connected to the open side edge of the one side plate 11. Composed.
Here, near the upper edge of each end plate 12, a finger hole 12a is provided for inserting a finger when the cardboard box 10 is lifted.

また、一方側板11の底縁には底差板14が、上縁には蓋板15がそれぞれ連設され、他方側板11の底縁には底受板16が、上縁には蓋板15がそれぞれ連設されている。
さらに、各端板12の底縁には底フラップ17が、上縁には蓋フラップ18がそれぞれ連設されている。
A bottom plate 14 is connected to the bottom edge of the one side plate 11, a lid plate 15 is connected to the top edge, a bottom receiving plate 16 is connected to the bottom edge of the other side plate 11, and a cover plate 15 is connected to the top edge. Are connected to each other.
Further, a bottom flap 17 is connected to the bottom edge of each end plate 12, and a lid flap 18 is connected to the top edge.

図示のように、底差板14の両側から中央部にかけては、底差板14先端側に向かい斜めの切れ込みが入れられ、これにより、底差板14の先端部分の両側は、底差板14自体から区画されて、差込片19を形成している。
切れ込みが入れられた部分は、差込片19の傾斜する切れ込み縁部19bになっている。
また、差込片19と底差板14との境界には折り目19aが形成され、差込片19は底差板14に対して折り目19aを中心に回動可能となっている。
さらに、差込片19の外角隅は、後述する差込スリット16aへの差込みを容易とするために、斜めに切断されている。
As shown in the drawing, oblique cuts are made from both sides to the center of the bottom plate 14 toward the front side of the bottom plate 14, whereby both sides of the front end portion of the bottom plate 14 are placed on the bottom plate 14. The insertion piece 19 is formed by being partitioned from itself.
The portion where the cut is made is a cut edge portion 19 b of the insertion piece 19 which is inclined.
Further, a fold 19a is formed at the boundary between the insertion piece 19 and the bottom difference plate 14, and the insertion piece 19 is rotatable with respect to the bottom difference plate 14 around the fold 19a.
Further, the outer corner of the insertion piece 19 is cut obliquely in order to facilitate insertion into an insertion slit 16a described later.

一方、図示のように、底受板16には、対向するコの字型、反転コの字型の対称形の対の差込スリット16aが、板幅方向に並列して形成されている。
各差込スリット16aの一端は、それぞれ底受板16の中程にあり、他端はそれぞれ底受板16の基端近くにまで達している。
また、差込スリット16aの両端間をつなぐ折り目16bが形成されており、この折り目16bと差込スリット16aとで区画される部分は、フラップ状になって底受板16に対して回動可能となっている。
On the other hand, as shown in the figure, the bottom receiving plate 16 is formed with a pair of opposing slits 16a in parallel with each other in the plate width direction.
One end of each insertion slit 16 a is in the middle of the bottom receiving plate 16, and the other end reaches the vicinity of the base end of the bottom receiving plate 16.
In addition, a fold 16b that connects both ends of the insertion slit 16a is formed, and a portion defined by the fold 16b and the insertion slit 16a is formed in a flap shape and can be rotated with respect to the bottom receiving plate 16. It has become.

ここで、図1からわかるように、底受板16および底差板14の基端から先端にかけての長さは、端板12の板幅とほぼ同じ長さとなっている。
また、底フラップ17の基端から先端にかけての長さは、側板11の板幅の約半分の長さとなっている。
Here, as can be seen from FIG. 1, the length from the base end to the tip end of the bottom receiving plate 16 and the bottom difference plate 14 is substantially the same as the plate width of the end plate 12.
Further, the length from the base end to the tip end of the bottom flap 17 is about half the plate width of the side plate 11.

この段ボール箱10は、継代片13を反対側の端板12に貼り付け、嵩張らないように扁平に折り畳んだ状態で保管しておく。   The corrugated cardboard box 10 is stored in a state where the passage piece 13 is attached to the opposite end plate 12 and is folded flat so as not to be bulky.

使用に際しては、図2に示すように、各一対の側板11および端板12により四角筒を形成し、底フラップ17、底受板16、底差板14の順に重ね合わせる。
このように重ね合わせた際の差込片19と差込スリット16aとの位置関係は、図1および図2からわかるように、差込片19の切れ込み縁部19bの内端が、差込スリット16aの底受板16先端側の一端とほぼ重なり合い、差込片19の先端部が、差込スリット16aの底受板16基端側の他端とほぼ重なり合うようになっている。
In use, as shown in FIG. 2, each pair of side plate 11 and end plate 12 forms a square tube, and the bottom flap 17, the bottom receiving plate 16, and the bottom plate 14 are overlapped in this order.
As can be seen from FIGS. 1 and 2, the positional relationship between the insertion piece 19 and the insertion slit 16 a at the time of superposition is such that the inner end of the cut edge 19 b of the insertion piece 19 is inserted into the insertion slit. 16a is substantially overlapped with one end of the bottom receiving plate 16 on the front end side, and the front end portion of the insertion piece 19 is substantially overlapped with the other end of the insertion slit 16a on the base end side of the bottom receiving plate 16.

次に、図3(a)のように、差込片19を、その折り目19aで回動させて底差板14に対しほぼ直角に起立させ、底受板16の差込スリット16aに差し込む。   Next, as shown in FIG. 3A, the insertion piece 19 is rotated by the crease 19 a so that the insertion piece 19 stands up at a substantially right angle with respect to the bottom difference plate 14, and is inserted into the insertion slit 16 a of the bottom receiving plate 16.

ここで、上述のように差込片19の外角隅が斜めに切断されており、また差込スリット16aと折り目16bで区画される部分はフラップ状になって、折り目16bを中心に回動可能となっている。
このため、差込片19の差込位置が多少ずれても、その誤差を吸収して差込スリット16aにスムーズに差し込めるようになっており、差込片19と差込スリット16aとが干渉するのが防止されている。
Here, as described above, the outer corners of the insertion piece 19 are cut obliquely, and the portion defined by the insertion slit 16a and the crease 16b is formed in a flap shape and can be rotated around the crease 16b. It has become.
For this reason, even if the insertion position of the insertion piece 19 is slightly shifted, the error is absorbed and can be smoothly inserted into the insertion slit 16a, and the insertion piece 19 and the insertion slit 16a interfere with each other. Is prevented.

底組みした際には、図3(b)に示すように、底受板16と底差板14とはほぼ完全に重なり合い、また図4に示すように、対の底フラップ17はその先端部が突き合う。
したがって図5(b)のように、段ボール箱10の底はほぼ完全な三重構造となり、底の強度が従来の段ボール箱に比べて格段に強化されている。
When assembled from the bottom, as shown in FIG. 3B, the bottom receiving plate 16 and the bottom difference plate 14 are almost completely overlapped, and as shown in FIG. Face each other.
Therefore, as shown in FIG. 5B, the bottom of the cardboard box 10 has a substantially complete triple structure, and the strength of the bottom is remarkably enhanced as compared with the conventional cardboard box.

また、底組みした状態で、段ボール箱10内に、図4の矢印で示すようにスイカ等の重量物を収納すると、重量物の重みと、段ボール素材の持つ復元弾性により、底差板14に対して起立していた差込片19が倒伏し、この倒伏状態が維持されることとなる。   Further, when a heavy article such as a watermelon is stored in the cardboard box 10 as shown by an arrow in FIG. 4 in a state where the bottom is assembled, the weight difference of the heavy article and the restoring elasticity of the corrugated cardboard material cause On the other hand, the insertion piece 19 standing upside down will be maintained, and this fallen state will be maintained.

こうして重量物を収納した状態で、蓋フラップ18および蓋板15をこの順に重ね合わせて段ボール箱10の上面を閉止した後、出荷されることとなる。   In this state, the lid flap 18 and the lid plate 15 are overlapped in this order to close the upper surface of the cardboard box 10 in a state where the heavy objects are stored, and then shipped.

また、重量物を出荷先で取り出した後は、差込片19を底差板14に対してほぼ直角に起立させ、底受板16の差込スリット16aから抜くことで簡単に段ボール箱10を解体することができる。   Moreover, after taking out a heavy article at the shipping destination, the cardboard box 10 can be easily removed by raising the insertion piece 19 substantially at right angles to the bottom difference plate 14 and pulling it out from the insertion slit 16a of the bottom receiving plate 16. Can be dismantled.

ここで図5に示すように、差込片19の倒伏状態においては、底受板16の基端から差込片19の切れ込み縁部19bの外端にかけての距離d1が、底受板16の基端から差込スリット16aの底受板16先端側の一端までの距離d2よりも大きくなっている。
すなわち、差込片19の切れ込み縁部19bの外端が、差込スリット16aの底受板16先端側の一端よりも、さらに底受板16の先端側に位置するようになっている。
そのため、倒伏状態の差込片19を、差込スリット16aから抜こうとしてもひっかかって抜けず、箱10の底抜けが簡単な構造で防止されている。
Here, as shown in FIG. 5, in the lying state of the insertion piece 19, a distance d <b> 1 from the base end of the bottom receiving plate 16 to the outer end of the cut edge 19 b of the insertion piece 19 is equal to the bottom receiving plate 16. It is larger than the distance d2 from the base end to one end of the insertion slit 16a on the front end side of the bottom receiving plate 16.
That is, the outer end of the cut edge 19b of the insertion piece 19 is positioned further to the distal end side of the bottom receiving plate 16 than the one end of the insertion slit 16a on the distal end side of the bottom receiving plate 16.
Therefore, even if it tries to pull out the insertion piece 19 in the lying state from the insertion slit 16a, it does not get caught and the bottom of the box 10 is prevented from coming off with a simple structure.

段ボール箱の展開図Corrugated box development 段ボール箱の底組み過程を底面側から示す部分斜視図Partial perspective view showing the bottom assembly process of the cardboard box from the bottom side 段ボール箱の底組み過程を底面側から示す部分斜視図Partial perspective view showing the bottom assembly process of the cardboard box from the bottom side 段ボール箱の底組み過程を上面側から示す部分斜視図Partial perspective view showing the bottom assembly process of the cardboard box from the upper surface side (a)は底組みされた段ボール箱の差込片と差込スリットの部分の平面図、(b)は(a)の矢印断面図(A) is a plan view of the insertion piece and the insertion slit portion of the corrugated cardboard box, and (b) is an arrow cross-sectional view of (a).

符号の説明Explanation of symbols

10 実施形態の段ボール箱
11 側板
12 端板
12a 指孔
13 継代片
14 底差板
15 蓋板
16 底受板
16a 差込スリット
16b 折り目
17 底フラップ
18 蓋フラップ
19 差込片
19a 折り目
19b 切れ込み縁部
DESCRIPTION OF SYMBOLS 10 Cardboard box 11 Side plate 12 End plate 12a Finger hole 13 Passage piece 14 Bottom difference plate 15 Cover plate 16 Bottom receiving plate 16a Insertion slit 16b Fold 17 Bottom flap 18 Cover flap 19 Insert 19a Fold 19b Cut edge Part

Claims (1)

各一対の側板11および端板12と、両端板12の底縁から延出する底フラップ17と、一方側板11の底縁から延出する底差板14と、他方側板11の底縁から延出する底受板16とを有し、この底差板14の両側に折り目19aにより区画されてその折り目19aを中心に回動可能な対の差込片19を形成し、この底受板16に対の差込スリット16aを形成し、底フラップ17と底受板16と底差板14とをこの順に重ね合わせ、前記差込片19を回動により起立させて前記差込スリット16aに差し込むことで底組みされる段ボール箱10において、
前記差込片19は、底差板14の両側から中央部にかけて、先端側へと向かう斜めの切れ込みを入れることで区画形成され、
底差板14と底受板16を重ね合わせた際に、前記切れ込みにより形成される、差込片19の傾斜する切れ込み縁部19bの内端が、差込スリット16aの底受板16先端側の一端と、ほぼ重なり合うように、かつ前記差込片19の傾斜する切れ込み縁部19bの外端が、前記差込スリット16aの底受板16先端側の一端よりも、さらに底受板16の先端側に位置するようにして、差し込みスリット16aに差し込まれた倒伏状態の差し込み片19が、差込スリット16aから抜こうとしても引っかかって抜けないようにするとともに、
上記底差板14および底受板16の先端から基端にかけての長さを、それぞれ上記端板12の板幅とほぼ同じ長さとし、上記底フラップ17の先端から基端にかけての長さを、上記側板11の板幅の約半分の長さとし、
対の底フラップ17、底受板16、底差板14の順に重ね合わせると、底フラップ17の先端部が突き合い、底受板16および底差板14がほぼ完全に重なり合うことで底がほぼ完全な三重構造になるとともに、底受板16の差込スリット16aに差し込まれた底差板14の差込片19が底受板16と底フラップ17に挟み込まれることで倒伏状態が維持できるようにしたことを特徴とする段ボール箱。
Each pair of side plates 11 and end plates 12, bottom flaps 17 extending from the bottom edges of both end plates 12, bottom difference plate 14 extending from the bottom edge of one side plate 11, and extending from the bottom edge of the other side plate 11 And a pair of insertion pieces 19 which are partitioned by folds 19a on both sides of the bottom difference plate 14 and are rotatable around the folds 19a. A pair of insertion slits 16a is formed on the base plate, the bottom flap 17, the bottom receiving plate 16 and the bottom difference plate 14 are superposed in this order, and the insertion piece 19 is turned upright to be inserted into the insertion slit 16a. In the corrugated cardboard box 10 that is
The insertion piece 19 is partitioned and formed by making an oblique cut toward the tip side from both sides of the bottom plate 14 to the center portion,
When the bottom difference plate 14 and the bottom receiving plate 16 are overlapped, the inner end of the inclined cutting edge portion 19b of the insertion piece 19 formed by the notch is the front end side of the bottom receiving plate 16 of the insertion slit 16a. The outer edge of the inclined edge 19b of the insertion piece 19 that is inclined so as to substantially overlap with one end of the insertion piece 19 further than the one end of the insertion slit 16a on the distal end side of the bottom reception plate 16 The lying insertion piece 19 inserted into the insertion slit 16a so as to be positioned on the distal end side is prevented from being caught and pulled out from the insertion slit 16a.
The length from the front end to the base end of the bottom difference plate 14 and the bottom receiving plate 16 is substantially the same as the plate width of the end plate 12, and the length from the front end to the base end of the bottom flap 17 is The length of the side plate 11 is about half the plate width,
When the pair of bottom flaps 17, bottom receiving plate 16, and bottom difference plate 14 are overlapped in this order, the tips of the bottom flaps 17 abut each other, and the bottom receiving plate 16 and bottom difference plate 14 overlap almost completely, so that the bottom is almost the same. In addition to the complete triple structure, the insertion piece 19 of the bottom difference plate 14 inserted into the insertion slit 16a of the bottom support plate 16 is sandwiched between the bottom support plate 16 and the bottom flap 17 so that the lying state can be maintained. Corrugated cardboard box characterized by that.
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